COOLING TOWERS
1. A mechanical-draft cooling tower receives 115 m3 per second of atmospheric air
at 103 kPa, 32 C dry bulb temperature, 55% RH and discharges the air saturated
at 36 C. If the tower receives 200 kg/s of water at 40 C, what will be the exit
temperature of the cooled water?
Solution:
m 3 200 kg s
t3 40 C
tdb2 36 C saturated
V1 115 m3 s
tdb1 32 C
1 55%
at 1, for tdb 32 C
1
pd 4.799 kPa
hg1 2559.9 kJ kg
ps 1 pd 0.55 4.799 2.639 kPa
0.622 ps 0.622 2.639
W1 0.0164 kg kg
pt ps 103 2.639
h1 c ptdb1 W1hg 1.0062 32 0.0164 2559.9 74.2 kJ kg
COOLING TOWERS
v1
RT
0.287 32 273 0.8722 m3 kg
pt ps 103 2.639
V 115
a 1
m 131.85 kg s
v1 0.8722
at 2, tdb2 36 C , saturated
ps pd 5.979 kPa
hg 2 2567.1 kJ kg
0.622 ps 0.622 5.979
W2 0.0383 kg kg
pt ps 103 5.979
h2 c ptdb2 W2 hg 1.0062 36 0.0383 2567.1 134.5 kJ kg
At 3, t3 40 C
h3 h f at 40 C 167.57 kJ kg
To solve for m
4:
By Mass Balance:
3 m
m a W1m
a m
4 m
a W2 m
a
3 W1 W2 m
4 m
m a 200 0.0164 0.0383131.85 197.1 kg s
To solve for h4 :
a h1 m
m 3h3 m
4 h4 m
a h2
131.85 74.2 200167.57 197.1 h4 131.85134.5
h4 129.70 kJ kg
t4 31.9 C - exit water temperature.
2. In a cooling tower water enters at 52 C and leaves at 27 C. Air at 29 C and 47%
RH also enters the cooling tower and leaves at 46 C fully saturated with moisture.
It is desired to determine (a) the volume and mass of air necessary to cool 1 kg of
water, and (b) the quantity of water that can be cooled with 142 cu m per minute
of atmospheric air.
Solution:
COOLING TOWERS
t3 52 C
tdb2 46 C sat
tdb1 29 C
1 47%
t4 27 C
From psychrometric chart
At 1, tdb1 29 C , 1 47%
h1 59 kJ kg
W1 0.0116 kg kg
v1 0.873 m3 kg
at 2, tdb2 46 C , saturated
ps pd 10.144 kPa
hg 2 2585.0 kJ kg
0.622 ps 0.62210.144
W2 0.0692 kg kg
pt ps 101.325 10.144
h2 c ptdb2 W2 hg 1.0062 46 0.0692 2585 225.2 kJ kg
At 3, t3 52 C
h3 h f at 52 C 217.69 kJ kg
At 4, t4 27 C
h4 h f at 27 C 113 .25 kJ kg
(a) Volume of air necessary to cool 1 kg of water = V1 ma v1
COOLING TOWERS
To solve for ma when m3 1 kg
By energy balance:
Eq. (1) ma h1 m3h3 ma h2 m4 h4
By mass balance
m3 m4 ma W2 W1
Eq. (2) m4 m3 ma W2 W1
Substitute in (1)
Eq. (3) ma h1 m3h3 ma h2 m3 ma W2 W1 h4
ma 59 1 217.69 ma 225.2 1 ma 0.0692 0.0116 113 .25
ma 0.654 kg
Volume of air = V1 ma v1 0.654 0.873 0.5709 m3
Mass of air required = ma 0.654 kg
(b) Let m
3 = quantity of water.
V1 142
a
m 162.66 kg min
v1 0.873
Use Eq. (3), change ma m a , m3 m 3
m a h1 m 3h3 m a h2 m 3 m a W2 W1 h4
162.66 59 m 3 217.69 162.66 225.2 m 3 162.66 0.0692 0.0116 113 .25
9597 217.69m 3 36,631 113.25m
3 1061.1
3 248.7 kg min
m
Quantity of water = 3 248.7 kg min
m
3. A cooling tower receives 6 kg/s of water of 60 C. Air enters the tower at 32 C dry
bulb and 27 C wet bulb temperatures and leaves at 50 C and 90% relative
humidity. The cooling efficiency is 60.6%. Determine (a) the mass flow rate of air
entering, and (b) the quantity of make-up water required.
Solution:
COOLING TOWERS
3 6 kg s , t3 60 C
m
t db2 50 C
2 90%
tdb1 32 C
t wb1 27 C
Cooling tower efficiency = 60.6%
To solve for t 4 :
t3 t 4
Efficiency
t3 t wb1
60 t4
0.606
60 27
t3 40 C
at 1, tdb 32 C , t wb 27 C
1 1
h1 85 kJ kg
W1 0.0208 kg kg
at 2, t db2 50 C , 2 90%
pd 12.349 kPa
ps 2 pd 0.9012.349 11 .114 kPa
hg 2 2592.1 kJ kg
0.622 ps 0.62211 .114
W2 0.0766 kg kg
pt ps 101.325 11.114
h2 c ptdb2 W2 hg 1.0062 50 0.0766 2592.1 248.9 kJ kg
COOLING TOWERS
At 3, t3 60 C
h3 h f at 60 C 251.13 kJ kg
At 4, t4 40 C
h4 h f at 40 C 167.57 kJ kg
By mass balance
m3 m4 ma W2 W1
m4 m3 ma W2 W1
By energy valance
a h1 m
m 3h3 m
a h2 m
4 h4
m a h1 m 3h3 m a h2 m 3 m a W2 W1 h4
m a 85 6 251.13 m a 248.9 6 m a 0.0766 0.0208 167.57
85m a 1506.8 248.9m
a 1005.4 9.35m
a
a 3.244 kg s
m
(a) Mass flow rate of air = m a 3.244 kg s
(b) Make Up Water = ma W2 W1 3.244 0.0766 0.0208 0.1810 kg s