US005656716A
United States Patent (19)                                                       11 Patent Number:                                5,656,716
Schmidt et al.                                                                  45) Date of Patent:                         Aug. 12, 1997
54 TITANIUM-CONTAINING CATALYST AND                                       56)                     References Cited
       PROCESS FOR THE PRODUCTION OF                                                        U.S. PATENT DOCUMENTS
       POLYESTER
                                                                                3,862,087 1/1975 Heller et al. ............................ 528/186
75) Inventors: Wolfgang Schmidt, Heylstrasse; Ulrich                            4,031,165 6/1977 Saiki et al. ............................ 525/444
                    Thiele, Bruchkoebel; Wolf-dieter                            4,365,054 12/1982 Stabley, Jr. ............................. 528/.277
                Griebler, Moers; Bernd Hirthe,                                  4,483,970 11/1984 Huntjens et al. ....................... 525/440
                Toenisvorst; Elke Hirschberg, Moers,                            4,611,049 9/1986 Kuratsuji et al. ....................... 528/279
                all of Germany                                            Primary Examiner Terressa Mosley
                                                                          Attorney, Agent, or Firm-McDonnell Boehnen Hulbert &
(73) Assignees: Zimmer Aktiengesellschaft, Frankfurt;                     Berghoff
                Sachtleben Chemie GmbH, Duisburg,                          57                          ABSTRACT
                    both of Germany
21 Appl. No.: 617,562                                                     The present invention comprises a new catalyst for the
                                                                          production of polyesters consisting essentially of a finely
22 Filed:           Mar 19, 1996                                          dispersed, large surface area titanium compound selected
30          Foreign Application Priority Data                             from hydrated TiO2 obtained by hydrolysis and having the
                                                                          composition yTiOzHO and from titanates having the
  Apr. 7, 1995 (DE)        Germany ........................ 19513 056.1   composition (MeO)(TiO2),(H2O), wherein Me is an
(51) int. Cl. ... C08G 64/00                                              alkaline earth metal or alkali metal. In addition, the present
 52 U.S. Cl. .......................... 528/279; 528/176; 528/193;        method comprises a process for the production of polyesters
             528/194; 528/272; 502/150; 502/300; 502/349;                 using this catalyst as an esterification or transesterification
                                                             502/350
                                                                          catalyst and as a polycondensation catalyst, whereby a
58 Field of Search .................................... 528/272, 279,
                                                                          phosphorous-oxygen-compound is added immediately
                                                                          before, during, or after the polycondensation.
                528/176, 193, 194; 502/300, 349,350,
                                                                  150                      11 Claims, No Drawings
                                                          5,656,716
                              1.                                                                        2
     TITANUM-CONTAINING CATALYST AND                                   vapors, which should be recycled within the polyester pro
      PROCESS FOR THE PRODUCTION OF                                    cess. The necessity to freshly produce the catalyst immedi
                POLYESTER                                              ately before its use, i.e., to have to construct a catalyst plant
                                                                       in addition to the polyester plant, is disadvantageous in both
                      BACKGROUND                                       CSS.
  1. Field of the Invention                                               The use of various titanium salts, e.g., lithium or sodium
  The invention relates to a titanium-containing catalyst              titanate is disclosed in U.S. Pat. No.3.965,071. As polyester
with high catalytic activity for the production of polyester,          with severe discoloration and very high diethylene glycol
whereby the catalytic activity is not reduced by the water        10
                                                                       content is otherwise produced, the titanium catalyst must be
formed during esterification. The invention also relates to a          completely deactivated after the esterification by addition of
process for the production of thermostable, perfectly colored          phosphorous compounds, and the polycondensation contin
polyesters with an ether-content as low as possible by                 ued in the presence of other catalysts like antimony com
esterification or transesterification and subsequent polycon           pounds or the very expensive germanium compounds. U.S.
