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Nissan Note E11 LU PDF

This document describes the lubrication system for Engine B. It discusses the lubrication circuit and components including the engine oil, oil filter, oil pump, and oil cooler. It provides instructions for inspection, removal, installation, and specifications for servicing the lubrication system.

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MMR
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0% found this document useful (0 votes)
231 views30 pages

Nissan Note E11 LU PDF

This document describes the lubrication system for Engine B. It discusses the lubrication circuit and components including the engine oil, oil filter, oil pump, and oil cooler. It provides instructions for inspection, removal, installation, and specifications for servicing the lubrication system.

Uploaded by

MMR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGINE LUBRICATION SYSTEM

B ENGINE

ENGINE LUBRICATION SYSTEM


SECTION LU LU

E
CONTENTS
CR HR F

PRECAUTIONS .......................................................... 3 PRECAUTIONS ........................................................ 13


Precautions For Liquid Gasket ................................. 3 Precautions for Liquid Gasket ................................ 13
G
REMOVAL OF LIQUID GASKET SEALING .......... 3 REMOVAL OF LIQUID GASKET SEALING ........ 13
LIQUID GASKET APPLICATION PROCEDURE..... 3 LIQUID GASKET APPLICATION PROCEDURE... 13
PREPARATION ........................................................... 4 PREPARATION ......................................................... 14
Special Service Tools ............................................... 4 Special Service Tools ............................................. 14 H
Commercial Service Tool ......................................... 4 Commercial Service Tool ........................................ 14
LUBRICATION SYSTEM ............................................ 5 LUBRICATION SYSTEM .......................................... 15
Lubrication Circuit .................................................... 5 Lubrication Circuit ................................................... 15 I
ENGINE OIL ............................................................... 6 ENGINE OIL .............................................................. 16
Inspection ................................................................. 6 Inspection ............................................................... 16
OIL LEVEL AND CONTAMINATION ..................... 6 OIL LEVEL AND CONTAMINATION ................... 16 J
OIL LEAK .............................................................. 6 ENGINE OIL LEAKAGE ...................................... 16
OIL PRESSURE CHECK ...................................... 6 OIL PRESSURE CHECK .................................... 16
Changing Engine Oil ................................................ 7 Changing Engine Oil ............................................... 17
OIL FILTER ................................................................. 9 OIL FILTER ............................................................... 19 K
Removal and Installation .......................................... 9 Removal and Installation ........................................ 19
REMOVAL ............................................................. 9 REMOVAL ........................................................... 19
INSTALLATION ..................................................... 9 INSTALLATION ................................................... 19 L
INSPECTION AFTER INSTALLATION ................. 9 INSPECTION AFTER INSTALLATION ................ 19
OIL PUMP ................................................................. 10 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 20
Removal and Installation ........................................ 10 Standard and Limit .................................................. 20 M
REMOVAL ........................................................... 10 OIL PRESSURE .................................................. 20
INSTALLATION ................................................... 10 OIL CAPACITY (APPROXIMATE) ....................... 20
Disassembly and Assembly ................................... 10 TIGHTENING TORQUE ...................................... 20
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10 K9K
ASSEMBLY ..........................................................11
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 12 PRECAUTIONS ........................................................ 21
Standard and Limit ................................................. 12 Precautions For Liquid Gasket ............................... 21
OIL PRESSURE .................................................. 12 REMOVAL OF LIQUID GASKET ......................... 21
OIL PUMP ........................................................... 12 LIQUID GASKET APPLICATION PROCEDURE... 21
OIL CAPACITY .................................................... 12 PREPARATION ......................................................... 22
TIGHTENING TORQUE ...................................... 12 Special Service Tools ............................................. 22
ENGINE OIL .............................................................. 23
Inspection ............................................................... 23
OIL LEVEL AND MUDDINESS ........................... 23
OIL LEAKAGE ..................................................... 23

LU-1
OIL PRESSURE CHECK .................................... 23 OIL COOLER .............................................................27
Changing Engine Oil ............................................... 24 Removal and Installation .........................................27
OIL FILTER ............................................................... 25 REMOVAL ............................................................27
Removal and Installation ........................................ 25 INSPECTION .......................................................27
REMOVAL ........................................................... 25 INSTALLATION ....................................................27
INSTALLATION .................................................... 25 SERVICE DATA AND SPECIFICATIONS (SDS) ......29
OIL PUMP ................................................................. 26 Standard and Limit ..................................................29
Removal and Installation ........................................ 26 OIL PRESSURE ..................................................29
REMOVAL ........................................................... 26 OIL CAPACITY (APPROXIMATE) .......................29
INSTALLATION .................................................... 26 TIGHTENING TORQUE ......................................29

