APF239664

CD 150+
Instruction book
Atlas Copco

CD 150+
APF239664

Instruction book
Original instructions

COPYRIGHT NOTICE
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.

This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

2019 - 09

www.atlascopco.com
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................4

1.1 SAFETY ICONS................................................................................................................................... 4

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................4

1.3 SAFETY PRECAUTIONS DURING INSTALLATION........................................................................................... 5

1.4 SAFETY PRECAUTIONS DURING OPERATION.............................................................................................. 6

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR........................................................................... 7

1.6 DISMANTLING AND DISPOSAL.................................................................................................................8

2 General description........................................................................................................ 9

2.1 GENERAL DESCRIPTION....................................................................................................................... 9

2.2 OPERATION.....................................................................................................................................11

3 Electrical diagram.........................................................................................................14

4 Controller.......................................................................................................................15

4.1 CONTROL PANEL.............................................................................................................................. 15

4.2 DIGITAL OUTPUT CONTACTS................................................................................................................16

4.3 ICONS USED.................................................................................................................................... 17

4.4 MAIN SCREEN..................................................................................................................................21

4.5 CONTROLLER MENU STRUCTURE..........................................................................................................24

4.6 TEST MENU..................................................................................................................................... 28

4.7 MODIFYING SETTINGS........................................................................................................................29

4.8 WEB SERVER.................................................................................................................................. 35

4.9 PROGRAMMABLE SETTINGS.................................................................................................................43

5 Installation.....................................................................................................................44

5.1 DIMENSION DRAWINGS.......................................................................................................................44

5.2 INSTALLATION PROPOSAL................................................................................................................... 45

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5.3 ELECTRICAL CONNECTIONS.................................................................................................................47

6 Operating instructions................................................................................................. 48

7 Maintenance.................................................................................................................. 51

7.1 MAINTENANCE................................................................................................................................. 51

8 Problem solving............................................................................................................53

9 Technical data...............................................................................................................54

9.1 REFERENCE CONDITIONS................................................................................................................... 54

9.2 LIMITATIONS FOR OPERATION.............................................................................................................. 54

9.3 SPECIFIC DATA................................................................................................................................ 54

10 Instructions for Use......................................................................................................55

11 Guidelines for inspection.............................................................................................56

12 Pressure Equipment Directives...................................................................................57

13 Documentation..............................................................................................................58

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 Safety precautions, general

General precautions

All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. The dryers are designed for normal indoor use.

2. The operator must employ safe working practices and observe all related work safety
requirements and regulations.
3. If any of the following statements does not comply with the applicable legislation, the stricter
of the two shall apply.
4. Installation, operation, maintenance and repair work must only be performed by authorized,
trained, specialized personnel.
5. The dryer is not considered capable of producing air of breathing quality. To obtain air of
breathing quality, the compressed air must be adequately purified according to the
applicable legislation and standards.
6. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the
dryer, press the emergency stop button, switch off the voltage and depressurize the dryer. In
addition, the power isolating switch must be opened and locked. For plug versions, remove
the plug from the wall socket and secure it.
7. Never play with compressed air. Do not apply the air to your skin or direct an air stream at
people. Never use the air to clean dirt from your clothes. When using the air to clean
equipment, do so with extreme caution and wear eye protection.
8. The owner is responsible for maintaining the dryer in safe operating condition. Parts and
accessories shall be replaced if unsuitable for safe operation.
9. It is not allowed to walk or stand on the dryer or its components.

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1.3 Safety precautions during installation

Precautions during installation

1. The dryer must only be lifted using suitable equipment and in accordance with the applicable
safety regulations. Loose or pivoting parts must be securely fastened before lifting. It is
strictly forbidden to dwell or stay in the risk zone under a lifted load. Lifting acceleration and
deceleration must be kept within safe limits. Wear a safety helmet when working in the area
of overhead or lifting equipment.
2. Place the dryer where the ambient air is as cool and clean as possible. If necessary, install a
suction duct. Never obstruct the air inlet. Care must be taken to minimize the entry of
moisture at the inlet air.
3. Any blanking flanges, plugs, caps or desiccant bags must be removed before connecting the
pipes.
4. Air hoses must be of correct size and suitable for the working pressure. Never use frayed,
damaged or worn hoses. Distribution pipes and connections must be of the correct size and
suitable for the working pressure.
5. The aspirated air must be free of flammable fumes, vapors and particles, e.g. paint solvents,
that can lead to internal fire or explosion.
6. Ensure that all piping is free to expand under heat and that it is not in contact with or close to
flammable materials.
7. No external force may be exerted on the air outlet valve. The connected pipe must be free of
strain.
8. If remote control is installed, the machine must bear a clear sign stating "Danger: This
machine is remotely controlled and may start without warning".
The operator has to make sure that the machine is stopped and that the isolating switch is
open and locked before any maintenance or repair. As a further safeguard, persons
switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be
affixed to the starting equipment.
9. The electrical connections must correspond to the applicable codes. The machines must be
earthed and protected against short circuits by fuses in all phases. A lockable power
isolating switch must be installed near the equipment.
10. On machines with automatic start-stop system or if the automatic restart function after
voltage failure is activated, a sign stating "This machine may start without warning" must be
affixed near the instrument panel.
11. Never remove or tamper with the safety devices, guards or insulation fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure must be protected by a pressure-relieving device or devices as
required.
12. Piping or other parts with a temperature in excess of 80˚C (176˚F) and which may be
accidentally touched by personnel during normal operation must be guarded or insulated.
Other high-temperature piping must be clearly marked.
13. If no safety valve is present in the air net close to the desiccant dryer (e.g. safety valve of
compressor), full flow safety valves must be installed on the dryer vessels.
14. If the maximum pressure of the compressor is higher than the design pressure of the dryer,
a full flow safety valve must be installed between the compressor and the dryer in order to
blow off the excessive pressure in case the safety valve of the dryer should be out of order
or blocked.

