Smart Spaces Revolution Ebook
Smart Spaces Revolution Ebook
Manufacturing
                                  MANUFACTURING
                                      PAGES 5-7
                                  VIDEO: A GATEWAY
                                 TO THE INTERNET OF
Safety and
                                       THINGS
                                       PAGES 8-9
                                    LUMADA VIDEO
                                  INSIGHTS ENABLES
Efficiency
                                      SAFER AND
                                   MORE EFFICIENT
                                   MANUFACTURING
                                      PAGE 10
                                   PEERING INTO
                                  MACHINE VISION’S
improvements to efficiency,              1
safety and plant optimization.
EXECUTIVE SUMMARY
M
           anufacturing 4.0 continues to evolve. By now, manufacturing leaders are            temperature from a distance, so organizations can non-intrusively screen employees.
           likely familiar with the potential that smart technologies, such as the               Smart spaces are environments where people and technology collaborate to enable
           internet of things (IoT), artificial intelligence and rapid prototyping, hold in   impactful, measurable improvements quickly. But getting there presents challenges.
industrial applications. Now, the addition of video and 3D light detection and ranging        Concerns may exist within organizations about whether they have the expertise or
(LiDAR) technology is taking data-driven insights and operations to another level.            budget to implement such advanced technologies in a timely manner. This e-book
                                                                                                                                                                                               PAGE 2
   When successfully deployed, the convergence of these technologies creates smart            explores different paths to implementation for businesses based on their current           EXECUTIVE SUMMARY
spaces: environments where technology provides full situational awareness and                 capabilities.
actionable intelligence that organizations can use to improve safety, business oper-             Establishing a smart space doesn’t require expensive rip-and-replace implemen-               PAGES 3-4
                                                                                                                                                                                          HOW TO THRIVE IN
ations as well as the ability to optimize processes and view workforce and customer           tations. Manufacturers can begin with a phased approach that starts with easily            THE NEW WORLD OF
behavior trends.                                                                              identifiable wins that deliver impact, such as improvements in worker safety and            MANUFACTURING
   Smart spaces can be found in factories, city streets, power plants, industrial             inventory management. In many cases, they can start by optimizing existing systems
                                                                                                                                                                                              PAGES 5-7
operations, retail stores and airports, among others. Video-capture systems, which            and still achieve significant gains in worker productivity and safety as well as machine    VIDEO: A GATEWAY
apply computer vision and AI technologies, provide a holistic, 360-degree view of an          efficiency. Solutions partners, such as Hitachi, can help manufacturers understand         TO THE INTERNET OF
                                                                                                                                                                                               THINGS
environment. They can automatically detect when worker or pedestrian walks into a             which projects will deliver the most value in a relatively short timeframe through value
restricted or hazardous area, or an object is in a place it shouldn’t be. Manufacturers       engineering workshops that lead to proof-of-value (POV) projects. Once a project is              PAGES 8-9
can use smart video systems and IoT to receive real-time alerts about safety violations,      proven to be successful, manufacturers can scale them out to other sites or areas             LUMADA VIDEO
                                                                                                                                                                                          INSIGHTS ENABLES
institute data-driven safety programs, improve incident response times, strengthen            within their facility. Smart video solutions offer built-in protections that allow it to        SAFER AND
worker training programs and predict maintenance needs.                                       gather and analyze vast amounts of data without sacrificing privacy.                         MORE EFFICIENT
                                                                                                                                                                                           MANUFACTURING
   LiDAR provides an additional layer of visibility. It offers a more granular, 3D view          AI-enabled video systems can automatically obscure and protect personally inden-
of operational performance by measuring the time-of-flight of laser pulses 30 times           tifiable information of people in security videos in real time through pixilation, while        PAGE 10
per second to create a real-time point cloud—a large collection of points with distance       movement and actions remain recognizable – and be analyzed by AI for insights. In            PEERING INTO
                                                                                                                                                                                          MACHINE VISION’S
information that represent a 3D image. The combination of LiDAR sensors and video             addition, 3D LiDAR sensors are able to gather insights without capturing any pri-               FUTURE
analytics is already helping many organizations increase efficiencies,worker training         vate information, opening up new use cases in areas where a video camera would be
and safety by detecting deviations in standard or optimal operating procedures.               inappropriate.                                                                                  PAGES 11-13
                                                                                                                                                                                         A SIMPLE SOLUTION
   LiDAR and vision technologies are also becoming critical tools in the fight against           The introduction of video analytics and 3D LiDAR to the Manufacturing 4.0 revo-            FOR COMPLEX
COVID-19 transmission. For example, 3D LiDAR technologies, combined with computer             lution creates new opportunities to understand movements, actions and processes in             PROBLEMS
vision and machine learning, can learn to detect social distancing not taking place,          real time. The information further empowers managers and their employees to make
                                                                                                                                                                                              PAGES 14-16
or correct hand-washing behavior without collecting personally identifiable informa-          better decisions and prevent potentially serious problems on the plant floor and in         ARE SMART CITIES
tion. In addition, forward-looking infrared (FLIR) cameras can detect a person’s body         the field, as well as help them identify opportunities to boost productivity. l                WORTH THE
                                                                                                                                                                                            INVESTMENT?
                                                                                                                                                                                              PAGE 17
                                                                                                                                                                                            RESOURCES
                                                                                                                                                                                                 2
               HOW TO THRIVE IN THE NEW
               WORLD OF MANUFACTURING
               Improve Safety and Process Efficiency With Innovation and Technology
                                                                                                                                         PAGE 2
                                                                                                                                   EXECUTIVE SUMMARY
               TECHNOLOGY IS DISRUPTING MANUFACTURING, BUT IT’S ALSO OFFERING NEW                                                       PAGES 3-4
                                                                                                                                    HOW TO THRIVE IN
               OPPORTUNITIES FOR WORKERS AND COMPANIES TO THRIVE                                                                   THE NEW WORLD OF
               Manufacturers today face significant challenges due to disruption from technology,                                   MANUFACTURING
ng Manufacturing,
     reduce waste and increase production                                               Has Many Different                               PAGES 8-9
es Tointernal
       Thrive
                                                                                        1
              departments, multiple factories                                                                                        MORE EFFICIENT
                                                                                            It’s not too late to get started         MANUFACTURING
               and partners.                                                                on the path to Industry 4.0.