LU-2
PRECAUTIONS
[CR]
PRECAUTIONS
[CR] PFP:00001
A
Precautions For Liquid Gasket BBS002R5

REMOVAL OF LIQUID GASKET SEALING


● After removing the mounting bolts and nuts, separate the mating LU
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
C
● In areas where the seal cutter is difficult to use, use a plastic
hammer to lightly tap the gasket area.
CAUTION:
D
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
PBIC0275E
E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface. F
● Remove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts and bolt holes.
2. Wipe the gasket application surface and the mating surface with G
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser. H
Use Genuine Liquid Gasket or equivalent.
PBIC0003E

I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the J
gasket to the groove.

L
EMA0622D

● As for the bolt holes, normally apply the gasket inside the holes. M
Occasionally, it should be applied outside the holes. Make sure
to read the instruction in this manual.
● Within five minutes of gasket application, install the mating com-
ponent.
● If the liquid gasket protrudes, wipe it off immediately.
● Do not retighten after the installation.
● After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION: SEM164F
If there are additional instructions in this manual, observe them.

LU-3
PREPARATION
[CR]
PREPARATION PFP:00002

Special Service Tools BBS002R6

Tool number
Description
Tool name

ST25051001 Measuring oil pressure


Oil pressure gauge Maximum measuring range:
2,452 kPa (24.5 bar, 25 kg/cm2 , 356 psi)

S-NT050

ST25052000 Adapting oil pressure gauge to cylinder block


Hose

S-NT559

KV10115801 Removing oil filter


Oil filter wrench

S-NT772

WS39930000 Pressing the tube of liquid gasket


Tube presser

S-NT052

Commercial Service Tool BBS002R7

Tool name Description

Deep socket Removing and installing oil pressure switch


a: 24 mm (0.94 in)

PBIC2072E

LU-4
LUBRICATION SYSTEM
[CR]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit BBS002R8

LU

PBIC1465E

LU-5
ENGINE OIL
[CR]
ENGINE OIL PFP:KLA92

Inspection BBS002R9

OIL LEVEL AND CONTAMINATION


● Before starting the engine, put vehicle horizontally and check the oil level. If the engine is already started,
stop it and allow 10 minutes before checking.
● Check that the oil level is within the range shown in the figure.
● If oil level is outside the range, adjust level.
● Check the oil for white turbidity or remarkable contamination.
● If the oil becomes turbid and white, it is highly probable that it is
contaminated with coolant. Find the cause and repair.
● When oil level gauge is inserted in guide, apply engine oil to rub-
ber seal of grip.

PBIC1466E

OIL LEAK
Check the following parts for engine oil leaks.
● Oil pan
● Oil pan drain plug
● Oil pressure switch
● Oil filter
● Front cover
● Cylinder head front cover
● Mating surfaces of cylinder block and cylinder head
● Mating surfaces of cylinder head and rocker cover
● Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Oil pressure check should be done in Neutral position.
1. Check the engine oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION"
2. Remove oil filter. Refer to LU-9, "OIL FILTER" .
3. Remove oil pressure switch using a deep socket (commercial
service tool).

PBIC1467E

LU-6
ENGINE OIL
[CR]
4. Install oil pressure gauge and hose (SST).
5. Install oil filter. Refer to LU-9, "OIL FILTER" . A
6. After warming up the engine, check that oil pressure corre-
sponding to the engine speed is produced.
NOTE: LU
Low oil temperature creates high pressure.

