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EIFS-Brochure A4

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0% found this document useful (0 votes)
423 views32 pages

EIFS-Brochure A4

eifs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Exterior Insulation Finishing Systems EIFS

The House of Scandinavian Finishing Materials


Global Presence

Global Presence

China (Shanghai)

Sweden

Russia (West)
Ireland
Technical Centre

UK Russia (East)

China (Guangdong)

Turkey

South Korea
Cyprus

UAE
Egypt Vietnam

Jordan Pakistan
Thailand

South Africa

Group

AVAILABLE IN OVER 75 COUNTRIES

32 companies 18 factories
More than a quarter of a billion square metres of product applied per year

ENVIRONMENTALLY
FRIENDLY

2
Content

Introduction 1
Why Terraco EIFS? 2
International Certificates 2
Terraco EIFS Systems 3
Alpha System 5
Polar System 6
Perma System 7
Zenith System 8
System Components 9
1. Styrofix (Adhesive) 11
2. Insulation Boards 11
3. Mechanical Fasteners 12
4. System Profiles 13
5. Styrobond (Basecoat) 13
6. Glass Fibre Mesh 15
7. Primers 15
8. Decorative Finishes 16
8.1. Terracoat Textured Coatings 16
8.1.1. Terracoat - Acrylic Based 16
8.1.2. Terracoat Sil - Silicone Based 17
8.1.3. Terracoat Flex - Elastomeric Based 17
8.2. Terralite Stone Coatings 18
8.3. Terol Mineral Based Renders 20
9. Topcoats 21
Quick Guide 22
Application Guide 23
Reference Projects 27
Other Products 28

3
Introduction

Exterior Insulation Finishing Systems (EIFS) can be defined as an


energy efficient thermal wrapping applied to the exterior surfaces of
a building which are then finished with a long-life, decorative and
protective wall coating. In the industry these systems are referred
to as EIFS, ETICS, or EWI.

Terraco has been pioneering the development and production of


Exterior Insulation Finishing Systems since the 1980's. Terraco
EIFS combines continuous exterior insulation with design-flexible
aesthetics that ensure indoor comfort and improved energy
efficiency in a single high quality wall system using sophisticated
decorative finishes.

Terraco EIFS has numerous international EIFS quality certifications


and approvals - EOTA (European Technical Approval), BBA
(British Agrément), the US FED Specification Certification, as well
as certification from Ireland, Russia, Turkey, China, Korea and the
UAE.

In many markets, sustainable building and in particular energy


efficiency in buildings, has become a key benchmark of successful
building designs. Today, architects are quick to see the benefits
that these sustainable EIFS building systems give, in both cold
and hot climates. EIFS not only allow designers a very large
degree of design flexibility, but also typically generate an excellent
Return on Investment (ROI) and provide a compelling cost-to-benefit
rationale for the customer.

One of the distinguishing benefits of EIFS is that it can be used for


renovation projects. Terraco EIFS is a preferred choice to make
older buildings more energy efficient, while simultaneously
allowing these buildings to be rejuvenated and given a facelift that
will stand the test of time.

The versatility and durability of Terraco EIFS makes it ideal for new
build as well as renovation projects.

1
Why Terraco EIFS?

• A proven track record


• Comes with a guarantee backed performance
• A quality system supported by international certifications
• Substantially reduces the cost of cooling and heating
• A proven contribution to Green Building
• Saves non-renewable resources
• Reduces greenhouse gas (CO2) emissions
• Promotes indoor comfort & improved quality of life
• Eliminates condensation on walls and ceilings
• Enhanced soundproofing
• Excellent impact resistance
• Allows for cost effective external wall architectural detailing
• Does not require the occupants to vacate during installation
• Does not waste internal living space
• Gives a great return on investment (within approximately 5-6 years)

Market leaders in EIFS in some of the world’s harshest climates – speak to us first and last!

International Certificates

• EOTA ETAG 004 (EU)

• BBA Agrément Certificate (UK)

• NSAI Agrément Board Certificate (Ireland)

• FED Specification (US ARMY)

• Russian National Standard: Technical Certificate

• P.R. China Certified System

• TSE Standard (Turkey)

• Romania National Institute (INCERC)

• UAE / UAQ Civil Defence

• ISO certified factories

2
Terraco EIFS

3
Terraco's three primary Exterior Insulation Finishing Systems use various insulation
materials to meet different climatic conditions and the energy efficient building
requirements of today’s modern society.

Uses Expanded Polystyrene (EPS) as the insulation material in the Exterior Insulation Finishing System. Also includes graphite
enhanced G-EPS.

This system is based on using Extruded Polystyrene (XPS) as the insulation material in the Exterior Insulation Finishing System.

This system is based on using Mineral Wool (MW) as the insulation material in the Exterior Insulation Finishing System.

In addition, Terraco also offers a system for Insulated Concrete Forms (ICF).

ICF is a construction system using expanded polystyrene ‘blocks” (ICF) to provide insulation for both the exterior and interior
walls which are finished using basecoats, reinforced with mesh, and various decorative finishes.

4
System

Terraco’s best selling EIFS Alpha System is often specified by architects and consultants alike for new and renovation projects.

This EIFS system is based on using EPS (Expanded Polystyrene) as the insulation material. The principal reason for Terraco EIFS Alpha
utilising EPS is because expanded polystyrene is typically the most cost effective insulation board used today, while Graphite Enhanced
Expanded Polystyrene (G-EPS) offers approximately 10% more thermal efficiency and is especially suited to renovation work as thinner
boards can be used.

Terraco EIFS - Alpha System

EPS insulation board G-EPS insulation board

The EPS / G-EPS boards are fixed to the substrate using a combination of adhesive (Terraco Styrofix) and mechanical fasteners, then
reinforced with a basecoat (Terraco Styrobond) and glass fibre mesh, and finished with a primer and decorative wall coating.