                                                                                            Most manufacturers intend to
                This technology,
 to disruption from   best practice guide captures some
                                 generational                                               begin or have just begun their              PAGE 10
                                                                                            transformation.
            of the learnings                                                                                                         PEERING INTO
                       present that Hitachi has  gathered
                                                                                        2
 s. These challenges           manufacturers  with
                                                                                                                                    MACHINE VISION’S
echnology from      manufacturing
            is helping    to improve safety,  customers.
                                                     reduce With the                        Start with specific, tangible and           FUTURE
 ltaneously hcoordinating,
              e l p o f s o l u tbenchmarking
                                  i o n s t h a t l eve r a g e i n n ova -
                                                      and                                   realistic projects and iterate along
                                                                                            the way as value is demonstrated.
            tive technologies, such as the internet                                                                                     PAGES 11-13
  ories and partners.
                                                                                        3
                                                                                                                                   A SIMPLE SOLUTION
            of things (IoT), artificial intelligence (AI),                                  Work with outcomes in mind while
                                                                                                                                      FOR COMPLEX
 ings that Hitachi has gathered from                                                        leveraging existing infrastructure.
            video insights and 3D LiDAR, these cus-                                         Work with a partner who best               PROBLEMS
s that leverage innovative technologies, such as                                            works within your installed
            tomers have become smarter. As one of                                           equipment and software base.
                                                                                                                                        PAGES 14-16
                                                                                        4
video insights and 3D lidar, these customers have
            the largest manufacturers in the world,                                                                                 ARE SMART CITIES
 rs in the world, we “drink our own champagne”                                              Prioritize use cases and choose
            we “drink our own champagne” at Hitachi                                         ones to start with that will provide       WORTH THE
wn award-winning factories. This guide provides                                             high value and be relatively less         INVESTMENT?
            by i m p l e m e nt i n g t h e s e s o l u t i o n s i n o u r                 complex to implement.
e business, sustainability of operations, and well-
                                                                                        5
            own award-winning factories. This guide                                                                                     PAGE 17
                                                                                            Every factory is different, so take
               p rov i d e s i n s i g ht s f ro m t h e f i e l d t o h e l p              the time up front with your partner       RESOURCES
                                                                                            to define your challenges and how
               manufacturers improve business, sus-                                         solutions will provide specific
                                                                                            points of value.                               3
               t a i n a b i l i t y o f o p e r a t i o n s , a n d we l l b e i n g
               of workers.
1: NOW IS THE TIME FOR MANUFACTURERS TO                                                   creates tremendous new opportunities to measure what was previously unmeasurable,
START ON THE PATH TO INDUSTRY 4.0                                  HARNESSING THE         and thereby provide more data for managers, as well as experienced and new workers.
A lot of hype surrounds Industry 4.0, including IoT, AI
                                                                      POWER OF BIG        These technologies help to reduce disruption and retraining costs, while minimizing
and data-driven manufacturing. However, the reality on                                    the financial impact of innovating.
the ground often includes spreadsheets, clipboards and
                                                                 DATA IS A PRIMARY
the expertise of seasoned workers. Even if you still rely               COMPONENT         4: PRIORITIZE AND START WITH PROJECTS THAT PROVIDE VALUE AND ARE NOT
                                                                                                                                                                                                 PAGE 2
on these approaches, the world hasn’t passed you by:                OF ANY DIGITAL        TOO COMPLEX TO IMPLEMENT                                                                         EXECUTIVE SUMMARY
There are plenty of opportunities to remain competitive                                   Hitachi helps its internal manufacturers and customer manufacturers by engaging in
                                                                  TRANSFORMATION                                                                                                                 PAGES 3-4
in today’s world if you get started today and plan for                                    value engineering workshops. These events help them identify which projects will be
the future of your business.
                                                               EFFORT AND CENTRAL         most likely to provide high value, as well as be feasible to deliver in a relatively short
                                                                                                                                                                                             HOW TO THRIVE IN
                                                                                                                                                                                            THE NEW WORLD OF
   Manufacturing is undergoing a massive shift in                      TO REALIZING       period of time. Once value is proven for the specific approach, the project is scaled out          MANUFACTURING
technological disruption, but it has been undergoing dis-          THE PROMISE OF         to additional sites or scaled up to address more of the process at hand. From there,
                                                                                                                                                                                                 PAGES 5-7
ruption for decades, from international price pressures,                                  we work to deliver the next step of innovation that will provide further value. We take
                                                               MANUFACTURING 4.0.                                                                                                            VIDEO: A GATEWAY
                                                                                                                                                                                            TO THE INTERNET OF
outsourcing, supply chain fluctuations, and automation                                    our customers along the “Stairway to Value,” which is a data discussion centered on
                                                                                                                                                                                                  THINGS
during the first industrial revolution. Just as in the past,          — Manufacturing     storage, enrichment, activation and monetization. Along the way, we help them to
                                                                     Leadership Council
those who innovate will thrive in the future.                                             discover opportunities for optimization, cost savings and new revenue.                                 PAGES 8-9
                                                                                                                                                                                              LUMADA VIDEO
                                                                                                                                                                                            INSIGHTS ENABLES
2: START WITH SPECIFIC, TANGIBLE AND REALISTIC PROJECTS THAT                              5: FOCUS ON CHOOSING STRATEGIC SOLUTION PARTNERS, NOT WIDGET VENDORS                                  SAFER AND
DEMONSTRATE VALUE                                                                         It’s easy to get excited about technology, but a true solution needs to be in place to pro-        MORE EFFICIENT
                                                                                                                                                                                             MANUFACTURING
Rome wasn’t built in a day, and Manufacturing 4.0 won’t be either. Identify areas of      vide the most value. The answer could include multiple technologies, but a true partner
your production process, worker safety records, and extended facility and raw materials   will have a holistic point of view and expertise from similar projects they have done with            PAGE 10
management that show an opportunity for improvement. Start with specific, tangible        other customers or internally. No two factories are the same, so you need a partner                PEERING INTO
                                                                                                                                                                                            MACHINE VISION’S
projects that will provide value from day one, and demonstrate that you’re on the right   who will understand what solutions will or won’t work with your specific configuration                FUTURE
path to “smart.” The right path will pay back proportionally as you expand and invest     and needs. Hitachi is a manufacturer, too. We operate nearly 200 factories globally and
in the future. Thinking holistically can open up new opportunities to save on worker’s    use IoT-based solutions in our facilities, as well. We can help you make the transition to             PAGES 11-13
                                                                                                                                                                                            A SIMPLE SOLUTION
comp claims through better safety, better managed materials and scrap reduction, or       smarter manufacturing, just like our factories and those of our customers. l                         FOR COMPLEX
shorten the learning curve for new employees to become great employees.                                                                                                                         PROBLEMS
                                                                                                                                                                                                 PAGES 14-16
3: DON’T “RIP AND REPLACE”: WORK WITH A SOLUTION PARTNER WHO WILL                                                                                                                            ARE SMART CITIES
BUILD ON WHAT YOU HAVE                                                                                                                                                                          WORTH THE
                                                                                                                                                                                               INVESTMENT?