SLC926-A

D
Engine oil pressure [When oil temperature is 80 °C (176 °F)]
Engine speed (rpm) Idle speed 2,000 6,000
Engine oil pressure Approx. 44.1 (0.441, 0.45, 6.4) or Approx. 265 (2.65, 2.7, 38) or Approx. 373 (3.73, 3.8, 54) or E
kPa (bar, kg/cm2 , psi) more more more
If difference is extreme, check oil passage and oil pump for oil leaks.
7. After checking the oil pressure, install oil pressure switch as follows: F
a. Remove old liquid gasket on the switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent. G

: 18.7 - 20.5 N·m (1.9 - 2.0 kg-m, 14 - 15 ft-lb)


CAUTION: H
Be careful not to get burned when engine or engine oil is heated.
Changing Engine Oil BBS002RA
I
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct J
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up engine, and check for oil leakage from engine components.
Refer to LU-6, "OIL LEAK" . K
2. Stop engine and wait for 10 minutes.
3. Remove oil filler cap, and remove drain plug.
L
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-26, "OIL PAN AND OIL STRAINER" .
CAUTION: M
● Be sure to clean drain plug and install with new washer.

Oil pan drain plug:


: 29.4 - 39.2 N·m (3.0 - 3.9 kg-m, 22 - 28 ft-lb)
● Engine oil specification and viscosity:
Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRICANTS".
6. Refill with new engine oil.

LU-7
ENGINE OIL
[CR]
Oil capacity (Approximate):
Unit: (Imp qt)
With oil filter change 3.4 (3)
Drain and refill
Without oil filter change 3.2 (2-7/8)
Dry engine (engine overhaul) 3.9 (3-3/8)

CAUTION:
● The refill capacity depends on the oil temperature and drain time. Use these specifications for ref-
erence only.
● Always use oil level gauge to determine the proper amount of oil is in the engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION" .

LU-8
OIL FILTER
[CR]
OIL FILTER PFP:15208
A
Removal and Installation BBS002RB

REMOVAL
Using an oil filter wrench (special service tool), remove oil filter. LU
CAUTION:
● Oil filter is provided with relief valve. Use genuine NISSAN
oil filter or equivalent.
C
● Be careful not to get burned when the engine and engine oil
are hot.
● When removing, prepare a shop cloth to absorb any oil
D
leakage or spillage.
● Do not allow engine oil to adhere to the drive belts.
● Completely wipe off any oil that adheres to the engine and PBIC1469E
E
vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface. F
2. Apply engine oil to the oil seal circumference of the new oil filter.
CAUTION:
● Use genuine NISSAN oil filter or the equivalent. G

I
SMA010

3. Screw the oil filter manually until it touches the installation sur- J
face, then tighten it by 2/3 turn.
Oil filter:
K
:11 - 14 N·m (1.2 - 1.4 kg-m, 9 - 10 ft-lb)

SMA229B M
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION" .
2. After warming up the engine, check for engine oil leakage.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION"

LU-9
OIL PUMP
[CR]
OIL PUMP PFP:15010

Removal and Installation BBS002RC

REMOVAL
● Remove front cover. Refer to EM-50, "TIMING CHAIN" .
INSTALLATION
● Install in the reverse order of removal.
Disassembly and Assembly BBS002RD

MBIB1233E

1. Front cover 2. Inner rotor 3. Outer rotor


4. Oil pump cover

CAUTION:
Prior to installation, apply new engine oil to the parts marked in figure.
DISASSEMBLY
1. Remove oil pump cover.
2. Remove outer rotor and inner rotor from front cover.
INSPECTION AFTER DISASSEMBLY
Clearances of Oil Pump Parts
● Measure clearance with feeler gauge and straightedge.
Side clearance between inner rotor and front cover (position 1).
Standard : 0.025 - 0.075 mm (0.0010 - 0.0030 in)
Side clearance between outer rotor and front cover (position 2).
Standard : 0.025 - 0.075 mm (0.0010 - 0.0030 in)

PBIC1472E

● Calculate the clearance from inner rotor to front cover socket with the following procedures.

LU-10
OIL PUMP
[CR]
1. Using a micrometer, measure the outer diameter of inner rotor
protrusion (Position 3). A

LU

PBIC1473E

D
2. Using an inside micrometer, measure the inner diameter of front
cover. (Position 4)
(Clearance) = (Inner diameter of front cover) - (outer diameter of
E
inner rotor protrusion)
Standard : 0.045 - 0.095 mm (0.0011 - 0.0037 in)
F

G
PBIC1474E

ASSEMBLY
Install in the reverse order of disassembly. H

LU-11
SERVICE DATA AND SPECIFICATIONS (SDS)
[CR]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Standard and Limit BBS002RE

OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi)
Idle speed Approx. 44.1 (0.441, 0.45, 6.4) or more
2,000 Approx. 265 (2.65, 2.7, 38) or more
6,000 Approx. 373 (3.73, 3.8, 54) or more

OIL PUMP
Unit: mm (in)
Body to inner rotor axial clearance 0.025 - 0.075 (0.0010 - 0.0030)
Body to outer rotor axial clearance 0.025 - 0.075 (0.0010 - 0.0030)
Inner rotor to brazed portion of housing clearance 0.045 - 0.095 (0.0018 - 0.0037)

OIL CAPACITY
Unit: (Imp qt)
With oil filter change Approximately 3.4 (3)
Without oil filter change Approximately 3.2 (2-7/8)
Dry engine (engine overhaul) Approximately 3.9 (3-3/8)

TIGHTENING TORQUE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Oil pressure switch 18.7 - 20.5 (1.9 - 2.0, 14 - 15)
Oil pan drain plug 29.4 - 39.2 (3.0 - 3.9, 22 - 28)
Oil filter 11 - 14 (1.2 - 1.4, 9 - 10)
Oil pump cover 6.3 - 8.3 (0.65 - 0.84, 56 - 73)*

LU-12
PRECAUTIONS
[HR]
PRECAUTIONS
[HR] PFP:00001
A
Precautions for Liquid Gasket BBS002RF

REMOVAL OF LIQUID GASKET SEALING


● After removing the mounting bolts and nuts, separate the mating LU
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
C
● In areas where the seal cutter is difficult to use, use a plastic
hammer to lightly tap the gasket area.
CAUTION:
D
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
PBIC0275E
E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface. F
● Remove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts and bolt holes.
2. Wipe the gasket application surface and the mating surface with G
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser. H
Use Genuine Liquid Gasket or equivalent.
PBIC0003E

I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the J
gasket to the groove.

L
EMA0622D

● As for the bolt holes, normally apply the gasket inside the holes. M
Occasionally, it should be applied outside the holes. Make sure
to read the instruction in this manual.
● Within five minutes of gasket application, install the mating com-
ponent.
● If the liquid gasket protrudes, wipe it off immediately.
● Do not retighten after the installation.
● After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION: SEM164F
If there are additional instructions in this manual, observe them.

LU-13
PREPARATION
[HR]
PREPARATION PFP:00002

Special Service Tools BBS002RG

Tool number
Description
Tool name

ST25051001 Measuring oil pressure


Oil pressure gauge Maximum measuring range:
2,452 kPa (24.52 bar, 25 kg/cm2 , 356 psi)

S-NT050

ST25052000 Adapting oil pressure gauge to cylinder block


Hose

S-NT559

KV10115801 Removing and installing oil filter


Oil filter wrench a: 64.3 mm (2.531 in)

S-NT375

WS39930000 Pressing the tube of liquid gasket


Tube presser

S-NT052

Commercial Service Tool BBS002RH

Tool name Description

Deep socket Removing and installing oil pressure switch


a: 27 mm (1.06 in)

PBIC2072E

LU-14
LUBRICATION SYSTEM
[HR]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit BBS002RI

LU

PBIC3819E

LU-15
ENGINE OIL
[HR]
ENGINE OIL PFP:KLA92

Inspection BBS002RJ

OIL LEVEL AND CONTAMINATION


● Before starting the engine, put vehicle horizontally and check the oil level. If the engine is already started,
stop it and allow 10 minutes before checking.
● Check that the oil level is within the range shown in the figure.
● If oil level is outside the range, adjust level.
● Check the oil for white turbidity or remarkable contamination.
● If the oil becomes turbid and white, it is highly probable that it is
contaminated with coolant. Find the cause and repair.
● When oil level gauge is inserted in guide, apply engine oil to rub-
ber seal of grip.