densation in the presence of this titanium-containing cata             Pat. No. 4.365,054 discloses alkali titanates of the formula
lyst.                                                             15
                                                                       (MO)(TiO), wherein n=0.05 to 25 and M is an alkali
  2. Summary of the Related Art                                        metal, as catalyst of esterification as well as catalyst of
   Generally, polyesters are produced by reaction of a diol            polycondensation for the production of polyester. The high
with a dicarboxylic acid or a lower alkyl ester of a dicar             est catalytic activity is achieved with n=3 to 5, but the ether
boxylic acid, e.g., the dimethylester. At first, the correspond        content of the polyester is relatively high, for example 1.33
                                                                  20   wt. 96. for lithium titanate and 2.15 wt.% for sodium
ing dicarboxylic acid diester is formed, which is then
polycondensed at increasing temperature and reduced                    titanate. The titanates are obtained by melting together alkali
pressure, whereby diol and water are split off. Both reaction          carbonate and TiO2. The crystallite size and the particle size
                                                                       are not disclosed.
steps need catalysts or are at least accelerated by them.
Titanium compounds are suitable catalysts for the                 25                SUMMARY OF THE INVENTION
esterification, compounds of Mn, Co or Zn for the
transesterification, and compounds of Sb, Ti, Pb, Ge, Zn or               In light of the foregoing, the object of the present inven
Sn for the polycondensation, whereby the compounds are in              tion is to improve the known titanium-containing catalysts,
general oxides, alcoholates, acetates, or carboxylates. The            so that the previously mentioned disadvantages do not occur
amount of metal in the catalyst ranges mostly between 20          30   or at least occur to a lesser extent. The object of the
and 500 ppm, based on polyester.                                       invention concerns also the production of polyester with
   Among these catalysts the titanium compounds are the                these improved catalysts.
most effective and the most widely usable because they are                These objects are achieved according to the invention by
absolutely non-poisonous and can be used for the esterifi              a novel catalyst and process for synthesizing polyester using
cation or transesterification as well as for the polyconden       35   this catalyst. The catalyst consists of a finely dispersed, large
sation. Only for polyethylene terephthalate (PET) is the use           surface area titanium compound selected from hydrated
of co-catalysts necessary to avoid discoloring. The use of the         titanium dioxide obtained by hydrolysis and having the
titanium as catalyst takes place mainly in the form of                 composition
alcoholates, but the use of titanium salts is also described.                 yTiOzHO
However, the frequently used titanium alcoholates are
known to be hydrolyzed during the esterification stage by              wherein
the water formed there, and by this to be catalytically                  y=1, and
inactivated, which makes a further addition of catalyst in the
polycondensation and generally high amounts of catalyst                  Z=0.01 to 2,
necessary.                                                        45   and from titanates having the composition
   There are no definite reports on the catalytic activity of
TiO, but in general it is assumed to be to a large extent
catalytically inactive. TiO2 is used, in addition to usual             wherein
catalysts, in large quantities, mostly in the anatase form in            Me=Li, Ha, K. Rb, Cs, Mg, Ca, Sr or Ba,
the PET fiber production as a delustering agent and as a          50
                                                                         n=1 for Me-alkaline earth metal, and
white pigment. The usual concentrations are 0.1 to 3 wt.%
TiO/PET. In the process of U.S. Pat. No. 2,906.737, TiO,                 n=2 for Me=alkali metal,
is used in the rutile formin quantities of 0.01 to 5 wt.%TiO,            x=0.0001 to 6,
as an esterification and polycondensation catalyst. The                  y=1, and
esterification time of more than 7 hours is a distinct draw       55     z=0.01 to 2,
back of this method, however. According to U.S. Pat. No.               having a particle or aggregate size and a specific surface area
3.056,817. a titanium dioxide gel obtained by alkaline                 within a desired range.
precipitation and consisting of about 5 wt.% TiO, and 95
wt.% water is used in quantities of 0.01 to 10 wt.%, based                        DETALED DESCRIPTION OF THE
on dicarboxylic acid as catalyst for the esterification stage.                      PREFERRED EMBODMENTS
However, the catalytic activity of titanium dioxides pro                 The present invention provides a novel catalyst and
duced in this way is very low. In the process of U.S. Pat. No.         process for synthesizing polyester using this catalyst. The
3,463,742, freshly precipitated titanium dioxide hydrate is            catalyst consists of a finely dispersed, large surface area
freed from residual water, dispersed in butanol, and the               titanium compound selected from hydrated titanium dioxide
suspensioninbutanol (with 2 to 20 wt.%Ti) used as catalyst        65
                                                                       obtained by hydrolysis and having the composition
for the transesterification and polycondensation of polyester.
