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Trouser Top 10 Defects

This document summarizes 10 common trouser defects, their root causes, and actions taken to control them. It lists defects like uneven inseam and side seams, back pocket smiling, and improper pin tack placement. The root causes included issues with machine settings, operator handling and skill. Actions taken to control the defects focused on improving operator education, machine maintenance checks, and implementing guides to ensure proper placement. Further actions were still needed for some defects.

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Sachin Bansal
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93 views1 page

Trouser Top 10 Defects

This document summarizes 10 common trouser defects, their root causes, and actions taken to control them. It lists defects like uneven inseam and side seams, back pocket smiling, and improper pin tack placement. The root causes included issues with machine settings, operator handling and skill. Actions taken to control the defects focused on improving operator education, machine maintenance checks, and implementing guides to ensure proper placement. Further actions were still needed for some defects.

Uploaded by

Sachin Bansal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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What more to be

S.N. Trouser top 10 defects Root cause How to control done

1 Inseam & side seam margin uneven We are already implimented this in line , we made presure foot wieder. For puckering offenly we
& puckering have to chek and educate to oprator and checkers.
Gap between pressure foot & guide. For
puckering M/C setting & handeling

Welting machine setting & top lockwelt welting machin corner knife setting is always changing some time, so we have to check V knife
2 Back pocket smiling & bartack slant setting frequently,if it Is not good we have to get it done by machanic.for bartack slant we made
handeling one pressure foot which is having guide.

3 W/B shape out & W/B extension For extension we are giving marking on pattern. For welting cross operator has to educate to
using guide .
For extension handeling of auto zig operator,
for W/B shape outwelting cross

4 operator handeling Need to improve operator handeling

J stitch shape out

5 Back seam shape out operator skill

we made pattern for marking to make operator understand.

6 Button & hook-bar placement Operator handling


For button operator has todo mark accoring to button hole. And for hook and bar there is a
marking on machine.

For bartack slant we made one guide attached with pressure foot. For W/B attach either we need
7 Loop cross and bartack slant Loop cross is depents on waist band attach to improve operator handling or we need change down bartack operation before W/B attach. Still
operation and loop down bartack
we are working on this.

8 Pin tack placement out We don’t have proper pin tack machine. still we are improving operator handling.

9 improper seam busting Because of less vaccume We are shifted this machine before legger pressing ,so it has been improved.

10 W/B drop uneven W/B lining attach operter handling There is pressure foot guide so operator need to follow guide.

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