Fiber Splicer Safety & Setup Guide
Fiber Splicer Safety & Setup Guide
2017.06
Safety Requirements 1
Warnings 3
Precautions 5
Chapter I Foreword 7
Display Icon Introduction 9
Display Icon Guide 10
Display Introduction 12
Chapter II Machine Setup 14
Chapter III Toolbox Introduction 17
Chapter IV ARC Calibration 18
Chapter V Fiber stripping and put into holder 21
Chapter VI Replace Electrode 23
Chapter VII Activate Electrode 30
Chapter VIII Replace FC tank 35
Chapter IX User Instruction for Cleaver use 37
Chapter X Daily Maintenance 42
SAFETY REQUIREMENTS SAFETY REQUIREMENTS
In addition to the statements in this manual to allow user-replaceable parts, please do not attempt
At any stage of operation on the optical fiber fusion splicer, you must take the following general safety
to disassemble any of the components of fusion splicer. Replacement parts and internal
precautions. Not take these warnings and precautions or not comply with the warnings which described
adjustments can only be commissioned by authorized service personnel.
in this manual, would violate the fusion splicer design, manufacture and use of safety standards. My
company does not assume any responsibility for the consequences of breaching these requirements
for users caused!
Operation environment and Power
Fusion splicer operation, storage environment and working power
requirements
Operating temperature: 0 ~ +40 ℃
Limit temperature: -10 ℃ ~ +50 ℃
Operating humidity: 95% RH or less (no condensation)
Maximum wind speed: 15m/s
Storage conditions: -20 ℃ ~ +60 ℃ (no condensation)
Before turning on the power, please make sure that the power supply can match its voltage, and
that all safety measures are taken.
Do not use the fusion splicer in explosive environments.
Do not use the fusion splicer in the presence of flammable gases or fumes
Do not attempt to disassemble any of the components of fusion splicer
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WARNINGS WARNINGS
AC/DC Adapter Liquid, foreign substances enter the interior of fusion splicer
The output characteristics of the power adapter must meet the following Fusion splicer subjected to strong vibrations and shocks
requirements. There is no necessary parts that need to maintain inside the fusion splicer, it is forbidden to
Voltage: 13V ~ 14V; dismantle the fusion splicer, any dismantlement may result in personal injury or equipment can not
Current: ≥ 4A; be repaired
Polarity: Center is positive.
Using higher voltage will cause damage to the fusion splicer. AC / DC power adapter input AC
voltage of 100 ~ 240V, 50/60Hz, if input voltage exceeds this range may cause permanent
damage to the adapter!
3 4
PRECAUTIONS PRECAUTIONS
5 6
CHAPTER I FOREWORD FOREWORD
7 8
DISPLAY ICON INTRODUCTION DISPLAY ICON GUIDE
15:11
Normal mode:Normal splicing mode for the machine
Bright icon indicates ARC calibration:The splicer machine corrects the appropriate discharge intensity
a
that the function is on automatically
Google play App store 扫描二维码
Dark icon indicates
C Outside China: Go to Google Play or App Store and search that the function is off Factory mode:Can adjust the fiber manually, align fiber, focus
for "Signal Fire", download Phone App.
fiber, splice fiber and other operations
N 中国地区:扫描二维码或进入苹果商店搜索“灼识掌中宝”下载手机APP.
准备完成/Ready
Camera dust detection The splicer machine scans the camera image by line and
column automatically. When there is interference point that will affect the image
recognition, the screen will mark the specific location. If everything is normal, the
screen will be blank and no mark
Timing power off, machine will automatically shut down when it continues to exceed
the set time.
Normal ARC Factory Camera dust Timing Pre Tensile test Pre heating:When the function is turned on, and for each time once the splicing
mode calibration mode detection power off heating
is successful, the heater will automatically start for 6 seconds from the time of
opening the windshield cover
Tensile test:When the function is turned on, the tensile test is performed after
each successful splicing.
Core Cladding Angle Cleave face Splicing Save the Auto
alignment alignment detection detection process pause image focus
9 10
DISPLAY ICON GUIDE DISPLAY INTRODUCTION
11 12
INTRODUCTION FOR FIBER STATUS CHAPTER II MACHINE SETUP
Software download
中国地区:扫描二维码或进入苹果商店搜索“灼识掌中宝+”下载手机APP.亦可进入网址
www.sczhuoshi.com的“软件下载”里面直接下载.
Outside China: Go to Google Play or App Store and search for "Signalfire2",
download Phone App.
Flash on both sides Left fiber is too long Left fiber is too short
please place fiber (also adapted to right) (also adapted to right)
Left end face is unqualified Detection fiber qualified Failure to identify the qualified fiber
(also adapted to right) please clean the V-groove and Google play App store Scan QR code
re-place the fiber
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MACHINE SETUP MACHINE SETUP
Open the phone APP, and open the Bluetooth on phone to set up the display menu on the When the settings are saved, the display icon will be highlighted / darkened accordingly,
machine, and machine will update at the same time.The splicing operation does not require otherwise please check whether the Bluetooth is properly connected.
phones, the phone App is only for machine menu settings, and splicer machine to store data
when the data is exported to phone App, the users can also get support through the APP and
after-sales service.
