Parker Sporlan OFE-1
Parker Sporlan OFE-1
2014/ Bulletin
110-10 – 110-10
Page 1
FEATURES AND BENEFITS When oil is pumped by the compressor, it flows through the
common discharge header to an oil separator. The oil separator’s
Externally adjustable oil level controls function is to separate the oil from the discharge gases. Because
the oil separator does not have a large holding capacity, the oil is
Oil Level Control – Suitable for up to 90 psi transferred to an oil reservoir.
differential pressure, optional oil level equalization
connection As it passes from the oil separator to the oil reservoir, the oil is at a
High performance oil filters high discharge pressure. This pressure must be reduced to a pres‑
sure slightly higher than the compressor crankcase. The pressure
Choice of settings on Pressure Differential Check in the oil reservoir is reduced by boiling the refrigerant in the oil,
Valve and relieving the pressure above the oil through a vent line to the
Externally adjustable Y1236-C allows for desired suction header. The pressure in the oil reservoir is maintained,
slightly above the suction header pressure, by means of an Oil
differential above suction pressure
Differential Check Valve installed in the vent line. At its reduced
Oil Reservoirs, and OF Oil Filters – UL Listed pressure the oil is then fed to the Oil Level Control which meters
the oil to the compressor equal to its pumping rate, and thereby
Oil Level Controls - UL Recognized
maintains the oil level specified by the compressor manufacturer.
Numerous adaptors available for various types The Oil Level Control functions by adding oil when the level is
of compressors low – it cannot correct an oil level that is too high.
Figure 1
B Oil Differential Check Valve Low Pressure Oil Return System
To
Condenser
Oil Separator
Independent
E Suction D D D
To Condenser Figure 2
Oil Separator / Reservoir
High Pressure Oil Return System
OF-303, OF-303-BP
or ROF-413-T Oil Filter
Y1236-C
Independent
Suction
DESIGNING THE HIGH PRESSURE OIL a 10 to 25 psi (0.69 to 1.7 bar) differential. Turning the adjust‑
ment stem counterclockwise reduces the differential. One turn
RETURN SYSTEM of adjustment is equal to 2.5 psi (0.18 bar) change. The standard
differential setting from the factory is 17 psi (1.2 bar).
High pressure oil return systems are fabricated slightly different
than low pressure oil systems, but they achieve the same result The Y1236-C includes a removable 100 mesh inlet strainer to
of supplying oil to the compressor. Both types of systems are protect the valve from circulating contaminants. The removable
used within the industry. strainer can be purchased separately (p/n: 1538-000).
SYSTEM COMPONENTS
Y1236-C PRESSURE DIFFERENTIAL VALVE
6.10" (15.49 cm)
The Y1236-C reduces the inlet pressure by controlling a differen 1.35" 1.62"
tial across the valve outlet and the force supplied to the valve’s (3.43 cm) (4.11 cm)
element. With high pressure oil return systems, suction pressure Figure 3
is supplied to the element when located between the oil separa‑ Y1236-C Pressure Differential Valve
tor/reservoir and the oil level control. The valve is adjustable from
Bulletin 110-10 – Page 5
OIL RESERVOIR - TYPE POR OIL DIFFERENTIAL CHECK VALVE – TYPES OCV‑5,
The Sporlan Oil Reservoirs (POR-2, 3 and 4) contain the oil that is OCV‑10, OCV‑20, OCV-30
not within the crankcase, the oil separator, or in circulation. The
reservoirs have an inlet and an outlet service valve so it can be
isolated from the rest of the system. Or the oil supply from the oil OCV-20
reservoir to the Oil Level Control can be interrupted for servicing. All check valves have 3/8”
SAE connections.
When adding an Oil Reservoir to an existing system or replacing
an oil reservoir on an existing system, it should only be filled All brass construction.
to the top of the lower sightglass. As the system is placed into
operation, the oil level should be observed. If the oil level rises The Sporlan Oil Differential Check Valve (OCV) is installed on
above the upper sightglass, some oil should be drained from the the 3/8” SAE fitting on the top of the Oil Reservoir. It allows pres‑
reservoir. sure to be relieved from the reservoir to the suction as required
to maintain a pressure in the reservoir at a preset level above the
The level of oil should never be allowed to drop below the suction pressure. The pressure differential created by the OCV
bottom of the lower sightglass. assures oil flow from the reservoir to the Oil Level Control, pro‑
viding there is adequate oil in the reservoir.
