Form 000.653.
F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
Prepared By: Marc Alejo Safety Officer
Company Name: Sharqawi Electromechanical Co.
Area:
Building: All package A buildings
Work Scope/Description: Method Statement for Painting of All Metallic Piping
Project Manager HSE Officer
Emergency Contact Peter Watt Marc Alejo
Person(s):
Emergency Radio/Phone No.: 055399742 0502727410
Specific Work Location(s):
R0101 Z0905
R0102 L 0543
W0303 S 0701
W0304 N 4103
Z0901 MN 35
HSE Program Reference (***):
Pre-Task Walkthrough Conducted: Yes No
Copyright © 2009, Fluor Corporation. All Rights
Reserved.
Form Date: 01Sep2009 Page 1 of 9 Health, Safety, and Environmental
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
KNOWN OR POTENTIAL HAZARDS
Yes No Yes No
Radiation Respiratory
1 ***.653.2300/RWP 17 ***.653.3002
Area Work Hazards
Hazardous
2 Waste 29 CFR 1910.120 18 Noise Exposure ***.653.3003
Operations
Confined Temperature ***.653.2000/
3 ***.653.3322 19
Space Extremes 2003
4 Hot Work ***.653.3101 20 Hoisting & Rigging ***.653.3201
5 Roof Work ***.653.3304 21 Repetitive Motion ***.653.2009
Fall Hazards
6 ***.653.3001 22 Awkward Positions ***.653.2009
(> 6 ft)
Excavation/T
7 ***.653.3311 23 Same Position(s) ***.653.2009
renching
Ladders and ***.653.2101/
8 ***.653.3302/3203 24 Biological/ Vermin
Scaffolding 2103
***.653.2102/
9 Aerial Lifts ***.653.3204 25 Insects/ Varmints
2103
Heavy Signs and
10 ***.653.3200 26 ***.653.3301
Equipment Barricades
Lock and
11
Tag
***.653.3315 27 Sharp Objects
Site/Vehicle Hexavalent
12
Traffic
***.653.3211 28
Chromium
***.653.2011
Electrical Grating/Floor Plate/
13 ***.653.3309 29 ***.653.3323
Hazards Guardrail Removal
Asbestos
14
Work
***.653.2006 30
15 Lead Work ***.653.2005 31
Hazardous
16 Materials/M ***.653.3102 32
SDS
Copyright © 2009, Fluor Corporation. All Rights
Reserved.
Form Date: 01Sep2009 Page 2 of 9 Health, Safety, and Environmental
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
=Requires formal/special training 33
= Requires a permit/form/report 34
=Requires certification or Competent/Qualified Person designation 35
Error Precursors: Identify all that may be applicable to the job.
Task Demands Yes No Individual Capabilities Yes No
Time pressure (in a hurry) Unfamiliarity with task – first time
High workload (memory
Lack of knowledge (mental model)
requirements)
Simultaneous, multiple tasks New technique not used before
Repetitive actions, monotonous Imprecise communication habits
Irrecoverable acts Lack of proficiency/inexperience
Interpretation requirement Indistinct problem-solving skills
Unclear goals, roles, and
“Hazardous” attitude for critical task
responsibilities
Lack of or unclear standards Illness/fatigue
Work Environment Yes No Human Nature Yes No
Distractions/interruptions Stress (limits attention)
Changes/departures from routine Habit patterns
Assumptions (inaccurate mental
Confusing displays or controls
picture)
Workarounds/OOS instruments Complacency/overconfidence
Hidden system response Mindset (“turned” to see)
Inaccurate risk perception
Unexpected equipment conditions
(Pollyanna mindset)
Lack of alternative indication Mental shortcuts (biases)
Personality conflicts Limited short-term memory
SPECIFIC HAZARD ANALYSIS AND SAFE WORK REQUIREMENTS
Known and/or potential hazards, including any marked “yes” above, are further evaluated, and specific measures are identified on
subsequent pages. This discussion must include identification of the work activity, the specific hazards present, and the safe work.
Copyright © 2009, Fluor Corporation. All Rights
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Form Date: 01Sep2009 Page 3 of 9 Health, Safety, and Environmental
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
Requirements/controls (including a hazards assessment/modification for PPE) to be used to alleviate/control the hazard(s).