Many manufacturers hear from the industry that they need to completely replace their
existing hardware and software to keep up. But many existing systems can be optimized                                                                                                            PAGE 17
and made safer through augmentation with new technology and data-driven approach-                                                                                                              RESOURCES
es. Hitachi has worked with a variety of manufacturing customers to improve worker
                                                                                                                                                                                                    4
productivity and safety, as well as machine efficiency, without “ripping and replacing”
the existing machinery or digital systems. The advent of video analytics and 3D LiDAR
   VIDEO: A GATEWAY TO
                                                                      to give some business leaders heart palpitations.
                                                                           What problems are we actually trying to solve? Where do we start? What depart-
                                                                  mental or policy siloes will have to be broken down? What do we connect and how do
THE INTERNET OF THINGS                                            we do it? All are questions that amount to what seems like an insurmountable task.
                                                                  But procrastination on these critical deployments can be crucial as Gartner research
                                                                  vice president, Nick Jones notes, “the Internet of Things will continue to deliver new
                                                                                                                                                                                                   PAGE 2
                                                                                                                                                                                             EXECUTIVE SUMMARY
  Turning existing video resources into actionable insights is    opportunities for digital business innovation for the next decade… CIOs who master
                                      transforming business.      innovative IoT trends have the opportunity to lead digital innovation in their business.”                                       PAGES 3-4
                                                                                                                                                                                              HOW TO THRIVE IN
                                                    JUSTIN BEAN      Luckily, most businesses already have the resources they need to tap into a trend                                       THE NEW WORLD OF
                                                                  that’s transforming industries: video intelligence. Video cameras are nearly every-                                         MANUFACTURING
                                                                  and it becomes a rich source of data that delivers deep insights into human behavior,
                                                                                                                                                                                                  PAGES 14-16
                                                                  safety, and business operations – insights that can address some of a business’ and                                         ARE SMART CITIES
                                                                  society’s most pressing problems.                                                                                              WORTH THE
                                                                                                                                                                                                INVESTMENT?
                                                                     Video’s power has grown tremendously in the past few years, as the accuracy of
                                                                  computer vision has soared over just the past decade. For example, error rates for                                              PAGE 17
                                                                  computer vision image labeling have plunged from 28.5% in 2010 to 2.5% in 2018 –                                              RESOURCES
    train track or to bus drivers when a person is crossing the street. By collecting                                               a n d s p e e d o f v i d e o w i t h s o l u t i o n s b u i l t fo r i t s   LONG TIME, WE ARE JUST    A SIMPLE SOLUTION
                                                                                                                                                                                                                                                FOR COMPLEX
    data on near misses, city governments can improve safety and reduce incidents                                                   unique needs                                                                   BEGINNING TO TAP INTO         PROBLEMS
    at the most dangerous locations.                                                                                              These capabilities start with a foundation of video
                                                                                                                                                                                                                   ITS FULL POTENTIAL. BY         PAGES 14-16
 •	 Create Smart Campuses: universities are using video analytics, and data visualization                                      as a prime data opportunity and combine it with data
    and integration to improve operational efficiency and campus safety for students                                           from other IoT sensors, business data from ERP and
                                                                                                                                                                                                                   ADDING AI SOFTWARE TO      ARE SMART CITIES
                                                                                                                                                                                                                                                 WORTH THE
and staff. By using video data to understand and optimize classroom and building process systems, etc. to gain deeper insights into how EXISTING CAMERAS AND INVESTMENT?
    usage, universities are able to use the resources they have more efficiently and push                                      each element impacts another.                                                       STORED FOOTAGE, WE CAN         PAGE 17
    out new infrastructure construction by several years, saving millions in operating                                            So what happens when you apply the transformative                                                             RESOURCES
                                                                                                                                                                                                                   BETTER ADDRESS A WIDE
    expenses. Some of the campus data is even being exposed to students for research                                           power of video, big data analytics, and AI to a smart
    and class projects, giving them a more hands-on and relevant education for the                                             space? You set the stage for an exponential return on                               ARRAY OF SOCIAL AND               6
    technological jobs they will be applying to after they graduate.                                                           investment, taking advantage of a common infrastructure                             BUSINESS PROBLEMS.
