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QSL9 Series: Diesel Generator Set

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0% found this document useful (0 votes)
563 views4 pages

QSL9 Series: Diesel Generator Set

Uploaded by

kumar a
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Diesel Generator Set

QSL9 Series
275-320 kVA, 220-256 kWe Prime

Specification Sheet
Latest Technology Product with Lowest Operating Cost and
Global Cummins® Platform Comprehensive Warranty
ƒƒThe Cummins® QSL9 series heavy-duty engine ƒƒHighly reliable and durable product
and world class Stamford alternator powered diesel ƒƒAll elements are designed to work together to
generator set maximize efficiency even at part loads, offering the
ƒƒClass defining Quantum engine technology with fully advantage of lowest operating costs
integrated subsystems ƒƒ500 Hours/ 1 year service interval
ƒƒFull Authority Electronic Engine ƒƒIndustry acknowledged best-in-class comprehensive
ƒƒAdvanced in-cylinder technology to meet latest warranty on the entire package including rubber
emission norms without any after-treatment device components
ƒƒSmart aesthetic and superior finish
ƒƒCompact in size with optimum power to weight ratio Single Source Power Assurance
ƒƒAll the major components – the engine, alternator,
Environment Friendly Power control system and canopy are designed,
ƒƒClass defining technology engine is designed to meet manufactured and tested by Cummins India
stringent exhaust emission tests as per revised MoEF ƒƒBest and Largest customer support network in India,
norms, thus offering environment friendly power. capable of providing round-the-clock service and
ƒƒThe Cummins® diesel generator sets are available with spares support
the lowest noise levels in its range ƒƒAll these things put together, Cummins® offers you
SINGLE SOURCE POWER ASSURANCE
Diesel Generator Set QSL9 Series Specification Sheet

Engine
PowerCommand 1.1
ƒƒCummins® QSL9 series, 6 cylinder, In-line 4 stroke, radiator
Features
cooled engine
The PowerCommand® control
ƒƒFull Authority Electronic Engine
system is a microprocessor
ƒƒWell designed air handling system with
based generator set
—— Dry type, replaceable paper element air cleaner with
monitoring, metering and
restriction indicator
control system with LCD
—— Air to air aftercooling
display designed to meet the demands of today’s engine
—— Optimised turbocharger for increased altitude
driven generator sets
capabilities
ƒƒBest in class fuel economy with
ƒƒIntuitive operator interface which includes LED backlit LCD
—— Bosch HPCR fuel system with A1 class electronic
display with tactile feel soft-switches & generator set status
governing
LED lamps
—— Dual fuel filter system: Pre filter including water
ƒƒDigital AVR for shunt or PMG excitation with torque
separator and Water In Fuel (WIF) sensor and main filter
matching
ƒƒElectrical lift pump for faster response
ƒƒDigital electronic governing with temperature compensation
ƒƒStandard integral set-mounted radiator system, designed
and smart starting
and tested for 50°C ambient temperature
ƒƒSAE J1939 interface to Full Authority Electronic (FAE)
ƒƒFull flow spin on lube oil filter
engines
ƒƒPlate type lube oil cooler
ƒƒRemote start-stop
ƒƒFirst fill of lube oil and coolant
ƒƒEngine metering: Oil pressure, Coolant temperature, Battery
ƒƒElectrical starter motor with soft start engagement feature
voltage, Engine speed
ƒƒBattery charging alternator
ƒƒAC Alternator metering: L-L Voltage and L-N Voltage,
ƒƒ2 x 12 V DC batteries
Current (1 and 3 phase), Volt-Amperes (phase and total) and
Frequency
ƒƒEngine protection: Low lube oil pressure, High/Low coolant
temperature, Over speed, Battery Over/Under/Weak Volts,
Fail to crank/start, Sensor failure
ƒƒAC Alternator protection: Over/Under voltage, Over/Under
frequency, Over current, Short circuit and Loss of AC
sensing
ƒƒData logging: Engine hours, Control hours, Engine starts
and upto 10 recent fault codes
ƒƒConfigurable glow plug control
ƒƒConfigurable cycle cranking
ƒƒ12 and 24 Volt DC operation
ƒƒSleep mode
ƒƒProgrammable I/Os (4 inputs and 2 outputs), expandable
Alternator with AUX101/102 modules
ƒƒStamford HC4 alternator frames from Cummins Generator ƒƒModbus interface (RS485 RTU)
Technologies ƒƒInPower compatible (PC based service tool)
ƒƒBrushless type, Screen protected, Revolving field, Self ƒƒCertifications - meets the requirement of relevant UL, NFPA,
excited alternator conforming to IS/IEC 60034-1 ISO, IEC, Mil Std., CE and CSA standards
ƒƒ3 Phase reconnectable winding with 12 terminals brought
out for connection Silencer
ƒƒBetter motor starting capability ƒƒHospital grade silencer suitably optimised to meet stringent
ƒƒBest in class efficiency noise emission standards laid down by MoEF / CPCB
ƒƒCompact design with sealed bearings for longer life and
lesser maintenance
Mounting Arrangement
ƒƒImpregnation on all wound components for better
mechanical strength ƒƒEngine and alternator are mounted on a common MS
fabricated base frame with AVM pads.
Control Panel ƒƒBase frame with integral fuel tank is provided with drain
plug, air vent, inlet and outlet connection, level indicator and
Control panel is manufactured with 14/16 gauge CRCA sheet provision for cleaning
and is powder coated for weather-proof and long lasting finish.
The control panel consists of the following parts:
Optional
ƒƒPowerCommand® 1.1 Controller
ƒƒAluminum bus bars with suitable capacity with incoming/ ƒƒEngine: Coolant heater, Oil drain pump, Heavy duty air
outgoing terminals cleaner
ƒƒIndicating lamps for ‘Load ON’ and ‘Set Running’ ƒƒAlternator: PMG
ƒƒInstrument fuses duly wired and ferruled ƒƒControl Panel: PC1.2, PC3.3, Microprocessor/ Relay based
ƒƒMCCB of suitable rating with overload and short circuit AMF control panel
protections ƒƒOthers: Mobile sets with canopy
Diesel Generator Set QSL9 Series Specification Sheet

