Automatic transmission 6 HP 26 A61
Minor repairs which can be carried out under warranty cover by Bentley-dealers.
List of neccessary parts
Stage I
Repairs which can be carried out with transmission installed.
Dependencies of parts for repair
Description of task
# part # pot. subseq. req.
1. Rectifying leaks
1.1 1, 2, 3, 4, 6, FTG1, 40, 41 Renewing, sealing sleeve, adapter and
7, 12, 13 O-rings Mechatronic plug
1.2 8 Renewing breather cover drop housing
1.3 9, 10 Renewing screw plugs (for checking oil)
on transmission housing
1.4 12, 13, 6, 7 FTG1 Renewing seal on oil pan and screw plug
1.5 18 19 Renewing shaft sealing rings on the
selector shaft
1.6 20, 27 21, 22, 23, 24, 25, Renewing O-rings from oil-lines
26, 28
1.7 29, 32 30, 31, 33, 34 Renewing O-rings from thermostat
2. Rectifying mechanical faults
2.1 11, 12, 13, 6 14, 15, 16, 17 Renewing oil pan
7
3. Rectifying electrical faults
3.1 5, 1, 2, 3, 4, FTG1, 40, 41 Replacing Mechatronic
6, 7, 12, 13
FTG1 = pos.No.: 11, 14, 15, 16, 17
Automatic transmission 6 HP 26 A61
Minor repairs which can be carried out under warranty cover by Bentley-dealers.
Stage II
Repairs which can be carried out with transmission removed.
Dependencies of parts for repair
Description of task
# part # pot. subseq. req.
5. Rectifying leaks
5.1 50, 8 Renewing complete breather drop housing
5.2 51, 58, 61, 63 71, FTG2, Renewing shaft sealing ring (converter bell-
FTG4 flange shaft)
5.3 58, 61, 63 57, 59, 60, 62 Renewing O-ring and shaft sealing ring
differential cover
5.4 64 12, 13, 6, 7, 51, 65, Renewing shaft sealing ring pump
66, 71, FTG1, FTG2,
FTG3, FTG4
5.5 64, 65, 66, 6, 51, 71, FTG1, Renewing O-rings oil supply
7, 12, 13 FTG2, FTG3, FTG4
5.6 72, 76 73, 74, 75, 77, 50, 8, Renewing O-ring and shaft sealing ring
78 rear axle output
6. Rectifying mechanical faults
6.1 71 12, 13, 6, 7, 51, 64, Renewing torque converter
65, 66, FTG1, FTG2,
FTG3, FTG4
FTG2 = pos.No.: 52, 53, 54, 55, 56
FTG3 = pos.No.: 67, 68, 69, 70
FTG4 = pos.No.: 57, 58, 59, 60, 61, 62, 63
Overview of neccessary parts Repair stage I + II - 1068 030 049 Page 1
production series from 05/07/27
List of neccessary parts Repair stage I + II - 1068 030 049 Page 2
production series from 05/07/27
No Pos # Description View Remarks/Others
1 01.050 1 0734 317 372 A = 40,70
Sealing sleeve
2 01.060 2 0734 317 370 A = 25,90
Sealing sleeve
3 01.064 1 0734 317 371 A = 31,40
Sealing sleeve 01.060
01.060
01.064
01.050
4 968 1 1068 198 xxx 27.460
27.500
Mechatronic
27.500
5 27.460 1 0501 212 941
Adapter kpl. 27.500
6 27.600 1 0501 212 974 27.450
Oil filter /020
27.450
27.450
27.600
27.450
7 27.570 / 120 2 0501 209 253
2
O-ring
40 27.450 / 010 7 0736 101 348 (M6 x 59)
Torx-screw MA = 8,0 Nm
41 27.500 / 010 4 0736 101 375 (M6 x 20)
7.530
Torx-screw MA = 8,0 Nm
/120
8 38.450 1 0501 314 809
Breather cover
38.450
38.440
9 01.100 / 010 1 0501 315 118 (M 10 x 1)
Screw plug MA = 12,0 Nm
01.050
01.050
01.060
01.064
01.100
01.220
List of neccessary parts Repair stage I + II - 1068 030 049 Page 3
production series from 05/07/27
No Pos # Description View Remarks/Others
10 01.140 / 010 1 0636 308 016 (M18x1,5)
Screw plug 076 01.140
MA = 35,0 Nm
70
70
11 03.010 1 1068 203 012
Oil sump 03.050
12 03.050 1 1068 303 012
gasket /160
/150 /140
13 03.010 / 130 1 0734 313 176
O-ring /110
14 03.010 / 130 1 0636 302 066 (M 30 x 1,5)
Screw plug /130 MA = 80,0 Nm
15 03.010 / 120 1 0501 315 118 /160
(M 10 x 1)
Screw plug /140
MA = 11,5 Nm
/150
16 03.020 / 010 24 0736 101 432 (M 6 x 31,5)
Torx screw MA = 10,0 Nm
17 03.010 / 160 1 1060 303 002
covering cap
/130
03.020
/120
18 06.010 / 010 1 0734 319 623
Shaft seal
19 06.600 1 0501 320 396 06.070
Clamping sleeve 06.030
06.094
06.100
06.010
06.060
06.050
06.070
06.030
06.010
06 060
20 01.436 2 0734 313 803 01.460
O-ring 01.436
21 01.430 1 1068 201 012
01.574
pipe kpl.