                                                                                                           (PII) – so it’s great news that smart video can protect privacy and improve trans -
                                                                                                           p a re n c y eve n a s i t g a t h e r s a n d a n a l y ze s va s t a m o u nt s o f d a t a . T h a t ’s b e c a u s e A I
                                                                                                           software automatically obscures and protects people in security videos in real-time
                                                                                                           through pixilation, while movement and actions remain recognizable.
                                                                                                                I n o t h e r p r i v a c y- s e n s i t i v e a r e a s , 3 D L i DA R u s e s l a s e r s t o s e n s e t h e w o r l d i n
                                                                                                           r e a l -t i m e a n d c a n b e l e v e r a g e d t o g l e a n i n s i g h t s w i t h o u t c a p t u r i n g a n y p r i v a t e
                                                                                                                                                                                                                                                        PAGE 2
                                                                                                           information – a particularly tailor-made solution for sensitive areas that demand                                                      EXECUTIVE SUMMARY
                                                                                                           privacy, such as hospitals and schools.
                                                                                                                When potentially sensitive video footage needs to be viewed, access can be                                                             PAGES 3-4
                                                                                                                                                                                                                                                   HOW TO THRIVE IN
                                                                                                           granted to authorized officers with proper credentials and identification cards.                                                       THE NEW WORLD OF
                                                                                                           The actions performed by these authorized individuals on the system are recorded                                                        MANUFACTURING
                                                                                                           and can be audited for full transparency, making it GDPR-ready. Adding additional
                                                                                                                                                                                                                                                       PAGES 5-7
                                                                                                           security measures into the data pipeline, intelligent data operations provide data                                                      VIDEO: A GATEWAY
that enables multiple entities to share data insights over a single pane of glass – and                    orchestration, governance, security, privacy protection, and compliance to further                                                     TO THE INTERNET OF
                                                                                                                                                                                                                                                        THINGS
unlock multiple outcomes.                                                                                  protect the identities of those captured on video, and ensure that the usage of data
     For example, cameras are already common in many cities, and they have been steadily                   is transparent.                                                                                                                              PAGES 8-9
collecting video data for years. Their initial focus might have been narrow, such as to                         As we advance further into a world where data becomes more and more valuable,                                                        LUMADA VIDEO
                                                                                                                                                                                                                                                   INSIGHTS ENABLES
improve public safety or manage traffic congestion. However, with a smart city initia-                     these innovations will provide ever-richer insights that improve our quality of life,                                                       SAFER AND
tive, the city could use the same cameras to track and decrease traffic – and less                         economies, and sustainability, all while keeping our privacy protected. l                                                                MORE EFFICIENT
                                                                                                                                                                                                                                                    MANUFACTURING
t r a f f i c re s u l t s i n l o w e r e m i s s i o n s . O r t h o s e v i d e o c a m e r a s a n d
i n f r a s t r u c t u re co u l d b e u s e d t o co l l e c t e co n o m i c d a t a t h a t m ay                                                                                                                                                   PAGE 10
be applied to determine real estate values – and create new                                                                                                                                                                                         PEERING INTO
                                                                                                                                                                                                                                                   MACHINE VISION’S
business opportunities.                                                                                                                                                                                                                                FUTURE
     Additionally, organizations involved in a smart city initiative
c a n e a s i l y s h a re d a t a b e t w e e n e n t i t i e s fo r b e t t e r i n s i g h t s a n d                                                                                                                                                PAGES 11-13
                                                                                                                                                                                                                                                  A SIMPLE SOLUTION
collaboration. By incorporating cameras into a smart city strat-                                                                                                                                                                                     FOR COMPLEX
egy, the city can improve the quality of life for its citizens while                                                                                                                                                                                  PROBLEMS
                                                                                                                                                                                                                                                       PAGE 17
BUT ISN’T PRIVACY A CONCERN?                                                                                                                                                                                                                         RESOURCES
        ENABLES SAFER AND MORE                                                                           PROCESS, WASTE AND WORKER SAFETY PROBLEMS STILL PLAGUE
                                                                                                         MANUFACTURING
        EFFICIENT MANUFACTURING
                                                                                                                                                                                                    PAGE 2
                                                                                                         The manufacturing and associated warehousing industries have some of the             EXECUTIVE SUMMARY
                                                                                                         highest rates of workplace injury across all leading sectors, with over 20,000
                                                                                                                                                                                                   PAGES 3-4
                                             New Insights Help Manufacturers Utilize Smart Spaces        serious injuries from forklifts per year in the United States alone. 1 The human
                                                                                                                                                                                               HOW TO THRIVE IN
                                                                                                         costs of this are immeasurable, and the business costs are high, with an average     THE NEW WORLD OF
M
                                                                                                         direct expense of $35,000, and average indirect costs of $150,000 per injury.         MANUFACTURING
                  anufacturing remains one of the most important and prolific industries            Process improvements and waste reduction are also ripe for optimization, with labor
                                                                                                                                                                                                   PAGES 5-7
                  globally. But manufacturers today are facing increasing cost pressures,        costs representing 50% of operating costs, and potential improvement estimates of             VIDEO: A GATEWAY
                  competitive landscape, technological disruption and higher expectations than   11-30% possible through technology, work measurement, and continuous improvement             TO THE INTERNET OF
                                                                                                                                                                                                    THINGS
ever around waste reduction, supply chain sustainability, regulations, worker safety             programs. 2
and training. Those manufacturers who stay ahead of the curve and see technology                                                                                                                    PAGES 8-9
as an opportunity to improve operations, safety and resource efficiency will thrive in           Hitachi Smart Spaces Measure What Was Previously Unmeasurable                                   LUMADA VIDEO
                                                                                                                                                                                               INSIGHTS ENABLES
this new world.                                                                                  Smart Spaces use innovations in the internet of things (IoT), artificial intelligence (AI)        SAFER AND
                                                                                                                                                                                                MORE EFFICIENT
                                                                                                                                                                                                MANUFACTURING
                                                                                                                                                                                                   PAGE 10
                                                                                                                                                                                                PEERING INTO
                                                                                                                                                                                               MACHINE VISION’S
                                                                                                                                                                                                   FUTURE
                                                                                                                                                                                                   PAGES 11-13
                                                                                                                                                                                              A SIMPLE SOLUTION
                                                                                                                                                                                                 FOR COMPLEX
                                                                                                                                                                                                  PROBLEMS
                                                                                                                                                                                                   PAGES 14-16
                                                                                                                                                                                               ARE SMART CITIES
                                                                                                                                                                                                  WORTH THE
                                                                                                                                                                                                 INVESTMENT?
