A Review of Thin Layer Drying of Foods: Theory, Modeling, and Experimental Results
A Review of Thin Layer Drying of Foods: Theory, Modeling, and Experimental Results
To cite this article: Zafer Erbay & Filiz Icier (2010) A Review of Thin Layer Drying of Foods:
Theory, Modeling, and Experimental Results, Critical Reviews in Food Science and Nutrition, 50:5,
441-464, DOI: 10.1080/10408390802437063
            Drying is a complicated process with simultaneous heat and mass transfer, and food drying is especially very complex
            because of the differential structure of products. In practice, a food dryer is considerably more complex than a device
            that merely removes moisture, and effective models are necessary for process design, optimization, energy integration, and
            control. Although modeling studies in food drying are important, there is no theoretical model which neither is practical nor
            can it unify the calculations. Therefore the experimental studies prevent their importance in drying and thin layer drying
            equations are important tools in mathematical modeling of food drying. They are practical and give sufficiently good results.
               In this study first, the theory of drying was given briefly. Next, general modeling approaches for food drying were explained.
            Then, commonly used or newly developed thin layer drying equations were shown, and determination of the appropriate
            model was explained. Afterwards, effective moisture diffusivity and activation energy calculations were expressed. Finally,
            experimental studies conducted in the last 10 years were reviewed, tabulated, and discussed. It is expected that this
            comprehensive study will be beneficial to those involved or interested in modeling, design, optimization, and analysis of food
            drying.
Keywords food drying, thin layer, mathematical modeling, diffusivity, activation energy
INTRODUCTION                                                                   The methods of drying are diversified with the purpose of the
                                                                               process. There are more than 200 types of dryers (Mujumdar,
    Drying is traditionally defined as the unit operation that con-            1997). For every dryer, the process conditions, such as the dry-
verts a liquid, solid, or semi-solid feed material into a solid prod-          ing chamber temperature, pressure, air velocity (if the carrier
uct of significantly lower moisture content. In most cases, drying             gas is air), relative humidity, and the product retention time,
involves the application of thermal energy, which causes water                 have to be determined according to feed, product, purpose, and
to evaporate into the vapor phase. Freeze-drying provides an ex-               method. On the other hand, drying is an energy-intensive pro-
ception to this definition, since this process is carried out below            cess and its energy consumption value is 10–15% of the total
the triple point, and water vapor is formed directly through the               energy consumption in all industries in developed countries
sublimation of ice. The requirements of thermal energy, phase                  (Keey, 1972; Mujumdar, 1997). It is a very important process
change, and a solid final product distinguish drying from me-                  according to the main problems in the whole world such as the
chanical dewatering, evaporation, extractive distillation, adsorp-             depletion of fossil fuels and environmental pollution. In brief,
tion, and osmotic dewatering (Keey, 1972; Mujumdar, 1997).                     drying is arguably the oldest, most common, most diverse, and
    Drying is one of the oldest unit operation, and widespread                 most energy-intensive unit operation and because of all these
in various industries recently. It is used in the food, agricul-               features, the engineering in drying processes gains importance.
tural, ceramic, chemical, pharmaceutical, pulp and paper, min-                    In the food industry, foods are dried, starting from their nat-
eral, polymer, and textile industries to gain different utilities.             ural form (vegetables, fruits, grains, spices, milk) or after han-
                                                                               dling (e.g. instant coffee, soup mixes, whey). The production
   Address correspondence to: Zafer Erbay, Graduate School of Natural and      of a processed food may involve more than one drying process
Applied Sciences, Food Engineering Branch, Ege University, 35100 Izmir,
Turkey. Tel:+90 232 388 4000 (ext.3010) Fax: +90 232 3427592. E-mail:          at different stages and in some cases, pre-treatment of food is
Zafererbay@yahoo.com                                                           necessary before drying. In the food industry, the main purpose
                                                                           441
442                                                    Z. ERBAY AND F. ICIER
of drying is to preserve and extend the shelf life of the product.    in granular and porous foods due to surface forces. In addition
In addition to this, in the food industry, drying is used to obtain   to these, thermal diffusion that is defined as water flow caused
a desired physical form (e.g. powder, flakes, granules); to obtain    by the vaporization-condensation sequence, and hydrodynamic
the desired color, flavor, or texture; to reduce the volume or the    flow that is defined as water flow caused by the shrinkage and
weight for transportation; and to produce new products which          the pressure gradient may also be seen in drying (Strumillo
would not otherwise be feasible (Mujumdar, 1997).                     and Kudra, 1986; Özilgen and Özdemir, 2001). The dominant
    Drying is one of the most complex and least understood            diffusion mechanism is a function of the moisture content and
processes at the microscopic level, because of the difficulties       the structure of the food material and it determines the drying
and deficiencies in mathematical descriptions. It involves si-        rate. The dominant mechanism can change during the process
multaneous and often coupled and multiphase, heat, mass, and          and, the determination of the dominant mechanism of drying is
momentum transfer phenomena (Kudra and Mujumdar, 2002;                important in modeling the process.
Yilbas et al., 2003). In addition, the drying of food materials          For hygroscopic products, generally the product dries in con-
is further complicated by the fact that physical, chemical, and       stant rate and subsequent falling rate periods and it stops when
biochemical transformations may occur during drying, some of          an equilibrium is established. In the constant rate period of dry-
which may be desirable. Physical changes such as glass transi-        ing, external conditions such as temperature, drying air velocity,
tions or crystallization during drying can result in changes in the   direction of air flow, relative humidity of the medium, physical
mechanisms of mass transfer and rates of heat transfer within the     form of product, the desirability of agitation, and the method of
material, often in an unpredictable manner (Mujumdar, 1997).          supporting the product during drying are essential and the dom-
The underlying chemistry and physics of food drying are highly        inant diffusion mechanism is the surface diffusion. Toward the
complicated, so in practice, a dryer is considerably more com-        end of the constant rate period, moisture has to be transported
plex than a device that merely removes moisture, and effective        from the inside of the solid to the surface by capillary forces
models are necessary for process design, optimization, energy         and the drying rate may still be constant until the moisture con-
integration, and control. Although many research studies have         tent has reached the critical moisture content and the surface
been done about mathematical modeling of drying, undoubt-             film of the moisture has been so reduced with the appearance
edly, the observed progress has limited empiricism to a large         of dry spots on the surface. Then the first falling rate period
extent and there is no theoretical model that is practical and can    or unsaturated surface drying begins. Since, however, the rate
unify the calculations (Marinos-Kouris and Maroulis, 1995).           is computed with respect to the overall solid surface area, the
    Thin layer drying equations are important tools in mathemat-      drying rate falls even though the rate per unit wet solid sur-
ical modeling of drying. They are practical and give sufficiently     face area remains constant (Mujumdar and Menon, 1995). In
good results. To use thin layer drying equations, the drying-rate     this drying period, the dominant diffusion mechanism is liquid
curves have to be known. However, the considerable volume             diffusion due to moisture concentration difference and internal
of work devoted to elucidate the better understanding of mois-        conditions such as the moisture content, the temperature, and
ture transport in solids is not covered in depth, in practice,        the structure of the product are important. When the surface film
drying-rate curves have to be measured experimentally, rather         of the liquid is entirely evaporated, the subsequent falling rate
than calculated from fundamentals (Baker, 1997). So the ex-           period begins. In the second falling rate period of drying the
perimental studies prevent their importance in drying. There is       dominant diffusion mechanism is vapor diffusion due to mois-
no review done about the experimental results of the thin layer       ture concentration difference and internal conditions keep on
drying experiments of foods and mathematical models in thin           their importance (Husain et al., 1972).
layer drying in open literature for more than 10 years. Jayas et         Although biological materials such as agricultural products
al. (1991) have written the last review according to the authors’     have a high moisture content, generally no constant rate period
knowledge. In this study, the fundamentals of thin layer drying       is seen in the drying processes (Bakshi and Singh, 1980). In
were explained, and commonly used or newly developed semi-            fact, some agricultural materials such as grains or nuts usually
theoretical and empirical models in the literature were shown.        dry in the second falling rate period (Parry, 1985). Although
In addition, the experimental results gained in the last 10 years     sometimes there is an overall constant rate period at the initial
for food materials were summarized and discussed.                     stages of drying, a statement such as the food materials dry
                                                                      without a constant rate period is generally true.