MINIMUM DRESS/PPE REQUIREMENTS: Hard Hat, Safety Glasses, Hand Gloves, V.Vest, Substantial Footwear, Long Pants,
Shirt with Sleeves
Marc Alejo
Supervisor: Date:
Pre-installation site survey HSE Representative: Date: Industrial Hygiene:
Date:
•Site surveys are completed in advance of the work.
•Ideally, this review includes the survey by the employees who will actually perform the task.
•During the survey, the work scope is validated and verified, including materials and special tools needed to complete
the task.
•The survey should consider environmental and workplace factors that may impact critical steps of the task.
•The consistency and thoroughness of surveys are improved with the aid of a checklist.
•Use the survey as an opportunity to observe physical limitations that may exacerbate performance, especially at the
critical steps, or hinder execution.
•The results of the surveys are incorporated into work packages or documentation preparation.
Safety Task Assignment
•Qualification for the task is first and foremost, but not the only, consideration.
•Assigning the right employee to the task is an opportunity for the supervisor to evaluate the risk, complexity, and
frequency of performance of the task.
•Experience, proficiency, personal readiness, and previous risk-taking behavior should be considered in light of the
risk and complexity of the task, as well as how often task has been performed.
•Factors related to an employee’s mental, physical, and emotional readiness to work should be considered such as
fatigue, illness, emotional stress, and physical disabilities relevant to the task.
Pre-Task Briefings
Copyright © 2009, Fluor Corporation. All Rights
•Employees should be given
Reserved. the opportunity to talk about what is to be accomplished and what should be avoided.
Form Date: 01Sep2009 Page 4 of 9 Health, Safety, and Environmental
•Possible negative consequences should be discussed to identify additional controls or barriers needed.
•The supervisor and the employee can develop contingencies for the most likely and worst-case outcomes.
•Such thinking enhances situational awareness and improves application of error-prevention tools at critical points in
a task.
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
Work Activity Hazards Present Required Safety Measures/PPE
Transportation of material Vehicle accident, fall of material, Falls of
from Main Entrance to personnel,
Laydown (Storage Area). The site traffic instructions should be strictly followed.
Loading /Unloading
Provide proper access for removing material
Serious injuries and damage to material Depending on the weight use appropriate lifting method.
Stacking must be carried out safely
Use appropriate PPE’s
Obtain a work permit (type of permit require for this activity)
Unauthorized work before starting the job, acquire a permit validated for the
Work Start up- & Obtaining specific day
PTW Invalid Permit
Supervisor must ensure that all work activities are carried out by
Lack of Competency and Supervision competent personnel
Lack or poor communication Conduct Toolbox meeting, review the MS JSA and perform STA to
all craftsmen involved in the work activities.
Copyright © 2009, Fluor Corporation. All Rights
Reserved.
Form Date: 01Sep2009 Page 5 of 9 Health, Safety, and Environmental
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
Incorrect materials and tools resulting to injury Responsible person will conduct inspection, monitor the work
or damage to property activities and have to ensure safety standards and procedures
are strictly adhered to.
Only trained personnel are require to execute the works Use
only inspected and approved tools and materials for the job
Preparation and selection of Unsafe condition, Do inspection and familiarized the exact location and routing.
proper tools and equipment
necessary for the task slips and tripping hazards
Clear the area and observed safe access way, removed
unnecessary materials.
Falling hazard, Eye injury
Use the proper tools for the right job.
Ladders, step ladder required for working at height must be
inspected before use and properly secured.
Use appropriate PPE’s.
Unloading of Materials by Wrong type of work permit; confusion Conduct pre-coordination meeting or “STA toolbox talk” before
Manual Handling (Working any job took place
Area)
Back Pain
Proper supervision is a must until the duration of work.
Limb Injuries
Proper manual handling procedure to be used.
Strains & Sprains
Proper access and egress should be provided.
Cuts & Bruises
Secure load before lifting.
Damage to property
Depending on the weight use appropriate lifting method.
Lifting weight should be within limits of 20 kg per person
All operatives must be aware about manual handling hazards.