Of particular importance to architects and building owners is the decorative finishing coat, both from an aesthetic and a durability
perspective. Terraco offers a comprehensive range of finishing options from long-life acrylic and silicone renders (Terraco Terracoat
range), stone effect coatings (Terraco Terralite range) and breathable mineral renders (Terraco Terol range).

Alpha System
Product Name Description

Terraco Styrofix An adhesive used to fix the EPS to the substrate.

EPS / G-EPS Insulation The insulation material thickness is determined by the thermal performance required.
Board
Mechanical Fasteners Plastic fasteners with plastic or steel pin dowels are used to fix the EPS to the substrate, which
Standard Components

also assists with wind shear at higher levels.


System Profiles A range of accessories required for strengthening and finishing the system - for finishing around
window and door openings, and window sills.

Terraco Styrobond DP The basecoat that is reinforced with a layer of EIFS Glass Fibre Mesh.

Terraco Terramesh A reinforcing EIFS Glass Fibre Mesh.

Primer A basecoat substrate penetrating primer – Terraco P Primer.

Decorative Finish A high performance, decorative wall coating which is sometimes finished with a clear or
pigmented top coat.

A Guaranteed System
Terraco EIFS Alpha, finished with a Terraco EIFS Decorative Wall Coating from either the Terracoat, Terralite or Terol product ranges, is
underwritten by the Terraco International Guarantee when applied by an Approved Terraco EIFS Applicator.

5
System

The popular Terraco EIFS Polar System uses XPS (Extruded Polystyrene) board as the insulation material.

XPS is ideally suited to countries which, while being hot, also have high humidity and use air conditioning units inside the building where
XPS’s low vapour permeability is a distinct advantage reducing condensation.

Furthermore, because of the Polar System’s enhanced mechanical properties, it can also be used in high traffic areas or in areas where
a ‘thinner’ insulation material is required. For example, around an opening such as a window or door.

Terraco EIFS - Polar System

XPS insulation board

The XPS boards are fixed to the substrate using a combination of adhesive (Terraco Styrofix) and mechanical fasteners, reinforced with
a basecoat (Terraco Styrobond) and glass fibre mesh, and finished with a primer and decorative wall coating to achieve the desired
architectural appearance.

A comprehensive range of decorative, high build, long-life finishes from acrylic renders (Terraco Terracoat range), stone effect coatings
(Terraco Terralite range) and breathable mineral renders (Terraco Terol range) allows architects and building owners to select the product
that best suits their design and durability requirements.

Polar System
Product Name Description

Terraco Styrofix An adhesive used to fix the XPS to the substrate.

XPS Insulation Board The insulation material thickness is determined by the thermal performance required.

Mechanical Fasteners Plastic fasteners with plastic or steel pin dowels are used to fix the XPS to the substrate, which
Standard Components

also assists with wind shear at higher levels.


System Profiles A range of accessories required for strengthening and finishing the system - for finishing around
window and door openings, and window sills.

Terraco Styrobond DP The basecoat that is reinforced with a layer of EIFS Glass Fibre Mesh.

Terraco Terramesh A reinforcing EIFS Glass Fibre Mesh.

Primer A basecoat substrate penetrating primer – Terraco P Primer.

Decorative Finish A high performance, decorative wall coating which is sometimes finished with a clear or
pigmented top coat.

A Guaranteed System
Terraco EIFS Polar, finished with a Terraco EIFS Decorative Wall Coating from either the Terracoat, Terralite or Terol product ranges, is
underwritten by the Terraco International Guarantee when applied by an Approved Terraco EIFS Applicator.

6
System

Terraco’s EIFS Perma System uses MW (Mineral Wool) as the insulation material and is recommended when a higher fire rating is
required.

Mineral Wool is popular in cold and damp climates, such as in Russia, where enhanced wall breathability is required, something to
consider when insulating structures or old buildings which have high levels of moisture.

Terraco EIFS - Perma System

MW insulation board

The Perma System uses only highly vapour permeable (breathable) decorative renders such as Terracoat Sil or Terol to finish the system.

This EIFS System consists of the following components, the MW being fixed to the substrate using a combination of adhesive (Terraco
Styrofix) and mechanical fasteners, then reinforced with a basecoat (Terraco Styrobond) and glass fibre mesh, and finished using a
decorative, breathable wall coating.

The benefit to the specifier and the customer is that Terracoat Sil and Terol are available in a wide range of colours and textures which
provides them with technically advanced solutions and a high level of durability.

Perma System
Product Name Description

Terraco Styrofix An adhesive used to fix the MW to the substrate.

MW Insulation Board The insulation material thickness is determined by the thermal performance required.

Mechanical Fasteners Fasteners for MW are used to fix the insulation board to the substrate, which also assists with
Standard Components

wind shear at higher levels.


System Profiles A range of accessories required for strengthening and finishing the system - for finishing around
window and door openings, and window sills.

Terraco Styrobond DP The basecoat that is reinforced with a layer of EIFS Glass Fibre Mesh.

Terraco Terramesh A reinforcing EIFS Glass Fibre Mesh.

Primer A basecoat substrate penetrating primer – Terraco Silprime.

Decorative Finish A high performance, breathable, decorative wall coating which is sometimes finished with a
pigmented top coat.

A Guaranteed System
Terraco EIFS Perma finished with Terraco Terracoat Sil or Terraco Terol products is underwritten by the Terraco International Guarantee
when applied by an Approved Terraco EIFS Applicator.

7
System

Insulated Concrete Form (ICF) construction systems have proved popular in the United States, Europe and the Middle East for many
years. These systems reduce construction times, have good insulation properties, and reduce energy consumption in hot and cold
climates.

ICF systems use interlocked expanded polystyrene "blocks" as an insulated concrete formwork (ICF) for rapid construction of structural
walls while also providing continuous insulation to both the exterior and interior external walls.

