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Dannmar: Sx-6/Xl User Manual

This 3 sentence summary provides the high level information about the document: The document is a user manual for the Dannmar SX-6/XL portable mid-rise scissor lift with a 6,000 pound capacity. It contains safety instructions and step-by-step procedures for installing, setting up, and operating the lift. Users must read the entire manual to understand how to properly use the lift and avoid injury.

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lalit Patil
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© © All Rights Reserved
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0% found this document useful (0 votes)
205 views36 pages

Dannmar: Sx-6/Xl User Manual

This 3 sentence summary provides the high level information about the document: The document is a user manual for the Dannmar SX-6/XL portable mid-rise scissor lift with a 6,000 pound capacity. It contains safety instructions and step-by-step procedures for installing, setting up, and operating the lift. Users must read the entire manual to understand how to properly use the lift and avoid injury.

Uploaded by

lalit Patil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

Dannmar

Dannmar Equipment
R
646 Flinn Avenue, Suite A
Moorpark, CA 93021
Tel: 1-877-432-6627 EQUIPMENT
www.dannmar.com

SX-6/XL USER MANUAL

PORTABLE MID-RISE
SCISSOR LIFT
6,000 POUND CAPACITY
Also known as the Cadet 6000XL

Rev A 06012016
P/N 199834

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH
LIFT INSTALLATION AND OPERATON YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY
CAUSE INJURY OR DEATH.
SX-6/XL
Dannmar
Dannmar Equipment
646 Flinn Ave. Suite A
Moorpark, CA 93021
800-261-7729

Dannmar
INTRODUCTION
1. Carefully remove the crating and packing materials. 2. Check the voltage, phase and proper amperage
CAUTION! Be careful when cutting steel banding requirements for the motor shown on the motor plate.
material as items may become loose and fall Wiring should be performed by a certified electrician
causing personal harm or injury. only.

IMPORTANT SAFETY INSTRUCTIONS !


Read these safety instructions entirely!
IMPORTANT NOTICE !
Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting tools such as forklift or cranes.
Stay clear of any moving parts that can fall and cause injury.

1. READ AND UNDERSTAND all safety warning 12. GUARD AGAINST ELECTRIC SHOCK. This lift must
procedures before operating lift. be grounded while in use to protect the
operator from electric shock. Never connect
the green power cord wire to a live terminal.
2. KEEP HANDS AND FEET CLEAR. Remove hands and This is for ground only.
feet from any moving parts. Keep feet clear of lift when
lowering. Avoid pinch points.

13. DANGER! The power unit used on this lift contains high
3. KEEP WORK AREA CLEAN. Cluttered work areas voltage. Disconnect power at the receptacle
invite injuries. before performing any electrical repairs.
Secure plug so that it cannot be
accidentally plugged in during service.
4. Consider work area environment. Do not expose
equipment to rain. DO NOT use in damp or wet
locations. Keep area well lit.
14. WARNING! RISK OF EXPLOSION. This equipment
has internal arcing or sparking parts which
5. ONLY TRAINED OPERATORS should operate this lift. should not be exposed to flammable vapors.
All non-trained personnel should be kept away from work This machine should not be located in a
area. Never let non-trained personnel come in contact with, recessed area or below floor level.
or operate lift.

15. MAINTAIN WITH CARE. Keep lift clean for better and
6. USE LIFT CORRECTLY. Use lift in the proper manner. safer performance. Follow manual for proper lubrication
Never use lifting adapters other than what is approved by the and maintenance instructions. Keep control handles and/or
manufacturer. buttons dry, clean and free from grease and oil.

7. DO NOT override self-closing lift controls. 16. STAY ALERT. Pay careful attention to safety instructions.
Pay attention to Warnings, Cautions and Dangers.

8. REMAIN CLEAR of lift when raising or lowering vehicle.


17. CHECK FOR DAMAGED PARTS. Check for alignment
of moving parts, breakage of parts or any condition that may
9. CLEAR AREA if vehicle is in danger of falling. affect its operation. Do not use lift if any component is broken
or damaged.

10. ALWAYS ENSURE that the safeties are engaged before


any attempt is made to work on or near vehicle. 18. NEVER remove safety related components from the lift.
Do not use lift if safety related components are damaged
or missing.
11. DRESS PROPERLY. Non-skid steel-toe footwear is
recommended when operating lift.
6
Cadet6000
SX-6/XL 4" min thickness / 3000 PSI
67.
25”
60”

39.
25” 61.
25”

20”

27.
5” 55.
5”

49.
375”
46.
5”
5” 44”
42.

