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Transporter 1.9 TDI Sensor Troubleshooting

This document provides a troubleshooting table for a Volkswagen Transporter 1.9 TDI motor. It lists various engine components, their electrical connections, normal voltage values under different operating conditions, and associated images numbers for reference. Components tested include sensors, relays, injectors and more. Voltage readings are provided for things like the accelerator pedal, boost pressure valve, coolant temperature sensor and others to diagnose electrical issues.

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Abdou Maghribi
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0% found this document useful (0 votes)
2K views2 pages

Transporter 1.9 TDI Sensor Troubleshooting

This document provides a troubleshooting table for a Volkswagen Transporter 1.9 TDI motor. It lists various engine components, their electrical connections, normal voltage values under different operating conditions, and associated images numbers for reference. Components tested include sensors, relays, injectors and more. Voltage readings are provided for things like the accelerator pedal, boost pressure valve, coolant temperature sensor and others to diagnose electrical issues.

Uploaded by

Abdou Maghribi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Troubleshooting-data

Model: Transporter 1,9 TDI (PDI) Motor: AXB / Bosch EDC 16 U Unit injector

Component: From: To: Condition: Value Measured:


Pic.
. . . Connector seen from wire side .
Battery (earth) 2 Batt. - Ignition on 0V
Battery (earth) 4 Batt. - Ignition on 0V
Battery (earth) 1 Batt. - Ignition on 0V
Accelerator pedal sensor 84 Batt. - Ignition on 5V
Accelerator pedal sensor 17 Batt. - Ignition on 0V
Accelerator pedal sensor 39 Batt. - Ignition on 0V
Accelerator pedal sensor 83 Batt. - Ignition on, accelerator 0,3 - 0,5 V
released
Accelerator pedal sensor 59 Batt. - Ignition on, accelerator 5V
released
Accelerator pedal sensor 61 Batt. - Ignition on, accelerator 0V
released
Accelerator pedal sensor 59 Batt. - Ignition on, accelerator fully 0V
depressed
Accelerator pedal sensor 61 Batt. - Ignition on, accelerator fully 2,8 V
depressed
Accelerator pedal sensor 83 Batt. - Ignition on, accelerator fully 3 - 4,5 V
depressed
Boost pressure valve A29 Batt. - Ignition on 11 - 14 V
Boost pressure valve A29 Batt. - During acceleration 1057
Brake pedal switch 65 Batt. - Ignition on, pedal activated 0-1V
Brake pedal switch 87 Batt. - Ignition on, brake pedal 0V
released
Brake pedal switch 65 Batt. - Ignition on, brake pedal 11 - 14 V
released
Brake pedal switch 87 Batt. - Ignition off, brake pedal 11 - 14 V
activated
Camshaft hall sensor A12 Batt. - Ignition on 0V
Camshaft hall sensor A27 Batt. - Ignition on 4,8 - 5,2 V
Camshaft hall sensor A28 Bat. - Starter rpm 1009
CAN communication 89 Batt. - Ignition on 1087
CAN communication 66 Batt. - Ignition on 1088
CAN communication 66 89 Ignition off 55 - 65 ohm
Coolant temperature sensor A38 Batt. - Ignition on 0V
Coolant temperature sensor A53 Batt. - Ignition on 0V
Coolant temperature sensor A52 Batt. - Ignition on, 20° C 2,7 - 2,9 V
Coolant temperature sensor A37 A38 Ignition on, 20° C 2,7 - 2,9 V
Coolant temperature sensor A37 A38 Ignition on, 80° C 0,6 - 0,7 V
Coolant temperature sensor A52 Batt. - Ignition on, 80° C 0,6 - 0,7 V
EGR valve 13 Batt. - Ignition on 11 - 14 V
EGR valve 13 Batt. - Idle control valve activated 1056
Troubleshooting-data
Model: Transporter 1,9 TDI (PDI) Motor: AXB / Bosch EDC 16 U Unit injector

Component: From: To: Condition: Value Measured:


Pic.
Fuel temperature sensor A40 A39 Ignition on, 20° C fuel 2,7 - 2,9 V
Fuel temperature sensor A40 A39 Ignition on, 40° C fuel 1,6 - 1,8 V
Ignition 18 Batt. - Ignition on 11 - 14 V
Ignition 18 Batt. - Ignition off 0V
Inductive crankshaft position A43 Batt. - Ignition on 0V
sensor
Inductive crankshaft position A57 A58 Starter rpm 2,5 V AC 1013
sensor
MAF sensor 40 Batt. - Ignition on 4,8 - 5,2 V
MAF sensor 60 Batt. - Idle 0V
MAF sensor 82 Batt. - Idle, warm 0,6 -1,1 V
MAF sensor 82 Batt. - Idle, rev up 3-4V 1059
MAP-sensor and temperature 76 Batt. - Ignition on 0V
sensor
MAP-sensor and temperature 62 Batt. - Ignition on 4,8 - 5,2 V
sensor
MAP-sensor and temperature 78 Batt. - Idle 1,5 - 2,0 V
sensor
MAP-sensor and temperature 38 Batt. - Ignition on, 20° C air 2,7 - 2,9 V
sensor temperature
MAP-sensor and temperature 78 Batt. - During acceleration 3,5 - 4 V
sensor
Pump relay 52 Batt. - Ignition on 11 - 14 V
Pump relay 52 Batt. - Ignition on, pump running 0-1V
System relay 3 Batt. - Ignition on 11 - 14 V
System relay 49 Batt. - Ignition on 0-1V
System relay 5 Batt. - Ignition on 11 - 14 V
System relay 6 Batt. - Ignition on 11 - 14 V
System relay 5 Batt. - Ignition off 0V
System relay 49 Batt. - Ignition off 11 - 14 V
System relay 6 Batt. - Ignition off 0V
System relay 3 Batt. - Ignition off 0V
Throttle valve A60 Batt. - Ignition on 11 - 14 V
Throttle valve A60 Batt. - Ignition off 0V
Unit Injector 1 A31-A32 Batt. - Ignition on 11 - 14 V
Unit Injector 1 A46 A31-A32 Idle with current clamp on the 1079
wire
Unit Injector 2 A31-A32 Batt. - Ignition on 11 - 14 V
Unit Injector 2 A1 A31-A32 Idle with current clamp on the 1079
wire
Unit Injector 3 A31-A32 Batt. - Ignition on 11 - 14 V
Unit Injector 3 A47 A31-A32 Idle with current clamp on the 1079
wire
Unit Injector 4 A31-A32 Batt. - Ignition on 11 - 14 V
Unit Injector 4 A48 A31-A32 Idle with current clamp on the 1079
wire

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