Mechanisms of Drying Drying processes are modeled with two main models:
   The main mechanisms of drying are surface diffusion or             (i) Distributed models
liquid diffusion on the pore surfaces, liquid or vapor diffusion          Distributed models consider simultaneous heat and mass
due to moisture concentration differences, and capillary action           transfer. They take into consideration both the internal and
                                           A REVIEW OF THIN LAYER DRYING OF FOODS                                                     443
                                                                                   2           
    external heat and mass transfer, and predict the temperature            ∂T     ∂ T    a1 ∂T
    and the moisture gradient in the product better. Generally,                =α       +                                              (6)
                                                                            ∂t     ∂x 2   x ∂x
    these models depend on the Luikov equations that come
    from Fick’s second law of diffusion shown as Eq. 1 or their            where, parameter a1 = 0 for planar geometries, a1 = 1
    modified forms (Luikov, 1975).                                         for cylindrical shapes and a1 = 2 for spherical shapes
                                                                           (Ekechukwu, 1999).
    ∂M
        = ∇ 2 K11 M + ∇ 2 K12 T + ∇ 2 K13 P
     ∂t                                                                   The assumptions resembling the uniform temperature distri-
                                                                       bution and temperature equivalent of the ambient air and product
     ∂T
        = ∇ 2 K21 M + ∇ 2 K22 T + ∇ 2 K23 P                            cause errors. This error occurs only at the beginning of the pro-
     ∂t                                                                cess and it may be reduced to acceptable values with reducing
                                                                       the thickness of the product (Henderson and Pabis, 1961). With
     ∂P
        = ∇ 2 K31 M + ∇ 2 K32 T + ∇ 2 K33 P                     (1)    this necessity, thin layer drying gains importance and thin layer
     ∂t                                                                equations are derived.
    where, K11 , K22 , K33 are the phenomenological coeffi-
    cients, while K12 , K13 , K21 , K23 , K31 , K32 are the coupling   Thin Layer Drying Equations
    coefficients (Brooker et al., 1974).
    For most of the processes, the pressure effect can be ne-              Thin layer drying generally means to dry as one layer of
    glected compared with the temperature and the moisture             sample particles or slices (Akpinar, 2006a). Because of its thin
    effect, so the Luikov equations become as (Brooker et al.,         structure, the temperature distribution can be easily assumed
    1974):                                                             as uniform and thin layer drying is very suitable for lumped
                                                                       parameter models.
    ∂M                                                                     Recently thin layer drying equations have been found to have
        = ∇ 2 K11 M + ∇ 2 K12 T
     ∂t                                                                wide application due to their ease of use and requiring less data
                                                                       unlike in complex distributed models (such as phenomenologi-
     ∂T                                                                cal and coupling coefficients) (Madamba et al., 1996; Özdemir
        = ∇ 2 K21 M + ∇ 2 K22 T                                 (2)
     ∂t                                                                and Devres, 1999).
                                                                           Thin layer equations may be theoretical, semi-theoretical,
     Nevertheless, the modified form of the Luikov equations           and empirical models. The former takes into account only the in-
     (Eq. 2) may not be solved with analytical methods, be-            ternal resistance to moisture transfer (Henderson, 1974; Suarez
     cause of the difficulties and complexities of real drying         et al., 1980; Bruce, 1985; Parti, 1993), while the others consider
     mechanisms. On the other hand, this modified form can             only the external resistance to moisture transfer between the
     be solved with the finite element method (Özilgen and            product and air (Whitaker et al., 1969; Fortes and Okos, 1981;
     Özdemir, 2001).                                                  Parti, 1993; Özdemir and Devres, 1999). Theoretical models ex-
(ii) Lumped parameter models                                           plain the drying behaviors of the product clearly and can be used
     Lumped parameter models do not pay attention to the tem-          at all process conditions, while they include many assumptions
     perature gradient in the product and they assume a uniform        causing considerable errors. The most widely used theoretical
     temperature distribution that equals to the drying air tem-       models are derived from Fick’s second law of diffusion. Simi-
     perature in the product. With this assumption, the Luikov         larly, semi-theoretical models are generally derived from Fick’s
     equations become as:                                              second law and modifications of its simplified forms (other semi-
                                                                       theoretical models are derived by analogues with Newton’s law
    ∂M                                                                 of cooling). They are easier and need fewer assumptions due
        = K11 ∇ 2 M                                             (3)
     ∂t                                                                to using of some experimental data. On the other hand, they
                                                                       are valid only within the process conditions applied (Fortes and
     ∂T
        = K22 ∇ 2 T                                             (4)    Okos, 1981; Parry, 1985). The empirical models have also sim-
     ∂t                                                                ilar characteristics with semi-theoretical models. They strongly
                                                                       depend on the experimental conditions and give limited infor-
    Phenomenological coefficient K11 is known as effective             mation about the drying behaviors of the product (Keey, 1972).
    moisture diffusivity (Deff ) and K22 is known as thermal
    diffusivity (α). For constant values of Deff and α, Equations      Theoretical Background
    3 and 4 can be rearranged as:                                         Isothermal conditions changing only with time may be as-
                2                                                    sumed to prevail within the product, because the heat transfer
    ∂M          ∂ M     a1 ∂M                                          rate within the product is two orders of magnitude greater than
        = Deff        +                                         (5)
     ∂t          ∂x 2   x ∂x                                           the rate of moisture transfer (Özilgen and Özdemir, 2001). It can
444                                                             Z. ERBAY AND F. ICIER
                                            Mi                                 ∗L  is the half thickness of the slice if drying occurs from both sides, or L is the
                                                                               thickness of the slice if drying occurs from only one side.
                                                                                        ∞
                                                                                                             
                              Me
                                                                                          1       J02 Deff t
                                                                               MR = A1       exp −                                                           (12)
                                                                                          J2
                                                                                       i=1 0
                                                                                                       A2
                        Q                   Nw
Figure 1     Schematic view of thin layer drying, if drying occurs from both   where, Deff is the effective moisture diffusivity (m2 /s), t is time
sides.                                                                         (s), MR is the fractional moisture ratio, J0 is the roots of the
be assumed as only Eq. 5 describes the mass transfer (Whitaker                 Bessel function, and A1 , A2 are geometric constants.
et al., 1969; Young, 1969). Then Eq. 5 can be analytically solved                  For multidimensional geometries such as 3-dimensional slab
with the above assumptions, and the initial and boundary con-                  the Newman’s rule can be applied (Treybal, 1968). In brief, the
ditions are (Fig. 1):                                                          values of geometric constants are shown in Table 1.
                                                                                   MR can be determined according to the external conditions.
t = 0,       −L ≤ x ≤ L,        M = Mi                                  (7)    If the relative humidity of the drying air is constant during the
                                                                               drying process, then the moisture equilibrium is constant too. In
t > 0,       x = 0,     dM/dx = 0                                       (8)    this respect, MR is determined as in Eq. 13. If the relative humid-
                                                                               ity of the drying air continuously fluctuates, then the moisture
t > 0,       x = L,     M = Me                                          (9)    equilibrium continuously varies so MR is determined as in Eq.
