SECTION 9L

GLASS AND MIRRORS

CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.

TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9L-1 Rear Window Glass . . . . . . . . . . . . . . . . . . . . . . . 9L-9
Fastener Tightening Specifications . . . . . . . . . . . 9L-1 Rear Window Defogger Grid Line Repair . . . . 9L-11
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9L-1 Rear Window Defogger Braided Lead
Special Tools Table . . . . . . . . . . . . . . . . . . . . . . . . 9L-1 Wire Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9L-13
Schematic and Routing Diagrams . . . . . . . . . . . 9L-2 Quarter Window (Wagon) . . . . . . . . . . . . . . . . . . 9L-13
Rear Window Defogger . . . . . . . . . . . . . . . . . . . . 9L-2 Front Door Glass . . . . . . . . . . . . . . . . . . . . . . . . . 9L-14
Electric Control Outside Rearview Mirrors . . . . . 9L-3 Rear Door Glass . . . . . . . . . . . . . . . . . . . . . . . . . 9L-15
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9L-4 Inside Rearview Mirror . . . . . . . . . . . . . . . . . . . . 9L-16
Testing Rear Window Defogger Grid Line . . . . . 9L-4 Remote Control Outside Rearview Mirrors . . . 9L-17
Outside Rearview Mirror Defoggers . . . . . . . . . . 9L-4 General Description and System
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9L-18
Electric Control Outside Rearview Mirrors . . . . . 9L-5
Stationary Glass . . . . . . . . . . . . . . . . . . . . . . . . . 9L-18
Maintenance and Repair . . . . . . . . . . . . . . . . . . . . 9L-7
Outside Rearview Mirrors . . . . . . . . . . . . . . . . . . 9L-18
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9L-7
Inside Rearview Mirror . . . . . . . . . . . . . . . . . . . . 9L-18
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9L-7

SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application NSm Lb-Ft Lb-In
Glass Screws 4.5 - 40
Outside Rearview Mirror Assembly Screws 8 - 71
Rearview Mirror Mounting Screw 1.5 - 13
Exterior Rear Door Garnish Molding Screw 4 - 35

SPECIAL TOOLS
SPECIAL TOOLS TABLE

J-24402
Glass Sealant
Remover

A109L025

DAEWOO J-100 BL2 / BL3

9L - 2 GLASS AND MIRRORS

SCHEMATIC AND ROUTING DIAGRAMS

REAR WINDOW DEFOGGER

B209L001

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 3
ELECTRIC CONTROL OUTSIDE REARVIEW MIRRORS

B309L001

DAEWOO J-100 BL2 / BL3

9L - 4 GLASS AND MIRRORS

DIAGNOSIS
TESTING REAR WINDOW 4. If a grid line is found to be open, move a voltmeter
terminal from one side of the grid line and re-test at a
DEFOGGER GRID LINE point nearer to the other side of the window. Continue
If it has been observed during use that a grid line is inop- to re-test, each time bringing one of the voltmeter
erative, the following procedure can be used to find the terminals closer to the opposite side of the window
break. If none of the grid lines is operating, a full system from where it was originally connected. The break in
diagnosis should be completed before attempting to re- the grid line is at the point where the voltmeter begins
pair the gridlines. reading 0 volts instead of battery voltage.
1. Start the engine. 5. Use a marking crayon to mark lightly the break point
2. While the engine is running, turn on the rear window on the rear window. Mark the glass instead of mark-
defogger. ing directly on the grid line, and make the mark far
3. From the inside of the vehicle, connect a voltmeter to enough from the grid line so that it can easily be re-
each end of a grid line. The voltmeter will indicate bat- moved without disturbing the repair.
tery voltage if the grid line is open. 6. Use a grid line repair kit to fix the break in the grid line.
Refer to “Rear Window Defogger Grid Line Repair” in
Notice: Use care when touching the voltmeter terminals
this section.
to a grid line. If the terminals are roughly applied, the grid
line may be scratched, resulting in an open circuit.

