Terminals and Splices

Table of Contents

Terminal Stud Hole Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

AMP Crimp Style

SOLISTRAND Uninsulated Terminals and Splices
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5, 5-6
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
STRATO-THERM Terminals and Splices for High Temperature Applications
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8 to 5-10
Terminals and Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11 to 5-16
PIDG Terminals and Splices for Thin Wall Cables . . . . . . . . . . . . . . . . . . . . . .5-17, 5-18
PIDG Ring Tongue Terminals for Thin Wall Cables . . . . . . . . . . . . . . . . . . . . .5-19, 5-20
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21, 5-22
AMP COPALUM Sealed Terminals and Splices
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23, 5-24
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25, 5-26
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27
5

Terminals and Splices

Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28
AMP PIDG (Pre-Insulated DIAMOND GRIP) Terminals and Splices
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-45 to 5-67
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-68, 5-69
AMP PIDG (Pre-Insulated DIAMOND GRIP) FASTON Terminals . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-70
Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-71, 5-72
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-73
AMP PLASTI-GRIP Terminals and Splices
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-74
Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-75 to 5-86
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87 to 5-89
METRIC AMP AMPLI-BOND Terminals
Dimensions in the Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-90
Raychem Solder & Crimp Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-91 to 5-93
Style section are
millimeters over inches. AMP TERMINYL Terminals
All others are inches over Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-94
millimeters. Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-95, 5-96
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-97

Raychem Solder & Crimp Style

5-1
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Terminals and Splices

Table of Contents (Continued)

Wire-to-Wire Splicing
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
SolderSleeve Wire Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-30 to 5-35
MiniSeal High-Performance, Immersion-Resistant Crimp Splices . . . . . . .5-36 to 5-39
SolderShield Shielded and Coaxial Cable Splices . . . . . . . . . . . . . . . . . . . .5-40 to 5-43

Military Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-98

Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-99 to 5-102

5-2
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Terminals and Splices

Terminal Stud Hole Size

Use to Select Proper Size The chart shows sizes and For example, with stud #5 Terminal stud hole sizes
Terminal dimensions of various studs (.125 [3.18] Diameter), use may easily be checked by
and the corresponding ter- AMP device listed for #5 fitting sample terminal to
minal stud hole sizes used stud (.129 [3.28] Hole black circle. Chart shows
with AMP devices. Diameter). cross reference from BA-
US-Metric stud sizes.

Stud Size Minimum Terminal Stud Size Minimum Terminal

Stud Dia. Hole Diameter Stud Dia. Hole Diameter
Imperial U.S. Cust. Metric U.S. Cust. Metric

#0 .060 .064

#1 .073 .077 5/8" M16 .625 .651

#2 M2 .086 .090

8BA #3 .099 .103

3/4" .750 .776

5
6BA #4 M2.5 .112 .116

#5 M3 .125 .129

Terminals and Splices

4BA #6 M3.5 .138 .142

#8 M4 .164 .168 7/8" M22 .875 .901

2BA #10 .190 .194

#12 .216 .220

1" 1.000 1.026

#14 .242 .245

0BA 1/4" M6 .250 .260

5/16" M8 .312 .323

1 1/8" 1.125 1.151

3/8" M9.5 .375 .385

7/16" .437 .448

1 1/4" 1.250 1.276

1/2" M12 .500 .510

5-3
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP SOLISTRAND Uninsulated Terminals and Splices

Introduction

SOLISTRAND terminals and splices are

specially designed to terminate solid BASIC TERMINAL MATERIAL.
and stranded wire, irregular shaped The basic terminal is constructed of
finegrade high conductivity copper
conductors, and combinations of per ASTM B-152 and tin-plated
these —still retaining the superior per MIL-T-10727. Basic material for
performance characteristics of single- Spring Spade Tongue Terminals is
purpose terminals and splices. Because phosphor bronze per ASTM B-103
and tin-plated per MIL-T-10727. The
we match the terminal to the tool each AMP special plating process creates
BRAZED SEAM. The barrel is
termination is uniform, making quality completely closed and seam is
durable corrosion resistance to salt
control easy and performance consistent. spray and most chemical fumes.
brazed for uniform metal strength
Corrosion resistance, vibration around the entire barrel area.
resistance and tensile strength of these
terminals and splices are well within the
limits of commercial and military
specifications. The SOLISTRAND
terminals and splice line includes parallel
and butt splices, and flag, ring, spade,
hooked, and flanged tongue terminals in
sizes from 26 AWG [0.1 mm2] through
600 MCM [304 mm2].

The Crimp
The “W” Crimp is one of several time-
proven crimp types developed by
Tyco Electronics. It is not just a “kink”
in a metal barrel; not something pinched
over electrical wire ends. The “W” Crimp
is actually two longitudinal crimps
applied with precisely controlled
pressure so that the conductor within the
barrel flows together into the dimples or BELL MOUTH. Bell shape of barrel
entrance makes insertion of wires
serrations of the terminal barrel creating easier.
one homogeneous mass of metal.
The two indents also help to center DIMPLES OR SERRATIONS. Inner
conductors within the barrel for uniform surface either dimpled or serrated
crimping of the barrel around the wire. for optimum tensile strength and SOLISTRAND Terminals meet
maximum electrical contact area or exceed the requirements of
Furthermore, the “W” Crimp permits the after crimping. MIL-T-7928, Type I, Class 1 and 2.
use of a shorter terminal barrel, an
excellent feature for confined area
termination.
The “W” Crimp creates terminations of
optimum electrical properties and is
completely reliable, giving long service
Temperature Rating: 338°F [170°C] Max.
in harsh environments.
AMP SOLISTRAND Terminals and Splices
“W” Crimp (Use SOLISTRAND Tooling)
AMP Listed R
LR 7189
Wire Size R File No. E13288 Certified
22–16 22–16 22–16
Solid or Stranded Solid or Stranded Solid or Stranded
16–14 16–14 16–14
Solid or Stranded Solid or Stranded Solid or Stranded
One Solid Two Solid 16–14 Heavy Duty 16–14 Heavy Duty 16–14 Heavy Duty
Solid or Stranded Stranded Solid or Stranded
14–12 14–12 14–12
Solid or Stranded Stranded Solid or Stranded
12–10 12–10 12–10
Solid or Stranded Stranded Solid or Stranded
8 thru 600 MCM 8 thru 600 MCM 8 thru 600 MCM
Solid or Stranded Stranded Solid or Stranded
One Solid
Two Stranded One Stranded Note: 22-16 terminals and splices are stamped 22-18 in accordance with
MIL-T-7928. Commercial wire range is 22-16.

5-4
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP SOLISTRAND Uninsulated Terminals and Splices

Ring Tongue Terminals

Material and Finish A W

W
C W
W

Terminal Body — Copper per

ASTM B-152
C
Plating — Tin per MIL-T-10727 LL C
C
Washer
E
E LL Radius
E
E
Max.
Military Specification M7928/7
Wire Size Dimensions Material M7928/7
Stud Wire Barrel Part
Circular Mils Style L E C W Thickness Class Dash
Size I.D. Min. Number
[mm2] Max. Max. Min. Max. Number
2 .449 .337 .156 .218 .033 .061 34103
M2 A 11.40 8.56 3.96 5.54 0.84 1.55 2 1 2-34103-1
.449 .337 .156 .218 .033 .061 34104*
4 A 11.40 8.56 3.96 5.54 0.84 1.55 2 2 2-34104-6
6 .621 .462 .281 .312 .033 .061 34110*
22–16 M3.5 A 15.77 11.73 7.14 7.92 0.84 1.55 2 3 2-34110-3
509–3,260 .621 .462 .281 .312 .033 .061 34112*
[0.26–1.65] 10 A 2 4
15.77 11.73 7.14 7.92 0.84 1.55 2-34112-2
5/16 .856 .618 .437 .469 .033 .061 34114*
M8 A 21.74 15.70 11.10 11.91 0.84 1.55 2 5 2-34114-2
.995 .727 .546 .531 .033 .061 34115*
3/8 A 2 6

5
25.27 18.47 13.87 13.49 0.84 1.55 2-34115-2
.480 .352 .171 .250 .033 .085 34119*
4 A 12.19 8.94 4.34 6.35 0.84 2.16 2 11 2-34119-1
6 .590 .431 .250 .312 .033 .085 321684*
A 2 7

Terminals and Splices

M3.5 14.99 10.95 6.35 7.92 0.84 2.16 2-321684-1
16–14 .669 .510 .250 .312 .033 .085 320093
2,050–5,180 10 A 1&2 8
16.99 12.95 6.35 7.92 0.84 2.16 2-320093-1
[1.04–2.62]
5/16 .855 .618 .437 .469 .033 .085 34125*
M8 A 21.72 15.70 11.10 11.91 0.84 2.16 2 9 2-34125-6
.995 .727 .546 .531 .033 .085 34126*
3/8 A 25.27 18.47 13.87 13.49 0.84 2.16 2 10 2-34126-2
Note: Part numbers are shown as loose piece over tape mounted product.
* Part numbers are available in small quantity packages.

Military Specification MS20659

Wire Size Dimensions Material MS20659
Stud Wire Barrel Part
Circular Mils Style L E C W Thickness Class Dash
Size I.D. Min. Number
[mm2] Max. Max. Max. Number
6 .630 .487 .219 .281 .042 .129 35476*
M3.5 A 16.00 12.37 5.56 7.14 1.07 3.28 2 165 2-35476-1
10 .765 .575 .302 .375 .042 .129 1&2 33457*
A 19.43 14.61 7.67 9.53 1.07 3.28 2 105 2-33457-2
12–10 5/16 1.004 .736 .468 .531 .042 .129 1&2 33459*
5,180–13,100 A 106
M8 25.50 18.69 11.89 13.49 1.07 3.28 2 2-33459-6
[2.62–6.64]
3/8 1.098 .799 .531 .593 .042 .129
A 27.89 20.29 13.49 15.06 1.07 3.28 1&2 128 33220*
1/2 1.271 .893 .625 .750 .042 .129
M12 A 32.28 22.68 15.88 19.05 1.07 3.28 2 166 35135
8 .949 .743 .359 .406 .051 .172
M4 C 24.10 18.87 9.12 10.31 1.30 4.37 2 140 324061*
.949 .743 .359 .406 0.51 .172 31807
10 C 24.10 18.87 9.12 10.31 1.30 4.37 2 107 2-31807-2*2
8 1/4 C .933 .696 .359 .469 .051 .172 33461*
13,100–20,800 2 141
M6 23.70 17.68 9.12 11.91 1.30 4.37 2-33461-2*1
[6.64–10.5]
5/16 1.074 .790 .406 .562 .051 .172
A 2 108 31808*
M8 27.28 20.07 10.31 14.27 1.30 4.37
1.168 .868 .531 .594 .051 .172
3/8 A 29.67 22.05 13.49 15.09 1.30 4.37 2 129 33463*

C 1.168 .931 .531 .468 .060 .232

10 29.67 23.65 13.49 11.89 1.52 5.89 2 130 321298*
1/4 1.168 .931 .531 .468 .060 .232
M6 C 29.67 23.65 13.49 11.89 1.52 5.89 2 109 321598*
6 5/16 1.246 .931 .531 .625 .060 .232 33466*
20,800–33,100 C 2 131
M8 31.65 23.65 13.49 15.88 1.52 5.89 2-33466-3
[10.5–16.8]
1.246 .931 .531 .625 .060 .232
3/8 C 31.65 23.65 13.49 15.88 1.52 5.89 2 110 33467*
1/2 1.840 1.400 1.000 .875 .060 .232
M12 C 46.74 35.56 25.40 22.23 1.52 5.89 2 143 320344*

Note: Part numbers are shown as loose piece over tape mounted product.
* Part numbers are available in small quantity packages.
1 Requires a 69875 standard AMP-TAPETRONIC machine for application.
2 Requires a 68250-1 Heavy Duty AMP-TAPETRONIC machine for application.

5-5
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP SOLISTRAND Uninsulated Terminals and Splices

Ring Tongue Terminals (Continued)

W
Material and Finish B W
W
C W
D W
W

Terminal Body — Copper per

ASTM B-152 C
C C
Plating — Tin per MIL-T-10727 LL E
E
Washer LL
Washer
LL Washer
C
Radius E
E
Radius EE Radius
W

Military Specification Max. Max. R

Max.
M

MS20659 (Continued)
Wire Size Dimensions Material MS20659
Stud Wire Barrel Part
Circular Mils Style L E C W Thickness Class Dash
Size I.D. Min. Number
[mm2] Max. Max. Max. Number
1.199 .946 .437 .500 .073 .280
10 C 30.45 24.03 11.10 12.70 1.85 7.11 2 144 33114
1/4 1.199 .946 .437 .500 .073 .280
M6 C 30.45 24.03 11.10 12.70 1.85 7.11 2 111 31811†
4
33,100–52,600 5/16 1.324 1.009 .500 .625 .073 .280
M8 C 33.63 25.63 12.70 15.88 1.85 7.11 2 132 33115
[16.8–26.7]
1.324 1.009 .500 .625 .073 .280
3/8 C 2 112 31812
33.63 25.63 12.70 15.88 1.85 7.11
1/2 1.902 1.462 1.000 .875 .073 .296
M12 B 48.31 37.13 25.40 22.23 1.85 7.52 2 145 327175*
1.527 1.212 .531 .625 .073 .370
10 B 38.79 30.78 13.49 15.88 1.85 9.40 2 146 330301
1/4 1.527 1.212 .531 .625 .073 .370
M6 B 38.79 30.78 13.49 15.88 1.85 9.40 2 113 320383*
2
52,600–83,700 5/16 1.527 1.212 .531 .625 .073 .370
M8 B 38.79 30.78 13.49 15.88 1.85 9.40 2 147 322870*
[26.7–42.4]
1.527 1.212 .531 .625 .073 .370
3/8 B 38.79 30.78 13.49 15.88 1.85 9.40 2 114 321600*
1.657 1.212 .531 .890 .073 .370
7/16 D 42.09 30.78 13.49 22.61 1.85 9.40 2 148 320741
1/4 1.925 1.532 .625 .807 .073 .444
M6 C 48.90 38.91 15.88 20.50 1.85 11.28 2 117 321866
5/16 1.925 1.532 .625 .807 .073 .444
M8 C 48.90 38.91 15.88 20.50 1.85 11.28 2 151 321867*
1/0 1.925 1.532 .625 .807 .073 .444
83,700–119,500 3/8 C 2 118 321868
48.90 38.91 15.88 20.50 1.85 11.28
[42.4–60.6]
1.956 1.529 .625 .875 .073 .444
7/16 C 49.68 38.84 15.88 22.23 1.85 11.28 2 152 36918
1/2 1.956 1.529 .625 .875 .073 .444
M12 C 49.68 38.84 15.88 22.23 1.85 11.28 2 135 36919*
1/4 1.930 1.550 .625 .926 .083 .504
M6 C 49.02 39.37 15.88 23.52 2.11 12.80 2 153 321869
5/16 1.930 1.550 .625 .926 .083 .504
M8 C 49.02 39.37 15.88 23.52 2.11 12.80 2 119 321870*
2/0
119,500–150,500 3/8 1.930 1.550 .625 .926 .083 .504
C 49.02 39.37 15.88 23.52 2.11 12.80 2 120 321871*
[60.6–76.3]
1.930 1.550 .625 .926 .083 .504
7/16 C 49.02 39.37 15.88 23.52 2.11 12.80 2 154 321872
1/2 1.930 1.550 .625 .926 .083 .504
M12 C 49.02 39.37 15.88 23.52 2.11 12.80 2 136 321873*
5/16 2.112 1.622 .625 1.020 .094 .565
M8 B 53.64 41.20 15.88 25.91 2.39 14.35 2 155 321874

3/8 2.112 1.622 .625 1.020 .094 .565

3/0 B 53.64 41.20 15.88 25.91 2.39 14.35 2 121 321875*
150,500–190,000
[76.3–96.3] 2.112 1.622 .625 1.020 .094 .565
7/16 B 53.64 41.20 15.88 25.91 2.39 14.35 2 156 321876
1/2 2.112 1.622 .625 1.020 .094 .565
M12 B 53.64 41.20 15.88 25.91 2.39 14.35 2 122 321877*
5/16 2.537 1.985 1.078 1.150 .105 .635
M8 B 64.44 50.42 27.38 29.21 2.67 16.13 2 157 321271

3/8 2.178 1.657 .625 1.087 .105 .635

B 2 123 321878*
55.32 42.09 15.88 27.61 2.67 16.13
2.178 1.657 .625 1.087 .105 .635
7/16 B 55.32 42.09 15.88 27.61 2.67 16.13 2 158 321879
4/0 1/2 2.178 1.657 .625 1.087 .105 .635
190,000–231,000 B 2 124 321880*
M12 55.32 42.09 15.88 27.61 2.67 16.13
[96.3–117]
5/8 2.206 1.644 .625 1.150 .105 .635
M16 B 56.03 41.76 15.88 29.21 2.67 16.13 2 159 36935
2.732 2.117 1.078 1.275 .105 .635
3/4 C 69.39 53.77 27.38 32.39 2.67 16.13 2 160 322228
7/8 2.732 2.117 1.078 1.275 .105 .635
M22 C 69.39 53.77 27.38 32.39 2.67 16.13 2 137 321625

* Part numbers are available in small quantity packages.

5-6
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP SOLISTRAND Uninsulated Terminals and Splices

Application Tooling

Wire Size Range

AWG 26 to 6

Tooling For
Pneumatic Tooling Tape Mounted Products
Dies for
Crimping Dies for 6-26, Tool 69875
Heads 189721-1 Requires AMP-TAPETRONIC
Product Wire Hand for Straight Action
Type Size Tools 6-26, AMP-O-LECTRIC
Adapter 217200-1 Requires
Tool or 318161-1
189721-1 Applicator
Dies Also Fit
69710-1 AMPOMATOR CLS IV
Single Multiple Hand Tool Requires
Wire Range Wire Range Applicators
26-22 768625-1
693632 — — —
24-20 —
22-16 314516-1 — 47812, 314925-14 *68240-1
16-14 499352 314517-1 679301-1 47813, 314926-14 *68241-1
SOLISTRAND 58546-13
terminals 12-10 & *68242-1
— — 478141
16-14 HD
14-12 495922 314518-1 — — *90566-1

1 For standard wire only.

8
6
—
—
1338757-1
1338758-1
—
—
—
—
*68243-1
—
5

Terminals and Splices

2 CERTI-CRIMP Hand Tool.
3 Contains die set 58545-1. PRO-CRIMPER II commercial tool not approved for UL applications.
4 With locator, for terminals only.

Wire Size Range

AWG 8 to 600 MCM

1 CERTI-CRIMP Hand Tool.

2 These crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP Hydraulic Power Units 69120-1
(115 VAC) and 69120-2 (230 VAC).

5-7
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Introduction

Product Facts
■ Product available in
temperature ranges of
500°F [260°C], 550°F
[288°C], 650°F [343°C]
and 1200°F [649°C]
■ Product employs the
famous “W” and “C” crimp
■ Wide range of wire sizes
■ Complete line of related
application tooling
■ Accommodates solid
and/or stranded conductors

Heat…extreme heat… Different types of high

searing temperatures up to temperature terminals and
1200°F [649°C]. This is one splices found in this catalog
of the most challenging are as follows:
environments that electrical/ PIDG Terminals and
electronic circuitry has ever Splices, and Pre-Insulated
entered. Spare Wire Caps — 550°F
If heat is an unavoidable [288°C] Range
dimension in your circuit PIDG Insulation Restriction
design and production, Terminals — 550°F [288°C]
this product is an important Range
ally. In this line of
STRATO-THERM terminals Post-Insulated Terminals
and splices, you’ll find high and Splices — 550°F
temperature circuit hard- [288°C] Range
ware. You’ll also find solu- Uninsulated Terminals and
tions to other more familiar Splices — 650°F [343°C]
circuit problems such as Range
vibration, corrosion and
flash-over, when they occur Uninsulated Terminals and
at high temperatures. Splices — 1200°F [649°C]
Range

5-8
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Introduction (Continued)

PIDG Terminals and Because of features such Uninsulated Terminals

Splices, and Pre-Insulated as a one-piece constructed and Splices
Spare Wire Caps inner sleeve and a wide 1200°F [649°C] Range
550°F [288°C] Range funnel entry design which
facilitates wire entry, stan-
dard STRATO-THERM PIDG
tooling may be used to ter-
minate this product.

Post-Insulated
Terminals and Splices
Designed for reliable per- Nickel material is used for
550°F [288°C] Range the body of both the termi-
formance up to 550°F
[288°C], this line of ring- nal and splice. They are
tongue terminals, butt available with or without
splices and spare wire caps wire insulation support
features a pre-insulation sleeve of nickel-silver alloy
sleeve of TEFLON TFE insu- The temperature range of material. Accommodating
lation material. A special these terminals and splices either solid or stranded
funnel entry feature has
been added to promote
easy entry and proper
is 550°F [288°C] for nickel
plating and gold over nickel
plated copper, and 500°F
conductors in different
combinations, these termi-
nals and splices are made
5

Terminals and Splices

seating of wire. The body [260°C] for silver plating, to cover a broad wire size
is copper with a choice of These terminals and splices range, listed in the tabular
gold over nickel plating or accommodate solid and/or data section.
nickel plating. The terminal stranded conductors. Terminals made of alumel
and splice barrel accommo- and chromel material with
dates stranded wire nickel-silver alloy sleeves
conductors only. The spare Uninsulated Terminals are available for thermo-
wire caps are designed for and Splices couple applications.
unstripped wire. 650°F [343°C] Range When using either alumel
or chromel conductors,
a terminal of the same
PIDG Insulation material should be selected.
Restriction Terminals
550°F [288°C] Range

These terminals and splices

are available with and with-
out wire insulation support.
Both types are manufac-
tured from electrolytic cop-
These pre-insulated insula- per, plated with nickel. In the
tion restriction terminals insulation support type, the
better prevent the insulation support sleeve is fabricated
of thin-wall insulation wire from nickel-silver alloy. Both
from entering the terminal’s types accommodate solid or
wire crimp area during the stranded conductors in vari-
crimping process. ous combinations. Wire size
range is listed in the tabular
Designed for reliable
data section.
performance up to 550°F
[288°C], these terminals
feature a pre-insulation
sleeve of TEFLON (TFE)
insulation material.

5-9
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Introduction (Continued)

Ordering Information All terminals and splices Wire Range Standard Quantities
are listed according to wire AWG Loose Piece Tape Mounted
size and type of terminal 26 – 14 1,000 5,000
or splice. If the part number 26 – 22 — 2,500
of the terminal or splice 12 – 10 500 2,500
is known, refer to the 8, 6, 4 100 —
Numerical Index, at the back 2, 1⁄0 50 —
of this catalog, for page Note: Package quantities may vary with specific part numbers.
location of tabular data.
In the Tabular Data Section,
part numbers are available
in either loose piece or tape
mounted form.
When ordering tape
mounted part numbers,
specify the terminal or
splice part number, the total
quantity of parts desired
(if applicable). The chart to
the right lists by wire size
the type of packaging
available and the quantity
per package.

The Crimp All five types of “W” Crimp STRATO-THERM PIDG

STRATO-THERM terminals terminals and splices
and splices provide employ the equally reliable
optimum corrosion and confined “C” crimp plus
vibration resistance plus multiple position insulation
outstanding tensile support crimp for today’s
characteristics. smaller insulated wires.
All types, except the This “C” crimp is especially
STRATO-THERM PIDG One Solid suited to crimping the
terminals, splices and pre- terminal barrel and
insulated spare wire caps, insulation sleeve to
employ the famous “W” stranded wire conductors.
crimp which creates the The photomacrograph
precise electromechanical shows the results of “C”
properties necessary for crimping. Virtually the
solid and/or stranded same electromechanical
conductor combinations. properties are obtained
One Solid
A proper crimp will provide Two Stranded
as in the “W” crimp. Pre-
a uniform attachment. When insulated spare wire caps
mechanical pressure is and post-insulated splices
applied to the terminal are crimped with an “O”
barrel, the wire inside is crimp configuration.
forced into the serrations
or dimples of the barrel. Confined C
Shown are four typical
photomacrographs of the Two Solid
“W” crimp, illustrating the
results of crimping various
conductor combinations. In
each case, the action of the
crimp has compressed the
conductors and the barrel
into a homogenous mass.

5-10
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Insulated Terminals and Splices

PIDG (Pre-Insulated
DIAMOND GRIP)
W
Ring Tongue Terminals

Temperature Rating,
Material and Finish C

Insulation — TEFLON L
E
Terminal Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]. Gold per MIL-G-
45204 over Nickel per QQ-N-290
500°F [260°C]
Metallic Sleeve — Copper per Related Product Data
ASTM B152
Application Tooling — pages 5-21
Plating — Nickel per QQ-N-290,
and 5-22
550°F [288°C]

5
Tongue Dimensions Wire
Wire Size Material Stud Terminal Insulation Body Part Number
Circular Mils Thickness Size C E L Insulation Diameter Plating1 Loose
[mm2] W Min. Max. Max. Color Piece
Max. Max.
.218 .156 .560 .672 .135

Terminals and Splices

4 Orange Nickel 50834
5.54 3.96 14.22 17.07 3.43
18-16 .033 8 .312 .281 .685 .844 .135
1,600-2,800 Orange Nickel 50836
0.84 M4 7.92 7.14 17.40 21.44 3.43
[0.81-1.42]
10 .312 .281 .685 .844 .135
Orange Nickel 50836-1
7.92 7.14 17.40 21.44 3.43
8 .375 .302 .893 1.083 Black .214 Nickel 50845-1
M4 9.53 7.67 22.68 27.51 5.44
12-10 .042 .375 .302 .893 1.083 .214
5,180-13,100 10 Black Nickel 50845-2
1.07 9.53 7.67 22.68 27.51 5.44
[2.62-6.64]
1/4 .531 .437 1.012 1.280 Black .214 Nickel 50846
M6 13.49 11.10 25.70 32.51 5.44
1Nickel plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Pre-Insulated
Spare Wire Caps
(For Unstripped Wire)

Temperature Rating,
L
Material and Finish
Insulation — TEFLON
Ring — Copper per ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]

Related Product Data

Application Tooling — shown to the
right Tool Part Number
69272-1

Wire Tool
Insulation Dimension Ring Part
Color
Diameter L Max. Color Guide Number
Range
.075 – .087 .500 Black and Orange Orange 328859
1.91 – 2.21 12.70

5-11
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Uninsulated Terminals and Splices

SOLISTRAND
W
Heat Resistant
Ring Tongue Terminals W

L
Temperature Rating, C Min. L Washer C E
Material and Finish E Radius
Max.
Terminal Body — Copper per A B
ASTM B152
Non-Insulation Support Non-Insulation Support
Plating — Nickel per QQ-N-290,
(Wire Range 2 & 1/0)
650°F [343°C]

Tongue Dimensions
Wire Size Material Stud Part Number
Related Product Data Circular Mils Style E L Loose
Thickness Size W C Piece
[mm2] Max. Max. Max.
Application Tooling — pages 5-21
and 5-22 A .218 .156 .337 .449 322797
6 5.54 3.96 8.56 11.40
M3.5 .281 .250 .436 .574
22-16 A 323219
.033 7.14 6.35 11.07 14.58
509-3,260 0.84
[0.26-1.65] 8 .281 .250 .436 .574
A 322798
M4 7.14 6.35 11.07 14.58
10 A .281 .250 .436 .574 322799
7.14 6.35 11.07 14.58
.343 .281 .462 .636
16-14 10 A 322695*
.033 8.71 7.14 11.73 16.15
2,050-5,180
[1.04-2.62] 0.84 1/4 .469 .437 .618 .855
A 322733
M6 11.91 11.10 15.70 21.72
12-10 .375 .302 .575 .765
10 A 323062
5,180-13,100 .042 9.53 7.67 14.61 19.43
[2.62-6.64] 1.07 5/16 .531 .468 .736 1.004
A 323064
M8 13.49 11.89 18.69 25.50
10 A .406 .359 .743 .949 323165
10.31 9.12 18.87 24.10
8 1/4 .469 .359 .696 .933
13,100-20,800 .051 A 323166
[6.64-10.5] 1.30 M6 11.91 9.12 17.68 23.70
5/16 A .562 .406 .790 1.074 323167
M8 14.27 10.31 20.07 27.28
10 A .468 .531 .931 1.168 323169
6 11.89 13.49 23.65 29.67
.060
20,800-33,100 1.52 .625 .531 .931 1.246
[10.5-16.8] 3/8 A 323172
15.88 13.49 23.65 31.65
4
33,100-52,600 .073 1/4 A .500 .437 .946 1.199 323173
[16.8-26.7] 1.85 M6 12.70 11.10 24.03 30.45

2 .073 .625 .540 1.212 1.527

52,600-83,700 1.85 3/8 B 15.88 13.72 30.78 38.79 323177
[26.7-42.4]
*Available in small packaging quantities.

5-12
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Uninsulated Terminals and Splices (Continued)

SOLISTRAND
Heat Resistant L L L
Splices
Style-A Style-B Style-C
Non-Insulation Non-Insulation Non-Insulation
Temperature Rating, Support Support Support
Material and Finish Butt Splice Parallel Splice Butt Splice
Splice Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290, Wire Size Material Dimensions Part Number
650°F [343°C] Circular Mils Thickness Style L ID OD Loose
[mm2] Max. Max. Min. Max. Piece

A .578 .061 .141 323796

Related Product Data 14.68 1.55 3.58
22-16
.033 .301 .061 .141
Application Tooling — pages 5-21 509-3,260 B 323030
0.84 7.65 1.55 3.58
[0.26-1.65]
and 5-22 .591 .061 .141
C 322822
15.01 1.55 3.58
A .567 .085 .165 323795
16-14 14.40 2.16 4.19
2,050-5,180 .033

5
[1.04-2.62] 0.84 .301 .085 .165
B 323794
7.65 2.16 4.19
A .565 .129 .226 323755
12-10 14.35 3.28 5.74
5,180-13,100 .042

Terminals and Splices

[2.62-6.64] 1.07 B .333 .129 .226 323754
8.46 3.28 5.74
8 .051 .375 .172 .296
13,100-20,800 1.30 B 9.53 4.37 7.52 2-34318-1
[6.64-10.5]

SOLISTRAND W
High Temperature
Ring Tongue Terminals
C L
E
Temperature Rating
and Material
Terminal Body — Nickel per Non-Insulation Support
ASTM B162, 1200°F [649°C]

Tongue Dimensions Part Number

Wire Size
Related Product Data Circular Mils Material Color Stud W C E L Loose
Thickness Code Size Piece
[mm2] Max. Min. Max. Max.
Application Tooling — pages 5-21
and 5-22 4
.218 .156 .337 .449
321884
5.54 3.96 8.56 11.40
5 .218 .156 .337 .449 321885
22-16 M3 5.54 3.96 8.56 11.40
509-3,260 .033 Orange 6 .281 .250 .431 .574
0.84 M3.5 321889*
[0.26-1.65] 7.14 6.35 10.95 14.58
8 .281 .250 .431 .574 321890*
M4 7.14 6.35 10.95 14.58
10 .281 .250 .431 .574 321891*
7.14 6.35 10.95 14.58
6 .250 .171 .352 .480
M3.5 322329
6.35 4.34 8.94 12.19
8 .343 .281 .462 .636 322334*
16-14 M4 8.71 7.14 11.73 16.15
.033
2,050-5,180 Orange
0.84 .343 .281 .462 .636
[1.04-2.62] 10 322335*
8.71 7.14 11.73 16.15
1/4 .468 .437 .618 .855 322339
M6 11.89 11.10 15.70 21.72
*Available in small packaging quantities.

5-13
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Uninsulated Terminals and Splices (Continued)

SOLISTRAND W
High Temperature
Ring Tongue Terminals
C L
E
Temperature Rating
and Material
Terminal Body — Nickel per Non-Insulation Support
ASTM B162, 1200°F [649°C]
Tongue Dimensions Part Number
Wire Size Material Color Stud
Circular Mils W C E L Loose
Related Product Data [mm2]
Thickness Code Size
Min. Max. Max. Piece
Max.
Application Tooling — pages 5-21 8 .375 .281 .549 .739
and 5-22 323745*
M4 9.53 7.14 13.94 18.77
12-10 .042 .375 .281 .549 .739
5,180-13,100 1.07 Orange 10 323680*
9.53 7.14 13.94 18.77
[2.62-6.64]
1/4 .531 .468 .736 1.004
323683*
M6 13.49 11.89 18.69 25.50
8 .051 .406 .359 .743 .949
13,100-20,800 1.30 Orange 10 10.31 9.12 18.87 24.10 328822
[6.64-10.5]
*Available in small packaging quantities.

SOLISTRAND
High Temperature L L L
Splices
Style-A Style-B Style-C
Non-Insulation Non-Insulation Non-Insulation
Temperature Rating Support Support Support
and Material Butt Splice Parallel Splice Butt Splice

Splice Body — Nickel per

ASTM B162, 1200°F [649°C]
Wire Size Material Dimensions Part Number
Color Style Loose
Circular Mils Thickness Code L ID OD
[mm2] Max. Max. Min. Max. Piece
Related Product Data
.578 .061 .141
Application Tooling — pages 5-21 22-16 A 322324*
.033 14.68 1.55 3.58
509-3,260 Orange
and 5-22 0.84 .301 .061 .141
[0.26-1.65] B 322326
7.65 1.55 3.58
.567 .085 .165
A 322345
14.40 2.16 4.19
16-14
2,050-5,180 .033 Orange .301 .085 .165
B 322347
0.84 7.65 2.16 4.19
[1.04-2.62]
C .529 .085 .165 323878
13.44 2.16 4.19
A .567 .129 .226 323696*
14.40 3.28 5.74
12-10
.042 .333 .129 .226
5,180-13,100 Orange B 323672
1.07 8.46 3.28 5.74
[2.62-6.64]
.703 .129 .226
C 323698
17.86 3.28 5.74
*Available in small packaging quantities.