Thereafter, however, the butanol contaminates the reaction                    yTiOzHO
                                                             5,656,716
                                                                                                          4
wherein                                                                   to 100 ppm titanium, based on dicarboxylic acid, can be
  y=1, and                                                                optionally added at the beginning of the polycondensation.
  z=0.01 to 2, preferably 0.15 to 1.0,                                    For polyesters, like polyethylene terephthalate, which can be
and from titanates having the composition                                 esterified without a catalyst, the total amount of the titanium
                                                                          catalyst alternatively can be added immediately before or at
       (MeO).(TiO2)(H2O).                                                 the beginning of the polycondensation. In none of these
                                                                          processes are other additional catalysts required.
wherein                                                                      A phosphorous-oxygen-compound, like phosphoric acid,
  Me=Li, Na, K, Rb, Cs, Mg, Ca, Sr or Ba,                                 esters of phosphoric acid or of phosphorous acid, phospho
  n=1 for Me=alkaline earth metal, and                               10   nates orphosphonites, is added at any time after the comple
                                                                          tion of the esterification. This additive has only a negligibly
  n=2 for Me=alkali metal,                                                small influence on the catalytic activity of the titanium
  x=0.0001 to 6, preferably 0.001 to 0.5, and most prefer                 catalyst. However, its effect on the oxidative and thermo
     ably 0.02 to 0.04.                                                   oxidative stability and on the color of the polyester are
  y=1, and                                                           15   advantageous.
  z=0.01 to 2, preferably 0.3 to 0.7,                                        In comparison to the preceding cited prior art, the
and wherein a large surface area means a crystallite size of              improved catalytic activity of the catalyst of the invention
not more than 100 nm, preferably of less than 10 nm,                      and the distinctly reduced side reactions during polyester
corresponding to a specific surface area of more than 10                  production may be due primarily to its extremely finely
m?g, preferably of more than 100 m/g and finely dispersed            20   dispersed and large surface area structure. The water content
means a particle or aggregate size of less than 10 um,                    of the titanium catalyst and the addition of a phosphorous
preferably of not more than 1 Jum. A large surface can also               compound during the polyester production have a certain
mean that the catalysts are amorphous with respect to X-rays,             influence, too. In this regard, it is unimportant if the
i.e., that the crystallite size is below the limit of detection by        titanium-catalyst is added to the reaction components as a
x-ray diffraction. In the following, this catalyst is generally      25   fine powder or as a suspension in the polyester-forming diol.
called titanium catalyst.                                                 Before its use, especially after a longer period of storage, the
   In the production of polyesters or co-polyesters by esteri             titanium-catalyst suspension may be again finely dispersed
fication of at least one diol with at least one dicarboxylic              by means of a mill, e.g., a ball-mill.
acid or transesterification of the diols with the dicarboxylic               Titanium compounds having the same chemical formula
acid dialkyl esters, and subsequent single- or multiple-step         30   are known. However, the outstanding catalytic activity in the
polycondensation, the esterification or the transesterification           polyester synthesis is new and unexpected and is believed to
is carried out in the presence of a quantity of this titanium             result from a unique crystallite structure of the catalyst,
catalyst corresponding to 0 to 1000 ppm, preferably 10 to                 which, in turn, results from the hydrolysis of TiO(SO)
1000 ppm, most preferably 20 to 300 ppm titanium, based on                solely in water. The hydrolysis of other titanium compounds
dicarboxylic acid, and the subsequent polycondensation in            35   with water or alkaline solutions leads to titanium compounds
the presence of a total amount (including the esterification              that may have similar overall chemical composition but
catalyst) of this titanium catalyst corresponding to 20 to                differin crystallite structure and, therefore, are not suited (or
1000 ppm, preferably 30 to 500 ppm, most preferably 40 to                 less suited) as polyester catalysts.