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Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during operation

Precautions during operation

1. Always be careful when touching any piping or components of the dryer during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing
through a hose or air line, ensure that the open end is held securely. A free end will whip
and may cause injury. Make sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to
ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes,
vapors or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. People staying in environments or rooms where the sound pressure level reaches or
exceeds 90 dB(A) shall wear ear protectors.
7. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not
rubbing
• There are no leaks
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in
good condition, free of wear or abuse
8. If warm cooling air from dryers is used in air heating systems, e.g. to warm up a working
area, take precautions against air pollution and possible contamination of the breathing air.
9. Do not remove any of, or tamper with, the sound dampening material.
10. Never remove or tamper with the safety devices, guards or insulations fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure shall be protected by a pressure relieving device or devices as
required.
11. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book
must be respected. Local regulations remain applicable if they are more strict.

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Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.5 Safety precautions during maintenance or repair

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes,
etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress - do not start" shall be attached
to the starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to
ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote starting equipment.
7. Close the dryer air outlet valve before connecting or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all
sources of pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapors of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by
covering the parts and exposed openings with a clean cloth, paper or tape.
11. Never weld on, or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is
overheated, the machine shall be stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of spontaneous ignition of the oil
vapor when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure
vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they
function properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating
pressures, temperatures and time settings are correct. Check that all control and shut-down
devices are fitted and that they function correctly.
17. Protect the motor, electrical and regulating components, etc. to prevent moisture from
entering them, e.g. when steam-cleaning.
18. Make sure that all sound-damping material and vibration dampers, e.g. damping material on
the bodywork, is in good condition. If damaged, replace it by genuine material from the
manufacturer to prevent the sound pressure level from increasing.
19. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate
bowls.
20. The following safety precautions are stressed when handling desiccant:

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• Take precautions not to inhale desiccant dust.

• Check that the working area is adequately ventilated; if required, use breathing
protection.
• Do not overfill the dryer when replacing desiccant.

Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.6 Dismantling and disposal

Dismantling
Once the end of life of the machine is reached, please follow next steps:
1. Stop the machine.
2. Check all safety precautions mentioned in the previous chapters to secure safe handling
(e.g. LOTO, cool-down, depressurize, discharge, ...).
3. Separate the harmful from the safe components (e.g. drain oil from oil containing parts).
4. Refer to the disposal topic mentioned below.

Disposal of electrical and electronic appliances (WEEE)

This equipment falls under the provisions of the European Directive 2012/19/EU on waste
electrical and electronic appliances (WEEE) and may not be disposed as unsorted waste.

The equipment is labelled in accordance with the European Directive 2012/19/EU with the
crossed-out wheelie bin symbol.
At the end of life-time of the electric and electronic equipment (EEE) it must be taken to separate
collection.
For more information check with your local waste authority, customer center or distributor.

Disposal of other used material

Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts,
etc.) must be disposed of in an environmentally friendly and safe manner, and in line with the
local recommendations and environmental legislation.

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2 General description

2.1 General description

Introduction
The air dryers described in this book are heatless adsorption dryers, built to remove moisture
from compressed air for industrial purposes. The standard version is intended to reach a
pressure dew point (PDP) of -40 ˚C (-40 ˚F). There is also a version available for a pressure dew
point of -70˚C (-94 ˚F).
All dryers are designed for indoor use.
The dryers described in this book are equipped with a Pressure Dew Point (PDP) sensor for
control of the purge air flow.

Main parts
A general overview of the main parts of the dryer units is given in below images:

Front view CD 110+ up to CD 300+

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Rear view CD 110+ up to CD 300+

Reference Designation Reference Designation

A Tower A 1 Control panel
B Tower B 2 Elektronikon® controller
IN Dryer inlet 3 Cubicle
OUT Dryer outlet SV Solenoid valves
IV Inlet valve N Nozzle for regeneration air
PA Pneumatic actuator P1 Pressure gauge, tower A
PV Pneumatic valve P2 Pressure gauge, tower B
S Silencer AF Air filter
NV Non-return valve CA Control air valve
PR Pressure regulator (16 bar version) PDP PDP sensor
P01 Pressure sensor P02 Pressure sensor

Control panel
The dryer is controlled by an Elektronikon® controller. Consult the dedicated chapter for a
complete description of the controller functions.

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2.2 Operation

The construction of the air dryer is simple, reliable and easy to service. The dryer has two towers,
containing the adsorbing material or desiccant. The desiccant is a very porous grain material
which can adsorb large amounts of water vapor.
The operation cycle of the dryer is repetitive and is controlled by the Elektronikon regulator and a
PDP (Pressure Dew Point) sensor.
The compressed air entering the dryer is led to one of the towers by means of the inlet valves
(IV), which are controlled by a pneumatic actuator (PA). As the air flows upwards through the
tower, the desiccant adsorbs the water vapor and the compressed air is dried. The dry air leaves
the dryer via the outlet, connected to the top of the tower.
While the desiccant in the first tower dries the compressed air, the desiccant in the second tower
is being regenerated. Regeneration of the desiccant is achieved by means of purge air from the
drying tower: a small portion of the dried air passes a nozzle (N), expands to atmospheric
pressure and flows downwards through the other tower, regenerating the desiccant. The
regenerating air is released via the corresponding exhaust valve (PV) and the silencer (S).
A second small portion of the dried air flows via the control air valve (100), a small air filter (101)
and the pressure regulator (PR - only used on 16 bar (232 psi) versions) to the PDP sensor and
to the solenoid valves (SV). The air leaving the solenoid valves (when energized) is used to
control the pneumatic actuator (PA) and the pneumatic valves (PV). The solenoid valves are
controlled by the controller.
The PDP sensor constantly measures the pressure dew point of the air leaving the drying tower.
As long as the PDP temperature is below the set point (-40 °C or -70 °C), the drying tower will
keep on drying, until the PDP temperature exceeds the set point. On that moment the
regenerated tower will start drying the compressed air and the other tower will start regenerating.
As long as the PDP temperature is below the set point, regeneration of the non-drying tower is
stopped after the pre-set time interval of the timer has elapsed. As a result, reduction of purge air
is achieved.