Acoustic Enclosure ƒƒDesigned to have optimum serviceability


ƒƒAir inlet louvers specially designed to operate at rated load
ƒƒSpecially designed to meet stringent MoEF/ CPCB norms of
ƒƒMade on special purpose CNC machines for consistency in
75 dBA @ 1mtr at 75% load under free field conditions
quality and workmanship
ƒƒThe acoustic enclosure is made of CRCA sheets in munsel
ƒƒ11 tank pretreatment process and UV resistant powder
green shade and a structural/ sheet metal base frame
coating of all parts to withstand extreme environment
painted in black
ƒƒUse of special hardware for longer life
ƒƒHigh quality noise absorbant and fire-retardant grade
ƒƒFlush styling - no projections
acoustic insulation material (Rockwool) complying to
ƒƒFluid drains for lube oil and fuel
IS 8183
ƒƒFuel filling arrangement inside the enclosure
ƒƒBase lifting for easy handling at customer site

Technical Data
Generator Set Specification
Model C275D5P C300D5P C320D5P
Duty Prime Prime Prime
Power Rating kVA / kWe 275/220 300/240 320/256
No. of Phases 3 3 3
Output Voltage and Frequency (V and Hz) 415 V, 50 Hz 415 V, 50 Hz 415 V, 50 Hz
Power Factor 0.8 (lagging) 0.8 (lagging) 0.8 (lagging)
Current (A) 382 417 445
RPM 1500 1500 1500