400 ppm titanium, based on dicarboxylic acid, whereby                        These catalysts, which are so excellently suited for poly
immediately before or during or after the polycondensation                ester synthesis, are produced by hydrolysis, preferably ther
a phosphorous-oxygen-compound is further added to the                     mal hydrolysis (exclusively with water) of titanyl sulfate
polycondensation mixture in a quantity corresponding to 10                (TiOSO) and thereafter, depending on the desired alkali or
to 200 ppm, preferably 20 to 100 ppm phosphorus, based on                 alkaline-earth content, either
dicarboxylic acid.                                                           a) removal of excess acid by washing or by neutralization
   The diols on which the polyester is based are alkanediols         45         and washing and optionally drying, or
or cycloalkanediols with 2 to 12 carbon-atoms, especially                    b) reaction with alkalihydroxide or alkaline earth hydrox
ethylene glycol, 1.3 -propanediol, 1,4-butanediol, 14                           ide at ambient temperature up to boiling temperature,
cyclohexanedimethanol or mixtures thereof, and the dicar                        Washing and optionally drying, or
boxylic acids are aryldicarboxylic acids or cycloalkyldicar                  c) reaction with alkali-hydroxide or alkaline earth hydrox
boxylic acids, like terephthalic acid, isophthalic acid,             50         ide at ambient temperature up to boiling temperature,
naphthalenedicarboxylic acid, 4,4'-biphenyldicarboxylic                         washing, partial reaction with mineral acid or carboxy
acid, 14-cyclohexanedicarboxylic acid or mixtures thereof.                      lic acid, preferably sulfuric acid, again washing and
Terephthalic acid is preferred as a main component.                             optionally drying.
   The polyester is produced at usual conditions of tempera                  For example, catalytically active hydrated TiO, with an
ture and pressure in conventional reactors. In addition to the       55   extremely low Na-contentis obtained by thermal hydrolysis
titanium catalyst of the invention, the usual additives, like             of a solution of titanyl sulfate (corresponding to 200 g
branching agents, delustering agents, coloring agents and                 TiO/I) with water at 105° C., subsequent washing until a
other agents, can be added to the reaction mixture.                       residual sulfuric acid content of 7 wt.% is obtained, adjust
   Surprisingly the present titanium catalyst, in comparison              ing of the suspension to a concentration of about 330 g
to U.S. Pat. No. 4.365,054, resulted in the same or higher                TiO2/1, neutralization of the suspension with a 50 wt.%
catalytic activity in polyethylene terephthalate with lower               solution of sodium hydroxide with stirring until a constant
ether content and distinctly reduced COOH-end group                       pH is reached, washing until a conductivity of the suspen
concentration, both properties which are of importance for                sion of less than 300 S/cm is obtained, and finally drying.
the thermal stability and the processing ability of the poly                 Catalytically active sodium titanate with high Na-content
ester. The titanium catalyst is added at the beginning of the        65   is obtained, for example, if the suspension prepared as
esterification or transesterification, and a further quantity of          described before (with a residual sulfuric acid content of 7
the catalyst corresponding to 10 to 250 ppm, preferably 30                wt.%) is mixed in a volume ratio of a)250 parts suspension
                                                         5,656,716
                              5                                                                      6
containing 320 gTiO2/1, (b) 200 parts of a 50 wt.% solution           each example, 42.5 parts by wt. of this product were
of sodium hydroxide, and (c) 200 parts of water, the mixture          rendered molten under a nitrogen atmosphere together with
heated to boiling and kept boiling for 2 hours, the formed            a titanium catalyst of the invention in an amount correspond
sodium titanate washed until a residual NaOH content of               ing to 105 ppm. Ti/TPA (i.e., Ti based on TPA). In example
less than 3 g/l in the washing water is obtained, and the             6 an antimony triacetate catalyst in an amount of 170 ppm
resulting composition dried.                                          Ti/TPA was used for comparison. As soon as the product was
   Catalytically active sodium titanate with intermediary             molten, triphenyl phosphate in an amount corresponding to
Na-content is formed, for example, if the titanate with high          76 ppm P/TPA was added (except in examples 6 and 13 to
Na-content described before having a solid content of the             15) and precondensation started at about 270° C. and step
suspension of 10 wt.% is adjusted before drying to a pH          10   wise reduced pressure (200 and 50 mbar). After a residence
value of 3 with 30 wt.% sulfuric acid and readjusted again            time of 60 to 70 min the pressure was reduced to <1 mbar
to pH 3 after a dwell time of 30 minutes. The acid-treated            and the mixture polycondensed at 275-285°C. for 180 min.
suspension is washed until a conductivity of less than 1000           The results are presented in Table 2.
