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Mobile Pump

The document describes a truck mounted concrete pump. It details 7 technological innovations of the pump including a more advanced boom structure, efficient rock valve pumping system, steadier stabilizer structure, reversing buffering technology, ultra-low pressure loss hydraulic system, fully-hydraulic reversing technology, and tip-over protection technology.
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© © All Rights Reserved
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Available Formats
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100% found this document useful (1 vote)
372 views12 pages

Mobile Pump

The document describes a truck mounted concrete pump. It details 7 technological innovations of the pump including a more advanced boom structure, efficient rock valve pumping system, steadier stabilizer structure, reversing buffering technology, ultra-low pressure loss hydraulic system, fully-hydraulic reversing technology, and tip-over protection technology.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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混凝土泵车

TRUCK MOUNTED CONCRETE PUMP


德国技术
GERMAN TECHNOLOGY
专业、极致,源自德国施维英的顶级技术
Specialty and acme originates from the top-level technology of SCHWING Germany

中国制造
MADE IN CHINA
落地德国制造高标准,实现产品的高可靠、超耐用
By implementing the high standard of German-made realizes highly reliable and durable products.
技术全面升级Ⅰ
COMPREHENSIVELY UPGRADED TECHNOLOGY
德国品质
GERMAN QUALITY V7系列混凝土泵车
用心设计,细节彰显尊重,品质赢得未来 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP
Carefully designed, details demonstrates respect and quality wins the future.

7
更先进的臂架结构技术 更可靠的全液压换向技术
More reliable fully-hydraulic reversing technology
More advanced boom structure technology

更高效的裙阀泵送技术
More efficient rock valve pumping technology 超低压损的液压系统技术
Ultra-low pressure loss hydraulic system technology
更稳定的支腿结构技术
Steadier stabilizer structure technology
更稳定的换向缓冲技术 更安全智能的电气控制技术
Steadier reversing buffering technology Safer and smarter electrical control system

German technology

DURABLE ADVANCED
更安全 SAFER

基于高可靠、等强度理念设计,臂架全工况仿真计算与测试,严格执行德国
施维英焊接标准,保障臂架高安全性。

Based on the design philosophy of high reliability and equivalent


strength, simulative calculation and testing of boom full-work-condition
strictly implement SCHWING Germany’s welding standard and ensures
the high safety of boom.

更灵活 MORE FLEXIBLE

采用仿生技术优化的的全新多节臂设计,有效减少布料盲区,更适应高
层、狭小空间布料。

The adoption of new multi-section boom design optimized by bionic


technology effectively reduces placing blind zone and better adapts to
placing in high-rise and narrow space.

NO.1
MORE ADVANCED
BOOM STRUCTURE TECHNOLOGY
更稳定 STEADIER
更先进的臂架结构技术
臂架全截面高刚度设计理念,高刚性外置连杆设计,辅以臂架回转减震技
术,实现结构强度与刚度的最佳匹配,有效降低臂架晃动量,动作更稳定。

High strength design concept of boom full-section and external linkage


design of high rigidity, along with boom slewing shock absorption realize the
optimal matching of structural strength and rigidity, effectively reduce boom’s
shaking amount and make motion steadier.

03/04 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


基于激光引导的同轴装配,活塞头运行
轨迹更精确,阻力更小,效率更高。

Based on laser guide, coaxial


assembly makes piston head’s
moving track more precise, with
smaller resistance and higher
efficiency.

易泵送。
Easy pumping;

轴端寿命更长。

NO.2
Longer service life of shaft-end;

国际专利的
MORE EFFICIENT ROCK
流道更平缓,阻力更小,油耗更低。
裙阀技术
Gentler passageway, smaller resistance and lower oil consumption;
INTERNATIONALLY
PATENTED ROCK
VALVE TECHNOLOGY
VALVE PUMPING TECHNOLOGY 搅拌更充分,吸收效率更高;
More uniform agitation and higher absorption efficiency;

更高效的裙阀泵送系统 单边磨损,使用寿命更长。
One-side wear prolongs service life;

敞口式结构,易于修复,使用成本更低。
Open-mouth structure is easy for repair, lowering use cost.

05/06 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


NO.3 弧形支腿结构
Arc-shaped stabilizer structure

STEADIER STABILIZER 伸缩机构简单,故障点少,可靠性高。

STRUCTURE TECHNOLOGY
Simple telescoping structure realizes few fault points and high reliability.