10” 12.
5”
5” 7”
5.
STEP 3 2. Remove plug from power unit and install the 90°
Fitting w/ O-ring into the power port on the Power Unit.
(Power Unit Set Up)
Take care to make sure the O-ring seats properly.
1. Set the Power Unit on the Stand/Tow Handle and
3. Connect the 144" Hydraulic Hose to the 90° Fitting.
mount using the four M8 x 1.25 x 20mm Bolts, Nuts and
Washers. (See Fig 3.1)
4. Fill the reservoir with 6 quarts/1.5 gals of AW-32 or
Fig 3.1 Dexron III or VI automatice transmission fluid.

STEP 4
(Connecting Hydraulic Fittings / Hoses)

1. Remove the plastic plug from the left port of the left
hand Cylinder.

2. Install the Straight Hydraulic Fitting in the left port of


the left hand Cylinder. Use Teflon tape on the Cylinder
side on the Fitting only.

3. Attach the 144" Hydraulic Hose to the Straight


Fitting in the port of the left hand side Cylinder.

4. Check the 21.25" Hose connections and 90° Fittings


on the right side of the left side Cylinder Fitting.
Then check the other end of the 21.25" Hose and 90°
Fitting on the left fitting side of the right hand Cylinder.

5. The right side hydraulic port of the right Cylinder


should be plugged with a metal plug. Check plug and
tighten if necessary. (See Fig 4.1)

Fig 4.1.

10
STEP 5 STEP 6
(Lift Arm Installation) (Installing / Changing Lift Pads)

1. Set the Adjustable Arm on the Ramp ensuring that the 1. Remove the Socket Head Screw from the end of the lift
Bolt on the arm is inserted through the arm holder channel arm.
on the side of the ramp. (See Fig. 5.1)
2. Slide the desired height Lift Pad riser onto the lift arm.
Fig 5.1 Replace and tighten the Socket head Screw. Drop in the Lift
Pad if applicable. (See Fig.3.)

Fig 6.1
Lift Pad
Assembly
M12 x 1.75 x
20mm Screw

3. Tighten the M-20-10 nut until the arm cannot pivot, then
back the nut off until the arm is just loose enough to pivot Repeat the above procedure for the other three arms.
freely. (See Fig.5.2)
4. Use the 3" Lift Pad Extension as necessary to reach
proper lifting points on the vehicle.
Fig 5.2

WARNING!
ALWAYS set the adjustable arms and pads under the
proper lifting points as indicated in the Lifting Guide or
owners manual of the vehicle.

11
STEP 7
(Wiring Hydraulic Power Unit)

WARNING!

RISK OF EXPLOSION!
This equipment has internal arcing or parts that
may spark and should not be exposed to flammable
vapors. Motor should not be located in a recessed
area or below floor level. NEVER expose motor to
rain or other damp environments. DAMAGE TO
MOTOR CAUSED BY WATER IS NOT COVERED
UNDER WARRANTY.

DANGER!

DO NOT  PERFORM ANY MAINTENANCE OR
INSTALLATION OF ANY COMPONENTS WITH OUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR PANEL
DANGER! AND CANNOT BE RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.
ALL WIRING MUST BE PERFORMED 
BY A LICENSED ELECTRICIAN.
1. Have a certified electrician run the power supply to
motor. Refer to the data plate found on the motor for
proper power supply and wire size.

WARNING!

DO NOT run power unit with no oil. Damage to pump can occur.
The power unit must be kept dry. Damage to power unit caused by water or other liquids such as
detergents, acid etc., is not covered under warranty.
Operate lift only between temperatures of 41°- 104° F.

Improper electrical hook-up can damage motor and will not be covered under warranty.
Motor can not run on 50HZ without a physical change in motor.
Use a separate breaker for each power unit.
Protect each circuit with time delay fuse or circuit breaker.
For 110-120 volt, single phase, use a 25 amp fuse.

12
STEP 8 5. Verify that the safety rests in the locked
(Lift Start Up / Final Adjustments) position at each safety stop. Safety is locked
when a Safety Block is resting on Safety Pin.
1. Make sure the Power Unit reservoir is full with 6 (See Fig. 8.1 & 8.2)
quarts/ 1.5 gals of AW-32 hydraulic oil or Dexron III
or VI automatic transmission fluid. Fig 8.1

2. Check the MAIN SAFETY LOCK to make sure it


moves freely and springs back to the lock position when
released. Lubricate all SAFETY PIVOT points with white
lithium grease.