 S/cm in the filtrate is obtained, and it is thereafter dried.          As is clear, the catalytic activity of the catalysts of
  The shelf life of these titanium catalysts is excellent, the   5    examples 7 to 9 and 12 is distinctly superior to that of the
catalytic activity for polyester synthesis being independent          commonly used antimony catalysts: with the same residence
of the duration of storage.                                           time, the titanium catalysts of the invention yielded poly
   The following Examples are presented for illustrative              ethylene terephthalate with a much higher intrinsic viscosity
purposes only and are not intended, nor should they be                and otherwise equal quality. A comparison of examples 12
construed, as limiting in any way. The intrinsic viscosities     20   and 13 shows that at the same residence time the added
given in the following examples were measured at 25°C. on             phosphorous compound decreased the intrinsic viscosity of
a solution of 0.5g polyester in 100 ml of a mixture of phenol         the polyester, but assured that the desired neutral-white color
and 1,2-dichlorobenzene (3:2 by wt.). The diethylene glycol           of the polyester and a reduction of the carboxyl end group
content was determined by gas chromatography of a trans               concentration and of the diethylene glycol content was
esterification mixture obtained from 1 g polyester with 30ml     25   obtained. With the catalysts of examples 10 and 11 a
methanol and 50 mg/l zinc acetate in a Carius tube at 200             somewhat lower quantity of the phosphorous stabilizer
C. The COOH-end group concentration has been determined               should be used for better evaluation of the catalytic activity.
by photometric titration of a solution of polyester in a
mixture of o-cresol and chloroform (70:30 by wt.) with 0.05                                  EXAMPLE 16
n-ethanolic potassium hydroxide solution against bromothy        30
mo blue.                                                                 299 parts by wt. of terephthalic acid were esterified with
                                                                      191.8 parts by wt. of 1,3-propanediol in the presence of the
                         EXAMPLES                                     sodium titanate powder used in examples 1 to 5 (in an
                                                                      amount corresponding to 150 ppm. Ti/TPA) at 230° C. and
                    EXAMPLES 1 to 5                              35   atmospheric pressure. After esterification, a further amount
                                                                      of the same catalyst, corresponding to 130 ppm. Ti/TPA was
  The esterification of terephthalic acid (TPA) and the               added. The precondensation was carried out at 240-260° C.
transesterification of dimethyl terephthalate (DMT) with              and stepwise reduced pressure (200 and 100 mbar). After a
different diols was performed in the usual way at atmo                residence time of 60-80 minutes the mixture was polycon
spheric pressure without catalyst in comparative example              densed for 120 minutes at 265 C. and a pressure of <1 mbar.
1a, in the presence of titanium tetrabutylate in comparative          Towards the end of the polycondensation 10 ppm P/TPA as
example 4a, and in the other examples in the presence of              triphenyl phosphate were added. The resulting polypropy
different quantities of a sodium titanate powder in accor             lene terephthalate had an intrinsic viscosity of 0.801 di?gand
dance with this invention and with about 2 wt.% sodium and            a -COOH end group concentration of 23 meq/kg, whereby
about 6 wt.% water, a particle size of about 2 m and a           45   its neutral-white color is clearly superior to the color of
specific surface area of about 300 m/g. The results are               polypropylene terephthalate produced with conventional
presented in Table 1.                                                 catalysts.
   Whereas the esterification of TPA with ethylene glycol                                    EXAMPLE 17
(which proceeds without a catalyst) is not considerably
influenced by the presence of 210 ppm of the titanium            50      249.2 parts by wt terephthalic acid and 259.6 parts by wt.
