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Regenerative Braking System Fabrication

This document describes the fabrication of a regenerative braking system. Regenerative braking systems convert kinetic energy from braking into electrical energy that can be stored and reused. The system uses an electric motor as a generator during braking to produce electricity, which is stored in batteries on electric and hybrid vehicles or fed back into the power grid on electric railways. It works by reversing the motor to generate current when the brake is applied, capturing up to 70% of energy lost during braking. Key advantages over traditional brakes are improved energy efficiency and regenerating power for other uses.

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Lihas Airohal
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0% found this document useful (0 votes)
77 views10 pages

Regenerative Braking System Fabrication

This document describes the fabrication of a regenerative braking system. Regenerative braking systems convert kinetic energy from braking into electrical energy that can be stored and reused. The system uses an electric motor as a generator during braking to produce electricity, which is stored in batteries on electric and hybrid vehicles or fed back into the power grid on electric railways. It works by reversing the motor to generate current when the brake is applied, capturing up to 70% of energy lost during braking. Key advantages over traditional brakes are improved energy efficiency and regenerating power for other uses.

Uploaded by

Lihas Airohal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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International Journal of Pure and Applied Mathematics

Volume 119 No. 12 2018, 9973-9982


ISSN: 1314-3395 (on-line version)
url: http://www.ijpam.eu
Special Issue
ijpam.eu

FABRICATION OF REGENERATIVE BRAKING SYSTEM

C.JAGADEESHVIKRAM1 D.MOHAN KUMAR2,Dr.P.NAVEENCHANDRAN3


Asst Professor1,2 ,PROFESSOR3Department of Mechanical Engineering 1,2,3,
BIST, BIHER, Bharath University,Chennai – 73.

jagadeeshvikram.auto@bharathuniv.ac.in.

Abstract

Amid braking, the footing engine associations are modified to transform them into
electrical generators. The engine fields are associated over the primary footing generator
(MG) and the engine armatures are associated over the heap. The MG now energizes the
engine fields. The moving train or numerous unit wheels turn the engine armatures, and the
engines go about as generators, either sending the produced current through locally available
resistors (dynamic braking) or once more into the supply (regenerative braking). Contrasted
with electro-pneumatic grating brakes, braking with the footing engines can be controlled
speedier enhancing the execution of wheel slide insurance. For a provided guidance of travel,
current move through the engine armatures amid braking will be inverse to that amid
motoring. Along these lines, the engine applies torque in a bearing that is inverse from the
moving direction. Braking exertion is relative to the result of the attractive quality of the field
windings..

Keywords: Braking,Regenerative braking,Power Generation Etc.

INTRODUCTION:

A regenerative brake is a vitality recuperation system which moderates a vehicle or


question around changing over its dynamic vitality into another frame, which can be either
utilized promptly or put away until required. This appears differently in relation to ordinary
stopping mechanisms[1-6], where the abundance active vitality is changed over to warm by
grinding in the brake linings and hence squandered[7-9].

The most widely recognized type of regenerative brake includes utilizing an electric engine as
an electric generator. In electric railroads the produced power is nourished once again into the supply
framework, while in battery electric and cross breed electric vehicles[10-16], the vitality is put away
synthetically in a battery, electrically in a bank of capacitors, or mechanically in a turning flywheel.
Water powered half and half vehicles utilize pressure driven engines and store vitality in type of
packed air.

PRINCIPLE:

A regenerative brake is a vitality recuperation instrument which moderates a vehicle or


protest around changing over its active vitality into another shape, which can be either utilized
instantly or put away until required[17-21]. This appears differently in relation to ordinary stopping
mechanisms, where the overabundance motor vitality is changed over to warm by rubbing in the

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International Journal of Pure and Applied Mathematics Special Issue

brake linings and hence squandered. The most well-known type of regenerative brake includes
utilizing an electric engine as an electric generator. In electric railroads the created power is nourished
once more into the supply framework[22-26], though in battery electric and half breed electric
vehicles, the vitality is put away synthetically in a battery[27-31], electrically in a bank of capacitors,
or mechanically in a turning flywheel. Water driven cross breed vehicles utilize pressure driven
engines and store vitality in type of packed air. Vehicles driven by electric engines utilize the engine
as a generator when utilizing regenerative braking: it is worked as a generator amid braking and its
yield is provided to an electrical load; the exchange of vitality to the heap gives the braking impact.
Regenerative braking is utilized on half and half gas/electric autos to recover a portion of the vitality
lost amid halting. This vitality is spared in a capacity battery and utilized later to control the engine at
whatever point the auto is in electric mode[32-36].

Early cases of this framework were the front-wheel drive changes of stallion drawn taxis by
Louis Antoine Krieger (1868–1951). The Krieger electric landaulet had a drive engine in every front
wheel with a moment set of parallel windings (bifilar loop) for regenerative braking. In England, the
Raworth arrangement of "regenerative control" was presented by tramway administrators in the mid-
1900s, since it offered them monetary and operational advantages as clarified by A. Raworth of Leeds
in some detail These included tramway frameworks at Devonport (1903), Rawtenstall, Birmingham,
Crystal Palace-Croydon (1906) and numerous others[37-39].