                                                                               14 (Diamante and Munro, 1993);
t > 0,       −L ≤ x ≤ L,        T = Ta                                 (10)
                                                                                         (Mt − Me )
                                                                               MR =                                                                          (13)
Assumptions:                                                                             (Mi − Me )
                                                                                         Mt
    (i) the particle is homogenous and isotropic;                              MR =                                                                          (14)
                                                                                         Mi
   (ii) the material characteristics are constant, and the shrinkage
        is neglected;
                                                                               where, Mi is the initial moisture content, Mt is the mean mois-
  (iii) the pressure variations are neglected;
                                                                               ture content at time t, Me is the equilibrium moisture content,
  (iv) evaporation occurs only at the surface;
                                                                               and all these values are in dry basis. If we accept that food ma-
   (v) initially moisture distribution is uniform (Eq. 7) and sym-
                                                                               terials dry without a constant rate period, than Mi is equal to
        metrical during process (Eq. 8);
                                                                               the Mcr which is defined as the moisture content of a material at
  (vi) surface diffusion is ended, so the moisture equilibrium
                                                                               the end of the constant rate period of drying, then Eq. 13 equals
        arises on the surface (Eq. 9);
                                                                               to Eq. 15 and MR can be named as the characteristic moisture
 (vii) temperature distribution is uniform and equals to the am-
                                                                               content (φ).
        bient drying air temperature, namely the lumped system
        (Eq. 10);
                                                                                       (Mt − Me )
(viii) the heat transfer is done by conduction within the product,             φ=                                                                            (15)
        and by convection outside of the product;                                     (Mcr − Me )
  (ix) effective moisture diffusivity is constant versus moisture
        content during drying.                                                 Semi-Theoretical Models
                                                                                  Semi-theoretical models can be classified according to their
   Then analytical solutions of Eq. 5 are given below for infinite             derivation as:
slab or sphere in Eq. 11, and for infinite cylinder in Eq. 12
(Crank, 1975):
                                                                                (i) Newton’s law of cooling:
             ∞
                                                           
                       1            (2i − 1) π Deff t
                                                 2   2                                 These are the semi-theoretical models that are derived
MR = A1                        exp −                                   (11)         by analogues with Newton’s law of cooling. These models
                    (2i − 1) 2              A2
              i=1                                                                   can be classified in sub groups as:
                                         A REVIEW OF THIN LAYER DRYING OF FOODS                                                   445
                                                                              (Mt − Me )
   where, k is the drying constant (s−1 ) that can be obtained         MR =              = a exp (−kt)                           (23)
   from the experimental data and Eq. 17 is known as the Lewis                (Mi − Me )
   (Newton) model
                                                                       where, a is defined as the indication of shape and generally
b. Page Model
                                                                       named as model constant (dimensionless). These constants
   Page (1949) modified the Lewis model to get a more accurate
                                                                       are obtained from experimental data. Equation 23 is gener-
   model by adding a dimensionless empirical constant (n) and
                                                                       ally known as the Henderson and Pabis Model.
   apply to the mathematical modeling of drying of shelled
                                                                    b. Logarithmic (Asymptotic) Model
   corns:
                                                                       Chandra and Singh (1995) proposed a new model including
                                                                       the logarithmic form of Henderson and Pabis model with an
          (Mt − Me )
   MR =              = exp(−kt n )                          (18)       empirical term addition, and Yagcioglu et al. (1999) applied
          (Mi − Me )                                                   this model to the drying of laurel leaves.
Empirical Models                                                       2001; Midilli et al., 2002; Akpinar et al., 2003b; Wang et al.,
                                                                       2007a). In addition to r, χ 2 and RMSE are used to determine
a. Thompson Model
                                                                       the best fit. The highest r and the lowest χ 2 and RMSE values
   Thompson et al. (1968) developed a model with the experi-
                                                                       required to evaluate the goodness of fit (Sawhney et al., 1999a;
   mental results of drying of shelled corns in the temperature
                                                                       Yaldiz et al., 2001; Tořul and Pehlivan, 2002; Midilli and Kucuk,
   range 60–150◦ C.
                                                                       2003; Akpinar et al., 2003a; Lahsasni et al., 2004; Ertekin and
                                                                       Yaldiz, 2004; Wang et al., 2007b). r, χ 2 , and RMSE calculations
   t = a ln (MR) + b [ln (MR)]2                                (33)    can be done by equations below:
                                                       
                         
N             
N
                                                     N N  i=1 MRpre,i MRexp,i −     i=1 MRpre,i  i=1 MRexp,i
                                          r =  
               
                 
              
N            2             (36)
                                                   N                N            2       N
                                                N i=1 MR2pre,i −    i=1 MRpre,i      N i= MR2exp,i −     i=1 MRexp,i
                                                                                   
n
                                                                                              (MRexp,i − MRpre,i )2
   where, a and b were dimensionless constants obtained from              χ =
                                                                            2           i=1
                                                                                                                                     (37)
                                                                                                 N −n
   experimental data. This model was also used to describe the
   drying characteristics of sorghum (Paulsen and Thompson,                                                          1/2
                                                                                       1 
                                                                                          N
   1973).                                                              RMSE =                (MRpre,i − MRexp,i )2                   (38)
b. Wang and Singh Model                                                                N i=1
   Wang and Singh (1978) created a model for intermittent
   drying of rough rice.                                               where, N is the number of observations, n is the number
                                                                       of constants, MRpre,i ith predicted moisture ratio values,
   MR = 1 + b∗ t + a ∗ t 2                                     (34)    MRexp,i ith experimental moisture ratio values.
                                                                          Finally, the effect of the variables on model constants can
   where, b∗ (s−1 ) and a ∗ (s−2 ) were constants obtained from        be investigated by performing multiple regression analysis with
   experimental data.                                                  multiple combinations of different equations such as the simple
c. Kaleemullah Model                                                   linear, logarithmic, exponential, power, and the Arrhenius type
   Kaleemullah (2002) created an empirical model that included         (Guarte, 1996). These equation types are relatively easy to use in
   MR, T , and t. They applied it to the drying of red chillies        multiple regression analysis, because they could be linearized.
   (Kaleemullah and Kailappan, 2006).                                  The other types of equations must be solved with nonlinear re-
                                                                       gression techniques and it is too hard to find the solution to such
   MR = exp −c∗ T + b∗ t (pT +n)                               (35)    nonlinear equations if there are many parameters. After investi-
                                                                       gating the effect of experimental variables on model constants,
   where, constant c∗ is in ◦ C−1 s−1 , constant b∗ is in s−1 , p is   the final model has to be validated by the statistical methods
   in ◦ C−1 and n is dimensionless.                                    that are mentioned above.
                                                                                                                                                         Distribution (%)
    As a matter of fact, the drying curves have a concave form                                                    15.5%
                                                                                                                                                 15.0%
when the curves of ln(MR)-t are analyzed. The reason for this                                      12.7%
                                                                                                                                 11.3%
is the assumption of the invariability of the effective moisture                                                          9.9%
                                                                                                           8.5%                                  10.0%
diffusion (independency of Deff from moisture content) during
                                                                                    5.6%
drying while deriving the equations (Bruin and Luyben, 1980).                4.2%           4.2%                                                 5.0%
The concave form of drying curves is caused by variation of           1.4%
the moisture content and Deff during drying. Because of this,                                                                                    0.0%
the slopes have to be derived from linear regression of ln(MR)-t      1998   1999   2000    2001   2002    2003   2004    2005   2006    2007
data.                                                                                              Publishing years
    Deff mainly varies with internal conditions such as the prod-
                                                                       Figure 2     Distribution of the studies according to the publishing years.
uct’s temperature, the moisture content, and the structure. This
is harmonious with the assumptions of the thin layer concept.