5-14
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Uninsulated Terminals and Splices (Continued)

W
DIAMOND GRIP
Heat Resistant
Ring Tongue Terminals
C
L
E
Temperature Rating,
Material and Finish
Terminal Body — Copper per Insulation Support
ASTM B152
Tongue Dimensions Wire Part Numbers
Plating — Nickel per QQ-N-290, Wire Size Material Stud Insulation
Circular Mils Thickness Size W C E L Diameter Loose Tape
650°F [343°C] [mm2] Min. Max. Max. Piece Mounted
Max. Max.
Metallic Sleeve — Nickel Silver per
4 .218 .156 .512 .624 .140 322363 —
ASTM B122 5.54 3.96 13.00 15.85 3.56
.218 .156 .530 .645 .110 323151 —
6 5.54 3.96 13.46 16.38 2.79
Related Product Data M3.5 .281 .250 .611 .749 .140
323199 —
Application Tooling — pages 5-21 7.14 6.35 15.52 19.02 3.56
22-16 .281 .250 .611 .749 .140
and 5-22 509-3,260 .033 322365
0.84 8 7.14 6.35 15.52 19.02 3.56 —
[0.26-1.65] M4 .281 .250 .629 .770 .110

10
7.14
.281
7.14
.281
6.35
.250
6.35
.250
15.98
.611
15.52
.629
19.56
.749
19.02
.770
2.79
.140
3.56
.110
323152

322366
—

— 5

Terminals and Splices

323153 —
7.14 6.35 15.98 19.56 2.79
.343 .281 .637 .811 .170 322375 —
16-14 8.71 7.14 16.18 20.60 4.32
2,050-5,180 .033 10
[1.04-2.62] 0.84 .343 .281 .659 .836 .130 323161 —
8.71 7.14 16.74 21.23 3.30
6 .375 .302 .841 1.034 .230 323066 —
M3.5 9.53 7.67 21.36 26.26 5.84
12-10
5,180-13,100 .042 .375 .302 .841 1.034 .230
10 323068 323068-1
[2.62-6.64] 1.07 9.53 7.67 21.36 26.26 5.84
1/4 .531 .468 1.002 1.273 .230 323069 —
M6 13.49 11.89 25.45 32.33 5.84
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

DIAMOND GRIP W Temperature Rating and Related Product Data

High Temperature Material Application Tooling — pages 5-21
Ring Tongue Terminals Terminal Body — See table, 1200°F and 5-22
C
[649°C], Nickel per ASTM B162,
L Alumel —, Chromel —
E
Metallic Sleeve — Nickel Silver per
ASTM B122

Insulation Support
Tongue Dimensions Sleeve Wire
Wire Size Material Stud Body Insulation Part Number
Circular Mils C E L Color Loose
Thickness Size W Material Code Diameter
[mm2] Max. Min. Max. Max. Max. Piece
6 .281 .250 .611 .749 .140
Nickel Orange 321892
M3.5 7.14 6.35 15.52 19.02 3.56
.281 .250 .611 .749 Nickel Orange .140 321893
7.14 6.35 15.52 19.02 3.56
.312 .281 .637 .796 Nickel Orange .140 321897
8 7.92 7.14 16.18 20.22 3.56
M4 .312 .281 .637 .796 .140
22-16 Chromel Gray 1-321897-0
.033 7.92 7.14 16.18 20.22 3.56
509-3,260 0.84 .281 .250 .611 .749 .140
[0.26-1.65] Nickel Orange 321894
7.14 6.35 15.52 19.02 3.56
.312 .281 .637 .796 .140
10 Nickel Orange 321898
7.92 7.14 16.18 20.22 3.56
.312 .281 .637 .796 Alumel Green .140 1-321898-0
7.92 7.14 16.18 20.22 3.56
1/4 .468 .437 .793 1.031 Nickel Orange .140 322320
M6 11.89 11.10 20.14 26.19 3.56
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
5-15
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Uninsulated Terminals and Splices (Continued)

DIAMOND GRIP W
High Temperature
Ring Tongue Terminals
C
L
Temperature Rating and E
Material
Terminal Body — See table, 1200°F
[649°C], Nickel per ASTM B162, Insulation Support
Alumel —, Chromel —
Metallic Sleeve — Nickel Silver per
ASTM B122

Related Product Data

Application Tooling — pages 5-21
and 5-22

Tongue Dimensions Wire Part Number

Wire Size Material Stud Body Sleeve Insulation
Circular Mils C E L Color Loose
Thickness Size W Material Diameter Piece
[mm2] Max. Min. Max. Max. Code Max
16-14 8 .343 .281 .637 .811 Nickel Orange .170 322337
2,050-5,180 .033 M4 8.71 7.14 16.18 20.60 4.32
[1.04-2.62] 0.84 .343 .281 .637 .811 .170
10 Nickel Orange 322338
8.71 7.14 16.18 20.60 4.32
.375 .281 .815 1.008 Nickel Orange .230 323749
8 9.53 7.14 20.70 25.60 5.84
M4 .375 .281 .815 1.008 .230
12-10 Chromel Gray 2-323749-1
5,180-13,100 .042 9.53 7.14 20.70 25.60 5.84
[2.62-6.64] 1.07 .375 .281 .815 1.008 .230
Nickel Orange 323750
9.53 7.14 20.70 25.60 5.84
10
.375 .281 .815 1.008 .230
Alumel Green 2-323750-1
9.53 7.14 20.70 25.60 5.84
1/4 .531 .468 1.002 1.273 Nickel Orange .230 323751
M6 13.49 11.89 25.45 32.33 5.84
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-16
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

PIDG Terminals and Splices for Thin Wall Cables

Product Facts
■ All high and low temperature ■ 302°F [150°C] — High association after crimp The special PIDG
PIDG STRATO-THERM temperature possible STRATO-THERM Terminal
Terminals and Splices ■ D.D.P. No.: GP 10 D
■ Instruction Sheet — & Splice line for thin wall
conform to BS 2G 178 — ■ Nickel plating over
408-1049 aircraft cables and wires
crimped joints for aircraft copper barrel is used in nearly every
cables and wires — and ■ TEFLON sleeve ■ Insulated sleeves are color Aerospace & Defense plat-
meets the requirements of ■ Not tested up to 190°C coded for easy identification form in Europe. We do offer
BS G 204, class II and 260°C as set out in ■ Used for thin wall cable with this line in a low tempera-
■ Temperature Range — BS 2G 178 tin or nickel plated ture 221°F [105°C] and high
-67° to +221°/+302°F ■ 221°F [105°C] — Low conductors temperature 302°F [150°C]
[-55° to +105°/+150°C] temperature profile.
■ Nickel plated Terminals
■ European military & civil ■ D.D.P. No.: GP 17 and Splices are not Colored Stripe
program cross references ■ Tin plating over copper recommended to crimp with
available, i.e. Pannavia, barrel silver plated conductors. W
Eurofighter, Concorde, Airbus ■ Nylon sleeve Gold plating is recommended
and other customer platforms ■ Compatible with all for silver plated conductors. C
BS 2G 178 fluids, except L
BS 3150 and BS M 26 ■ Inner serrated wire barrel

Low Temperature Range

Related Product Data
■ Dot code feature for
additional visual verification
of correct cavity to terminal
for improved electrical
conductivity and high
tensile strength
L

Color Band Each End

5

Terminals and Splices

Application Tooling — page 5-22

Stud Size Dimensions (Max.) Wire

Color Part
Wire Size Insulation
+/- .03 [+/- 0.8] Metric BA # UN # W L C Code Outside Dia. Number
.093 .218 .652 .166
M2 8 2 151435
2.36 5.54 16.56 4.22
.218 .652 .166 151436
5.54 16.56 4.22
.119 .281 .780 .25
M2.5 6 4 151438
3.02 7.14 19.80 6.35
.218 .746 .265
5.54 18.94 6.73 151458
.035-.075
22-24 Black
.218 .652 .166 0.90-1.90
5.54 16.56 4.22 151437
.145 M3 4 6
3.68 .281 .780 .25
7.14 19.80 6.35 151439
.171 .281 .780 .25
M4 3 8 151440
4.34 7.14 19.80 6.35
.197 .281 .780 .25
— 2 10 151441
5.00 7.14 19.80 6.35
.093 .218 .662 .166
2.36 M2 8 2 5.54 16.81 4.22 152899
.122 .218 .662 .166
M2.5 6 4 152898
3.10 5.54 16.81 4.22
.119 .240 .882 .36
M2.5 6 4 154924
3.02 6.09 22.40 9.14
.148 .281 .787 .25
M3 4 6 152895
3.76 7.14 20.00 6.35
.145 .250 .882 .36
M3 4 6 152896
3.68 6.35 22.40 9.14
.148 .218 .662 .166
M3 4 6 152897
3.76 5.54 16.81 4.22
.281 .787 .26 Purple w/ .043-.079
20 7.14 20.00 6.60 Red Stripe 1.10-2.00 152894
.171 M4 3 8
4.34 .312 .834 .291
7.92 21.18 7.39 152893
.200 .312 .834 .291
— 2 10 152891
5.08 7.92 21.18 7.39
.199 .281 .787 .26
— 2 10 152892
5.06 7.14 20.00 6.60
.268 .469 1.07 .447
M6 0 1/4 152890
6.81 11.91 27.13 11.35
.331 .469 1.07 .447
M8 5/15 5/16 152889
8.41 11.91 27.13 11.35
.393 .469 1.07 .447
M9.5 3/8 3/8 152888
9.98 11.91 27.13 11.35

5-17
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

PIDG Terminals and Splices for Thin Wall Cables (Continued)

Low Temperature Range Colored Stripe

(Continued)
W

Related Product Data C

Application Tooling — page 5-22 L

Color Band Each End

Stud Size Dimensions (Max.) Wire

Color Part
Wire Size Insulation
+/- .03 [+/- 0.8] Metric BA # UN # W L C Code Outside Dia. Number
.122 .218 .680 .166
3.10 M2.5 6 4 5.54 17.27 4.22 152887
.125 .240 .90 .360
M2.5 6 4 154927
3.18 6.09 22.86 9.14
.281 .805 .26 152884
7.14 20.44 6.60
.145 .132 .90 .37
M3 4 6 152885
3.68 3.35 22.86 9.39
.218 .680 .166 152886
5.54 17.27 4.22
.312 .852 .291
18-16 152882
.171 7.92 21.64 7.39 Orange w/ .055-.106
4.34 M4 3 8 Red Stripe 1.40-2.70
.281 .805 .268
7.14 20.44 6.80 152883
.312 .852 .291
7.92 21.64 7.39 152880
.197 — 2 10
5.00 .281 .805 .26
7.14 20.44 6.60 152881
.265 .469 1.09 .447
M6 0 1/4 152879
6.73 11.91 27.58 11.35
.328 .469 1.09 .447
M8 5/16 5/16 152878
8.33 11.91 27.58 11.35
.390 .531 1.23 .556
M9.5 3/8 3/8 152877
9.90 13.48 31.14 14.12
.240 .974 .447
6.09 24.73 11.35 154930
.199 M2.5 6 4
3.02 .250 .711 .181
6.35 18.05 4.59 152876
.343 .867 .291
8.71 22.02 7.39 152874
.145 M3 4 6
3.68 .250 .711 .181
6.35 18.05 4.59 152875
.171 .343 .867 .291 White w/ .091-.126
14-12 M4 3 8 152873
4.34 8.71 22.02 7.39 Red Stripe 2.30-3.20
.197 .343 .867 .291
— 2 10 152872
5.00 8.71 22.02 7.39
.265 .469 1.09 .447
M6 0 1/4 152871
6.73 11.91 27.58 11.35
.328 .469 1.09 .447
M8 5/16 5/16 152870
8.33 11.91 27.58 11.35
.390 .531 1.22 .556
M9.5 3/8 3/8 152869
9.90 13.48 31.04 14.12

Splices
Stud Size Dimensions (Max.) Wire
Color Part
Wire Size Insulation
+/- .03 [+/- 0.8] Metric BA # UN # W L C Code Outside Dia. Number
1.125 .035-.075
24-22 — — — — — — Black 153400
28.58 0.90-1.90
1.135 Purple w/ .043-.079
20 — — — — — — 153401
28.82 Red Stripe 1.10-2.00
.996 Orange w/ .055-.106
18-16 — — — — — — 153402
25.30 Red Stripe 1.40-2.70
.996 White w/ .091-.126
14-12 — — — — — — 153403
25.30 Red Stripe 2.30-3.20

5-18
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

PIDG Ring Tongue Terminals for Thin Wall Cables

High Temperature Range

W W
W

Related Product Data C C

C L L
Application Tooling — page 5-22 L

Style A Style B Style C

Stud Size Dimensions (Max.) Wire

Color Part
Wire Size Insulation Style
+/- .03 [+/- 0.8] Metric BA # UN # W L C Code Outside Dia. Number
.218 .657 .166
5.54 16.68 4.22 152642
.119 .281 .787 .25
M2.5 6 4 152644
3.02 7.14 19.98 6.35
.218 .751 .25 152648
5.54 19.08 6.35
.218 .657 .166 .035-.075
22-24 5.54 16.68 4.22 Brown 0.90-1.90 A 152643
.145 M3 4 6
3.68

5
.281 .787 .25
7.14 19.98 6.35 152645
.171 .281 .787 .25
M4 3 8 152646
4.34 7.14 19.98 6.35
1.97 .281 .787 .244

Terminals and Splices

— 2 10 152647
5.00 7.14 20.0 6.20
0.93 .218 .680 .166
2.36 M2 8 2 5.54 17.27 4.22 152660
.281 .787 .26
7.14 19.98 6.60 152654
.122 M2.5 6 4
3.10 .218 .680 .166
5.54 17.27 4.22 152659
.281 .787 .25
7.14 19.98 6.35 152655
.148 M3 4 6
3.76 .218 .680 .166
5.54 17.27 4.22 152658
A
.171 .281 .787 .26 .043-.079
20 M4 3 8 Grey 152656
4.34 7.14 19.98 6.60 1.10-2.00
.199 .281 .787 .26
— 2 10 152657
5.06 7.14 19.98 6.60
.268 .469 1.08 .447
M6 0 1/4 152661
6.81 11.91 27.58 11.35
.331 .469 1.08 .447
M8 5/16 5/16 152662
8.41 11.91 27.58 11.35
.393 .469 1.08 .447
M9.5 3/8 3/8 152663
9.98 11.91 27.58 11.35
.122 .218 .746 .26
M2.5 6 4 B 153493
3.10 5.54 18.94 6.60
.122 .218 .681 .166
M3 6 4 153103
3.10 5.54 17.30 4.22
.145 .281 .807 .26
M3 4 6 153104
3.68 7.10 20.50 6.60
.171 .312 .854 .291
M4 3 8 153105
4.34 7.92 21.70 7.39
.197 .312 .854 .291
5.00 — 2 10 7.92 21.70 7.39 A 153106
.055-.106
18-16 Orange 1.40-2.70
.265 .469 1.09 .447
M6 0 1/4 153107
6.73 11.91 27.70 11.35
.328 .469 1.09 .447
M8 5/16 5/16 153108
8.33 11.91 27.70 11.35
.390 .531 1.21 .531
M9.5 3/8 3/8 153109
9.90 13.48 30.79 13.48
.125 .223 .902 .359
— — — C 153475
3.17 5.66 22.90 9.11

5-19
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

PIDG Ring Tongue Terminals for Thin Wall Cables (Continued)

High Temperature Range

(Continued) W W

C
C L
Related Product Data L
Application Tooling — page 5-22
Style A Style D

Stud Size Dimensions (Max.) Wire

Color Part
Wire Size Insulation Style
+/- .03 [+/- 0.8] Metric BA # UN # W L C Code Outside Dia. Number
.119 .25 .711 .181
3.02 M2.5 6 4 6.35 18.06 4.59 153110
.145 .25 .711 .181
M3 4 6 153111
3.68 6.35 18.06 4.59
.171 .343 .867 .291
M4 3 8 153112
4.34 8.71 22.02 7.39
.197 .343 .867 .291
5.00 — 2 10 8.71 22.02 7.39 A 153113
.091-.126
14-12 White 2.30-3.20
.265 .469 1.08 .448
M6 0 1/4 153114
6.73 11.91 27.58 11.39
.328 .469 1.08 .448
M8 5/16 5/16 153115
8.33 11.91 27.58 11.39
.390 .531 1.21 .531
M9.5 3/8 3/8 153116
9.90 13.48 30.76 13.48
.119 .218 .798 .291
M2.5 6 4 D 153476
3.02 5.44 20.26 7.39
.119 .280 .937 .213
M2.5 6 4 50844
3.02 7.10 23.79 5.40
.145 .374 1.08 .295
M3 4 6 50845
3.68 9.50 27.50 7.50
.171 .374 1.08 .295
M4 3 8 50845-1
4.34 9.50 27.50 7.50
.197 .374 1.08 .295 .102-.150
10 — 2 10 Black A 50845-2
5.00 9.50 27.50 7.50 2.60-3.80
.265 .531 1.28 .429
M6 0 1/4 50846
6.73 13.48 32.51 10.90
.328 .531 1.33 .461
M8 5/16 5/16 50847
8.33 13.48 33.70 11.70
.390 .593 1.40 .531
M9.5 3/8 3/8 50848
9.90 15.06 35.68 13.48

5-20
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Application Tooling

Wire Size Range Pneumatic Tooling For

AWG 26-10 Tooling Tape Mounted Products
Dies for 69875
Dies for 626 Pneumatic Tools AMP-TAPETRONIC
Product Wire Hand 189721-[ ] and 189722-[ ]
Type Size Tools require Straight Action Adapter1 AMP-O-LECTRIC2
217200-1 or “C” Head Adapter 318161-1 Requires Applicator
Dies also fit 69710-1 Hand Tool AMPOMATOR CLS IV2
Requires Applicators
26-24 69731 —
69692-1
22-20 69732 69936
Pre-Insulated 18-16 69733 69937
Terminals 69693-1
14 69734 —
12-10 — 69735 —
22-20 — 69327 —
Pre-Insulated
Splices 18-16 — 69328 —
14-12 — 69329 —
1 StraightAction Adapter 217200-1 is used with Tools 189721-1 or 189722-1. “C” Head Adapter 318161-1 is used with
Tools 189721-2 or 189722-2. Both adapters require the use of non-ratchet tool holder 189928-1 or ratchet tool holder
356304-1.
2 Call Technical Support for Machine and Applicator part numbers.

Wire Size Range Hydraulic Tools With

5

Terminals and Splices

Interchangeable Dies
AWG 26-6 Product Wire Hand 690972 690992
Type Size Tools “C” Head “C”
Nest Indent Head
26-24 45730 — — —
Post Insulated 22-20 46467, 464681 — — —
Terminals 18-16 46468 — — —
and Splices 8 — 46146 46145 69216
6 — 46134 46133 69217
1 Part Number 55235-1 only
2 These crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP
Hydraulic Power Units 69120-1 (115 VAC) and 69120-2 (230 VAC).

Wire Size Range Pneumatic Tooling For

Tooling Tape Mounted Products
AWG 22-10
Dies for 69875
Product Wire Hand AMP-TAPETRONIC
Type Size Tools Crimping Heads for
AMP-O-LECTRIC2
626 Pneumatic Tool Requires Applicator
189721-1 and 189722-11
AMPOMATOR CLS IV2
Requires Applicators
Uninsulated 46673
22-16 356744-1 69930
Terminals 46673-1
and Splices 46988
16-14 356744-2 69931
with Insulation 59294
Support 12-10 59461 904870-1 69932
Uninsulated 22-16 69954
Terminals
and Splices 16-14 46447 217206-1 69955
with Non-Insulation
Support 12-10 69956
1 Crimping Heads require the use of non-ratchet tool holder 189767-1 or ratchet tool holder 356302-1.
2 Call Technical Support for Machine and Applicator part numbers.

5-21
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP STRATO-THERM Terminals and Splices
for High Temperature Applications

Application Tooling (Continued)

Wire Size Range

AWG 8-1/0

Pneumatic Hydraulic Tools WIth Hydraulic Tools with

Tooling Self Contained Dies Interchangeable Dies
Product Wire Hand 59973-1 Hand Tool,
Type Size Tools 69015 690652 & 690672 690972 690992
Hand Latch “C”
Head Tool Head Latch Heads “C” Head
Head
Nest Indent Nest Indent
8 693551 49956 48126 48355 — — 69216
Uninsulated
Terminals 59083
6 48172 48128 — — 69217
and Splices No CERTI-CRIMP
59975-1 690692
with 4 — 48173 48129 48127 46135 69218
Non-Insulation 2 — 48174 48130 46136 46133 45433
Support
1/0 — 48183 — — 48132 48131 46138 46137 45436
1 CERTI-CRIMP Hand Tool.
2 These crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP Hydraulic Power Units 69120-1 (115 VAC)
and 69120-2 (230 VAC).

Tooling for Insulated In order to obtain the best the guidelines, it’s easy to in large production runs or
Terminals results from AMP terminals select the correct tool for just maintenance and repair
and splices, it is important your application. Different there is a matched tool ideal
to choose the correct types of tooling are avail- for your application.
tooling. Each terminal able including hand,
manufactured is matched to pneumatic, or hydraulic.
a compatible tool. By using So whether you are involved

Hand Tooling AMP hand tooling meets finest engineering standards

all these requirements and and is strong enough to be
For repair, general mainte-
more. Our un-surpassed used through thousands of
Heavy Head Tool nance or small production
expertise in connection crimp terminations. Our
runs, hand tooling is the
technology has been used ratchet device provides that
best way to a reliable
to benefit our complete the crimp cycle is com-
termination. Easy to use,
range of tooling. Take for pleted before releasing, so
requiring no external power
example the CERTI-CRIMP it is not either under, or
source, they can be easily
hand tool. There is a over-crimp any terminal.
carried from job to job.
CERTI-CRIMP tool available For larger terminals a heavy
Precision crimp dies ensure
for each terminal range. duty hand tool is available
a perfect termination.
Every precision die has which also features a simi-
been constructed to the lar patented ratchet device.

Wire Size Single Die

Terminal Type mm2 AWG Hand Tool Dot Code
0.25-0.4 24-22 576778 2 dots
0.6 20 576779 1 dot
PIDG Terminals for 1.0 18 576780 2 dots
Thin Wall Cables 1.2 16 576781 1 dot
High and Low
Temperature 2.0 14 576782 2 dots
3.0 12 576783 1 dot
6.0 10 576784 1 dot

5-22
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP COPALUM Sealed Terminals and Splices

Introduction

Product Facts
■ No need for inhibitor
agents, thanks to our
“dry crimp” technique
■ Terminating/splicing
capabilities for stranded
aluminum wire, plus
splicing of aluminum wire
to copper wire conductors
■ Wide wire-size range —
aluminum 8 to 4/0 [8.6 to
110.9 mm2] and copper 10
to 3/0 [4.8 to 85.9 mm2]
■ Efficient production rates,
uniform reliability, at low
cost — all because of
AMP electro-hydraulic
DYNA-CRIMP Tooling
■ Optimum electrical, envi-
ronmental, and mechanical
performance crimps from
5

Terminals and Splices

AMP three-stage dies
■ Portable battery powered
hydraulic unit is available AMP COPALUM Sealed used. AMP COPALUM between each wire strand.
and low pressure crimp Terminals and Splices are Sealed Terminals and During the crimping process,
dies for 2/0 size designed especially for Splices are especially deformation pressure is
solving the inherent prob- suited for the aerospace applied from several planes,
lems of terminating alu- industry. causing sufficient plastic
minum conductors. These Each connector body is flow of the conductor mate-
connectors are terminated constructed of tin-plated rial. This fractures the oxide
to stranded aluminum wire copper and houses a nickel- film on each wire strand and
using a “dry crimp.” This plated brass insert and induces different rates of
technique eliminates the funnel. The funnel is extrusion. The resulting
need for an inhibitor agent designed to better prevent wiping action under pressure
to break down the highly wire strands from hanging produces interstrand bond-
tenacious and inert oxides up when inserted into the ing, yielding many contact
that form on aluminum con- wire barrel. The perforated surfaces and a substantial
ductors. An extremely effi- insert enhances reliability for increase in the contact area.
cient and reliable crimping the terminal and splice when Excellent electrical charac-
Technical Documents method, the dry crimp also crimped to the aluminum/ teristics are thus achieved.
Instruction Sheets produces a sealed connec- copper conductors. The increase in contact area
tion that better prevents also decreases the chances
408-2281— Application Terminals and During the crimping opera-
Splices Tooling re-oxidation and corrosion of electrical malfunction
when intimate terminal/con- tion, the relatively soft
408-2453 — Tool 69066/Crimping Die conductor material extrudes due to creep, differences in
ductor contact is achieved. thermal expansion, and
408-9535 — Tool 58422-1 through the insert holes,
AMP COPALUM Sealed causing the brittle oxide to corrosion. Also the insert
Product Specifications
Terminals and Splices are be sheared, and clean con- grips the conductor
108-11011 — Overall Aluminum Wires
available for terminating ductor metal to be brought securely, providing a good
108-11011-1 — Copper Wires and splicing stranded alu- mechanical connection.
108-11011-2 — High Temp. Wires with into intimate contact with the
minum wire in sizes ranging inner surfaces of the body Economical termination of
Flag Terminals
from 8 to 4/0 [8.6 to 110.9 and insert. These areas of these connectors becomes
Application Specifications mm2] and copper 10 to 3/0 extrusion form an air- and a reality with the use of the
114-2134 [4.8 to 85.9 mm2]. With the moisture-tight seal, minimiz- AMP electro-hydraulic
capability of splicing alu- ing oxidation and corrosion. DYNA-CRIMP Tool. This tool
minum wire to copper wire, is equipped with a uniquely
these connectors are gener- Stranded-wire crimping also
produces “cold welding” designed die that simultane-
ally applicable wherever ously produces three
aluminum wire or cable is or solid-phase bonding
distinct crimps.

5-23
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP COPALUM Sealed Terminals and Splices

Introduction (Continued)

Product Evolution The AMP Sealed COPALUM terminal and splice product line was established in the 1950’s.
Originally it had two separate product lines, one for aluminum wire and one for copper wire.
Each line had butt connectors and terminals.
The Aluminum wire connector bodies were made of stamped and formed aluminum strip
stock and COPALUM terminal connector bodies were made of stamped and formed copper
strip stock.
Both products contained a closed cup (cartridge) installed within each wire barrel. This
cartridge contained an oxide inhibiting compound with abrasive particles that flowed during
crimping into the strand voids (interstices) and mechanically abraded the wire and barrel
oxide surfaces. The oxide inhibitor protected the contact surfaces from further oxidation and
formed a temporary partial seal between the conductor and the crimped insulation support.
The crimp dies were the two stage type and of the confined crescent design. The first stage
crimped the wire barrel and cartridge, while the second stage crimped only the flared cartridge
end. This second stage crimp produced the insulation support which was designed as a
strain relief.
In the 60’s, all copper bodies and perforated inserts were introduced. The industry wanted a
dry crimp with a fully sealed body. Some important advantages of the copper design are:
1. Almost all buss contacts are copper. The plated terminal tongue needs no special contact
surface treatment against the bolted copper buss. This is the (dynamic), disconnectable
part of the connection.
2. The copper wire barrel allows for a natural two step down capacity from an equivalent
aluminum wire to copper wire.
Example—#4 aluminum down to #6 copper.
3. The more dense copper has 100% electrical conductivity compared to aluminum at 61%
maximum. Copper compared to aluminum has hardly any mechanical creep; therefore,
with the proper crimp, it provides a much more stable crimped (static), permanently
sealed connection.
4. Within the circuit design there is always a need to change from high temperature
copper wires to lower temperature aluminum wires. With the copper connector, we have
the choices of “optional” (4 AL-6 CU) or “primary” (4 AL-4 AL) or “secondary”
(6 CU-6CU) all within the same wire barrel and crimp die envelope.
5. During crimping, the hard nickel plated perforated insert digs into and intimately connects
the wire and copper body while at the same time increasing the fresh surface contact
areas via the holes and extrusion. With this feature, we now have a preferred “dry” con-
nection with the copper to aluminum transition occurring inside the connector body where
it is protected and controlled.
6. The barrier walls of the terminal and splice body provide the blind hole required for an
environmentally-sealed crimp.
7. The product has a three stage simultaneous crimp design which allows for a very secure
electrical crimp, a smooth transition crimp which goes up to the full round sealing crimp.
It also has an identification feature and maintains maximum connector wall thickness
after crimp.
We made several changes to the product line in the 80’s and also changed the part numbers
as listed below.
1. The perforated insert was modified without causing a change in connector performance.
2. The internal components were oriented and permanently locked in place during manufacture.
3. Clearer, more permanent marking was introduced with the straight knurl stripes replacing
the blue ink stripe guides used to show crimp location.
Tyco Electronics continually monitors incoming material for material conformance.
Consolidation of production facilities and improved equipment produce more accurate com-
ponent parts which, after heat treatment and plating, yield an overall higher quality assembly.
All customer drawings are now on new formats and are on CAD. Catalog and instructional
materials are regularly updated.
In April 1993, a new application sheet 114-2134 was completed. Also in 1993, we released a
whole line of two stud hole terminals, silver plated with high temperature terminals, two 4/0 AL
style terminals, a new crimp die, and various sheared tongue styles.
Using engineering tools like CAE/CAD/CAM, thermography, and computer driven image
analysis on crimp cross-sections, we are able to arrive at and maintain optimum product
integrity and reliability.
As with all AMP products, we have a continuing program of product and process improvements
to promote maximum performance to meet customer’s needs.

5-24
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP COPALUM Sealed Terminals and Splices

Single Hole Ring Tongue Terminals

Standard C Sheared C
Tongue Min. Tongue Min.

H H
L Max. L Max.
Max. Max.
W Max. W Max.

Wire Size Tooling for

Insul. Tongue Dimensions
Circular Mils Power Unit
Thickness Stud Tongue Part Weight
mm2 Dia. Size Type H L W C Number Grams* 69120-1 or -2
Range (Nom.) Max. Max. Max. Min.
Aluminum Copper Heads Die

10 277147-1 11.0
8 10 1/4 .291 1.66 .592 .50
6.35 — 7.39 42.16 15.04 12.70 277147-3 — 69066
.182–.200 .069
4.62–5.08 1.75 or 68006
16564 9354 3/8 277147-2 10.0 58422-1
8.6 4.8 9.52
.250 1.63 .492 .54
10 Sheared 6.35 41.40 12.50 13.72 277147-5 10.3

10 277148-1 16.8
1/4
6.35 277148-2 16.6
6 8 — .310 1.90 .627 .47

28280
14.6
16983
8.8
.225–.250
5.72–6.35
.088
2.24
5/16
7.92
3/8
9.52
7.88 48.26 15.92 11.94
277148-3

277148-4
16.2

15.3
69066
or
58422-1
68007
5

Terminals and Splices

10 277154-1 15.2
.250 1.84 .492 .54
Sheared
1/4 6.35 46.74 12.50 13.72
6.35 277148-7 15.0

8 277149-5 —
1/4 277149-2 19.4
4 6 6.35 .310 2.00 .627 .53
— 69066
.276–.305 .082 5/16 7.88 50.8 15.92 13.46
7.01–7.75 2.08 7.92 277149-3 18.9 or 68008
42420 26818 58422-1
21.9 13.8 3/8
9.52 277149-4 18.5
1/4 .310 2.00 .627 .53
6.35 Sheared 7.88 50.8 15.92 13.46 277149-8 18.5
1/4
6.35 277150-1 36.0
2 4 — .335 2.37 .675 .54
8.51 60.20 17.15 13.72 69066
.340–.380 .093 3/8
8.64–9.65 2.36 9.52 277150-3 34.0 or 68009
67872 42615 58422-1
35.0 22.0 1/4 .250 2.30 .492 .60
6.35 Sheared 6.35 58.42 12.50 15.24 277155-1 33.5
1/4
6.35 277151-3 —
1/0 2 3/8 .401 2.51 .812 .49
9.52 Short 10.19 63.75 20.62 12.45 277151-1 53.3 69066
.425–.470 .101 or 68010-1
107464 66500 10.79–11.94 2.57 5/16 277151-7 — 58422-1
55.5 34.3 7.92
1/4 .448 2.73 .812 .72
Long 277151-5 57.0
6.35 11.38 69.34 20.62 18.29
1/4
6.35 277152-1 —
Short .451 2.81 .911 .51
3/8 11.46 71.37 23.14 12.95
9.52 277152-2 76.3
2/0 1/0 5/16
7.92 277152-3 80.0 69066 314964-1
.500–.550 .128 or or
138168 104500 12.7–13.97 3.25 3/8 .451 3.05 .911 .75 58422-1 68011-1
Long 277152-4 81.0
71.3 53.9 9.52 11.46 77.47 23.14 19.05
1/2
12.7 277152-5 78.0
3/8 Long .430 3.05 .850 .75
9.52 (Narrow) 10.93 77.47 21.59 19.05 55944-1 81.0
3/0 2/0
.520–.645 .132 3/8 — .440 3.21 1.00 .73
168872 133000 277153-1 103.0 58422-1 59877-1
13.21–16.38 3.35 9.52 11.18 81.53 25.4 18.54
87.2 68.6
3/8
4/0 3/0 9.52 –– 55995-1
.590–.680 .177 .440 3.11 1.00 .73 100
214928 166500 (55995-2) 58422-1 314948-1
14.99–17.27 4.50 1/2 11.18 79.00 25.4 18.54
110.94 85.94 184113-1 98.0
12.7
*Aluminum 8 to 2  3 grams; aluminum 1/0 to 3/0  5 grams
5-25
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP COPALUM Sealed Terminals and Splices

Double Hole Ring Tongue Terminals

C
± .010
Min. C–C
[ ± 0.25 ]

L H
Max. Max.

W
Max.