Do not connect X3 when an air receiver is installed before the dryer.

X3 should only be connected when the air receiver is installed after the dryer.

Flow diagram
The figure below shows the pneumatic diagram of the dryer.

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Reference Designation Reference Designation

(1) Sonic nozzle (optional) 107 3/2 spool valve monostable
(2) Outlet PS Pressure switch
(3) Air net 100 Manual valve
(4) Dryer 101 Pilot air filter
(5) Vessel 104 Pressure regulator (optional)
(6) Compressor 112 Adjustable restriction
(7) Inlet 103 Filter with drain
(8) Controller V11/V12 Outlet valve, vessel A/B
PI Pressure indicator 114 Orifice
OF1 Outlet filter DDp IF1/IF2 Inlet filter DD/PD
V21/V22 Safety valve (optional) PT01/PT02 Pressure vessel A/B
PI01/PI02 Pressure indicator, vessel A/B V3/V4 Regulating valve, vessel A/B
V1/V2 Inlet valve, vessel A/B 109 Silencer

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Reference Designation Reference Designation

TT01 Inlet temperature PDP01 Pressure Dew Point

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3 Electrical diagram
The complete electrical diagram is available inside the electric cabinet.
Some generally used symbols are given in below table:

Reference Designation Reference Designation

F1/2/... Fuses T1 Transformer
Y1/Y2 Solenoid valves MT01 PDP sensor
PT01/PT02 Pressure transducer, Tower A/B TT01 Temperature sensor, inlet
E1 Regulator E2 Expansion module IO2
PDS11/12/13 Pressure drop (ΔP) over filter S0 Main switch (customer's
(optional) installation)
S1' Remote start/stop switch S3' Remote emergency stop
(optional) (optional)

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4 Controller

4.1 Control panel

Elektronikon Graphic Controller

Reference Designation Function

1 Display Shows the dryer operating condition and a number
of icons to navigate through the menu.
2 Pictogram Automatic operation
3 Pictogram General alarm
4 General alarm LED Blinks when operating in shutdown warning
condition.
5 Pictogram Service
6 Service LED Lights up when service is needed.
7 Automatic operation LED Indicates that the controller runs in automatic mode.
8 Voltage on LED Lights up when supply is switched on. Dryer unit
might start automatically!
9 Pictogram Voltage on
10 Enter key Enter and confirmation key
11 Escape key To navigate to previous screen or to cancel current
action
12 Scroll keys Keys to scroll through the menu
13 Stop button Button to stop the dryer. LED (7) dims.
14 Start button Button to start the dryer. LED (7) lights up, indicating
that the controller is operational.

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4.2 Digital output contacts

Warning

Voltage-free outputs may only be used to control or monitor functional systems. They
should NOT be used to control, switch or interrupt safety related circuits.

Stop the compressor and switch off the supply before connecting external equipment. Check
the Safety precautions.

Connections for external equipment

The controller always comes with expansion module IO2 that has a number of digital output
contacts which can be used to connect external equipment.
Depending on the optional equipment, extra expansion modules are added to the machine
configuration (IO2, IO34).

Expansion Module IO2

The digital output contacts have following specifications:

Relay Connector Maximum load

K01 3 X 31 15 A / 250 V AC
15 A / 30 V DC
RC* protected
K02 3 X 31 15 A / 250 V AC
15 A / 30 V DC
RC* protected
K03 3 X 31 15 A / 250 V AC
15 A / 30 V DC
RC* protected

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Relay Connector Maximum load

K04 3 X 31 10 A / 250 V AC
10 A / 30 V DC
resistive load
K05 3 X 30 10 A / 250 V AC
10 A / 30 V DC
resistive load
K06 3 X 30 10 A / 250 V AC
10 A / 30 V DC
resistive load
K07 3 X 30 10 A / 250 V AC
10 A / 30 V DC
resistive load
K08 3 X 30 10 A / 250 V AC
10 A / 30 V DC
resistive load
K09 3 X 30 10 A / 250 V AC
10 A / 30 V DC
resistive load
K10 3 X 32 10 A / 250 V AC
10 A / 30 V DC
resistive load
K11 3 X 32 10 A / 250 V AC
10 A / 30 V DC
resistive load
K12 3 X 32 10 A / 250 V AC
10 A / 30 V DC
resistive load
K13 3 X 32 10 A / 250 V AC
10 A / 30 V DC
resistive load
K14 3 X 32 10 A / 250 V AC
10 A / 30 V DC
resistive load
K15 3 X 32 10 A / 250 V AC
10 A / 30 V DC
resistive load
* = Resistor Capacitor

4.3 Icons used

Status icons

Name Icon Description

Stopped/Running When the dryer is stopped, the icon stands still.
When the dryer is running, the icon is rotating.

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Name Icon Description

Machine control mode Local start/stop

Remote start/stop

Network control

Automatic restart after voltage Automatic restart after voltage failure is active
failure

Week timer Week timer is active

Active protection functions Emergency stop

Shutdown

Warning

Service Service required

Main screen Main chart

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Input icons

Icon Description
Pressure

Temperature

Digital input

Special protection

System icons

Icon Description
Failure expansion module

Network problem

General alarm

Regulation

General settings

Acess key / User password

Menu icons

Icon Description
Inputs

Outputs

Alarms (Warnings, shutdowns)

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Icon Description
Counters

Test

Settings

Service

Event history (saved data)

Set point

Info

Week timer

Navigation arrows

Icon Description
Up

Down

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4.4 Main screen

Control panel

Elektronikon Graphic Controller

(1) Scroll keys

(2) Enter key
(3) Cancel / Escape key

Function
The main screen shows the status of the dryer and is the gateway to all functionality implemented
in the controller.
The main screen is shown automatically when the power is switched on. The display switches to
sleep mode when no keys are pushed for a programmable time.
Five different main screens can be chosen:
1. Two value lines
2. Four value lines
3. Chart (High resolution)
4. Chart (Medium resolution)
5. Chart (Low resolution)