But all assumptions cause some errors and Deff is also affected      the greater value of Ea means more sensibility of Deff to tem-
from external conditions. These effects are insignificant relative   perature (Kaymak-Ertekin, 2002).
to internal conditions while they cannot be disregarded in some         To calculate Ea , Eq. 41 is arranged as:
ranges. Drying air velocity is an example of this. Islam and Flink
(1982) explained that the resistance of the external mass transfer                                   Ea        1
                                                                     ln(Deff ) = ln(D0 ) − 103          ×                                           (42)
was important in 2.5 m/s or lower velocities. Mulet et al. (1987)                                    R    (T + 273.15)
expressed that drying air velocity affected the diffusion coef-
ficient at an interval of a certain flow velocity. Ece and Cihan         Equation 42 indicates that the variation of ln(Deff ) versus
(1993) used a temperature and air velocity dependent Arrhenius       [1/(T + 273.15)] is linear and the slope is equal to (−103 .Ea /R),
type diffusivity and Akpinar et al. (2003a) exposed a tempera-       so Ea is easily calculated with revealing the slope by deriving
ture and air velocity dependent Arrhenius type diffusivity with      from linear regression of ln(Deff )-[1/(T + 273.15)].
experimental data. So, for clarifying the drying characteristics,        If the coefficient of the determination value cannot be as
it is important to calculate Deff .                                  high as required, other factors would affect the Deff and they
                                                                     have to be considered. At this condition, the most appropriate
Activation Energy Calculations                                       method is to reflect these factors to the D0 and perform nonlinear
                                                                     regression analysis to fit the data. For microwave drying, another
    As mentioned above, the factors affecting Deff are significant   form was developed to calculate the activation energy by Dadalı
to clarify the drying characteristics of a food product, meanwhile   et al. (2007b). They described the Deff as a function of product
the power of the effect is significant. The effect of temperature    mass and microwave power level with an Arrhenius equation:
on Deff gains importance at this point. Because temperature has
two critical properties in this matter:                                                             
                                                                                   −Ea m
                                                                     Deff = D0 exp                                                                  (43)
                                                                                    Pm
 (i) temperature is one of the strongest factor affects on Deff ,
(ii) it is easily calculated or fixed during experiments.            where, m is the weight of the raw material (g), Pm is the mi-
                                                                     crowave output power (W), and Ea is the activation energy for
   As a consequence, many researchers studied the effect of
                                                                     the microwave drying of the product (W/g).
temperature on Deff , and this effect can generally be described
                                                                         In addition, Dadalı et al. (2007a) used an exponential ex-
by an Arrhenius equation (Henderson, 1974; Mazza and Le
                                                                     pression based on the Arrhenius equation for prediction of the
Maguer, 1980; Suarez et al., 1980; Steffe and Singh, 1982;
                                                                     relationship between drying rate constant and effective diffusiv-
Pinaga et al., 1984; Carbonell et al., 1986; Crisp and Woods,
                                                                     ity as:
1994; Madamba et al., 1996):
                                       
                                                     
                              Ea                                                −Ea m
Deff = D0 exp −10     3
                                                            (41)     k = k0 exp                                                                     (44)
                        R (T + 273.15)                                           Pm
where, D0 is the Arrhenius factor that is generally defined as       where, k is the drying rate constant predicted by the appropriate
the reference diffusion coefficient at infinitely high temperature   model and k0 is the pre-exponential constant (s−1 ). The acti-
(m2 /s), Ea is the activation energy for diffusion (kJ/mol), R is    vation energy values obtained from Eqs. 43 and 44 were quite
the universal gas constant (kJ/kmol.K). The value of Ea shows        similar and they showed the linear relationship between the dry-
the sensibility of the diffusivity against temperature. Namely,      ing rate constant and effective diffusivity with Eqs. 43 and 44,
      Table 2   Studies conducted on mathematical modeling of sun drying of food products
Product Process conditions # Best model Effects of process conditions on model constants Reference
      Apricot               T =  27–43◦ C        12    Diffusion          a = −116.304 + 5615T –   71.40T 2 +   18567.2RH                                         Toǧrul and Pehlivan, 2004
                              (Untreated)                Approach
                                                                          b = −4.136 + 0.1924T – 0.00259T 2 + 1.8054RH      k = 405.2 – 19.6T + 0.25T 2 – 64RH
                            T = 27–43◦ C                                  a = −1.3536 – 0.3392T + 0.00548T 2 + 13.64RH      b = 0.021 – 0.00371T + 0.000098T 2
                              (SO2 -sulphured)                                                                                – 0.00772RH
                                                                          k = −0.00406 + 0.0239T - 0.000515T 2 –
                                                                            0.0498RH
                            T = 27–43◦ C               Modified           a = 31686.2 – 1537.26T + 18.52T 2 + 86.68RH       b = 20632.67 – 993.17T + 11.92T 2
                              (NaHSO3 -                 Henderson &                                                           – 116.52RH
                              sulphured)                Pabis
                                                                          c = −9845.92 + 452.37T – 5.304T 2 + 689.51RH      k = 0.0783 – 0.00348T – 0.000041T 2
                                                                                                                              – 0.01064RH
                                                                          g = 3049.82 – 149.57T + 1.81T 2 + 53.08RH         h = 2140.31 – 104.16T + 1.256T 2
                                                                                                                              + 14.65RH
      Basil                          —           12    Modified Page-II                         —                                                                 Akpinar, 2006b
      Bitter leaves                  —            8    Midilli                                  —                                                                 Sobukola et al., 2007
      Crain-crain leaves
      Fever leaves
      Figs                  T = 27–43◦ C         12    Diffusion        a = 17947.61 – 899.84T + 10.173T 2 – 15206RH –                                            Toǧrul and Pehlivan, 2004
                              (Untreated)                Approach         18383.1RH2 + 689.56TRH
                                                                        b = –696.75 + 30.682T – 0.312T 2 + 667.47RH +
                                                                          826.62RH2 – 24.75TRH
                                                                        k = –144.51 + 7.257T – 0.0821T 2 + 119.83RH +
                                                                          152.98RH2 – 5.531TRH
      Grape                 T = 27–43◦ C         12    Modified         a = -10403.4 + 440.23T – 4.47T 2 - 764.33RH +                                             Toǧrul and Pehlivan, 2004
                              (pretreated)              Henderson and     10172.7RH2 – 70.584TRH
                                                        Pabis
                                                                        b = 2625.76 – 111.34T + 1.163T 2 + 301.24RH –
                                                                          1566.3RH2 – 4.752TRH
                                                                        c = –29575.3 + 1501.73T – 18.9T 2 – 50390.6RH –
                                                                          7998.7RH2 + 1192.85TRH
                                                                        k = 181.42 – 6.875T – 0.0673T 2 – 138.64RH +
                                                                          51.95RH2 + 2.058TRH
                                                                        g = 318.54 – 12.61T + 0.1305T 2 – 249.37RH +
                                                                          320.2RH2 + 2.368TRH
                                                                        h = 16.69 – 0.7479T + 0.000084T 2 + 3.566RH +
                                                                          1.208RH2 – 0.091TRH
      Mint                           —           12    Modified Page-II                        —                                                                  Akpinar, 2006b
                                                                                                                                                                  (Continued on next page)
449
450
      Table 2     Studies conducted on mathematical modeling of sun drying of food products. (Continued)
Product Process conditions # Best model Effects of process conditions on model constants Reference
Product Process conditions (o C; m/s; g water/kg da; mm) # Best model Effects of process conditions on model constants Reference
      Apple (slice)             T = 60–80                  υ = 1.0–1.5          13       Midilli      a = 1.004084 – 0.000073T – 0.001960υ+          k = –0.006391 + 0.000065T        Akpinar, 2006a
                                                                                                        3.944759ω                                      + 0.009775υ+ 1.576723ω
                                ω = 8 × 8 × 18 – 12.5 ×                                               n = 1.187734 + 0.002467T                       b∗ = 0.000082 – 0.000002T –
                                  12.5 × 25                                                             – 0.128878υ – 202.536ω                         0.000041υ+ 0.041667ω
      Apple (Golden)            T = 60–80               υ = 1.0–3.0             14       Midilli      a = 1.4678 − −0.0067T k =                                                      Menges and
                                                                                                        1.0835υ 0.1316 n = 0.8867b∗ = 0.0030                                          Ertekin, 2006a
      Apple pomace              T = 75–105                                      10    Logarithmic     a = 271.15 – 8.91T + 0.097T 2 – 3.52T 3        k = –0.61 + 0.02T – 0.0002T 2 + Wang et al., 2007a
                                                                                                                                                       0.0000008T 3
                                                                                                      c = –267.45 + 8.82T – 0.096T 2 + 0.0004T 3
      Apricot                   T = 47.3–61.74             υ = 0.707–2.3        14       Midilli      a = 1.069931 – 0.001297T – 0.004534υ+                                           Akpinar et al.,
                                                                                                        0.005478RSC                                                                     2004
                                RSC = 0–2.25 rpm                                                      k = –0.086272 + 0.001775T + 0.035643υ+
                                  (SO2 -sulphured)                                                      0.009545RSC