下车刚性更强,整车工作稳定性更高;
更稳定的支腿结构技术 Chassis of higher rigidity improves overall work stability;

基于高刚性结构设计理念,全工况载荷模拟计
算与测试,下车结构变形更小,整车工作稳定
性更高。
On the basis of the design concept of high rigidity
structure, simulative calculation and testing of
full-work-condition loading make chassis structure
deformation smaller and overall work stability
higher.

07/08 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


NO.4
STEADIER REVERSING
BUFFERING TECHNOLOGY
NO.6
更稳定的换向缓冲技术 MORE RELIABLE
MPS(微冲击)换向缓冲技术 FULLY-HYDRAULIC
MPS (micro shock) reversing buffering technology
REVERSING TECHNOLOGY
缓冲过程更稳定、更可靠、冲击更小;
The buffering process is steadier and more
reliable, with smaller impact;
更可靠的全液压换向技术
换向时间缩短到0.1S以内,效率提升6%以上。 德国施维英液压技术精髓,真正实现全液压换向,换向过程实现全液压
The reversing time is shortened to be 闭环自适应控制,无需任何电气元件参与,更高效、更稳定、零污染。
less than 0.1s and the efficiency is
SCHWING Germany’s hydraulic technology quintessence truly realizes
improved by more than 6%. fully-hydraulic reversing, in which self-adaption control in fully-hydraulic
closed-loop is realized, with no need for any electrical components,
more effective, steadier and zero-pollution.

NO.5
ULTRA-LOW PRESSURE LOSS
HYDRAULIC SYSTEM TECHNOLOGY
超低压损的液压系统
超低压损液压系统配合高效裙阀泵送系统,结合基于节油的功率匹配控制系统,面对不同混凝土都可
以使泵送系统充分吸收发动机功率,不浪费每一滴燃油,平均油耗低至0.362L/m³ 。

Ultra-low pressure loss hydraulic system, coordinated with efficient rock valve pumping system
and power matching control system for oil-saving can help pumping system fully absorb engine
power regardless of different concrete, without wasting a dip of fuel, and the average oil consump-
tion is as low as 0.362L/m³.

1.6

1.4

1.2

节能前
0.8
节能后

0.6
8 10 12 14 16 18

一分钟泵送次数

09/10 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


整车防倾翻保护技术
TIP-OVER PROTECTION TECHNOLOGY

根据支腿伸出状态和整车水平度,自动限制臂架活动范围,确保整车安全。
NO.7
According to stabilizer’s extending state and overall levelness, it automatically limits boom SAFER AND SMARTER
moving range and thus ensures the machine’s safety.
ELECTRICAL CONTROL SYSTEM
更安全智能的电气控制技术
全支撑-右侧270°回转
撑-右侧270°回转
Full support - right 270
右单边-右侧120°回转
Full support - right 270
全支撑-左侧270°回转
Full support - right 270
左单边-左侧120°回转
Full support - right 270
智能诊断技术
- degree rotation - degree rotation - degree rotation - degree rotation
INTELLIGENT DIAGNOSIS TECHNOLOGY

实时监控、存储设备运行状态,可实现生产再现,及时提醒设备运维保养;
It can monitor and store equipment’s running state in real time, realize production
分动箱防打齿保护技术 reappearance and timely remind the equipment of operation and maintenance;

TRANSFER CASE’S GEAR COLLISION 可以精确定位200多种故障,节省故障排除时间;


PROTECTION TECHNOLOGY It can accurately locate over 200 kinds of faults and thus save troubleshooting time;

智能程序控制,转速监测、双行程逻辑保护,确保0转
可通过远程专家会诊平台,实现技术专家在线服务,快速处理复杂故障。
速切换,机械到位,彻底规避分动箱打齿损伤。
By the remote consultation platform, it can realize online service by technicians and
Intelligent program control, rotary speed monitoring
rapidly handle complicated faults.
and dual-stroke logical protection ensure switchover at
zero rotary speed and mechanics in proper place,
thoroughly evading gear collision damage of transfer
case.

智能润滑系统控制技术
INTELLIGENT LUBRICATION SYSTEM
CONTROL TECHNOLOGY

智能程序控制,为泵送系统提供精确润滑方案;
Intelligent program control provides accurate
lubrication scheme for pumping system;

带润滑点堵塞监测,实时故障报警,规避次生损失。
It provides lubricating point blockage monitoring ,
which can realize real-time fault warning and avoid
secondary loss.