3. Test the Power Unit by pressing the push-button


switch. If the motor sounds like it is operating properly,
raise the lift and check all hose connections for leaks. If
the motor gets hot or sounds peculiar, stop and check all
electrical connections.

4. Raise lift until THE CYLINDER BOTTOMS OUT AND


THE LIFT STOPS.

Fig 8.2

Keep hands and feet clear. Remove hands and feet from
any moving parts. Keep feet clear of lift when
lowering. Avoid pinch points.

ALWAYS WEAR SAFETY GOGGLES.

DANGER!
VISUALLY CONFIRM THAT ALL PRIMARY
SAFETY LOCKS ARE ENGAGED BEFORE
ENTERING WORK AREA.
Suspension components us on this lift are
intended to raise and lower lift only and are
not meant to be load holding devices. Remain
clear of elevated lift unless visual
confirmation is made that all primary Safety
Locks are fully engaged and the lift is
LOWERED onto the Safety Locks. Refer to
installation /operation manual for proper Safety
Lock procedures and /or further instruction.

14
6. Raise the lift off the safety locks by pressing the
push button on the power unit. Make sure you raise the Fig 8.5
lift by at least two inches to allow adequate clearance for
the safety lock to clear. ( See Fig. 8.3 - 8.5)
Fig 8.3

Safety Unlocked

Fig 8.4

STEP 9
(Bleeding)
1. Lift must be fully lowered before changing or adding
fluid.

2. Raise and lower lift six times. The cylinder is self


bleeding. After bleeding system, fluid level in power unit
reservoir may be down. Add more fluid if necessary to raise
lift to full height. It is only necessary to add fluid to raise lift
to full height.

3. To pressure test, run lift to full rise and run motor for
approximately 3-seconds after lift stops. This will place
pressure on the hydraulic system. Stop and check all fittings
and hose connections. Tighten or reseal if required.

POST-INSTALLATION CHECK-OFF

t Lift Assembly, Level And Stable


t Arm Assemblies Properly Attached
t Electric Power Supply Confirmed
8. Lower lift by depressing lowering valve on power t Safety Locks Functioning Properly
unit. t Check For Hydraulic Leaks
t Oil Level
9. Run the lift up and down a few times to ensure that
the locks are engaging uniformly and that the safety t Lubrication of Critical Components
release mechanisms are functioning. Re-adjust if t Check For Overhead Obstructions
necessary t Runways Level
t All Screws, Bolts, and Pins Secured
t Surrounding Area Clean
t Operation, Maintenance and Safety Manuals on Site

15
STEP 10 • Shall maintain the periodic inspection and maintenance
(Operation Instructions) records recommended by the manufacturer or ANSI/ALI
ALOIM-2008, American National Standard for
Automotive Lifts-Safety Requirements for Operation,
OWNER/EMPLOYER RESPONSIBILITIES Inspection and Maintenance.
The Owner/Employer: • Shall display the lift manufacturer’s operating
instructions; ALI/SM 93-1, ALI Lifting it Right safety
• Shall ensure that lift operators are qualified and that they manual; ALI/ST-10 ALI Safety Tips card; ANSI/ALI
are trained in the safe use and operation of the lift using ALOIM-2008, American National Standard for Automotive
the manufacturer’s operating instructions; ALI/SM01-1, Lifts-Safety Requirements for Operation, Inspection and
ALI Lifting it Right safety manual; ALI/ST-10 ALI Safety Maintenance; and in the case of frame engaging lifts, ALI/
Tips card; ANSI/ALI ALOIM-2008, American National LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide
Standard for Automotive Lifts-Safety Requirements for for Frame Engaging Lifts; in a conspicuous location in the
Operation, Inspection and Maintenance; ALI/WL Series, lift area convenient to the operator.
ALI Uniform Warning Label Decals/Placards; and in the
case of frame engaging lifts, ALI/LP-GUIDE, Vehicle • Shall provide necessary lockout/tagout means for
Lifting Points/Quick Reference Guide for Frame Engaging energy sources per ANSI Z244.1-1982 (R1993), Safety
Lifts. Requirements for the Lockout/Tagout of Energy Sources,
before beginning any lift repairs.
• Shall establish procedures to periodically inspect the
lift in accordance with the lift manufacturer’s instructions • Shall not modify the lift in any manner without the prior
or ANSI/ALI ALOIM-2008, American National Standard written consent of the manufacturer.
for Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; and The Employer Shall
ensure that lift inspectors are qualified and that they are
adequately trained in the inspection of the lift.