PBIC1466E

ENGINE OIL LEAKAGE


Check for engine oil leakage around the following area.
● Oil pan (upper and lower)
● Oil pan drain plug
● Oil pressure switch
● Oil filter
● Intake valve timing control solenoid valve
● Front cover
● Mating surface between cylinder block and cylinder head
● Mating surface between cylinder head and rocker cover
● Crankshaft oil seals (front and rear)
● Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WARNING:
● Be careful not to burn yourself, as engine oil may be hot.
● Engine oil pressure check should be in Neutral position and should apply parking brake securely.
1. Check oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION"
2. Remove oil filter. Refer to LU-19, "OIL FILTER" .
3. Disconnect harness connector at oil pressure switch (2), and
remove oil pressure switch using a deep socket (commercial
service tool).
1 Cylinder block
3. Oil level sensor

MBIB1356E

LU-16
ENGINE OIL
[HR]
4. Install oil pressure gauge and hose (SST).
A

LU

SLC926-A

D
5. Install oil filter. Refer to LU-19, "OIL FILTER" .
6. Check engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .
7. Start engine and warm it up to normal operating temperature. E
8. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high. F
Engine oil pressure [Engine oil temperature at 80°C (176°F)]
Engine speed Approximate discharge pressure
G
rpm kPa (bar, kg/cm2 , psi)
Idle speed More than 60 (0.60, 0.61, 9)
2,000 More than 275 (2.7, 2.8, 40) H

If difference is extreme, check oil passage and oil pump for oil leaks.
9. After the inspections, install oil pressure switch as follows: I
a. Remove oil filter. Refer to LU-19, "OIL FILTER" .
b. Remove old liquid gasket adhering to oil pressure switch and engine.
c. Apply liquid gasket and tighten oil pressure switch to specification. J
Use Genuine Liquid Gasket or equivalent.

: 19.6 N·m (2.0 kg-m, 14 ft-lb)


K
d. Install oil filter. Refer to LU-19, "OIL FILTER" .
e. Check engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .
f. After warming up engine, make sure there is no leaks of engine oil with running engine. L
Changing Engine Oil BBS002RK

WARNING: M
● Be careful not to burn yourself, as engine oil may be hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components.
Refer to LU-16, "ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-127, "OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)

LU-17
ENGINE OIL
[HR]
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (lmp qt)
With oil filter change 4.6 (4)
Drain and refill
Without oil filter change 4.4 (3-7/8)
Dry engine (Overhaul) 4.8 (4-1/4)

CAUTION:
● The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
● Always use oil level gauge to determine the proper amount of engine oil in the engine.

7. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .

LU-18
OIL FILTER
[HR]
OIL FILTER PFP:15208
A
Removal and Installation BBS002RL

REMOVAL
Using oil filter wrench (SST: KV10115801) (A), remove oil filter. LU
: Vehicle font

CAUTION:
● Oil filter is provided with relief valve. Use Genuine NISSAN C
oil filter or equivalent.
● Be careful not to get burned when engine and engine oil
may be hot. D
● When removing, prepare a shop cloth to absorb any engine
oil leakage or spillage.
● Do not allow engine oil to adhere to drive belt.
MBIB1357E
E
● Completely wipe off any engine oil that adheres to engine and vehicle.
INSTALLATION F
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter. G
CAUTION:
Use genuine NISSAN oil filter or the equivalent.
H

SMA010

J
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
Oil filter: K
: 17.7 N·m (1.8 kg-m, 13 ft-lb)

M
SMA229B

INSPECTION AFTER INSTALLATION


1. Check the engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .
2. Start engine, and make sure there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .

LU-19
SERVICE DATA AND SPECIFICATIONS (SDS)
[HR]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Standard and Limit BBS002RM

OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi)
Idle speed 60 (0.60, 0.61, 9)
2,000 275 (2.7, 2.8, 40)

OIL CAPACITY (APPROXIMATE)


Unit: ·(Imp qt)
With oil filter change 4.6 (4 Imp qt)
Without oil filter change 4.4 (3-7/8 Imp qt)
Dry engine (overhaul) 4.8 (4-1/4 Imp qt)

TIGHTENING TORQUE
Unit: N·m (kg-m, ft-lb)
Oil pressure switch 19.6 (2.0, 14)
Oil pan drain plug 34.3 (3.5, 25)
Oil filter 17.7 (1.8, 13)

LU-20
PRECAUTIONS
[K9K]
PRECAUTIONS
[K9K] PFP:00001
A
Precautions For Liquid Gasket BBS002RO

REMOVAL OF LIQUID GASKET


● After removing the mounting bolts and nuts, separate the mating LU
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
C
● In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the gasket applied area.
CAUTION:
D
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating
surfaces.
PBIC0275E
E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface. F
● Remove the liquid gasket completely from the groove of the
gasket application surface, mounting bolts and bolt holes.
2. Wipe the gasket application surface and the mating surface with G
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser. H
Use Genuine Liquid Gasket or equivalent.
PBIC0003E

I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the J
gasket to the groove.