Wire Size Tooling for

Insul. Tongue Dimensions
Circular Mils Power Unit
Thickness Stud Tongue Part Weight
mm2 Dia. Size Type H L W C Number Grams* 69120-1 or -2
Range (Nom.) Max. Max. Max. C – C Min.
Aluminum Copper Heads Die
6 8 1/4
6.35 69066
.225–.250 .088 Two .38 2.89 .63 1.00 .44 55832-1 24
28280 16983 or 68007
5.72–6.35 2.24 3/8 Hole 9.65 73.41 16.00 25.4 11.18 55832-2 23
14.6 8.8 58422-1
9.52
4 6 1/4 55833-1 26 69066
.276–.305 .082 6.35 Two .38 2.94 .63 1.00 .44 (55834-1)
42420 26818 or 68008
7.01–7.75 2.08 3/8 Hole 9.65 74.68 16.00 25.4 11.18 55833-2
21.9 13.8 25 58422-1
9.52 (55834-2)
2 4 1/4 55835-1
6.35 (55836-1) 44 69066
.340–.380 .093 Two .38 3.27 .68 1.00 .44 or
67872 42615 68009
8.64–9.65 2.36 3/8 Hole 9.65 83.06 17.27 25.4 11.18 55835-2
35.0 22.0 43 58422-1
9.52 (55836-2)
1/0 2 69066
.425–.470 .101 3/8 Two .38 3.39 .81 1.00 .44 55837-1
107464 66500 62 or 68010-1
10.79–11.94 2.57 9.52 Hole 9.65 86.11 20.57 25.4 11.18 (55838-1)
55.5 34.3 58422-1

2/0 1/0 69066 314964-1

.500–.550 .128 3/8 Two .38 3.66 .91 1.00 .44 55839-1 or or
138168 104500 91
12.7–13.97 3.25 9.52 Hole 9.65 92.96 23.11 25.4 11.18 (55844-1) 58422-1 68011-1
71.3 53.9

3/0 2/0
.520–.645 .132 3/8 Two .38 3.82 1.00 1.00 .44
168872 133000 13.21–16.38 55840-1 113 58422-1 59877-1
3.35 9.52 Hole 9.65 97.03 25.4 25.4 11.18
87.2 68.6

4/0 3/0
.590–.680 .177 3/8 Two .38 3.72 1.00 1.00 .44
214928 166500 14.99–17.27 (55841-1) 113 58422-1 314948-1
4.50 9.52 Hole 9.65 94.49 25.4 25.4 11.18
110.94 85.94

Note: Part numbers with ( ) are silver plated, part numbers without are tin plated.
* Aluminum 8 to 2 = 3 grams; aluminum 1/0 to 4/0 = 5 grams.

Flag Terminals
2/0 AMP 1/0
AL CU

“W1” .125 “Tongue

“H” [3.18] Thickness”
“Style” 90°
Typ. (Ref.)
Ref.

“L 2” .265
[6.73]
“W2” Ref.
“L 1” “Overall
Thickness”
(Ref.)
Wire Size Tooling for
Insul. Tongue Dimensions
Circular Mils Power Unit
Thickness Stud Tongue Part Weight
mm2 Dia. Size Style H L2 L2 W1 W2 Number Grams* 69120-1 or -2
Range (Ref.) Max. Max. Min. Max. Max.
Aluminum Copper Heads Die
2/0 1/0 One Hole
69066 314964-1
.500–.550 .125 3/8 90° .43 3.185 .970 1.870 .850 55982-1 109 or or
138168 104500 12.7–13.97 3.18 9.52 Right 10.9 80.90 24.64 47.50 21.59
71.3 53.9 58422-1 68011-1
Hand
* Aluminum 8 to 2 = 3 grams; aluminum 1/0 to 4/0 = 5 grams.
5-26
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP COPALUM Sealed Terminals and Splices

Standard Butt Splices

Aluminum Aluminum

L
Max. Copper Copper

Wire Size* Tooling for

Circular Mils Insul. Power Unit
L Part Weight
mm2 Dia. 69120-1 or -2
Range Max. Number Grams**
Aluminum Copper Heads Die
8 10 69066
.182–.200 1.41
16564 9354 4.62–5.08 35.81 277156-1 10.2 or 68006
8.6 4.8 58422-1
6 8 69066
.225–.250 1.80
28280 16983 5.72–6.35 45.72 277157-1 16.9 or 68007
14.6 8.8 58422-1
4 6 69066
.276–.305 2.17
42420 26818 7.01–7.75 55.12 277158-1 26.8 or 68008
21.9 13.8 58422-1
2 4 69066
.340–.380 2.54
67872 42615 277159-1 50.3 or 68009

5
8.64–9.65 64.52
35.0 22.0 58422-1
1/0 2 69066
.425–.470 2.67
107464 66500 10.79–11.94 67.82 277160-1 76.0 or 68010-1
55.5 34.3 58422-1

Terminals and Splices

2/0 1/0 58422-1 68011-1
.500–.550 3.01
138168 104500 12.70–13.97 76.45 277161-1 107.7 or or
71.3 53.9 69066 314964-1
3/0 2/0
.520–.645 3.26
168872 133000 13.21–16.38 82.80 277162-1 127.5 58422-1 59877-1
87.2 68.6
** For aluminum-to-aluminum applications, splices will accept the same wire size at either end. For aluminum-to-copper applications, however, the size of the
copper wire must be “stepped down” two wire sizes to compensate for differences in the electrical ratings of copper and aluminum.
** Aluminum 8 to 2  3 grams; aluminum 1/0 to 3/0  5 grams

Transitional Butt Splices

End A End B
Aluminum Copper

L
Max.
Copper Copper

Wire Size Tooling for

Insul. Dia.
Circular Mils L Part Weight Power Unit
Range
mm2 Max. Numbers Grams* 69120-1 or -2
End A End B
End A End B Heads Die
6 6 69066
.225–.250 .225–.250 1.80
28280 26818 5.72–6.35 5.72–6.35 45.72 55984-1** 16 or 68007
14.6 13.8 58422-1
4 8 69066
.276–.305 .210–.255 1.91
42420 16983 7.01–7.75 5.33–6.48 48.51 277164-1 26.5 or 68008
21.9 8.8 58422-1
4 4 69066
.276–.305 .276–.305 2.17
42420 42615 7.01–7.75 7.01–7.75 55.12 277165-1** 26.0 or 68008
21.9 22.0 58422-1
1/0 4 69066
.425–.470 .276–.305 2.70
107464 42615 10.80–11.94 7.01–7.75 68.58 277163-1 92.5 or 68010-1
55.5 22.0 58422-1
3/0 1/0
.520–.645 .430–.495 3.26
168872 104500 13.21–16.38 10.92–12.57 82.80 277168-1 128.5 58422-1 59877-1
87.2 53.9
* 10 grams
** Transitional splice test amperage is for aluminum wire.

5-27
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP COPALUM Sealed Terminals and Splices

Application Tooling

The AMP COPALUM Sealed DYNA-CRIMP Electric-Hydraulic Power Unit

Terminals and Splices are
The DYNA-CRIMP Power Unit is an electric hydraulic tool. It
designed to be terminated
can accommodate various heads and dies for terminating
with precision die sets,
AMP terminals and splices ranging in size from 8 to 1500
crimping heads, and
MCM. A complete accessory line is also available with the
hydraulic power units. The
tool for use in portable and stationary applications as well
die set to use will depend
as for multiple-head crimping.
on the conductor material
size to be terminated. Both
crimping heads can be used
for the smaller conductor
sizes. The largest conductor
sizes will require the use of
the heavier head. Hydraulic
power can be provided by
either the Electric/Hydraulic
Power Unit or the Hydraulic
DYNA-CRIMP Electric-Hydraulic
Foot Pump. Hydraulic Foot Pump Power Unit
314979-1 (Includes Pressure Release)
(409-1980) 115 Volts (60 Hz) — 69120-1
Crimping Head †Reference Hose Assembly 230 Volts (50/60 Hz) — 69120-2
58422-1 (409-1950)
(408-9535)
Wire Size Crimp Tool Components
AWG
Die Sets Heads Power Units
Aluminum Copper
8 10 68006
6 8 68007
4 6 68008
Crimping Head
69066 2 4 68009 69120-1
69066* 69120-2
(408-2453) 1/0 2 68010-1 or or
68011-1 58422-1** 314979-1
2/0 1/0
314964-1
3/0 2/0 59877-1
4/0 3/0 314948-1
Typical Die Set
(408-2281) **For aluminum conductor range of 8 through 1/0 and copper conductor range of 10 through 2.
**For aluminum conductor range of 8 through 4/0 and copper conductor range of 10 through 3/0.
***Portable–low pressure crimp die.

Accessory Power Controls

and Hoses For DYNA-CRIMP
Electric-Hydraulic Power Unit
Consult the table to the right
for accessory power controls
and hoses. Control and
Handle Hose Foot Multidirectional
hose accessories must be Control Assembly Control Valve
ordered separately.
If electric hydraulic tool For use with Accessory Accessory Remarks
is to be used in portable Power Unit No. Description Part Number
applications, a handle 7 ft. [2.13 m] Handle Control Assembly — Hose and Cord 1-59907-7
15 ft. [4.57 m] Handle Control Assembly — Hose and Cord 1-59907-5
control and hose assembly 15 ft. [4.57 m] Handle Control Assembly — Cord (Less Hose) 1-59908-5 Pressure Release
should be used. 21 ft. [6.4 m] Handle Control Assembly — Hose and Cord 2-59907-1 included with handle
21 ft. [6.4 m] Handle Control Assembly — Cord (Less Hose) 2-59908-1 control
For stationary applications, 69120-1 28 ft. [8.53 m] Handle Control Assembly — Hose and Cord 2-59907-8
a foot switch assembly 69120-2 Needs Hose
15 ft. [4.57 m] Foot Switch Assembly 1-68284-1 Assembly
and hose assembly will be
necessary. 3 ft. [0.91 m] Hose Assembly 1-59909-3 68284-1 Foot Switch
7 ft. [2.13 m] Hose Assembly 1-59909-7 or Foot Pump Assembly
Multidirectional valves are 15 ft. [4.57 m] Hose Assembly† 1-59909-5 needed with these
21 ft. [6.4 m] Hose Assembly 2-59909-1 Hose Assemblies
used when more than one 69120-1 3-Way Multi-Directional Valve 59220 For use with
crimping head is perma- 69120-2 3-Way Multi-Directional Valve (Elec. Control) 1-59220-2 Foot Switch only
nently attached to the tool.
5-28
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

Introduction

Tyco Electronics offers ■ DuraSeal heat-shrinkable ■ SolderGrip splices, which

many products for nylon crimp splices are are closed-end connec-
wire-to-wire splicing: easy to use in factory or tors utilizing a spiral
Raychem SolderSleeve repair applications. copper coil that grips
splicing devices; SolderGrip DuraSeal crimp splices and compresses the
splices; and DuraSeal and provide watertight sealing conductors and allows a
MiniSeal crimp splices. and superior protection prefluxed solder ring to
Like all Raychem intercon- against corrosion, flow to the center of the
nect products, the wire-to- abrasion, and vibration. splicing area, resulting
wire splicing devices are in a high-reliability,
■ Small, lightweight, and
rugged and reliable, yet repeatable solder joint.
low-profile MiniSeal high-
easy to install. ■ PolyCrimp heat-shrinkable
performance crimp
Designed for applications splices, which substantially polyethylene crimp
with temperatures up to reduce wire bundle size splices offer a one-piece
150°C [302°F], products and weight, are QPL-listed design and translucent
in this section include: to the MIL-S-81824 tubing which allows for
■ SolderSleeve splicing specification, and are visual inspection of the
devices, which can be required by the MIL-W- splice. The dual wall
used to make sealed or 5088 specification. polyethylene tubing
unsealed splices. In a
single step, they solder,
insulate, encapsulate, and
provides strain relief and
protection against the
environment.
5

Terminals and Splices

strain-relieve a wide
range of wire sizes.

5-29
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

SolderSleeve Wire Splices

Product Facts
■ Transparent polyvinylidene
fluoride or polyolefin sleeve
provides encapsulation,
inspectability, strain relief,
and insulation
■ Prefluxed solder preform
provides a controlled
soldering process
■ One-piece design makes
installation easy and lowers
the installed cost
■ With one or two wires per
end, the NAS 1744 splices
meet 75,000 ft [22,000 m]
altitude immersion
requirement
■ Thermochromic temperature
indicator in the NAS splices
facilitates termination and
inspection
■ UL and CUL
recognized R

Applications
In-line wire splices.
Product Options
Minimum Wire Maximum Operating Intended Application
Product Series
Temperature Rating Temperature Environment
CWT 85°C [185°F] 125°C [257°F] Splashproof
D-110 125°C [257°F] 150°C [302°F] Splashproof
D-1744 (NAS 1744) 125°C [257°F] 150°C [302°F] Immersion sealed
Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F].
Consult Tyco Electronics for details.

Product Selection Process ■ For D-110 series Notes:

(splashproof): Use
From the Product Options While all combinations listed
Table B on page 5-32.
table above, select the will provide satisfactory
product series appropriate ■ For D-1744 series solder joints, the degree
for your application based (immersion sealed): of strain relief obtained
on the temperature rating Use Table C on depends on the outer diam-
and sealing performance page 5-33. eter of the wires being
required. If the application has joined. Refer to Table E for
If the application has only more than one size of the recommended size
one size of wire per side wire per side or more than ranges for the sleeves.
and no more than two wires two wires on either side (or Wires 16 AWG (1.21 mm2)
on either side: if you prefer to work with and larger, and wires hav-
CMA or mm2 sizes): ing more than 19 strands,
1. Determine wire gauge
sizes for both sides of 1. Turn to “CMA/mm2 should be pretinned prior
splice. Calculation” on page to splicing, to obtain the
5-34 and use the work- optimum solder joint quality.
2. Determine number of
space there to calculate Part selection for wires
wires (one or two wires)
the total cross section to 26 AWG (0.15 mm2) and
for each side of splice.
be spliced. smaller is covered on page
3. Select part numbers from 5-32.
2. Use Table E on page
the appropriate table:
5-35 to select the sleeve
■ For CWT series (low recommended for that
temperature): Use cross section.
Table A on page 5-31.
5-30
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

Table A:
CWT Series Selection

Side A: Side B: Size and Number of Conductors

Size and 26 AWG 24 AWG 22 AWG 20 AWG
Number of
Conductors 1 2 1 2 1 2 1 2
1 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002
26 AWG
2 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002
1 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002
24 AWG
2 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002
1 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002
22 AWG
2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003
1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003
20 AWG
2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003
1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003
18 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003
1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003
16 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003

5
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003
14 AWG
2 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004
12 AWG
2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005

Terminals and Splices

10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005
Side A: Side B: Size and Number of Conductors
Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG
Number of
Conductors 1 2 1 2 1 2 1 2 1

1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005

26 AWG
2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
24 AWG
2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
22 AWG
2 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
1 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
20 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
18 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
16 AWG
2 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005
1 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
14 AWG
2 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005
1 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005
12 AWG
2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005
10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005

5-31
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

Table B:
D-110 Series Selection

Side A: Side B: Size and Number of Conductors

Size and 26 AWG 24 AWG 22 AWG 20 AWG
Number of
Conductors 1 2 1 2 1 2 1 2
1 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41
26 AWG
2 D-110-35 D-110-35 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41
1 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41
24 AWG
2 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41
1 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41
22 AWG
2 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181
1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181
20 AWG
2 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181
1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181
18 AWG
2 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101
1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181
16 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101
1 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101
14 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090
1 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101
12 AWG
2 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090
10 AWG 1 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0083
Side A: Side B: Size and Number of Conductors
Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG
Number of
Conductors 1 2 1 2 1 2 1 2 1
1 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
26 AWG
2 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
1 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
24 AWG
2 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
1 D-110-41 D-110-0181 D-110-41 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
22 AWG
2 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
1 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090
20 AWG
2 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
1 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
18 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083
1 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
16 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0083 D-110-0083
1 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083
14 AWG
2 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083
1 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083
12 AWG
2 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0090 D-110-0083 D-110-0083 D-110-0083 D-110-0083
10 AWG 1 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083

Fine Wire Splices 26 AWG Part Inside Diameter

(0.15 mm2) and Smaller Number As Supplied* Fully Recovered** Length***
D-110-0071 0.9 [0.035] 0.6 [0.025] 4.7 [0.185]
D-110-0213 0.9 [0.035] 0.6 [0.025] 4.2 [0.165]
D-110-0214 0.6 [0.025] 0.3 [0.013] 6.3 [0.250]
D-110-0217 1.0 [0.040] 0.6 [0.025) 9.1 [0.360]
D-110-40 0.6 [0.025] 0.5 [0.021] 5.1 [0.200]
Note: Micro SolderSleeve terminations are used for splicing wires smaller than 26 AWG [0.15 mm2].
* Minimum. Wire insulation must be smaller than this.
** Maximum. Wire insulation and combined conductor diameters must be greater than this.
*** Nominal. Wire strip length must be approximately one-half of this.

5-32
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

Table C:
D-1744 Series Selection

Side A: Side B: Size and Number of Conductors

Size and 26 AWG 24 AWG 22 AWG 20 AWG
Number of
Conductors 1 2 1 2 1 2 1 2
1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02
26 AWG
2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02
1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02
24 AWG
2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-02
1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02
22 AWG
2 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02
1 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02
20 AWG
2 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03
1 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03
18 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03
1 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03
16 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03

5
1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03
14 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04
12 AWG
2 D-1744-04 D-1744-04 D-1744-04 — D-1744-04 — — —

Terminals and Splices

Side A: Side B: Size and Number of Conductors
Size and 18 AWG 16 AWG 14 AWG 12 AWG
Number of
1 2 1 2 1 2 1 2
Conductors
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
26 AWG
2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
24 AWG
2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 —
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
22 AWG
2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 —
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-04 —
20 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 —
1 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 —
18 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 —
1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 —
16 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 —
1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 —
14 AWG
2 D-1744-03 D-1744-04 D-1744-04 D-1744-04 D-1744-04 — — —
12 AWG 1 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 — D-1744-04 —

5-33
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

CMA/mm2 Calculation To calculate the total circu- 3. Add together the values
lar mil or mm2 area of the listed in the workspace
conductors to be termi- below to obtain the total
nated in a single splice, fol- area.
low these steps: 4. From Table E on the next
1. Choose either CMA or page, select the part
mm2 as your unit of number recommended
measure for selection for the total CMA or mm2
purposes and continue you have calculated.
to use it for all your 5. Refer to the examples on
selection criteria. this page for further
2. In the workspace below, clarification.
list the CMA or mm2 for
each conductor that will
go into the same splice.
(To assist you, Table D
on this page provides
the CMA of typical
conductors.)

Wire Number CMA mm2

1
2
3
4
5 Part Number:
Total

CMA/mm2 Examples

One-to-One Wire Splice Multiwire Splice

1.50 [.060]

1.50 [.060]
2.50 [.100] 3.00 [.120] 2.25 [.090]

16 AWG (CMA 2426) 22 AWG (CMA 754) 1.50 [.060]

[1.21 mm2] [0.38 mm2] 2 at 22 AWG (CMA 1508) 18 AWG (CMA 1900)
[0.38 mm2] [0.24 mm2]

Total CMA = 3180 Total CMA = 3408

Total mm2 = 1.59 Total mm2 = 1.71
Correct part number selection from Table E Correct part number selection from Table E
(based on CMA/mm2 and nominal jacket wire OD) (based on CMA/mm2 and nominal jacket wire OD)
= CWT-9002 or D-110-41 or D-1744-02. = CWT-9003 or D-110-0181 or D-1744-03.

Table D. CMA of Typical AWG Conductors

AWG 28 26 24 22 20 18 16 14 12
CMA 177 304 475 754 1216 1900 2426 3831 5874
mm2 0.09 0.15 0.24 0.38 0.61 0.95 1.21 1.92 2.94

5-34
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

Installation Requirements For proper installation of Refer to Raychem installa-

these devices the correct tion procedure RPIP 850-00
heating tool and reflector for D-1744 Series and RPIP
attachment must be used. 824-00 for CWT Series.
Any one of the following
Raychem heating tools is
recommended:
■ HL1802E
■ IR-1759 MiniRay
■ AA-400 Super Heater
■ CV-1981

Table E: CMA mm2

Product Wire Jacket OD Combined Total Combined Total
Multiwire Splice Selection Series

CWT-9001
CWT-9002
CWT-9003
Min.
0.4 [0.015]
1.3 [0.05]
1.8 [0.07]
Max.
1.7 [0.066]
2.7 [0.106]
4.5 [0.18]
Min.
450
1500
4000
Max.
1500
4000
7800
Min.
0.3
0.8
2.0
Max.
0.8
2.0
4.0
5

Terminals and Splices

CWT-9004 2.8 [0.11] 6.0 [0.236] 7800 12000 4.0 6.0
CWT-9005 3.2 [0.125] 7.0 [0.275] 12000 19000 6.0 10.0
D-1744-01 0.50 [0.020] 1.90 [0.075] 350 2000 – –
D-1744-02 0.80 [0.031] 2.80 [0.110] 2000 4000 – –
D-1744-03 1.30 [0.050] 4.57 [0.180] 4000 10000 – –
D-1744-04 2.00 [0.080] 7.11 [0.280] 10000 13000 – –
D-110-35 0.51 [0.020] 1.78 [0.070] 500 1500 – –
D-110-41 1.27 [0.050] 2.54 [1.00] 1200 3500 – –
D-110-0181 1.9 [0.075] 4.5 [0.177] 3600 6000 – –
D-110-0101 2.41 [0.095] 4.32 [0.17] 4800 9000 – –
D-110-0090 3.56 [0.140] 7.11 [0.28] 8500 16200 – –
D-110-0083 4.0 [0.160] 8.76 [0.345] 16200 25000 – –

Product Characteristics Material

Insulation (D-110, D-1744) Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Insulation (CWT) Radiation-crosslinked, heat-shrinkable polyolefin
Solder and flux (D-110, D-1744) Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 (RMA flux)
Solder and flux (CWT) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ASNS-J-004 (RA flux)
Meltable inserts (CWT, D-1744) Meltable thermoplastic
Typical Performance
Voltage drop 2.0 mV
Tensile strength Exceeds strength of conductor
Dielectric strength 2.0 kV
Temperature rating (CWT) -55°C to +125°C [-67°F to +257°F]
Temperature rating (D-110, D-1744) -55°C to +150°C [-67°F to +302°F]
Insulation resistance 1000 megohms

Specifications/Approvals Series Agency Raychem

CWT UL E87681 D-5023
D-110 UL E87681 RT-1404
D-1744 NAS-1744 RT-1404

5-35
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices

Product Facts
■ Immersion-resistant crimp
splices are on QPL for
MIL-S-81824
■ MIL-Spec approval
■ Small size
■ Light weight
■ Insulation and strain relief
■ Easy installation

Applications Product Selection Process Table A provides the 5. Determine the type of
MiniSeal wire-to-wire splic- 1. Determine the type of CMA of typical conduc- sealing sleeve required.
ing products offer solutions splice required. tors. (Both CMA and mm2 Some wire insulations will
for hundreds of aerospace give the same results, so not fit in the holes of the
■ Stub (parallel) splice: choose either CMA or sealing sleeve inserts, so
and defense applications.
These environment-resistant mm2 as your unit of be sure to compare the
splices provide excellent measure for selection internal diameter of each
■ Butt (in-line) splice:
reliability, long term per- purposes and continue hole with the outer
formance, MIL-S-81824/1 to use it for all your diameter of the wire(s)
qualification, and a low 2. Determine which crimp selection criteria.) you intend to insert in that
installed cost. barrel plating is required: 4. Select the color code for hole. To create a reliable
the size crimp barrel seal, place a maximum
MiniSeal crimp splices con- ■ Tin plating, of two wires in any hole of
sist of a plated copper recommended for tin required. Using Table B
(page 5-37), select the the sealing sleeve.
crimp barrel and a sepa- or silverplated wire
rate, heat-shrinkable, trans- crimp barrel—color-coded 6. Select the part number.
■ Nickel plating, red, blue, or yellow—for Turn to the MiniSeal part
parent sealing sleeve. They recommended for
can be used on a combina- the CMA or mm2 you number selection tables
nickel-plated wire, or sil- calculated. (Tables C and D, pages
tion of wires, from 1:1 to ver-plated wire in appli-
10:10. MiniSeal splices are Stub splice: Select the 5-37 and 5-38) and find
cations above 150°C the table for the type of
one of the smallest, lightest, [302°F]. barrel that will accommo-
and most environment- date the total cross splice (stub or butt)
resistant splices available. 3. Calculate the size of section. required.
They preserve the electrical crimp barrel required. Using the appropriate
Butt splice: Select the
integrity of the splice by Using the CMA/mm2 smallest barrel that will table, find the crimp
preventing the penetration worksheet on the next accommodate the largest barrel size range and
of liquids and the resulting page, calculate the total CMA/mm2 required. the size and number of
chemical and galvanic cross section to be (Refer to the example in wires for your application.
corrosion. spliced by adding the cir- the worksheet for a more Then select the part
cular mil area (CMA) or specific description.) If number for the type of
square millimeters (mm2) the CMA/mm2 of the plating required. The
of each wire. smaller side of a butt color code accompany-
splice is too small for the ing that part number
Stub splice: Add the should match the color
CMA or mm2 of all wires size barrel required to fit
the larger side, increase code you arrived at in
together. Table B, confirming that
the CMA/mm2 —either by
Butt splice: Calculate doubling back one wire the part number you have
each side separately (stripping the conductor selected is correct.
(see example on the twice the length you
worksheet). would ordinarily strip it
and then folding it back)
or by adding a filler wire.

5-36
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued)

Table A. CMA of Typical Strands 7 19 19 19 19 19 19 19 37

Conductors AWG 28 26 24 22 20 18 16 14 12
CMA 177 304 475 754 1216 1900 2426 3831 5874
mm2 0.09 0.15 0.24 0.38 0.61 0.95 1.21 1.92 2.94

Table B. Crimp Barrel Color CMA Range mm2 Range 1:1 Splice (AWG Size) Color Code
Code Selection 304–1510 0.15–0.75 26–20 Red
779–2680 0.39–1.34 20–16 Blue
1900–6755 0.95–3.37 18–12 Yellow

CMA/mm2 Worksheet Example:

Application: A butt splice The other side, where the
with three AWG 22 wires in CMA for AWG 18 is 1900, is
one side and one AWG 18 calculated as:
wire in the other side: CMA = 1 x 1900 = 1900
The CMA for AWG 22 wire (mm2 = 1 x 0.95 = 0.95)
in Table A is 754 (0.38 mm2). Using Table B to select the
Side one is therefore calcu-
lated as follows:
CMA = 3 x 754 = 2262
smallest crimp barrel that
will easily fit 2262 CMA
(0.95 mm2), the blue barrel
5

Terminals and Splices

(mm2 = 3 x 0.38 = 1.14) is the correct choice.

Wire Number CMA mm2

1
2
3
4
5
6
7
8
9
10 Part Number:
Total

Table C. Stub (Parallel) Splices

Crimp Barrel I.D. Dimensions

Part Number Size Range Side 1 Side 2
Illustration CMA [mm2]
Tin Plated Nickel Plated Sealing Max. No. Sealing Max. No.
Min.–Max. Insert of Wires Insert of Wires
D-436-0128 D-436-0119 304–1510
Red Red [0.15–0.75] 2.16 [.085]
2 1.01 [.040]
2

D-436-58 D-436-75 779–2680

Blue Blue [0.39–1.34] 2 2
4.56 [.180] 2.28 [.090]

D-436-59 D-436-76 1900—6755

Yellow Yellow [0.95–3.37] 2 2
4.56 [.180] 2.28 [.090]

D-436-60 D-436-77 779–2680 10

Blue Blue [0.39–1.34] 2.03 (2 per hole) 2
[.080] 6.35 [.250]

D-436-61 D-436-78 1900–6755 10

Yellow Yellow [0.95–3.37] 2.03 (2 per hole) 2
[.080] 6.35 [.250]

5-37
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued)

Table D. Butt (in-line) splices

Crimp Barrel I.D. Dimensions

Part Number Size Range Side 1 Side 2
Illustration CMA [mm2]
Tin Plated Nickel Plated Sealing Max. No. Sealing Max. No.
Min.–Max. Insert of Wires Insert of Wires
D-436-36* D-436-82 304–1510
Red Red [0.15–0.75] 2 2
2.16 [.085] 2.16 [.085]

D-436-37* D-436-83 779–2680

Blue Blue [0.39–1.34] 2 2
2.79 [.110] 2.79 [.110]

D-436-38* D-436-84 1900–6755

Yellow Yellow [0.95–3.37] 2 2
4.32 [.170] 4.32 [.170]

D-436-0110 D-436-85 304–1510

Red Red [0.15–0.75] 2.36 6 2
[.093] 4.06 [.160]

D-436-52 D-436-86 779–2680 6

Blue Blue [0.39–1.34] 2.36 (2 per hole) 2
[.093] 4.06 [.160]

D-436-53 D-436-87 1900–6755 6

Yellow Yellow [0.95–3.37] 2.36 (2 per hole) 2
[.093] 4.06 [.160]

D-436-0115 D-436-88 304–1510 6 6

Red Red [0.15–0.75] 2.36 (2 per hole) 2.36 (2 per hole)
[.093] [.093]

D-436-42 D-436-89 779–2680 6 6

Blue Blue [0.39–1.34] 2.36 (2 per hole) 2.36 (2 per hole)
[.093] [.093]

D-436-43 D-436-90 1900–6755 6 6

Yellow Yellow [0.95–3.37] 2.36 (2 per hole) 2.36 (2 per hole)
[.093] [.093]

*Qualified to MIL-S-81824/1.

Table E. Crimp Barrel Only

Crimp Barrel Size Range

Type Color Code Tin-Plated Nickel Plated CMA [mm2] Min. - Max.
Butt (in-line) Red D-609-06 D-609-09 304-1510 [0.15-0.75]
Butt (in-line) Blue D-609-07 D-609-10 779-2680 [0.39-1.34]
Butt (in-line) Yellow D-609-08 D-609-11 1900-6755 [0.95-3.37]
Stub (Parrel) Red D-609-03 D-609-12 304-1510 [0.15-0.75]
Stub (Parrel) Blue D-609-04 D-609-13 779-2680 [0.39-1.34]
Stub (Parrel) Yellow D-609-05 D-609-14 1900-6755 [0.95-3.37]

Table F. Sealing Sleeve Only

L max.

∅A min.

Part Number Color Code L Max. A Min.

D-436-0096 Red 29.2 [1.15] 2.16 [0.085]
D-436-0097 Blue 29.2 [1.15] 2.8 [0.110]
D-436-0098 Yellow 29.2 [1.15] 4.32 [0.170]

5-38
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued)

Product Characteristics Material

Insulation Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Crimp barrel Tin- or nickel-plated copper
Meltable inserts Meltable thermoplastic
Typical Performance
Voltage drop 6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire
Tensile strength Exceeds strength of conductor
Dielectric strength 2.5 kV
Temperature rating -55°C to 150°C [-67°F to 302°F]
Insulation resistance 5000 megohms

Specifications/Approvals Series Military

D-436 MIL-S-81824/1 for D-436-36/37/38

Terminals and Splices

Installation For proper installation of Any one of the following
these devices, the correct Raychem heating tools is
crimp tool (Raychem part recommended:
number AD-1377) and a ■ HL1802E
heating tool and reflector
attachment must be used. ■ AA-400 Super Heater
Refer to Raychem installa-
tion procedure RCPS 200-
20 for detailed instructions
and recommended reflector
attachments.

5-39
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices

Product Facts
■ Flux-coated, solder-
impregnated copper
shield braid encased in a
transparent heat-shrinkable
insulation sleeve provides
a controlled soldering
process, encapsulation,
inspectability, strain relief,
and insulation
■ One-piece design provides
easy installation and lower
installed cost
■ Circumferential (360°)
shielding results in EMI
protection and shield
continuity equal to or better
than the original cable
■ Conductor splices are made
using Raychem MiniSeal
crimp products, which are
recognized by MIL-S-81824
and MIL-W-5088

Applications Product Selection Process Refer to Raychem installa-

Used for splicing a wide For splicing multiconductor tion procedure RCPS 150-
range of cables, including cables refer to Table A. 02 (D-150 series) and RPIP
coaxial and multiconductor 699-00 (B-202 series) for
For splicing coaxial cables detailed instructions and
cables. refer to Table B. recommended reflector
SolderShield devices can be attachment.
used to repair or splice Installation
shielded or coaxial cables. For proper installation of
These products consist of these devices, the correct
a MiniSeal crimp splice heating tool and reflector
plus a flux-coated, solder- attachment must be used.
impregnated copper shield Any one of the following
encased in a heat-shrinkable Raychem heating tools is
sealing sleeve, for splicing recommended:
the shields. SolderShield kits
■ HL1802E
terminate single- or multiple-
conductor cables, eliminate ■ IR-1759 MiniRay
EMI problems at the splice, ■ CV-1981
and provide strain relief for
the cable.

Specifications/Approvals
Series Military Raychem
US: M81824 (conductor splice only)
D-150 RT-1404
UK: RAF AP 1130-2008-1

5-40
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices (Continued)

Table A. Multiconductor SolderShield Splice Crimp Splice

Cable Splices L1
Each SolderShield part L3 L2
consists of a SolderShield
splice and one or more I.D.
conductor splices. Refer to
information below for
description and numbers of
conductor splices.