                                                                                                                                                                                                   PAGE 17
                                                                                                                                                                                                 RESOURCES
1 https://www.cdc.gov/niosh/docs/2001-109/
2 http://cerasis.com/2016/07/12/warehouse-cost-savings/
                                                                                                  Enhance Human and Machine Operations
                                                                                                  The motions in repetitive processes performed by people or machines can be learned
                                                                                                  by AI models that use 3D LiDAR or Hitachi Video Analytics data. They can identify
                                                                                                  opportunities for improvements in process or quality that ultimately improve business
                                                                                                  efficiency and productivity.
                                                                                                     Improve quality and process efficiency through AI analysis.
                                                                                                                                                                                                     PAGE 2
                                                                                                                                                                                               EXECUTIVE SUMMARY
                                                                                                  Reduce Waste and Scrap
                                                                                                  Scrap that isn’t converted into material wastes money and energy, and is environmen-              PAGES 3-4
                                                                                                                                                                                                HOW TO THRIVE IN
                                                                                                  tally unsustainable. Correctly sizing, counting and measuring inventory and waste can        THE NEW WORLD OF
                                                                                                  help manufacturers more accurately utilize materials and parts, to improve production         MANUFACTURING
                                                                     Enhance Human and Machine Operations                   Maximize Facility Security           READ THE FULL ARTICLE
    PEERING
                                                                                                                              processors. The conventional machine vision system
                                                                                                                              has a more centralized processing architecture based
                                                                                                                              on industrial PC.
    MACHINE
                                                                                                                                                                                                                    PAGE 2
                                                                                                                              designed to work as a standalone system, supported by                           EXECUTIVE SUMMARY
                                                                                                                              onboard storage for AI-based machine vision models.
                                                                                                                              This has led to the emergence of an AI solution that                                 PAGES 3-4
    VISION’S
                                                                                                                                                                                                               HOW TO THRIVE IN
                                                                                                                              can auto-generate images and perform self-learning,                             THE NEW WORLD OF
                                                                                                                              without the need of large amounts of user data, as                               MANUFACTURING
     FUTURE
                                                                                                                              in the case of startup Laon People,” concluded Su.
                                                                                                                                                                                                                   PAGES 5-7
                                                                                                                                  S u t e l l s I n d u s t r y We e k t h re e p r i m a r y co n ce r n s    VIDEO: A GATEWAY
                                                                                                                              exist as manufacturer begin integrating AI into the                             TO THE INTERNET OF
  Emerging technologies                                                                                                       computer vision space:
                                                                                                                                                                                                                    THINGS
   could play a key role in                                                                                                    •	 Uncertainty: Currently all existing machine vision                                PAGES 8-9
  machine vision’s future.                                                                                                        workflows are quite standardized and follow cer-                               LUMADA VIDEO
                                                                                                                                                                                                               INSIGHTS ENABLES
                                                                                                                                  tain templates. Switching to AI in machine vision                                SAFER AND
                    PETER FRETTY
                                                                                                                                  may require new type of data collection process,                              MORE EFFICIENT
                                                                                                                                                                                                                MANUFACTURING
                                                                                                                                  new setup and hardware equipment, which brings
A
                                                                                                                                  uncertainty to daily workflow.                                                   PAGE 10
        longtime staple of the manufacturing sector, machine vision is the foundation        •	 Relearning and retooling: In order to effectively deploy AI in machine vision, both                             PEERING INTO
                                                                                                                                                                                                               MACHINE VISION’S
        that underpins many emerging technologies, such as robotics, artificial intel-           engineers and vendors need to relearn their new skillsets and toolkits. This will                                 FUTURE
        ligence (AI) and smart glasses, and is estimated to reach a near 100 million             take some time and it is challenging given the continuous operation and the strin-
installed base in 2025. In the early days, industrial machine vision relied on rule-based        gent operational requirements in factory settings.                                                                PAGES 11-13
                                                                                                                                                                                                              A SIMPLE SOLUTION
programming that involved a lot of human expertise.                                          •	 Culture: People are generally reluctant to break what is not broken. Conventional                                FOR COMPLEX
   The recent emergence of deep learning (DL) technology has propelled the auto-                 machine vision has been working well in traditional scenarios like guidance, iden-                               PROBLEMS
mation of such processes. DL models manage to pick up trends and abnormalities in                tification and inspection
                                                                                                                                                                                                                   PAGES 14-16
large image and video sets, under a low level of human involvement. “The machine               However, despite concerns, AI is crucial in new use cases, such as optical character                            ARE SMART CITIES
vision landscape has gone through multiple iterations, and the top three players have       reading, texture and material classification as well as complex inspection and segmen-                                WORTH THE
                                                                                                                                                                                                                 INVESTMENT?
demonstrated their strength in keeping up with the technology evolution,” said Lian         tation, explains Su.
Jye Su, a Principal Analyst at ABI Research.                                                   “Deep learning-based machine vision can also incorporate data collected from various                                PAGE 17
   Targeting growing niche markets such as robotics and autonomous vehicles will            sensors, including LiDAR, radar, ultrasound and magnetic field sensors,” he says. “The                               RESOURCES
generate new revenue growth beyond traditional machine vision markets like elec-            rich set of data will provide further insight into other aspects of production processes.