11/12 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


更完美的细节设计 操作指示细节 全覆盖防护板
OPERATION PROMPT DETAIL FULL-COVERAGE GUARD PLATE
PERFECT DETAIL DESIGN 全新操作界面 易拆装链式卡环
NEW OPERATION INTERFACE CHAIN-TYPE SNAP RING EASY FOR ASSEMBLY AND DISASSEMBLY

耐磨环自动补偿 自动反搅功能保护
AUTOMATIC COMPENSATION OF WEAR RING AUTOMATIC REVERSE AGITATING PROTECTION

更安全的设计理念 Safer design concept 液压系统防吸空保护 发动机低速保护


HYDRAULIC SYSTEM’S AIR SUCTION PROTECTION ENGINE LOW-SPEED PROTECTION

更贴心的人机交互 More intimate human-machine interaction 发动机过载保护 液压油自动冷却技术


ENGINE OVERLOAD PROTECTION AUTOMATIC COOLING OF HYDRAULIC OIL

更专业的技术细节 More professional technical details 主泵过载保护 全程过滤技术


MAIN PUMP OVERLOAD PROTECTION FULL-LOOP FILTER TECHNOLOGY
更便捷的维修保养 Easier repair and maintenance 自动集中稀油润滑 活塞自动退回技术
MAIN PUMP OVERLOAD PROTECTION PISTON’S AUTOMATIC RETURN TECHNOLOGY
更舒适的使用体验 More comfortable use experience
全程过滤技术 自动集中稀油润滑
FULL-LOOP FILTER TECHNOLOGY AUTOMATIC CENTRALIZED THIN OIL LUBRICATION

13/14 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


参数 30米/34米
Parameter table 30m/34m

类别 CATEGORY 项目 ITEM 单位 UNIT HB30K HB34K

外形尺寸 Outline dimension mm 10190×2500×3700 10020×2500×3830


整车参数
Overall parameter
整机重量 Overall weight kg 20000 21000

型号 Model   ZZ5207M521GE1 ZZ5217N521GE1

生产厂家 Manufacturer   中国重型汽车集团有限公司 中国重汽集团济南卡车股份有限公司


China Sinotruk Group Co., Ltd. Sinotruk Group Jinan Truck Co., Ltd.

最高速度 Max. speed km/h 90 90


底盘
chassis 最大爬坡度 Max. grade-ability % 35 40

轴距 Wheelbase mm 5200 5200

轮胎规格 Tire   11.00R20 12.00R20

型号 Model   MC07.28-50 MC07.28-50

最大净功率 Max. power kw 203 203


发动机
Engine 最大扭矩 Max. torque N·m/(r/min) 1100/1200-1800 1100/1200-1800

排量 Displacement L 6.87 6.87

尾气排放标准 Emission standard   国Ⅴ China V 国Ⅴ China V

理论输送量 Theoretical output m3/h 100 100

泵送混凝土压力 Concrete pumping pressure MPa 8 8

理论泵送次数 Theoretical pumping times 次/min Time/min 25 25


泵送系统
Pumping system 输送缸内径×行程 Delivery cylinder diameter ×stroke mm φ230×1600 φ230×1600

泵送混凝土骨料最大直径 Max. diameter of pumping concrete aggregate mm 40 40

上料高度 Filling height mm 1550 1580

泵送混凝土塌落度范围 Concrete slump range cm 8~23 8~23

布料杆可达高度 Reach height m 29.6 33.4

布料杆可达深度 Reach depth m 18 22

布料杆回转半径 Slewing radius m 25.7 29.7

布料杆回转角度 Slewing angle ° 360 360


布料杆
Placing boom 第一节臂伸展角度 Unfolding angle of the 1st section ° 90 90

第二节臂伸展角度 Unfolding angle of the 2nd section ° 180 180

第三节臂伸展角度 Unfolding angle of the 3rd section ° 250 250

第四节臂伸展角度 Unfolding angle of the 4th section ° 235 180

第五节臂伸展角度角度 Unfolding angle of the 5th section ° 235

配料型式 Transfer tube   裙阀Rock valve 裙阀 Rock valve

润滑方式 Lubrication method   自动润滑Automatic lubrication 自动润滑Automatic lubrication


其它
chassis
控制方式 Control method   手动/遥控 Manual/remote control 手动/遥控 Manual/remote control

水箱容积 Volume of water box L 400 600

15/16 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


参数 39米/48米/52米
Parameter table 39m/48m/52m

类别 CATEGORY 项目 ITEM 单位 UNIT HB39K HB48K HB52K

外形尺寸 Outline dimension mm 11100×2500×3800 12370×2500×3990 12510×2500×3990 12875×2500×3990 13120×2500×3990