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Two and four value views

Typical Main screen (Four value lines)

Text on figures

(1) Pressure Equalization

(2) Menu

• Section A displays information regarding the dryer operation (e.g. outlet pressure,
temperature at dryer outlet).
• Section B displays Status icons. Following icon types are shown in this field:
• Fixed icons
These icons are always shown in the main screen and cannot be selected by the cursor
(e.g. dryer stopped or running)
• Shortcut icons
These icons are always shown in the main screen. If the icon is selected and the Enter
key is pushed, the screen will jump to the corresponding menu (e.g. if the icon for Motor
stopped or Running Loaded is selected, the screen will jump directly to the regulation
menu after pressing the Enter key).
• Control mode icons
These icons are always shown in the main screen. If the icon is selected and the Enter
key is pushed, the screen jumps to the control mode menu. Following control modes
are available:

Local control

Remote control

Network control

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• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer,
automatic restart after voltage failure, etc.)
• Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service,...)
To show more information about displayed icons, select the icon using the scroll keys and
push the Enter key.
• Section C is called the Status bar
This bar shows the text that corresponds to the selected icon.
• Section D shows the Action buttons. These buttons are used:
• to call-up or program settings
• to reset a shutdown, service message or emergency stop
• to have access to all data collected by the controller
The function of the buttons depends on the displayed menu. The most common functions
are:

Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message

To enable an action button, highlight this button by using the Scroll keys and push the Enter
key.
To go back to the previous menu, push the Cancel / Escape key.

Chart views

When the Chart (High Resolution) display is selected, a chart with an X-axis covering 4 minutes
is displayed. The value displayed on the Y-axis depends on the selection made in the input
screen. Each chart dot represents 1 second.

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When the Chart (Medium Resolution) display is selected, a chart with an X-axis covering 4 hours
is displayed. The value displayed on the Y-axis depends on the selection made in the input
screen. Each chart dot represents a 1 minute average value.

When the Chart (Low Resolution) display is selected, a chart with an X-axis covering 10 days is
displayed. The value displayed on the Y-axis depends on the selection made in the input screen.
Each chart dot represents a 1 hour average value.

4.5 Controller menu structure

Main menu
Press the Enter key to go to the main menu screen that is shown below.

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Menu structure
Please find the tree structure on the 2 top levels below. The items are mentioned as they appear
on the screen from top to bottom and left to right. If questions regarding lower levels appear,
please consult your local Customer Center.
SERVICE

Topic Description
Overview Displays an overview of the running service plans.
Service Plan Displays configuration of the service plans.
Next Service Displays the next service task.
History Displays a log of all automatic shutdowns that have appeared in the past.

PROTECTIONS

Topic Description
Emergency Stop Displays a list of main protections.
A: High Working Pressure Displays the protection of the high working pressure of vessel A.
B: High Working Pressure Displays the protection of the high working pressure of vessel B.
Low Dryer Inlet Temperature Displays the low inlet protection temperature of the dryer.
Displays the protection of the high regeneration temperature of
A: High Regeneration Temperature vessel A.
Displays the protection of the high regeneration temperature of
B: High Regeneration Temperature vessel B.
High Dryer Inlet Temperature Displays the high inlet protection temperature of the dryer.
Expansion Module Communication Displays the protection of the expansion module communication.
High Dewpoint Displays the protection of the high dewpoint temperature.
Low Inlet Pressure Displays the protection of the low inlet pressure.
Failed to Blow Off Vessel A Displays the fail to blow off vessel A.
Failed to Blow Off Vessel B Displays the fail to blow off vessel B.
Failed to Pressurize Displays the fail to pressurize.

WEEK TIMER

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Topic Description
Displays 4 programmable week action schemes.
Week Action Schemes Each week action scheme contains 7 programmable days and these days can
contain a number of successive events on selected time slots.
Contains 10 weeks and each week can be selected as 1 of the 4 week action
Week Cycle
schemes.
Status Displays the status (On/Off) of the week timer functionality.
Remaining Running Allows to set a timer to keep the compressor running for 1-240 minutes.
Time

INFORMATION

Topic Description
Refers to the company website where more detailed info on the product can be
www.xxxxxxxx.com found.
More The More button displays the software versions, addresses, licenses, ...

TEST

Topic Description
Output Test Allows a functionality check of the output.
Depressurize Vessels Allows a functionality check of the depressurization of the vessels.

COUNTERS

Topic Description
Running Hours Dryers Displays the number of hours the dryer has been running.
Loaded Hours Dryers Displays the number of hours the dryer has been running in loaded mode.
Standby Time Displays the number of hours the dryer is in stand by.
Actual State time Displays the number of hours the dryer is in current state.
Programmed State Time Displays the number of hours the dryer will be in current state.
Actual Half Cycle Time Displays the number of hours the dryer is in half cycle state.
Programmed Half Cycle
Time Displays the number of hours the dryer will be in half cycle state.
Regeneration Cycles
Vessel A Displays the number of regeneration cycles of vessel A.
Regeneration Cycles
Vessel B Displays the number of regeneration cycles of vessel B.
Energy Saving PDP
Sensor Displays the energy saving percentage with the PDP sensor.
Module Hours Displays the number of hours the module has been powered.

REGULATION

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Topic Description
PDP Extended Cycle Displays if the PDP extendend cycle is activated or not.
PDP Switching
Temperature Displays the PDP switching temperature
PDP Alarm Offset Displays the PDP alarm offset

INPUTS

Topic Description
Pressure Vessel A Displays the pressure of vessel A.
Pressure Vessel B Displays the pressure of vessel B.
Inlet Dryer Displays the dryer inlet temperature.
Dryer Pressure Dewpoint Displays the dryer pressure dewpoint temperature.
Emergency Stop Displays the emergency stop status.
Remote Start/Stop Displays the remote start/stop status.