catalyst (examples 1a/1b), the esterification with 1,3-               1,4-cyclohexane dimethanol were esterified in the presence
propanediol, 1,4-butanediol, or 14-cyclohexane dimethanol             of the sodium titanate powder used in examples 1-5 at about
and the transesterification of DMT (both of which require a           220° C. The amount of catalyst corresponded to 47 ppm
catalyst) are very much accelerated by small amounts of the           Ti/TPA. After esterification a further amount of the same
titanium catalyst of the invention. In comparison to a con       55   catalyst corresponding to 140 ppm. Ti/TPA was added, and
ventional catalyst, namely titanium tetrabutylate with the            the mixture precondensed for 60 minutes at 280° C. under
same amount of Tiper TPA, the same degree of conversion               reduced pressure (100 mbar). The subsequent polyconden
is reached after an approximately 20% shorter residence               sation was performed at 300° C. under a pressure of <1 mbar
time (examples 4a/4b).                                                for 75 minutes. Towards the end of the polycondensation 10
                    EXAMPLES 6 to 15                                  ppm PTPA as triphenyl phosphate were added. The result
                                                                      ing poly(cyelohexanedimethylene)-terephthalate had an
  To demonstrate the influence of the titanium catalyst of            intrinsic viscosity of 0.546 di/g and a -COOH end group
the invention on polycondensation, an esterification product          concentration of 46 meq/kg.
from terephthalic acid and ethylene glycol produced without                                  EXAMPLE 18
a catalyst (with a degree of conversion of about 98% and a       65
diethylene glycol content of about 1.0 wt.%) was ground                  291.3 parts by wt. of dimethyl terephthalate were trans
under liquid nitrogen and used as the initial product. For            esterified with 270.4 parts by wt. 1,4-butanediol at 220° C.
                                                                               5,656,716
                              7                                                                                                     8
The sodium titanate powder used in examples 1-5 was used                                         Z=0.01 to 2
as a catalyst in an amount corresponding to 78 ppm. Ti/TPA.                                  and wherein said large surface area means a crystallite size
After transesterification, the same amount of catalyst was                                   of not more than 100 nm and a specific surface area of more
added again, and the mixture precondensed at 235° C. and                                     than 10 m?g, and finely dispersed means a particle or
stepwise reduced pressure (100 and 50 mbar) for 110                                          aggregate size of less than 10 p.m.
minutes. The polycondensation was carried out at 250° C.                                        2. A catalyst of claim 1, wherein the crystallite size is less
under apressure of <1 mbarfor 75 minutes.Towards the end                                     than 10 nm, the specific surface area is more than 100 m/g,
of the polycondensation, 10 ppm P/TPA as triphenyl phos                                      and the particle or aggregate size is not more than 1 Jum.
phate were added. The resulting polybutylene terephthalate
                                                                                                3. A catalyst of claim 1, wherein the crystallite size is
                                                                                             below the limit of detection by X-ray diffraction.
had an intrinsic viscosity of 0.903 d1/g and a -COOH end                                   10 4. A catalyst of claim 1 obtained by hydrolysis of titanyl
group concentration of 20 meq/kg.                                                            sulfate, optionally followed by removal of excess acid by
                                                                    TABLE 1.
                                                                                                     Approximate        Reaction     Degree of
Example                Acid Compound                      Diol                   Catalyst (a)        Temperature          time      Conversion
No.             Kind          Parts by wt. Kind             Parts by wt.        (ppm. TI/TPA)              (°C)          (min.)            (%)
1a              TPA              68.5        EG                   76.8                 m                   240            135           89.2
 b              TPA              68.5        EG                   76.8               210                   240            135           89.4
2               TPA              100         BD                   16.6               533                   240             75           98.8
3               TPA              12.0        CHDM                 20.8                40                   200             80           99.8
4a              TPA              30.0        PD                   19.3               (b)                   240            225           99.0
4b.             TPA              16.6        PD                   15.2               150                   195            185           99.1
5               DMT             29.3         BD                  270.4                78                   220            180           99.3
EG = ethylene glycol
PD = 1,3-propanediol
BD = 1,4-butanediol
CHDM = 14-cyclohexane dimethanol
(a) = sodium titanate with ca. 2 wt.% Na and ea. 6 wt.% HO
(b) = 150 ppm. TI/TPA as titanium tetrabutylate (without sodium titanate)
                                                                 TABLE 2
                                                  Catalyst(c)