SolderShield Product Dimensions

Conductor Splice
Part Number Dimensions
Size Range Color Quantity
Tin Plated Nickel Plated L1 L2 L3 ID CMA [mm2] Code Per Kit
Max. Nom. Min. Min. Min.–Max.
D-150-0168 D-150-0228 80.50 50.00 10.20 3.00 304–1510 Red 1
[3.17] [1.97] [.400] [.118] [0.15–0.75]
D-150-0169 D-150-0229 80.50 50.00 10.20 4.00 779–2680 Blue 1
[3.17] [1.97] [.400] [.157] [0.39–1.34]
D-150-0170 D-150-0230 80.50 50.00 10.20 5.00 1900–6755 Yellow 1

D-150-0174

D-150-0175
D-150-0231

D-150-0232
[3.17]
10.60
[4.17]
10.60
[1.97]
75.00
[2.95]
75.00
[.400]
10.20
[.400]
10.20
[.197]
4.00
[.157]
5.00
[0.95–3.37]
304–1510
[0.15–0.75]
779–2680
Red

Blue
2

2
5

Terminals and Splices

[4.17] [2.95] [.400] [.197] [0.39–1.34]
D-150-0176 D-150-0233 10.60 75.00 10.20 6.00 1900–6755 Yellow 2
[4.17] [2.95] [.400] [.236] [0.95–3.37]
D-150-0177 D-150-0234 10.60 75.00 10.20 9.00 304–1510 Yellow 2
[4.17] [2.95] [.400] [.356] [0.15–0.75]
D-150-0178 D-150-0235 10.60 75.00 10.20 4.00 304–1510 Red 4
[4.17] [2.95] [.400] [.157 ] [0.15–0.75]
D-150-0179 D-150-0236 10.60 75.00 10.20 5.00 779–2680 Red 4
[4.17] [2.95] [.400] [.197] [0.39–1.34]
D-150-0180 D-150-0237 10.60 75.00 10.20 6.00 1900–6755 Blue 4
[4.17] [2.95] [.400] [.236] [0.95–3.37]
D-150-0181 D-150-0238 10.60 75.00 10.20 9.00 1900–6755 Yellow 4
[4.17] [2.95] [.400] [.353] [0.95–3.37]
Note: The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper con-
ductors. All the kits have environmental-sealing capability. The cable temperature rating must be 125°C minimum.
To find the splice kit part number for your application:
1. Determine the number of conductors in the cable to be spliced.
2. Determine the gauge of each conductor or the maximum jacket OD.
3. Determine the conductor plating.
4. Select the appropriate part number from the table above.

5-41
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices (Continued)

Table B. Coaxial Cable

Splices SolderShield Splice Crimp Splice
Each SolderShield part
consists of a SolderShield L1
splice and one or more L3 L2
conductor splices. Refer to
information below for I.D.
description and numbers of
conductor splices.

Raychem Conductor Part SolderShield Dimensions

RG Cable No. Cable Description Splice Qty/Kit Number L1 Max L2 Min ID Min
8A, 9B, 11 5012A3311
13, 26, 31 5012E1339
115, 144, 149 7518A1311 80.50 50.00 12.00
1 D-150-0214
165, 213, 214 — [3.170] [1.970] [.472]
216, 235, 391 —
393, 397 —
178, 196, 5028A1317
179, 187, 188, 7528A1317 80.50 50.00 3.00
1 D-150-0094 [3.170] [1.970] [.118]
316, 404, M17/138-00001, 5030A1317
M17/136-00001 7530A1317
180, 195 5024A1311
M17/137-00001 7526A1311 80.50 50.00 4.00
1 D-150-0095 [3.170] [1.970] [.157]
M17/139-00001 9527A1318
— 9530E1014
124, 140, 141 5020A1311
159, 302, 303 5022A1311
1 D-150-0096 80.50 50.00 5.00
— 7522A1311 [3.170 ] [1.970] [.236]
— 7523D1331
— 7524A1311
29, 30, 55B 5019D3318
56.00 23.00 7.00
58, 223 5021D1331 1 B-202-81* [2.200] [.900] [.275]
— 5022A1311
59, 62, 71 7523D1331
56.00 23.00 7.00
— 7524A1311 1 B-202-82* [2.200 ] [.900] [.275]
— 9524A1311
*These kits use solder to terminate the center conductors. All other kits use crimp.
All kits are for one-to-one coaxial cable splices, and all kits have environmental sealing capability. Each kit contains products to splice conductors, build up
dielectric, splice the shield, and provide insulation.

5-42
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 Raychem Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices (Continued)

Product Characteristics

Materials
Insulation sleeve Radiation-crosslinked polyvinylidene fluoride
Meltable inserts Fluorocarbon-based thermoplastic
MiniSeal crimp splice Base metal: Copper alloy C10200 per ASTM B75
Plating: Tin per MIL-T-10727 or nickel per QQ-N-290
SolderShield shield splice Base metal: Tin-plated copper wire braid per ASTM B3
Solder and flux coating: Type Sn63 Pb37. Flux: ROM1 per ANSI - J - STD - 004 (RA flux)
Parameter Test Method Requirement
Electromechanical Performance
Dielectric strength (shield connection) — No breakdown or arcing at 1000 Vac (RMS)
Dielectric strength (conductor connection) — 2.5 kV
Voltage drop MIL-S-81824 Less than 2.0-millivolt increase
Insulation resistance (shield connection) — 1000 megohms minimum at 500 Vdc
Insulation resistance (conductor connection) — 5000 megohms
Tensile strength for MiniSeal MIL-S-81824 Exceed yield strength (pounds) of wire.
Tensile strength for SolderShield MIL-S-81824 75% of strength (pounds) of unspliced cable
Temperature rating
Environmental Resistance
Salt spray
Heat aging
MIL-STD-202 M101
—

750 hours at 150°C [302°F]

-55°C to 150°C [-67°F to 302°F]

Meet voltage drop requirement.

Meet all electromechanical requirements.
5

Terminals and Splices

Temperature cycling MIL-STD-202 M107C Meet all electromechanical requirements.
Altitude immersion Immersion at 22,860m [75,000 ft] Meet insulation-resistance requirement.
Corrosion resistance — No evidence of corrosion after testing in accordance
with MIL-STD-202, Method 101, Test Condition A

5-43
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Product Facts
Nylon Insulation. Nylon Basic Terminal Material. The basic terminal
■ Pre-insulated terminal sleeve has high dielectric is constructed of fine grade high conductivity
strength. copper per ASTM B-152 and tin-plated per
designed for uniform relia- ASTM B-545. Basic material for Spring
bility in most difficult cir- Spade Tongue Terminals is phosphor
bronze per ASTM B-139 and tin-plated per
cuit environments ASTM B-545. AMP’s special plating process
■ PIDG Terminals consist of creates durable corrosion resistance to salt
tin plated copper or tin spray and most chemical fumes.

plated phosphor bronze Color Coding. Terminal insulation is

body for spring spades with color-coded by wire range to prevent
errors during installation.
a copper sleeve and insula-
tion sleeve fitted over ter-
minal barrel
■ Design of the tool dies and
construction of the terminal
allows for uniform insula-
tion thickness under crimp-
ing pressure, transmitting Copper Sleeve. The specially
this pressure evenly to the designed copper sleeve, fitted over the
terminal barrel, provides circumferen-
center of the crimp area Serrations. tial insulation support to the wire and
Serrations inside allows the wire to be bent in any direc-
The AMP Mated barrel provide maxi- tion, without fraying the wire’s insula-
mum contact and tion or breaking the conductor.
Tool/Terminal Concept tensile strength after
crimping.
■ AMP compression crimping Funnel Ramp Entry. Prevents a turned
produces crimps for a given back strand and permits rapid wire inser-
tion during high speed production.
size wire and terminal that
are alike in appearance and Temperature Rating: 105°C Max. Note: Over size expansions are provided in vinyl insulation only.
performance
■ Terminal and crimping tool AMP PIDG Terminals AMP PIDG Nylon Butt Window Splice
are designed as uniform (Use PIDG Tooling) (Use PIDG Tooling)
matched devices AMP AMP
LR7189 LR7189
■ Dies are precision- Wire R Listed R
Certified Wire R Listed R
Certified
Range Range
engineered from the finest
22-16 22-16 Solid or Stranded 22-16 22-16 Stranded or Solid
hard-metal alloys 16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max.1 16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max.
■ Crimping pressure is con- 12-10 12-10 Solid or Stranded 12-10 12-10 Stranded or Solid
trolled by a ratchet device on
Note: 22-16 terminals are stamped 22-18 in accordance Note: 22-16 splices are stamped 22-18 in accordance
the hand tool or a correspond- with MIL-T-7928. with MIL-T-7928.
ing pre-calibration in the 1
UL & CSA — Nylon
crimping jaws of AMP auto-
mated crimping machines

The Crimp
■ When done properly,
crimping pressure can nei-
ther overstress nor under-
stress the terminal barrel —
machined dies fully bottom
to the precise crimp height
■ Resulting termination is
free of contamination
■ Resistant to shock and criti-
cal environments
■ Tensile strength approach-
es that of the wire itself
■ PIDG Terminals meet or exceed
the requirements of MIL-T-
7928, Type II, Class 1 and 2

5-44
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals W Material

Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
2 .203 .211 .632 .739 .105
M2 5.16 5.36 16.05 18.77 Yellow 2.67 54310-1† —
.203 .211 .632 .736 .105
4 5.16 5.36 16.05 18.69 Yellow 2.67 52189 †
—
26-24 .029 6 .250 .243 .664 .792 .105
238-475 Yellow 53073† —
0.74 M3.5 6.35 6.17 16.87 20.12 2.67
[0.12-0.24]
8 .281 .250 .671 .814 .105
Yellow 54311-1† —

5
M4 7.14 6.35 17.04 20.68 2.67
.312 .281 .702 .868 .105
10 7.92 7.14 17.83 22.05 Yellow 2.67 54312-1† 54312-2†
.140 .121 .452 .525 .082
0 3.56 3.07 11.48 13.34 Yellow 2.08 321013 —

Terminals and Splices

.140 .121 .452 .525 .082
3.56 3.07 11.48 13.34 Yellow 2.08 323912* 2-323912-1
.140 .211 .542 .615 .082
3.56 5.36 13.77 15.62 Yellow 2.08 329951* —
2
M2 .165 .211 .542 .617 .082
Yellow/Br. 321620* 1-321620-0
4.19 5.36 13.77 15.67 2.08
.203 .211 .542 .646 .082
5.16 5.36 13.77 16.41 Yellow 2.08 323913 2-323913-1
.203 .211 .542 .646 .082
4 5.16 5.36 13.77 16.41 Yellow 2.08 323914* 2-323914-1
26-22 .020 .198 .308 .643 .745 .082
202-810 Yellow 321617 —
0.51 5.03 7.82 16.33 18.92 2.08
[0.10-0.41]
6 .203 .211 .542 .646 .082
Yellow 323915* 2-323915-2
M3.5 5.16 5.36 13.77 16.41 2.08
.250 .281 .612 .740 .082
6.35 7.14 15.54 18.80 Yellow 2.08 326875* 2-326875-1
.250 .281 .612 .740 .082
6.35 7.14 15.54 18.80 Yellow 2.08 323916* 2-323916-1
8
M4 .300 .281 .612 .765 .082
Yellow 52124 52124-2
7.62 7.14 15.54 19.43 2.08
.250 .281 .612 .740 .082
6.35 7.14 15.54 18.80 Yellow 2.08 324075* 2-324075-1
10
.300 .281 .612 .765 .082
Yellow 52124-1 —
7.62 7.14 15.54 19.43 2.08
.160 .125 .506 .589 .100
0 4.06 3.18 12.85 14.96 Natural 2.54 — 2-328489-1
2 .160 .125 .506 .589 .100
M2 4.06 3.18 12.85 14.96 Natural 2.54 329636 2-329636-1
.203 .250 .631 .735 .100
5.16 6.35 16.03 18.67 Natural 2.54 50534 —
24-20 4
.025 .281 .250 .631 .774 .100
320-1,290 Natural 323985 —
0.64 7.14 6.35 16.03 19.66 2.54
[0.16-0.65]
6 .281 .250 .631 .774 .100
Natural 323986 2-323986-1
M3.5 7.14 6.35 16.03 19.66 2.54
8 .312 .281 .662 .821 .100
M4 7.92 7.14 16.81 20.85 Natural 2.54 323989 1-323989-0
.312 .281 .662 .821 .100
10 7.92 7.14 16.81 20.85 Natural 2.54 323990 2-323990-1

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
†
Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.

5-45
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals

(Continued)

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
.160 .156 .560 .643 .125
1 Red 327174 2-327174-1
4.06 3.96 14.22 16.33 3.18
.182 .172 .576 .669 .125
4.62 4.37 14.63 16.99 Red 3.18 324158 2-324158-1
2 .182 .172 .576 .669 .140
M2 4.62 4.37 14.63 16.99 Red 3.56 320773 —
.218 .156 .560 .672 .125
5.54 3.96 14.22 17.07 Red 3.18 328657* 2-328657-1
.182 .172 .576 .669 .125
4.62 4.37 14.63 16.99 Red/Green 3.18 327654* —
.182 .172 .576 .669 .140
4.62 4.37 14.63 16.99 Red 3.56 320882* 2-320882-1
.218 .156 .560 .672 .125
5.54 3.96 14.22 17.07 Red 3.18 320553* 2-320553-2
.218 .156 .560 .672 .125
5.54 3.96 14.22 17.07 Red 3.18 362541
4
.218 .156 .560 .672 .140
5.54 3.96 14.22 17.07 Red 3.56 31880* 2-31880-1
.218 .156 .560 .672 .140
5.54 3.96 14.22 17.07 Black 3.56 35229 —
.250 .312 .716 .844 .125
6.35 7.92 18.19 21.44 Red 3.18 323758 2-323758-1
.250 .312 .716 .844 .140
6.35 7.92 18.19 21.44 Red 3.56 330648 2-330648-1
.218 .156 .560 .672 .125
5.54 3.96 14.22 17.07 Red 3.18 36149* 2-36149-2
.218 .156 .560 .672 .140
5.54 3.96 14.22 17.07 Red 3.56 36150* 2-36150-1

22-16 .250 .250 .654 .782 .125

Red 51863* 51863-1
509-3,260 .033 6.35 6.35 16.61 19.86 3.18
[0.26-1.65] 0.84 6 .281 .250 .654 .797 .125
Red 36151* 2-36151-2
M3.5 7.14 6.35 16.61 20.24 3.18
.281 .250 .654 .797 .140
7.14 6.35 16.61 20.24 Red 3.56 36152* 2-36152-1
.312 .281 .685 .844 .125
7.92 7.14 17.40 21.44 Red 3.18 323008 2-323008-1
.312 .281 .685 .844 .140
7.92 7.14 17.40 21.44 Red 3.56 326878 2-326878-1
.281 .250 .654 .797 .125
7.14 6.35 16.61 20.24 Red 3.18 320554* 2-320554-1
.281 .250 .654 .797 .140
7.14 6.35 16.61 20.24 Red 3.56 31886* 2-31886-2
8 .312 .281 .685 .844 .125
M4 7.92 7.14 17.40 21.44 Red 3.18 320551* 1-320551-1
.312 .281 .685 .844 .140
7.92 7.14 17.40 21.44 Red 3.56 31890* 2-31890-1
.344 .297 .701 .876 .140
8.74 7.54 17.81 22.25 Red 3.56 32835 2-32835-2
.281 .250 .654 .797 .125
7.14 6.35 16.61 20.24 Red 3.18 320552* 2-320552-1
.281 .250 .654 .797 .140
7.14 6.35 16.61 20.24 Red 3.56 31887* 2-31887-1
.312 .281 .685 .844 .125
7.92 7.14 17.40 21.44 Red 3.18 36153* 2-36153-2
10
.312 .281 .685 .844 .140
7.92 7.14 17.40 21.44 Red 3.56 36154* 2-36154-2
.344 .297 .701 .876 .125
8.74 7.54 17.81 22.25 Red 3.18 32836* —
.344 .297 .701 .876 .140
8.74 7.54 17.81 22.25 Red 3.56 32837* 32837-1

*Available in small packaging quantities.

1
Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.)
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-46
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals W Material

(Continued) Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
.469 .437 .841 1.078 .125
Red 320571* 2-320571-2
11.91 11.10 21.36 27.38 3.18
1/4 .469 .437 .841 1.078 .125
M6 11.91 11.10 21.36 27.38 Black 3.18 55936-1 55936-2
.469 .437 .841 1.078 .140
11.91 11.10 21.36 27.38 Red 3.56 31894* 2-31894-2
.469 .437 .841 1.078 .125
Red 320572* 2-320572-1

5
11.91 11.10 21.36 27.38 3.18
5/16 .469 .437 .841 1.078 .140
22-16 M8 11.91 11.10 21.36 27.38 Red 3.56 31895* 2-31895-1
.033
509-3,260 0.84 .531 .546 .950 1.218 .125
[0.26-1.65] Red 324123 —
13.49 13.87 24.13 30.94 3.18

Terminals and Splices

.531 .546 .950 1.218 .125
13.49 13.87 24.13 30.94 Red 3.18 320573* 2-320573-4
.531 .546 .950 1.218 .140
3/8 13.49 13.87 24.13 30.94 Red 3.56 31897* 2-31897-2
.656 .437 .841 1.171 .125
16.66 11.10 21.36 29.74 Red 3.18 321522 —
1/2 .713 .530 .934 1.293 .125
M12 18.11 13.46 23.72 32.84 Red 3.18 328975* —
20-16HD1 .042 .469 .312 .718 .955 .150
992-2,800 10 Blue 150247 —
1.07 11.91 7.92 18.24 24.26 3.81
[0.50-1.42]
2 .180 .171 .575 .668 .170
M2 4.57 4.34 14.61 16.97 Blue 4.32 324993 —
.250 .171 .575 .703 .150
6.35 4.34 14.61 17.86 Blue 3.81 324159* 2-324159-2
.250 .171 .575 .703 .170
4 6.35 4.34 14.61 17.86 Blue 4.32 328996* 2-328996-1
.250 .281 .685 .813 .150
6.35 7.14 17.40 20.65 Blue 3.81 323676 —
.250 .171 .575 .703 .150
6.35 4.34 14.61 17.86 Blue 3.81 320561* 2-320561-2
.250 .171 .575 .703 .170
6.35 4.34 14.61 17.86 Blue 4.32 320619* 2-320619-1
.250 .281 .685 .813 .170
6.35 7.14 17.40 20.65 Blue 4.32 50881 50881-2
16-14 .033 6 .312 .250 .654 .813 .170
2,050-5,180 Blue 326882* 2-326882-1
0.84 M3.5 7.92 6.35 16.61 20.65 4.32
[1.04-2.62]
.312 .281 .685 .844 .150
Blue 51864* 51864-3
7.92 7.14 17.40 21.44 3.81
.343 .281 .685 .859 .150
8.71 7.14 17.40 21.82 Blue 3.81 36157* 2-36157-2
.343 .281 .685 .859 .170
8.71 7.14 17.40 21.82 Blue 4.32 36158* 2-36158-1
.312 .250 .654 .813 .170
7.92 6.35 16.61 20.65 Blue 4.32 53941-1* 53941-2
.312 .281 .685 .844 .150
7.92 7.14 17.40 21.44 Blue 3.81 51864-1* 51864-5
8
M4 .343 .281 .685 .859 .150
8.71 7.14 17.40 21.82 Blue 3.81 320560* 2-320560-1
.343 .281 .685 .859 .170
8.71 7.14 17.40 21.82 Blue 4.32 320565* 2-320565-1

*Available in small packaging quantities.

1
Heavy duty for extra mechanical strength.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-47
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals (Continued)

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
.312 .250 .654 .813 .170
Blue 53942-1 53942-2
7.92 6.35 16.61 20.65 4.32
.312 .281 .685 .844 .150
7.92 7.14 17.40 21.44 Blue 3.81 51864-2* 51864-4
.343 .281 .685 .859 .150
10 8.71 7.14 17.40 21.82 Blue 3.81 320574* 2-320574-2
.343 .281 .685 .859 .170
8.71 7.14 17.40 21.82 Blue 4.32 36160* 2-36160-1
.469 .437 .841 1.078 .170
11.91 11.10 21.36 27.38 Blue 4.32 324533 2-324533-2
.469 .437 .841 1.078 .170
12 11.91 11.10 21.36 27.38 Blue 4.32 324086 2-324086-1
.468 .312 .716 .953 .170
14 11.89 7.92 18.19 24.21 Blue 4.32 35274 —
.469 .437 .841 1.078 .150
16-14 Blue 320563* 2-320563-2
.033 11.91 11.10 21.36 27.38 3.81
2,050-5,180
[1.04-2.62] 0.84 1/4 .469 .437 .841 1.078 .170
M6 11.91 11.10 21.36 27.38 Blue 4.32 321045* 2-321045-1
.469 .437 .841 1.078 .170
11.91 11.10 21.36 27.38 Black 4.32 325034 2-325034-1
.469 .437 .841 1.078 .150
11.91 11.10 21.36 27.38 Blue 3.81 320575* 2-320575-1
5/16
M8 .469 .437 .841 1.078 .170
11.91 11.10 21.36 27.38 Blue 4.32 328998* 2-328998-1
.531 .546 .950 1.218 .150
13.49 13.87 24.13 30.94 Blue 3.81 320564* 2-320564-3
3/8
.531 .546 .950 1.218 .170
13.49 13.87 24.13 30.94 Blue 4.32 328999* 2-328999-1
.713 .530 .934 1.293 .150
18.11 13.46 23.72 32.84 Blue 3.81 328976 —
1/2
M12 .713 .530 .934 1.293 .170
18.11 13.46 23.72 32.84 Blue 4.32 328849* —
.281 .219 .810 .953 .230
4 7.14 5.56 20.57 24.21 Yellow/Blk. 5.84 33734 —
.281 .219 .810 .953 .230
7.14 5.56 20.57 24.21 Yellow/Blk. 5.84 320631* 2-320631-1
6 .281 .219 .810 .953 .250
M3.5 7.14 5.56 20.57 24.21 Yellow/Blk. 6.35 35634* —
.343 .281 .872 1.046 .230
8.71 7.14 22.15 26.57 Yellow/Blk. 5.84 33724 —
.343 .281 .872 1.046 .230
8.71 7.14 22.15 26.57 Yellow/Blk. 5.84 320627* 1-320627-0
8
M4 .343 .281 .872 1.046 .250
8.71 7.14 22.15 26.57 Yellow/Blk. 6.35 35106* 2-35106-1
.343 .281 .872 1.046 .230
8.71 7.14 22.15 26.57 Yellow/Blk. 5.84 320630* 2-320630-2
16-14HD1 .050 .343 .281 .872 1.046 .250
2,050-5,180 10 Yellow/Blk. 34805* 2-34805-1
1.27 8.71 7.14 22.15 26.57 6.35
[1.04-2.62]
.500 .344 1.179 1.432 .220
Yellow/Blk. 329391 —
12.70 8.74 29.95 36.37 5.59
.500 .344 .935 1.188 .230
12.70 8.74 23.75 30.18 Yellow/Blk. 5.84 34974* 2-34974-1
.500 .344 .935 1.188 .250
12.70 8.74 23.75 30.18 Yellow/Blk. 6.35 323682 2-323682-1
1/4 .531 .437 1.028 1.296 .230
M6 13.49 11.10 26.11 32.92 Yellow/Blk. 5.84 327743 1-327743-1
.531 .437 1.028 1.296 .250
13.49 11.10 26.11 32.92 Yellow/Blk. 6.35 34806* 2-34806-3
.531 .437 1.028 1.296 .250
13.49 11.10 26.11 32.92 Blue 6.35 — 2-34806-2
5/16 .531 .437 1.028 1.296 .250
M8 13.49 11.10 26.11 32.92 Yellow/Blk. 6.35 34810 1-34810-1

*Available in small packaging quantities.

1
Heavy duty for extra mechanical strength.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-48
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals W Material

(Continued) Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C Plating — Tin per ASTM B-545 except
E where noted.

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
.531 .437 1.028 1.296 .230
3/8 Yellow/Blk. 330896 —
13.49 11.10 26.11 32.92 5.84
.750 .625 1.216 1.594 .250
16-14HD 1
Yellow/Blk. 35316* —
.050 1/2 19.05 15.88 30.89 40.49 6.35
2,050-5,180
[1.04-2.62] 1.27 M12 1.250 1.000 1.591 2.219 .250
31.75 25.40 40.41 56.36 Yellow/Blk. 6.35 36203 —
1.250 1.000 1.591 2.219 .250
3/4 31.75 25.40 40.41 56.36 Yellow/Blk. 6.35 322724 —

4 .281
7.14
.281
7.14
.219
5.56
.219
5.56
.810
20.57
.810
20.57
.953
24.21
.953
24.21
Yellow

Yellow
.250
6.35
.230
5.84
35148*

320634*
1-35148-1

2-320634-1
5

Terminals and Splices

.281 .219 .810 .953 .250
7.14 5.56 20.57 24.21 Yellow 6.35 35149* 2-35149-1
6 .312 .302 .893 1.052 .230
M3.5 7.92 7.67 22.68 26.72 Yellow 5.84 326886 326886-1
.375 .302 .893 1.083 .230
9.53 7.67 22.68 27.51 Yellow 5.84 320567* 2-320567-2
.375 .302 .893 1.083 .250
9.53 7.67 22.68 27.51 Yellow 6.35 35107* 2-35107-1
.312 .281 .872 1.031 .230
7.92 7.14 22.15 26.19 Yellow 5.84 35787* 1-35787-0
.312 .302 .893 1.052 .230
7.92 7.67 22.68 26.72 Yellow 5.84 324915* —
8
M4 .375 .302 .893 1.083 .230
9.53 7.67 22.68 27.51 Yellow 5.84 320568* 2-320568-1
.375 .302 .893 1.083 .250
12-10 9.53 7.67 22.68 27.51 Yellow 6.35 35108* 2-35108-1
.042
5,180-13,100 1.07
[2.62-6.64] .312 .302 .893 1.052 .230
7.92 7.67 22.68 26.72 Yellow 5.84 324918* 1-324918-0
.343 .281 .872 1.046 .230
Yellow 32883* 1-32883-0
8.71 7.14 22.15 26.57 5.84
.375 .302 .893 1.083 .230
9.53 7.67 22.68 27.51 Yellow 5.84 36161* 2-36161-2
10
.375 .302 .893 1.083 .250
9.53 7.67 22.68 27.51 Yellow 6.35 35109* 2-35109-1
.500 .344 .935 1.188 .230
12.70 8.74 23.75 30.18 Yellow 5.84 2-323762-1 2-323762-3
.500 .344 1.179 1.432 .220
12.70 8.74 29.95 36.37 Yellow 5.59 329389 —
.500 .344 .935 1.188 .230
12.70 8.74 23.75 30.18 Yellow 5.84 35273* 2-35273-2
1/4 .531 .468 1.054 1.322 .230
M6 13.49 11.89 26.77 33.58 Yellow 5.84 320569* 2-320569-3
.531 .468 1.054 1.322 .230
13.49 11.89 26.77 33.58 Yellow 5.84 — 2-32545-42
.531 .468 1.054 1.322 .250
13.49 11.89 26.77 33.58 Yellow 6.35 35110* 2-35110-1

*Available in small packaging quantities.

1
Heavy duty for extra mechanical strength.
2
Terminal body plating — Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
3
Terminal body plating — Nickel per QQ-N-290.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-49
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue
Terminals (Continued)

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
.375 .302 .967 1.160 .300
M5 Yellow — 55157-2†
9.53 7.67 24.56 29.46 7.62
.531 .468 1.054 1.322 .230
13.49 11.89 26.77 33.58 Yellow 5.84 320576* 2-320576-1
5/16
M8 .531 .468 1.054 1.322 .250
13.49 11.89 26.77 33.58 Yellow 6.35 35111* 2-35111-1
.593 .531 1.115 1.414 .230
15.06 13.49 28.32 35.92 Yellow 5.84 320577* 2-320577-3
.593 .531 1.115 1.414 .250
3/8 15.06 13.49 28.32 35.92 Yellow 6.35 35112* —
12-10 .042 .750 .625 1.216 1.594 .250
5,180-13,100 19.05 15.88 30.89 40.49 Yellow 6.35 35150 —
1.07
[2.62-6.64]
.715 .474 1.065 1.414 .230
18.16 12.04 27.05 35.92 Yellow 5.84 52077 —
.715 .560 1.151 1.511 .230
18.16 14.22 29.24 38.38 Yellow 5.84 331467 —
1/2
M12 .750 .625 1.216 1.594 .230
19.05 15.88 30.89 40.49 Yellow 5.84 323784 —
.750 .625 1.216 1.594 .250
19.05 15.88 30.89 40.49 Yellow 6.35 35151* —
5/8 1.250 1.000 1.591 2.219 .230
M16 31.75 25.40 40.41 56.36 Yellow 5.84 324615 —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
†
Vinyl insulation material

5-50
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals W Material

(Vinyl) Insulation — Vinyl, UL 94V-0
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C Plating — Tin per ASTM B-545
E except where noted.

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
6 .281 .250 .654 .797 .140
M3.5 7.14 6.35 16.61 20.24 Red 3.56 31885 —
.312 .281 .685 .844 .125
7.92 7.14 17.40 21.44 Red 3.18 31888 —
8
22-16 M4
509-3,260 .033 .312 .281 .685 .844 .125
Red 2-31888-12 —
[0.26-1.65] 0.84 7.92 7.14 17.40 21.44 3.18
.281 .250 .654 .797 .125
Red 31884 —

5
7.14 6.35 16.61 20.24 3.18
10
.312 .281 .685 .844 .140
7.92 7.14 17.40 21.44 Red 3.56 31891 —
.312 .250 .654 .813 .170
7.92 6.35 16.61 20.65 Blue 4.32 — 2-322238-1

Terminals and Splices

16-14 .033 .312 .281 .685 .844 .150
2,050-5,180 10 Blue — 51861-4
0.84 7.92 7.14 17.40 21.44 3.81
[1.04-2.62]
.343 .281 .685 .859 .170
8.71 7.14 17.40 21.82 Blue 4.32 31903 —
.343 .281 .961 1.135 .300
10 8.71 7.14 24.41 28.83 Yellow/Blk. 7.62 35363* —
1/4 .531 .437 1.117 1.385 .300
16-14HD1 M6 13.49 11.10 28.37 35.18 Yellow/Blk. 7.62 35362* —
.050
2,050-5,180 1.27
[1.04-2.62] 5/16 .531 .437 1.117 1.385 .300
Yellow/Blk. 35538 —
M8 13.49 11.10 28.37 35.18 7.62
1/2 1.250 1.000 1.680 2.308 .300
M12 31.75 25.40 42.67 58.62 Yellow/Blk. 7.62 36485 —
6 .375 .302 .982 1.172 .300
M3.5 9.53 7.67 24.94 29.77 Yellow 7.62 35604 —
8 .375 .302 .982 1.172 .300
M4 9.53 7.67 24.94 29.77 Yellow 7.62 35605* 2-35605-2
.375 .302 .982 1.172 .300
10 9.53 7.67 24.94 29.77 Yellow 7.62 35364* 2-35364-1
.375 .302 .967 1.160 .300
12-10 5mm3 9.53 7.67 24.56 29.46 Yellow 7.62 — 55157-2
.042
5,180-13,100 1.07
[2.62-6.64] .500 .344 1.024 1.277 .300
Yellow 323763 2-323763-2
1/4 12.70 8.74 26.01 32.44 7.62
M6 .531 .468 1.148 1.416 .300
13.49 11.89 29.16 35.97 Yellow 7.62 35345* 2-35345-1
5/16 .531 .468 1.148 1.416 .300
M8 13.49 11.89 29.16 35.97 Yellow 7.62 35346* 2-35346-1
.593 .531 1.211 1.510 .300
3/8 15.06 13.49 30.76 38.35 Yellow 7.62 35478 1-35478-0

*Available in small packaging quantities.

1
Heavy duty for extra mechanical strength.
2
Terminal body plating — Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.
3
#10 stud may be substituted.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-51
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals W Material

(Insulation Restricting) Insulation — Nylon, UL 94V-2
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545
E Metallic Sleeve — Copper per
ASTM B-152
Plating — Nickel per QQ-N-290 or
Tin per ASTM B-545

Wire Size Tongue Dimensions Terminal Wire Part Numbers

Circular Mils Material Stud Insulation Insulation
Thickness Size W C E L Color Diameter Loose Tape
[mm2] Min. Max. Max. Piece Mounted
Max. Solid/Stripe Range
2 .203 .211 .632 .739 .026-.055
M2 5.16 5.36 16.05 18.77 Yellow/Black 0.66-1.40 53078† —
.203 .211 .632 .736 .026-.055
4 Yellow/Black 53049 †
—
5.16 5.36 16.05 18.69 0.66-1.40
26
.029 6 .250 .243 .664 .792 .026-.055
304 0.74 M3.5 6.35 6.17 16.87 20.12 Yellow/Black 0.66-1.40 53050† —
[0.15]
8 .281 .250 .671 .814 .026-.055
Yellow/Black 53051† —
M4 7.14 6.35 17.04 20.68 0.66-1.40
.312 .281 .702 .863 .026-.055
10 7.92 7.14 17.83 21.92 Yellow/Black 0.66-1.40 53052 †
—
.203 .211 .587 .691 .031-.055
4 5.16 5.36 14.91 17.55 Yellow/Blue 0.79-1.40 2-323914-2 —
6 .250 .281 .657 .785 .031-.055
M3.5 6.35 7.14 16.69 19.94 Yellow/Blue 0.79-1.40 2-326875-4 —
.020
0.51 8 .250 .281 .657 .785 .031-.055
M4 6.35 7.14 16.69 19.94 Yellow/Blue 0.79-1.40 2-323916-3 —
.250 .281 .657 .785 .031-.055
10 6.35 7.14 16.69 19.94 Yellow/Blue 0.79-1.40 2-326875-5 —
24 2 .203 .211 .632 .739 .031-.055
475 Yellow/Blue 53053 †
—
M2 5.16 5.36 16.05 18.77 0.79-1.40
[0.24]
.203 .211 .632 .736 .031-.055
4 5.16 5.36 16.05 18.69 Yellow/Blue 0.79-1.40 53054† —
.029 6 .250 .243 .664 .792 .031-.055
0.74 M3.5 6.35 6.17 16.87 20.12 Yellow/Blue 0.79-1.40 53055† 53055-1†
8 .281 .250 .671 .814 .031-.055
M4 7.14 6.35 17.04 20.68 Yellow/Blue 0.79-1.40 53056† —
.312 .281 .702 .860 .031-.055
10 7.92 7.14 17.83 21.84 Yellow/Blue 0.79-1.40 53057 †
53057-1†
2 .182 .172 .638 .731 .038-.110
M2 4.62 4.37 16.21 18.57 Red/Green 0.97-2.79 52307 —
.218 .156 .622 .734 .038-.110
4 5.54 3.96 15.80 18.64 Red/Green 0.97-2.79 52273* —
.218 .156 .622 .734 .038-.110
5.54 3.96 15.80 18.64 Red/Green 0.97-2.79 2-36149-3* —
6
M3.5 .250 .250 .716 .844 .038-.110
6.35 6.35 18.19 21.44 Red/Green 0.97-2.79 51863-2* 51863-5
8 .312 .281 .747 .906 .038-.110
22 M4 7.92 7.14 18.97 23.01 Red/Green 0.97-2.79 1-320551-2* 1-320551-5
.033
754 0.84 .312 .281 .747 .906 .038-.110
[0.38] 10 Red/Green 2-36153-3* 2-36153-6
7.92 7.14 18.97 23.01 0.97-2.79
1/4 .469 .437 .903 1.140 .038-.110
M6 11.91 11.10 22.94 28.96 Red/Green 0.97-2.79 2-320571-3 —
5/16 .469 .437 .903 1.140 .038-.110
M8 11.91 11.10 22.94 28.96 Red/Green 0.97-2.79 2-320572-2 —
.531 .546 1.012 1.280 .038-.110
3/8 13.49 13.87 25.70 32.51 Red/Green 0.97-2.79 2-320573-1 —
1/2 .713 .530 .996 1.355 .038-.110
M12 18.11 13.46 25.30 34.42 Red/Green 0.97-2.79 2-328975-1 —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
†
Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.