Terraco ICF - Zenith System

When the concrete is poured into the EPS formwork and cured, the EPS exterior and interior walls are finished using a basecoat (Terraco
Styrobond DP HB), reinforced with glass fibre mesh, and finished with:
• Externally - A primer and a decorative wall coating;
• Internally - Terraco Handycoat Interior skim coat over coated with one of Terraco’s Interior Paints and / or Designer Collection products.

As the decorative finish coat is of paramount importance to architects, designers and building owners, they are able to select textures
and colours to meet their architectural requirements from Terraco’s comprehensive range of exterior decorative wall coatings, as well as
the Designer Collection and emulsion paint ranges.

Zenith System
Product Name Description

Terraco Styrobond DP HB A specially formulated mortar to embed Terramesh glass fibre reinforcing mesh in ICF
construction where a high build basecoat thickness is required.
Terraco Terramesh A reinforcing EIFS Glass Fibre Mesh.
Exterior

System Profiles A range of accessories required for strengthening and finishing the system around window
and door openings, window sills, etc.
Standard Components

Primer A basecoat substrate penetrating primer – P Primer.


Decorative Finish A high performance, decorative Terracoat acrylic or silicone wall coating which is sometimes
finished with a clear or pigmented top coat.
Terraco Styrobond DP HB A specially formulated mortar to embed Terramesh glass fibre reinforcing mesh in ICF
construction where a higher thickness is required.
Terraco Terramesh A reinforcing EIFS Glass Fibre Mesh.
System Profiles A range of accessories required for strengthening and finishing the system around window
Interior

and door openings, window sills, etc.


Skim coat Skim walls with two coats of Handycoat Interior to create a surface suitable for painting and
decorating. It is recommended that Handycoat Exterior be used for internal wet areas.
Decorative Finish Terraco offers a range of quality interior paints and / or designer collection coatings for
finishing the interior walls and ceilings.

A Guaranteed System
Terraco ICF Zenith, finished externally with a Terraco EIFS Decorative Wall Coating from either the Terracoat or Terralite product ranges,
is underwritten by the Terraco International Guarantee when applied by an Approved Terraco EIFS Applicator.

8
3

System
Components

1 4 5

9
Terraco EIFS components
1. Styrofix (Adhesive)
2. Insulation Board
3. Mechanical Fasteners
4. System Profiles
5. Styrobond (Basecoat)
6. Glass Fibre Mesh
7. Primer
8. Decorative Finishes
9. Topcoats

6 5 7 8 9

10
System Components

1. Styrofix (Adhesive)
Terraco Styrofix is a polymer modified, dry-mix adhesive applied between the substrate and the insulation board to secure the board
to the wall in the Terraco EIFS System. It is user friendly and factory mixed, improving on site quality control. Styrofix shows excellent
adhesion between various substrates and insulation boards.

• Water resistant • Excellent adhesion • Good flexural strength • Easy to use

MIXING
Mix Styrofix on site with clean water in the ratio of approximately 4 parts Styrofix to 1 part water by weight, mixing with a high speed mixer
for 3 - 5 minutes. Allow the material to stand for 5 minutes, remix and use. Mix only enough material for immediate use.

APPLICATION
Apply Styrofix to the insulation board and ensure the correct level using a spirit level when pressing the boards into place. Do not allow
the adhesive to form a skin before fixing into place.

Spot Method
Apply Styrofix adhesive to 6 inner spots on the back side of
the insulation board, ensuring it covers 40% of the surface
area. (4 - 5 kg/m²)

Ribbon & Dab Method


Apply Styrofix adhesive to the external edges and to 8 inner
spots on the back side of the insulation board, ensuring it
covers 40% of the surface area. (5 - 6 kg/m²)

Notched Trowel Method


Apply Styrofix adhesive to the entire back surface of the
insulation board using a notched trowel. (4 - 5 kg/m²)

Styrofix PU Foam Adhesive


A one-component, low pressure, polyurethane adhesive foam for fixing EPS / G-EPS /
XPS insulation board to a substrate. It is also used for filling gaps between EPS / G-EPS /
XPS insulation boards, between the window / door frame and the insulation board, and for
fixing external window sills. It has excellent thermal insulation and adhesive properties, is
easy to use, economical, odourless, lightweight and quick setting.

2. Insulation Boards

EPS G-EPS XPS MW


Expanded Polystyrene Graphite Enhanced EPS Extruded Polystyrene Mineral Wool
Insulation Board Insulation Board Insulation Board Insulation Board
K = 0.033 K = 0.030 K = 0.030 K = 0.040
EIFS Alpha EIFS Alpha EIFS Polar EIFS Perma

The appropriate insulation board and Terraco Exterior Insulation Finishing System should be chosen to suit the requirements and the
project at hand as described earlier.

In order to determine the thickness of the insulation material chosen, the architect needs to know which U-Value is desired for the
building. A U-Value is a measure of energy loss in a building element such as a wall, floor or roof. The higher the U-Value the worse the
thermal performance of the building envelope. Likewise, a low U-Value usually indicates high levels of insulation.

Note: Be sure to use fire retardant boards that comply with applicable national regulations.

11
System Components

To determine the U-Value of a building element, e.g. a wall, the architect needs to know the different elements and thicknesses that make
up that wall. Each element in that wall has a certain thermal resistance (R-Value) which is derived from that material's thermal conductivity
(K-Value) and its thickness (d).

This data is then entered into the following formula: R-Value = (1/K) x d

These Thermal Resistance (R-Value) values then need to be added up to give you the combined U-Value of that wall.

Thermal transmittance (U-Value) = sum {1/R-Value}

There is a simple rule. The higher the K-Value, the higher the U-Value, and vice versa. Therefore an insulation board with a lower K-Value
can be applied in a lower thickness to achieve the same U-Value as a board which has a slightly higher K-Value.