Backing off the speed of the autos or keeping it close by on plunging inclinations, the engines
functioned as generators and braked the vehicles. The cable car autos likewise had wheel brakes and
track shoe brakes which could stop the cable car ought to the electric slowing mechanisms come up
short. In a few cases the cable car auto engines were shunt twisted rather than arrangement wound,
and the frameworks on the Crystal Palace line used arrangement parallel controllers. Taking after a
genuine mischance at Rawtenstall, a ban was put on this type of footing in 1911. A quarter century,
the regenerative slowing mechanism was reintroduced[40-45].

Regenerative braking has been in broad use on railroads for a long time. The Baku-Tbilisi-
Batumi railroad (Transcaucasus Railway or Georgian rail route) began using regenerative braking in
the mid 1930s. This was particularly powerful on the precarious and unsafe Surami Pass. In
Scandinavia the Kiruna to Narvik railroad conveys press mineral from the mines in Kiruna in the
north of Sweden down to the port of Narvik in Norway right up 'til today. The rail autos are loaded
with a great many huge amounts of iron mineral in transit down to Narvik, and these trains create a lot
of power by their regenerative braking. From Riksgränsen on the national outskirt to the Port of
Narvik, the trains utilize just a fifth of the power they recover. The recovered vitality is adequate to
control the unfilled prepares go down to the national fringe. Any overabundance vitality from the
railroad is pumped into the power matrix to supply homes and organizations in the locale, and the rail
route is a net generator of power[46-50].

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International Journal of Pure and Applied Mathematics Special Issue

COMPONENTS USED:-
1)Motor 5)Chain Drive
2)Dynamo 6)Disc Brake
3)Battery 7)Frame
4)Electronic Circuit 8)Shafts

DESIGN:

WORKING:

Regenerative braking and regenerative brakes are elements that can be found in completely
electric and gas-electric half and half vehicles. Autos like the half and half Toyota Prius, Ford Fusion
Hybrid and Honda Insight, and the completely electric Tesla Roadster include regenerative slowing
mechanisms. Regenerative slowing mechanisms benefit from the likenesses in development of
electric engines and electric power generators. An electric engine's inside is comprised of copper
windings. It utilizes an electromagnetic vitality field to deliver torque through its fundamental shaft
when power is connected to it. A generator or dynamo is likewise involved copper windings and
makes utilization of an electromagnetic field; applying a constrain to turn its rotor permits it to deliver
electric power. Regenerative braking depends on the guideline of material science that expresses that
vitality can't be crushed; it must be changed starting with one shape then onto the next.

In a regenerative stopping mechanism, the goal is to recover the vitality side effect that
outcomes when the brakes are connected. In electric or half and half cars, the electric engine that
drives the auto's wheels has a noteworthy influence amid braking. At the point when the brake pedal
is squeezed, the regenerative braking circuit switches the engine so that it now works backward to
counter the bearing of the wheels. This inversion really makes it perform like a power generator or
dynamo that produces electrical vitality. The power created is directed towards the auto's stockpiling
batteries to revive them. The effectiveness of regenerative stopping mechanisms being used today has
enhanced essentially. Some current frameworks can catch and store as much as 70 percent of the
vitality that would some way or another have been lost. At higher paces, regenerative brakes still

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International Journal of Pure and Applied Mathematics Special Issue

require the help of conventional stopping mechanisms to be connected as a reinforcement. This


recovering and putting away of electrical vitality might be compared to "stream" charging of the
batteries. This is on account of more often than not, the electric engine keeps running in torque
delivering mode to drive the vehicle. The prescribed battery charging strategy still must be performed
to charge the batteries completely, albeit regenerative braking translates to an expansion in vehicle
run.

PERFORMANCE GRAPH:-

THERMODYNAMICS EQUATION:-
Regenerative braking has a comparable vitality condition to the condition for the mechanical
flywheel. Regenerative braking is a two-stage prepare including the engine/generator and the battery.
The underlying motor vitality is changed into electrical vitality by the generator and is then changed
over into synthetic vitality by the battery. This procedure is less productive than the flywheel. The
productivity of the generator can be spoken to by:

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International Journal of Pure and Applied Mathematics Special Issue

Where:

 is the work into the generator.


 is the work produced by the generator.
The main work into the generator is the underlying dynamic vitality of the auto and the main
work created by the generator is the electrical vitality. Revamping this condition to fathom for the
power delivered by the generator gives this condition:

Where:

 is the amount of time the car brakes.


 is the mass of the car.
 is the initial velocity of the car just before braking.
The efficiency of the battery can be described as:

Where:



The work out of the battery represents the amount of energy produced by the regenerative
brakes. This can be represented by:

ADVANTAGES:

 Increase of overall energy efficiency of a vehicle


 Increases vehicle range
 Cuts down on pollution related to electricity generation
 Increases the lifespan of friction braking systems
 Less use of traditional mechanical brakes leads to less wear over time

CONCLUSION:-

The Fabrication process on the Regenerative Braking System had been implemented as per
the prescribed measures been taken and the future enhancements should be processed on basis of the
need of the study. The Implementation of the regenerative braking system be quite essential in
automotive transportation with maximized performance in braking.

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International Journal of Pure and Applied Mathematics Special Issue

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