OUTSIDE REARVIEW MIRROR DEFOGGERS

Step Action Value(s) Yes No
Check the rear window defogger.
1 -
Does the rear window defogger work? Go to Step 4 Go to Step 2
Repair the rear window defogger before proceeding
2 with the outside mirror diagnosis. - -
Is the repair complete? Go to Step 3
Test the outside mirror defoggers.
3 Does the repair of the rear window defogger system -
also fix the problem with the outside mirror defoggers? System OK Go to Step 4
Check fuse EF30.
4 -
Is fuse EF30 blown? Go to Step 5 Go to Step 6
1. Check for a short circuit and repair it, if
necessary. - -
5
2. Replace the fuse.
Is the repair complete? System OK
1. On the side of the vehicle which has the
malfunctioning mirror defogger, remove the
black plastic escutcheon from the trim panel side
of the door.
2. Disconnect the outside mirror electrical connector.
6 3. Turn the ignition ON.
4. Turn on the defogger.
5. Use a voltmeter to backprobe terminal 5 (ORN) at
the mirror electrical connector.
Does the voltmeter indicate the specified value? 11-14 v Go to Step 8 Go to Step 7
Repair the open circuit between fuse EF30 and the
7 mirror connector. - -
Is the repair complete? System OK

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 5

Outside Rearview Mirror Defoggers (Cont’d)

Step Action Value(s) Yes No
1. Turn the ignition OFF.
2. Disconnect the outside mirror electrical connector.
8 3. Use an ohmmeter to measure the resistance
between terminal 6 (BLK) of the mirror connector
and ground.
Does the ohmmeter indicate the specified value? [ 0W Go to Step 10 Go to Step 9
Repair the open ground circuit for the outside
9 rearview mirror. - -
Is the repair complete? System OK
Replace the defective outside rearview mirror.
10 - -
Is the repair complete? System OK

ELECTRIC CONTROL OUTSIDE REARVIEW MIRRORS

Outside Rearview Mirrors Do Not Adjust
Step Action Value(s) Yes No
Check fuse EF29.
1 -
Is fuse EF29 blown? Go to Step 2 Go to Step 3
1. Check for a short circuit and repair it, if necessary.
2 2. Replace fuse EF29. - -
Is the repair complete? System OK
Turn the ignition ON.
3 Check the voltage at fuse EF29.
Is the voltage at EF29 equal to the specified value? 11-14 v Go to Step 5 Go to Step 4
Repair the open power supply circuit for fuse EF29.
4 - -
Is the repair complete? System OK
Check the power mirrors.
5 -
Are both power mirrors inoperative? Go to Step 6 Go to Step 13
1. Remove the retaining screw for the door power
mirror and power window switch assembly.
6 2. Lift the switch assembly so the connectors on the -
underside are visible.
Is the connector secured to the power mirror switch? Go to Step 8 Go to Step 7
Connect the connector to the power mirror switch.
7 - -
Is the repair complete? System OK
Use an ohmmeter to check the continuity between
terminal 6 (BLK) of the mirror switch connector and
8 ground.
Does the ohmmeter indicate the specified value? [ 0W Go to Step 10 Go to Step 9
Repair the open ground circuit for the mirror switch.
9 - -
Is the repair complete? System OK
1. Turn the ignition ON.
2. Check the voltage at terminal 8 (PNK) of the mirror
10
switch connector.
Is the voltage equal to the specified value? 11-14 v Go to Step 12 Go to Step 11

DAEWOO J-100 BL2 / BL3

9L - 6 GLASS AND MIRRORS

Outside Rearview Mirrors Do Not Adjust (Cont’d)

