Nissan Note E11 LU PDF
Nissan Note E11 LU PDF
B ENGINE
E
CONTENTS
CR HR F
LU-1
OIL PRESSURE CHECK .................................... 23 OIL COOLER .............................................................27
Changing Engine Oil ............................................... 24 Removal and Installation .........................................27
OIL FILTER ............................................................... 25 REMOVAL ............................................................27
Removal and Installation ........................................ 25 INSPECTION .......................................................27
REMOVAL ........................................................... 25 INSTALLATION ....................................................27
INSTALLATION .................................................... 25 SERVICE DATA AND SPECIFICATIONS (SDS) ......29
OIL PUMP ................................................................. 26 Standard and Limit ..................................................29
Removal and Installation ........................................ 26 OIL PRESSURE ..................................................29
REMOVAL ........................................................... 26 OIL CAPACITY (APPROXIMATE) .......................29
INSTALLATION .................................................... 26 TIGHTENING TORQUE ......................................29
LU-2
PRECAUTIONS
[CR]
PRECAUTIONS
[CR] PFP:00001
A
Precautions For Liquid Gasket BBS002R5
I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the J
gasket to the groove.
L
EMA0622D
● As for the bolt holes, normally apply the gasket inside the holes. M
Occasionally, it should be applied outside the holes. Make sure
to read the instruction in this manual.
● Within five minutes of gasket application, install the mating com-
ponent.
● If the liquid gasket protrudes, wipe it off immediately.
● Do not retighten after the installation.
● After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION: SEM164F
If there are additional instructions in this manual, observe them.
LU-3
PREPARATION
[CR]
PREPARATION PFP:00002
Tool number
Description
Tool name
S-NT050
S-NT559
S-NT772
S-NT052
PBIC2072E
LU-4
LUBRICATION SYSTEM
[CR]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit BBS002R8
LU
PBIC1465E
LU-5
ENGINE OIL
[CR]
ENGINE OIL PFP:KLA92
Inspection BBS002R9
PBIC1466E
OIL LEAK
Check the following parts for engine oil leaks.
● Oil pan
● Oil pan drain plug
● Oil pressure switch
● Oil filter
● Front cover
● Cylinder head front cover
● Mating surfaces of cylinder block and cylinder head
● Mating surfaces of cylinder head and rocker cover
● Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Oil pressure check should be done in Neutral position.
1. Check the engine oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION"
2. Remove oil filter. Refer to LU-9, "OIL FILTER" .
3. Remove oil pressure switch using a deep socket (commercial
service tool).
PBIC1467E
LU-6
ENGINE OIL
[CR]
4. Install oil pressure gauge and hose (SST).
5. Install oil filter. Refer to LU-9, "OIL FILTER" . A
6. After warming up the engine, check that oil pressure corre-
sponding to the engine speed is produced.
NOTE: LU
Low oil temperature creates high pressure.
SLC926-A
D
Engine oil pressure [When oil temperature is 80 °C (176 °F)]
Engine speed (rpm) Idle speed 2,000 6,000
Engine oil pressure Approx. 44.1 (0.441, 0.45, 6.4) or Approx. 265 (2.65, 2.7, 38) or Approx. 373 (3.73, 3.8, 54) or E
kPa (bar, kg/cm2 , psi) more more more
If difference is extreme, check oil passage and oil pump for oil leaks.
7. After checking the oil pressure, install oil pressure switch as follows: F
a. Remove old liquid gasket on the switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent. G
LU-7
ENGINE OIL
[CR]
Oil capacity (Approximate):
Unit: (Imp qt)
With oil filter change 3.4 (3)
Drain and refill
Without oil filter change 3.2 (2-7/8)
Dry engine (engine overhaul) 3.9 (3-3/8)
CAUTION:
● The refill capacity depends on the oil temperature and drain time. Use these specifications for ref-
erence only.
● Always use oil level gauge to determine the proper amount of oil is in the engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION" .
LU-8
OIL FILTER
[CR]
OIL FILTER PFP:15208
A
Removal and Installation BBS002RB
REMOVAL
Using an oil filter wrench (special service tool), remove oil filter. LU
CAUTION:
● Oil filter is provided with relief valve. Use genuine NISSAN
oil filter or equivalent.