5-52
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals W Material

(Insulation Restricting) Insulation — Nylon, UL 94V-2
Terminal Body — Copper per ASTM
(Continued) B-152
L C Plating — Tin per ASTM B-545
E Metallic Sleeve — Copper per
ASTM B-152
Plating — Nickel per QQ-N-290 or
Tin per ASTM B-545

Wire Size Tongue Dimensions Terminal Wire Part Numbers

Circular Mils Material Stud Insulation Insulation
Thickness Size W C E L Color Diameter Loose Tape
[mm2] Min. Max. Max. Piece Mounted
Max. Solid/Stripe Range
2 .182 .172 .638 .731 .046-.110
Red/Red 52307-1 —
M2 4.62 4.37 16.21 18.57 1.17-2.79
.218 .156 .622 .734 .046-.110
4 5.54 3.96 15.80 18.64 Red/Red 1.17-2.79 52273-1* —
.218 .156 .622 .734 .046-.110
5.54 3.96 15.80 18.64 Red/Red 1.17-2.79 2-36149-4* —
6
M3.5 .250 .250 .716 .844 .046-.110
Red/Red 51863-3 51863-6

5
6.35 6.35 18.19 21.44 1.17-2.79
8 .312 .281 .747 .906 .046-.110
20 M4 7.92 7.14 18.97 23.01 Red/Red 1.17-2.79 1-320551-3* 1-320551-7
.033
1,186 0.84 .312 .281 .747 .906 .046-.110
[0.60] 10 Red/Red 2-36153-4* —
7.92 7.14 18.97 23.01 1.17-2.79

Terminals and Splices

1/4 .469 .437 .903 1.140 .046-.110
M6 11.91 11.10 22.94 28.96 Red/Red 1.17-2.79 2-320571-4 —
5/16 .469 .437 .903 1.140 .046-.110
M8 11.91 11.10 22.94 28.96 Red/Red 1.17-2.79 2-320572-3 —
.531 .546 1.012 1.280 .046-.110
3/8 13.49 13.87 25.70 32.51 Red/Red 1.17-2.79 2-320573-2 —
1/2 .713 .530 .996 1.355 .046-.110
M12 18.11 13.46 25.30 34.42 Red/Red 1.17-2.79 2-328975-2 —
.218 .156 .622 .734 .056-.110
4 5.54 3.96 15.80 18.64 Red/White 1.42-2.79 52273-2* —
.218 .156 .622 .734 .056-.110
5.54 3.96 15.80 18.64 Red/White 1.42-2.79 2-36149-5* —
6
M3.5 .250 .250 .716 .844 .056-.110
6.35 6.35 18.19 21.44 Red/White 1.42-2.79 51863-4* 51863-7
8 .312 .281 .747 .906 .056-.110
M4 7.92 7.14 18.97 23.01 Red/White 1.42-2.79 1-320551-4* 1-320551-8
18 .033 .312 .281 .747 .906 .056-.110
1,900 10 Red/White 2-36153-5* 2-36153-9
0.84 7.92 7.14 18.97 23.01 1.42-2.79
[0.96]
1/4 .469 .437 .903 1.140 .056-.110
Red/White 2-320571-5 —
M6 11.91 11.10 22.94 28.96 1.42-2.79
5/16 .469 .437 .903 1.140 .056-.110
M8 11.91 11.10 22.94 28.96 Red/White 1.42-2.79 2-320572-4 2-320574-7
.531 .546 1.012 1.280 .056-.110
3/8 13.49 13.87 25.70 32.51 Red/White 1.42-2.79 2-320573-3 —
1/2 .713 .530 .996 1.355 .056-.110
M12 18.11 13.46 25.30 34.42 Red/White 1.42-2.79 2-328975-3 —
.250 .171 .637 .765 .063-.130
4 6.35 4.34 16.18 19.43 Blue/Blue 1.60-3.30 52274 —
.250 .171 .637 .765 .063-.130
6.35 4.34 16.18 19.43 Blue/Blue 1.60-3.30 2-320561-3* 2-320561-5
6
M3.5 .312 .281 .747 .906 .063-.130
Blue/Blue 51864-6* 1-51864-2
7.92 7.14 18.97 23.01 1.60-3.30
8 .312 .281 .747 .906 .063-.130
M4 7.92 7.14 18.97 23.01 Blue/Blue 1.60-3.30 1-51864-0* 1-51864-6
16 .033 .312 .281 .747 .906 .063-.130
2,800 10 Blue/Blue 51864-7* —
0.84 7.92 7.14 18.97 23.01 1.60-3.30
[1.42]
1/4 .469 .437 .903 1.140 .063-.130
Blue/Blue 2-320563-3 —
M6 11.91 11.10 22.94 28.96 1.60-3.30
5/16 .469 .437 .903 1.140 .063-.130
M8 11.91 11.10 22.94 28.96 Blue/Blue 1.60-3.30 2-320575-2 —
.531 .546 1.012 1.280 .063-.130
3/8 13.49 13.87 25.70 32.51 Blue/Blue 1.60-3.30 2-320564-1 —
1/2 .713 .530 .996 1.355 .063-.130
M12 18.11 13.46 25.30 34.42 Blue/Blue 1.60-3.30 2-328976-1 —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-53
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminals

(Insulation Restricting)
(Continued)

Wire Size Tongue Dimensions Terminal Wire Part Numbers

Circular Mils Material Stud Insulation Insulation
Thickness Size W C E L Color Diameter Loose Tape
[mm2] Min. Max. Max. Piece Mounted
Max. Solid/Stripe Range
.250 .171 .637 .765 .078-.130
4 Blue/Green 52274-1 —
6.35 4.34 16.18 19.43 1.98-3.30
.250 .171 .637 .765 .078-.130
6.35 4.34 16.18 19.43 Blue/Green 1.98-3.30 2-320561-4 —
6
M3.5 .312 .281 .747 .906 .078-.130
7.92 7.14 18.97 23.01 Blue/Green 1.98-3.30 51864-8* 1-51864-4
8 .312 .281 .747 .906 .078-.130
M4 7.92 7.14 18.97 23.01 Blue/Green 1.98-3.30 1-51864-1* 1-51864-7
14 .033 .312 .281 .747 .906 .078-.130
4,234 10 Blue/Green 51864-9* 1-51864-5
0.84 7.92 7.14 18.97 23.01 1.98-3.30
[2.15]
1/4 .469 .437 .903 1.140 .078-.130
Blue/Green 2-320563-4 —
M6 11.91 11.10 22.94 28.96 1.98-3.30
5/16 .469 .437 .903 1.140 .078-.130
M8 11.91 11.10 22.94 28.96 Blue/Green 1.98-3.30 2-320575-3 —
.531 .546 1.012 1.280 .078-.130
3/8 13.49 13.87 25.70 32.51 Blue/Green 1.98-3.30 2-320564-2 —
1/2 .713 .530 .996 1.355 .078-.130
M12 18.11 13.46 25.30 34.42 Blue/Green 1.98-3.30 2-328976-2 —
6 .375 .302 .958 1.148 .095-.200
M3.5 9.53 7.67 24.33 29.16 Yellow/Yellow 2.41-5.08 2-36161-5 —
8 .375 .302 .958 1.148 .095-.200
M4 9.53 7.67 24.33 29.16 Yellow/Yellow 2.41-5.08 2-320568-2* —
.375 .302 .958 1.148 .095-.200
10 9.53 7.67 24.33 29.16 Yellow/Yellow 2.41-5.08 2-36161-3* —
12 .042 1/4 .531 .468 1.124 1.392 .095-.200
6,654 Yellow/Yellow 2-320569-5 —
1.07 M6 13.49 11.89 28.55 35.36 2.41-5.08
[3.37]
5/16 .531 .468 1.124 1.392 .095-.200
Yellow/Yellow 2-320576-2 —
M8 13.49 11.89 28.55 35.36 2.41-5.08
.593 .531 1.187 1.486 .095-.200
3/8 15.06 13.49 30.15 37.74 Yellow/Yellow 2.41-5.08 2-320577-1 —
1/2 .715 .474 1.130 1.490 .095-.200
M12 18.16 12.04 28.70 37.85 Yellow/Yellow 2.41-5.08 52077-1 —
6 .375 .302 .958 1.148 .119-.200
M3.5 9.53 7.67 24.33 29.16 Yellow/Brown 3.02-5.08 2-36161-6 3-36161-0
8 .375 .302 .958 1.148 .119-.200
M4 9.53 7.67 24.33 29.16 Yellow/Brown 3.02-5.08 2-320568-3* —
.375 .302 .958 1.148 .119-.200
10 9.53 7.67 24.33 29.16 Yellow/Brown 3.02-5.08 2-36161-4 2-36161-8
10 .042 1/4 .531 .468 1.124 1.392 .119-.200
12,066 Yellow/Brown 2-320569-6 2-320569-8
1.07 M6 13.49 11.89 28.55 35.36 3.02-5.08
[6.11]
5/16 .531 .468 1.124 1.392 .119-.200
Yellow/Brown 2-320576-3 —
M8 13.49 11.89 28.55 35.36 3.02-5.08
.593 .531 1.187 1.486 .119-.200
3/8 15.06 13.49 30.15 37.74 Yellow/Brown 3.02-5.08 2-320577-2 —
1/2 .715 .474 1.130 1.490 .119-.200
M12 18.16 12.04 28.70 37.85 Yellow/Brown 3.02-5.08 52077-2 —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-54
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Ring Tongue Terminal

90° Bend Material
D
Insulation — Vinyl, UL 94V-0
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
Plating — Tin per ASTM B-545
W

Tongue Dimensions Wire Part Number

Wire Size Material Stud Terminal Insulation
Cicular Mils Thickness Size W D Insulation Diameter Loose
[mm2] Max. Min. Color Max. Piece
22-16 .033 .312 .157 .140
Vinyl 509-3,260 0.84 10 7.92 3.99 Red 3.56 55148-1
[0.26-1.65]
12-10 .040 .375 .206 .250
Nylon 5,180-13,100 1.02 6 9.53 5.23 Yellow 6.35 696020-1
[2.62-6.64]

Terminals and Splices

5-55
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Rectangular Tongue W
Material
X
Terminals Insulation — Nylon except where noted.
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C except where noted.
E Plating — Tin per ASTM B-545

Tongue Dimensions Wire Part Numbers

Wire Size Material Stud Terminal Insulation
Circular Mils Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
2 .182 .211 .542 .647 .100 .082
26-22 M2 4.62 5.36 13.77 16.43 2.54 Yellow 2.08 3212062 —
.020
202-810 0.51
[0.10-0.41] 6 .277 .308 .643 .783 .130 .082
M3.5 7.04 7.82 16.33 19.89 3.30 Yellow 2.08 330250 —
2 .182 .203 .607 .727 .115 .125
Red 325148 —
M2 4.62 5.16 15.42 18.47 2.92 3.18
.237 .237 .643 .796 .143 .140
6.02 6.02 16.33 20.22 3.63 Red 3.56 2-327968-1 —
4
.237 .404 .810 1.015 .195 .140
Red 327962 —
6.02 10.26 20.57 25.78 4.95 3.56
.250 .187 .591 .736 .140 .140
6.35 4.75 15.01 18.69 3.56 Red 3.56 55777-1 —
5
M3 .277 .277 .702 .855 .143 .140
Red 2-327950-1 —
7.04 7.04 17.83 21.72 3.63 3.56
.237 .404 .810 1.015 .195 .140
22-16 6.02 10.26 20.57 25.78 4.95 Red 3.56 2-327956-1 —
.033
509-3,260 0.84
[0.26-1.65] .250 .312 .716 .846 .125 .125
6.35 7.92 18.19 21.49 3.18 Red 3.18 320629 2-320629-1
6
M3.5 .250 .312 .716 .846 .125 .140
6.35 7.92 18.19 21.49 3.18 Red 3.56 33476* 2-33476-1
.302 .465 .872 1.109 .227 .140
7.67 11.81 22.15 28.17 5.77 Red 3.56 2-327938-1 2-327938-2
.302 .465 .872 1.109 .227 .140
7.67 11.81 22.15 28.17 5.77 Red 3.56 327944* 2-327944-2
8
M4 .390 .621 1.039 1.359 .310 .140
Red 327932 —
9.91 15.77 26.39 34.52 7.87 3.56
.312 .281 .685 .893 .203 .140
10 7.92 7.14 17.40 22.68 5.16 Red 3.56 320209* —
.237 .237 .643 .796 .143 .150
6.02 6.02 16.33 20.22 3.63 Blue 3.81 2-327970-4 —
4
.237 .404 .810 1.015 .195 .150
16-14 6.02 10.26 20.57 25.78 4.95 Blue 3.81 2-327964-4 —
.033
2,050-5,180 0.84
[1.04-2.62] .244 .312 .716 .856 .125 .150
Blue — 55694-11
5 6.20 7.92 18.19 21.74 3.18 3.81
M3 .277 .277 .702 .855 .143 .150
7.04 7.04 17.83 21.72 3.63 Blue 3.81 2-327952-2 —

*Available in small packaging quantities.

1
Insulation — Vinyl
2
Terminal Body — Brass per MIL-C-50.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-56
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Rectangular Tongue W
Material
X
Terminals (Continued) Insulation — Nylon except where noted.
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Material Stud Terminal Insulation
Circular Mils Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
.237 .404 .810 1.015 .195 .150
Blue 2-327958-4 —
6.02 10.26 20.57 25.78 4.95 3.81
.237 .404 .810 1.015 .195 .170
6.02 10.26 20.57 25.78 4.95 Blue 4.32 2-327958-1 —
.244 .312 .716 .856 .125 .150
6.20 7.92 18.19 21.74 3.18 Blue 3.81 33172 —
6
M3.5 .244 .312 .716 .856 .125 .170
Blue 33173* —

5
6.20 7.92 18.19 21.74 3.18 4.32
.296 .203 .607 .752 .140 .150
7.52 5.16 15.42 19.10 3.56 Blue 3.81 33168 —
16-14 .033 .302 .465 .872 1.109 .227 .150
2,050-5,180 Blue 2-327940-4 —

Terminals and Splices

0.84 7.67 11.81 22.15 28.17 5.77 3.81
[1.04-2.62]
.244 .312 .716 .856 .125 .170
Blue 35279 —
6.20 7.92 18.19 21.74 3.18 4.32
.296 .343 .747 .939 .187 .170
7.52 8.71 18.97 23.85 4.75 Blue 4.32 321283* —
8
M4 .302 .465 .872 1.109 .227 .150
7.67 11.81 22.15 28.17 5.77 Blue 3.81 2-327946-4 —
.390 .621 1.039 1.359 .310 .150
9.91 15.77 26.39 34.52 7.87 Blue 3.81 2-327934-2 —
.312 .281 .685 .940 .250 .170
10 7.92 7.14 17.40 23.88 6.35 Blue 4.32 324603 —
.237 .237 .831 .984 .143 .230
6.02 6.02 21.11 24.99 3.63 Yellow 5.84 327972 —
4
.237 .404 .998 1.203 .195 .230
6.02 10.26 25.35 30.56 4.95 Yellow 5.84 327966 —
5 .277 .277 .889 1.042 .143 .230
M3 7.04 7.04 22.58 26.47 3.63 Yellow 5.84 327954 2-327954-2
.237 .404 .998 1.203 .195 .230
6.02 10.26 25.35 30.56 4.95 Yellow 5.84 2-327960-1 2-327960-2
.250 .302 .893 1.085 .187 .230
12-10 6.35 7.67 22.68 27.56 4.75 Yellow 5.84 329697 —
.042 6
5,180-13,100 1.07 M3.5
[2.62-6.64] .290 .218 .809 .954 .140 .230 —
Yellow 34512
7.37 5.54 20.55 24.23 3.56 5.84
.302 .465 1.044 1.281 .227 .230
7.67 11.81 26.52 32.54 5.77 Yellow 5.84 327942 —
.302 .465 1.044 1.281 .227 .230
7.67 11.81 26.52 32.54 5.77 Yellow 5.84 327948 —
8 .302 .465 1.077 1.247 .160 .230
M4 7.67 11.81 27.36 31.67 4.06 Yellow 5.84 331268 2-331268-1
.390 .621 1.211 1.531 .310 .230
9.91 15.77 30.76 38.89 7.87 Yellow 5.84 327936 —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-57
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Rectangular Tongue W
Material
X
Terminals Insulation — Nylon, UL 94V-2
Terminal Body — Copper per
(Insulation Restricting) ASTM B-152
L C Plating — Tin per ASTM B-545
E Metallic Sleeve — Copper per
ASTM B-152
Plating — Nickel per QQ-N-290

Tongue Dimensions Terminal Wire Part Numbers

Wire Size Material Stud Insulation Insulation
Circular Mils Thickness Size W C E L X Color Diameter Loose
[mm2] Max. Min. Max. Max. Solid/Stripe Range Piece
24 .020 6 .312 .308 .683 .875 .187 .031-.055
475 0.51 M3.5 7.92 7.82 17.35 22.23 4.75 Yellow/Blue 0.79-1.40 2-326876-2
[0.24]
5 .277 .277 .934 1.087 .143 .119-.200
10 M3 7.04 7.04 23.72 27.61 3.63 Yellow/Brown 3.02-5.08 53912-2
.042
12,066 1.07 8 .390 .621 1.276 1.596 .310 .119-.200
[6.11] Yellow/Brown 53914-2
M4 9.91 15.77 32.41 40.54 7.87 3.02-5.08
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Spade Tongue W Material

Terminals X
Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Material Stud Terminal Insulation
Circular Mils Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
26-24 .029 6 .250 .211 .632 .709 .072 .095
238-475 0.74 M3.5 6.35 5.36 16.05 18.01 1.83 Yellow 2.41 — 53115-2
[0.12-0.24]
.125 .078 .409 .476 .062 .082
26-22 0 3.18 1.98 10.39 12.09 1.57 Yellow 2.08 322001 —
.020
202-810 0.51 .203 .211 .542 .627 .076 .082
[0.10-0.41] 4 Yellow 321035* 2-321035-1
5.16 5.36 13.77 15.93 1.93 2.08
2 .182 .203 .607 .727 .115 .140
M2 4.62 5.16 15.42 18.47 2.92 Red 3.56 328394* 2-328394-1
.218 .156 .560 .674 .109 .125
5.54 3.96 14.22 17.12 2.77 Red 3.18 1-327717-0 —
4
.218 .156 .560 .674 .109 .140
5.54 3.96 14.22 17.12 2.77 Red 3.56 327717* 1-327717-2
.250 .312 .716 .846 .125 .140
6.35 7.92 18.19 21.49 3.18 Red 3.56 34541* 2-34541-1
.297 .203 .607 .753 .141 .125
7.54 5.16 15.42 19.13 3.58 Red 3.18 34080* 2-34080-1
6 .297 .203 .607 .753 .141 .140
22-16 M3.5 7.54 5.16 15.42 19.13 3.58 Red 3.56 326861* 2-326861-1
.033
509-3,260 0.84 .344 .218 .622 .783 .156 .125
[0.26-1.65] Red 32403 —
8.74 5.54 15.80 19.89 3.96 3.18
.344 .218 .622 .783 .156 .140
8.74 5.54 15.80 19.89 3.96 Red 3.56 32404 2-32404-1
.375 .312 .716 .908 .187 .125
9.53 7.92 18.19 23.06 4.75 Red 3.18 32050* 2-32050-1
8
M4 .375 .312 .716 .908 .187 .140
9.53 7.92 18.19 23.06 4.75 Red 3.56 32053* 2-32053-1
.375 .312 .716 .908 .187 .125
9.53 7.92 18.19 23.06 4.75 Red 3.18 32051* 2-32051-1
10
.375 .312 .716 .908 .187 .140
9.53 7.92 18.19 23.06 4.75 Red 3.56 32054* 2-32054-1

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-58
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Spade Tongue W Material

Terminals (Continued) X
Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Material Stud Terminal Insulation
Circular Mils Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
.244 .312 .716 .846 .125 .170
Blue 328281* 1-328281-1
6.20 7.92 18.19 21.49 3.18 4.32
6 .297 .203 .607 .753 .141 .170
M3.5 7.54 5.16 15.42 19.13 3.58 Blue 4.32 35559* 2-35559-1
.385 .312 .716 .908 .187 .170
9.78 7.92 18.19 23.06 4.75 Blue 4.32 32058* —
.297 .203 .607 .753 .141 .170
7.54 5.16 15.42 19.13 3.58 Blue 4.32 321233* 2-321233-1

5
16-14
2,050-5,180 .033 .312 .375 .779 1.034 .250 .170
Blue 325199 —
[1.04-2.62] 0.84 8 7.92 9.53 19.79 26.26 6.35 4.32
M4 .385 .312 .716 .908 .187 .150
Blue 32056* 2-32056-1
9.78 7.92 18.19 23.06 4.75 3.81

Terminals and Splices

.385 .312 .716 .908 .187 .170
9.78 7.92 18.19 23.06 4.75 Blue 4.32 32059* 2-32059-1
.385 .312 .716 .908 .187 .150
9.78 7.92 18.19 23.06 4.75 Blue 3.81 32057 —
10
.385 .312 .716 .908 .187 .170
9.78 7.92 18.19 23.06 4.75 Blue 4.32 32060* 2-32060-1
.290 .218 .809 .954 .140 .230
7.37 5.54 20.55 24.23 3.56 Yellow 5.84 322985* 1-322985-0
6
M3.5 .312 .296 .887 1.095 .203 .230
7.92 7.52 22.53 27.81 5.16 Yellow 5.84 326859* 2-326859-1
.312 .468 1.059 1.314 .250 .230
12-10 Yellow 325197 —
.042 7.92 11.89 26.90 33.38 6.35 5.84
5,180-13,100
[2.62-6.64] 1.07 8 .406 .296 .887 1.095 .203 .230
M4 10.31 7.52 22.53 27.81 5.16 Yellow 5.84 32588* 2-32588-1
.406 .296 .887 1.095 .203 .250
Yellow 35152* 2-35152-1
10.31 7.52 22.53 27.81 5.16 6.35
.406 .296 .887 1.095 .203 .230
10 10.31 7.52 22.53 27.81 5.16 Yellow 5.84 32589* 2-32589-1

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-59
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Flanged Spade Tongue W

Material
Terminals H Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
X
Sleeve — Copper per ASTM B-152
Plating — Tin per ASTM B-545
C
L
E

Tongue Dimensions Wire Part Numbers

Wire Size Material Stud Terminal Insulation
Circular Mils Thickness Size W C E L X H Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Min. Color Max. Piece Mounted
2 .182 .203 .534 .649 .110 .026 .082
M2 4.62 5.16 13.56 16.48 2.79 0.66 Yellow 2.08 324597* 2-324597-1
26-22 .020 .193 .203 .534 .649 .110 .026 .082
202-810 4 Yellow 52369* 52369-1
0.51 4.90 5.16 13.56 16.48 2.79 0.66 2.08
[0.10-0.41]
6 .250 .203 .534 .649 .110 .026 .082
Yellow 51874* 51874-1
M3.5 6.35 5.16 13.56 16.48 2.79 0.66 2.08
.182 .203 .607 .727 .115 .041 .125
4.62 5.16 15.42 18.47 2.92 1.04 Red 3.18 2-324608-2 —
2
M2 .182 .203 .607 .727 .115 .041 .140
4.62 5.16 15.42 18.47 2.92 1.04 Red 3.56 324608* 2-324608-1
.250 .203 .607 .737 .125 .046 .125
6.35 5.16 15.42 18.72 3.18 1.17 Red 3.18 322777* 2-322777-1
.265 .203 .607 .737 .125 .046 .140
6.73 5.16 15.42 18.72 3.18 1.17 Red 3.56 322426 —
6 .296 .203 .607 .737 .125 .046 .125
M3.5 7.52 5.16 15.42 18.72 3.18 1.17 Red 3.18 32561* 2-32561-1
22-16 .033 .296 .203 .607 .737 .125 .046 .140
509-3,260 0.84 7.52 5.16 15.42 18.72 3.18 1.17 Red 3.56 32562* 2-32562-1
[0.26-1.65]
.328 .203 .607 .737 .125 .046 .140
8.33 5.16 15.42 18.72 3.18 1.17 Red 3.56 324557 2-324557-1
.296 .203 .607 .737 .125 .046 .140
7.52 5.16 15.42 18.72 3.18 1.17 Red 3.56 2-32562-2 2-32562-3
8 .416 .250 .654 .830 .171 .062 .125
M4 10.57 6.35 16.61 21.08 4.34 1.57 Red 3.18 32497 2-32497-1
.416 .250 .654 .830 .171 .062 .140
10.57 6.35 16.61 21.08 4.34 1.57 Red 3.56 32498* 2-32498-1
.296 .203 .607 .737 .125 .046 .140
10 7.52 5.16 15.42 18.72 3.18 1.17 Red 3.56 1-331366-0 1-331366-1
.294 .203 .607 .737 .125 .047 .150
7.47 5.16 15.42 18.72 3.18 1.19 Blue 3.81 2-320861-2 2-320861-3
6 .294 .203 .607 .737 .125 .047 .170
M3.5 7.47 5.16 15.42 18.72 3.18 1.19 Blue 4.32 320861* 2-320861-1
.328 .203 .607 .737 .125 .047 .170
8.33 5.16 15.42 18.72 3.18 1.19 Blue 4.32 324567* —
16-14 .033 .294 .203 .607 .737 .125 .047 .170
2,050-5,180 Blue 320862* 2-320862-1
0.84 7.47 5.16 15.42 18.72 3.18 1.19 4.32
[1.04-2.62]
8 .416 .250 .654 .830 .171 .062 .150
Blue 33155* —
M4 10.57 6.35 16.61 21.08 4.34 1.57 3.81
.416 .250 .654 .830 .171 .062 .170
10.57 6.35 16.61 21.08 4.34 1.57 Blue 4.32 33156 2-33156-1
.294 .203 .607 .737 .125 .052 .170
10 7.47 5.16 15.42 18.72 3.18 1.19 Blue 4.32 320863* 2-320863-2
.296 .250 .841 1.017 .171 .052 .230
7.52 6.35 21.36 25.83 4.34 1.32 Yellow 5.84 324577 1-324577-0
6 .296 .250 .841 1.017 .171 .052 .250
M3.5 7.52 6.35 21.36 25.83 4.34 1.32 Yellow 6.35 325150* —
.328 .250 .841 1.017 .171 .052 .230
12-10 8.33 6.35 21.36 25.83 4.34 1.32 Yellow 5.84 324587 —
.042
5,180-13,100 1.07 8 .416 .250 .841 1.017 .171 .052 .230
[2.62-6.64] Yellow 32510* 2-32510-1
M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84
.416 .250 .841 1.017 .171 .052 .230
10.57 6.35 21.36 25.83 4.34 1.32 Yellow 5.84 326865 2-326865-1
10
.416 .250 .841 1.017 .171 .052 .250
10.57 6.35 21.36 25.83 4.34 1.32 Yellow 6.35 324015* 2-324015-1

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-60
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Short Spring Spade W Material

Tongue Terminals Insulation — Nylon, UL 94V-2
X Terminal Body — Phosphor Bronze
per ASTM B-139
L C Metallic Sleeve — Copper per
E ASTM B-152
Plating — Tin per ASTM B-545

Tongue Dimensions Wire Part Numbers

Wire Size Material Stud Terminal Insulation
Circular Mils Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
2 .171 .206 .537 .651 .109 .082
M2 4.34 5.23 13.64 16.54 2.77 Yellow 2.08 52921* 52921-1
.203 .219 .550 .695 .140 .082
4 5.16 5.56 13.97 17.65 3.56 Yellow 2.08 52922* 52922-1
26-22
202-810 .020 5 .250 .203 .534 .679 .140 .082
Yellow 52923 52923-1
[0.10-0.41] 0.51 M3 6.35 5.16 13.56 17.25 3.56 2.08
6 .250 .203 .534 .679 .140 .082
Yellow 52924* 52924-1

5
M3.5 6.35 5.16 13.56 17.25 3.56 2.08
8 .375 .281 .612 .787 .170 .082
M4 9.53 7.14 15.54 19.99 4.32 Yellow 2.08 52925 52925-1
.203 .250 .654 .799 .140 .125
4 5.16 6.35 16.61 20.29 3.56 Red 3.18 52927* 52927-1

Terminals and Splices

5 .250 .250 .654 .799 .140 .125
M3 6.35 6.35 16.61 20.29 3.56 Red 3.18 52928* 52928-1
.250 .250 .654 .799 .140 .125
6.35 6.35 16.61 20.29 3.56 Red 3.18 52929* 52929-1
6
M3.5 .250 .250 .654 .799 .140 .140
6.35 6.35 16.61 20.29 3.56 Red 3.56 — 52929-3
.244 .281 .725 .895 .170 .140
22-16 6.20 7.14 18.42 22.73 4.32 Red 3.56 — 55768-1
.033
509-3,260 0.84 8 .375 .281 .685 .860 .170 .125
[0.26-1.65] Red 52930* 52930-1
M4 9.53 7.14 17.40 21.84 4.32 3.18
.375 .281 .685 .860 .170 .140
9.53 7.14 17.40 21.84 4.32 Red 3.56 — 52930-3
.406 .281 .685 .908 .218 .125
10.31 7.14 17.40 23.06 5.54 Red 3.18 52931* 52931-1
10
.406 .281 .685 .908 .218 .140
10.31 7.14 17.40 23.06 5.54 Red 3.56 — 52931-3
1/4 .625 .343 .747 1.033 .281 .125
M6 15.88 8.71 18.97 26.24 7.14 Red 3.18 52933* —
5 .250 .250 .654 .799 .140 .170
M3 6.35 6.35 16.61 20.29 3.56 Blue 4.32 52934* 52934-1
.250 .250 .654 .799 .140 .170
6.35 6.35 16.61 20.29 3.56 Blue 4.32 52935* 52935-1
6
M3.5 .250 .250 .654 .799 .140 .182
6.35 6.35 16.61 20.29 3.56 Blue 4.62 52935-2* 52935-3
.375 .281 .685 .860 .170 .170
16-14 9.53 7.14 17.40 21.84 4.32 Blue 4.32 52936* 52936-1
.033 8
2,050-5,180 0.84 M4 .375 .281 .685 .860 .170 .182
[1.04-2.62] Blue 52936-2 52936-3
9.53 7.14 17.40 21.84 4.32 4.62
.406 .281 .685 .908 .218 .170
10.31 7.14 17.40 23.06 5.54 Blue 4.32 52937* 52937-1
10
.406 .281 .685 .908 .218 .182
10.31 7.14 17.40 23.06 5.54 Blue 4.62 52937-2* 52937-3
1/4 .625 .343 .747 1.033 .281 .170
M6 15.88 8.71 18.97 26.24 7.14 Blue 4.32 52939 —
5 .250 .169 .770 .959 .184 .250
M3 6.35 4.29 19.56 24.36 4.67 Yellow 6.35 52940* 52940-1
6 .250 .174 .775 .959 .179 .250
M3.5 6.35 4.42 19.69 24.36 4.55 Yellow 6.35 52941* 52941-1
12-10
5,180-13,100 .042 8 .375 .276 .877 1.052 .170 .250
Yellow 52942* 52942-1
[2.62-6.64] 1.07 M4 9.53 7.01 22.28 26.72 4.32 6.35
.406 .276 .877 1.100 .218 .250
10 Yellow 52943* 52943-1
10.31 7.01 22.28 27.94 5.54 6.35
1/4 .625 .338 .939 1.225 .281 .250
M6 15.88 8.59 23.85 31.12 7.14 Yellow 6.35 52945* —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-61
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Long Spring Spade W Material

Tongue Terminals Insulation — Nylon, UL 94V-2
X Terminal Body — Phosphor Bronze
per ASTM B-139
L C Metallic Sleeve — Copper per
E ASTM B-152
Plating — Tin per ASTM B-545

Tongue Dimensions Wire Part Numbers

Wire Size Material Stud Terminal Insulation
Circular Mils Thickness Size W C E L X Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
26-22 .020 6 .250 .235 .566 .847 .276 .082
202-810 0.51 M3.5 6.35 5.97 14.38 21.51 7.01 Yellow 2.08 52403 52403-1
[0.10-0.41]
.203 .201 .615 .896 .276 .125
4 5.16 5.11 15.62 22.76 7.01 Red 3.18 52408 —
.250 .238 .652 .933 .276 .125
6.35 6.05 16.56 23.70 7.01 Red 3.18 52409* 52409-1
6
22-16 M3.5
509-3,260 .033 .250 .238 .652 .933 .276 .140
Red 52409-2 52409-3
[0.26-1.65] 0.84 6.35 6.05 16.56 23.70 7.01 3.56
8 .281 .270 .684 .979 .290 .125
Red 52410* 52410-1
M4 7.14 6.86 17.37 24.87 7.37 3.18
.343 .283 .697 1.005 .303 .125
10 8.71 7.19 17.70 25.53 7.70 Red 3.18 52411* 52411-1
.250 .238 .652 .933 .276 .150
6.35 6.05 16.56 23.70 7.01 Blue 3.81 52420* 52420-2
6
M3.5 .250 .238 .652 .933 .276 .170
Blue 52420-1* 52420-3
6.35 6.05 16.56 23.70 7.01 4.32
.281 .270 .684 .979 .290 .150
16-14 7.14 6.86 17.37 24.87 7.37 Blue 3.81 52421* —
.033 8
2,050-5,180 0.84 M4 .281 .270 .684 .979 .290 .170
[1.04-2.62] Blue 52421-1* 52421-3
7.14 6.86 17.37 24.87 7.37 4.32
.343 .283 .697 1.005 .303 .170
10 8.71 7.19 17.70 25.53 7.70 Blue 4.32 52422-1* 52422-3
1/4 .437 .345 .759 1.102 .338 .150
M6 11.10 8.76 19.28 27.99 8.59 Blue 3.81 52423 52423-2
.312 .242 .843 1.131 .283 .230
7.92 6.15 21.41 28.73 7.19 Yellow 5.84 52430 52430-2
6
M3.5 .312 .242 .843 1.131 .283 .250
Yellow 52430-1 52430-3
7.92 6.15 21.41 28.73 7.19 6.35
8 .375 .273 .874 1.174 .295 .250
12-10 M4 9.53 6.93 22.20 29.82 7.49 Yellow 6.35 52431-1 52431-3
.042
5,180-13,100 1.07 .375 .305 .906 1.219 .308 .230
[2.62-6.64] Yellow — 52432-2
9.53 7.75 23.01 30.96 7.82 5.84
10
.375 .305 .906 1.219 .308 .250
9.53 7.75 23.01 30.96 7.82 Yellow 6.35 52432-1 52432-3
1/4 .437 .345 .946 1.289 .338 .250
M6 11.10 8.76 24.03 32.74 8.59 Yellow 6.35 52433-1 —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-62
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Slotted Ring Tongue W Material

Terminals Insulation — Nylon except where
noted.
Terminal Body and Metallic
L C Sleeve — Copper per ASTM B-152
E Plating — Tin per ASTM B-545

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
26-22 .020 6 .250 .281 .612 .719 .082
202-810 0.51 M3.5 6.35 7.14 15.54 18.26 Yellow 2.08 323011 2-323011-2
[0.10-0.41]
6 .312 .281 .685 .828 .140
M3.5 7.92 7.14 17.40 21.03 Red 3.56 35216* 2-35216-1
8 .281 .250 .654 .770 .140
22-16 M4 7.14 6.35 16.61 19.56 Red 3.56 36954* 2-36954-2
.033
509-3,260 0.84 .312 .281 .685 .812 .125

5
[0.26-1.65] 10 Red 331453 1-331453-0
7.92 7.14 17.40 20.62 3.18
1/4 .469 .437 .841 1.039 .125
M6 11.91 11.10 21.36 26.39 Red 3.18 321808 —
6 .343 .281 .685 .844 .170

Terminals and Splices

16-14 M3.5 8.71 7.14 17.40 21.44 Blue 4.32 34406 —
.033
2,050-5,180 0.84 8 .344 .281 .685 .837 .170
[1.04-2.62] Blue 35440 —
M4 8.74 7.14 17.40 21.26 4.32
16-14 HD .048 .750 .625 1.216 1.594 .250
2,050-5,180 3/8 Yellow/Black 696077-2 696077-1
[1.04-2.62] 1.22 19.05 15.88 30.89 40.49 6.35
.042 1/4 .531 .468 1.156 1.390 .300
12-10 1.07 M6 13.49 11.89 29.36 35.31 Yellow 7.62 3216111 —
5,180-13,100
[2.62-6.64] .040 .750 .625 1.216 1.594 .250
1.02 3/8 19.05 15.88 30.89 40.49 Yellow 6.35 696076-2 696076-1

*Available in small packaging quantities.