Copyright © 2009, Fluor Corporation. All Rights
Reserved.
Form Date: 01Sep2009 Page 6 of 9 Health, Safety, and Environmental
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
Proper information and training required.
Proper lighting arrangements (If the area is dark or working in
night time).
Proper PPE’s must be worn at all times.
Painting Hazard to health Painter shall be provided with standard PPE.
No Hot work allowed. (at immediate area)
Fire – flammable material Flammable liquids shall be stored and dispensed only from
approved type containers.
No bulk storage of paint material at site (Designated area only.)
Fumes
MSDS for the paint need to be place prior to work starting
Contaminated Clothing insulated.
Unsafe Storage of Paint & Thinner Only wooden or fiberglass ladder shall be in use.
Do not eat or smoke wearing a paint soaked coverall / gloves
Clean / dispose safely the paint soaked coverall / gloves.
Wash properly before consuming any food
Store the paint & thinners in safe & designated location away
from source of ignition.
Blasting ( Grit ) Nozzle men shall be provided with standard PPE
including:
a) “Airline helmet” for face, eye and neck protection.
b) Breathing air to be provided via separate airline through
Hazard to health standard filters (Vapor, mist).
c) Heavy-duty protective coverall and gloves.
d) Earplugs.
e) Dead man’s handle on blasting nozzle.
Noise
Shield-up the area to prevent air borne dust.
Grit catchments on the floor to be provided for better
Dust Housekeeping.
All the hose fittings need to be secured properly.
Area needs to be ripped off and signboards need to be in place.
Copyright © 2009, Fluor Corporation. All Rights
Reserved.
Form Date: 01Sep2009 Page 7 of 9 Health, Safety, and Environmental
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
Injuries by blasting gun Signboards – “Blasting in Progress”, No Unauthorized Entrance”.
Only granite or approved medium are to be used as abrasive.
Fumes gases control by natural ventilation or extractor hood to
be placed as closed as to the weld.
Operating portable air Potential ignition Source Only authorized people to be in the area.
compressor for air supply to Ensure good communication between compressor operator and
pneumatic tools. preparation crew.
Air hose failure Continuous gas monitoring of the area.
Whip checks must be used on the air hoses.
Use only good quality air hose.
Air compressor must not be left unattended when in
operation and to locate at approved location.
Fire extinguisher to be located near to machine
(Compressor)
Working outside
Fatigues Ensuring adequate mechanical and human resources are
allocated to the activity to prevent unreasonable demands being
placed on individuals, including work effort, work duration and
inadequate rest and recuperation times.
Providing rest breaks and job-rotation during work stints.
Providing suitable amenities, ablutions and refreshments for
workers to recuperate within the workplace.
Maintain proper housekeeping before and after the job.
Clearing of materials and Unsafe condition, tripping hazard,
proper housekeeping Fall to same level
Procedure for change to a planned activity
The following procedure will be carried out when any issues or changes are identified:
Copyright © 2009, Fluor Corporation. All Rights
Reserved.
Form Date: 01Sep2009 Page 8 of 9 Health, Safety, and Environmental
Form 000.653.F0100
Project No. Task Order/Contract No.: Date:
SADARA PACKAGE – A 10016 Doc. No-A554-L-PRG-CM-GEN-PRO-103
Method Statement for Painting of All Metallic Piping
1) Determine work scope required to complete task
2) Identify health and safety risk
3) Identify and implement health and safety control methods
4) Amend method statement and risk assessment to reflect changes – submit for approval (site task briefing sheet prior to
work commencement).
5) Ensure and procure materials / plant / equipment required
6) Identify time frames for work scope
7) Carry works out
8) Carry out any relevant testing & inspection procedures
Emergency planning:
Emergency / First Aid arrangements:
1) Ensure all Operatives have been informed and are fully aware of Fire and Emergency Evacuation procedures for the
working area.
2) Ensure operatives are made fully aware of assembly points.
3) Ensure operatives have been informed and are fully aware of the procedures for reporting accidents, near misses or
dangerous occurrences and incidents.
Copyright © 2009, Fluor Corporation. All Rights
Reserved.
Form Date: 01Sep2009 Page 9 of 9 Health, Safety, and Environmental