OUTPUTS

Topic Description
Dryer Motor Indicates that the dryer is running.
Low Pressure Alarm Displays status of low pressure alarm.
General Shutdown Displays status of general shutdown.
General warning Displays status of general warning.
Pressure Relief Valve A Displays if pressure relief valve A is present.
Pressure Relief Valve B Displays if pressure relief valve B is present.

EVENT HISTORY

Topic Description
Displays a log file of all shutdowns and shows the status of the type, counters,
-
inputs and outputs at the moment a shutdown appeared

SETTINGS

Topic Description
Network Displays the CAN and ethernet configuration
General Displays settings concerning time, date, unit and display time-out
Regulation Displays settings concerning the compressed air flow regulation
Remote Control Displays setting concerning the remote control
Automatic Restart After Voltage Failure can only be enabled by a service
Automatic Restart
technician.
Access Key Displays the controller access level that can be modified with password input
Main Chart Displays the input and the range of the main chart

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4.6 Test menu

Controller

Menu icon, Test

Function
• To depressurize the vessels and to test the output contacts.

• The vessels can only be depressurized when the dryer is stopped (off state).
• The test procedure will be stopped as soon as another menu is selected on the
regulator.

Procedure
Starting from the Main screen (see Main screen):
• Move the cursor to the Menu action button and press the enter key (2); following screen
appears:

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• Using the scroll keys (1), move the cursor to the test icon (see above, section Menu icon).
• Press the enter key (2); following screen appears:

Text on figure

(1) Test
(2) Depressurize vessels

• A red selection bar is covering the item Depressurize vessels ; press the Enter key to
depressurize the vessels.

4.7 Modifying settings

Controller

(1) Scroll keys

(2) Enter key
(3) Escape key

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Menu icon, Settings

Function
To display and modify a number of settings (e.g. Time, Date, Date format, Language, units ...).

Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action button and press the Enter key. Following screen
appears:

• Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon).
• Press the Enter key. Following screen appears:

• The screen shows a number of icons:

Icon Function
Network settings

General settings

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Icon Function
Regulation settings

Automatic restart after voltage failure settings

Access key

User password

• Move the cursor to the icon of the function to be modified and press the Enter key.

Modifying network settings

• Select the network settings icon as described above and press the Enter button (2).
Following screen appears:

Text on figure

(1) Network
(2) Ethernet
(3) CAN

• A red selection bar is covering the first item (Ethernet). Use the ↓ key of the Scroll keys to
select the setting to be modified and press the Enter key. Following screen appears:

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Screen for Ethernet settings

Text on figure

(1) Ethernet
(2) IP Address
(3) Subnet mask
(4) Gateway IP
(5) Modify

Screen for CAN settings

Text on figure

(1) CAN
(2) CAN Address
(3) Communication profile
(4) Modify

• Press the Enter button; a red selection bar is covering the first item (Ethernet ).
• Using the Scroll keys, move the cursor to the setting to be modified (e.g. Ethernet ) and
press the Enter button (2).

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• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the
Enter key to confirm.

General settings
• Select the General settings icon as described above and press the Enter button (2).
Following screen appears:

Text on figure

(1) General
(2) Language in use
(3) Time
(4) Date
(5) Date format

• The screen shows the first items of a list of all settings. Use the scroll button to see the other
items in the list.
• Press the Enter button (2); a red selection bar is covering the first item (Language in use).
Use the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the
Enter key to confirm.

Regulation settings
• Select the Regulation icon as described above and press the Enter button (2). Following
screen appears:

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Text on figure

(1) Regulation
(2) PDP extended cycle
(3) Activated
(4) PDP switching temperature
(5) PDP Alarm offset
(6) Heatless backup mode (see note *)
(7) Not activated
(8) Modify

*: not applicable.
• The screen shows the list of all settings.
• Press the Enter button (2); a red selection bar is covering the first item (PDP extended
cycle).
Use the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the
Enter key to confirm.
Regulation settings:
• PDP extended cycle: the cycle is lengthened by putting the vessel in waiting mode
(standby) if PDP is low enough after regeneration and cooling. The extended cycle should
only be activated when a working PDP sensor is present.
• PDP switching temperature: the PDP should not increase to this setting before the vessels
are switched when the dryer is in standby mode.
• PDP Alarm offset: the PDP alarm is active when: PDP > PDP_switching_temperature +
PDP_alarm_offset. In that way, the alarm threshold can be set independently of the
switching threshold.

Automatic restart
• Select the Automatic restart settings icon as described above and press the Enter button (2).
Following screen appears:

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Text on figure

(1) Automatic restart (Not Activated)

(2) Maximum power down time
(3) Restart delay
(4) Modify

• The screen shows the list of all settings.

• Press the Enter button (2); a red selection bar is covering the first item (Automatic restart).
Use the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the
Enter key to confirm.

Access key
Different security levels are programmed in the regulator (e.g. user, service technician, etc). This
menu item is used to change the security level. Scroll to the correct icon using the scroll key.
Press the Enter button. Press the Enter button again to modify the security level. Press the Enter
button again, a pop-up menu appears. Use the scroll keys to enter the password of the new
security level. Press the Enter key to confirm the change.

User password
If the password option is activated, it is impossible for not authorized persons to modify any
setting.
• Using the Scroll keys, move the cursor to the Password icon.
• Press the Enter key.
• Select the Modify button using the Scroll keys and press the Enter key. Next, modify the
password as required.

4.8 Web server

All controllers have a built-in web server that allows direct connection to the company network or
to a dedicated PC via a local area network (LAN). This allows to consult certain data and settings
via a PC instead of the display of the controller.

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Getting started
Make sure you are logged in as administrator.
• Use the internal network card from your computer or a USB to LAN adapter.
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).

Configuration of the network card

• Go to Network and Sharing Center (1).

• Click on Change adapter settings (1).

• Select the Local Area Connection, which is connected to the controller.

• Click with the right button and select Properties (1).

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• Use the check box Internet Protocol version +4 (TCP/IPv4) (1) (see picture). To avoid
conflicts, uncheck other properties if they are checked. After selecting TCP/IPv4, click on the
Properties button (2) to change the settings.