整车参数
Overall parameter
整机重量 Overall weight kg 27200 34600 34000 34600 34000

型号 Model   ZZ5347V524HE1 Actros3341 E5 ZZ5347V524HE1 Actros3341 E5 ZZ5347V524HE1


中国重汽集团济南卡车有限公司 戴姆勒股份公司 中国重汽集团济南卡车股份有限公司 戴姆勒股份公司 中国重汽集团济南卡车股份有限公司
生产厂家 Manufacturer   Sinotruk Group Jinan Truck Co., Ltd. Sinotruk Group Jinan Truck Co., Ltd.
Daimler Co., Ltd. Sinotruk Group Jinan Truck Co., Ltd. Daimler Co., Ltd.

底盘 最高速度 Max. speed km/h 90 85 90 85 90


chassis
最大爬坡度 Max. grade-ability % 50 60 50 60 50

轴距 Wheelbase mm 4800+1400 4500+1350/4800+1350 4800+1400 4500+1350 4800+1350 4800+1400

轮胎规格 Tire   315/80R22.5 385/65 R22.5 ,315/80R22.5 315/80R22.5 385/65 R22.5,315/80R22.5 315/80R22.5

型号 Model   MC11.40-50 OM501LA.Ⅴ/3 MC11.40-50 OM501LA.Ⅴ/3 MC11.40-50

最大净功率 Max. power kw 294 305 294 305 294


发动机
Engine
最大扭矩 Max. torque N·m/(r/min) 1900/1100~1400 2000/1080 1900/1000-1400 2000/1080 1900/1000-1400

排量 Displacement L 10.518 11.946 10.518 11.946 10.518

尾气排放标准 Emission standard   国Ⅴ China V 国V China V 国V China V 国V China V 国V China V

理论输送量 Theoretical output m3/h 130 170 170

泵送混凝土压力 Concrete pumping pressure MPa 8 8 8

理论泵送次数 Theoretical pumping times 次/min 24~27 23~26 23~26


泵送系统
Pumping system 输送缸内径×行程 Delivery cylinder diameter ×stroke mm φ230×2000 φ260×2000 φ260×2000

泵送混凝土骨料最大直径 Max. diameter of pumping concrete aggregate mm 40 ≤40 ≤40

上料高度 Filling height mm 1580 1580 1580

泵送混凝土塌落度范围 Concrete slump range cm 8~23 8~23 8~23

布料杆可达高度 Reach height m 39.1 47.5 51.5

布料杆可达深度 Reach depth m 26.8 34 36.1

布料杆回转半径 Slewing radius m 35.1 43.5 46

布料杆回转角度 Slewing angle ° ±270 ±270 ±270

布料杆 第一节臂伸展角度 Unfolding angle of the 1st section ° 90 90 90


Placing boom
第二节臂伸展角度角度 Unfolding angle of the 2nd section ° 180 180 180

第三节臂伸展角度角度 Unfolding angle of the 3rd section ° 180 180 180

第四节臂伸展角度角度 Unfolding angle of the 4th section ° 235 240 240

第五节臂伸展角度角度 Unfolding angle of the 5th section 210 210 210

第六节臂伸展角度 Unfolding angle of the 6th section - 120 120

配料型式 Transfer tube   裙阀 Rock valve 裙阀 Rock valve 裙阀 Rock valve

润滑方式 Lubrication method   自动润滑Automatic lubrication 自动润滑 Automatic lubrication 自动润滑 Automatic lubrication
其它
chassis
控制方式 Control method   手动/遥控Manual/remote control 手动/遥控 Manual/remote control 手动/遥控 Manual/remote control

水箱容积 Volume of water box L 600 1300 1200

17/18 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


参数 58米/62米 67米
Parameter table 58m/62m 67m

类别 CATEGORY 项目 ITEM 单位 UNIT HB58K HB62K HB67K

外形尺寸 Outline dimension km/h 14300×2500×4000 14570×2500×3990 15200×2500×4000 15780×2500×4000


整车参数
Overall parameter
整机重量 Overall weight kg 44000 44000 44000 54000

型号 Model   Actros4141E58×4 ZZ5447V466HE1 Actros4141E58×4 Actros5046E510x5

生产厂家 中国重汽集团济南卡车股份有限公司
Manufacturer   戴姆勒股份公司Daimler Co., Ltd. 戴姆勒股份公司 Daimler Co., Ltd. 戴姆勒股份公司 Daimler Co., Ltd.
Sinotruk Group Jinan Truck Co., Ltd.
底盘 最高速度 Max. speed km/h 85 85 85 85
chassis
最大爬坡度 Max. grade-ability % 52% 50% 52% 51.40%