                                                                                                      n = 1.705840 – 0.013076T – 0.167507υ –
                                                                                                        0.020810RSC
                                                                                                      b∗ = 0.010122 – 0.000162T – 0.001439υ –
                                                                                                        0.000240RSC
                                T = 50–80                  υ = 0.2–1.5          14    Logarithmic     a = 1.13481exp(0.018352υ)                  k = 0.001269 + 0.000018T             Toǧrul and
                                                             (SO2 -sulphured)                                                                      x+ 0.00105υ                          Pehlivan, 2003
                                                                                                      c = –1.16416 + exp(1.6982/T ) – 0.0138υ
      Bagasse                   T = 80–120                 υ = 0.5–2.0          12        Page        k = 0.49123557038 + 0.0031094667H –                                             Vijayaraj et al.,
                                                                                                        0.0031183596869T – 0.03947507753υ+                                              2007
                                                                                                        0.113762212L
                                H = 9–24                   L = 20–60                                  n = –0.86990405 + 0.238750462logt –
                                                                                                        1.175456904k
      Bay leaves                T = 40–60                  RH = 5–25%           15        Page        k = exp(-4.4647 + 0.07455T – 0.00714RH) n = 1.14325                             Gunhan et al.,
                                                                                                                                                                                        2005
      Black Tea                 T = 80–120                 υ = 0.25–0.65         5       Lewis        k = 0.12563υ 1.15202 exp(−209.12341/Tabs )                                      Panchariya et al.,
                                                                                                                                                                                        2002
      Carrot (slice)            T = 60–90                  υ = 0.5–1.5           4 Modified Page-II k = 42.66υ 0.3123 (2L)−0.8437 exp(–2386.6/T )                                     Erenturk and
                                                                                                                                                                                        Erenturk, 2007
                              L = 2.5–5                                                               n = 5.48υ −0.0846 (2L)−0.1066 exp(–452.5/T )
      Citrus aurantium leaves T = 50–60                    RH = 41–53%          13       Midilli      a = –49.079 + 1.838T – 0.0167T 2               k = –13.604 + 0.498T –           Mohamed et al.,
                                                                                                                                                       0.004518T 2                     2005
                                .
                               V =                                                                    n = 37.447 – 1.346T + 0.01231T 2               b∗ = –0.451 + 0.01576T –
                                  0.0277 − −0.0833m3 /s                                                                                                0.00014T 2
      Coconut (Young)          T = 50–70 (Osmotically L = 2.5–4                  3        Page        k = 21.8exp(–2136.9/Tabs )                                                      Madamba, 2003
                                  pre-dried)
                                                                                                      n = 0.098 – 0.082L
      Dates                     T = 70–80 (Sakie var.)                           3        Page        k = –2.463 + 0.0613T – 0.00035T 2              n = –1.228 + 0.0524T –           Hassan and
                                                                                                                                                       0.00032T 2                       Hobani, 2000
                                T = 70–80 (Sukkari var.)                                              k = 0.00000027T 3.0511                         n = –4.437 + 0.1353T –
                                                                                                                                                       0.00085T 2
      Echinacea angustifolia    T = 15–45                  υ = 0.3–1.1           4 Modified Page-II k = 0.07υ 0.1793 (2r)−1.2349 exp(-20.66/T )                                        Erenturk et al.,
                                                                                                                                                                                         2004
                                                                                                                                                                                (Continued on next page)
451
452
      Table 3    Studies conducted on mathematical modeling of food drying performed with convective type batch dryers. (Continued)
Product Process conditions (◦ C; m/s; g water/kg da; mm) # Best model Effects of process conditions on model constants Reference
453
454
      Table 3   Studies conducted on mathematical modeling of food drying performed with convective type batch dryers. (Continued)
Product Process conditions (◦ C; m/s; g water/kg da; mm) # Best model Effects of process conditions on model constants Reference
      Pumpkin (slice)   T = 60–80                 υ = 1.0–1.5            13        Midilli        a = 0.966467 + 0.000184T + 0.007014υ         k = 0.005645 - 0.000095T         Akpinar, 2006a
                                                                                                                                                 + 0.003791υ
                                                                                                  n = 0.572175 + 0.009074T                     b∗ = 0.000050 - 0.000001T –
                                                                                                    – 0.064652υ                                  0.000024υ
      Red chillies      T = 50–65                                         4      Kaleemullah      c∗ = 0.0084766                               b∗ = -0.34775                    Kaleemullah and
                                                                                                                                                                                  Kailappan,
                                                                                                                                                                                  2006
                                                                                                  m = 0.00004934                           n = 1.1912
                        T = 40–65                 υ = 0.12–1.02           2         Lewis         k = 0.003484 – 0.000222T + 0.00000366T 2                                      Hossain et al.,
                                                                                                    – 0.007085RH + 0.00572RH 0.002738υ –                                          2007
                                                                                                    0.001235υ 2
                        RH = 10–60
      Red pepper        T = 55–70                                        11 Diffusion Approach a = 1844.324 – 493.320 lnT                      b = 1.033970exp(-12.2945/Tabs ) Akpinar et al.,
                                                                                                                                                                                 2003c
                                                                                                k = 63319.52exp(-4973.88/Tabs )
      Rice (rough)      T = 22.3–34.9 RH =                               —          Page        k = -0.00209 + 0.000208T + 0.00502υ 2 n =                                       Basunia and Abe,
                          34.5–57.9%                                                              0.844 + 0.00262T – 0.106υ                                                       2001
                        T = 5–35                  υ = 0.75–2.5            4 Henderson and Pabis a = 18.1578 – 1.49019υ -0.027191T –                                             Iguaz et al., 2003
                                                                                                  0.263827RH +0.00453363T υ+
                                                                                                  0.000966809TRH + 0.00304256RHυ
                        RH = 30–70%                                                             k = 0.00301414 – 0.000021593T +
                                                                                                  0.0000000389067T 2 + 0.00000478υ
      Stuffed Pepper    T = 50–80                 υ = 0.25–1.0           12     Two-term        a = 0.6315 – 0.2957υ                      k1 = 0.0224exp(4.7396υ)               Yaldiz and
                                                                                                                                                                                  Ertekin, 2001
                                                                                                  b = 0.3679 + 0.2962υ                         k2 = 0.0677 – 0.0117 lnυ
      Wheat (parboiled) T = 40–60                                         6       Two-term        a = 0.03197T – 1.009                         k1 = −0.034                      Mohapatra and
                                                                                                                                                                                 Rao, 2005
                                                                                                  b = -0.032T + 1.9918                         k2 = −0.009
      Yoghurt (strained) T = 40–50 υ = 1.0–2.0                            9        Midilli        a=1                                          k = −0.0005569 +                 Hayaloglu et al.,
                                                                                                                                                 0.00001205T + 0.0002047υ         2007
                                                                                                  n = 1.7                                      b∗ = −0.00003489 -
                                                                                                                                                 0.00000038T – 0.00000542υ
                                                     A REVIEW OF THIN LAYER DRYING OF FOODS                                                                       455
Table 4 Studies conducted on mathematical modeling of food drying conducted by natural convection in a drying cupboard
Product Process conditions # Best model Effects of process conditions on model constants Reference
Mushroom                  T =   45◦ C           8           Midilli          a = 0.9937 + 0.0003 lnT             k = 0.7039 + 0.0002 lnT           Midilli et al., 2002
                                                                             n = 0.8506 + 0.0005 lnT             b∗ = –0.0064 – 0.0004 lnT
Pollen                                                                       a = 0.9975 + 0.0007 lnT             k = 1.0638 + 0.0006 lnT
                                                                             n = 0.5658 + 0.0008 lnT             b∗ = –0.0432 – 0.0001 lnT
and described as:                                                                       widely because of low technology and energy requirements such
                                                                                        that modeling studies conducted on sun drying have preserved
kth = λDeff                                                                  (45)       its importance as shown in Table 2.