Engine Specifications
Make Cummins® Cummins® Cummins®
Model QSL9-G16 QSL9-G15 QSL9-G15
MoEF Certified Power (bhp) 334 399 399
Required Power for Rated kVA (bhp) 332 362 382
Cooling Liquid Cooled Liquid Cooled Liquid cooled
(EG Compleat 50:50) (EG Compleat 50:50) (EG Compleat 50:50)
Aspiration Turbocharged, Turbocharged, Turbocharged,
Charge Air Cooled Charge Air Cooled Charge Air Cooled
No. of cylinders 6, In-line 6, In-line 6, In-line
Bore (mm) x Stroke (mm) 114 x 145 114 x 145 114 x 145
Compression ratio 16:1:1 16:1:1 16.1:1
Displacement (litre) 8.9 8.9 8.9
Fuel High Speed Diesel High Speed Diesel High Speed Diesel
Fuel consumption @75% load 48.42 51.95 54.89
with radiator and fan* (litre/hr)
Fuel consumption @100% load 62.04 66.92 70.52
with radiator and fan* (litre/hr)
Performance class of generator set ISO 8528-5 G2 ISO 8528-5 G2 ISO 8528-5 G2
Starting system 24 V DC Electrical 24 V DC Electrical 24 V DC Electrical
Lube oil specification CI4+ 15W40 CI4+ 15W40 CI4+ 15W40
Lube oil sump capacity, High-Low level (litre) 30-20 30-20 30- 20
Total lubrication system capacity (litre) 34 34 34
Total coolant capacity (litre) 36.8 36.8 36.8
Exhaust pipe size (inch) 6 6 6
Total wet weight (Engine+Radiator)## (kg) 961 961 961
Length x Width x Height (Engine) (mm) 1128 x 791 x 1277 1128 x 791 x 1277 1128 x 791 x 1277
Mean piston speed (m/s) 7.2 7.2 7.2
Combustion air intake @100% load (±5%) (cfm) 681 695 714
Exhaust Temperature (°C) 516 522 532

Alternator Specification
Make Stamford (CGT) Stamford (CGT) Stamford (CGT)
Alternator frame HCI444D HCI444D HCI444E
Enclosure IP 23 IP 23 IP 23
Voltage regulation (Max.) ±1% ±1% ±1%
Class of Insulation H Class H Class H Class
Winding Pitch 2/3 2/3 2/3
Stator Winding Double layer lap Double layer lap Double layer lap
Rotor Dynamically Balanced Dynamically Balanced Dynamically Balanced
Waveform distortion/ Total Harmonic Distortion No load < 1.5 %, Non No load < 1.5 %, Non No load < 1.5 %, Non
distorting balanced distorting balanced distorting balanced
linear load < 5 % linear load < 5 % linear load < 5 %
Maximum Unbalanced Load across phases# less than or equal to 25% less than or equal to 25% less than or equal to 25%
Telephonic Harmonic factor < 2% < 2% < 2%

* Fuel consumption data is based on diesel having specific gravity of 0.85 and conforming to IS:1460. Fuel consumption tolerance is +5%
#
With the condition that none of the phases exceeds its rated current
Diesel Generator Set QSL9 Series Specification Sheet

Rating Definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528.

Conformance Standards
 IS/IEC 60034-1  ISO 8528  ISO 9001
 IS 1460  ISO 3046  IS 13018

Typical Enclosed Genset Dimensions

Genset Rating Length Width Height Wet Weight## Standard Fuel tank
Model (kVA) (mm) (mm) (mm) (kg) Capacity (litre)
C275D5P 275 4800 1500 2025 4065 450
C300D5P 300 4800 1500 2025 4265 450
C320D5P 320 4800 1500 2025 4350 480

##
Approximate Weight

Authorised Representative

Cummins Power Systems Offices


Bengaluru: Tel.: (080) 2325 9161 / 63, 2325 9165 / 67
Fax: (080) 2325 9164
Chandigarh: Tel.: (0172) 224 0371-73
Fax: (0172) 224 0372
Chennai: Tel.: (044) 2446 8110 / 2446 8113
Fax: (044) 2491 1120
Gurgaon: Tel.: (0124) 391 0900-01
Fax : (0124) 391 0916
Hyderabad: Tel.: (040) 2340 9970 / 2340 9980
Fax. (040) 2340 9990
Jaipur: Tel.: (0141) 236 4944
Fax: (0141) 403 8794
Kolkata: Tel.: (033) 2287 8065 / 2287 2481
Fax: (033) 2290 3839
Lucknow: Tel.: (0522) 230 5049 / 230 5059
Fax: (0522) 230 5035
Mohali: Tel.: (0172) 224 0371 / 72 / 73
Fax: (0172) 224 0371 / 72 / 73
Vadodara: Tel.: (0265) 233 0627 / 3053627
Fax: (0265) 234 0623

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Cummins Power Generation India
Cummins India Limited
“Our energy working for you.” Power Systems Business
Cummins India Office Campus
Tower-A, 8th Floor, S. No. 21,
Balewadi, Pune – 411 045 (India)
Cummins is registered trademarks of Cummins Inc.
Specifi cations are subject to change without notice. Email: cpgindia@cummins.com
PSBU/011/QSL9/HD/MP/Revision-1 (02-18) www.cumminsindia.com

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