1
Insulation — Vinyl.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Hook Tongue W Material

Terminals Insulation — Nylon except where
noted.
Terminal Body and Metallic
L C Sleeve — Copper per ASTM B-152
E Plating — Tin per ASTM B-545

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
6 .281 .203 .607 .750 .140
22-16 M3.5 7.14 5.16 15.42 19.05 Red 3.56 34313* —
0.84
509-3,260
[0.26-1.65] .033 8 .343 .296 .705 .879 .140
M4 8.71 7.52 17.91 22.33 Red 3.56 32456 —
6 .343 .281 .685 .859 .150
M3.5 8.71 7.14 17.40 21.82 Blue 3.81 320381 2-320381-1
16-14
2,050-5,180 .033 8 .343 .281 .685 .859 .170
Blue 320306* 2-320306-1
[1.04-2.62] 0.84 M4 8.71 7.14 17.40 21.82 4.32
.343 .281 .685 .859 .170
10 Blue 354811 —
8.71 7.14 17.40 21.82 4.32
*Available in small packaging quantities.
1
Insulation — Vinyl.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-63
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Multiple Stud W Material

Terminals Insulation — Nylon, UL 94V-2
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545
E Metallic Sleeve — Copper per
ASTM B-152
Plating — Nickel per QQ-N-290

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece Mounted
22-16 .033 .325 .281 .685 .957 .125
509-3,260 0.84 6-8-10 8.26 7.14 17.40 24.31 Red 3.18 54771-1* 54771-2
[0.26-1.65]
12-10 .042 .325 .302 .893 1.165 .230
5,180-13,100 1.07 6-8-10 8.26 7.67 22.68 29.59 Yellow 5.84 54773-1*
[2.62-6.64] —
PIDG Offset Ring Tongue Terminals
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Offset Ring Tongue W Material

Terminals Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
L
C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose
Thickness Size Color Diameter
[mm2] Max. Min. Max. Max. Max. Piece
.375 .312 .716 .906 .125
22-16 9.53 7.92 18.19 23.01 Red 3.18 323039
.033 6
509-3,260 0.84 M3.5 .375 .312 .716 .906 .125
[0.26-1.65] Red 324011
9.53 7.92 18.19 23.01 3.18
6 .375 .312 .716 .906 .150
16-14 M3.5 9.53 7.92 18.19 23.01 Blue 3.81 323817
.033
2,050-5,180 0.84 .375 .312 .716 .906 .150
[1.04-2.62] 10 Blue 323818
9.53 7.92 18.19 23.01 3.81
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-64
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices
PIDG Offset Ring Tongue Terminals
AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Offset Ring Tongue W Material

Terminals Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
(Insulation Restricting) Sleeve — Copper per ASTM B-152
L
C Plating — Tin per ASTM B-545
E

Tongue Dimensions Terminal Wire Part Numbers

Wire Size Material Stud Insulation Insulation
Circular Mils Thickness Size W C E L Color Diameter Loose
[mm2] Max. Min. Max. Max. Solid/Stripe Range Piece
22 .033 6 .375 .312 .758 .946 .038-.110
754 Red/Green 52284-4

5
0.84 M3.5 9.53 7.92 19.25 24.03 0.97-2.79
[0.38]
6 .375 .312 .758 .946 .046-.110
20 M3.5 9.53 7.92 19.25 24.03 Red/Red 1.17-2.79 52284-2
.033
1,186 0.84 .375 .312 .758 .946 .046-.110
[0.60] 10 Red/Red 52284-3

Terminals and Splices

9.53 7.92 19.25 24.03 1.17-2.79
16 .033 6 .375 .312 .748 .938 .063-.130
2,800 0.84 M3.5 9.53 7.92 19.00 23.83 Blue/Blue 1.60-3.30 52283-2
[1.42]
14 .033 .375 .312 .748 .938 .078-.130
4,234 0.84 10 9.53 7.92 19.00 23.83 Blue/Green 1.98-3.30 52283-1
[2.15]
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-65
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Shur-Plug Terminal

Material
Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
L Sleeve — Copper per ASTM B-152
Plating — Tin per ASTM B-545

.156 Series

Wire Size Dimension Terminal Wire Insulation Part Numbers

Circular Mils L Insulation Diameter Loose Tape
[mm2] Max. Color Max. Piece Mounted
16-14 .790 .170
2,050-5,180 20.07 Blue 4.32 324225* 2-324225-1
[1.04-2.62]
16-14 Receptacle .768 .157
2,050-5,180 Blue 165429-1 —
[1.04-2.62] 19.51 3.99

*Available in small packaging quantities.

3-Way Connector
Terminal L
Material
Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
90°
W
Sleeve — Copper per ASTM B-152
Rivet — Brass per QQ-B-626
Plating — Tin per ASTM B-545

Wire Size Tongue Dimensions Terminal Wire Insulation Part Number

Circular Mils Material W L Insulation Diameter Loose
[mm2] Thickness Max. Max. Max. Color Max. Piece
16-14 .033 .859 1.370 .170
2,050-5,180 0.84 21.82 34.80 Blue 4.32 53222-1*
[1.04-2.62]
*Available in small packaging quantities.

5-66
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Tabs Material
Insulation — Nylon, UL 94V-2
Terminal Body and Metallic
Sleeve — Copper per ASTM B-152
Plating — Tin per ASTM B-545

L
C

W W D W

C
C
L
L
Style A Style B Style C

Tongue Dimensions Wire Part Numbers

Wire Size Terminal

5
Material Insulation
Circular Mils Style W C L D Insulation Loose
Thickness Diameter
[mm2] Min. Max. Color Piece
Max. Max.
22-16 .033 .140 .480 .904 .140
509-3,260 A — Red 34294*

Terminals and Splices

0.84 3.56 12.19 22.96 3.56
[0.26-1.65]
16-14 .033 .156 .375 .809 .170
2,050-5,180 0.84 B 3.96 9.53 20.55 — Blue 4.32 327748
[1.04-2.62]
12-10 .042 .225 .600 1.194 .125 .230
5,180-13,100 1.07 C 5.72 15.24 30.33 3.18 Yellow 5.84 324543*
[2.62-6.64]
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to end of tab.

5-67
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices
PIDG Butt Spices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Butt Splices Material

Insulation Sleeve —
Standard, Step Down Assembly and
Special – Nylon
Radiation Resistant –
Polyvinylidene Fluoride (PVF2)
L L
Splice Body and Insulation Support
L Sleeve — Copper per ASTM B-152
Plating — Tin per ASTM B-545

Standard and Step Down Special

Radiation Assembly1
Resistant

Wire Size Dimension Splice Wire Insulation Part Numbers

Circular Mils2 Style L Insulation Diameter Loose Tape
[mm2] Max. Color Max. Piece Mounted
26-243 .890 .082
238-475 Yellow 323994 2-323994-1
22.61 2.08
[0.12-0.24]
26-22 .890 .082
202-810 22.61 Yellow 2.08 2-323994-2* —
[0.10-0.41]
24-20 1.035 .100
320-1,290 26.29 Natural 2.54 323975 2-323975-3
[0.16-0.65]
Standard
22-164 1.265 .125
509-3,260 Red 320559* 2-320559-4
32.13 3.18
[0.26-1.65]
16-14 1.265 .150
2,050-5,180 32.13 Blue 3.81 320562* 2-320562-3
[1.04-2.62]
12-10 1.656 .220
5,180-13,100 42.06 Yellow 5.59 320570* 2-320570-3†
[2.62-6.64]
16-14 22-18 1.265 .150/.115
2,050-5,180 to 509-1,900 Blue 327583 2-327583-1
[1.04-2.62] [0.26-0.96] 32.13 3.81/2.92
12-10 22-18 Step Down 1.656 .220/.140
5,180-13,100 to 509-1,900 Assembly Yellow 327639 —
[2.62-6.64] [0.26-0.96] 42.06 5.59/3.56
12-10 16-14 1.656 .220/.170
5,180-13,100 to 2,050-5,180 Yellow 327638 —
[2.62-6.64] [1.04-2.62] 42.06 5.59/4.32
26-243 Radiation .890 Natural w/ .082
238-475 53546-1 —
Resistant 22.61 Yellow Stripes 2.08
[0.12-0.24]
26-22 Radiation .890 Natural w/ .082
202-810 Resistant 22.61 Yellow Stripes 2.08 53546-3 —
[0.10-0.41]
24-20 1.035 Natural w/ .100
320-1,290 26.29 White Stripes 2.54 53547-1 53547-2
[0.16-0.65] Radiation
22-164 Resistant
1.265 Natural w/ .125
509-3,260 53548-1* 53548-2
32.13 Red Stripes 3.18
[0.26-1.65]
16-14 1.265 Natural w/ .150
2,050-5,180 32.13 Blue Stripes 3.81 53549-1* 53549-2
[1.04-2.62]
12-10 1.656 Natural w/ .220
5,180-13,100 42.06 Yellow Stripes 5.59 53550-1* —
[2.62-6.64]
12-10 1.245 .220
5,180-13,100 Special 31.62 Yellow 5.59 3289615 —
[2.62-6.64]
*Available in small packaging quantities.
1
Includes adapter insert.
2
When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area range listed.
3
26-24 range in accordance with MIL-T-7928.
4
22-16 splices are 22-18 range in accordance with MIL-T-7928.
5
12-10 butt splice, threaded 8-32 one end.
†
Tapetronic only.

5-68
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG (Pre-Insulated Diamond Grip) Terminals (Continued)

Butt Splice Step Down Material

Adapter Inserts1 L Adapter Body — Copper per
ASTM B-152
Plating — Zinc Plate / DyeChromate

Butt Splice Adapter Insert

Wire Size Wire Size Dimension Color Part Numbers
Part No.
Circular Mils Circular Mils L Code
[mm2] [mm2]
.350
16-14 22-18 8.89 Red 1-327635-1
2,050-5,180 320562 509-1,900
[1.04-2.62] [0.26-0.96] .402 Red 327635*
10.21
22-18 .562
509-1,900 14.27 Red 327636*
12-10 [0.26-0.96]
5,180-13,100 320570
[2.62-6.64] 16-14 .562
2,050-5,180 14.27 Blue 327637*
1.04-2.62]
*Available in small packaging quantities.
1
Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices.
5

Terminals and Splices

Knife Disconnect W Material
Splices Insulation — Nylon, UL 94V-2
Splice Body and Metallic
Sleeve — Copper per ASTM B-152
L Plating — Tin per ASTM B-545

Dimensions Wire
Wire Size Splice Part Numbers
Material Insulation
Circular Mils W L Insulation
Thickness Diameter Loose Piece Tape Mounted
[mm2] Max. Color Max.
.203 .878 .125
22-16 5.16 22.30 Red 3.18 320555* —
.031
509-3,260 0.79 .203 .878 .140
[0.26-1.65] Red 32446* 2-32446-1
5.16 22.30 3.56
.203 .878 .150
16-14 5.16 22.30 Blue 3.81 320566* —
.031
2,050-5,180 0.79 .203 .878 .170
[1.04-2.62] Blue 32448* —
5.16 22.30 4.32
.281 1.234 .230
12-10 7.14 31.34 Yellow 5.84 320620* —
.040
5,180-13,100 1.02 .281 1.260 .250
[2.62-6.64] Yellow 35762* —
7.14 32.00 6.35
*Available in small packaging quantities.

5-69
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG FASTON

(Pre-Insulated
Terminals
Diamond Grip) Terminals (Continued)

Product Facts
Nylon Insulation. Nylon Basic Terminal Material. The basic terminal
■ Pre-insulated terminal sleeve has high dielectric is constructed of fine grade high conductivity
strength. brass per ASTM B-36 or phosphor bronze
designed for uniformed per ASTM B-139. The brass terminal is either
reliability in most difficult unplated or tin-plated per ASTM B-545.
The phosphor bronze terminal is tin-plated
circuit environment per ASTM B-545. AMP’s special plating
■ Consists of an unplated or process creates durable corrosion resistance
tin-plated brass body or a to salt spray and most chemical fumes.

tin-plated phosphor bronze Color Coding. Terminal insulation is

body with a specially color-coded by wire range to prevent
errors during installation.
designed copper sleeve
and insulation sleeve fitted
over the terminal barrel
■ Design of the tool dies and
construction of the terminal Copper Sleeve. The specially
permits uniform insulation designed copper sleeve,
thickness under crimping fitted over the terminal barrel,
provides circumferential
pressure, transmitting this insulation support to the
pressure evenly to the cen- wire and allows the wire to
be bent in any direction,
ter of the crimp area without fraying the wire’s
insulation or breaking
The AMP Mated the conductor.
Tool/Terminal Concept
Funnel Ramp Entry. Serrations. Serrations inside
■ AMP compression crimping Prevents a turned back strand and barrel provide maximum contact
rapid wire insertion during high
produces crimps for a given speed production.
and tensile strength after crimping.
size wire and terminal that
are alike in appearance and Temperature Rating: 105°C Max.
performance AMP PIDG FASTON
■ Terminal and the crimping AMP PIDG FASTON Terminals Line Splice Connectors
tool are designed as uni- (Use Type TETRA-CRIMP*Tooling) “250” Series
form matched devices AMP Component Component 105°C 105°C
LR 7189 LR 7189
■ Dies are precision- Wire
R
Recognized R
Certified R
Recognized Max. R
Certified Max.
Range File E 66717 File E 66717 (Vinyl) (Vinyl)
engineered from the finest
22-18 22-18 Stranded AMP Part No. AMP Part No.
hard-metal alloys 16-14 16-14 Stranded 300 V Max., 105°C. Max.1 1-321235-0 600 V
Max. 1-321235-0 300 V
Max.
■ Crimping pressure is con- 1-321235-1 1-321235-1
12-10 12-10 Stranded 321235 300 V 321235 300 V
trolled by a ratchet device on 321688 Max. 321688 Max.
UL & CSA — Nylon except where noted
1
the hand tool or a correspond-
ing pre-calibration in the
crimping jaws of AMP auto-
mated crimping machines

The Crimp
■ When done properly,
crimping pressure can nei-
ther overstress nor under-
stress the terminal barrel —
machined dies fully bottom
to the precise crimp height
■ Resulting termination is
free of contamination
■ Resistant to shock and criti-
cal environments
■ Tensile strength approaches
that of the wire itself

5-70
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG FASTON

(Pre-Insulated
Terminals
Diamond Grip) Terminals (Continued)
(Continued)

Receptacles Receptacle Style: Material

A — No dimple with wire stop Insulation — Nylon, UL 94V-2
B — Dimple with wire stop Receptacle Body — Brass per
C — No dimple, no wire stop ASTM B-36 or Phosphor Bronze per
ASTM B-139
Plating — Tin per ASTM B-545
except where noted.
Metallic Sleeve — Copper per
ASTM B-152
Plating — Tin per ASTM B-545

W W W W W W

L L L L L L

.250
Series
.205
Series
.187
Series
.110 .110
Series-Series-
Standard
Standard
.110
Series-
Low Insertion
5

Terminals and Splices

Dimensions Wire Part Numbers
Wire Size Terminal Fits
Insulation Recept. Stock
Series Circular Mils Style W L Insulation Tab Loose Tape Strip
Diameter Matl. Thk.
[mm2] Nom. Max. Color Thk. Piece Mounted Form
Max.
.300 .900 .140 .018 .032
22-18 7.62 22.86 Red 3.56 Brass 0.46 0.81 640903-1* 640903-2 640902-1
509-1,900 B
[0.26-0.96] .300 .900 .140 .018 .032
Red Brass 55675-12 55675-22 —
7.62 22.86 3.56 0.46 0.81
16-14 .300 .900 .170 .018 .032
2,050-5,180 B 7.62 22.86 Blue 4.32 Brass 0.46 0.81 640905-1* 640905-2 640904-1
[1.04-2.62]
.300 1.012 .250 .018 .032
.250 14-12 7.62 25.70 Green 6.35 Brass 0.46 0.81 42844-1*† 42844-3† 60544-3†
3,831-6,4701 B
[1.94-3.28] .300 1.012 .250 .018 .032
Green Phos. Brz. 42844-2*† — —
7.62 25.70 6.35 0.46 0.81
.300 1.012 .250 .018 .032
12-10 7.62 25.70 Yellow 6.35 Brass 0.46 0.81 640907-1* 640907-2 640906-1
5,180-13,100 B
[2.62-6.64] .300 1.012 .250 .018 .032
Yellow Phos. Brz. 61198-2 61198-4 —
7.62 25.70 6.35 0.46 0.81
22-18 .300 .900 .145 .016 .032
509-1,900 7.62 22.86 Red 3.68 Brass .406 .813 184262-1 184262-2 184261-1
.250 [0.26-0.96]
Low
Insertion 16-14 .300 .900 .173 .016 .032
2,050-5,180 Blue Brass 184265-1 184265-2 184264-1
7.62 22.86 4.39 .406 .813
[1.04-2.62]
.250 .800 .135 .016 .020
6.35 20.32 Red 3.43 Brass 0.41 0.51 696018-1 696018-2 —
.250 .800 .140 .016 .020
22-18 Red Brass 640909-1* 640909-2 640908-1
6.35 20.32 3.56 0.41 0.51
509-1,900 B
[0.26-0.96] .250 .800 .140 .016 .020
Red/Black Brass 640174-1 — —
6.35 20.32 3.56 0.41 0.51
.205
.250 .800 .140 .016 .032
Red Brass 640911-1* 640911-2 640910-1
6.35 20.32 3.56 0.41 0.81
.250 .800 .170 .016 .020
16-14 6.35 20.32 Blue 4.32 Brass 0.41 0.51 640913-1* 640913-2 —
2,050-5,180 B
[1.04-2.62] .250 .800 .170 .016 .032
Blue Brass 640915-1* 640915-2 —
6.35 20.32 4.32 0.41 0.81
26-24 .230 .700 .082 .016 .020
238-475 B 5.84 17.78 Yellow 2.08 Brass 0.41 0.51 641321-1*† 641321-2† 641320-1†
[0.12-0.24]
.187 .230 .800 .140 .016 .020
22-18 5.84 20.32 Red 3.56 Brass 0.41 0.51 640917-1* 640917-2 640916-1
509-1,900 B
[0.26-0.96] .230 .800 .140 .016 .040
Red Brass — 640578-2† —
5.84 20.32 3.56 0.41 1.02
†Not UL or CSA approved or listed. Wire range is limited as noted.
1

*Available in small packaging quantities. Unplated receptacle body.

2

5-71
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG FASTON

(Pre-Insulated
Terminals
Diamond Grip) Terminals (Continued)
(Continued)

Receptacles (Continued)

Dimensions Wire Part Numbers

Wire Size Terminal Insulation Recept. Stock Fits
Series Circular Mils Style W L Insulation Tab Loose Tape Strip
[mm2] Diameter Matl. Thk.
Nom. Max. Color Thk. Piece Mounted Form
Max.
.230 .800 .170 .016 .020
16-14 Blue Brass 640919-1* 640919-2 640918-1
5.84 20.32 4.32 0.41 0.51
.187 2,050-5,180 B
[1.04-2.62] .230 .900 .250 .016 .020
Blue Brass 696108-1 696108-2 —
5.84 22.86 6.35 0.41 0.51
22-18 .230 .800 .145 .016 .032
509-1,900 Red Brass 184268-1 184268-2 184267-1
.187 5.84 22.86 3.68 .406 .813
[0.26-0.96]
Low
Insertion 16-14 .300 .900 .173 .016 .032
2,050-5,180 7.62 22.86 Blue 4.39 Brass .406 .813 184235-1 184235-2 184234-1
[1.04-2.62]
.148 .734 .110 .012 .016
3.76 18.64 Natural 2.79 Brass 0.30 0.41 61048-1*† 61048-2† —
.148 .734 .110 .012 .020
22-18 Natural Brass 61060-1*† 61060-2† 61059-2†
.110 3.76 18.64 2.79 0.30 0.51
Standard 509-1,900 B
[0.26-0.96] .148 .734 .110 .012 .032
3.76 18.64 Natural 2.79 Brass 0.30 0.81 60894-1*† 60894-2† 60893-2†
.148 .734 .110 .012 .032
3.76 18.64 Black 2.79 Brass 0.30 0.81 — 61678-2† —
26-24 .160 .700 .082 .016 .020
238-475 A 4.06 17.78 Yellow 2.08 Brass 0.41 0.51 641324-1† 641324-2† —
[0.12-0.24]
.160 .796 .140 .016 .012
Standard 4.06 20.22 Red 3.56 Brass 0.41 0.30 — — 350871-1†
.160 .800 .140 .016 .016
22-18 Red Brass 640921-1 640921-2 —
Low 4.06 20.32 3.56 0.41 0.41
509-1,900 A
[0.26-0.96] .160 .800 .140 .016 .020
.11 Red Brass 640923-1* 640923-2 640922-1
.110 0 4.06 20.32 3.56 0.41 0.51
Low .160 .800 .140 .016 .032
Insertion
Insertion 4.06 20.32 Red 3.56 Brass 0.41 0.81 640925-1* 640925-2 640924-1
.160 .800 .170 .016 .020
A 4.06 20.32 Blue 4.32 Brass 0.41 0.51 640929-1* 640929-2 —
.160 .800 .170 .016 .032
16-14 A Blue Brass 640931-1* 640931-2 —
4.06 20.32 4.32 0.41 0.81
2,050-5,180
[1.04-2.62] .160 .800 .170 .016 .016
B Blue Brass 640927-1 640927-2 —
4.06 20.32 4.32 0.41 0.41
.160 .796 .170 .016 .032
C 4.06 20.19 Blue 4.32 Brass 0.41 0.81 641317-1 — —

†Not UL or CSA approved or listed.

*Available in small packaging quantities.

Receptacles Material
(Insulation Restricting) W W
Insulation — Nylon, UL 94V-2
Receptacle Body — Brass per
ASTM B-36
Receptacle Style B — Dimple with
wire stop
L L
Plating — Tin per ASTM B-545
Metallic Sleeve — Copper per
ASTM B-152
Plating — Tin per ASTM B-545 or
Nickel per QQ-N-290

.110 .110
Series- Series-
Standard Low Insertion

Dimensions Terminal Wire Part Numbers

Wire Size Insulation Insulation Recept. Stock Fits
Series Circular Mils Style W L Tab Loose Tape Strip
[mm2] Color Diameter Matl. Thk.
Nom. Max. Solid / Stripe Thk. Piece Mounted Form
Range
22
.110 .148 .780 Red / .040-.080 .012 .016
Standard 754 B 3.76 19.81 Green 1.02-2.03 Brass 0.30 0.41 55319-1 55319-3 —
[0.38]

5-72
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PIDG FASTON

(Pre-Insulated
Terminals
Diamond Grip) Terminals (Continued)
(Continued)

Line Splice Connector Material

for “250” Series Insulation — Vinyl, UL 94V-0
Color — Natural
Terminals Splice Body — Brass per ASTM B-36
E
Plating — Tin per ASTM B-545
L
except where noted.
W

Dimensions Part Numbers

Wire Size Plating W L E
Max. Min. Loose Piece
.391 2.093 .860
Unplated 9.93 53.16 21.84 321235*
.391 2.093 .860
Tin 9.93 53.16 21.84 321688
.409 2.625 1.151
22-10 Unplated 10.39 66.68 29.24 1-321235-0
.409 2.625 1.151
Tin 10.39 66.68 29.24 1-321235-1
.409 2.451 .9702
Unplated 10.39 62.26 24.64 1-321235-31

*Available in small packaging quantities.

1

2
Oval expansion at end opposite “w”. (.380 x .320 inside diameter.)
E min. on expansion end only.
5

Terminals and Splices

Line Splice Connector Material
for “187” Series Housing — Nylon, UL 94V-2
Splice Body — Brass per ASTM B-36
Terminals
L

W L

Single Dual

Housing Dimensions Temperature Part Numbers

Type Color W L Rating Loose Piece
.345 1.750
Single Natural 8.76 44.45 — 360035-1†
.650 1.750
Dual Natural 16.51 44.45 105°C 360025-1†
.650 1.750
Dual Black 16.51 44.45 150°C 360025-2†

UL File E66717
†

600 V Max

Receptacle (Low Insertion Force)

Dimensions Wire Part Numbers
Wire Size Terminal Insulation Recept. Stock Fits
Series Circular Mils W L Insulation Tab Loose Tape Strip
[mm2] Diameter Matl. Thk.
Nom. Max. Color Thk. Piece Mounted Form
Max.
22-18
.250 Low .300 .900 .145 .016 .032
Insertion 509-1,900 7.62 22.86 Red 3.68 Brass .406 .813 184262-1 184262-2 184261-1
[0.26-0.96]
16-14
.250 Low .300 .900 .173 .016 .032
Insertion 2,050-5,180 Blue Brass 184265-1 184265-2 184264-1
[1.04-2.62] 7.62 22.86 4.39 .406 .813
22-18
.187 Low .230 .800 .145 .016 .032
Insertion 509-1,900 5.84 22.86 Red 3.68 Brass .406 .813 184268-1 184268-2 184267-1
[0.26-0.96]
16-14
.187 Low .300 .900 .173 .016 .032
Insertion 2,050-5,180 Blue Brass 184235-1 184235-2 184234-1
[1.04-2.62] 7.62 22.86 4.39 .406 .813

5-73
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Product Facts Basic Terminal Material. The basic terminal

is constructed of fine grade high conductivity
■ Pre-insulated PLASTI-GRIP copper per ASTM B-152 and tin-plated per
solderless terminals and ASTM B-545. Basic material for Spring Spade
Tongue Terminals is phosphor bronze per
splices ASTM B-139 or brass per ASTM B-36 and
■ Designed specifically to tin-plated per ASTM B-545. AMP’s special
answer the need for inex- plating process creates durable corrosion
resistance to salt spray and most chemical
pensive, insulated electri- fumes.
cal terminations Color Coding. Terminal insulation
is color-coded by wire size range to
■ Can be used in almost eliminate errors during installation.
every type of commercial
application
■ Accommodate wire sizes
from 22 AWG through 2/0
AWG

The Crimp
■ Carefully engineered appli-
cation tooling has been
developed to ensure uni- Insulation. Vinyl insulation sleeve
provides good dielectric strength and
formly high quality termi- supports the wire insulation so that
nations no bare wire is exposed.
■ Tool and terminal have
been designed as a team to
Serrations. Serrations inside
promote ease and speed of barrel provide maximum contact
application and at the same Funnel Entry. Assures rapid wire and tensile strength after crimping.
insertion during high speed production. Dimples on 8 to 2/0 range.
time to provide precise (Except 8 to 2/0 range.)
crimping pressure for every
wire size
■ The wire and the terminal Temperature Rating: 90°C Max.
barrel form a homogeneous
mass of metal, providing a AMP PLASTI-GRIP Terminals and Splices (Use PLASTI-GRIP or PIDG Tooling)
connection of maximum AMP LR 7189 8 thru 4/0
Wire Listed R

conductivity, tensile Range R

Certified R 600V
strength, and high resis- Except as noted with individual part number listing.
tance to corrosion Terminals, Butt & Parallel Splices
22-16 22-16 Solid or Stranded1 Recognized under
600 V Max.
■ The quality performance, Terminals, Butt & Parallel Splices (1000 V Fixture the component program
16-14 of Underwriters
the facility of installation 16-14 Solid or Stranded1 or Sign)
90°C Max. Laboratories Incorporated
and the inherent simplicity Terminals, Butt & Parallel Splices File No. E13288
12-10 12-10 Solid or Stranded1
make them ideal for many
industrial applications Note: 22-16 terminals and splices are stamped 22-18 in accordance with MIL-T-7928.
1
Stranded wire only using TETRA-CRIMP tooling.

5-74
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Ring Tongue Terminals W Material

Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils Style W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
2 .218 .156 .572 .684 .140
M2 A 5.54 3.96 14.53 17.37 Red 3.56 134140* 2-34140-1
.218 .156 .572 .684 .125
5.54 3.96 14.53 17.37 Red 3.18 132944* 2-32944-1
.218 .156 .572 .684 .140
4 A 5.54 3.96 14.53 17.37 Red 3.56 134141* 2-34141-1
.281 .250 .666 .809 .140
Red 34143 2-34143-1

5
7.14 6.35 16.92 20.55 3.56
.218 .156 .572 .684 .125
5.54 3.96 14.53 17.37 Red 3.18 132945* 2-32945-1
.218 .156 .572 .684 .140
5.54 3.96 14.53 17.37 Red 3.56 134142* 1-34142-1

Terminals and Splices

.281 .250 .666 .809 .125
7.14 6.35 16.92 20.55 Red 3.18 132947* 2-32947-1
.281 .250 .666 .809 .140
7.14 6.35 16.92 20.55 Red 3.56 134144* 2-34144-1
6 A
M3.5 .281 .250 .666 .809 .140
7.14 6.35 16.92 20.55 Black 3.56 326819 2-326819-1
.281 .250 .666 .809 .170
7.14 6.35 16.92 20.55 Red 4.32 — 2-35449-1
.312 .281 .697 .856 .125
7.92 7.14 17.70 21.74 Red 3.18 32950 2-32950-1
.312 .281 .697 .856 .140
7.92 7.14 17.70 21.74 Red 3.56 134147* 2-34147-1
.281 .250 .666 .809 .125
7.14 6.35 16.92 20.55 Red 3.18 132948* 2-32948-1
22-16
509-3,260 .033 .281 .250 .666 .809 .140
0.84 7.14 6.35 16.92 20.55 Red 3.56 134145* 2-34145-1
[0.26-1.65]
8 .312 .281 .697 .856 .125
M4 A 7.92 7.14 17.70 21.74 Red 3.18 132951* 2-32951-1
.312 .281 .697 .856 .140
7.92 7.14 17.70 21.74 Red 3.56 134148* 2-34148-1
.312 .281 .746 .905 .200
7.92 7.14 18.95 22.99 Red 5.08 — 2-34148-4
.281 .250 .666 .809 .125
7.14 6.35 16.92 20.55 Red 3.18 132949* 2-32949-1
.281 .250 .666 .809 .140
7.14 6.35 16.92 20.55 Red 3.56 134146* 2-34146-1
.281 .250 .666 .809 .140
7.14 6.35 16.92 20.55 Black 3.56 2-34146-4 2-34146-5
.281 .250 .666 .809 .170
10 A 7.14 6.35 16.92 20.55 Red 4.32 35451 2-35451-1
.312 .281 .697 .856 .125
7.92 7.14 17.70 21.74 Red 3.18 132952* 2-32952-1
.312 .281 .697 .856 .140
7.92 7.14 17.70 21.74 Red 3.56 134149* 2-34149-1
.312 .281 .746 .905 .200
7.92 7.14 18.95 22.99 Red 5.08 — 2-34149-3
.469 .437 .853 1.090 .125
11.91 11.10 21.67 27.69 Red 3.18 132953* 2-32953-1
1/4 .469 .437 .853 1.090 .140
M6 A 11.91 11.10 21.67 27.69 Red 3.56 134150* 2-34150-1
.469 .437 .853 1.090 .140
11.91 11.10 21.67 27.69 Black 3.56 — 2-34150-3

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).