                 th
                                                                                            The most popular thin layer drying method in literature and
                                                                                        industrial applications is hot air drying using convection as the
where, kth is the theoretical value of drying rate constant ob-
                                                                                        main heat transfer mechanism. Generally, heated air is blown
tained from Eq. 44 (s−1 ), (Deff )th is the theoretical effective
                                                                                        to the product and the drying rate is increased with the help of
diffusivity value obtained from Eq. 43 (m2 /s) and λ is the em-                         the forced convection. The main modeling studies executed with
pirical constant (m−2 ).                                                                this method within the last 10 years were compiled and shown in
                                                                                        Table 3. Furthermore, the modeling in a drying cupboard without
STUDIES CONDUCTED ON MODELING OF FOOD                                                   the effect of airflow, done for some products, was summarized
DRYING WITH THIN LAYER CONCEPT                                                          in Table 4.
                                                                                            The improving effect of electrical heating methods on drying
   The considerable volume of work devoted to elucidating a                             processes, especially microwave and infrared, is strong. These
better understanding of moisture transport in solids is not cov-                        methods can shorten the drying time, and many modeling studies
ered in depth, and the reason for this is that, in practice, drying-                    for these processes were performed with the thin layer concept
rate curves have to be measured experimentally, rather than cal-                        (Table 5).
culated from fundamentals (Baker, 1997). So the experimental                                Furthermore, various pre-treatments are done to the raw food
studies prevent their importance in drying, especially for food                         products to facilitate the drying and to improve the product
products, and there have been many studies done in the last 10                          quality. These processes affect the drying kinetics directly and
years in literature. The distribution of the studies according to                       many investigators used the thin layer concept to explain the
the publishing years was summarized in Fig. 2. This graph shows                         effects of various pre-treatments, especially in fruit drying. The
the increasing interest to the thin layer drying investigations in                      studies conducted on the effects of pre-treatments to the drying
recent years.                                                                           kinetics are shown in Table 6.
   Process conditions, the product, and the drying method are                               As mentioned above, the effective moisture diffusivity is
important variables in thin layer drying modeling. The main                             a useful tool in explaining the drying kinetics, and activation
parameter in this article was chosen as the drying method for
the categorization of the reviewed studies.
                                                                                                                      MD; 6.9%                  SD; 8.3%
   The oldest method of drying is sun drying. Due to requiring
extensive drying area and long drying time, microbial risks can                                      ICD; 6.9%                                              DC; 1.4%
appear in many products. On the contrary, it has been used
                                                                      Fruits; 36.8%
  Medical &                                                                                FBD; 1.4%
   aromatic
 plants; 20.7%
Grains; 12.6%
                                                          Vegetables;
                                                            21.8%                                                                                      CBD; 70.8%
          Figure 3      Distribution of the product types used in studies.                      Figure 4    Distribution of the drying methods used in studies.
456
      Table 5   Studies conducted on mathematical modeling of food drying with thin layer concept and performed by electrical methods.
Product DM Process conditions # Best model Effects of process conditions on model constants Reference
      Apple (slice)    ID     T =   50–80◦ C                              10    Modified Page eq-II   k = –9.08244 + 1.580765 lnT                    n = 11.49544 – 1.74016 lnT      Toǧrul, 2005
                                                                                                      l = –0.628792 + 0.574354 lnT
      Apple Pomace     MD     Pm = 150–600 W          Untreated           10    Page                  k = –0.01783 + 0.0001303Pm                     n = 1.6747 – 0.00728Pm          Wang et al., 2007b
                              Pm = 180–900 W          Hot air pre-dried                               k = 0.02484 + 0.000479Pm                       n = 0.8704 – 0.00104Pm
                      ICD     T = 55–75◦ C            Untreated           10    Logarithmic           a = –20.71196 + 0.72489T – 0.00567T 2          c = 21.80075 – 0.72728T +       Sun et al., 2007
                                                                                                                                                       0.00569T 2
                                                                                                      k = 0.16955 – 0.00485T + 0.00003485T 2
                              T = 55–75◦ C            Hot air pre-dried         Page                  k = 0.11269 – 0.0034T + 0.00002615T 2          n = –8.6026 + 0.30111T –
                                                                                                                                                       0.00221T 2
      Barley          ICD     I = 0.167–0.5 W/cm2     υ = 0.3–0.7 m/s     —     Page                  k = 0.80495 + 7.2839I 2 + 1.4943RH –                                           Afzal and Abe,
                                                                                                        1.6662υ – 1.3368Mi                                                             2000
                              RH = 36–60%             Mi = 25–40%                                     n = 0.97857 + 0.7309I + 0.4604RH –
                                                                                                        0.41773υ
      Carrot           ID     T = 50–80◦ C                                 5    Midilli               a = 64T −0.716565                              n = 0.117979exp(0.006983T )     Toǧrul, 2006
                                                                                                      k = 111T −1.67037                              b∗ = –0.000051exp(0.004993T )
      Olive husk      ICD     T = 80–140◦ C                               —     Midilli               a = 0.96656exp(0.00032696T )                   n = 1.87693 – 0.01393T +        Celma et al., 2007
                                                                                                                                                       0.00004891T 2
                                                                                                      k = –0.00234 + 0.00054676lnT                   b∗ = [–564428.48 + 9055.14T –
                                                                                                                                                       37.28T 2 ]−1
      Onion           ICD     I1 = 0.5–1.0 kW/kg      υ = 0.1–0.35 m/s     3    Page                  k = 0.058exp(2.5681I1 + 1.841υ – 0.022L2                                       Wang, 2002.