C
● Be careful not to get burned when the engine and engine oil
are hot.
● When removing, prepare a shop cloth to absorb any oil
D
leakage or spillage.
● Do not allow engine oil to adhere to the drive belts.
● Completely wipe off any oil that adheres to the engine and PBIC1469E
E
vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface. F
2. Apply engine oil to the oil seal circumference of the new oil filter.
CAUTION:
● Use genuine NISSAN oil filter or the equivalent. G
I
SMA010
3. Screw the oil filter manually until it touches the installation sur- J
face, then tighten it by 2/3 turn.
Oil filter:
K
:11 - 14 N·m (1.2 - 1.4 kg-m, 9 - 10 ft-lb)
SMA229B M
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION" .
2. After warming up the engine, check for engine oil leakage.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION"
LU-9
OIL PUMP
[CR]
OIL PUMP PFP:15010
REMOVAL
● Remove front cover. Refer to EM-50, "TIMING CHAIN" .
INSTALLATION
● Install in the reverse order of removal.
Disassembly and Assembly BBS002RD
MBIB1233E
CAUTION:
Prior to installation, apply new engine oil to the parts marked in figure.
DISASSEMBLY
1. Remove oil pump cover.
2. Remove outer rotor and inner rotor from front cover.
INSPECTION AFTER DISASSEMBLY
Clearances of Oil Pump Parts
● Measure clearance with feeler gauge and straightedge.
Side clearance between inner rotor and front cover (position 1).
Standard : 0.025 - 0.075 mm (0.0010 - 0.0030 in)
Side clearance between outer rotor and front cover (position 2).
Standard : 0.025 - 0.075 mm (0.0010 - 0.0030 in)
PBIC1472E
● Calculate the clearance from inner rotor to front cover socket with the following procedures.
LU-10
OIL PUMP
[CR]
1. Using a micrometer, measure the outer diameter of inner rotor
protrusion (Position 3). A
LU
PBIC1473E
D
2. Using an inside micrometer, measure the inner diameter of front
cover. (Position 4)
(Clearance) = (Inner diameter of front cover) - (outer diameter of
E
inner rotor protrusion)
Standard : 0.045 - 0.095 mm (0.0011 - 0.0037 in)
F
G
PBIC1474E
ASSEMBLY
Install in the reverse order of disassembly. H
LU-11
SERVICE DATA AND SPECIFICATIONS (SDS)
[CR]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi)
Idle speed Approx. 44.1 (0.441, 0.45, 6.4) or more
2,000 Approx. 265 (2.65, 2.7, 38) or more
6,000 Approx. 373 (3.73, 3.8, 54) or more
OIL PUMP
Unit: mm (in)
Body to inner rotor axial clearance 0.025 - 0.075 (0.0010 - 0.0030)
Body to outer rotor axial clearance 0.025 - 0.075 (0.0010 - 0.0030)
Inner rotor to brazed portion of housing clearance 0.045 - 0.095 (0.0018 - 0.0037)
OIL CAPACITY
Unit: (Imp qt)
With oil filter change Approximately 3.4 (3)
Without oil filter change Approximately 3.2 (2-7/8)
Dry engine (engine overhaul) Approximately 3.9 (3-3/8)
TIGHTENING TORQUE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Oil pressure switch 18.7 - 20.5 (1.9 - 2.0, 14 - 15)
Oil pan drain plug 29.4 - 39.2 (3.0 - 3.9, 22 - 28)
Oil filter 11 - 14 (1.2 - 1.4, 9 - 10)
Oil pump cover 6.3 - 8.3 (0.65 - 0.84, 56 - 73)*
LU-12
PRECAUTIONS
[HR]
PRECAUTIONS
[HR] PFP:00001
A
Precautions for Liquid Gasket BBS002RF
I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the J
gasket to the groove.
L
EMA0622D
● As for the bolt holes, normally apply the gasket inside the holes. M
Occasionally, it should be applied outside the holes. Make sure
to read the instruction in this manual.
● Within five minutes of gasket application, install the mating com-
ponent.
● If the liquid gasket protrudes, wipe it off immediately.
● Do not retighten after the installation.
● After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION: SEM164F
If there are additional instructions in this manual, observe them.