• Shall establish procedures to periodically maintain the


lift in accordance with the lift manufacturer’s instructions
or ANSI/ALI ALOIM-2008, American National Standard for
Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; and The Employer Shall
ensure that lift maintenance personnel are qualified and
that they are adequately trained in the maintenance of the
lift.

16
Dannmar
TO RAISE THE LIFT

WARNING!
WARNING! Many specialty or modified vehicles cannot be raised
on a two-post frame engaging lift. Contact vehicle
To avoid personal injury and/or property damage, permit manufacturer for raising or jacking details.
only trained personnel to operate lift. After reviewing
these instructions, get familiar with lift controls by
running the lift through a few cycles before loading TYPICAL LIFTING POINTS
vehicle on lift. Always lift the vehicle using all four
adapters. NEVER raise just one end, one corner,
or one side of vehicle.

1. Before Loading: Lift must be fully lowered and service


bay cleared of all personnel before the vehicle is brought
on lift with the arms (if used) set to the full drive-thru
position.

2. Loading: Position arms under vehicle and position


adapters at vehicle manufacturer’s recommended lift
points. Use height extenders or optional frame-cradle
adapters (if applicable) when necessary to ensure good
contact. (See Fig 10.1)
Fig. 10.1

3. Some vehicles may have the manufacturer's Service


Garage Lift Point locations identified by triangle shape
marks on the undercarriage (reference ANSI/SAE J2184-
1992). Also, there may be a label located on the right front
door jamb area showing specific vehicle lift points.

4. Position vehicle for proper weight distribution arms un-


der vehicle to allow adapters /pads to contact at the manu-
facturer’s recommended pick up points.

18
5. If the specific vehicle lift points are not identified, or if 6. Set parking brake or use wheel chock to hold vehicle
the vehicle has additional or uniquely positioned payload, in position.
have a qualified person calculate the vehicle center of
gravity or have the vehicle center of gravity determined at
a vehicle scale. Load the vehicle with the enter of gravity
midway between adapters.

Make sure vehicle is neither front nor rear heavy and select the proper configuration for the vehicle to be
lifted as shown below. Center of balance should be midway between adapters and centered over the lift.

19
7. Push the RAISE button or rotate the control switch on
the power unit.

Important Note:
Allow 2-seconds between motor starts.
Failure to comply may cause motor burnout.

8. Stop before making contact with vehicle. Check con-


tact points. If required, slightly move arms or vehicle to
allow restraint gear and pawl to mesh.

9. Raise vehicle until tires clear the floor.

10. Stop and check adapters for secure contact at vehicle


manufacturer’s recommended lift points.

11. Continue to raise to desired height only if vehicle is


secure on lift.

12. DO NOT go near or under a raised vehicle if all four


adapters are not in secure contact with vehicle at vehicle
manufacturer’s recommended lift points.

13. Repeat entire loading and raising procedures if • CLEAR AREA if vehicle is in danger of falling.
required.
• DO NOT position yourself between a wall and the lift.
14. Lower lift onto safety locks. If the vehicle falls in that direction, you may be severely
injured.
• DO NOT enter work area or go under vehicle if safety
locks are not engaged. • Before attempting to lift pickup trucks or other truck
frame vehicles, be sure that:

t Vehicle frame is strong enough to support its


weight and has not been weakened by
modification or corrosion.

t Vehicle individual axle weight does not exceed


one-half lift capacity.
DANGER! t Adapters are in secure contact with frame at
VISUALLY CONFIRM THAT ALL PRIMARY vehicle manufacturers recommended lift points.
SAFETY LOCKS ARE ENGAGED BEFORE
t Vehicle is stable on lift and neither front nor “tail”
ENTERING WORK AREA. heavy.
Suspension components us on this lift are
intended to raise and lower lift only and are WHILE USING LIFT
not meant to be load holding devices.
Remain clear of elevated lift unless visual • Avoid excessive rocking of vehicle while on lift.
confirmation is made that all primary
• Always use safety stands as needed or when
safety locks are fully engaged and the lift is removing or installing heavy components.
LOWERED onto the safety locks, Refer to
installation /operation manual for proper safety
lock procedures and /or further instruction.

20
Dannmar

Dannmar

Weekly: Lubricate rollers and arm Hinge


Pins with white lithium.

Dannmar
.
Safe Lift Operation
Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other
lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely
you can ensure that your shop is profitable, productive and safe.
Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.

TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO:


t Proper positioning of the vehicle on the runway. (See manufacturers minimize wheel base loading requirements.)

t Use of the operating controls.

t Understanding the lift capacity.

t Proper use of jack stands or other load supporting devices.

t Proper use, understanding and visual identification of safety lock devices and their operation.

t Reviewing the safety tips.

t Proper housekeeping procedures (lift area should be free of grease, oil, tools, equipment, trash, and other debris)

t A daily inspection of the lift should be completed prior to its use. Safety devices, operating controls, lift arms and
other critical parts should be inspected prior to using the lift.

t All maintenance and repairs of the lift should be completed by following the manufacturer’s requirements. Lift repair
parts should meet or exceed OEM specifications. Repairs should only be completed by a qualified lift technician.

t The vehicle manufacturer’s recommendations should be used for spotting and lifting the vehicle.

LIFT OPERATION SAFETY

t It is important that you know the load limit. Be careful that you do not overload the lift . If you are unsure what the
load limit is, check the data plate found on one of the lift columns or contact the manufacturer.

t The center of gravity should be followed closely to what the manufacturer recommends.

t Always make sure you have proper overhead clearance. Additionally, check that attachments, (vehicle signs,
campers, antennas, etc.) are not in the way.

t Be sure that prior to the vehicle being raised, the doors, trunk, and hood are closed securely.

closed, overhead obstructions are cleared, and the transmission is in neutral.

t Put pads or adapters in the right position under the contact points that have been recommended.

t The lift should be raised just until the vehicle’s wheels are about one foot off the ground. If contact with the vehicle is
uneven or it appears that the vehicle is not sitting secure, carefully lower the lift and readjust.

t Always consider potential problems that might cause a vehicle to slip, i.e., heavy cargo, undercoating, etc.

t Pay attention when walking under a vehicle that is up on the hydraulic lift.

22
t DO NOT leave the controls while the lift is still in motion.

t DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position.

t DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered.

t REMAIN CLEAR of lift when raising or lowering vehicle.

t DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive
weight shift.

t DO NOT lower the vehicle until people, materials, and tools are clear.

t ALWAYS ENSURE that the safety locks are engaged and lowered on to the safety ladders before any attempt is made to
work on or near vehicle.

t Some vehicle maintenance and repair activities may cause the vehicle to shift. Follow the manufacturer’s guidelines
when performing these operations. The use of jack stands or alternate lift points may be required when completing
some repairs.

t READ AND UNDERSTAND all safety warning procedures before operating lift.

t KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering.
Avoid pinch points.

t ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept away from work area.
Never let non-trained personnel come in contact with, or operate lift.

t USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the
manufacturer.

t DO NOT override self-closing lift controls.

t CLEAR AREA if vehicle is on danger of falling.

t STAY ALERT. Follow instructions carefully. Double check your work.

t CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any condition that may
affect its operation. Do not use lift if any component is broken or damaged.

t NEVER remove safety related components from the lift. Do not use lift if safety related components are damaged or
missing.

t When the lift is being lowered, make sure everyone is standing at least six feet away.

t Be sure there are no jacks, tools, equipment, left under the lift before lowering.

t Always lower the vehicle down slowly and smoothly.

23
24
25
LIFT WILL NOT RAISE

POSSIBLE CAUSE
1. Air in oil, (1,2,8,13)
2. Cylinder binding, (9)
3. Cylinder leaks internally, (9)
4. Motor run backward under pressure, (11)
5. Lowering valve leaks, (3,4,6,10,11)
6. Motor runs backwards, (7,14,11)
7. Pump damaged, (10,11)
8. Pump won’t prime, (1,8,13,14,3,12,10,11)
9. Relief valve leaks, (10,11)
10. Voltage to motor incorrect, (7,14,11)

REMEDY INSTRUCTION
1. Check for proper oil level. . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw
in the reservoir with the lift all the way down.

2. Bleed cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Installation Manual

3. Flush- Release valve to get rid of. . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing
possible contamination it to run for 15 seconds.

4. Dirty oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace oil with clean AW-32 or Dexron III or VI ATF.

5. Tighten all fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten fasteners to recommended torques.

6. Check for free movement of release. . . . . . . . . . . . . . . . . . . If handle does not move freely, replace bracket
or handle assembly.

7. Check motor is wired correctly. . . . . . . . . . . . . . . . . . . . . . . Compare wiring of motor to electrical diagram on


drawing.

8. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . .Replace oil seal around pump shaft.

9. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

10. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

11. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

12. Check pump-mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . Bolts should be 15 to 18 ft. lbs.

13. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.

14. Check wall outlet voltages and wiring . . . . . . . . . . . . . . . . . .Make sure unit and wall outlet are wired properly.

26
MOTOR WILL NOT RUN

POSSIBLE CAUSE
1. Fuse blown, (5,2,1,3,4)
2. Limit switch burned out, (1,2,3,4)
3. Microswitch burned out, (1,2,3,4)
4. Motor burned out, (1,2,3,4,6)
5. Voltage to motor incorrect, (2,1,8)

REMEDY INSTRUCTION
1. Check for correct voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .Compare supply voltage with voltage on motor
name tag. Check that the wire is sized correctly.
N.E.C. table 310-12 requires AWG 10 for 25 Amps.

2. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . .Compare wiring of motor to electrical diagram on


drawing.

3. Don’t use extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . According to N.E.C. : “The size of the conductors
should be such that the voltage drop would not exceed
3% to the farthest outlet for power…” Do not run motor
at 115 VAC – damage to the motor will occur.

4. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replace with new part.

5. Reset circuit breaker/fuse . . . . . . . . . . . . . . . . . . . . . . . . . .Reset circuit breaker/fuse.

6. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

7. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Installation Manual.

8. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . Make sure unit and wall outlet is wired properly. Motor
must run at 208/230 VAC.

LIFT LOWERS SLOWLY OR NOT AT ALL

POSSIBLE CAUSE
1. Cylinders binding, (1)
2. Release valve clogged, (5,4,2,3)
3. Pressure fitting too long, (6)

REMEDY INSTRUCTION
1. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

2. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replace with new part.

3. Return for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return for repair.


4. Check oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use clean AW-32 hydraulic oil or Dexron III or VI automatic
transmission fluid only. If ATF is contaminated, replace
with clean ATF and clean entire system.

5. Clean release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wash release valve in solvent and blow out with air.

6. Replace fitting with short thread lead . . . . . . . . . . . . . . . . . . . Replace fitting with short thread lead.

27
WILL NOT RAISE LOADED LIFT

POSSIBLE CAUSE
1. Air in oil, (1,2,3,4)
2. Cylinder binding, (5)
3. Cylinder leaks internally, (5)
4. Lift overloaded, (6,5)
5. Lowering valve leaks, (7,8,1,5,9)
6. Motor runs backwards, (10,12,9)
7. Pump damaged, (5,9)
8. Pump won’t prime, (1,2,3,4,5,11,9)
9. Relief valve leaks, (8,5,9)
10. ­Voltage to motor incorrect, (10,12,5)

REMEDY INSTRUCTION
1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw in the
reservoir with the lift all the way down.

2. Check/Tighten inlet tubes . . . . . . . . . . . . . . . . . . . . . . . . . . Replace inlet hose assembly.

3. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal and install.

4. Bleed cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Installation Manual.

5. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

6. Check vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compare weight of vehicle to weight limit of the lift.

7. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing it to
run for 15-seconds.

8. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

9. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

10. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . . Compare wiring of motor to electrical diagram on
power unit drawing.

11. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.

12. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . .Make sure unit and wall outlet is wired properly.

28
LIFT WILL NOT STAY UP
POSSIBLE CAUSE
1. Air in oil, (1,2,3)
2. Check valve leaks, (6)
3. Cylinders leak internally, (7)
4. Lowering valve leaks, (4,5,1,7,6)
5. Leaking fittings, (8)

REMEDY INSTRUCTION
1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .The oil level should be up to the bleed screw in the
reservoir with the lift all the way down.

2. Oil seal damaged and cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal around pump shaft.

3. Bleed cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to Installation Manual.

4. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing it to
run for 15-seconds.

5. Replace with new valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new valve.

6. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

7. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

8. Check complete hydraulic system for leaks. . . . . . . . . . . . . . . Tighten all hydraulics fittings and inspects all hoses.

29
GENERAL DISCLAIMER
In addition to all claim s listed on each of the following individual W ARRANTY pages, the following GENERAL
DISCLAIMERS apply.

1. The purchaser of any DANNMAR product (Buyer) assum es the risk of verifying all m aterials or
resources used or relied on. In no event will DANNMAR be liable to the Buyer or to anyone else for any
decision m ade or action taken in reliance on inform ation obtained from any DANNMAR website or from any
DANNMAR dealer, or third-party website, or any online or published catalog.