L
EMA0622D

● As for the bolt holes, normally apply the gasket inside the M
holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.
● Within five minutes of gasket application, install the mating
component.
● If the liquid gasket protrudes, wipe it off immediately.

● Do not retighten after the installation.

● After 30 minutes or more have passed from the installation, fill


the engine oil and coolant.
CAUTION: SEM159F
If there are instructions in this manual, observe them.

LU-21
PREPARATION
[K9K]
PREPARATION PFP:00002

Special Service Tools BBS002RP

NISSAN tool number


(RENAULT tool number) Description
Tool name

KV113C0010 Removing and installing oil filter


(Mot.1329)
Oil filter wrench

MBIB0369E

KV113E0020 Measuring oil pressure


(Mot.836-05) Use C, E, F.
Oil pressure gauge set

MBIB0663E

WS39930000 Pressing the tube of liquid gasket


( — )
Tube presser

S-NT052

LU-22
ENGINE OIL
[K9K]
ENGINE OIL PFP:KLA92
A
Inspection BBS002RQ

OIL LEVEL AND MUDDINESS


● Before starting the engine, check the oil level placing vehicle LU
horizontally. If the engine is already started, stop it and allow 10
minutes before checking.
● Make sure the oil level is within the range shown in the figure.
C
● If it is out of range, adjust it.
● Check the oil for white turbidity or remarkable contamination.
● If the oil becomes turbid and white, it is highly probable that it is D
contaminated with coolant. Find the cause and repair.

MBIB0548E
E
OIL LEAKAGE
Check for oil leakage around the following area.
● Oil pan F
● Oil pan drain plug
● Oil pressure switch
G
● Oil filter bracket
● Vacuum pump
● Oil pump housing H
● Mating surface between cylinder block and cylinder head
● Mating surface between cylinder head and rocker cover
● Oil cooler I
● Crankshaft oil seals
OIL PRESSURE CHECK
J
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Oil pressure check should be done in Neutral “N” position.
K
1. Check the oil level. Refer to LU-23, "OIL LEVEL AND MUDDI-
NESS" .
2. Remove engine undercover. L
3. Remove the oil pressure switch to connect the oil pressure
gauge (special service tool).
4. After warming up the engine, make sure oil pressure corre- M
sponding to the engine speed is produced.
Idle speed : Approx. 120 kPa (1.2 bar, 1.22 kg/cm2 ,
17.4 psi)
MBIB0549E
3000 rpm : Approx. 350 kPa (3.5 bar, 3.57 kg/cm2 ,
50.8 psi)
5. After checking, install the oil pressure switch as follows.
a. Remove old sealant adhering to the switch and engine.
b. Apply thread sealant.
Use Genuine Liquid Gasket or equivalent.
Oil pressure switch:
: 25 N·m (2.55 kg-m, 18.4 ft-lb)
6. Start engine and check for oil leakage.

LU-23
ENGINE OIL
[K9K]
Changing Engine Oil BBS002RR

WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Put vehicle horizontally.
2. Warm up engine, and check for oil leakage from engine components.
3. Stop engine and wait for 10 minutes.
4. Remove drain plug and oil filler cap.
5. Drain oil and refill with new engine oil.
● Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Oil capacity (Approximate):

With oil filter change 4.40 (3-7/8 Imp qt)


Drain and refill
Without oil filter change 4.24 (3-3/4 Imp qt)
Dry engine (overhaul) 4.56 (4 Imp qt)

● The refill capacity depends on the oil temperature and drain MBIB0548E
time. Use these specifications for reference only.
Always use the dipstick to the determine when the proper amount of oil is in the engine.
CAUTION:
● Be sure to clean drain plug and install with new washer.

● The refill capacity depends on the oil temperature and drain time. Use these specifications for
reference only.
Always use the dipstick to the determine when the proper amount of oil is in the engine.
6. Warm up engine and check area around drain plug and oil filter for oil leakage.
7. Stop engine and wait for 10 minutes.
8. Check oil level.