• Use the following settings:

• IP Address 192.168.100.200 (1)
• Subnetmask 255.255.255.0 (2)
Click OK (3) and close network connections.

Configure a company network (LAN) connection

• Ask your IT department to generate a fixed IP address in your company’s network.
• That IP address will be excluded from the DNS server, so it will be reserved for the
controller.
• Also get the correct Gateway and Subnet mask settings. For example:
• IP = 10.25.43.200
• Gateway = 10.25.42.250

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• Subnet mask = 255.255.254.0

• Connect the controller to the company's network (LAN) by using a UTP cable (min. CAT 5e).

• Adapt the network settings in the controller:

• Go to Main Menu

• Go to Settings (1)

• Go to Network (1)

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• Go to Ethernet (1)

• Switch Off (1) the Ethernet communication to allow editing the settings

• Adapt IP Address (1)

• Adapt Gateway IP (2)
• Adapt Subnet Mask (3)
• Switch On (4) the Ethernet communication

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• Wait a few minutes so the LAN network can connect to the controller

Configuration of the web server

The internal web server is designed and tested for Microsoft® Internet Explorer.
Also "Opera", "Mozilla Firefox", "Safari"and "Chrome" should work.
Viewing the controller data

All screen shots are indicative. The number of displayed fields depends on the selected
options.

• Open your browser and type the IP address of the controller you want to view in your
browser (in this example http://192.168.100.100). The interface opens:

Screen shot (example!)

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Navigation and options

• The banner shows the unit type and the language selector. In this example, three languages
are available on the controller.

• On the left side of the interface, you can find the navigation menu.
If a license for ESi is foreseen, the menu contains 3 buttons.
• Machine: shows all generator settings.
• ES: shows the ESi status (if a license is provided).
• Preferences: allows to change temperature and pressure unit.

Unit settings
All unit settings can be displayed or hidden. Put a check mark in front of each point of interest
and it will be displayed. Only the machine status is fixed and can not be removed from the main
screen.
Analog inputs
Lists all current analog input values. The measurement units can be changed in the preference
button from the navigation menu.

Counters
Lists all current counter values from controller and unit.

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Info status
Machine status is always shown on the web interface.

Digital inputs
Lists all digital inputs and their status.

Digital outputs
Lists all digital outputs and their status.

Special protections
Lists all special protections of the unit.

Service plan
Displays all levels of the service plan and their status. This screen shot underneath only shows
the running hours. It is also possible to show the current status of the service interval.

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4.9 Programmable settings

Description
The regulating and safety devices are factory-adjusted to obtain optimum performance of the
dryer. No adjustments are required.

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5 Installation

5.1 Dimension drawings

CD 150+

(1) Dryer outlet

(2) Dryer inlet
(3) Dimension of inlet and outlet connection

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5.2 Installation proposal

Piping

Make sure that all pipes, filters, valves, etc. are clean and that they are installed correctly
with or without bypass system.
Make sure that the piping is installed stress-free. For more information concerning air nets,
cooling systems etc. refer to the compressor installation manual.

To ensure correct operation of the dryer, it has to be fitted properly into the compressed air
circuit, consisting of the compressor, the dryer and the application.

COMP Compressor
AR Air receiver
D Dryer
EIV External inlet valve (not shown)
To cut off the air supply towards the dryer
EOV External outlet valve (not shown)
To cut off the air supply towards the air consumer
BV Bypass valves (not shown on the drawings)
Together with the external inlet valve and the external outlet valve, the bypass
valves allow the dryer and the filters to be serviced while non-dried air flows through
the bypass system.
1 The drain pipes to the drain collector must not dip into the water. For draining of
pure condensate water, install an oil/water separator.
2 Minimum free area to be reserved for the dryer installation

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3 Compressed air prefilter for general purpose filtration, particle removal down to 1
micron, maximum oil carry-over 0.5 ppm
This filter provides extra protection of the dryer and extends the lifetime of the high
efficiency filter cartridge (4).
4 High efficiency filter, particle removal down to 0.01 micron, maximum oil carry-over
0.01 ppm
To remove remaining impurities.
5 Dust filter, particle removal down to 1 micron
To remove dust particles originating from the desiccant.
6 Water separator (optional)
To prevent free water from entering the dryer.

General recommendations
Keep the following in mind when installing the dryer:
• Place the dryer at a location where the temperature never exceeds the limits; see Technical
Data.
• The dryer does not require extra ventilation.
• Fix the dryer as level as possible to the floor. Make sure the fixating bolts are tightened
firmly and that the floor is suitable for taking the weight of the dryer.
• Provide enough space around the unit to install and service the filter elements. A minimum
free space of 800 to 1000 mm (approx. 2.6 to 3.2 ft) is recommended - see the installation
proposal drawings.
Provide sufficient space under the filter elements to be able to replace the filter cartridges
without having to disassemble the piping.
• Always install a high efficiency filter (4) at the inlet of the dryer. A prefilter (3) is
recommended to extend the lifetime of the high efficiency filter. The drain pipes (1) of the
water separator and the filters must not dip into the water. Use a dust filter (5) at the outlet of
the dryer. Should oil vapor and odors be undesirable, a carbon filter can be installed
downstream the dust filter.
• If the compressor has no built-in water separator, a water separator (WSD) has to be
installed before the dryer in order to prevent free water from entering the dryer, as free water
can damage the desiccant. If the condensate contains oil, install an oil/water separator for
draining of pure condensate water.
• It is recommended to install bypass pipes with ball valves over the filters in order to isolate
the filters during service operations without disturbing the compressed air delivery.
• It is required to install pressure relief valves on each vessel of the dryer when ball valves are
installed at the inlet and the outlet of the dryer to isolate the dryer from the air net.

Never overload the dryer as a too high air speed will damage the desiccant. It may be
recommended to install the air dryer upstream of the air receiver to prevent overload (e.g.
after extending the dry air circuit). Consult your supplier if in doubt. See also section
Operating instructions for the correct operation procedure.