                                                                                                                                                                                                                      10
tronics and automotive manufacturing. Another interesting development is the rise           Deep learning algorithms deployed for machine vision can pick up unexpected product
of independent machine vision cameras with built-in edge artificial intelligence (AI)       abnormalities or defects, providing flexibility and valuable insights to manufacturers.”l
                                                                                                                                                                                          PAGES 3-4
                                                                                                                                                                                      HOW TO THRIVE IN
                                                                                                                                                                                     THE NEW WORLD OF
                                                                                                                                                                                      MANUFACTURING
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                                                                                                                                                                                      VIDEO: A GATEWAY
                                                                                                                                                                                     TO THE INTERNET OF
                                                                                                                                                                                           THINGS
                                                                                                                                                                                           PAGES 8-9
                                                                                                                                                                                        LUMADA VIDEO
                                                                                                                                                                                      INSIGHTS ENABLES
                                                                                                                                                                                          SAFER AND
                                                                                                                                                                                       MORE EFFICIENT
                                                                                                                                                                                       MANUFACTURING
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How LiDAR Improves Worker Safety and Delivers Business Results in Manufacturing
                                                                                                                                                                                          PAGES 11-13
BY UDAYAN JOSHI AND ANTHONY CAPUTO                                                                                                                                                   A SIMPLE SOLUTION
                                                                                                                                                                                        FOR COMPLEX
                                                                                                                                                                                         PROBLEMS
M
                                                                                                                                                                                          PAGES 14-16
           anufacturing 4.0 promises to unlock business value through lower costs,              However, the landscape is complex. Digital technologies can be used in a wide         ARE SMART CITIES
           higher revenues and greater agility by merging operational technology (OT)        variety of ways to optimize the supply chain, improve productivity and quality, and         WORTH THE
                                                                                                                                                                                        INVESTMENT?
           and information technology (IT) with the internet of things (IoT). With the       make other improvements. But the disparate environment of siloed legacy technology
advent of digital technologies such as data analytics, artificial intelligence and machine   investments means that even with the promise of a smart, connected enterprise, many          PAGE 17
learning, cloud computing, robotics, augmented reality and advanced data communi-            traditional manufacturers are mystified as to where to begin and how to adopt these        RESOURCES
cation networks, Manufacturing 4.0 is transforming the way manufacturers manage              transformational technologies.
                                                                                                                                                                                             11
and optimize their operations, from product design and production to distribution and           An easy way for manufacturers to start on the path to digital transformation is to
customer satisfaction.                                                                       implement LiDAR technology to optimize manufacturing operations.
THE SIMPLICITY AND VERSATILITY OF LIDAR TECHNOLOGY                                            Therefore, it’s crucial to continuously monitor and analyze these activities to identify
LiDAR (Light Detection and Ranging) technology is similar to radar or sonar. However,         anomalies — a task that LiDAR is tailor-made to accomplish.
instead of using radio or sound waves, LiDAR measures the time of flight (ToF) of pulsed
laser to gather three-dimensional, real-time information about the physical world.
   Measuring the depth distance of each pixel of a picture allows captured pictures
to be converted into a three-dimensional “point cloud.” Additionally, by measuring
                                                                                                                                                                                               PAGE 2
30 times in a second (30 frames per second, or 30fps), it tracks the motions made by                                                                                                     EXECUTIVE SUMMARY
people, machines and objects within the monitored space.
   LiDAR technology has been widely used in autonomous vehicles (AVs) and for geo-                                                                                                            PAGES 3-4
                                                                                                                                                                                          HOW TO THRIVE IN
graphical mapping from drones. New innovations have dramatically reduced costs,                                                                                                          THE NEW WORLD OF
making LiDAR more affordable for use in spaces such as retail stores, warehouses,                                                                                                         MANUFACTURING
                                                                                                                                                                                              PAGES 14-16
1. Monitoring repetitive processes in assembly lines                                                                                                                                      ARE SMART CITIES
Many activities within the manufacturing environment involve repeated cycles of spe-                                                                                                         WORTH THE
                                                                                                                                                                                            INVESTMENT?
cific movements, such as on assembly lines. Quality and productivity depend heavily
on how closely a human worker or a robot follows the right steps to create a quality                                                                                                          PAGE 17
product, on time and within budget.                                                                                                                                                         RESOURCES
   Any deviation can have significant and cumulative adverse effects, including
                                                                                                                                                                                                 12
poor-quality products and inefficient operations that can result in any number of
negative impacts, from increased costs to a drop in a company’s brand reputation.
3. Ensuring quality in automotive manufacturing
Within the automotive industry, workers are typically required to use certain tools and
processes for specific activities. For example, an auto chassis may require that a special
joint be tightened with two hands using a particular tool. This task can be awkward
for workers, who may sometimes use one hand to tighten the joint because it’s easier.
   However, not following the procedure correctly can weaken the joint and cause it
                                                                                                                                                                                                                                     PAGE 2
to fail before the end of its expected lifespan. Again, LiDAR can detect this process                                                                                                                                          EXECUTIVE SUMMARY
anomaly and raise an alert before damage is done.