2. DANNMAR has exclusive title and ownership rights including all intellectual property right throughout the world
for all m aterial and content contained on any DANNMAR website or from any DANNMAR online or published
catalog.

3. DANNMAR warrants that all products shown on any DANNMAR website or in any online or published catalog
conform to DANNMAR published specifications only and are free from defects in m aterial or workm anship as
m ore fully set forth in the W arranty for the specific product.

4. DANNMAR websites m ay contain hypertext or other links to websites not owned or controlled by DANNMAR.
Links to other com puter system s or websites are not supervised nor regularly reviewed by DANNMAR.
DANNMAR specifically disavows legal responsibility for any inform ation, personal opinions, guidance, advice
or instruction that a Buyer receives from others or other websites.

5. Materials, design, specifications, im ages and other content from any DANNMAR website, or any other
DANNMAR affiliate or dealer website, or any DANNMAR online or published catalog are subject to change.
DANNMAR takes no responsibility for im proper use or any results therof. DANNMAR reserves the right to
m ake changes to all published warranties, website content, or published content without incurring any
obligation to notify the Buyer or public that changes were m ade.

6. DANNMAR products are provided and sold as is without any express or im plied warranties including
warranties of m erchantability or fitness for particular purpose, other than the published written lim ited W arranty
for the specific product or as required by law.

7. DANNMAR m akes no prom ises, guarantees or assurances that our products m eet any state, county, federal
or international m andated perm it, license, code, standard, certification, or any other m andate other than what
is listed or shown on DANNMAR website(s), or any DANNMAR online or published catalog. Not all
DANNMAR lift m odels m eet the standards as prescribed by ANSI/ALI ALCTV-(current edition) or ANSI/UL
201. Consult www.autolift.org for a com plete list of lift m odels that m eet ANSI/ALI ALCTV-(current edition) or
ANSI/UL 201, or contact DANNMAR viDFRQWDFW#GDQQPDUFRP Buyer assum es full
responsibility for any state, county, federal or international m andated perm it, license, code, standard,
certification, or any other m andate required related to the installation and/or operation at any DANNMAR
product. DANNMAR will not be responsible for any charges, fines, liens, or other levies im posed on the Buyer
related to any special or regional structural, seism ic or any other building code and/or codes such as the
Uniform Building Code (UBC), International Building Code (IBC) or any other state, county, federal or
international m andated perm it, license, code, standard, certification, or other m andate, law, rule, regulation or
directive by any other agency, governm ent, adm inistrations, or corporations whether state, county, federal, or
international m andated.

8. In no event will DANNMAR be liable for any special, incidental, or consequential dam ages based on breach of
warrant, breach of contract, negligence, strict tort, or any other legal theory. Dam ages that DANNMAR will not
be responsible for include, but are not lim ited to: loss of profits; loss of savings or revenue; loss of use of the
product or any associated equipm ent; cost of capital; cost of any substitute equipm ent, facilities, or services;
downtim e; the claim s of third parties, including custom ers; and injury to property. This lim itation does not
apply to dam ages caused by breach of the warranty of title and against infringem ents or to claim s for personal
injury.

9. Unless m odified in a writing signed by both parties, it is understood that DANNMAR published W arranties and
DANNMAR Term s and conditions of Sale are to be the com plete and exclusive agreem ent (Agreem ent)
between the parties superseding all oral or written prior agreem ents and all other com m unications between
the parties relating to the subject m atter of said Agreem ent, including statem ents m ade by sales persons. No
em ployee of DANNMAR or any other party is authorized to m ake any warranty in addition to those m ade in the
Agreem ent. The buyer is warned, therefore, to check all W arranties and review in full detail the Term s and
Conditions of Sale carefully to see that it correctly reflects those term s that are im portant to the Buyer.

10. The Agreem ent allocates the risks of product failure between DANNMAR and the buyer. This allocation is
recognized by both parties and is reflected in the price of the goods. Buyer acknowledges that they have read
and fully understand the Agreem ent, and are bound by its term s. Som e States do not allow lim itations on how
long an im plied warranty lasts, so the above lim itation m ay not apply to som e Buyers. This warranty gives the
Buyer specific legal rights. The Buyer m ay have other rights also which vary from State to State.

11. ANY ACTION FOR BREACH OF W ARRANTY MUST BE COMMENCED W ITHIN 60-DAYS FOLLOW ING
EXPIRATION DATE OF ANY W ARRANTY PROVISION OR TERM.
TWO-POST LIFTS/FOUR-POST LIFTS LIMITED WARRANTY

Better Products - Better Service - Better Value

Duration: From the date of purchase by original Purchaser or 36/12 months from the date of shipment by DANNMAR or
whichever comes first.