LU-13
PREPARATION
[HR]
PREPARATION PFP:00002
Tool number
Description
Tool name
S-NT050
S-NT559
S-NT375
S-NT052
PBIC2072E
LU-14
LUBRICATION SYSTEM
[HR]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit BBS002RI
LU
PBIC3819E
LU-15
ENGINE OIL
[HR]
ENGINE OIL PFP:KLA92
Inspection BBS002RJ
PBIC1466E
MBIB1356E
LU-16
ENGINE OIL
[HR]
4. Install oil pressure gauge and hose (SST).
A
LU
SLC926-A
D
5. Install oil filter. Refer to LU-19, "OIL FILTER" .
6. Check engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .
7. Start engine and warm it up to normal operating temperature. E
8. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high. F
Engine oil pressure [Engine oil temperature at 80°C (176°F)]
Engine speed Approximate discharge pressure
G
rpm kPa (bar, kg/cm2 , psi)
Idle speed More than 60 (0.60, 0.61, 9)
2,000 More than 275 (2.7, 2.8, 40) H
If difference is extreme, check oil passage and oil pump for oil leaks.
9. After the inspections, install oil pressure switch as follows: I
a. Remove oil filter. Refer to LU-19, "OIL FILTER" .
b. Remove old liquid gasket adhering to oil pressure switch and engine.
c. Apply liquid gasket and tighten oil pressure switch to specification. J
Use Genuine Liquid Gasket or equivalent.
WARNING: M
● Be careful not to burn yourself, as engine oil may be hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components.
Refer to LU-16, "ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-127, "OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
LU-17
ENGINE OIL
[HR]
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (lmp qt)
With oil filter change 4.6 (4)
Drain and refill
Without oil filter change 4.4 (3-7/8)
Dry engine (Overhaul) 4.8 (4-1/4)
CAUTION:
● The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
● Always use oil level gauge to determine the proper amount of engine oil in the engine.
7. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-16, "OIL LEVEL AND CONTAMINATION" .
LU-18
OIL FILTER
[HR]
OIL FILTER PFP:15208
A
Removal and Installation BBS002RL
REMOVAL
Using oil filter wrench (SST: KV10115801) (A), remove oil filter. LU
: Vehicle font
CAUTION:
● Oil filter is provided with relief valve. Use Genuine NISSAN C
oil filter or equivalent.
● Be careful not to get burned when engine and engine oil
may be hot. D
● When removing, prepare a shop cloth to absorb any engine
oil leakage or spillage.
● Do not allow engine oil to adhere to drive belt.
MBIB1357E
E
● Completely wipe off any engine oil that adheres to engine and vehicle.
INSTALLATION F
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter. G
CAUTION:
Use genuine NISSAN oil filter or the equivalent.
H
SMA010
J
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
Oil filter: K
: 17.7 N·m (1.8 kg-m, 13 ft-lb)
M
SMA229B
LU-19
SERVICE DATA AND SPECIFICATIONS (SDS)
[HR]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi)
Idle speed 60 (0.60, 0.61, 9)
2,000 275 (2.7, 2.8, 40)
TIGHTENING TORQUE
Unit: N·m (kg-m, ft-lb)
Oil pressure switch 19.6 (2.0, 14)
Oil pan drain plug 34.3 (3.5, 25)
Oil filter 17.7 (1.8, 13)
LU-20
PRECAUTIONS
[K9K]
PRECAUTIONS
[K9K] PFP:00001
A
Precautions For Liquid Gasket BBS002RO
I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the J
gasket to the groove.
L
EMA0622D
● As for the bolt holes, normally apply the gasket inside the M
holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.
● Within five minutes of gasket application, install the mating
component.
● If the liquid gasket protrudes, wipe it off immediately.
LU-21
PREPARATION
[K9K]
PREPARATION PFP:00002
MBIB0369E
MBIB0663E
S-NT052
LU-22
ENGINE OIL
[K9K]
ENGINE OIL PFP:KLA92
A
Inspection BBS002RQ
MBIB0548E
E
OIL LEAKAGE
Check for oil leakage around the following area.
● Oil pan F
● Oil pan drain plug
● Oil pressure switch
G
● Oil filter bracket
● Vacuum pump
● Oil pump housing H
● Mating surface between cylinder block and cylinder head
● Mating surface between cylinder head and rocker cover
● Oil cooler I
● Crankshaft oil seals
OIL PRESSURE CHECK
J
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Oil pressure check should be done in Neutral “N” position.