22 01.460 / 010 1 0736 101 233 01.430 01.590 (M6 x 15)
Torx srew MA = 8,0 Nm
List of neccessary parts Repair stage I + II - 1068 030 049 Page 4
production series from 05/07/27
No Pos # Description View Remarks/Others
23 01.590 1 1068 301 184
01.574
spacer sleeve 01.610
24 01.574 1 0501 321 741
link 01.430 01.590
25 01.610 / 010 2 0736 101 194 (M 6 x 25)
Torx srew MA = 8,0 Nm
26 38.504 1 1068 201 011
pipe kpl.
38.504
27 38.510 2 0734 313 803
O-ring
28 38.520 / 010 1 0736 101 233 38 (M 6 x 15)
Torx screw 38.520
MA = 8,0 Nm
38.510
38.050
38.460
29 22.150 2 0501 319 430
Sealing ring 22.150
30 22.240 1 0501 214 577
Thermostat
31 22.270 / 010 2 0736 101 233 (M6 x 15)
Torx srew MA = 10 Nm
22.270
6H
32 22.350 2 0501 319 430
Sealing ring
22.300
33 22.370 1 0501 214 578
Thermostat
34 22.390 / 010 2 0736 101 233 22.350 (M 6 x15)
Torx srew MA = 10 Nm
22.390
List of neccessary parts Repair stage I + II - 1068 030 049 Page 5
production series from 05/07/27
No Pos # Description View Remarks/Others
50 38.440 1 0501 318 900 Note!
Breather tube special tool, no.1
38.450
38.440
51 22.030 1 0734 319 703 Note!
Shaft sealing ring 22.030 special tool, no.5
52 35.260 / 110 1 1068 335 047 35.430
flange shaft /150
/160
/110
6H
53 35.260 / 120 1 1071 335 044 Note!
Cover /120 special tool, no.4
54 35.260 / 130 1 0735 330 670 5.080
35.430
Ball bearing /140
/150
/130
55 35.260 / 140 1 0630 531 209 /160
Retaining ring
56 35.430 / 010 3 0736 617 074 35.260
/110 (M 8 x 30)
Torx screw MA = 23,0 Nm
57 22.500 / 110 1 1068 335 029 2.540
Differential cover 22.530 22.500
58 22.480 1 0734 313 155 /120
22.510
O-ring 22.480
59 35.350 1 0636 308 016 (M 18 x 1,5)
srew plug MA = 35,0 Nm
60 22.510 / 010 11 0736 617 074 (M 8 x 30)
cylindrical srew MA = 23,0 Nm
List of neccessary parts Repair stage I + II - 1068 030 049 Page 6
production series from 05/07/27
No Pos # Description View Remarks/Others
61 22.500 / 120 1 0734 319 645 22.540 Note!
Shaft sealing ring When disassembling the
62 22.540 1 1071 335 051 output flange the retain-
22.530
Output flange ing has to be replaud.
/120
63 22.530 1 0730 513 928
22.510
Retaining ring Note!
special tool, no.6
64 10.010/170 1 0734 319 695 Note!
10.070
Shaft sealing ring special tool, no.2
65 10.020 1 0734 313 083
10.020
O-ring
66 10.070 1 0736 313 064 10.010
O-ring /160
/150
/170
67 10.080 / 010 13 0736 101 171 (M 6 x 50)
cylindrical srew MA = 10,0 Nm
68 10.084 / 020 1 0736 101 419 (M 6 x 20)
cylindrical srew MA = 10,0 Nm
10.084
69 10.080 / 020 13 0750 112 076
Usit-ring
70 10.084 / 020 1 0750 112 076
Usit-ring 10.080
71 22.010 1 4168 028 637 22.010
Converter
72 36.020 1 0734 319 649 Note!
Shaft sealing ring 36.050
special tool, no.3
73 36.050 1 1070 336 003
36.020
output flange 36.030
74 36.070 1 0630 501 028 36.070
36.080
securing ring
List of neccessary parts Repair stage I + II - 1068 030 049 Page 7
production series from 05/07/27
No Pos # Description View Remarks/Others
75 36.010 1 1068 336 010
36.070
Drop housing 36.010
36.080
76 36.130 1 0734 313 095
O-ring 36.130
77 36.140 / 010 7 0736 617 079 36.140
(M 8 x 45)
Torx-srew MA = 16,0 Nm
78 38.220 1 0501 213 926 Note!
Torsen differential 38.220 Remove the drop housing
carafully to the back, the
torsen differential is only
sitting loose and could
fall.
List of special tools
Fot this minor repairs we recommend the usage of the following special tools:
1) Drive-in-tool, breather - drop housing, pos.No.: 50
5X46 003 345
2) Drive-in-tool, shaft seal - pump, pos.No.: 64
5X46 002 558
3) Drive-in-tool, shaft seal - drop housing, pos.No.: 72
5X46 909 346 + 5X46 909 347
4) Retaining device - flange shaft, po.No.: 52, 53, 54
5X46 003 632
5) Drive-in-tool, shaft seal - differential (converter bell-inside), pos.No.: 51
5X46 909 270
6) Drive-in-tool, shaft seal - differential cover, pos.No.: 61
5X46 909 271
Orders to:
ZF Saarbrücken GmbH
Kundendienst, Werk 2
Untertürkheimer Strasse 4
66117 Saarbrücken
MKTK Karl-Heinz Hübner
email: karl-heinz.huebner@zf.com