Step Action Value(s) Yes No
Repair the open power supply circuit for the mirror
11 switch. - -
Is the repair complete? System OK
Replace the outside rearview mirror switch.
12 - -
Is the repair complete? System OK
1. On the side which has the inoperative mirror,
remove the black plastic escutcheon from the trim
panel side of the door.
2. Disconnect the outside mirror electrical connector.
3. Turn the ignition ON.
4. At the outside mirror connector, connect a
voltmeter between terminal 1 (GRY) and terminal 2
(LT GRN, if testing the left side; or PPL/WHT, if
testing the right side).
13 5. Operate the in/out adjustment on the switch, and
record the voltage indicated in each switch position.
6. Connect a voltmeter between terminal 1 (GRY)
and terminal 3 (WHT, if testing the left side; or
RED/WHT, if testing the right side).
7. Operate the up/down adjustment on the switch,
and record the voltage indicated in each switch
position.
Does the voltmeter indicate the specified voltage for
each test, with the polarity reversing when the switch
is changed from in to out, or up to down? 11-14 v Go to Step 14 Go to Step 15
Replace the outside rearview mirror.
14 - -
Is the repair complete? System OK
1. Remove the retaining screw for the power door
mirror and power window switch assembly.
2. Lift the switch assembly so the connectors on the
underside are visible.
3. Leave the outside mirror disconnected, but do not
disconnect the mirror switch connector.
4. Turn the ignition ON.
5. At the mirror switch connector, backprobe to
measure the voltage between terminal 1 (GRY)
and terminal 2 (LT GRN, if testing the left side; or
PPL/WHT, if testing the right side).
15
6. Operate the in/out adjustment on the switch, and
record the voltage indicated in each switch position.
7. Connect a voltmeter between terminal 1 (GRY)
and terminal 3 (WHT, if testing the left side; or
RED/WHT; if testing the right side).
8. Operate the up/down adjustment on the switch,
and record the voltage indicated in each switch
position.
Does the voltmeter indicate the specified voltage for
each test, with the polarity reversing when the switch
is changed from in to out or up to down? 11-14 v Go to Step 16 Go to Step 12
Repair the open circuit between the mirror switch and
16 the outside rearview mirror connector. - -
Is the repair complete? System OK

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 7

MAINTENANCE AND
REPAIR
ON-VEHICLE SERVICE
WINDSHIELD
Tools Required
J-24402 Glass Sealant Remover
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the inside rearview mirror. Refer to ‘‘Inside
Rearview Mirror” in this section.
3. Remove the weatherstrip around the windshield.
A109L005

4. Using the glass sealant remover J-24402, cut the

adhesive around the windshield.

A109L007

5. Remove the windshield from the vehicle.

6. Using a knife, remove the adhesive from the wind-
shield.
7. Using a knife, remove the adhesive from the wind-
shield frame.

B109L006

DAEWOO J-100 BL2 / BL3

9L - 8 GLASS AND MIRRORS

Installation Procedure
1. Install the new weatherstrip to the windshield.

A109L009

2. Apply tape to the new weatherstrip and the wind-

shield to hold the weatherstrip in place.
3. Apply adhesive primer to the windshield frame and
the perimeter of the windshield.

A109L010

4. Apply glass adhesive to the windshield frame.

5. Install the windshield into the windshield frame.
6. Reposition the tape over the weatherstrip, the wind-
shield, and the windshield frame to hold the wind-
shield in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the
windshield. If a leak is found, dry the windshield and
fill the area that leaks with adhesive. If the leak
persists, remove the windshield and repeat the en-
tire procedure.
10. Install the inside rearview mirror. Refer to “Inside
Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
A109L011

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 9

REAR WINDOW GLASS

(Notchback Shown, Hatchback and
Wagon Similar)
Tools Required
J-24402 Glass Sealant Remover
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rear window wiper (wagon only). Refer to
Section 9D, Wipers/Washer Systems.
3. Disconnect the rear window defogger electrical con-
nector.

B109L007

4. Remove the weatherstrip around the rear window.

B109L008

5. Using the glass sealant remover J-24402, cut the

adhesive around the rear window.

B109L009

DAEWOO J-100 BL2 / BL3

9L -- 10 GLASS AND MIRRORS
6. Remove the rear window from the vehicle.
7. Using a knife, remove the adhesive from the rear
window.
8. Using a knife, remove the adhesive from the rear
window frame.

B109L006

Installation Procedure
1. Install the new weatherstrip to the rear window.

A109L016

2. Apply tape to the new weatherstrip and the rear

window to hold the weatherstrip in place.
3. Apply adhesive primer to the rear window frame and
the perimeter of the rear window.

B109L010

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 11
4. Apply glass adhesive to the rear window frame.