Please see the table below for an overview.

Thermal performance of insulation boards


Insulation Board Board Thickness Thermal Conductivity* Thermal Resistance Thermal
(mm) K-Value [W/(m.K)] R-Value [(m².K)/W] Transmittance
U-Value [W/(m².K)]
EPS 50 0.033 1.52 0.66
100 3.03 0.33
150 4.55 0.22
200 6.06 0.17
Graphite 50 0.030 1.67 0.60
100 3.33 0.30
150 5.00 0.20
200 6.67 0.15
XPS 50 0.030 1.67 0.60
100 3.33 0.30
150 5.00 0.20
200 6.67 0.15
MW 50 0.040 1.25 0.80
Calculations:
100 2.50 0.40 K-Value: Constant
150 3.75 0.27 R-Value: Board Thickness
(m) / K-Value
200 5.00 0.20 U-Value: sum {1/R-Value}
* K-Values are indicative and will vary depending on insulation board density and specification.

3. Mechanical Fasteners
Terraco provides a range of mechanical fasteners, sometimes referred to in the industry as dowels, anchors or fixings. There are numerous
types of plastic and steel pin dowels, of varying lengths, for use on different types of substrates, masonry, wood, steel, cement fibre board,
etc.

Fastener with Steel Fastener with Plastic Fastener for Aerated


Expansion Pin Expansion Pin Lightweight Concrete (ALC)

12
System Components

4. System Profiles
Terraco EIFS uses various accessories which are embedded into the basecoat.

Starter Base Profile PVC Corner Bead with Mesh Window Reveal Bead

Drip Nose Bead Movement Bead Groove Bead

5. Styrobond (Basecoat)
Terraco Styrobond DP is a basecoat in the Terraco EIFS System. It provides an excellent basecoat for embedding Terramesh glass fibre
mesh on top of which the primer and EIFS finishing coat are applied. It can also be used in place of Styrofix as an adhesive.

• Water resistant • Excellent adhesion • Good flexural strength • Good impact resistance • Easy to use

MIXING
Mix Styrobond DP on site with clean water in the ratio of approximately 4 parts Styrobond DP to 1 part water by weight, using a high speed
mixer for 3 - 5 minutes. Allow the material to stand for 5 minutes, remix and use. Mix only enough material for immediate use.

APPLICATION
Apply a coat of Styrobond DP to the insulation board using a stainless steel trowel at a thickness of 1.5 - 2.0mm and immediately embed
the Terramesh into the surface by trowelling outwards from the centre to avoid any wrinkles. All edges of the Terramesh must overlap by a
minimum of 10cm at all edges. When set (but still plastic), apply a final coat of Styrobond DP to achieve an overall thickness of 3 - 5mm.
Styrobond DP should be allowed to cure for 72 hours before applying the primer and decorative finish.

When used as an adhesive, apply to the insulation board and press into place using a spirit level. Do not allow the adhesive to form a
skin before fixing into place.

Adhesive Basecoat Embedding Glass Fibre Mesh

13
System Components

Terraco offers several varieties of Terraco Styrobond basecoats, ready-mix and dry-powder versions, each to meet different requirements.

Styrobond
A ready-mixed acrylic paste mixed with cement on site (ratio 1:1) and thereafter used as
a dual purpose insulation board adhesive and basecoat. TM

Styrobond DP
A polymer-modified dry-mix embedding mortar applied over EPS / G-EPS (Expanded
Polystyrene), XPS (Extruded Polystyrene) or MW (Mineral Wool) panels in which to
embed the glass fibre mesh prior to application of finish coats.

Styrobond DP FM
A fibre enhanced polymer-modified basecoat specially designed to be applied directly
onto profiled EPS / G-EPS and XPS, such as decorative cornices, where it is not possible
to embed a glass fibre mesh sheet.

Styrobond DP HB
For Insulated Concrete Form (ICF) construction where a higher thicknesses is required,
this specially formulated dry mix embedding mortar is applied over EPS / G-EPS and
XPS to embed the glass fibre mesh.

Styrofix Styrobond DP

Product Adhesive between substrate and EIFS basecoat


insulation board
Composition Mixture of cement minerals, organic Mixture of cement minerals, organic
binders and additives binders and additives
Appearance Fine grey powder Fine powder
Mixing Ratio By weight: 4:1 with water By weight: 4:1 with water
Density of Paste (sg) 1.7 1.7
Pot Life 3 hours at 25°C 3 hours at 25°C
Colours Grey Grey / White
Adhesion to Concrete ≥ 0.25 Mpa ETAG 004 EN 1542 ≥ 0.25 Mpa ETAG 004 EN 1542
Adhesion to Polystyrene ≥ 0.08 Mpa ETAG 004 EN 13494 ≥ 0.08 Mpa ETAG 004 EN 13494
Flexural Strength ≥ 3.5 N / mm² ≥ 3.5 N / mm²
Compression Strength ≥ 15 N / mm² ≥ 15 N / mm²
Material Consumption 1.7 kg/m²/mm thickness 1.7 kg/m²/mm thickness
Packaging 25 kg paper bags 25 kg paper bags

14
System Components

6. Glass Fibre Mesh


Terraco Terramesh is used as a reinforcing mesh to enable the EIFS to withstand up to 10 joules of impact. This is equivalent to dropping
a 1 kilogram steel sphere from a height of 1 metre without cracking the surface.

Terramesh is embedded into fresh Styrobond DP basecoat. It is also recommended to:


• Use Terramesh to reinforce corners of all openings such as doors, windows, and recessed features by applying a second layer of mesh
diagonally.
• Apply a second coat of Terramesh and Styrobond DP basecoat to surfaces exposed to high traffic to increase the impact resistance of
the system.

