INSPECTION AND TEST PLAN ITP NO.
: ITP/STA/007
TOYO ENGINEERING INDIA PVT. LTD. SHEET : 1 OF 2
CLIENT : HURL-G
TEIL JOB NO. : 6381 APPLICABLE CODE : As per PR, PS
ITEM NO. / Commodity - FGCS
PO. NO. : XXX
S. INSPECTION BY
DESCRIPTION OF ACTIVITY RECORD
NO. VENDOR TPIA TEIPL LICENSOR OWNER/PMC
01 Detailed Inspection & Test Plan after issue of P A A X
PO/PR/PS (including for bought out items)
02 Inspection & Test Procedures such as NDT, P A A X
PWHT, Pressure test, Hardness, PMI,
Painting, etc.
03 Pre inspection meeting P H H X
04 Welding Procedure Specification (WPS) & P H H X
Procedure Qualification Record (PQR)
with weld map
05 Welders Qualification Record P R R X
06 Receiving Material Inspection for Bought out P W R
items at Main Vendor’s Shop
07 FABRICATED EQUIPMENTS (Knock X
Out Drum, Filter Separators, Dew Point
Heater, Gas Condensate tank, Coalescing
Filter ) .( also refer ITP for Static
equipment ITP/STA/001)
A Material Identification / Review of Material P W R X
T.C. for major pressure & Non Pressure parts.
B Inspection of Dished ends / Cones P H R X
C Fit up / Stage Inspection of weld joints. (L/S, P RW R X
C/S, Nozzles)
D Non Destructive Examination. (PT, UT, RT P W/R R X
as applicable)
E Review of PWHT (if applicable) P W R X
F Final Visual & Dimensional check P W R X
G PMI for AS/ SS component & weld, where P W R X
applicable.
H Pressure Test / Water Fill test. P W R X
I Surface Preparation & Painting P W H X
J MDR review P R H X
X
08 Other Items like Structural items,
Platform, Ladder, Gratings, Foundation
Bolts etc.
A Review of Material T.C. P R R X
B Visual and Dimensional inspection P W R X
C HDG thickness check, NDT, if applicable P W R X
X
09 Electrical/Instrumentation Bought out items X
A Review of certification R R R X
B Functional/performance check/pressure test W W/R R X
etc.
C Local/Unit Control Panel
Final Inspection – Verification of P W W/R
components/certification, Dielectric strength,
INSPECTION AND TEST PLAN ITP NO. : ITP/STA/007
TOYO ENGINEERING INDIA PVT. LTD. SHEET : 2 OF 2
S. INSPECTION BY
DESCRIPTION OF ACTIVITY RECORD
NO. VENDOR TPIA TEIPL LICENSOR OWNER/PMC
Wiring completion, Functional check, HV/IR
etc.
10 PIPING ITEMS (Interconnecting Piping ) –
Valves, Fittings, Flanges, Gaskets, Bolts & Nuts
etc
A Material Identification P W R
B Sampling for test P W R
C Mechanical/Corrosion Testing P W R
D Relevant NDT P W/R R
E Final Visual/Dimension P W R
F Hydrotest as applicable P W R
G Rubber / FRP Lining Inspection , if applicable P W R
11 FINAL ASSEMBLY :
Review of Final Documents of Dossier including P W R
documents of individual items.
Visual & Layout Check as per vendor P&I P W R
drawing.
Overall Dimensional & Visual check, PMI check P W R
of AS/ SS components & welds
Pressure test of assembly ( As Applicable) P W R
Operational / Functional / Pilot Check of complete P W R
system.(As Applicable)
Surface Preparation & Painting as per PR/PS P W R
TEIL Release Note of complete package P W R
Final Documentation P W R
LEGEND 1) TEIPL - TOYO ENGINEERING INDIA PVT LIMITED, 2) PMC – PROJECT MANAGEMENT CONSULTANT, 3) TPIA – THIRD
PARTY INSPECTION AGENCY 4) H - HOLD, 5) A - APPROVE, 6) W - WITNESS, 7) RW – RANDOM WITNESS 8) R -
REVIEW, 9) P - PERFORM
NOTE
1) CROSS (X) INDICATES REQUIREMENT OF RECORD
2) THIS IS ONLY AN INDICATIVE ITP AND COVERS MAJOR INSPECTION STAGES ONLY. VENDOR SHALL SUBMIT
DETAILED ITP FOR ALL MANUFACTURING/INSPECTION ACTIVITIES INCLUDING BOUGHT OUT ITEMS IN LINE WITH
ABOVE AND SPECIFIC TECHNICAL REQUIREMENTS OF APPLICABLE PR/PS/DESIGN CODE
3) THIS IS PACKAGE ITP. REQUIREMENT OF INDIVIDUAL ITEMS SUCH AS CABLES, MOTORS, PANELS, VESSELS ETC.