B109L011

5. Install the rear window into the rear window frame.

6. Reposition the tape over the weatherstrip, the rear
window, and the rear window frame to hold the rear
window in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak per-
sists, remove the rear window and repeat the entire
procedure.
10. Connect the rear window defogger electrical con-
nector.
11. Install the rear window wiper (wagon only). Refer to
Section 9D, Wipers/Washer Systems.
12. Connect the negative battery cable.
B109L007

REAR WINDOW DEFOGGER GRID

LINE REPAIR
(Notchback Shown, Hatchback and
Wagon Similar)
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nectors.
3. Inspect the rear window defogger grid lines.
4. Mark the grid line break on the outside of the glass
with a wax pencil or a crayon.
5. Buff the grid lines that are to be repaired with steel
wool. Wipe the lines clean using a cloth dampened
with alcohol. Buff and clean about 6 mm (0.25 inch)
beyond each side of the break in the grid line.

B109L007

DAEWOO J-100 BL2 / BL3

9L -- 12 GLASS AND MIRRORS
6. Attach a grid line repair decal or two strips of tape
above and below the repair areas.
D A repair decal or tape must be used in order to
control the width of the repair areas.
D If a decal is used, the die-cut metered slot must
be the same width as the grid line.
7. Apply the grid repair material to the repair area using
a small wooden stick or a spatula. The grid repair
material should be at room temperature.
8. Carefully remove the decal or the tape.

A109L019

Notice: The grid line repair material must be cured with

heat. In order to avoid heat damage to the interior trim,
protect the trim near the repair area where heat will be
applied.
9. Heat the repair area for 1 to 2 minutes.
10. Hold the heat gun nozzle 25 mm (1 inch) from the
surface. A minimum temperature of 149_C (300_F)
is required.
11. Inspect the grid line repair area. If the repair appears
discolored, apply a coating of tincture of iodine to
the area using a pipe cleaner or a line brush. Allow
the iodine to dry for about 30 seconds. Carefully
wipe off the excess iodine with a lint-free cloth.
12. Connect the rear window defogger electrical con-
nectors.
13. Test the operation of the rear window defogger in or-
A109L020
der to verify that the repair was successful.
Important: At least 24 hours is required for complete
curing of the repair materials. The repair area should not
be physically disturbed until after that time.

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 13

REAR WINDOW DEFOGGER

BRAIDED LEAD WIRE REPAIR
The rear window defogger bus lead wire or the terminal
can be reattached by resoldering. Use a solder contain-
ing 3 percent silver and a rosin flux paste.
1. The repair area should be buffed with fine steel wool
before soldering the bus lead wire.
2. Apply the paste-type rosin flux in small quantities to
the wire lead and the bus lead wire repair area using a
brush.
3. Coat the soldering iron tip with solder. Use only
enough solder to ensure a complete repair.
4. Use only enough heat to melt the solder. Do not over-
heat the wire when resoldering to the bus lead wire.

A109L021

QUARTER WINDOW (WAGON)

Tools Required
J-24402 Glass Sealant Remover
Removal Procedure
1. Remove the quarter window molding. Refer to Section
9M, Exterior Trim.
2. Using the glass sealant remover J-24402, cut the
adhesive around the quarter window.
3. Remove the quarter window from the vehicle.
4. Using a knife, remove the adhesive from the quarter
window.
5. Using a knife, remove the adhesive from the quarter
window frame.

B309L003

Installation Procedure
1. Apply adhesive primer to the quarter window frame
and the perimeter of the quarter window.

B309L004

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9L -- 14 GLASS AND MIRRORS
2. Apply glass adhesive to the quarter window frame.
3. Install the quarter window into the quarter window
frame.
4. Reposition the tape over the quarter window and the
quarter window frame to hold the quarter window in
place.
5. Let the adhesive dry for 24 hours.
6. Remove the tape.
7. Check for waterleaks by pouring water on the quarter
window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak persists,
remove the quarter window and repeat the entire
procedure.

B309L005

FRONT DOOR GLASS

Removal Procedure
1. Remove the door seal trim. Refer to Section 9P,
Doors.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.

B109L002

Installation Procedure
1. Install the glass in the door and position the glass
within the window regulator.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the glass to the window regulator with the
screws.
Tighten
Tighten the glass screws to 4.5 NSm (40 lb-in).
3. Install the door seal trim. Refer to Section 9P, Doors.

