PRODUCTION PART APPROVAL PROCESS (PPAP) TRACKER_Checklist
PPAP packages must be submitted electronically via Trucentrix at least 10 days prior to the required PPAP
approval date.
Reason for submission:
Supplier Name: Supplier code: PPAP level:
Part Name: Optional PPAP Package Tracker
Submission Included Part Number:
Agreement in PPAP? Engineering Release Level: Date: Comment / Action / Status Resp Target Date APCB Approval?
Index Page - this APCB PPAP Checklist is recommended
1. Design Records of Saleable Product
a. APCB Released Engineering Specification / Drawings
b. Special Characteristics list ( CC & SC) Approval
SCIF Special Characteristic Identification Form
2. Approved Engineering Change Documents if applicable
SCR approved by all customer functions as specified on SCR forms
3. Customer Engineering approval, if required Approval
a. Product Engineering Approval (ESER)
b. Engineering Test Results (ES, Electronic Component)
4. Design FMEA, only if supplier is design responsible Approval
5. Process Flow Diagrams
Detailed Flow Diagram to APCB's dock
Special Characteristics confirmed in the SCIF (CC, SC, HI, OS) must be addressed in the
Process Flow Diagram
6. Process FMEA - in accordance with AIAG manual, current edition Approval
Including Shipping, Handling, Warehousing, Packaging, and Labelling (including Bar Coding labelling)
Special Characteristics confirmed in the SCIF (CC, SC, HI, OS) must be addressed in the
Process FMEA
7. Control Plan Approval
a. Pre-Launch (component PV test plan)
b. Production (production process controls & in process test plans)
c. Safe Launch Plans
Special Characteristics confirmed in the SCIF (CC, SC, HI, OS) must be addressed in the
Control Plan
8. Measurement System Studies (Gage R&R)
Gage R&R as a percent of study variation < 10% is acceptable (the parts used for the
Gauge R&R study must be representative of a production run with all known sources
of variation). If Gauge R&R as a percent of study variation is greater than or equal to 10%,
but less than or equal to 30%, contact the SPE site engineer to determine if the gauge R&R
is acceptable. If Gauge R&R as a percent of study variation > 30%, it is unacceptable and
the organization shall implement a containment actions and a corrective action plan
to improve measurmen capability until the Gauge R&R requirements are met
Gage R&R may be performed on Total Variation (TV) or Tolerance band as appropriate
9. Dimensional Results
a. Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results
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Part Name: Optional PPAP Package Tracker
Submission Included Part Number:
Agreement in PPAP? Engineering Release Level: Date: Comment / Action / Status Resp Target Date APCB Approval?
100% layout for 6 parts for a single line process minimum
100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum
100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum
100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum
b. Drawing numbered to correlate with submitted dimensional results and drawing notes
Note: Data cannot be older than one year
Note: Any surrogate data must be approved by APCB's Supplier Performance Engineer
Note: Number of layouts may be modified with approval from APCB. Attach approval if applicable
10. Records of Material/ Performance test results
Data should be collected from Production Trial Run parts (per AIAG APQP/Control Plan Manual, current edition)
Any material certification cannot be older than one year (per AIAG PPAP manual, current edition)
Any surrogate data must be approved by APCB's Product Engineering office
Test Results need to include:
- Copy of the specifications called out on the drawing
- Material Certification with test results (use tabular format from AIAG PPAP manual, current edition)
- Approved PV test results by APCB's Product Engineering office as required
11. Initial Process Study
a. At least 125 parts measured and at least 25 subgroups to be considered
For each SC and CC. Raw data to be included in the PPAP package.
b. For all SC's and CC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required
c. For all SC's and CC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be
implemented as a control method in the Control Plan (per AIAG PPAP manual, current edition)
d. APCB Supplier Process Characteristic Analysis
e. When reporting Pp and Ppk, calculate/estimate Sigma as:
When reporting Cp and Cpk, calculate/estimate Sigma based on the control charts used:
I. For Xbar-R charting, s = Rbar/d2
Ppk, Pp - need to be reported for initial PPAP submissions or for new processes
Cpk, Cp - need to be reported on established processes. These processes MUST be stable/in control
Note: The matrix of raw data needs to specify the cavity as appropriate if cavities are considered
The statistical Capability study must show statistical charts (per AIAG PPAP and SPC requirements)
If the study is being done per cavity, at least 125 parts/cavity and at least 25 subgroups should
12. Qualified Laboratory Documentation
ISO 17025 Certification or National Equivalent and Laboratory Scope for supplier providing results
13. Appearance Approval Report, (AAR) if applicable (per AIAG requirement) Approval
14. Sample Product (Qty:_____)
(specify how many samples to be sent to customer's plant according to customer's plant direction)
15. Master Samples (Qty:_____) (specify how many master samples are retained at the manufacturing site)
16. Checking Aids ( e.g. documentation of checking fixtures, mounting box, etc.)
17. Records of Compliance with Customer-Specific Requirements
Comment:
Comment:
17.1. Run at Rate data from production trial run (as required by SPE) (N/A for semi conductors)
CV (Capacity Verification) preliminary calculation - calculation sheet available in APCB Supplier Portal
17.2. Evidence of packaging approval (example PICS Approval). Approval
17.3. Evidence of sub-supplier PSW Approval
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Part Name: Optional PPAP Package Tracker
Submission Included Part Number:
Agreement in PPAP? Engineering Release Level: Date: Comment / Action / Status Resp Target Date APCB Approval?
Supplier and Sub-Supplier Production Part Approval Process (PPAP) Tracker/checklist
17.4. Evidence of IMDS (or equivalent) submisison Approval
Proof of IMDS acceptance
- Screen dump from APCB IMDS showing data is accepted
- E-mail from APCB IMDS analyst when alternate submission method is used.
17.5. Bulk Material Requirements Checklist (per AIAG requirement)
Comment:
17.6. CQI-9, 11 & 12 Assessment
Comment: Evidence of compliance to CQI-9, 11 & 12 Assessments and/or customer specific
equivalents.
- Assessment summary page (coversheet)
17.7. Tool Marking
Comment: All tooling must be tagged in line with customer specified requirements.
17.8. Records of Tool Design
Comment: Tool design drawing need to be part of the PPAP package if APCB or Customer
funded tooling.
17.9. Tool Design and Change Review
Comment: Tool design and tooling changes need to be reviewed where any supplier or sub-supplier
tooling has been modified or re-furbished. This should include a review of tool construction versus
physical condition of the tool signed off by the supplier.
18. Part Submission Warrant (PSW)
Copy of the APCB PSW Warrant
Comment: The part weight on the PSW must be entered to four decimal places (i.e., x.xxxx)
and be the average weight resulting from measurements of 10 parts.
Initials: Approvers (Print Name + Title): Date: PPAP Status reviewed by
APCB: APCB PPAP Checklist Approver Postion / title
Date of review
Review Number
Supplier: Supplier PPAP Checklist Approver Review comments:
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PPAP Tracker
Date Revision
8-Jul-2016 first version
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