SHALL BE FOLLOWED AS PER RESPECTIVE SPECIFICATIONS OF THE ITEM AND DETAILED ITP SHALL COVER ALL
THE INSPECTION STAGES ACCORDINGLY. RESPONSIBILITY OF PERFORMING ALL INSPECTION ACTIVITIES AS
PER ITP IS WITH VENDOR ONLY IRRESPECTIVE OF THE PLACE OF INSPECTION I.E. VENDOR SHOP / SUB VENDOR
SHOP / SUB-SUB VENDOR SHOP/CONTRACTOR FACILITY/SITE ETC.
4) INSPECTION STAGES OF OWNER/PMC/LICENSOR WOULD BE INFORMED DURING ORDER EXECUTION/PRE-
INSPECTION MEETING
5) TEIPL RESERVES THE RIGHT TO INVOLVE IN ALL INSPECTION ACTIVITIES IRRESPECTIVE OF WHETHER IT IS
WITNESS POINT OR NOT.
6) FOR SUB-VENDOR ITEMS, MAIN VENDOR SHALL BE INVOLVED IN THE INSPECTION PRIOR TO OFFERING TO
TEIPL/TPIA
7) VENDOR SHALL ENSURE THAT ALL TEST AND MEASURING INSTRUMENTS ARE DULY CALIBRATED AND
CALIBRATION SHALL BE VALID AT THE TIME OF INSPECTION. CALIBRATION RECORDS SHALL BE REVIEWED BY
TEIPL/TPIA
8) FOR ‘R’ NO ISSUE OF INSPECTION CALL IS REQUIRED
9) FOR “W” & “H” POINTS – INSPECTION CALL TO BE ISSUED BY VENDOR
10) SUB VENDOR FOR ALL BOUGHT OUT ITEMS SHALL BE FROM APPROVED VENDOR LIST
11) ITP SHALL BE PREPARED AS PER FORMAT PROVIDED IN SHOP QUALITY CONTROL REQUIREMENT, HURL-PP-C00-
INSPECTION AND TEST PLAN ITP NO. : ITP/STA/007
TOYO ENGINEERING INDIA PVT. LTD. SHEET : 3 OF 2
ISP-SPC-000-0001
12) APPROVED THIRD PARTY INSPECTION AGENCIES – LLOYDS/BV/TUV/PDIL
13) AS A MINIMUM, TYPE OF MATERIAL CERTIFICATION FOR PRESSURE PARTS, PARTS DIRECTLY ATTACHED TO
PRESURE PARTS AND LOAD BEARING PARTS (EXCEPT IMPORTED NON STANDARD FORGINGS/ITEMS) SHALL BE
EN 10204 TYPE 3.1, HOWEVER, VENDOR SHALL NOTE THAT TPIA AND/OR TEIPL SHALL BE INVOLVED IN
INSPECTION DURING VARIOUS STAGES OF MANUFACTURING IN ADDITION TO VENDOR’S INSPECTION.
14) EN 10204 TYPE 3.2 CERTIFICATION IS REQUIRED FOR IMPORTED NON STANDARD FORGING/ITEM. APPROVED
TPIA ARE LLOYDS/BV/TUV
15) WHEREVER “W/R” IS MENTIONED, IT IS AT THE SOLE DISCRETION OF TEIPL TO DECIDE “W” OR “R” WHILE
APPROVAL OF ITP DURING ORDER EXECUTION
16) VENDOR INCLUDES ALL SUB-VENDORS INCLDING THEIR ENTIRE SUPPLY CHAIN
17) RAW MATERIAL/FINISHED PRODUCT FROM CHINA IS NOT PERMITTED
18) A NEW WELDING PROCEDURE SHALL BE QUALIFIED FOR THE PROJECT. A PROPOSED WELDING PROCEDURE
SPECIFICATION (WPS) SHALL BE SUBMITTED TO APPROVED INSPECTION AGENCY FOR APPROVAL. ON
APPROVAL, A PROCEDURE QUALIFICATION TEST SHALL BE CONDUCTED WHICH SHALL BE WITNESSED BY
APPROVED INSPECTION AGENCY. APPROVED INSPECTION AGENCY MAY ACCEPT PREVIOUSLY QUALIFIED
WPS/PQR AT HIS SOLE DISCRETION.
19) ZERO DEFECT CONTROL SHEET(ZDCS) IS APPLICABLE FOR THIS PROJECT AND VENDOR SHALL ENDORSE THE
SAME DURING ORDER EXECUTION AS A PART OF COMPLIANCE
20) FOR AUSTENITIC STAINLESS STEEL MATERIAL IGC TEST AS PER ASTM A262 PRACTICE “E” TO BE CARRIED OUT
21) SIMULATION TESTING SHALL BE CARRIED OUT FOR MATERIAL SUBJECTED TO PWHT TO ENSURE THAT
MECHANICAL PROPERTIES MEET THE REQUIRED MATERIAL SPECTIFICATIONS
22) ALL RAW MATERIAL SHALL BE INSPECTED AT SOURCE