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CHAPTER III TOOLBOX INTRODUCTION CHAPTER IV ARC CALIBRATION
Introduction of splicer machine functions ARC Calibration:According to the local ground elevation, temperature, moderate and other
environmental factors to match the most suitable discharge ARC, in order to obtain the best
splicing effect, we strongly recommend you to do ARC calibration when it is the first time to use
the new machine, the seasonal changes, the use place changes, or you replaced the electrodes.
Lock catch
Platform for Tool layer
tube cooling
Platform for
fiber cleaving
Accessory
layer
Stool
Step 1: Please turn on the splicer machine, then login "Signalfire2" on your phone, connect
the Bluetooth, open the ARC Calibration and save it. (See picture)
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ARC CALIBRATION ARC CALIBRATION
Step 2: After open the ARC Calibration, the icon of “Normal Mode ”will change to the icon Step 3: There is flash on the display screen and slight burst from the ARC, the fiber head is
for “ARC Calibration ”. Then please strip and cleave the fiber, place the fiber to fiber holder burning into a spherical shape, the action stops after the screen icon " " change back to
and close the windshield cover, the splicer machine will perform the ARC calibration " " icon (see picture), it shows the ARC calibration is successful. If the icon does not
automatically. (See picture) change back to the "Normal Mode " icon, the screen fiber still flashes, please
re-cleave the fiber and repeat the above steps until the ARC calibration is successful.
19 20
CHAPTER V FIBER STRIPPING AND PUT INTO HOLDER FIBER STRIPPING AND PUT INTO HOLDER
Keep the white layer Keep the cladding layer Keep the cladding layer
With the yellow plastic layer Scale is between 16 to 18 To the cladding layer, the
as the boundary, the scale is scale is between 10 to 12
between16 to 18, the white Remark:
skin layer should be longer 1.Please make sure you place the fiber into the blue V-groove, the tip of the fiber is close to the
than the yellow layer of center of the electrode. If the fiber is too far from the electrode center, it will remind you to re-place it.
about 5mm, placed it in the
scale 10-12 or so (near the 2.The tip of the fiber must not exceed the center of electrode.
rubber pad about 2mm or
less)
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CHAPTER VI REPLACE ELECTRODE REPLACE ELECTRODE
Please must use the genuine original electrode designed for this machine for replace. When the Note: There is operation video in the APP software "learn how to operate" section, please visit it.
number of electrode splicing reaches near to its lifetime, the machine will remind you to replace
the electrodes in time, otherwise it may affect the quality of the splicing. Or even it will automatically
shut down the program, and stop splicing.
3.Take away the cover, as shown in picture 4.Remove the lamp cap on both sides with
1.Please pinch the electrode cover on both 2.The cap size of two electrodes is different, tweezers
sides slightly, see the location in picture, wider head is for the electrode which is
then remove up the electrode cover. close to screen direction .
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REPLACE ELECTRODE REPLACE ELECTRODE
5.Screw out the screws with a screwdriver 6.Use a screwdriver to push out the latch 7.Remove the another electrode by the 8.Two old electrodes are removed
and remove the electrode same way
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REPLACE ELECTRODE REPLACE ELECTRODE
9.Replace the new electrodes and put 10.Use a screwdriver to push in the latch 11.Use tweezers to put the lamp into the 12.Close the electrode cap
the latch, the wider part of the latch is and install the screw original hole
toward to the electrode needle
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更换电极 ELECTRODE
REPLACE CHAPTER VII ACTIVATE ELECTRODE
The electrode activation is activated by the phone APP "Signalfire2", please download the
software to your phone before use, please scan the two-dimensional code on the machine display.
13.Replace the other electrode by the 14.Close the electrode cap, electrode
same way replacement is complete 1.Open the " Signalfire2 " 2.Please log in directly if you
APP software, click on login have an account, otherwise
please register first
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ACTIVATE ELECTRODE ACTIVATE ELECTRODE
Click
The Bluetooth number is in
the upper right corner of the
splicer screen
3.Click "Connect to Bluetooth" 4.Please select the corresponding Bluetooth 5.Connecting 6.Connected successfully
after login is successful number and click on, if you can not find the
Bluetooth number, please check whether the
Bluetooth or the machine power is turned on
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ACTIVATE ELECTRODE ACTIVATE ELECTRODE
7.Back to the home page, 8.Enter the number of the two-dimensional 9.Activation is successful,
click on “Activate Electrode” code on the electrode box (please distinguish please restart the machine
between numbers and letters) or scan the
two-dimensional code on the electrode box
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*CHAPTER VIII REPLACE FC TANK REPLACE FC TANK
To use the heating tank for FC connector, you need to replace the corresponding parts, the
operation is as shown in picture.
