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Colorchange P500 2K IPC

The document provides guidelines for a color change process using a 2K IPC coating system with a Versa Bell II at the VW Wolfsburg plant. It details the steps involved, including cleaning out lines, flushing solvent and catalyst lines, dumping remaining coating, sealing and washing parts. A table outlines the specific valves used and timing for each step.

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gguadian21
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83 views8 pages

Colorchange P500 2K IPC

The document provides guidelines for a color change process using a 2K IPC coating system with a Versa Bell II at the VW Wolfsburg plant. It details the steps involved, including cleaning out lines, flushing solvent and catalyst lines, dumping remaining coating, sealing and washing parts. A table outlines the specific valves used and timing for each step.

Uploaded by

gguadian21
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Document Control Information

Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 1 of 7

Kates SolvAir
Supply Air 85 - 125 psi
Supply Solvent 95 - 200 psi
∆ Pressure ≥10 psi (solvent)

FANUC Robotics Confidential


Document Control Information
Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 2 of 7

VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

Pushout
Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE

1 2 1 1 1 3.0 6
2 0.0 0
3.0
Clean Out
Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description
Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE

1 1 1 1 0.1 0
2 1 1 1 1 1 15.0 6
3 1 1 1 1 1 1 1 1 1 1 1 1 1 7.0 6
4 1 1 1 1 1 1 1 1 1 1 1 4.0 6
5 1 1 1 1 1 1 1 1 1 1 1 0.5 5
6 1 1 1 1 1 1 1 1 1 2.0 0
7 1 1 1 1 10.0 0
8 1 1 5.0 0
43.6

FANUC Robotics Confidential


Document Control Information
Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 3 of 7

VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

Cup Wash
Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE
1 1 1 1 0.1 0
2 1 1 1 1 1 1 2.0 0
3 1 1 1 1 1 1 1 0.3 0
4 1 1 1 1 1 1 3.0 0
5.4

Fill
Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description
Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE

1 1 1 1 1 1 1 0.1 0
2 1 1 1 1 1 1 1 1 35.0 4
3 1 1 1 1 1 1 1 1 1 10.0 6
45.1

FANUC Robotics Confidential


Document Control Information
Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 4 of 7

VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

Pot-Life Fill Cycle (ReFill)


Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE

1 1 1 1 1 1 0.1 0
2 1 1 1 1 1 1 1 1.5 5
3 1 1 1 1 1 1 1 1 1 18.0 5
19.6

Full Push to Dump


Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description
Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE

1 1 1 1 1 0.1 5
2 1 1 1 1 1 1 1 1 1 1 1 1 1 15.0 6
3 1 1 1 1 1 1 1 1 1 1 1 1 1 2.0 6
4 1 1 1 4.0 0
21.1

FANUC Robotics Confidential


Document Control Information
Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 5 of 7

VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

Pot-Life Clean Cycle


Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE

1 1 1 1 0.1 0
2 1 1 1 1 1 1 1 1 1 5.0 6
3 1 1 1 1 1 1 1 1 1 1.0 6
4 1 1 1 1 1 1 1 1 1 3.0 6
5 1 1 1 1 5.0 5
6 1 1 1 5.0 0
19.1

FANUC Robotics Confidential


Document Control Information
Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 6 of 7

VW Wolfsburg Clear Coat - 2K IPC with Versa Bell II

Super Purge
Shared Color Change Valves
Step Event 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Time Preset Description

Catalyst Enab
RESERVED

RESERVED
RESERVED
pFLUSH2
pDUMP2
pFLUSH
pCC1-24

pDUMP

pWASH
pSEAL

pSOL2
pTRIG

pCAT
pSOL
pAIR
pBW

pCC
pIW
pPE

1 1 1 1 0.1 0
2 1 1 1 1 1 1 20.0 6
3 1 1 1 1 1 1 1 1 1 1 1 1 1 7.0 6
4 1 1 1 1 1 1 2.0 6
5 1 1 1 1 1 1 1 1 1 1 1 1 1 7.0 6
6 1 1 1 1 1 1 1 1 1 1 1 1 0.5 5
7 1 1 1 1 1 1 1 1 1 3.0 0
8 1 1 1 1 10.0 0
9 1 1 1 5.0 0
54.6

FANUC Robotics Confidential


Document Control Information
Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 7 of 7

Color Change Presets Valve Descriptions


Turbine pTRIG
Presets Paint Shape Air
Speed RESERVED
(cc/min) (kRPM) (SLPM) Catalyst Enab
1 100 20 400 pCC1-24
2 200 20 400
3 300 20 400 pPE
4 400 20 400 pIW
5 500 20 400 pBW
6 600 20 400 pSOL
7 700 20 400 pAIR
8 800 20 400 pCC
9 900 20 400 pDUMP
10 1000 20 400 pFLUSH
11 1100 20 400 pSEAL
12 1200 20 0 pDUMP2
13 0 0 0 pCAT
14 0 0 0 pWASH
15 0 0 0 pSOL2
16 0 0 0 pFLUSH2
17 0 0 0 RESERVED
18 0 0 0 RESERVED
19 0 0 0
20 0 0 0

FANUC Robotics Confidential


Document Control Information
Dept 007 Process Guideline Effective Date: 01/23/06 Author: Anthony Fryia
Issue Date: 01/24/06 Approver: Dave Lazar
P500 - 2K IPC Color Change Document Status :
Revision Level:
Released
0.0
Page: 8 of 7

Revision Table
Rev Level Rev Date Description

0.0 1/23/06 Initial Release

FANUC Robotics Confidential

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