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5.3 Electrical connections

The electrical wiring must comply with the local regulations. The air dryer must be earthed
and protected by fuses against short-circuiting.

Connect the supply voltage to terminals 1X0 (L1 - L2) and 1X3 (earth). Install a power switch and
fuses in the supply line.

Maximum value fuse F1 and F2 is 10 A.

Reference Description
(1) Customer's installation
(2) Door
(3) Cubicle

Before switching on the main power supply, check the voltage requirements in the
technical specifications or on the dryer’s data plate.

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6 Operating instructions

Safety

Always observe all relevant safety instructions.

Initial start-up

To start up the dryer for the first time or after a long period of standstill, proceed as follows:
1. Open the bypass valves (if installed) of the dryer.
2. Close the air supply towards the PDP sensor (dryers with PDP sensor).
3. Close off the air supply from the compressor towards the dryer by closing the external inlet
valve (if installed).
4. Close the outlet valve (if installed).
5. Remove the silencers to prevent the silencers from getting clogged by the desiccant and
wear a dust mask, safety glasses and ear protection. (This is only required at initial start-up
or after the desiccant was replaced).
6. Start the compressor and wait for pressure.
7. Slowly open the inlet valve.
8. Check the connections of the dryer for air leaks and remedy if necessary.
9. Switch the dryer on by pushing the Start button (14) on the Elektronikon controller.
10. Let the dryer operate for several hours with the external outlet valve closed.
11. In case the silencers were removed, refit the silencers.
12. Gradually open the external outlet valve.
13. If applicable, close the bypass valves of the dryer.
14. Open the air supply towards the PDP sensor (dryers with PDP sensor).

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If the application allows air that is not completely dry, the valve towards the dry air
consumer may be opened even before the optimal Pressure Dew Point (PDP) is
reached. In this case however, it will take more time for the desiccant to dry completely.
At initial start-up, and specially when the dryer is loaded from the beginning, it can take
a long time before the dew point is reached.
For a dew point of -70 ˚C (-94 ˚F), it can take up to more than 10 days before this value
is reached.
It is therefore recommended to operate the dryer for a number of days with the outlet
valve closed.

Normal start
If the dryer has not been used for more than 3 months, refer to section Initial start-up. In all other
cases, proceed as follows:
1. Cut off the air supply from the compressor towards the dryer by closing the external inlet
valve.
2. Close the air supply towards the PDP sensor (dryers with PDP sensor).
3. Close the external outlet valve (if installed) between the dryer and the dry air consumer.
4. Start the compressor and slowly open the external inlet valve.
5. Switch the dryer on by pushing the Start button (14) on the Elektronikon controller.
6. Gradually open the air outlet valve.
7. If applicable, close the bypass valves of the dryer.
8. Open the air supply towards the PDP sensor (dryers with PDP sensor).

Close the external inlet valve in case the compressor needs to be restarted. The high
air speed in the start-up phase of the compressor may damage the desiccant.
To prevent this, a sonic nozzle (available as option) can be installed

Sonic nozzles

8092 2617 45 Sonic nozzle for CD 150+

During operation
At regular intervals, check the status of the LED’s on the control panel. Refer to section Problem
solving.
If the PDP Warning LED is lit and the application allows only dry air, shut down the application
and let the dryer regenerate first. Check the PDP temperature regularly. If the PDP temperature
is too high, let the dryer regenerate by closing the outlet valve.

Stopping
To stop the dryer, proceed as follows:
1. If installed and if necessary, open the bypass valves of the dryer so that the application will
still receive compressed air.
2. Close the external inlet valve between the compressor and the dryer and the external outlet
valve between the dryer and the dry air consumer.
3. Let the dryer operate for a period without consumption, to depressurize the vessels.
4. Stop the dryer by pushing the Stop button (13) on the Elektronikon controller.

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If the dryer is stopped for a longer period, keep the external inlet and outlet valve
closed to avoid moisture from entering the dryer.
Under no circumstances must compressed air be allowed to flow through the dryer
when the electrical power is switched off (regeneration of the desiccant material will no
longer be possible).

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7 Maintenance

7.1 Maintenance

General recommendations and precautions

The dryer does not need any specific maintenance. Nevertheless, before carrying out any
maintenance or corrective activity, read the following recommendations and safety precautions
and act accordingly:

• Stop the dryer by pushing the Stop button (13) on the Elektronikon controller.
• Disconnect all pressure sources and vent the internal pressure of the system before
dismantling any pressurized component.
• Use Original Parts only. Consult the Spare Parts List for part numbers. For preventive
maintenance, dedicated service kits are available.
• Check for correct operation after maintenance.

Filters and valves installed between the compressor, the dryer and the air consumer
may need other maintenance activities than those mentioned below (e.g. draining the
filters and replacing the filter elements). Refer to the appropriate manual for more
information.

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Preventive maintenance schedule

Frequency Service plan Activity

Daily Check the Elektronikon for information on the pressure dew point
(PDP) and service messages.
Every 6 months or A • Check for damaged wiring or loose connections.
every 4000 hours • Check for air leaks.
of operation (1) • Replace the in- and outlet filter cartridges.
• Replace the silencers.
Every year or B • Service plan A
every 8000 hours • Exchange the dew point sensor. The certificate is valid only one
of operation (1) year. Contact the supplier of your equipment for re-calibration of
the PDP sensor.
Every five years or C • Service plan B
every 40000 hours • Replace desiccant
(1) • Check inlet valves and actuator
• Replace the check valves
Always replace all o-rings, seals and nylon washers that come free
when executing the scheduled maintenance.

(1) whichever comes first

In normal working conditions, the lifetime of the desiccant is approximately 5 years.
It is recommended to have the desiccant cartridges replaced by a qualified service technician,
authorized by the manufacturer.
Reset the service timer after a maintenance intervention.
All spare parts required for scheduled maintenance are included in specific service kits. Consult
the spare parts list for part number information.