On new system start‑ups the reservoir should be filled to the top
of the upper sightglass. As the system runs, oil should be added The OCV will only relieve pressure from the reservoir in excess
to maintain a level between the two sightglasses for the POR-2. of its fixed set point. Systems with fluctuating suction pressure,
For the POR-3 and 4, the level should be somewhere between the as a result of compressor unloaders, staging or other suction line
top and middle sightglasses. This procedure may require several controls, must be fitted with an OCV with a differential greater
charges as the oil is absorbed in the refrigerant and coats the low than the suction pressure fluctuation. This assures oil flow from
side tubing. the reservoir through the oil level control to the compressor
crankcase.
TYPE POR Sporlan offers OCVs with a 5, 10, 20, and 30 psi (0.34, 0.69, 1.4, and
2.1 bar) fixed differential setting with a Maximum Rated Pressure
FEATURES AND BENEFITS
(MRP) of 700 psi (48 bar). However, Sporlan recommends the
Sightglass ports with float ball use of an OCV‑20 on all field built‑up applications. Equipment
indicators for oil level monitoring manufacturers may, after extensive tests, employ an OCV with a
different pressure setting. Example: OCV‑5
3/8” male flare rotalock valves
shipped with oil reservoir allow for
OIL LEVEL CONTROLS
easy adjustment when piping into
system The purpose of the Sporlan Inlet
Oil Level Control is to regu‑
3/8” male flare vent port – for late the flow of oil to the
connection to the suction line compres sor crankcase and
maintain a minimum oil
Mounting studs and brackets level as specified by the
compressor manufacturer
Powder coating passes 500 hour for a given application. The OL-60FH
UL Recognized under SA5460-
ASTM salt spray Oil Level Control is adjust‑
SFJQ2/SFJQ8 with a Maximum
able between 1/2 sight‑ Rated Pressure (MRP) of 650 psi
UL Listed SORT/SORT7 for the USA glass and 1/4 sightglass at (45 bar).
and Canada with a Maximum Rated
any pressure differential
Pressure (MRP) of 500 psi (34 bar).
between 5 and 90 psi (0.34 and 6.2 bar). As the level of oil drops
in the compressor crankcase, the float of the Oil Level Control is
lowered and opens a needle valve. This allows oil to flow from the
oil reservoir to the compressor crankcase, see Figure 4.
Several Oil Level Controls have a 3/8” SAE oil equalization fit‑ The Sporlan Oil Level Control may be bolted either directly to the
ting. The equalization fitting allows the Oil Level Controls to compressor crankcase or, depending on the compressor model,
be interconnected, permitting oil transfer between a series of may be adapted to the crankcase by means of one of the adap‑
compressors. This transfer is sometimes necessary due to a sud‑ tors available, see table on page 8. Care must be taken when
den increase in oil level resulting from oil returning down the suc‑ installing an Oil Level Control to make sure the compres-
tion line. If an equalizer is not required, a cap must be installed. sor is leveled, and the Oil Level Control compressor fitting
and sightglass fitting are on the same elevation.
CAUTION: If a sudden load increase, or system defrost, causes
a large amount of oil to return through the suction line, the Oil A slight amount of tolerance is provided in the bolt holes to allow
Level Control will not prevent the oil level from rising above the for rotating the Oil Level Control to make sure that the sightglass
control point. is on the same level as the compressor connection. If the com‑
pressor and Oil Level Control are not level, a false reading may be
given in the sightglass.