Technical Properties

Product Terramesh - Glass Fibre Mesh E Glass


Weave Leno
Mesh Spacing 4.0 x 4.0mm
Standard Width 1000mm ±10mm
Standard Length 50m
Finished Product Weight 160 g/m² ±10 g/m² DIN 53854
Tensile Strength ≥ 2000 N/5cm DIN EN ISO 13934-1
Elongation ≤ 3.9 DIN EN ISO 13934-1
Tear Resistance ≥ 50% (after 28 days conditioning in 5% solution of sodium hydroxide)
Alkali Resistance High
The Terramesh is embedded into fresh Styrobond DP basecoat, applied at a thickness of 1.5 - 2.5mm, overlapping 10cm at all edges, and
allowed to set. Once cured, and the rest of the System Components (window trims, etc.) have been installed, a final coat of Styrobond
DP basecoat is applied to achieve an overall thickness of 3 - 5mm. Styrobond DP should be allowed to cure for 72 hours before applying
the primer and decorative finish.

7. Primers
Terraco offers a comprehensive range of primers for use in the Terraco EIFS System.

Terraco P Primer Clear


An acrylic penetrating primer with excellent adhesion promoting properties.

Terraco P Primer Pigmented / White (Also known as Terraco Tex Primer)


A pigmented penetrating primer tinted to the same shade as the decorative finish.

Terraco P Primer Textured (Also known as Terraco Tex Primer Aggregated)


A pigmented aggregated primer for extra grip when applying trowel-on renders.

Silprime
A breathable primer used when applying silicone resin based products such as Terracoat
Sil.

15
System Components

8. Decorative Finishes
Terraco offers an extensive range of protective and decorative architectural coatings with which to finish and decorate Terraco EIFS.
These products incorporate the latest technology in acrylic, silicone and elastomeric resins and are designed to outlast conventional paint
systems and to protect the building and EIFS under a variety of harsh conditions. Terraco EIFS has been tried and tested in searing desert
heat, hot humid tropical climates and arctic winters.

These premium quality decorative coatings, which have been specifically formulated for use in Terraco EIFS, are tough and durable, UV
and algae resistant, offer outstanding flexibility and when required can enable the substrate to breathe. Formulated to last, these products
are the specifiers’ preferred choice, offering long-life and value. These products are backed by Terraco’s International Guarantee.

8.1. Terracoat Textured Coatings


An extensive range of premium quality, ready-mixed, acrylic textured coatings which are available in three grades;
acrylic, silicon or elastomeric based - Terracoat, Terracoat Sil and Terracoat Flex.

8.1.1. Terracoat – Acrylic Based


This is a range of acrylic textured coatings offering the following benefits:
• As they are high build by design and matt by nature, they are recommended for EIFS as they minimise substrate imperfections.
• They provide a unique combination of an architectural finish and surface durability as they are full bodied colour, textured
products, and therefore minor scratches and abrasions are not evident.
• Terracoat provides optimum impact resistance at 1.5mm to 3.0mm in actual coating thickness. As a protective long-life coating,
it not only extends the life of Terraco EIFS, but also the substrate of the building it is protecting.
• They offer superior resistance to algae / fungal growth, and are more durable than conventional paint systems.

Terracoat Excel Terracoat Granule


A trowel applied texture giving an alpine scratch finish in several A trowel or spray applied textured coating creating a granular finish
grain sizes. in a variety of grain sizes.

Terracoat Excel 2mm Terracoat Excel 2mm Terracoat Excel 2mm Terracoat Granule 1mm Terracoat Granule 2mm
Vertical Pattern Random Pattern Cross-hatch Pattern

Terracoat Granule Filled Terracoat Sahara


A trowel or spray applied coating using a combination of aggregates A trowel or spray applied coating creating a gentle sand textured
to create the illusion of texture while not appearing to be porous. finish to provide a fuller bodied appearance.

Terracoat Granule Terracoat Sahara


Filled

Terracoat Terracoat Terracoat Terracoat Terracoat Terracoat


Type of product Excel Excel Granule Granule Granule Sahara
2mm 3mm 1mm 2mm Filled 2mm
Consumption (kg/m²) 2.5 - 3.0 3.5 - 4.5 2.5 - 3.0 3.5 - 4.5 2.5 - 3.5 3.5 - 4.5
Application Trowel Trowel Trowel / Spray Trowel / Spray Trowel / Spray Trowel / Spray

16
System Components

8.1.2. Terracoat Sil – Silicone Based


This range of acrylic silicone resin based, textured coatings, known as Terracoat Sil, offers the following benefits:
• Characterised by their outstanding water repellent properties, and therefore resistance to dirt pick-up, they keep the building
pristine for longer.
• High build matt products, which not only mask substrate imperfection, but are extremely weather resistant in freezing climates
providing excellent vapour permeability, allowing the substrate to breathe (when used with MW insulation).

Terracoat Sil Excel Terracoat Sil Granule


A trowel applied texture giving an alpine scratch finish in several A trowel or spray applied textured coating creating a granular finish
grain sizes. in a range of grain sizes.

Terracoat Sil Excel Terracoat Sil Excel Terracoat Sil Excel


Terracoat Sil Granule Terracoat Sil Granule
2mm - Vertical Pattern 2mm - Random Pattern 2mm - Cross-hatch
1mm 2mm
Pattern

Terracoat Sil Granule Filled Terracoat Sil Sahara


A trowel or spray applied coating using a combination of aggregates A trowel or spray applied coating creating a gentle sand textured
to create the illusion of texture while not appearing to be porous. finish to provide a fuller bodied appearance.