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8 Problem solving

Overview

Symptom Possible cause Corrective action

Pressure dewpoint too The dryer has not had the time to Close the valve installed between the
high regenerate completely. dryer and the application (if permitted)
and have the desiccant regenerated.
The silencers are clogged. Replace the silencers.
The drain is not working correctly. Check the drain valve of the filter.
The air flow through the dryer is too Check for correct application.
high.
The outlet pressure is too low. Check whether the compressor provides
enough air for the application.
The inlet temperature is too high. Check the compressor aftercooler.
Free water in the dryer. Check the water separator (WSD) and
the drain valve of the filters upstream of
the dryer.
The dryer produces a lot Check the silencer and its fixation to Replace the silencer if necessary or
of noise. the unit. correct its fixation.
Insufficient air leaves the Too much purge air escapes. Check the condition of the solenoid valve
dryer. and replace it if necessary.
LED Service warning / Both LED’s are timer-controlled and Reset the timer after maintenance.
Service alarm is alight. will light up after a certain time
(orange LED (warning) after 7750
hours, red LED (alarm) after 8000
hours).

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9 Technical data

9.1 Reference conditions

Condition Unit 11 bar

Effective inlet pressure of compressed air bar 7
Inlet temperature of compressed air ˚C 35
Relative humidity of the air at inlet % 100
Pressure dew point (PDP), optional version ˚C -70

9.2 Limitations for operation

Limitation Unit 11 bar

Max. effective inlet pressure of compressed air bar 11
Min. effective inlet pressure of compressed air bar 4
Maximum ambient air temperature ˚C 40
Minimum ambient air temperature ˚C 2
Max. inlet temperature of compressed air ˚C 50
Min. inlet temperature of compressed air ˚C 2

9.3 Specific data

Special version (PDP -70 ˚C) - 11 bar

Desiccant type: molecular sieves

CD 150+
Max. volume flow at dryer inlet l/s 120
Total amount of desiccant kg 170
Recommended filter size UD/DDp 180+/170+
Recommended filter size DD/PD/DDp 170+
Mass kg 415
Time of half a cycle s 180
Regeneration time s 145
Installed power W 63

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10 Instructions for Use

Instructions

Description
1 The dryers can contain pressurized air. This can be potentially dangerous if the equipment is
misused.
2 The dryer vessels must only be used as a compressed air vessel and must be operated within
the limits specified on the data plate.
3 No alterations must be made to the vessels by welding, drilling or other mechanical methods
without the written permission of the manufacturer.
4 The design pressure and temperature of this pressure bearing part must be clearly indicated
on the data plate.
5 If installed, the safety valve must correspond with pressure surges of 1.1 times the maximum
allowable operating pressure. This should guarantee that the pressure will not permanently
exceed the maximum allowable operating pressure of the vessel.
6 Original bolts have to be used after opening for inspection. The maximum torque has to be
taken into consideration (see table below).

Maximum bolt torque

Thread size Tightening torque Allowed deviation

(Nm) (Nm)
M3 1 0.3
M4 2.4 0.6
M5 5 1.2
M6 8 2.1
M8 20 5
M10 41 10
M12 73 18
M14 115 29
M16 185 46
M18 238 60
M20 335 84

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11 Guidelines for inspection

Guidelines
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that
is supplied with this air dryer.
Local legal requirements and/or use outside the limits and/or conditions as specified by the
Manufacturer may require other inspection periods.

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12 Pressure Equipment Directives

Parts of article 4.3 of 2014/68/EU are subject to Sound Engineering Practice (SEP).
Parts of category I according to 2014/68/EU are integrated into the machine and fall under the
exclusion of article 1.2, (f)(i).
Parts subject to the Simple Pressure Vessel Directive 2014/29/EU are excluded from 2014/68/EU
according to article 1.2 (c).
The following tables A and B contain the necessary information for the inspection of all pressure
equipment of category I according to Pressure Equipment Directive 2014/68/EU and all pressure
equipment according to the Simple Pressure Vessel Directive 2014/29/EU.
Design criteria for pressure equipment:
Table A

Type Left vessel Right vessel Design Vessel Vessel internal

pressure diameter (mm) volume (l)
(bar)e
CD 150+ 1624 0269 00 1624 0270 00 16 370 120
CD 185+ 1624 0269 00 1624 0270 00 16 370 120

Table B

Type Min. design Max. design Number of Min. wall Min. wall
temperature temperature cycles (1) thickness shell thickness head
(mm) (mm)
CD 150+ -10 °C 80 °C 1050000 3.90 3.85

(1): The number of cycles refers to the number of cycles from 0 bar(e) to maximum pressure.
(2): The minimum wall thickness refers to the minimum required thickness according design
calculations.

Recommendation of the manufacturer for the re-inspection time

Following actions are to be executed by authorized service personnel, unless stated differently in
the applicable legislation. The stated time interval has as reference the day of start-up of the unit.
• Every 6 months: visual check of the vessel material on the outside (exposed) for traces of
strong corrosion.
• Every 5 years: when replacing the desiccant, following inspections are to be carried out:
• Inspection of outside and inside of the material for excessive and local corrosion,
• Inspection of outside and inside of the material for fissures, leaks, damage.
• Every 10 years: hydrostatic test.
Consult the service department of your supplier if necessary.

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13 Documentation

Declaration of conformity
Typical example of a Declaration of Conformity document

(1): Manufacturer
(2): Applicable directives
(3): Standards used
(4): Technical file holder

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(5): Contact address of the manufacturer

On the Declaration of Conformity, the harmonized and/or other standards that have been used
for the design are shown and/or referred to.
The Declaration of Conformity is part of the documentation that is supplied with this device.

APF239664 59
 We stand by our responsibilities towards our customers, towards the environment and
the people around us.
We make performance stand the test of time.
This is what we call - Sustainable Productivity.

Atlas Copco Airpower

Oil-free Air Division, Boomsesteenweg 957, 2610 Wilrijk, Belgium
Phone: +32 (0)3 870 21 11

Atlas Copco Airpower NV. All rights reserved. Designs and specifications are subject to change without notice or obligation.