K
1. Check the oil level. Refer to LU-23, "OIL LEVEL AND MUDDI-
NESS" .
2. Remove engine undercover. L
3. Remove the oil pressure switch to connect the oil pressure
gauge (special service tool).
4. After warming up the engine, make sure oil pressure corre- M
sponding to the engine speed is produced.
Idle speed : Approx. 120 kPa (1.2 bar, 1.22 kg/cm2 ,
17.4 psi)
MBIB0549E
3000 rpm : Approx. 350 kPa (3.5 bar, 3.57 kg/cm2 ,
50.8 psi)
5. After checking, install the oil pressure switch as follows.
a. Remove old sealant adhering to the switch and engine.
b. Apply thread sealant.
Use Genuine Liquid Gasket or equivalent.
Oil pressure switch:
: 25 N·m (2.55 kg-m, 18.4 ft-lb)
6. Start engine and check for oil leakage.
LU-23
ENGINE OIL
[K9K]
Changing Engine Oil BBS002RR
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Put vehicle horizontally.
2. Warm up engine, and check for oil leakage from engine components.
3. Stop engine and wait for 10 minutes.
4. Remove drain plug and oil filler cap.
5. Drain oil and refill with new engine oil.
● Refer to MA-24, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Oil capacity (Approximate):
● The refill capacity depends on the oil temperature and drain MBIB0548E
time. Use these specifications for reference only.
Always use the dipstick to the determine when the proper amount of oil is in the engine.
CAUTION:
● Be sure to clean drain plug and install with new washer.
● The refill capacity depends on the oil temperature and drain time. Use these specifications for
reference only.
Always use the dipstick to the determine when the proper amount of oil is in the engine.
6. Warm up engine and check area around drain plug and oil filter for oil leakage.
7. Stop engine and wait for 10 minutes.
8. Check oil level.
LU-24
OIL FILTER
[K9K]
OIL FILTER PFP:15208
A
Removal and Installation BBS002RS
LU
MBIA0089E
G
REMOVAL
1. Using an oil filter wrench (special service tool), remove oil filter. I
CAUTION:
● Be careful not to get burned when the engine and engine oil
are hot.
J
● When removing, prepare a shop cloth to absorb any oil
leakage or spillage.
● Do not allow engine oil to adhere to the drive belts.
K
● Completely wipe off any oil that adhere to the engine and
the vehicle.
MBIB0551E
L
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface. M
2. Install oil filter bracket to oil cooler.
CAUTION:
Install oil filter bracket, positioning lug in the hole of oil cooler.
3. Apply engine oil to the oil seal contact surface of the new oil fil-
ter.
4. Install the oil filter until it comes into contact with the oil seal on
the engine bracket.
5. Tighten the oil filter three-quarters of a turn by hand.
6. After warming up the engine, check for engine oil leakage.
7. Check oil level and add engine oil. Refer to LU-23, "ENGINE
OIL" .
SMA010
LU-25
OIL PUMP
[K9K]
OIL PUMP PFP:15010
MBIB0552E
REMOVAL
1. Remove the following parts.
● Battery ground cable
● Undercover
● RH front wheel
LU-26
OIL COOLER
[K9K]
OIL COOLER PFP:21305
A
Removal and Installation BBS002RU
LU
MBIB9049E
MBIB0458E
● Confirm that no foreign objects are adhering to the installation planes of the oil cooler and block.
LU-28
SERVICE DATA AND SPECIFICATIONS (SDS)
[K9K]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Standard and Limit BBS005AO
OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi) LU
Idle speed 120 (1.2, 1.22, 17.4)
3,000 350 (3.5, 5.57, 50.8)
C
OIL CAPACITY (APPROXIMATE)
Unit: ·(Imp qt)
With oil filter change 4.40 (3 - 7/8 lmp qt)
D
Without oil filter change 4.24 (3 - 3/4 lmp qt)
Dry engine (overhaul) 4.56 (4 Imp qt)
E
TIGHTENING TORQUE
Unit: N·m (kg-m, ft-lb)
Oil pressure switch 25 (2.55, 18.4)
F
LU-29
SERVICE DATA AND SPECIFICATIONS (SDS)
[K9K]
LU-30