                                                                                                        – 0.0608RH2
                              RH = 28.6–43.1%         L = 2–6 mm                                      n = 1.3658
                              I = 2.65–4.42 W/cm2     T = 35–45◦ C         9    Logarithmic           a = 0.725 + 0.0415I + 0.00331T + 0.054υ                                        Jain and Pathare,
                                                                                                        k = 1.573 – 0.357I – 0.0339T + 0.0555υ                                          2004
                              υ = 1.0–1.5 m/s                                                         c = 0.00651 – 0.00121I + 0.000223T –
                                                                                                        0.00584υ
                                                                          A REVIEW OF THIN LAYER DRYING OF FOODS                                                                                 457
Table 6 Studies conducted on the effect of pretreatment applications on the drying behaviors
energy is important in describing the sensibility of Deff with                                                        The distribution of the drying methods used in the studies
temperature. The values of Deff and Ea calculated by the thin                                                     is shown in Fig. 4. This graph displays that the interest of the
layer concept were collected in Table 7. Furthermore, Ea val-                                                     investigators to the convective type batch dryers in food drying
ues for microwave drying calculated by the Dadalı model were                                                      processes. 70.8% of the studies reviewed have used convec-
shown in Table 8.                                                                                                 tive type batch dryers in their experiments. At the same time,
    Approximately a hundred articles on the thin layer drying                                                     this graph shows the increasing interest of the electrical drying
modeling have been published in the last 10 years. Replicated                                                     methods, especially infrared drying. 18% of the reviewed stud-
studies on the same product and method have not been reviewed                                                     ies conducted on electrical drying methods and 11.1% of all
in this article, only represented articles were chosen. The results                                               the studies were used in various types of infrared dryers. The
of the representing studies were interpreted and discussed to                                                     intensity of the infrared dryers can be explained as the harmony
attain some general approaches in the thin layer drying of foods.                                                 of infrared theory and thin layer concept.
    Figure 3 shows the distribution of the product types used in                                                      Marinos-Kouris and Maroulis (1995) compiled the 37 dif-
the studies. The most widely studied product types are fruits                                                     ferent effective moisture diffusivity value intervals that were
(36.8%) and vegetables (21.8%). But the intensity of medical                                                      calculated by the experiments. They expressed that the diffusiv-
and aromatic plants is very interesting (20.7%) because they are                                                  ities in foods had values in the range 10−13 to 10−6 m2 /s, and
very suitable for thin layer drying.                                                                              most of them (82%) were accumulated in the region 10−11 to
                                                                                                                                                            Number of Products
                                                     Number of Products                                                                        1                                                   29
                          1   4   7   10   13   16   19    22   25   28   31   34   37   40   43   46   49   52                     1.00E-05
              1.00E-05
                                                                                                                                    1.00E-06
              1.00E-06
                                                                                                                                    1.00E-07
              1.00E-07
                                                                                                                      Deff (m2/s)
                                                                                                                                    1.00E-08
Deff (m2/s)
1.00E-08
                                                                                                                                    1.00E-09
              1.00E-09
                                                                                                                                    1.00E-10
              1.00E-10
1.00E-11 1.00E-11
1.00E-12 1.00E-12
1.00E-13 1.00E-13
Figure 5                  Distribution of effective moisture diffusivity values compiled from                     Figure 6 Distribution of effective moisture diffusivity values compiled from
studies.                                                                                                          studies in which the experiments were done with convective type batch dryer.
458                                                                Z. ERBAY AND F. ICIER
Table 7 Effective moisture diffusivity and activation energy values calculated by thin layer concept in literature
Apple (slice)               CBD       T = 60–80◦ C                 υ = 1.0–1.5 m/s             8.41E-10 – 20.60E-10          —            Akpinar et al., 2003b
                                      ω = 8 × 8 × 18–12.5
                                        × 12.5 × 25 mm
Apple pomace                CBD       T = 75–105◦ C                                            2.03E-9 – 3.93E-9           24.51          Wang et al., 2007a
                            MD        Pm = 150–600 W               Untreated                   1.05E-8 – 3.69E-8            —             Wang et al., 2007b
                                      Pm = 180–900 W               Hot air pre-dried           2.99E-8 – 9.15E-8
                            ICD       T = 55–75◦ C                 Untreated                   3.48E-9 – 6.48E-9           31.42          Sun et al., 2007
                                      T = 55–75◦ C                 Hot air pre-dried           4.55E-9 – 8.81E-9           29.76
Apricot                     CBD       T = 50–80◦ C                 υ = 0.2–1.5 m/s             4.76E-9–8.32E-9              —             Toǧrul and Pehlivan,
                                                                     (SO2 -sulphured)                                                       2003
Bagasse                     CBD       T = 80–120◦ C                υ = 0.5–2.0 m/s             1.63E-10 – 3.2E-10          19.47          Vijayaraj et al., 2007
                                      H = 9–24 g/kg                L = 20–60 mm
Basil                        SD       —                                                        6.44E-12                      —            Akpinar, 2006b
Bitter leaves                SD       —                                                        43.42E-10                     —            Sobukola et al., 2007
Black Tea                   CBD       T = 80–120◦ C                υ = 0.25–0.65 m/s           1.14E-11 – 2.98E-11         406.02         Panchariya et al.,
                                                                                                                                            2002
Carrot (slice)              CBD       T = 50–70◦ C                 υ = 0.5–1.0 m/s             7.76E-10 – 93.35E-10        28.36          Doymaz, 2004a
                                      ω = 10 × 10 × 10–20
                                        × 20 × 20 mm
                                        (pretreated)
                             ID       T = 50–80◦ C                                             7.30E-11 – 15.01E-11        22.43          Toǧrul, 2006
Coconut (Young)             CBD       T = 50–70◦ C                 L = 2.5 – 4 mm              1.71E-10 – 5.51E-10         81.11          Madamba, 2003
                                      (Osmotically
                                        pre-dried)
Crain-crain leaves           SD       —                                                        52.91E–10                     —            Sobukola et al., 2007
Fever leaves                 SD       —                                                        48.72E–10                     —
Grape (Chasselas)           CBD       T = 50–70◦ C                                             (1 )                          49           Azzouz et al., 2002
Grape (Sultanin)            CBD       T = 50–70◦ C                                             (2 )                          54
Green bean                  CBD       T = 50–70◦ C                                             2.64E-9 – 5.71E-9            35.43         Doymaz, 2005
                            FBD       T = 30–50◦ C                 υ = 0.25 − 1.0m/s           —                        29.57 – 39.47     Senadeera et al., 2003
                                      RH = 15%                     LD = 1:1, 2:1, 3:1
Hazelnut                    CBD       T = 100–160◦ C                                           2.30E-7 – 11.76E-7          34.09          Özdemir and Devres,
                                                                                                                                             1999
                                      T = 100–160◦ C               Mi = 12.3 %                 3.14E-7 – 30.95E-7          48.70          Özdemir et al., 2000
                                                                     (moisturized)
                                      T = 100–160◦ C               Mi = 6.14 %                 3.61E-7 – 21.10E-7          41.25
                                                                     (untreated)
                                      T = 100–160◦ C               Mi = 2.41 %                 2.80E-7 – 15.65E-7          36.59
                                                                     (pre-dried)
Kale                        CBD       T = 30–60◦ C                 L = 10–50 mm                1.49E-9 – 5.59E-9           36.12          Mwithiga and Olwal,
                                                                                                                                            2005
Kurut                       CBD       T   = 35–65◦ C                                           2.44E-9 – 3.60E-9            19.88         Karabulut et al., 2007
Mint                         SD       -                                                        7.04E-12                       -           Akpinar, 2006b
                            CBD       T   = 30–50◦ C               υ = 0.5 − 1.0m/s            9.28E-13 – 11.25E-13     61.91 – 82.93     Park et al., 2002
                                      T   = 35–60◦ C               υ = 4.1m/s                  3.07E-9 – 19.41E-9           62.96         Doymaz, 2006
Mulberry fruits             CBD       T   = 60–80◦ C               υ = 1.2m/s                  2.32E-10 – 27.60E-10          21.2         Maskan and Göüþ,
  (Morus alba L.)                                                                                                                           1998
Okra                        MD        Pm = 180–900 W               m = 25–100 g                2.05E-9 – 11.91E-9            -            Dadalı et al., 2007b
Olive cake                  CBD       T = 50–110◦ C                                            3.38E-9 - 11.34E-9          17.97          Akgun and Doymaz,