OIL LEVEL CONTROL, 7 BOLT HOLE UNIVERSAL MOUNTING FLANGE - SELECTION & SPECIFICATIONS
Figure 4
(3.81 cm)
(3.21 cm)
(3.81 cm)
(3.21 cm)
1.265”
1.265”
1.50”
1.50”
EQUALIZATION
CONNECTION
OL-60CHQ
OL-60HH-6
3.50” (8.89 cm) OL-60NH-2 3.50” (8.89 cm) OL-60FH
(3.81 cm)
(3.21 cm)
1.265”
1.50”
MODEL
NUMBER
C Oil Reservoir pressure (sum of A and B ) – psig / bar If a sudden load increase or system defrost causes a large amount of
oil to return through the suction line the control will not prevent the oil
D Crankcase pressure (compressor on common level from rising above the control point.
header) – psig / bar
The oil level control is factory set 3-1/2 turns clockwise from the
top stop. To set the oil level, remove the seal cap on top of the con‑ 1/8
trol. Turn the adjustment stem clockwise to lower and counter- Top 1 2 3 4 5 6 7 8 9
clockwise to raise. The proper adjustment can be determined from Position NUMBER OF TURNS
Figure 5. The oil level is given in eighths of the sightglass at various
Page 8 – Bulletin 110-10
With the use of the new polyolester (POE) oils, system chem‑
istry has changed. POE oil has solvent-like tendencies and
can suspend and recirculate small, solid contaminants. POE
oil suspends and recirculates a high concentration of 2-20
micron sized particles, with the largest percentage between
2-10 microns. Although some particles are smaller than bearing
tolerances, studies have shown bearing life can still be affected.
Bearing wear depends upon the size, hardness, and concentra‑
tion of particles in circulation. To effectively remove these small
particles, Sporlan developed the OF Oil Filters.
Figure 6
OF-303-BP Oil FIlter
Bypass Feature - Closed UL Listed under SA1756-
SMGT/SMGT7 for the
Normal position - spring loaded teflon seat ensures tight seal USA and Canada with a
Maximum Rated Pressure
(MRP) of 650 psi (45 bar).
NOTE: The OF-303-BP should be placed between oil separator and oil reservoir on low pressure oil systems.
Page 10 – Bulletin 110-10
Because of numerous piping schemes, inlet and outlet fittings A-175-1 MOUNTING BRACKET - ORDER SEPARATELY
are not supplied with the ROF-413-T. PURCHASE END PLATE
FITTINGS SEPARATELY. Installation requires two fittings that The A-175-1 Mounting Bracket can be used for the ROF-413-T
connect to the 3/8” pipe threaded holes in the aluminum end Replaceable Oil Filter. One bracket per package. All brackets are
plate. A Schrader type access valve is supplied with the ROF- supplied with a bolt, nut, and washer. One bracket is adequate for
413-T. The access valve in the end plate allows for pressure relief mounting the ROF-413-T. The A-175-1 mounting bracket is NOT
within the canister when changing the OFE-1 Filter Element. The supplied with the ROF-413-T.
ROF-413-T is recommended for highly contaminated systems
and/or applications where the filter would be routinely changed.
This may result in a cost savings over the life of the system. An Figure 8
access valve at the bottom of the shell aids with oil draining dur‑ A-175-1 0.12”
(0.30 cm)
ing the element change out. Mounting Bracket
.41” x .81”
(1.04 x 2.06 cm)
Inlet / Outlet Slot
Fittings Access
(Not Supplied) Valve 3.50” (8.89 cm)
LOCATION
The OF Series Oil Filters are designed to be installed in the oil line
between the oil reservoir and the oil header on a low pressure oil
return system. If the OF-303-BP is used on this type of system,
it should be installed between the oil separator and oil reservoir
MUST BE INSTALLED VERTICALLY so ample pressure drops exists to engage the bypass feature if
required (see Figure 1). On a high pressure oil return system, the
Figure 7 oil filter would be installed between the oil separator/reservoir
and the oil header (see Figure 2).
ROF-413-T Replaceable Oil Filter
OFFER OF SALE
The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors
(“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following
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All goods, services or work described will be referred to as “Products”.
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Buyer is subject to these Terms and Conditions or Product or system options, the user is responsible if Buyer: (a) commits a breach of any provision of
any newer version of the terms and conditions found for determining that such data and specifications are this agreement (b) appointments a trustee, receiver
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to any contrary or additional terms or conditions of ably foreseeable uses of the Products or systems. (c) files a petition for relief in bankruptcy on its own
Buyer’s order or any other document issued by Buyer. 8. Loss to Buyer’s Property. Any designs, tools, behalf, or by a third party (d) makes an assignment for
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applicable law. dies, fixtures, molds and patterns, acquired to manu- dispute, controversy or claim arising out of or relating
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delay. Regardless of the manner of shipment, title to any interest in apparatus belonging to Seller which infringement of any patents, trademarks, copyrights,
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WARRANTY COMPRISES THE SOLE AND ENTIRE damage, patent, trademark or copyright infringement the Product, replace or modify the Product so as to
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claims for shortages will be allowed unless reported Product; or (d) Buyer’s failure to comply with these or infringements resulting from the modification,
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30 days after the date the defect is or should have be subject to cancellation or change by Buyer for Intellectual Property Rights.