LU-24
OIL FILTER
[K9K]
OIL FILTER PFP:15208
A
Removal and Installation BBS002RS

LU

MBIA0089E
G

1. Oil filter 2. O-ring 3. Oil filter bracket


4. Connecting bolt H

REMOVAL
1. Using an oil filter wrench (special service tool), remove oil filter. I
CAUTION:
● Be careful not to get burned when the engine and engine oil
are hot.
J
● When removing, prepare a shop cloth to absorb any oil
leakage or spillage.
● Do not allow engine oil to adhere to the drive belts.
K
● Completely wipe off any oil that adhere to the engine and
the vehicle.
MBIB0551E
L

INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface. M
2. Install oil filter bracket to oil cooler.
CAUTION:
Install oil filter bracket, positioning lug in the hole of oil cooler.
3. Apply engine oil to the oil seal contact surface of the new oil fil-
ter.
4. Install the oil filter until it comes into contact with the oil seal on
the engine bracket.
5. Tighten the oil filter three-quarters of a turn by hand.
6. After warming up the engine, check for engine oil leakage.
7. Check oil level and add engine oil. Refer to LU-23, "ENGINE
OIL" .

SMA010

LU-25
OIL PUMP
[K9K]
OIL PUMP PFP:15010

Removal and Installation BBS002RT

MBIB0552E

1. Oil pump drive chain 2. Crankshaft sprocket 3. Oil pump assembly

REMOVAL
1. Remove the following parts.
● Battery ground cable

● Undercover

● RH front wheel

2. Remove right side splash cover.


3. Remove drive belt. Refer to EM-242, "DRIVE BELTS" .
4. Remove oil pan. Refer to EM-257, "OIL PAN" .
5. Remove rear oil seal retainer. Refer to EM-272, "TIMING BELT" .
6. Remove oil pump drive chain. Refer to EM-297, "Disassembly of The Bottom Engine" .
7. Remove oil pump assembly.
INSTALLATION
Install in the reverse order of removal paying attention to the following.
Rear Oil Seal Retainer and Oil Pump
● Refer to EM-310, "INSTALLATION OF REAR OIL SEAL RETAINER AND OIL PUMP" .

LU-26
OIL COOLER
[K9K]
OIL COOLER PFP:21305
A
Removal and Installation BBS002RU

LU

MBIB9049E

1. Cylinder block 2. Water pipe 3. O-ring J


4. Oil cooler 5. Connecting stud 6. O-ring
7. Oil filter Bracket 8. O-ring 9. Connecting bolt
10. Oil pressure switch 11. Oil filter 12. O-ring K
: To radiator lower hose
: To water pump
L
CAUTION:
● Be careful not to get burned when the engine and engine oil are hot.
● When removing, prepare a shop cloth to absorb any oil leakage or spillage. M
● Completely wipe off any oil that abhere to the engine and the vehicle.
REMOVAL
1. Drain engine coolant. Refer to CO-49, "DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
2. Remove oil filter and oil filter bracket. Refer to LU-25, "OIL FILTER" .
3. Remove water hoses from oil cooler.
4. Remove oil cooler.
INSPECTION
Oil Cooler
Check oil cooler for cracks and clogging by blowing through coolant inlet. If necessary, replace oil cooler
assembly.
INSTALLATION
Installation is in reverse order of removal.
LU-27
OIL COOLER
[K9K]
● Replace the O-ring (A) of the oil cooler, positioning the lip (B) of
the seal behind the lug (C) of the oil cooler.

MBIB0458E

● Confirm that no foreign objects are adhering to the installation planes of the oil cooler and block.

LU-28
SERVICE DATA AND SPECIFICATIONS (SDS)
[K9K]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Standard and Limit BBS005AO

OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi) LU
Idle speed 120 (1.2, 1.22, 17.4)
3,000 350 (3.5, 5.57, 50.8)
C
OIL CAPACITY (APPROXIMATE)
Unit: ·(Imp qt)
With oil filter change 4.40 (3 - 7/8 lmp qt)
D
Without oil filter change 4.24 (3 - 3/4 lmp qt)
Dry engine (overhaul) 4.56 (4 Imp qt)
E
TIGHTENING TORQUE
Unit: N·m (kg-m, ft-lb)
Oil pressure switch 25 (2.55, 18.4)
F

LU-29
SERVICE DATA AND SPECIFICATIONS (SDS)
[K9K]

LU-30

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