5-75
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Ring Tongue Terminals

(Continued)
Tongue Dimensions Wire Part Numbers
Wire Size Terminal
Material Stud Insulation
Circular Mils Style W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
.469 .437 .853 1.090 .140
Red 1134151* 2-34151-1
5/16 11.91 11.10 21.67 27.69 3.56
A
M8 .469 .437 .853 1.090 .140
22-16 Black — 2-34151-3
.033 11.91 11.10 21.67 27.69 3.56
509-3,260
[0.26-1.65] 0.84 .531 .546 .962 1.230 .140
Red 1134152* 2-34152-2
13.49 13.87 24.43 31.24 3.56
3/8 A
.531 .546 .962 1.230 .140
13.49 13.87 24.43 31.24 Black 3.56 — 2-34152-4
.250 .171 .587 .715 .170
4 A 6.35 4.34 14.91 18.16 Blue 4.32 1134157* 2-34157-1
.250 .171 .587 .715 .145
6.35 4.34 14.91 18.16 Blue 3.68 1132957* 2-32957-1
.250 .171 .587 .715 .170
6.35 4.34 14.91 18.16 Blue 4.32 1134158* 2-34158-1
6
M3.5 A .343 .281 .697 .871 .145
Blue 1132958* 2-32958-1
8.71 7.14 17.70 22.12 3.68
.343 .281 .697 .871 .170
8.71 7.14 17.70 22.12 Blue 4.32 1134159* 2-34159-1
.312 .250 .666 .825 .170
7.92 6.35 16.92 20.96 Blue 4.32 1328527* 2-328527-1
.343 .281 .697 .871 .145
Blue 1132959* 2-32959-1
8 8.71 7.14 17.70 22.12 3.68
A
M4 .343 .281 .697 .871 .170
8.71 7.14 17.70 22.12 Blue 4.32 1134160* 2-34160-1
.343 .281 .746 .920 .250
8.71 7.14 18.95 23.37 Blue 6.35 2-34160-2 2-34160-3
.343 .281 .697 .871 .145
16-14 Blue 1132960* 2-32960-1
.033 8.71 7.14 17.70 22.12 3.68
2,050-5,180 0.84 .343 .281 .697 .871 .170
[1.04-2.62] Blue 1134161* 2-34161-1
8.71 7.14 17.70 22.12 4.32
.343 .281 .746 .920 .250
10 A 8.71 7.14 18.95 23.37 Blue 6.35 2-34161-2 2-34161-3
.343 .281 .746 .920 .250
8.71 7.14 18.95 23.37 Black 6.35 — 2-34959-1
.468 .312 .728 .965 .170
11.89 7.92 18.49 24.51 Blue 4.32 — 2-34954-1
.469 .437 .853 1.090 .145
11.91 11.10 21.67 27.69 Blue 3.68 1132961* 2-32961-1
1/4 .469 .437 .853 1.090 .170
M6 A 11.91 11.10 21.67 27.69 Blue 4.32 1134162* 2-34162-1
.469 .437 .853 1.090 .170
11.91 11.10 21.67 27.69 Black 4.32 2-34162-2 2-34162-3
5/16 .469 .437 .853 1.090 .170
M8 A 11.91 11.10 21.67 27.69 Blue 4.32 1134163* 2-34163-1
.531 .546 .962 1.248 .170 1134164* 2-34164-2
13.49 13.87 24.43 31.70 Blue 4.32
3/8 A
.531 .546 .962 1.248 .170
13.49 13.87 24.43 31.70 Black 4.32 — 2-34164-4
6 .281 .219 .810 .953 .200 134821
M3.5 A 7.14 5.56 20.57 24.21 Yellow/Blk. 5.08 2-34821-1

16-14HD1 8 .343 .281 .872 1.046 .200 1134822†

M4 A 8.71 7.14 22.15 26.57 Yellow/Blk. 5.08 —
2,050-5,180 .050
[1.04-2.62] 1.27 .343 .281 .872 1.046 .200 11134823*† 2-34823-1†
Yellow/Blk.
8.71 7.14 22.15 26.57 5.08
10 A
.343 .281 .872 1.046 .250
8.71 7.14 22.15 26.57 Yellow/Blk. 6.35 321518 2-321518-1

† Not UL or CSA Approved or Listed.

*Available in small packaging quantities.
1
Heavy Duty for extra mechanical strength.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).

5-76
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

W
Ring Tongue Terminals Material
(Continued) Insulation — Vinyl, UL 94V-0
W
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545
C
L C E
E

A E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils Style W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
.500 .344 .935 1.188 .230
Yellow/Blk. 35349 2-35349-1
1/4 12.70 8.74 23.75 30.18 5.84
A
M6 .531 .437 1.028 1.296 .200
13.49 11.10 26.11 32.92 Yellow/Blk. 5.08 34824 2-34824-3
16-14HD1 .050 5/16 .531 .437 1.028 1.296 .200
2,050-5,180 A Yellow/Blk. 34825 —
1.27 M8 13.49 11.10 26.11 32.92 5.08

5
[1.04-2.62]
.750 .625 1.216 1.594 .200
3/8 A 19.05 15.88 30.89 40.49 Yellow/Blk. 5.08 34826 —
1/2 .750 .625 1.216 1.594 .200
M12 A 19.05 15.88 30.89 40.49 Yellow/Blk. 5.08 34827 —

Terminals and Splices

.281 .219 .810 .953 .250
0 A 7.14 5.56 20.57 24.21 Yellow 6.35 2-34835-4 —
.281 .219 .810 .953 .250
4 A 7.14 5.56 20.57 24.21 Yellow 6.35 34835 2-34835-1
.281 .219 .810 .953 .250
Yellow 134852* 2-34852-1
6 7.14 5.56 20.57 24.21 6.35
A
M3.5 .375 .302 .893 1.098 .230
9.53 7.67 22.68 27.89 Yellow 5.84 134168* 2-34168-1
.312 .302 .893 1.062 .250
7.92 7.67 22.68 26.97 Yellow 6.35 1— 696047-1
.312 .302 .893 1.062 .250
Yellow 1— 696048-1
8 7.92 7.67 22.68 26.97 6.35
A
M4 .375 .302 .893 1.098 .230
9.53 7.67 22.68 27.89 Yellow 5.84 134169* 2-34169-1
.375 .302 .893 1.098 .250
9.53 7.67 22.68 27.89 Yellow 6.35 134853* 2-34853-1
.312 .302 .893 1.052 .230
7.92 7.67 22.68 26.72 Yellow 5.84 330518 —
.312 .302 .953 1.111 .300
7.92 7.67 24.21 28.22 Yellow 7.6212-10 — 1-330518-2
.375 .302 .893 1.083 .250
12-10 10 A 9.53 7.67 22.68 27.51 Black 6.35 — 2-328261-1
5,180-13,100 .042
[2.62-6.64] 1.07 .375 .302 .893 1.098 .230
9.53 7.67 22.68 27.89 Yellow 5.84 134170* 2-34170-1
.375 .302 .893 1.098 .250
9.53 7.67 22.68 27.89 Yellow 6.35 134854* 2-34854-1
.400 .468 1.118 1.373 .300
E Yellow 1-55678-1 1-55678-2
10.16 11.89 28.40 34.87 7.62
.500 .344 .994 1.247 .300
Black 35492 —
1/4 12.70 8.74 25.25 31.67 7.62
M6 .531 .468 1.059 1.327 .230
A 13.49 11.89 26.90 33.71 Yellow 5.84 134171* 2-34171-1
.531 .468 1.059 1.327 .250
13.49 11.89 26.90 33.71 Yellow 6.35 134855* 2-34855-1
.531 .468 1.059 1.327 .230
13.49 11.89 26.90 33.71 Yellow 5.84 134172* 2-34172-1
5/16 .531 .468 1.059 1.327 .230
M8 A 13.49 11.89 26.90 33.71 Black 5.84 — 2-34172-3
.531 .468 1.059 1.327 .250
13.49 11.89 26.90 33.71 Yellow 6.35 134856* 2-34856-1
.593 .531 1.122 1.421 .230
3/8 A 15.06 13.49 28.50 36.09 Yellow 5.84 134173* 2-34173-1
1/2 .750 .625 1.216 1.594 .250
M12 A 19.05 15.88 30.89 40.49 Yellow 6.35 134837* 2-34837-4

*Available in small packaging quantities.

1
Heavy Duty for extra mechanical strength.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).
5-77
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Ring Tongue Terminals W W

(Continued) W W

C
L Washer L
L L C
C Radius
C E Washer
E E Washer Max. E
Washer Radius
Radius Radius
Max.
Max. Max.

B C D F

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils Style W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Max. Max. Color Piece Mounted
Max. Max.
8 .478 .437 1.344 1.586 .360
C Red 52041 1-52041-6
M4 12.14 11.10 34.14 40.28 9.14
.430 .437 1.363 1.605 .360
D 10.92 11.10 34.62 40.77 Red 9.14 — 1-54351-2
.431 .437 1.338 1.556 .360
10.95 11.10 33.99 39.52 Red 9.14 52263 1-52263-2
10
.431 .437 1.338 1.556 .390
B 10.95 11.10 33.99 39.52 Red 9.91 1-52263-5 1-52263-4
.431 .437 1.358 1.576 .330
Red 1-52263-1 1-52263-3
10.95 11.10 34.49 40.03 8.38
8
13,100-20,800 .043 .431 .437 1.303 1.561 .360
Red 1-55621-1 1-55621-2
[6.64-10.5] 1.09 10.95 11.10 33.10 39.65 9.14
1/4 .478 .437 1.344 1.586 .360
C Red 52041-1 52041-7
M6 12.14 11.10 34.14 40.28 9.14
.478 .437 1.358 1.600 .330
12.14 11.10 34.49 40.64 Red 8.38 52041-3* 52041-9
5/16 .587 .500 1.400 1.696 .360
M8 C 14.91 12.70 35.56 43.08 Red 9.14 52291*1 52291-4
.587 .500 1.400 1.696 .360
3/8 C 14.91 12.70 35.56 43.08 Red 9.14 52291-1* 52291-5
1/2 .875 .625 1.420 1.860 .330
M12 A 22.23 15.88 36.07 47.24 Red 8.38 52262-1 —
.500 .515 1.591 1.844 .436
12.70 13.08 40.41 46.84 Blue 11.07 520421* —
8 C
M4 .500 .515 1.591 1.869 .360
12.70 13.08 40.41 47.47 Blue 9.14 52042-2 —
.468 .421 1.482 1.719 .360
11.89 10.69 37.64 43.66 Blue 9.14 — 52265-4
B
.468 .421 1.482 1.719 .436
11.89 10.69 37.64 43.66 Blue 11.07 52265*1 52265-3
10
.500 .515 1.591 1.844 .436
12.70 13.08 40.41 46.84 Blue 11.07 52042-4 —
C
.500 .515 1.591 1.869 .360
6 Blue 52042-5* —
.048 12.70 13.08 40.41 47.47 9.14
20,800-33,100 1.22 .398 .515 1.591 1.846 .450
[10.5-16.8] F Blue 55679-1 55679-2
10.11 13.08 40.41 46.89 11.43
1/4 .500 .515 1.591 1.844 .436
M6 12.70 13.08 40.41 46.84 Blue 11.07 52042-1 52042-7
C
.500 .515 1.591 1.869 .360
12.70 13.08 40.41 47.47 Blue 9.14 52042-3* 52042-9
5/16 .625 .515 1.591 1.906 .450
M8 B 15.88 13.08 40.41 48.41 Blue 11.43 52264*1 52264-4
.625 .515 1.591 1.906 .450
3/8 B 15.88 13.08 40.41 48.41 Blue 11.43 52264-1* 52264-5
1/2 .815 .515 1.441 1.851 .436
M12 C 20.70 13.08 36.60 47.02 Blue 11.07 52350*1 —

*Available in small packaging quantities.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).

5-78
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Ring Tongue Terminals W

Material
(Continued) Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
L Plating — Tin per ASTM B-545
C
E Washer
Radius
Max.

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils Style W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Max. Max. Color Piece Mounted
Max. Max.
.546 .531 1.672 1.948 .450
13.87 13.49 42.47 49.48 Yellow 11.43 52043-2 —
10 B
.546 .531 1.672 1.948 .515
13.87 13.49 42.47 49.48 Yellow 13.08 520431* 52043-4
.391 .531 1.672 1.927 .450
9.93 13.49 42.47 48.95 Yellow 11.43 — 55680-2

4
33,100-52,600
[16.8-26.7]
.051
1.30
1/4
M6 B .546
13.87
.546
13.87
.531
13.49
.531
13.49
1.672
42.47
1.672
42.47
1.948
49.48
1.948
49.48
Yellow

Yellow
.450
11.43
.515
13.08
52043-3*

52043-1
52043-7

52043-5 5

Terminals and Splices

.679 .531 1.672 2.014 .450
17.25 13.49 42.47 51.16 Yellow 11.43 52266-3 52266-9
5/16 B
M8 .679 .531 1.672 2.014 .515
17.25 13.49 42.47 51.16 Yellow 13.08 522661* —
.679 .531 1.672 2.014 .450
17.25 13.49 42.47 51.16 Yellow 11.43 52266-4* 1-52266-0
3/8 B
.679 .531 1.672 2.014 .515
17.25 13.49 42.47 51.16 Yellow 13.08 52266-1 —
.675 .578 1.731 2.071 .560
17.15 14.68 43.97 52.60 Red 14.22 52267-1 —
1/4 B
M6 .675 .578 1.731 2.071 .632
17.15 14.68 43.97 52.60 Red 16.05 522671* —
.711 .578 1.731 2.089 .560
2 18.06 14.68 43.97 53.06 Red 14.22 52044-4 —
.060 5/16
52,600-83,700 B
1.52 M8 .711 .578 1.731 2.089 .632
[26.7-42.4] Red 52044-1 —
18.06 14.68 43.97 53.06 16.05
.711 .578 1.731 2.089 .560
18.06 14.68 43.97 53.06 Red 14.22 52044-5 —
3/8 B
.711 .578 1.731 2.089 .632
18.06 14.68 43.97 53.06 Red 16.05 52044-2 —
5/16 .807 .625 2.041 2.447 .684
M8 B 20.50 15.88 51.84 62.15 Blue 17.37 52045-1 —
.807 .625 2.041 2.447 .665
1/0 20.50 15.88 51.84 62.15 Blue 16.89 52045-5 —
.073
83,700-119,500 3/8 B
1.85 .807 .625 2.041 2.447 .684
[42.4-60.6] Blue 52045-2 —
20.50 15.88 51.84 62.15 17.37
1/2 .875 .625 2.041 2.478 .684
M12 B 22.23 15.88 51.84 62.94 Blue 17.37 52289-1 —
2/0 .083 5/16 .926 .625 2.082 2.477 .775
119,500-150,500 2.11 M8 B 23.52 15.88 52.88 62.92 Yellow 19.69 52046-1 —
[60.6-76.3]
*Available in small packaging quantities.

5-79
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Ring Tongue
90° Bend Terminals Material
Insulation — Vinyl, UL 94V-0
D
Terminal Body — Copper per
ASTM B-152
Plating — Tin per ASTM B-545
W

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W D Insulation Loose
Thickness Size Diameter
[mm2] Min. Color Piece
Max. Max.
.431 .311 .360
8 10 10.95 7.90 Red 9.14 55654-1
.043
13,100-20,800 1.09 1/4 .478 .435 .360
[6.64-10.5] Red 54725-1
M6 12.14 11.05 9.14
10 .500 .310 Blue .436 54753-1
6 12.70 7.87 11.07
.048
20,800-33,100 1.22 1/4 .500 .379 .436
[10.5-16.8] Blue 54754-1
M6 12.70 9.63 11.07

Rectangular W
Material
Tongue Terminals X Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
Plating — Tin per ASTM B-545
L
C

Wire Size Tongue Dimensions Wire Part Numbers

Terminal
Material Stud Insulation
Circular Mils W C E L X Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
16-14 .033 6 .249 .312 .728 .868 .125 .145
2,050-5,180 0.84 M3.5 6.32 7.92 18.49 22.05 3.18 Blue 3.68 34898 —
[1.04-2.62]
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-80
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Spade Tongue W Material

Terminals X
Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L X Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
.250 .312 .728 .858 .125 .140
6.35 7.92 18.49 21.79 3.18 Red 3.56 327043* 2-327043-1
6 .297 .203 .619 .765 .141 .125
M3.5 7.54 5.16 15.72 19.43 3.58 Red 3.18 327735* 2-327735-1
.297 .203 .619 .765 .141 .140
7.54 5.16 15.72 19.43 3.58 Red 3.56 320665* 2-320665-1
22-16 .033 .307 .245 .661 .836 .175 .140
509-3,260 Red 696003-1 696003-2
[0.26-1.65] 0.84
8
M4
7.80
.375
9.53
.375
6.22
.312
7.92
.312
16.79
.728
18.49
.728
21.23
.920
23.37
.920
4.45
.187
4.75
.187
Red

Red
3.56
.120
3.18
.140
32981*

34155*
2-32981-1

2-34155-1
5

Terminals and Splices

9.53 7.92 18.49 23.37 4.75 3.56
.375 .312 .728 .920 .187 .140
10 9.53 7.92 18.49 23.37 4.75 Red 3.56 34156* 2-34156-1
.237 .312 .728 .865 .125 .145
5 6.02 7.92 18.49 21.97 3.18 Blue 3.68 696006-1† —
.297 .203 .619 .765 .141 .145
7.54 5.16 15.72 19.43 3.58 Blue 3.68 322994* 2-322994-1
6 .297 .203 .619 .765 .141 .170
M3.5 7.54 5.16 15.72 19.43 3.58 Blue 4.32 54367-1 2-54367-2
.385 .312 .728 .920 .187 .170
16-14 9.78 7.92 18.49 23.37 4.75 Blue 4.32 34165* —
.033
2,050-5,180 0.84 .297 .203 .619 .765 .141 .170
[1.04-2.62] Blue 326741 2-326741-1
7.54 5.16 15.72 19.43 3.58 4.32
8 .307 .245 .661 .836 .175 .170
M4 7.80 6.22 16.79 21.23 4.45 Blue 4.32 696024-1 696024-2
.385 .312 .728 .920 .187 .170
9.78 7.92 18.49 23.37 4.75 Blue 4.32 34166* 2-34166-1
.385 .312 .728 .920 .187 .170
10 9.78 7.92 18.49 23.37 4.75 Blue 4.32 34167* 2-34167-1
.237 .296 .887 1.095 .203 .230
12-10 5 6.02 7.52 22.53 27.81 5.16 Yellow 5.84 696007-1† —
.042
5,180-13,100 1.07 .406 .296 .887 1.095 .203 .230
[2.62-6.64] 10 10.31 7.52 22.53 27.81 5.16 Yellow 5.84 34176* 2-34176-1

*Available in small packaging quantities.

† Gold
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-81
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Flanged Spade Tongue W Material

Terminals H Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
X ASTM B-152
Plating — Tin per ASTM B-545
C
L
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L X H Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Min. Color Piece Mounted
Max. Max.
.296 .203 .619 .749 .125 .045 .140
7.52 5.16 15.72 19.02 3.18 1.14 Red 3.56 322249* 1-322249-1
6
M3.5 .328 .203 .619 .749 .125 .045 .140
8.33 5.16 15.72 19.02 3.18 1.14 Red 3.56 324560 2-324560-1
22-16 .033 .296 .203 .619 .749 .125 .045 .140
509-3,260 Red 1-322249-0 1-322249-9
0.84 8 7.52 5.16 15.72 19.02 3.18 1.14 3.56
[0.26-1.65]
M4 .416 .250 .666 .842 .171 .062 .140
10.57 6.35 16.92 21.39 4.34 1.57 Red 3.56 324169* 2-324169-1
.296 .203 .619 .749 .125 .045 .140
10 7.52 5.16 15.72 19.02 3.18 1.14 Red 3.56 328516* 2-328516-1
.294 .203 .619 .749 .125 .047 .170
7.47 5.16 15.72 19.02 3.18 1.19 Blue 4.32 324165* 2-324165-1
6
M3.5 .294 .203 .668 .798 .125 .047 .250
16-14 7.47 5.16 16.97 20.27 3.18 1.19 Blue 6.35 — 2-324165-4
.033
2,050-5,180 0.84 .294 .203 .619 .749 .125 .047 .170
[1.04-2.62] Blue 53874-1 53874-2
8 7.47 5.16 15.72 19.02 3.18 1.19 4.32
M4 .416 .250 .666 .842 .171 .062 .170
10.57 6.35 16.92 21.39 4.34 1.57 Blue 4.32 324170 2-324170-1
6 .296 .250 .841 1.017 .171 .052 .230
M3.5 7.52 6.35 21.36 25.83 4.34 1.32 Yellow 5.84 324581* 1-324581-1
12-10 .042 8 .416 .250 .841 1.017 .171 .052 .230
5,180-13,100 Yellow 324172* 1-324172-0
1.07 M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84
[2.62-6.64]
.416 .250 .841 1.017 .171 .052 .250
10 Yellow 52856 52856-1
10.57 6.35 21.36 25.83 4.34 1.32 6.35
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-82
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Short Spring Spade W Material

Tongue Terminals Insulation — Vinyl, UL 94V-0
X Terminal Body — Phosphor Bronze
per ASTM B-139 for wire sizes 24 to 14
L C
Brass per ASTM B-36 for wire sizes 12
E
to 10
Plating — Tin per ASTM B-545
except where noted

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L X Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
24-20 .025 .203 .219 .624 .744 .115 .125
320-1,290 0.64 4 5.16 5.56 15.85 18.90 2.92 White 3.18 — 53829-2
[0.16-0.65]
.203 .250 .666 .811 .140 .140
4 5.16 6.35 16.92 20.60 3.56 Red 3.56 52947*-1 52947-1
5 .250 .250 .666 .811 .140 .140
M3 6.35 6.35 16.92 20.60 3.56 Red 3.56 52948*-1 52948-1

6
M3.5
.234
5.94
.250
6.35
.250
6.35
.250
6.35
.666
16.92
.666
16.92
.811
20.60
.811
20.60
.140
3.56
.140
3.56
Red

Red
.140
3.56
.140
3.56
53240-1*

52949*-1
53240-2

52949-1
5

Terminals and Splices

.250 .250 .715 .860 .140 .200
6.35 6.35 18.16 21.84 3.56 Red 5.08 52949-2* 52949-3
.244 .281 .697 .872 .170 .140
22-16 6.20 7.14 17.70 22.15 4.32 Red 3.56 53241-1* 53241-2
.033
509-3,260 0.84
[0.26-1.65] 8 .375 .281 .697 .872 .170 .140
Red 52950*-1 52950-1
M4 9.53 7.14 17.70 22.15 4.32 3.56
.375 .281 .746 .921 .170 .200
Red 52950-2* 52950-3
9.53 7.14 18.95 23.39 4.32 5.08
.294 .281 .697 .920 .218 .140
7.47 7.14 17.70 23.37 5.54 Red 3.56 53242-1* 53242-2
.294 .281 .746 .969 .218 .200
7.47 7.14 18.95 24.61 5.54 Red 5.08 53242-5* 53242-6
10
.406 .281 .697 .920 .218 .140
10.31 7.14 17.70 23.37 5.54 Red 3.56 52951*-1 52951-1
.406 .281 .746 .969 .218 .200
10.31 7.14 18.95 24.61 5.54 Red 5.08 — 52951-3
.250 .250 .666 .811 .140 .170
6.35 6.35 16.92 20.60 3.56 Blue 4.32 52955*-1 52955-1
6 .250 .250 .715 .860 .140 .250
M3.5 6.35 6.35 18.16 21.84 3.56 Blue 6.35 52955-2* 52955-3
.250 .250 .715 .860 .140 .250
6.35 6.35 18.16 21.84 3.56 Blue 6.35 52955-41 —
.244 .281 .697 .872 .170 .170
6.20 7.14 17.70 22.15 4.32 Blue 4.32 53244-1* 53244-2
.244 .281 .746 .921 .170 .250
6.20 7.14 18.95 23.39 4.32 Blue 6.35 — 53244-4
8
16-14 M4
.033 .375 .281 .697 .872 .170 .170
2,050-5,180 Blue 52956*-1 52956-1
0.84 9.53 7.14 17.70 22.15 4.32 4.32
[1.04-2.62]
.375 .281 .746 .921 .170 .250
9.53 7.14 18.95 23.39 4.32 Blue 6.35 52956-2* 52956-3
.294 .281 .697 .920 .218 .170
7.47 7.14 17.70 23.37 5.54 Blue 4.32 53245-1* 53245-2
.294 .281 .746 .969 .218 .250
7.47 7.14 18.95 24.61 5.54 Blue 6.35 — 53245-6
10
.406 .281 .697 .920 .218 .170
10.31 7.14 17.70 23.37 5.54 Blue 4.32 52957*-1 52957-1
.406 .281 .746 .969 .218 .250
10.31 7.14 18.95 24.61 5.54 Blue 6.35 52957-2* 52957-3

*Available in small packaging quantities.

1
Terminal body plating — Gold per MIL-G-45204 over Nickel per QQ-N-290.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-83
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Short Spring Spade

Tongue Terminals
(Continued)
Tongue Dimensions Wire Part Numbers
Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L X Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
.250 .174 .775 .959 .179 .200
6.35 4.42 19.69 24.36 4.55 Yellow 5.08 52961*-1 52961-1
6 .250 .174 .775 .959 .179 .250
M3.5 6.35 4.42 19.69 24.36 4.55 Yellow 6.35 53246-1* 53246-2
.250 .174 .775 .959 .179 .250
6.35 4.42 19.69 24.36 4.55 Yellow 6.35 53246-31 —
.312 .276 .877 1.052 .170 .250
7.92 7.01 22.28 26.72 4.32 Yellow 6.35 53247-1* 53247-2
8 .375 .276 .877 1.052 .170 .200
12-10 M4 9.53 7.01 22.28 26.72 4.32 Yellow 5.08 52962*-1 52962-1
.042
5,180-13,100 1.07 .375 .276 .936 1.111 .170 .300
[2.62-6.64] Yellow 52962-2* 52962-3
9.53 7.01 23.77 28.22 4.32 7.62
.312 .276 .877 1.100 .218 Yellow .250 53248-1* 53248-2
7.92 7.01 22.28 27.94 5.54 6.35
.406 .276 .877 1.100 .218 .200
10.31 7.01 22.28 27.94 5.54 Yellow 5.08 52963*-1 52963-1
10
.406 .276 .877 1.100 .218 .250
10.31 7.01 22.28 27.94 5.54 Yellow 6.35 52963-2* 52963-3
.406 .276 .936 1.159 .218 .300
10.31 7.01 23.77 29.44 5.54 Yellow 7.62 52963-4* 52963-5

*Available in small packaging quantities.

1
Terminal body plating — Gold per MIL-G-45204 over Nickel per QQ-N-290.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Long Spring Spade W Material

Tongue Terminals Insulation — Vinyl, UL 94V-0
X Terminal Body — Phosphor Bronze
per ASTM B-139 for wire sizes 22 to 14
L C Brass per ASTM B-36 for wire sizes 12
E to 10
Plating — Tin per ASTM B-545

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L X Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
6 .250 .238 .664 .945 .276 .140
M3.5 6.35 6.05 16.87 24.00 7.01 Red 3.56 52453* 52453-1
22-16 .033 8 .281 .270 .696 .991 .290 .140
509-3,260 Red 52454* 52454-1
0.84 M4 7.14 6.86 17.68 25.17 7.37 3.56
[0.26-1.65]
.343 .283 .709 1.017 .303 .140
10 Red 52455* 52455-1
8.71 7.19 18.01 25.83 7.70 3.56
6 .250 .238 .664 .945 .276 .170
M3.5 6.35 6.05 16.87 24.00 7.01 Blue 4.32 52463* 52463-1
16-14 .033 8 .281 .270 .696 .991 .290 .170
2,050-5,180 Blue 52464* 52464-1
0.84 M4 7.14 6.86 17.68 25.17 7.37 4.32
[1.04-2.62]
.343 .283 .709 1.017 .303 .170
10 Blue 52465* 52465-1
8.71 7.19 18.01 25.83 7.70 4.32
8 .375 .273 .874 1.174 .295 .200
M4 9.53 6.93 22.20 29.82 7.49 Yellow 5.08 52474* 52474-1
12-10 .042 .375 .305 .906 1.219 .308 .200
5,180-13,100 Yellow 52475* 52475-1
1.07 9.53 7.75 23.01 30.96 7.82 5.08
[2.62-6.64] 10
.375 .305 .965 1.278 .308 .300
Yellow — 52475-3
9.53 7.75 24.51 32.46 7.82 7.62
*Available in small packaging quantities.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-84
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Slotted Ring W Material

Tongue Terminals Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
6 .218 .156 .572 .658 .125
22-16 M3.5 5.54 3.96 14.53 16.71 Red 3.18 340901 —
.033
509-3,260 0.84
[0.26-1.65] 8 .281 .250 .666 .782 .140
M4 7.14 6.35 16.92 19.86 Red 3.56 324184 2-324184-1

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Terminals and Splices

Hook Tongue W Material
Terminals Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545
E

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L Insulation Loose Tape
Thickness Size Diameter
[mm2] Min. Max. Max. Color Piece Mounted
Max. Max.
16-14 .033 8 .343 .281 .697 .871 .170
2,050-5,180 0.84 M4 8.71 7.14 17.70 22.12 Blue 4.32 320263 2-320263-1
[1.04-2.62]
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-85
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Flag Tongue W W Material

Terminals C C Insulation — Vinyl, UL 94V-0
Color — Natural
L L Terminal Body — Copper per
ASTM B-152
Plating — Tin per ASTM B-545
D D

A B

Tongue Dimensions Terminal Wire

Wire Size Part Numbers
Material Stud Insulation Insulation
Circular Mils Style W C L D
Thickness Size Stripe Diameter Loose Piece
[mm2] Min. Max. Max.
Max. Color Max.
20-16HD1 .042 .500 .266 .749 .695 .170
810-3,260 A 14 Green 322307
1.07 12.70 6.76 19.02 17.65 4.32
[0.41-1.65]
.385 .272 .741 .695 .170
16-14 B 10 9.78 6.91 18.82 17.65 Blue 4.32 322834
.033
2,050-5,180 0.84 .500 .266 .749 .695 .170
[1.04-2.62] A 14 Blue 322310
12.70 6.76 19.02 17.65 4.32
.500 .266 .810 .775 .230
16-14HD1 10 Black 322312
.050 12.70 6.76 20.57 19.69 5.84
2,050-5,180 A
[1.04-2.62] 1.27 .500 .266 .810 .775 .230
14 12.70 6.76 20.57 19.69 Black 5.84 322313
.500 .266 .812 .775 .230
10 Yellow 322315
12.70 6.76 20.62 19.69 5.84
12-10 .042 .500 .266 .812 .775 .230
5,180-13,100 A 14 Yellow 322316
1.07 12.70 6.76 20.62 19.69 5.84
[2.62-6.64]
.500 .266 .812 .775 .280
14 Yellow 322395
12.70 6.76 20.62 19.69 7.11
Heavy Duty for extra mechanical strength.
1

Multiple Stud W Material

Terminals Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
L C Plating — Tin per ASTM B-545

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils Thickness Size W C E L Insulation Diameter Loose Tape
[mm2] Max. Min. Max. Max. Color Max. Piece Mounted
22-16 .033 .325 .271 .691 .969 .125
509-3,260 0.84 6-8-10 8.26 6.88 17.55 24.61 Red 3.18 54774-1 54774-2
[0.26-1.65]
16-14 .033 .325 .271 .691 .969 .145
2,050-5,180 0.84 6-8-10 8.26 6.88 17.55 24.61 Blue 3.68 54775-1 54775-2
[1.04-2.62]
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

5-86
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Butt Splices Material

Insulation — Vinyl, UL 94V-0
Splice Body — Copper per
L ASTM B-152
Plating — Tin per ASTM B-545

Wire Size Dimension Splice Wire Insulation Part Numbers

Circular Mils1 L Insulation Diameter Loose Tape
[mm2] Max. Color Max. Piece Mounted
26-22 .620 .080
202-810 15.75 Yellow 2.03 321026*† 2-321026-1†
[0.10-0.41]
1.065 .170 .115
22-18/16-14 27.05 Red/Blue Stripe 6.86 2.92 696010-1 —
1.065 .120
27.05 Red 3.05 34067* 2-34067-1
1.065 .170
27.05 Red 4.32 34243* 1-34243-1
1.076 Natural w/ .120

5
22-162 27.33 Red Letters 3.05 324138* —
509-3,260
[0.26-1.65] 1.076 .140
27.33 Red 3.56 34070* 1-34070-1
1.076 Natural w/ .140 55792-1* 55792-2

Terminals and Splices

27.33 Red Stripes 3.56
1.065 .083 x .171
27.05 Red 2.11 x 4.34 342033* —
.600
15.24 Blue — 55629-2 —
1.065 .140
27.05 Blue 3.56 34068* 2-34068-1
1.065 Natural w/ .140
27.05 Blue Letters 3.56 328427* —
1.065 .170
16-14 Blue 34071* 2-34071-1
27.05 4.32
2,050-5,180
[1.04-2.62] 1.065 Natural w/ .170
27.05 Blue Stripes 4.32 55785-1* 55785-2
1.065 .215
27.05 Blue 5.46 35244* 2-35244-1
1.105 .170
28.07 Blue 4.32 2-34071-2 4
2-34071-34
1.065 .135 x .245
27.05 Blue 3.43 x 6.22 342043* 1-34204-0
1.160 .200
29.46 Yellow 5.08 34069 —
1.160 Yellow .230 34072* 2-34072-2
29.46 5.84
1.160 Natural w/ .230
29.46 Yellow Stripes 5.84 55793-1* 55793-2
1.160 .250
12-10 Yellow 34945* —
29.46 6.35
5,180-13,100
[2.62-6.64] 1.160 .300
29.46 Yellow 7.62 326742 —
1.200 .250
30.48 Yellow 6.35 2-34945-14 2-34945-24
1.160 .250 .165 x .315 †
29.46 Yellow 6.35 4.19 x 8.00 3212865 —
1.160 .138 x .281
29.46 Yellow 3.51 x 7.14 34205 *
3
—
1.340 .250
8 34.04 Red 6.35 696025-1 —
1.530 .330
6 38.86 Blue 8.38 696026-1 —

† Not UL or CSA Approved or Listed.