B109L002

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 15

REAR DOOR GLASS

Removal Procedure
1. Remove the door seal trim. Refer to Section 9P,
Doors.
2. Remove the exterior B-pillar molding. Refer to Section
9M, Exterior Trim.
3. Remove the screws that secure the glass to the
window regulator.
4. Remove the glass from the door.

B109L003

Installation Procedure
1. Install the glass in the door and position the glass
within the window regulator.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the glass screws.
Tighten
Tighten the glass screws to 4.5 NSm (40 lb-in).
3. Install the exterior B-pillar molding. Refer to Section
9M, Exterior Trim.
4. Install the door seal trim. Refer to Section 9P, Doors.

B109L003

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9L -- 16 GLASS AND MIRRORS

INSIDE REARVIEW MIRROR

The inside rearview mirror is attached to a support which
is secured to the windshield glass. The support is
installed by the glass supplier using a plastic-polyvinyl
butyl adhesive.
Service replacement windshield glass has the mirror
support bonded to the glass assembly. In order to install
a detached mirror support or to install a new part, the
following items will be needed:
D Loctite[ Minute-Bond Adhesive.
D Original or replacement mirror support.
D Wax marking pencil or crayon.
D Rubbing alcohol.
D Clean paper towel.
D Fine grit sandpaper (grit #320 or #360).
D 2 mm allen wrench.
A109L022

Installation Procedure
1. Measure the distance from the headliner to the
bottom of the location where the mirror support will
be mounted on the windshield.

2. Mark this position on the outside of the glass with a

wax pencil or crayon. Draw a large diameter circle
around the mirror support location on the outside of
the glass.
3. Clean the inside surface of the glass with a domestic
scouring cleanser, a glass cleaning solution, or a
polishing compound and paper towels. Rub the glass
until the area is completely dry. When the area is dry,
clean the area with an alcohol-saturated paper towel
in order to remove any traces of the scouring powder
or the glass cleaning solution.
4. If the mirror support is new, clean the bonding surface
with fine grit sandpaper #320 or #360. If the original
mirror support is being used, all traces of factory-
installed adhesive must be removed prior to rein-
stallation.
5. Wipe the sanded mirror support with a clean paper
towel saturated with rubbing alcohol. Allow the
A109L023
support to dry.

DAEWOO J-100 BL2 / BL3

 GLASS AND MIRRORS 9L - 17
6. Follow the adhesive kit manufacturer’s directions for
adhesive application and mirror support preparation
before installing the mirror support to the glass.
7. Position the mirror support to its premarked position.
Use steady pressure and press the support against
the glass for 30 to 60 seconds.
8. After 5 minutes, remove the excess adhesive with an
alcohol-moistened towel or a glass-cleaning solution.
9. Install the inside rearview mirror to the mirror support
with the mounting screw.
Tighten
Tighten the rearview mirror mounting screw to
1.5 NSm (13 lb-in).

REMOTE CONTROL OUTSIDE

REARVIEW MIRRORS
Removal Procedure
1. Remove the front door tweeter speaker and the es-
cutcheon.
2 Disconnect mirror electrical connector, if equipped.
3. Remove the screws and the outside rearview mirror
assembly from the door.

B109L004

Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the outside rearview mirror assembly to the
door with the screws.
Tighten
Tighten the outside rearview mirror assembly screws
to 8 NSm (71 lb-in).
2. Connect the mirror electrical connector, if equipped.
3. Install the escutcheon and the front door tweeter
speaker.

B109L004

DAEWOO J-100 BL2 / BL3

9L -- 18 GLASS AND MIRRORS

GENERAL DESCRIPTION OUTSIDE REARVIEW MIRRORS

Two types of outside rearview mirrors are available: re-
AND SYSTEM OPERATION mote control and electric remote control.

STATIONARY GLASS INSIDE REARVIEW MIRROR

Stationary glass consists of all the glass on the vehicle The rearview mirror pivots at the ball-and-socket mirror
which is immovable within its frame, such as the wind- pivot and can be manually adjusted up/down and left/
shield glass, the back glass, and the inside rearview right.
mirror.

DAEWOO J-100 BL2 / BL3