                                                                                                                                            2005
Olive husk                  ICD       T = 80–140◦ C                                            5.96E-9 – 15.89E-9           21.30         Celma et al., 2007
Paddy (parboiled)           CBD       T = 70–150◦ C                                            6.08E-11 - 34.40E-11     21.90 - 23.88     Rao et al., 2007
                                      υ = 0.5–2.0 m/s                                             (3 )
                                      Ld = 50–200 mm
Parsley                      SD       -                                                        4.53E-12                       -           Akpinar, 2006b
Peach slice                 CBD       T = 55–65◦ C                                             3.04E-10– 4.41E-10             -           Kingsley et al., 2007
                                        (Blanched with %1
                                        KMS or AA)
Peas                        FBD       T = 30–50◦ C                                             -                        42.35 – 58.15     Senadeera et al., 2003
                                      υ = 0.25–1.0 m/s
                                      RH = 15%
                                                                                                                                        (Continued on next page)
                                                      A REVIEW OF THIN LAYER DRYING OF FOODS                                                                  459
Table 7 Effective moisture diffusivity and activation energy values calculated by thin layer concept in literature (Continued)
     eff = D0 exp(-Ea /RTabs )exp(-(dTabs + e)M) Deff = 0.0016exp(-Ea /RTabs )exp(-(0.0012Tabs + 0.309)M)
(1) D
     eff = D0 exp(-Ea /RTabs )exp(-(dTabs + e)M) Deff = 0.522exp(-Ea /RTabs )exp(-(0.0075Tabs + 1.829)M)
(2) D
10−8 m2 /s. In this study, 52 different diffusivity intervals were                    expressed. The accumulation of the values is in the region 10−10
compiled and shown in Fig. 5. The biggest Deff values were                            to 10−8 m2 /s (75%).
between 10−5 and 10−6 (product number 23 to 26). The biggest                              On the other hand, the distribution of Deff values according
4 values gained in hazelnut drying and the drying temperatures                        to the drying method was plotted. Figure 6 showed the distribu-
of these experiments were between 100–160◦ C. These temper-                           tion of Deff values collected from the studies reviewed, in which
ature values are too high for food drying, so these values were                       the experiments were conducted with a convective type batch
not taken into consideration for creating general and appropriate                     dryer. Disregarding the hazelnut values as mentioned above, the
statistics. Except these values, the effective moisture diffusivity                   accumulation of Deff values of the foods that were dried in a
values in foods are in the range 10−12 to 10−6 m2 /s and this                         convective type batch dryer is in the region 10−10 to 10−8 m2 /s
range is more narrow than what Marinos-Kouris and Maroulis                            (86,2%).
                                                                                          Figure 7 is arranged according to the Deff values obtained
                                                                                      by electrical methods. All values of infrared drying without the
Table 8      Activation energy values calculated by Dadalı model                      airflow were in the region 10−10 to 10−9 m2 /s (ID). Deff values
                                                                                      for infrared drying systems that contain airflow mechanisms
Product      Process conditions          Ea (W/g)                 Reference           (ICD) appeared approximately in 10−8 m2 /s level. This showed
Mint         Pm = 180–900 W         11.05(2) – 12.28 (1)    Özbek and Dadali, 2007   that the drying rate for ICD were faster as expected, because of
Okra          m = 25–100 g                5.54(1)             Dadalı et al., 2007a    the enhancing effect of the airflow. In addition, the microwave
                                          5.70(2)             Dadalı et al., 2007b    dryer (MD) values were higher than the convective type batch
Spinach                             9.62 (2) – 10.84 (1)       Dadali et al., 2007c
                                                                                      dryers, and this was harmonious with the theory.
(1) k   = k0 exp(-Ea .m/Pm )                                                              During the sun drying experiments (Fig. 8), the ambient tem-
(2) D
        eff = D0 exp(-Ea .m/Pm )                                                      perature in Nigeria increased up to 44◦ C, while in Turkey the
460                                                                                                                Z. ERBAY AND F. ICIER
              1.00E-08
                                                              ICD        ICD          ICD                     MD                          was disregarded. Ea of black tea was 406.02 kJ/mol and this
              1.00E-09                                                                                                                    value is too high according to others. As shown in Fig. 9, all
                              ID           ID
                                                    ID
                                                                                                 MD                                       other values (41 different products) are in the range of 12.32 to
              1.00E-10
                                                                                                                                          82.93 kJ/mol. The accumulation of the values was in the range
              1.00E-11                                                                                                                    of 18 to 49.5 kJ/mol (80.5%).
              1.00E-12
              1.00E-13                                                                                                                    CONCLUSIONS
Figure 7 Distribution of effective moisture diffusivity values compiled from
studies in which the experiments were done by electrical methods.                                                                            In this study, the most commonly used or newly developed
                                                                                                                                          thin layer drying models were shown, the determination meth-
                                                                                                                                          ods of the appropriate model were explained, Deff and Ea cal-
                                                                                                                                          culations were expressed, and experimental studies performed
                                                                                                                                          within the last 10 years were reviewed and discussed.
                                                         Number of Products
                          1                2        3            4            5         6             7            8            9
                                                                                                                                          The main conclusions, which may be drawn from the results of
              1.00E-05                                                                                                                    the present study, were listed below:
              1.00E-06
              1.00E-08                                                                                                                       other types of foods, for example meat and fish drying.
                                                                                                                                          b. The effective moisture diffusivity values in foods were in
              1.00E-09
                                                                                                                                             the range of 10−12 to 10−6 m2 /s and the accumulation of
              1.00E-10                                                                                                                       the values was in the region 10−10 to 10−8 m2 /s (75%).
              1.00E-11
                                                                                                                                             In addition, 86.2% of Deff values of the foods dried in a
                                                                                                                                             convective type batch dryer were in the region 10−10 to 10−8
              1.00E-12
                                                                                                                                             m2 /s.
              1.00E-13                                                                                                                    c. The studies showed that electrical drying methods were faster
                                                                                                                                             than the others.
Figure 8 Distribution of effective moisture diffusivity values compiled from
studies in which the experiments were done by sun drying.                                                                                 d. The effect of temperature on Deff was critical.
                                                                                                                                          e. The activation energy values of foods were in the range of
                                                                                                                                             12.32 to 82.93 kJ/mol and 80.5% of the values were in the
                                                                                                                                             region 18 to 49.5 kJ/mol.
              90.00
              80.00
                                                                                                                                          ACKNOWLEDGEMENT
              70.00
              60.00                                                                                                                          This study is a part of the MSc. Thesis titled “The investiga-
Ea (kJ/mol)
20.00
              10.00                                                                                                                       NOMENCLATURE
               0.00
                      0            7                    14               21                 28                 35                    42
                                                                                                                                          a               empirical model constant (dimensionless)
                                                                                                                                          a∗              empirical constant (s−2 )
                                                             Number of Products
         Figure 9         Distribution of activation energy values compiled from studies.                                                 a1              geometric parameter in Eqs. 5, 6
                                          A REVIEW OF THIN LAYER DRYING OF FOODS                                                                   461
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