T Three Years (36-Months) Warranty on the lift structure


T One Year (12-Months) Warranty on operating com ponents

Limited Warranty
1. Who gives this warranty (Warrantor): DANNMAR EQUIPMENT, 646 Flinn Ave. Moorpark, CA 93021.
2. Who receives this warranty (Purchaser): The original Purchaser (other than for purpose of resale)
3. What products are covered by this warranty: Any DANNMAR Two-Post or Four-Post Vehicle Service Lift
4. What is covered under this warranty: manufacturer defects due to material and/or workmanship with the exceptions noted
below.
5. What is not covered under this warranty:
a. Any failure that results from Purchaser’s abuse, neglect or failure to install, operate, maintain or service product in
accordance with instructions provided in the owner’s manual(s) supplied
b. Any damage caused by overloading lift beyond rated capacity
c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc.
d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result
of manufacturer defect due to material and/or workmanship
e. Any component damaged in shipment or any failure caused in whole or in part by installing or operating lift under
conditions not in accordance with installation and operation guidelines or damaged by contact with tools or
surroundings
f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants
g. Rusted components due to improper maintenance or corrosive environments
h. Cosmetic defects that do not interfere with product functionality
I. Damage due to incorrect voltage or improper wiring
j. Any incidental, indirect, or consequential loss, damage, or expense that may result from any defect, failure, or
malfunction of DANNMAR Inc. Product
k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or
materials when the lift is installed and used according to specifications.
l. The cost of labor to make repairs or replacements.
m. Shipping costs.
6. Responsibilities of Warrantor under this warranty: Repair or replace, at Warrantor’s option, component which is defective,
has malfunctioned and/or failed to conform within duration of the warranty period. DANNMAR will not pay labor costs.
7. Responsibilities of Purchaser under this warranty:
a. Provide dated proof of purchase and maintenance records
b. In some cased, components may be required to be shipped to the nearest DANNMAR Authorized Service center.
Freight costs must be borne by the Purchaser
c. Use reasonable care in the installation, operation and maintenance of the products as described in the owner’s
manual(s).
8. When Warrantor will perform repair or replacement under this warranty: Repair or replacement will be scheduled and
serviced according to the normal work flow at the servicing location, and depending on the availability of replacement
parts.
9. The warranty will be voided if the product is not installed in accordance with the instructions provided by Dannmar.
10. This Warranty is further limited by DANNMAR’S General Disclaimer and Terms and Conditions of Sale.
Limitation of Liability
DANNMAR shall have no obligation pursuant to this Warranty with respect to products which in our sole judgment have been
altered damaged, misused, abused , badly worn, lost or improperly installed or maintained. This Warranty is null and void if
the customer or any other person other than an authorized representative of DANNMAR has made any attempt to service or
modify the tool prior to its return to DANNMAR under this Warranty. In no event will either party be liable for any damage
caused by the other party’s failure to fulfill its responsibilities, under these terms and conditions. In no event will either party
be liable for any lost profits, lost savings, incidental damage, or other economic consequential damages. DANNMAR
products are provided and sold as is without any express or implied warranties including warranties of
merchantability or fitness for particular purpose. No warranties, expressed or implied, will apply after the period set forth
in this Limited Warranty. DANNMAR may modify these terms and conditions at any time by either providing the customer
with written notice or posting such revised terms on www.DANNMAR.com. Such revised terms shall be effective thirty days
from the date of such written notice or posting.
Dannmar
EQUIPMENT
R

FOR PARTS OR SERVICE CONTACT:


Dannmar Equipment, Inc.
646 Flinn Ave, Suite A
Moorpark, CA 93021
Tel: 1-844-629-5291
Fax: 1-805-530-1909

www.dannmar.com

ALTHOUGH EVERY EFFORT HAS BEEN TAKEN TO ENSURE COMPLETE AND ACCURATE INSTRUCTIONS HAVE BEEN INCLUDED IN THIS MANUAL,
POSSIBLE PRODUCT UPDATES, REVISIONS AND OR CHANGES MAY HAVE OCCURRED SINCE THE PRINTING OF THIS MANUAL. DANNMAR
EQUIPMENT RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT INCURRING ANY OBLIGATION FOR EQUIPMENT PREVIOUSLY OR
SUBSEQUENTLY SOLD. DANNMAR EQUIPMENT IS ALSO NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS.

30

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