Terracoat Sil Granule Terracoat Sil Sahara


Filled

Terracoat Terracoat Terracoat Terracoat Terracoat Terracoat


Type of product Sil Excel Sil Excel Sil Granule Sil Granule Sil Granule Sil Sahara
2mm 3mm 1mm 2mm Filled 2mm
Consumption (kg/m²) 2.5 - 3.0 3.5 - 4.5 2.5 - 3.0 3.5 - 4.5 2.5 - 3.5 3.5 - 4.5
Application Trowel Trowel Trowel / Spray Trowel / Spray Trowel / Spray Trowel / Spray

8.1.3. Terracoat Flex – Elastomeric Based


Incorporating elastomeric resins, this range of ready-mixed coatings, known as Terracoat Flex, offers the following benefits:
• It is designed to provide highly flexible architectural wall coatings, which can easily handle most substrate movements or
extreme fluctuations in surface temperatures.
• A flexible, high build, matt coating, which offers optimal impact resistance, algae and fungi resistance.

Terracoat Flex Granule Terracoat Flex Granule Filled


A trowel or spray applied textured coating creating a granular finish A trowel or spray applied coating using a combination of aggregates
in a variety of grain sizes. to create the illusion of texture while not appearing to be porous.

Terracoat Terracoat Terracoat


Flex Granule 1mm Flex Granule 2mm Flex Granule Filled

Terracoat Flex Terracoat Flex Terracoat Flex


Type of product
Granule 1mm Granule 2mm Granule Filled
Consumption (kg/m²) 2.5 - 3.0 3.5 - 4.5 2.5 - 3.5
Application Trowel / Spray Trowel / Spray Trowel / Spray

17
System Components

8.2. Terralite Stone Coatings


Terralite is a comprehensive range of lightweight stone effect coatings, dispersed in clear binders. When cured,
these aggregates dry to a clear film leaving the stone colours to create the appearance of a stone clad facade.
This range also includes manually and mechanically applied stone finishes cast in situ.

The features of these products are:


• The use of natural granite and / or marble aggregate.
• Once cured, they are highly weather resistant, washable, impact- and abrasion-resistant.
• As an exterior coating it provides excellent substrate protection, is vapour permeable, with high resistance to chemical and
marine corrosion (salt laden air) and fading.
• Available for application in a variety of natural, multi-colour finishes.

Terralite Fine
Trowel applied to a maximum film thickness of 2mm resulting in a fine textured surface, similar to ‘dressed granite’.

TLF-1175 TLF-1176 TLF-1177 TLF-1178 TLF-1179 TLF-1180 TLF-1181 TLF-1182

Terralite Stone (previously Terracoat Stone)


A spray applied product, to a maximum film thickness of 2mm, consisting of a combination of various grades of fine aggregates to create
a ‘hammer tone’ appearance.

TS - 1761 TS - 1762 TS - 1763 TS - 1764 TS - 1765 TS - 1766 TS - 1767 TS - 1768

Terralite Granite
A spray applied product to achieve a thin layer of 3mm giving a realistic simulated granite effect with larger flecks.

TLG-1430 TLG-1431 TLG-1432 TLG-1433 TLG-1434 TLG-1435 TLG-1436 TLG-1437

18
System Components

Terralite Dash
A graded aggregate which is cast mechanically or manually and embedded in a backing plaster to achieve an extremely durable and
attractive coating with a natural stone appearance.

Terralite Fine Terralite Fine Terralite Stone Terralite Granite Terralite Dash
Type of product
(1mm) (1.5mm) (2mm)
Consumption (kg/m²) 2.5 - 3.5 5.0 - 5.5 2.5 - 3.5 2.5 - 3.5 8.0 - 9.0
Terralite Undercoat (kg/m²) 0.2 - 0.3 0.2 - 0.3 0.2 - 0.3 0.2 - 0.3 N/A
Application Trowel Trowel Spray Spray Trowel / Cast

Terralite Artstone*
Using highly technically advanced production methods, this product is a pure acrylic water-in-water multi-colour coating which simulates
the look of a granite clad building.

Terralite Artstone’s multi-layered system is applied to the Styrobond Basecoat and consists of an evenly applied coat of Terralite Artstone
Basecoat texturing compound, which is then overcoated with Terralite Undercoat and finished with Terralite Artstone Multicolour.

Terralite Artstone Terralite Artstone Terralite Artstone


Type of product
Basecoat Undercoat Multicolour
Consumption (kg/m²) 2.0 - 3.0 0.3 - 0.4 0.3 - 0.5
Application Spray Roller / Spray Spray
*Note: This product is available in South Korea and China only.

ART-01 ART-02 ART-03 ART-04 ART-05

ART-06 ART-07 ART-08 ART-09 ART-10

ART-11 ART-12 ART-13 ART-14 ART-15

19
System Components

ART-16 ART-17 ART-18 ART-19 ART-20

8.3. Terol Mineral Based Renders


Terol is a range of polymer modified mineral renders designed for the finishing of EIFS substrates. Traditionally
Terol, as a decorative finish, is available in the grades: Terol Decor, Terol Granule, and Terol Sahara. These are
typically produced in a white colour and topcoated with Terracoat Stain to achieve the required colour.

New coloured additions to the Terol range are Terol Ultra and Terol Mono. These are revolutionary products that
enable faster application as well as allowing for finishing to be completed in adverse weather conditions. Ter-
raco leads the way in developing new innovative products with the introduction of these new finishing systems.

MIXING
Mix Terol on site with clean water in the ratio of approximately 4 parts Terol to 1 part water by weight, mixing
with a high speed mixer for 3 - 5 minutes. Allow the material to stand for 5 minutes, remix and use. Mix only
enough material for immediate use.

APPLICATION
To create a uniform finish ensure that the water content and mixing time are consistent. Prepared material should be used within 1 hour
of mixing.

Terol Ultra
This product can be applied during the day at low temperatures without having to worry about wash-outs
and night-time sub-zero temperatures. It is designed for application even at low temperatures (4°C to
6°C) and high humidity conditions, in which other ready-mixed renders will not perform because they
need extended drying times. Terol Ultra has a controlled setting time to ensure early rain resistance
and to avoid problems associated with wash-out. Terol Ultra is available in a selected range of fade
resistant shades. Apply Terol Ultra by trowel to achieve a thickness of 2 - 3mm. Clean tools and
equipment with water after use.