轴距 Wheelbase mm 2300+4000+1350 2500+4300+1400 2020+4280+1350 2300+4000+1350 2020 + 5180 + 1350 + 1450

轮胎规格 Tire   385/65R22.5、315/80R22.5 385/65R22.5、315/80R22.5 385/65R22.5、315/80R22.5 385/65 R22.5、315/80 R22.5

型号 Model   OM501LA.Ⅴ/3 MC11.40-50 OM501LA.Ⅴ/3 OM501LA.V15

最大净功率 Max. power kw 305 297 305 335


发动机
Engine
最大扭矩 Max. torque N·m/(r/min) 2000/1800 1900/1000-1400 2000/1080 2200/1080

排量 Displacement L 11.946 10.518 11.946 11.946

尾气排放标准 Emission standard   国Ⅴ China V 国Ⅴ China V 国Ⅴ China V 国Ⅴ China V

理论输送量 Theoretical output m3/h 170 170 170 170

泵送混凝土压力 Concrete pumping pressure MPa 8 8 8 8

理论泵送次数 Theoretical pumping times 次/min 21~23 21~23 21~23 21~23


泵送系统
Pumping system
输送缸内径×行程 Delivery cylinder diameter ×stroke mm 260/2200 260/2200 260/2200 260/2200

泵送混凝土骨料最大直径 Max. diameter of pumping concrete aggregate mm 40 40 40 ≤40

上料高度 Filling height mm 1540 1540 1540 1570

泵送混凝土塌落度范围 Concrete slump range cm 8~23 8~23 8~23 8~23

布料杆可达高度 Reach height m 57.5 57.5 61.1 66.1

布料杆可达深度 Reach depth m 45.7 45.7 43.6 48.6

布料杆回转半径 Slewing radius m 52.5 52.5 55.9 60.9

布料杆回转角度 Slewing angle ° ±270 ±270 ±270 ±270


布料杆 第一节臂伸展角度 Unfolding angle of the 1st section ° 90 90 90 90
Placing boom

第二节臂伸展角度角度 Unfolding angle of the 2nd section ° 180 180 180 180

第三节臂伸展角度角度 Unfolding angle of the 3rd section ° 180 180 180 180

第四节臂伸展角度角度 Unfolding angle of the 4th section ° 240 240 240 230

第五节臂伸展角度角度 Unfolding angle of the 5th section ° 210 210 210 210

第六节臂伸展角度 Unfolding angle of the 6th section ° 90 90 90 90

第七节臂伸展角度 Unfolding angle of the 7th section ° - - - 180

配料型式 Transfer tube   裙阀Rock valve 裙阀Rock valve 裙阀Rock valve 裙阀 Rock valve
其它 润滑方式 Lubrication method   自动润滑Automatic lubrication 自动润滑Automatic lubrication 自动润滑Automatic lubrication 自动润滑Automatic lubrication
chassis

控制方式 Control method   手动/遥控Manual/remote control 手动/遥控Manual/remote control 手动/遥控Manual/remote control 手动/遥控Manual/remote control

水箱容积 Volume of water box L 1000 1000 1000 1000

19/20 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP


施工案例
Construction cases

F G

E H

A. 30米泵车厂房内施工(30米泵车厂房小试牛刀)
F. 马来西亚第一台HB53K助力关丹产业园
B. HB58米泵车展雄风
G. 徐工泵车燃情世界杯
C. 四蛟龙齐助华新城建设
H. 徐工泵车海外大展雄姿
D. 徐工HB62K泵车入驻雄安新区

C E. HB52K唐洪工业园区首秀 F. HB53K boom pump is working in Kuantan Industrial Park of Malaysia.

G. XCMG boom pump is enlivening the World Cup.


A. HB30K boom pump is trying its hand at the workshop.
B. HB58K boom pump is exhibiting its manhood. H. XCMG boom pump is showing its majestic posture abroad.
C. Four boom pumps are cooperating like dragons in Nanjing
Huaxincheng Construction.
D. XCMG HB62K boom pump is settling in Xiongan New Area.
E. HB52K boom pump is debuting in Tanghong Industrial Park.

21/22 V7系列混凝土泵车 XCMG V7 SERIES TRUCK MOUNTED CONCRETE PUMP

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