*Available in small packaging quantities.
1
When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil range listed.
(Not UL or CSA approved with use of multiple wires.)
2
22-16 splices are 22-18 range in accordance with MIL-T-7928.
3
Oval expansion.
4
Funnel entry
5
Oval expansion at one end; circular expansion at other end.

5-87
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

Parallel Splices Material

Insulation — Vinyl, UL 94V-0
L
Splice Body — Copper per
ASTM B-152
Plating — Tin per ASTM B-545

Wire
Wire Size Dimension Splice Insulation Part Numbers
Circular Mils1 L Insulation Diameter Loose Piece
[mm2] Max. Color Max.
.760 .120
22-16 19.30 Red 3.05 34131*
509-3,260
[0.26-1.65] .760 .140
Red 34132*
19.30 3.56
.760 .140
19.30 Blue 3.56 34133*
16-14 .760 .170
2,050-5,180 Blue 34134*
19.30 4.32
[1.04-2.62]
.760 .135 x .245
Blue 342072*
19.30 3.43 x 6.22
.843 .200
12-10 21.41 Yellow 5.08 34135
5,180-13,100
[2.62-6.64] .870 .230
Yellow 34136*
22.10 5.84
*Available in small packaging quantities.
1
When using two or more wires in a parallel splice, the combined cross sectional area must be within the (CMA) circular mil area listed.
2
Oval expansion.

Shur-Plug Material (.093 Series)

(.093, .156 and .180 Series) Insulation — Vinyl, UL 94V-0
L Terminal Body — Brass per
ASTM B-36
.093 Series

L Material (.156 & .180 Series)

.156 Series Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
Plating — Tin per ASTM B-545

.180 Series

Tongue Part Numbers

Wire Size Dimension Terminal Wire Insulation
Material
Circular Mils Series L Insulation Diameter Loose Tape
Thickness
[mm2] Max. Color Max. Piece Mounted
Max.
22-16 .812 .140
509-3,260 — .093 20.62 Red 3.56 34178 —
[0.26-1.65]
.800 .170
16-14 .156 20.32 Blue 4.32 324227*† 1-324227-0
2,050-5,180 .033
0.84 .753 .170
[1.04-2.62] .180 Blue 324228*† —
19.13 4.32
† Not UL or CSA Approved or Listed.
*Available in small packaging quantities.

5-88
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP PLASTI-GRIP Terminals and Splices (Continued)

3-Way Connector L Material

Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
90° W ASTM B-152
Rivet — Brass per QQ-B-626
Plating — Tin per ASTM B-545

Wire Size Tongue Material Dimensions Terminal Wire Insulation Part Number
Circular Mils Thickness W L Insulation Diameter
[mm2] Max. Color Max. Loose Piece
Max. Max.
16-14 .033 .877 1.400 .145
2,050-5,180 0.84 22.28 35.56 Blue 3.68 34073*
[1.04-2.62]
*Available in small packaging quantities.

.250 Tube Cap L Material

Assembly Rivet
Body
Tube
E
Insulation — Vinyl, UL 94V-0
Terminal Body — Copper per
ASTM B-152
5

Terminals and Splices

Cap Plating — Tin per ASTM B-545
Tube Cap — Copper/Zinc alloy
per MIL-C-50
Insulation
Plating — Tin per ASTM B-545
Rivet — Brass
Plating — Tin per ASTM B-545
over Copper

Wire Size Tongue Material Dimensions Terminal Wire Insulation Part Number
Circular Mils Thickness E L Insulation Diameter
[mm2] Max. Color Max. Loose Piece
Max. Max.
22-16 .033 .666 .978 .140
509-3,260 0.84 16.92 24.84 Black 3.56 55137-1†
[0.26-1.65]
† Not UL or CSA Approved or Listed.

Body
Sleeve

Wire Pins
E

Wire Size Dimensions Terminal Wire Insulation

Circular Mils Tab L Insulation Diameter Part Number
[mm2] Ins. Color Max.
Max.
.070 .140 .943 .145
1.78 3.56 23.95 Red 3.68 696116-1 (Tape)
22-16
.071 .135 .905 .145
1.80 3.43 22.99 Red 3.68 165167 (Loose Piece)

5-89
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP AMPLI-BOND Terminals (Continued)

Product Facts Barrel with Brazed Seam,

Dimpled Inner Surface. Each Basic Terminal Material. The
■ Designed to accommodate AMPLI-BOND terminal body is basic terminal is constructed of fine
wire gauges 8 AWG through individually brazed for ruggedness grade high conductivity copper per
and deformation control during the ASTM B-152 and tin-plated per
4/0 AWG ASTM B-545. AMP’s special plating
crimping operation. Dimpling on
■ The first large wire termi- inner barrel surface provides more process creates durable corrosion
resistance to salt spray and most
nal to feature vinyl insula- contact area of wire to terminal
chemical fumes.
and additional tensile strength.
tion bonded to the terminal
sleeve Inner Bonding Sleeve.
Insulation is bonded to this
■ Terminals for wire sizes (ASTM B-152) copper sleeve…
8 AWG through 4/0 AWG the primary property of superior
meet the requirements AMPLI-BOND terminal construction.

of MIL-T-7928, Type II,

Class 2
■ Precision-engineered ter-
minal offering the heavy-
duty wire user uniformly
high quality connections
with permanent insulation
support and protection
against flash over
■ Applied in a single effort- Insulation Proofmarked and
less operation with the Color Coded. Color coding of
terminals provides rapid indentifica-
AMP DYNA-CRIMP tool tion, for selection of proper termi-
nal. For additional quality
Why Bonding? control, crimping die embosses
wire size number on insulation.
Fully Protected Rear
■ Terminal insulators need to Insulation Support Ring. Vinyl insulation extends minimum
Separate metal ring provides
withstand intense crimping insulation support to dampen
distance beyond terminal barrel to
prevent exposure of conductor
pressures necessary for vibration and prevent sharp bends during stress and vibration.
today’s high wire-to-terminal on conductor. Steel (ASTM A-109,
Tin plated per ASTM B-545).
contact requirements
■ Bonded insulation transmits
Temperature Rating: 105°C Max.
this pressure evenly to the
center of the crimp area
■ A positive bond allows for
uniform insulation thick-
ness, maintains proper
dielectric and tensile val-
ues and controls the extru-
sion of plastic under the
crimping dies in the fin-
ished connection

The Crimp
■ Because both wire and ter-
minal are confined over a
greater area during the
crimp, a homogeneous
mass is achieved
■ Crimp is applied gradually
to encourage full move-
ment of the wire with mini-
mum extrusion
■ Compare this AMP method
of applying pre-insulated
solderless terminals to
large gauge wires with the
cumbersome mechanical
fitting, brazing and manual
insulating techniques still AMPLI-BOND Terminals meet or exceed the requirements of MIL-T-7928, Type II, Class 2.
used in many plants Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification Number to
AMP Part Number cross reference.

5-90
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP AMPLI-BOND Terminals (Continued)

Ring Tongue Terminals Material

Insulation — Vinyl
Terminal Body — Copper per
W ASTM B-152
Insulation Support Ring — Steel per
ASTM A-109
Plating — Tin per ASTM B-545
L except where noted.
C D
E Washer
Radius
Max.
W

Style A Style B

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L D Insulation Loose Tape
Thickness Size Style Color Diameter
[mm2] Max. Max. Max. Min. Max. Piece Mounted

8
M4
A

A
.375
9.53
.478
12.14
.544
13.82
.437
11.10
1.359
34.52
1.344
34.14
1.549
39.34
1.586
40.28
—

—
Red

Red
.298
7.57
.298
7.57
330600

322047
—

2-322047-2 5

Terminals and Splices

.375 .318 .298
B 9.53 — — — 8.08 Red 7.57 54575-1 —
.375 .218 1.125 1.315 .298
9.53 5.54 28.58 33.40 — Red 7.57 54739-1 —
.375 .437 1.344 1.579 .298
9.53 11.10 34.14 40.11 — Red 7.57 323974 —
.406 .218 1.125 1.328 .298
10.31 5.54 28.58 33.73 — Red 7.57 323197 —
A .431 .437 1.344 1.562 .298
10.95 11.10 34.14 39.67 — Red 7.57 322128 2-322128-2
10
.431 .437 1.344 1.562 .377
10.95 11.10 34.14 39.67 — Red 9.58 322154 —
.478 .437 1.344 1.586 .298
12.14 11.10 34.14 40.28 — Red 7.57 322048 —
.587 .500 1.406 1.702 .298
8 14.91 12.70 35.71 43.23 — Red 7.57 322002 —
.043
13,100-20,800 1.09
[6.64-10.5] .431 .318 .298
B — — — Red 322880 —
10.95 8.08 7.57
.478 .437 1.344 1.586 .298
— Red 322049 2-322049-5
12.14 11.10 34.14 40.28 7.57
.478 .437 1.344 1.586 .298
12.14 11.10 34.14 40.28 — Red 7.57 2-322049-1 1
—
A
1/4 .478 .437 1.344 1.586 .377
M6 12.14 11.10 34.14 40.28 — Red 9.58 327268 —
.587 .500 1.406 1.702 .298
14.91 12.70 35.71 43.23 — Red 7.57 321669 —
.587 .381 .298
B 14.91 — — — 9.68 Red 7.57 323869 —
.587 .500 1.406 1.702 .298
14.91 12.70 35.71 43.23 — Red 7.57 322003 —
5/16 A
M8 .587 .500 1.406 1.702 .377
14.91 12.70 35.71 43.23 — Red 9.58 328525 —
.587 .500 1.406 1.702 .298
3/8 A 14.91 12.70 35.71 43.23 — Red 7.57 322004 —
1/2 .875 .500 1.406 1.846 .298
M12 A 22.23 12.70 35.71 46.89 — Red 7.57 328463 —

Terminal body plating — Gold per MIL-G-45204 over Nickel per QQ-N-290.
1

5-91
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP AMPLI-BOND Terminals (Continued)

Ring Tongue Terminals

(Continued)

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L D Insulation Loose Tape
Thickness Size Style Color Diameter
[mm2] Max. Max. Max. Min. Max. Piece Mounted
.468 .421 1.490 1.727 .377
11.89 10.69 37.85 43.87 — Blue 9.58 322153 —
A
.500 .515 1.599 1.852 .377
10 12.70 13.08 40.61 47.04 — Blue 9.58 322050 2-322050-1
.500 .317 .377
B 12.70 — — — 8.05 Blue 9.58 322887 —
.500 .515 1.599 1.852 .377
6 12.70 13.08 40.61 47.04 — Blue 9.58 322051 2-322051-2
.048
20,800-33,100 A
1.22 1/4 .500 .515 1.599 1.852 .436
[10.5-16.8] — Blue 322155 —
M6 12.70 13.08 40.61 47.04 11.07
.500 .379 .377
B 12.70 — — — 9.63 Blue 9.58 322888 —
5/16 .625 .515 1.599 1.914 .377
M8 A 15.88 13.08 40.61 48.62 — Blue 9.58 322006* 2-322006-3
.625 .515 1.599 1.914 .377
3/8 A 15.88 13.08 40.61 48.62 — Blue 9.58 322007 2-322007-2
.546 .531 1.632 1.908 .436
13.87 13.49 41.45 48.46 — Yellow 11.07 322052 1-322052-1
10 A
.679 .531 1.632 1.974 .436
17.25 13.49 41.45 50.14 — Yellow 11.07 322009 —
.546 .531 1.632 1.908 .436
13.87 13.49 41.45 48.46 — Yellow 11.07 322053 —
.546 .531 1.632 1.908 .505
A 13.87 13.49 41.45 48.46 — Yellow 12.83 322156 —
1/4
M6 .679 .531 1.632 1.974 .436
17.25 13.49 41.45 50.14 — Yellow 11.07 321671 —
4
33,100-52,600 .051 .546 .377 .436
B — — — Yellow 322894 —
[16.8-26.7] 1.30 13.87 9.58 11.07
.679 .531 1.632 1.974 .436
A 17.25 13.49 41.45 50.14 — Yellow 11.07 322010 2-322010-4
5/16
M8 .679 .470 .436
B 17.25 — — — 11.94 Yellow 11.07 322897 —
.679 .531 1.632 1.974 .436
A 17.25 13.49 41.45 50.14 — Yellow 11.07 322011 2-322011-5
3/8
.679 .470 .436
B 17.25 — — — 11.94 Yellow 11.07 322898 —
1/2 .679 .531 1.632 1.974 .436
M12 A 17.25 13.49 41.45 50.14 — Yellow 11.07 328221 —
.711 .578 1.710 2.068 .505
18.06 14.68 43.43 52.53 — Red 12.83 322122 —
10 A
.711 .578 1.772 2.130 .632
18.06 14.68 45.01 54.10 — Red 16.05 1-322122-0 —
.675 .578 1.710 2.050 .505
17.15 14.68 43.43 52.07 — Red 12.83 322125 —
.675 .578 1.772 2.112 .632
A 17.15 14.68 45.01 53.64 — Red 16.05 322157 —
1/4 .711 .578 1.710 2.068 .505
2 M6 18.06 14.68 43.43 52.53 — Red 12.83 322054 —
.060
52,600-83,700 1.52 .610 .343 .505
[26.7-42.4] — — — Red 52097 —
15.49 8.71 12.83
B
.675 .371 .505
17.15 — — — 9.42 Red 12.83 322900 —
.711 .578 1.710 2.068 .505
18.06 14.68 43.43 52.53 — Red 12.83 322074 —
A
5/16 .711 .578 1.772 2.130 .632
M8 18.06 14.68 45.01 54.10 — Red 16.05 326896 —
B .711 .465 .505
18.06 — — — 11.81 Red 12.83 322134 —

*Available in small packaging quantities.

5-92
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP AMPLI-BOND Terminals (Continued)

Ring Tongue Terminals Material

(Continued) Insulation — Vinyl
Terminal Body — Copper per
W ASTM B-152
Insulation Support Ring — Steel per
ASTM A-109
Plating — Tin per ASTM B-545
L
C D
E Washer
Radius
Max.
W

Style A Style B

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation
Circular Mils W C E L D Insulation Loose Tape
Thickness Size Style Color Diameter
[mm2] Max. Max. Max. Min. Max. Piece Mounted
.711 .578 1.710 2.068 .505
— Red 322055 —

5
18.06 14.68 43.43 52.53 12.83
.711 .578 1.772 2.130 .632
A 18.06 14.68 45.01 54.10 — Red 16.05 324190 —
2 3/8
52,600-83,700 .060 .855 .578 1.710 2.140 .505
— Red 322014 —
1.52 21.72 14.68 43.43 54.36 12.83

Terminals and Splices

[26.7-42.4]
.711 .465 .505
B — — — Red 322902 —
18.06 11.81 12.83
1/2 .855 .578 1.710 2.140 .505
M12 A 21.72 14.68 43.43 54.36 — Red 12.83 322016 —
.807 .625 2.063 2.469 .632
A 20.50 15.88 52.40 62.71 — Blue 16.05 322085 —
1/4
M6 .807 .381 .632
B — — — Blue 322907 —
20.50 9.68 16.05
.807 .625 2.063 2.469 .632
20.50 15.88 52.40 62.71 — Blue 16.05 322086 —
5/16 A
M8 .807 .625 2.063 2.469 .684
— Blue 328526 —
20.50 15.88 52.40 62.71 17.37
1/0
83,700-119,500 .073 .807 .625 2.063 2.469 .632
— Blue 322087 —
[42.4-60.6] 1.85 20.50 15.88 52.40 62.71 16.05
.807 .625 2.063 2.469 .684
A 20.50 15.88 52.40 62.71 — Blue 17.37 322173 —
3/8
.875 .625 2.063 2.501 .632
— Blue 321675 —
22.23 15.88 52.40 63.53 16.05
.807 .475 .632
B 20.50 — — — 12.07 Blue 16.05 322908 —
1/2 .875 .625 2.063 2.501 .632
M12 A 22.23 15.88 52.40 63.53 — Blue 16.05 321677 —
5/16 .926 .625 2.084 2.540 .684
M8 A 23.52 15.88 52.93 64.52 — Yellow 17.37 322089 —
.926 .625 2.084 2.540 .684
2/0 A 23.52 15.88 52.93 64.52 — Yellow 17.37 322090 —
.083
119,500-150,500 3/8
2.11 .926 .470 .684
[60.6-76.3] B — — — Yellow 322915 —
23.52 11.94 17.37
1/2 .926 .625 2.084 2.540 .684
M12 A 23.52 15.88 52.93 64.52 — Yellow 17.37 322092 —
5/16 1.020 .625 2.166 2.669 .737
M8 A 25.91 15.88 55.02 67.79 — Red 18.72 322093 —
1.020 .625 2.166 2.669 .737
25.91 15.88 55.02 67.79 — Red 18.72 322094 —
3/0 A
150,500-190,000 .094 1.062 .625 2.166 2.697 .737
3/8 — Red 322059 —
[76.3-96.3] 2.39 26.97 15.88 55.02 68.50 18.72
1.020 .465 .737
B — — — Red 322919 —
25.91 11.81 18.72
1/2 1.062 .625 2.166 2.697 .737
M12 A 26.97 15.88 55.02 68.50 — Red 18.72 322060 —
1.140 .625 2.203 2.766 .799
4/0 3/8 A 28.96 15.88 55.96 70.26 — Blue 20.29 322061 —
.105
190,000-231,000 2.67 1/2 1.140 .625 2.203 2.766 .799
[96.3-117] A — Blue 322062 —
M12 28.96 15.88 55.96 70.26 20.29

5-93
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP TERMINYL Terminals (Continued)

Product Facts Basic Terminal Material. The

■ Designed to provide insu- basic terminal is constructed of
fine grade high conductivity copper
lated terminals and splices per ASTM B-152 and tin-plated per
for large wire sizes, many ASTM B-545.
AMP’s special plating process cre-
of which are used in air- ates durable corrosion resistance
Funnel Entry. Molded insulation
borne and ground support for ease of wire insertion and to salt spray and most chemical
fumes.
applications snug fit over MIL-standard wire
diameters.
■ Tested under the proce-
dures stipulated by MIL
Spec. MIL-T-7928, they
meet and exceed require-
ments
■ Designed and engineered
to withstand extreme vibra-
tion, shock and structural
stresses, elevated temper-
atures and other conditions
which could adversely
affect the circuit require-
ments in complex air and
space flight equipment
■ The use of matching AMP
tooling provides for preci-
sion crimping which makes
all terminations identical Insulation. Nylon insulation for
■ This uniformity promotes dielectric strength, color coded to
wire size.
maximum reliability and,
coupled with tool die marks Dimples. Dimples afford maximum
on the barrel indicating the contact of barrel and wire and
maximum tensile strength.
wire size and color coding
of the insulation sleeve,
also serves as a built-in Temperature Rating: 105°C Max.
quality control factor
■ Pre-insulated with color
coded nylon which also acts
as insulation support
■ Wire size range of ter-
minals is 8 AWG through
4/0 AWG

TERMINYL Terminals meet or exceed the requirements of MIL-T-7928, Type II, Class 2.
Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification Number to
AMP Part Number cross reference.

5-94
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP TERMINYL Terminals (Continued)

Ring Tongue Terminals W Material

Insulation — Nylon, UL 94V-2
Terminal Body — Copper per
ASTM B-152
L Plating — Tin per ASTM B-545
C
E Washer
Radius
Max.

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation Insulation
Circular Mils Thickness Size W C E L Diameter Loose
[mm2] Max. Max. Color Piece
Max. Max.
8 .478 .437 1.183 1.425 .256
M4 12.14 11.10 30.05 36.20 Red 6.50 53041
.431 .437 1.183 1.402 .256
10 10.95 11.10 30.05 35.61 Red 6.50 324043
8 .043 1/4 .478 .437 1.183 1.425 .256
13,100-20,800 Red 324082
1.09 M6 12.14 11.10 30.05 36.20 6.50
[6.64-10.5]
5/16 .587 .500 1.246 1.542 .256

5
Red 324044
M8 14.91 12.70 31.65 39.17 6.50
.587 .500 1.246 1.542 .256
3/8 14.91 12.70 31.65 39.17 Red 6.50 324045
.398 .515 1.447 1.700 .314
Blue 53119-11

Terminals and Splices

10.11 13.08 36.75 43.18 7.98
10
.468 .421 1.338 1.575 .314
11.89 10.69 33.99 40.01 Blue 7.98 324046
6 .048 1/4 .500 .515 1.447 1.700 .314
20,800-33,100 Blue 324047
1.22 M6 12.70 13.08 36.75 43.18 7.98
[10.5-16.8]
5/16 .625 .515 1.447 1.762 .314
Blue 324048
M8 15.88 13.08 36.75 44.75 7.98
.625 .515 1.447 1.762 .314
3/8 15.88 13.08 36.75 44.75 Blue 7.98 324049
8 .437 .265 1.155 1.376 .382
M4 11.10 6.73 29.34 34.95 Yellow 9.70 331456
.437 .265 1.155 1.376 .382
11.10 6.73 29.34 34.95 Yellow 9.70 1-331456-0
10
.546 .531 1.536 1.812 .382
13.87 13.49 39.01 46.02 Yellow 9.70 324111
4 .051 1/4 .546 .531 1.536 1.812 .382
33,100-52,600 1.30 M6 13.87 13.49 39.01 46.02 Yellow 9.70 324050
[16.8-26.7]
5/16 .679 .531 1.536 1.878 .382
Yellow 324051
M8 17.25 13.49 39.01 47.70 9.70
.679 .531 1.536 1.878 .382
3/8 17.25 13.49 39.01 47.70 Yellow 9.70 324052*
1/2 .679 .531 1.536 1.878 Yellow .382 324114
M12 17.25 13.49 39.01 47.70 9.70
1/4 .500 .390 1.349 1.602 .443
M6 12.70 9.91 34.26 40.69 Yellow 11.25 330966
4HD3 .094 5/16 .679 .456 1.565 1.907 .443
33,100-52,600 Yellow 1-331421-0
2.39 M8 17.25 11.58 39.75 48.44 11.25
[16.8-26.7]
.679 .456 1.565 1.907 .443
3/8 Yellow 1-331421-1
17.25 11.58 39.75 48.44 11.25
.711 .578 1.705 2.063 .468
10 18.06 14.68 43.31 52.40 Red 11.89 328655
1/4 .679 .578 1.705 2.045 .468
M6 17.25 14.68 43.31 51.94 Red 11.89 324053
2 .060 5/16 .711 .578 1.705 2.063 .468
52,600-83,700 Red 324112
1.52 M8 18.06 14.68 43.31 52.40 11.89
[26.7-42.4]
.711 .578 1.705 2.063 .468
3/8 Red 324054
18.06 14.68 43.31 52.40 11.89
1/2 .855 .578 1.705 2.135 .468
M12 21.72 14.68 43.31 54.23 Red 11.89 324055

*Available in small packaging quantities.

1
Rectangular tongue terminal.
2
90° bend ring tongue terminal.
3
Heavy duty for extra mechanical strength.

5-95
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP TERMINYL Terminals (Continued)

Ring Tongue Terminals

(Continued)

Tongue Dimensions Wire Part Numbers

Wire Size Terminal
Material Stud Insulation Insulation
Circular Mils Thickness Size W C E L Diameter Loose
[mm2] Max. Max. Color Piece
Max. Max.
.675 .625 2.033 2.360 .580
17.15 15.88 51.64 59.94 Blue 14.73 55822-1
1/4
M6 .807 .625 2.033 2.426 .580
20.50 15.88 51.64 61.62 Blue 14.73 324056
1/0
83,700-119,500 .073 5/16 .807 .625 2.033 2.426 .580
Blue 324113
[42.4-60.6] 1.85 M8 20.50 15.88 51.64 61.62 14.73
.807 .625 2.033 2.426 .580
3/8 Blue 324057
20.50 15.88 51.64 61.62 14.73
1/2 .875 .625 2.017 2.454 .580
M12 22.23 15.88 51.23 62.33 Blue 14.73 324058
5/16 .926 .625 2.026 2.416 .610
M8 23.52 15.88 51.46 61.37 Yellow 15.49 324083
2/0
119,500-150,500 .083 .926 .625 2.026 2.416 .610
3/8 Yellow 324084
[60.6-76.3] 2.11 23.52 15.88 51.46 61.37 15.49
1/2 .926 .625 2.026 2.416 .610
Yellow 324085
M12 23.52 15.88 51.46 61.37 15.49
3/0 .094 1.082 .625 2.294 2.794 .680
150,500-190,000 2.39 3/8 27.48 15.88 58.27 70.97 Red 17.27 324185
[76.3-96.3]
.835 .625 2.295 2.700 .765
21.21 15.88 58.29 68.58 Blue 19.43 329150
4/0 3/8
190,000-231,100 .105 1.150 .625 2.295 2.858 .765
Blue 324187
[96.3-117] 2.67 29.21 15.88 58.29 72.59 19.43
1/2 1.150 .625 2.295 2.858 .765
Blue 324188
M12 29.21 15.88 58.29 72.59 19.43

5-96
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

AMP TERMINYL Terminals (Continued)

Butt Splices Material

Insulation Sleeve — Nylon, UL 94V-2
Splice Body — Copper per
ASTM B-152
Plating — Tin per ASTM B-545

L L L

Single to Single- Single to Multiple Multiple to Multiple

Standard Splice or Standard Splice Standard Splice
Step Down Assembly1

Wire Size Dimension Splice Wire Insulation Diameter Max.

Circular Mils Style L Insulation Part Numbers
[mm2] Max. Color Single End Multiple End
8 to 12-10
13,100-20,800 Single to Single Red w/
[6.64-10.5] 2.066 .255
to
5,180-13,100
[2.62-6.64]
6 to 8
Step-Down
Assembly 52.48 Yellow at
adapter end 6.48 — 328569

Terminals and Splices

20,800-33,100 Single to Single Blue w/
[10.5-16.8] 2.265 .310
Step-Down Red at — 328571
to 57.53 7.87
Assembly adapter end
13,100-20,800
[6.64-10.5]
8 2.066 .255
13,100-20,800 52.48 Red 6.48 — 324625
[6.64-10.5]
6 2.265 .310
20,800-33,100 57.53 Blue 7.87 — 324660
[10.5-16.8] Single to Single
4 Standard Splice
2.804 .370
33,100-52,600 71.22 Yellow 9.40 — 324622
[16.8-26.7]
2 3.094 .445
52,600-83,700 78.59 Red 11.30 — 324623
[26.7-42.4]
8 2.171 .255 .335
13,100-20,800 55.14 Red 6.48 8.51 324658
[6.64-10.5]
6 Single to Multiple 2.359 .310 .415
20,800-33,100 Standard Splice 59.92 Blue 7.87 10.54 324621
[10.5-16.8]
4 2.804 .370 .495
33,100-52,600 71.22 Yellow 9.40 12.57 324662
[16.8-26.7]
8 2.276 .335
13,100-20,800 57.81 Red — 8.51 324657
[6.64-10.5]
6 Multiple to Multiple 2.484 .415
20,800-33,100 Standard Splice 63.09 Blue — 10.54 324659
[10.5-16.8]
2 3.094 .595
52,600-83,700 78.59 Red — 15.11 324663
[26.7-42.4]
Step-Down Assembly includes adapter which is visible through insulation sleeve window.
1

5-97
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals (Continued)

Military MS17143 PIDG

Part Numbers
AWG Dash Class Stud Size
Specifications Numbers Loose Piece Tape Mounted
MS 17143 22-18 1 327932 — 1 & 2 8
16-14 2 2-327934-2 — 1 & 2 8
12-10 3 327936 — 1 & 2 8
2-327938-1 — 1 & 2 6
22-18 4
— 2-327938-2 2 6
16-14 5 2-327940-4 — 1 & 2 6
12-10 6 327942 — 1 & 2 6
327944 — 1 & 2 8
22-18 7
— 2-327944-2 2 8
16-14 8 2-327946-4 — 1 & 2 8
12-10 9 327948 — 1 & 2 8
22-18 10 2-327950-1 — 1 & 2 5
2-327952-2 — 1 & 2 5
16-14 11
— 2-327952-6 2 5
327954 — 1 & 2 5
12-10 12
— 2-327954-2 2 5
22-18 13 2-327956-1 — 1 & 2 6
16-14 14 2-327958-4 — 1 & 2 6
2-327960-1 — 1 & 2 6
12-10 15
— 2-327960-2 2 6
22-18 16 327962 — 1 & 2 4
16-14 17 2-327964-4 — 1 & 2 4
12-10 18 327966 — 1 & 2 4
22-18 19 2-327968-1 — 1 & 2 4
16-14 20 2-327970-4 — 1 & 2 4
12-10 21 327972 — 1 & 2 4

5-98
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

Tooling (Continued)

Insulated Terminals and Splices — 8 to 4/0 AWG Wire Range

Tools for Loose Piece Terminations Tools for Tape Mounted Terminations
Wire Hand Tools Dies for Crimp Head Dies for Head for Dies for Dies for AMP
Description Size 690511 Crimp Head Penumatic AMP Tapetronic Tapetronic Machine
& Hydraulic Hand Tool 690661 Hand Tool Machine with Insulation
59974-1 & 58422-11 69015 68250-1 Adjustment 68250-2
48752-1 1214512-14
8 69959 478202 — — 68247-12 1214512-25
48753-1 1213500-14
6 — — 68325-1 68248-1 2
478212 1213500-25
PLASTI-GRIP 48754-1 1213098-14
Terminals 4 — — — 68249-12
478222 1213098-25
and Splices
48755-1
2 — 478232 — — — —
1/0 — — 48756-1 — — —
2/0 — — 48757-1 — — —
8 69959 48752-1 47236-13 — — —
6 — 48753-1 47237-13 68325-1 — —
4 — 48754-1 47238-13 — — —
2 — 48755-1 47239-13 — — —
AMPLI-BOND
Terminals 48756-1
1/0 — — — — —

5
47378-13
2/0 — — 48757-1 — — —
3/0 — — 48758-1 — — —
4/0 — — 48759-1 — — —

Terminals and Splices

8 — 47820 — 68285-1 — —
6 — 47821 — — — —
4 — 47822 — — — —
TERMINYL 2 — 47823 — — — —
Terminals 1/0 — — 47824 — — —
and Splices
2/0 — — 47825 — — —
3/0 — — 47915 — — —
4/0 — — 47918 — — —
4 HD — — 69463 — — —
1
Heads for Power Units 69120-1, 69120-2, or 314979-1.
2
No insulation crimp.
3
Large expansion dies.
4
Without insulation crimp.
5
With insulation crimp.

Insulated FASTON — 26 to 10 AWG Wire Range

Tools for Tape Mounted Terminations Tools for Strip Form Terminations
Tape Dies for Tape Dies for Tape Dies for AMPOMATOR
Wire Size Hand Tool 69875 TAPETRONIC AMP-O-LECTRIC1 AMPOMATOR CLS III G, CLS IV
No Applicator Required Model “G” CLS III G, CLS IV Applicators
Applicator 567200-3 Applicator 687658-1
26-24 48518-2 69877-2 69877-2 69877-2 —
22-18 59824-1 59826-1 59826-1* 59826-1 466788-32
22-18 90185-1 90248-2 90248-2 90248-2 466554-3
(Natural)
16-14 59824-1 59827-1 59827-1* 59827-1 466789-32
14-12 90246-1 90240-2 90240-2 90240-2 —
12-10 59824-1 59828-1 59828-1* 59828-1 466790-42
*Only UL and CSA approved.
1
AMP-O-LECTRIC Model “K” 565435-5 uses applicator 567200-2.
2
Die included with applicator.

For additional information call the Tooling Assistance Center 1-800-722-1111.

5-99
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

Tooling (Continued)

Loose Form Terminal and CERTI-CRIMP Hand Tools

Splice Tooling

Double Action Heavy Head Hand Tool

Hand Tool

“C” Head Straight PRO-CRIMPER II

Action Hand Tool Hand Tool
Part No. 69710-1 Part No. 58433-3

T-HEAD Tool
Part No. 59250, 59275

TETRA-CRIMP Hand Tool

Part No. 59824-1

Hydraulic Hand Tools

Part No. 59974-1

(Dies Required)

5-100
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

Tooling (Continued)

Pneumatic Tools

Part No. 69365 (Hand Actuation)

Part No. 69365-2 (Foot Actuation)

Part No. 69015

Crimping Heads

Terminals and Splices

Part No. Part No.
58422-1 69066
(408-9535) (408-2453)

Latch Heads and Dies

Part No.
69051

6-26 Tool

5-101
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
 AMP Standard Terminals and Splices

Tooling (Continued)

Tape Mounted

AMP-TAPETRONIC Machine
69875, 68250-1 AMP-O-LECTRIC, Model “G” Machine
(Requires Dies) (Requires Applicator and Dies)

AUTO-PRO Machine 818380-1

(Requires Applicator and Dies)

AMPOMATOR CLS IV Machine

217500-1
(Requires Applicator and Dies)

5-102
Catalog 7-1773446-2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341