Terol Mono
This product is a one-product finishing system for Terraco EIFS. It replaces the basecoat, primer and
decorative finish and allows for all “above-EPS” work to be done on the same day. Terol Mono is a
unique finishing system which can be either a monocouche finish, dry dash finish or a spray finish. It is
a fully pigmented, polymer modified and set-controlled render. It has excellent dirt pick-up resistance
and is extremely stable against UV light even in severe climatic conditions. It can either be applied
manually or by machine and is available in a range of standard colours. Terol Mono is ideal for use on
small fast track projects.

Terol Mono is designed as a one-product finishing system:


Embedding Mortar Apply a coat of Terol Mono direct to EPS surface and use a notch trowel to ensure application is even at
5 - 6 kg/m2. Immediately embed the mesh and trowel into surface.
Finishing Allow material to set for 2 - 4 hours and apply the finishing coat at 7 - 8 kg/m2 by steel trowel. Bring the
surface to a reasonable level and finish according to the desired pattern.

Terol Mono offers the following choice of finishes:


Monocouche finish Allow to set-up for 2 - 4 hours and use a scratch-trowel to remove the top layer of material to create a classic
monocouche finsh.
Dry Dash Finish Once the Terol Mono surface is level, apply decorative stone to the surface by spray or by hand at a rate of
5 - 6 kg/ m2 to create a classic dry dash finish.
Spray Finish Apply a fine spray coat of Terol Mono by hopper gun to create a spray finish pattern. Allow the surface to cure
overnight.

20
System Components

Terol Decor
Apply Terol Decor using a stainless steel trowel and finish using a plastic trowel to create an alpine
scratch finish. Then apply Terracoat Stain in the colour of choice.

Terol Granule
Apply Terol Granule by trowel to a level granular finish. Then apply Terracoat Stain in the colour of
choice. Terol Granule is available in various grain sizes.

Terol Sahara
Apply Terol Sahara 2mm by trowel to create a fine textured random pattern to a level granular finish.
Then apply Terracoat Stain in the colour of choice.

Terol Terol Terol Terol Terol Terol Terol Terol


Type of product Ultra Mono Decor Decor Granule Granule Granule Sahara
(Std Finish)
2mm 1.5mm 2mm 1mm 1.5mm 2mm 2mm
Consumption (kg/m²) 3.0 - 4.0 12.0 - 14.0 3.0 - 3.5 3.5 - 4.5 2.5 - 3.0 3.0 - 3.5 3.5 - 4.5 3.5 - 4.5
Application Trowel Trowel Trowel Trowel Trowel Trowel Trowel Trowel

9. Topcoats

When enhanced dirt pick-up resistance is required, Terraco has the perfect solution in its range of specifically formulated topcoats to
ensure enhanced long life finishes.

Terracoat Stain
A ready-mixed, elastomeric pigmented coating, especially designed for application as a topcoat for
cementitious acrylic based textured coatings used in Terraco EIFS, such as Terol.

It has excellent dirt pick-up resistance and is designed for use in areas where atmospheric pollution
is a problem.

Terracoat stain is a low profile coating imparting colour to the surface with minimum film build, thereby
retaining the original texture of the Terracoat textured coatings.

Kode 10
This is a new generation clear topcoat to enhance the dirt pick-up resistance of exterior wall coating
systems. It is ideal for use as a topcoat for organic-mineral renders such as Terracoat and Terralite.

Kode 10 is a film forming coating with excellent durability due to its outstanding hydrophobicity. This
prevents the ingress of waterborne contaminants which cause discolouration and limit the life of such
renders. Kode 10 is based on a novel flouro-acrylic polymer which ensures excellent dirt pick-up
resistance without any of the side effects of conventional hydrophobic treatments.

21
Quick Guide
Quick guide to the Terraco EIFS Components
Note: A generic guideline, please contact your nearest Terraco representative for detailed specifications.

1 2 3 4 5 6 7 8 9
Adhesive Insulation Mechanical System Basecoat Glass Primer Finishing Topcoats
Board Fasteners Profiles Fibre Mesh Coat

EPS

G-EPS

XPS

EPS /
G-EPS
Blocks

Silicone
MW

Which Decorative Finish do I use?

Decorative Finish Alpha Polar Perma Zenith


Terracoat Excel x x x
Acrylic Terracoat Granule x x x
Based Terracoat Granule Filled x x x
Terracoat Sahara x x x
Terracoat Textured Terracoat Sil Excel x x x x
Coatings Silicone Terracoat Sil Granule x x x x
Based Terracoat Sil Granule Filled x x x x
Terracoat Sil Sahara x x x x
Elastomeric Terracoat Flex Granule x x x
Based Terracoat Flex Granule Filled x x x
Terralite Fine x x x
Terralite Stone x x x
Terralite Stone Effect Coatings Terralite Granite x x x
Terralite Dash x x x
Terralite Artstone x x x
Terol Ultra x x x
Terol Mono x x
Terol Mineral Based Coatings Terol Decor x x x
Terol Granule x x x
Terol Sahara x x x

22
Application
Guide

23
24
m m 200
00 mm
2

Application Guide m 00 2
0m mm
20

INSTALLING INSULATION BOARDS


• Install boards horizontally, staggering the boards and overlapping substrate joints.
• Insulation boards are typically 60cm H x 120cm L, while the width is determined
30 by the required U-Value.
• Ensure entire surface of the insulation boards is level prior to the application 0of the Stryrobond Basecoat and Terramesh.