                                              particle      spec.        Na-         water                         Polyester
 Example crystalline           crystallite    size          surface content          content        LV.       COOH         DEG
       No.      form           size(m)        (um)          (m?g) (wt.%)             (wt %)        (dl/g) (meq/kg) (wt %) Color
        6       (d)            -              --            -            -           ---           0.483          10       1.20    white
        7       amorph.        X              ca. 2         ca. 300      ca. 2       4.8           0.634          10       1.13    white
        8       amorph.        X              ca. 2         ca. 300      ca. 2       7.4           0.664          10       1.18    white
        9       amorph         X              ca. 2         ca. 300      ca. 2       13.5          0.608          10       1.08    white
       10       amorph         X              ca. 2         ca. 300      ca. 2       8.0           0.46           11       1.01    white
       11       Anatase        ca. 5          ca. 0.1       ca. 300      ca. 0.008   6.8           0.302          11       1.00    white
       12       amorph.        X              ca. 2         ca. 300      ca. 2       ca. 6         0.612          14       1.05    white
       13       amorph.        X              ca. 2         ca. 300 ca. 2     ca. 6                0.886          20       1.17 yellow
       14       Anatase        ca. 7          ca. 1.5       ca. 300 ca. 0.004 4.5                  0.705          14       0.96 grey
       15       amorph. (e)    X              ca. 2         ca. 300 ca. 2     ca. 6                0.782          21       1.34 yellow
LV. = intrinsic viscosity
amorph. = amorphous
X = below the limit of detection by x-ray diffraction
(c) = Example 7-10, 12-13 and 15 sodium titanate, Example 11 and 14 TiOzHO
(d) = 170 ppm Sb.1 PA as antimony triacetate in ethylene glycol
(e) = as 33% suspension in ethylene glycol
      We claim:                                                                        55     neutralization, Washing, or both, or by treatment with alka
   1. A catalyst for the production of polyesters consisting                                  lihydroxide or alkaline earth hydroxide at a temperature in
essentially of a finely dispersed, large surface area titanate                                the range of ambient temperature to boiling temperature,
obtained by hydrolysis and having the composition                                             followed by washing, optionally followed by partial reaction
                                                                                              with a mineral acid or a carboxylic acid, followed by
             (MeO).(TiO2)-(H,O).                                                              washing again, and optionally followed by drying.
wherein
                                                                                                 5. A catalyst of claim 4 obtained by thermal hydrolysis of
                                                                                              titanyl sulfate exclusively with water.
      Me=Li, Na, K, Rb, Ca, Mg, Ca,Sr or Ba                                                      6. In a process for the production of polyesters or copoly
      n=1 for Me=alkaline earth metal and                                                     esters by esterification of at least one diol with at least one
      n=2 for Me=alkali metal                                                                 dicarboxylic acid or by transesterification of at least one diol
      x=0.0001 to 6
                                                                                       65     with at least one dicarboxylic acid dialkylester, and subse
                                                                                              quent polycondensation, the improvement comprising car
                                                                                              rying out said esterification or transesterification in the
                                                          5,656,716
                              9                                                                       10
presence of the catalyst of claim 1 in a quantity correspond           catalyst corresponding to 10 to 250 ppm titanium, based on
ing to 0-1000 ppm titanium, based on dicarboxylic acid, and            dicarboxylic acid, is added immediately before or at the
carrying out said polycondensation in the presence of the              beginning of said polycondensation.
catalyst of claim 1 in a total amount corresponding to                    9. The process of claim 6. in which the total amount of
20-1000 ppm titanium, based on dicarboxylic acid, and                  said catalystis added immediately before or at the beginning
adding immediately before, during, or after said polycon               of said polycondensation.
densation a phosphorous-oxygen-compound in a quantity
corresponding to 10-200 ppm phosphorus, based on dicar                    10. The process of claim 6, in which said esterification or
boxylic acid.                                                          transesterification is carried out in the presence of a quantity
  7. The process of claim 6 in which the total amount of said     10   of said catalyst corresponding to 20-300 ppm titanium,
catalyst is added before or at the beginning of said esteri            based on dicarboxylic acid.
fication or transesterification.                                          11. The process of claim 6 in which said catalyst is added
   8. The process of claim 6, in which a first quantity of said        as a powder or as a suspension in the polyester-forming diol.
catalyst is added before or at the beginning of said esteri
fication or transesterification, and a second quantity of said