                                                                                                   At Hitachi, we believe that when your factory is running at its best, you’re contributing                                        PAGES 3-4
                                                                                                                                                                                                                                HOW TO THRIVE IN
THE NEED FOR SAFER WORK ENVIRONMENTS                                                          to the wellbeing of your customers and employees as well as improving your company’s                                             THE NEW WORLD OF
By detecting anomalous behavior, LiDAR solutions can issue alerts for “slips and falls,”      energy use by reducing your carbon footprint — making life better for everyone on the                                             MANUFACTURING
security breaches, unsafe behavior, intrusion into restricted areas, or unsafe distances      planet. In fact, LiDAR capabilities and benefits directly align with Hitachi’s mission of
                                                                                                                                                                                                                                    PAGES 5-7
between people and machines. LiDAR solutions can also detect anomalous behavior               powering good in the world.                                                                                                       VIDEO: A GATEWAY
on assembly lines to help managers coach workers to achieve higher quality and avoid               Manufacturing 4.0 transformation doesn’t have to be complicated or expensive.                                               TO THE INTERNET OF
                                                                                                                                                                                                                                     THINGS
movements that can negatively impact the health of workers.                                   The journey can begin with a simple step — one empowered by real-time 3D insights
   LiDAR plays an important role in worker safety by not only monitoring for com-             and alerts.                                                                                                                            PAGES 8-9
pliance but also by providing operational insights and intelligence that can lead to                                                                                                                                              LUMADA VIDEO
                                                                                                                                                                                                                                INSIGHTS ENABLES
improvements in processes and equipment that make the work environment safer for              THE NEXT STEPS TO GETTING LIDAR INTO YOUR MANUFACTURING                                                                               SAFER AND
everyone. For example, LiDAR has applications in life sciences, where inappropriate           ENVIRONMENT                                                                                                                        MORE EFFICIENT
                                                                                                                                                                                                                                 MANUFACTURING
chemical handling could result in serious safety issues and environmental pollution.          Now that you know there is a simple option that can help you get started on your fac-
   Analytics generated from the LiDAR video analytics platform can help prevent waste         tory transformation, what are your next steps?                                                                                        PAGE 10
or the compromise of resources ranging from factory scrap to environmental hazards.              1.	 See the resources below to learn more about LiDAR.                                                                          PEERING INTO
                                                                                                                                                                                                                                MACHINE VISION’S
These valuable insights can lead to safer, higher quality products by helping to ensure          2.	 Give some thought to how LiDAR could make a difference in your enterprise.                                                     FUTURE
compliance and avoid accidents, and can deliver an improved environmental footprint.             3.	 Contact us to discuss your use cases and how LiDAR can play a role.
   Additionally, anomalies can be further analyzed over time to detect other critical            4.	 Schedule an in-depth visit at your factory, so we can survey your site and make                                                PAGES 11-13
                                                                                                                                                                                                                               A SIMPLE SOLUTION
patterns so that the root causes of these issues can be addressed.                                     specific recommendations. l                                                                                                FOR COMPLEX
                                                                                                                                                                                                                                   PROBLEMS
                                                                                              Udayan’s expertise is in applying digital technology capabilities to architect solutions that address the double bottom-line
THE BENEFITS OF POWERING GOOD                                                                 and delivering a positive social impact while fulfilling business requirements across manufacturing, transportation and smart
                                                                                              spaces. Udayan delivers full stack solution architecture and design support by leveraging a wide range of Hitachi and broader         PAGES 14-16
LiDAR technology from Hitachi brings real-time, granular 3D insights into smart spac-         ecosystem technology capabilities, for a wide range of solutions including Predictive Maintenance and Asset Management            ARE SMART CITIES
es, machinery and behavior. It enhances operations, customer experience and safety            and ML/AI based failure prediction models and process re-engineering, Manufacturing Intelligence solutions and innovative            WORTH THE
                                                                                              applications of video analytics including LiDAR.                                                                                    INVESTMENT?
without capturing personally identifiable information.
   Hitachi builds much of the software and analytics tools that are incorporated into         Anthony Caputo has been a senior technical consultant since 1998, with the past 15 years working in solution architectures
                                                                                                                                                                                                                                    PAGE 17
                                                                                              for large complex systems including city-wide and/or wide area deployments in wireless, digital video security, video
our LiDAR solutions. We also supply the necessary infrastructure components, such as          intelligence and analytics, and process improvement for public transportation, education, utilities, manufacturing, retail and      RESOURCES
                                                                                              government. As a published author, Anthony wrote McGraw-Hill’s Build Your Own Server and Elsevier’s best-selling Digital
optimized storage and compute infrastructure. Our experts not only develop the video
                                                                                              Video Surveillance and Security, now in its second edition. He has presented at numerous conferences on video analytics,
                                                                                                                                                                                                                                       13
analytics algorithms, they also have a deep understanding of manufacturing industry           network security and networked video, including at the International Security Conference and Exposition (ISC) in Las Vegas,
                                                                                              and the CCTV World Conference in Sydney, Australia.
processes and pain points. This variety of capabilities makes us unique in the marketplace.
ARE SMART CITIES                                                                                                                                                         that captivates the citizens. Instead,                            MORE EFFICIENT
                                                                                                                                                                                                                                           MANUFACTURING
                                                                                                                                                                         its comprehensive infrastructure that
                                                                                                                                                                         makes the difference. Infrastructure                                 PAGE 10
WORTH THE INVESTMENT?                                                                         that makes it possible to gather data, conduct near real-time analysis, enable insight
                                                                                              driven actions as well as artificial intelligence and machine learning capabilities that
                                                                                              continuously improve the operating environment.
                                                                                                                                                                                                                                           PEERING INTO
                                                                                                                                                                                                                                          MACHINE VISION’S
                                                                                                                                                                                                                                              FUTURE
PAGES 14-16
S
                                                                                              IS IT WORTH THE INVESTMENT?                                                                                                                 ARE SMART CITIES
        mart cities come in an array of different flavors. And in each instance, cities are   If you ask community leaders who have gone through the process the answer is yes.                                                              WORTH THE
                                                                                                                                                                                                                                            INVESTMENT?
        finding creative new ways to apply the same connected technologies currently          After all, when a city, or more realistically a region, can effectively create a smart
        powering today’s most advanced production facilities to ultimately improve            environment, it can have compounding benefits. Simply put, the same infrastructure                                                              PAGE 17
the community.                                                                                powering the smart city can enable companies to more effectively utilize the tech -                                                           RESOURCES
   These deployments often involve leveraging a mix of sensors and edge computing             n o l o g i e s d r i v i n g s m a r t m a n u f a c t u r i n g . Me a n i n g , a t l e a s t i n t h e s h o r t t e r m , s m a r t
                                                                                                                                                                                                                                                14
devices to drive new levels of efficiency and intelligence. This is true whether it’s tech-   environments are instantly more attractive as manufacturers consider expansion and
nology is recognizing pedestrians in a blind intersection and instantly alert drivers (or     relocation opportunities.