1.Use a screwdriver to remove the two 2.Extract it by hand, extraction process 3.Align the new head to the red dotted 4.Replace the screws tightened,
screws on the left side of the heating tank is with appropriate force (See picture) line position, and then you can press finished the process.
alignment.
*Note: The standard packing does not provide the accessories, please contact the supplier
if necessary.
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CHAPTER IX USER INSTRUCTION FOR CLEAVER USE USER INSTRUCTION FOR CLEAVER USE
1.Summary 【screws for adjust blade height】 can adjust the blade height
Fiber cleaver can cut single mode fiber, multimode and ordinary quartz optical fiber. This cleaver can be 2、Use of the cleaver
used in optical fiber communication engineering construction, manufacturers of fiber optic cable testing,
1)Open the holder;
optical devices, such as factory production.
2)Strip the fiber coating about 40mm, use cotton balls dipped in anhydrous alcohol to wipe
When cleaving ordinary single fiber, just use the cleaver splint which supplied with the cleaver.
To ensure the long-term use of the cleaver, please handle with gently, the operation should be gentle. clean the bare fiber.
3)Please put the fiber into the fiber holder and fix it according to the required length
Should take more attention to shock collision. Cleaver should be kept clean and dry all parts. Please use
anhydrous alcohol to clean the cleaver blade and each plastic sheet, do not use other solvents such as 4)Please close the fiber holder, then put the fiber in the positioning groove, push in the end.
acetone. Please clean up the broken fiber in time, to avoid the optical fiber goes into the rail to cause Then close the upper bracket
damage to the rail. 5)Hold the cleaver by right hand, then gently slide the platform according to direction of the
2 Structural characteristics and method of use arrow, let the blade across the fiber lightly.
1、Parts and structure function 6)Chopping fall down automatically, so that the optical fiber is cleaved once the chopping fall
and touch the fiber;
【precision guide】to provide the direction of blade movement.
7)Open the holder (right index finger in the cradle, push your thumb on the front slope of the
【slide platform】 slide the platform, let the blade across the fiber.
mount), remove the fiber holder and fiber breakage.
【Chopping plate】 the optical fiber is cleaved once the chopping fall and touch the fiber.
【holder】 To open the holder to provide a fulcrum.
【disc blade】 the blade across the fiber lightly and leave sliding mark on fiber surface.
【Fixing screws】 Loosen this screw first, then you can adjust ˇscrews for adjust blade height.
【Pressure screw】 Loosen this screw and you can replace the blade angle, thus change the
blade cleaving surface. Screws for adjust height Screws for fixing height
Fix screws Pressure screw
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USER INSTRUCTION FOR CLEAVER USE USER INSTRUCTION FOR CLEAVER USE
39 40
USER INSTRUCTION FOR CLEAVER USE CHAPTER X DAILY MAINTENANCE
41 42
DAILY MAINTENANCE DAILY MAINTENANCE
Follow the steps below to clean the objective lens: 3.Please be sure that there is no gasoline, mashgas, freon gas and other flammable gas in the
(1)Before cleaning the objective lens, please must turn off the power. environment and, so as not to lead to poor fusion or accident.
(2)Use cotton swab moistened with alcohol to gently wipe the objective lens. Beginning with 4.When you wipe to clean the fiber holder and microscope head, please must us absolute
a cotton swab to wipe from the middle of the lens, do a circular motion, until the edges of the
ethanol, cotton swab to wipe the direction should be one-way, two-way wipe is forbidden.
lens spin out. Then wipe with a clean, dry cotton swab to remove extra alcohol.
(3)Turn on the power, make sure that the display is not visible dust and stripes. 5.There are many mechanical components in the fusion splicer with structural precision, in
addition to the electrodes, the other part is prohibited for user disassemble and change.
2 Prevent Strong Shock or Vibration
Because these mechanical parts are precision-machining and calibration, once there is any
When you need to move or transport the fusion splicer, you should handle with care and gently.
changes, it is difficult to return to its original position. You can replace only the
In addition, do not forget to put the machine into a carrying case and shipping box during
electrode-yourself.
long-distance transportation.
3 Storage The objective lens, V-groove, display screen, etc should be kept clean. Clean only with absolute
ethanol, you can not use other chemicals.
When you do not use the machine for a long time, please must turn on the machine once half a
year. Especially in high moisture season, should always be turned on, and the desiccant
should be placed inside the carry case to prevent mildew microscope head.
4 Precautions
1.When the fusion splicer is using AC power , please take attention to protect the adapter , and
the power supply is properly grounded.
2.When the fusion splicer is in the ARC discharge process, there are several kilovolt high
voltage between the electrodes, please do not touch the electrode rod at this time!
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DAILY MAINTENANCE DAILY MAINTENANCE
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