0
23
30 mm 200
00 mm
20

0
23
0
23

20

30
0

0
23

0
20

30
0
30

0
0

0
23
0
23
0
23
20

30
0

0
30
0

Install PVC Corner


Install Bead with Mesh for
PVC Corner
all outside
Bead with corners.
Mesh for
all outside corners.
Install2PVC
00 Corner
20Bead with Mesh for
0 outside corners.
200

all
Install Starter Base Profile
20
Install
along Starter Base
a level Profile
line 25cm
0
along a
above
Install level line
ground
Starter 25cm
level.
Base Profile
VC Corner above
along aground
level linelevel.
25cm
above ground level. 20
h Mesh for 20 0
20
0 0
de corners.
Corners Openings
At all outside and inside corners RIGHT
Insulation board joints should never
always interlock or stagger the RIGHT align with openings such as windows
RIGHT
insulation board. Plumb all outside or doors.
corners. WRONG

Off-set insulation board joints 200mm


20 WRONG WRONG or more from the corners of openings.
0 The insulation material around windows
must be cut from one piece.

Reinforcing Groove
Reinforce corners of all openings To mesh a groove or reveal, apply
by applying a second layer of a primary layer of basecoat into the
mesh patches 250 x 300mm groove and over an area wide enough
diagonally above / below each to embed the width of the mesh on
corner. either side.

ADHESIVE APPLIED TO INSULATION BOARD


Spot Method - Used for fast track systems Ribbon & Dab Method - Total 5 - 6 kg/m².
on new work and on uneven substrates at 4 Ribbon: 3kg/board (ribbon width 5cm).
- 5 kg/m². Spot diameter 20cm x 1 cm height. Dab: 0.14kg/dab (dab diameter 10cm).
Apply Styrofix adhesive as 6 spots on the Apply Styrofix adhesive to the external
back side of the insulation board, ensuring it edges and to 8 inner spots on the back side
covers 40% of the surface area. of the insulation board, ensuring it covers
Board size: 60cm (H) x 120cm (L). 40% of the surface area.
Board size: 60cm (H) x 120 cm (L).

25
Application Guide

Notched Trowel Method - 4 - 5 kg/m²


(notch width 1cm, space 4cm) used on
even substrates. Apply Styrofix adhesive
to the entire back surface of the insulation
board using a notched trowel.

MECHANICAL FASTENER / DOWEL INSTALLATION


Contact your Terraco representative for advice on project specific requirements.

Application Height - H (m) 0≤H≤8 8 < H ≤ 20 H > 20


EDGE SURFACE EDGE SURFACE EDGE SURFACE
Pcs/m2 6 6 8 6 10 6

Dowel Placement Scheme

EIFS INSTALLATION
The use of Terraco accessories, reinforcing mesh, and mechanical fasteners is required.

STEP 1 STEP 2 STEP 3


STARTER BASE PROFILE INSULATION BOARDS MECHANICAL FASTENERS

• Install level line above ground level. • Apply Terraco Styrofix adhesive using notched • Insert once Styrofix adhesive is fully cured.
• Use corrosion resistant screws / fasteners. trowel or spot method. • Intall sufficient fasteners per m2 depending
• Install boards horizontally, staggering boards. on building height.
Overlap at substrate joints.

STEP 4 STEP 5 STEP 6


REINFORCING MESH PRIMER DECORATIVE FINISH

• Apply even layer of Styrobond DP ± 1.5-2.0 mm • Styrobond DP basecoat must have cured a • A wide range of textures, colours and finishes
• Cut mesh to workable lengths and embed into minimum of 72 hours before applying the is available.
Styrobond DP basecoat. Ensure minimum primer. • A clear topcoat (Terracoat Stain or Kode 10)
10 cm overlap and reinforce corners. may be required / recommended.
• Apply 2nd coat of Styrobond DP to achieve
overall thickness of 3-5 mm.
Application procedures shown are for demonstration purposes only. Please consult your nearest Terraco representative for assistance with specification and application methods.
Qualified applicators are required to install the system. Technical Data Sheets and Material Safety Data Sheets are available from your Terraco representative or on www.terraco.com.
Although every precaution has been taken to ensure the accuracy of the colours and textures represented herein they should be considered indicative. Products containing natural
aggregates may be susceptible to colour variation and we recommend that you order sufficient quantity for the complete project at one time. Terraco does not warrant the accuracy of
the information provided herein and all information is subject to change without notice.
© All rights reserved.
26
Reference Projects

Sun Marina Apartments - Sochi, Russia Future School - Al Ain, U.A.E.

Hurrun - City 24, China Atlantis Hotel & Resort - Palm Island, Dubai, U.A.E.

Residential apartments - Segok-dong, Gangnam-gu, South Korea European Housing Complex - Istanbul, Turkey

27
Other Products

Sprayplaster Ready-Mixed Levellers & Designer Collection Performance Tiling -


Rendering Systems Fillers Adhesives & Grouts

General Purpose Tiling - Waterproofing Epoxy Flooring - Epirok Architectural Coatings &
Adhesives & Grouts Systems Finishes

Ambient Acoustic System Emulsion Paints Terracoat BT Terracoat Textured


Coatings

Terralite Fine Terralite Stone Terralite Granite Monocote

28
Rev. 09/2016

www.terraco.com
SWEDEN • UK • IRELAND • RUSSIA • TURKEY • SOUTH AFRICA • JORDAN • EGYPT • UAE • PAKISTAN • THAILAND • VIETNAM • CHINA • KOREA

Application procedures shown are for demonstration purposes only. Please consult your nearest Terraco representative for assistance with specification and application methods.
Qualified applicators are required to install the system. Technical Data Sheets and Material Safety Data Sheets are available from your Terraco representative or on www.terraco.com.
Although every precaution has been taken to ensure the accuracy of the colours and textures represented herein they should be considered indicative. Products containing natural
aggregates may be susceptible to colour variation and we recommend that you order sufficient quantity for the complete project at one time. Terraco does not warrant the accuracy of
the information provided herein and all information is subject to change without notice.
© All rights reserved. Terraco Holdings Ltd.

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