   Likewise, the citizen-facing aspects of the smart city are appeal-
ing to today’s professional. Who wouldn’t appreciate a city that
dynamically eliminates its own headaches?
live, Chattanooga became the first city in the country with gig up/gig down internet,        However, the reality is trying to build those has been very expensive. As a result, a lot
                                                                                                                                                                                                                                           15
which ultimately created a hotbed for tech-centric manufacturers to thrive.                  of amazing designs are value engineered into plain boxes because boxes are easier to
   Consider Branch Technology who tells IndustryWeek that access to a fast, reliable         build than faceted shapes or curves,” says Branch’s John McCabe.
   Branch combined 3D printers with industrial robots to transform itself into a full
stack technology company creating code-compliant customized walls for the con-
struction industry. “We do not need to be in the cities where our clients are, but we do
need to be able exchange incredibly large files as we work through design iterations,”
says McCabe. “Our bandwidth needs are intensive. All of our systems are cloud-based,
without any real local storage. Today’s digital construction documents, digital models,
                                                                                                                                                                                                    PAGE 2
movies and animations are all heavy files making network stability crucial.                                                                                                                   EXECUTIVE SUMMARY
gravel and mountain bikes; and Litespeed (LS) titanium road, gravel and mountain bikes
                                                                                                                                                                                                   PAGES 5-7
in Chattanooga. In 2017, ABG invested in an expanded manufacturing facility with a                                                                                                             VIDEO: A GATEWAY
                                                                                                                                                                                              TO THE INTERNET OF
                                                                                                                                                                                                    THINGS
                                                                                                                                                                                                    PAGES 8-9
                                                                                                                                                                                                 LUMADA VIDEO
                                                                                                                                                                                               INSIGHTS ENABLES
                                                                                                                                                                                                   SAFER AND
                                                                                                                                                                                                MORE EFFICIENT
                                                                                                                                                                                                MANUFACTURING
                                                                                           paint and assembly line for its QR and LS bikes, allowing athletes to                                   PAGE 10
                                                                                           custom build a bike. Demand was high and the line was expanded in                                    PEERING INTO
                                                                                                                                                                                               MACHINE VISION’S
                                                                                           2018. In 2019, ABG launched their third brand, Ocoee Bikes, while                                       FUTURE
                                                                                           expecting sales to continue in all three brands.
                                                                                              W h e n A B G i n v e s t e d i n a n e w f a c i l i t y, t h e y k n e w t h e re w a s a n        PAGES 11-13
                                                                                                                                                                                              A SIMPLE SOLUTION
                                                                                           opportunity to also invest in the robust fiber optic in fracture avail-                               FOR COMPLEX
                                                                                           able through EPB in Chattanooga. This allowed the company to make                                      PROBLEMS
                                                                                           and fully integrated in today’s digital world,” says ABG’s Jamie Ann
                                                                                                                                                                                                      16
                                                                                           Phillips. “Additionally, and indirectly to this robust network, Chattanooga
                                                                                           has now become a hub of young diverse talent as a result.” l
Take Manufacturing’s
                                                                                                                                              VIDEO: A GATEWAY
Shift to Lightspeed
to Lightspeed
                                                                         Hitachi operates nearly 200 manufacturing facilities, employing
                                                                        over 140,000 people around the world. We experience the same
                                                                                                                                                   PAGES 8-9
                                                                                                                                                LUMADA VIDEO
                                                                                                                                              INSIGHTS ENABLES
Accelerate your IoT journey with Hitachi Vantara’s unmatched            challenges as our manufacturing customers and have deployed
                                                                                                                                                  SAFER AND
Measure
industrialwhat was unmeasurable
           and digital capabilities with Hitachi Vantara’s Lumada
                                                                                                                                               MORE EFFICIENT
                                                                        solutions to address these issues. We are now sharing these            MANUFACTURING
Video Insights, 3D Lidar, video intelligence, and AI.
Address your production challenges and find the upsides with            solutions with the market to help our customers see the same
                                                                                                                                                  PAGE 10
Improve   Safety
4M Industrial Analytics. (Machine-Materials-Methods-Minds)              benefits that we see in our operations. 
                                                                                                                                               PEERING INTO
Gain alerts and behavioral insights to improve compliance and                                                                                 MACHINE VISION’S
Conquer Downtime
keep workers safe.                                                       At Hitachi, we refer to this leveraging of technologies and solu-        FUTURE
Gain actionable insights on your equipment effectiveness.
Draw insights from predictive analytics.
                                                                        tions we sell to customers in our own operations as “drinking
Enhance   Efficiency                                                                                                                              PAGES 11-13
Achieve higher efficiency with new process insights from 3D
                                                                        our own champagne.” In fact, Hitachi’s Omika Works factory in
Transform   Quality                                                                                                                          A SIMPLE SOLUTION
lidar, and sensor fusion for complete visibility.                       Japan was recognized as an “Advanced 4th Industrial Revolution          FOR COMPLEX
Predict  quality with advanced trending and anomaly detection.
                                                                                                                                                 PROBLEMS
Use AI and ML to drive your transformation.                             Lighthouse” by the World Economic Forum in 2020. We invite our
Prevent the Spread of COVID-19
Empower your people to remain healthy as they return to work,
                                                                        peers and customers to employ these same solutions to similarly
                                                                                                                                                  PAGES 14-16
while providing transparency to workers and regulators alike.           improve their operations, training and safety, much as we do in       ARE SMART CITIES
                                                                                                                                                 WORTH THE
                                                                        our own facilities. 
                                                                                                                                                INVESTMENT?
                                   HITAC H IVANTAR A .COM
                                                                        Visit us at www.hitachivantara.com.                                       PAGE 17
Recognized as an “Advanced 4th Industrial Revolution Lighthouse”
                                                                                                                                                RESOURCES
by the World Economic Forum.
                                                                                                                                                     17
For more information, visit: hitachivantara.com/manufacturing
                             htchivantara.is/next-level-manufacturing