been discovered by Buyer. Any action based upon any reason, except with Seller’s written consent and 19. Entire Agreement. This agreement contains the
breach of this agreement or upon any other claim upon terms that will indemnify, defend and hold Seller entire agreement between the Buyer and Seller and
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6. LIMITATION OF LIABILITY. UPON NOTIFICATION, 13. Limitation on Assignment. Buyer may not assign 20. Compliance with Law, U. K. Bribery Act and
SELLER WILL, AT ITS OPTION, REPAIR OR REPLACE its rights or obligations under this agreement without U.S. Foreign Corrupt Practices Act. Buyer agrees
A DEFECTIVE PRODUCT, OR REFUND THE PUR- the prior written consent of Seller. to comply with all applicable laws and regulations,
CHASE PRICE. IN NO EVENT SHALL SELLER BE 14. Force Majeure. Seller does not assume the risk including both those of the United Kingdom and
LIABLE TO BUYER FOR ANY SPECIAL, INDIRECT, and shall not be liable for delay or failure to perform the United States of America, and of the country or
INCIDENTAL OR CONSEQUENTIAL DAMAGES any of Seller’s obligations by reason of circumstances countries of the Territory in which Buyer may operate,
ARISING OUT OF, OR AS THE RESULT OF, THE beyond the reasonable control of Seller (hereinafter including without limitation the U. K. Bribery Act, the
SALE, DELIVERY, NON-DELIVERY, SERVICING, “Events of Force Majeure”). Events of Force Majeure U.S. Foreign Corrupt Practices Act (“FCPA”) and the
USE OR LOSS OF USE OF THE PRODUCTS OR shall include without limitation: accidents, strikes or U.S. Anti-Kickback Act (the “Anti-Kickback Act”), and
ANY PART THEREOF, OR FOR ANY CHARGES labor disputes, acts of any government or government agrees to indemnify and hold harmless Seller from the
OR EXPENSES OF ANY NATURE INCURRED agency, acts of nature, delays or failures in delivery consequences of any violation of such provisions by
WITHOUT SELLER’S WRITTEN CONSENT, EVEN from carriers or suppliers, shortages of materials, or Buyer, its employees or agents. Buyer acknowledges
IF SELLER HAS BEEN NEGLIGENT, WHETHER IN any other cause beyond Seller’s reasonable control. that they are familiar with the provisions of the U. K.
CONTRACT, TORT OR OTHER LEGAL THEORY. IN 15. Waiver and Severability. Failure to enforce any Bribery Act, the FCPA and the Anti-Kickback Act,
NO EVENT SHALL SELLER’S LIABILITY UNDER provision of this agreement will not waive that provi- and certifies that Buyer will adhere to the require-
ANY CLAIM MADE BY BUYER EXCEED THE PUR- sion nor will any such failure prejudice Seller’s right ments thereof. In particular, Buyer represents and
CHASE PRICE OF THE PRODUCTS. to enforce that provision in the future. Invalidation of agrees that Buyer shall not make any payment or give
7. User Responsibility. The user, through its own any provision of this agreement by legislation or other anything of value, directly or indirectly to any govern-
analysis and testing, is solely responsible for making rule of law shall not invalidate any other provision mental official, any foreign political party or official
the final selection of the system and Product and herein. The remaining provisions of this agreement thereof, any candidate for foreign political office, or
assuring that all performance, endurance, mainte- will remain in full force and effect. any commercial entity or person, for the purpose
nance, safety and warning requirements of the appli- 16. Termination. Seller may terminate this agreement of influencing such person to purchase products or
cation are met. The user must analyze all aspects for any reason and at any time by giving Buyer thirty otherwise benefit the business of Seller.
© 2014 Parker Hannifin Corporation. Bulletin 110-10 / 42014