Department MECHANICAL ENGINEERING R 2019 Semester I BS

Hours / Credit
Course Name Week Total
Course Code Maximum Marks
Hours
L T P C

19MF101 PROBABILTY AND STATISTICS 3 1 0 4 60 100

Course Objective (s): The purpose of learning this course is:
 To introduce the advanced Statistical skills required for engineering students that are imperative for
effective understanding of engineering subjects.
 To basic tools for specialized studies in many engineering fields.
Course Outcomes: At the end of this course, learners will be able to:
 Get an in-depth knowledge in the recent growth of statistic and, in particular, its applications to problems
of engineering.
 Become much more effective in all phases of work relating to research, development, or production.
 Understand phenomena subjects to variation and to effectively predict or control them.
Unit I PROBABILITY AND RANDOM VARIABLES 14
Probability and Random variables-Moments-Moment generating function-standard distributions (Gaussian,
Gamma, Weibull & Normal distributions)-functions of random variables-Two dimensional random variables-
Correlation and Regression.
Unit II MARKOV CHAIN AND RELIABILITY 12
Markov chain-Transition Probabilities-Chapman-Kolmogrov equations-Limiting distributions-Concepts of
Reliability-Hazard function-Series and Parallel Systems-Reliability and Hazard rate for exponential distribution-
Markov analysis-Mean time to failure and mean time between failure-problems (related to them)
Unit III SAMPLING DISTRIBUTIONS AND TESTING OF HYPOTHESIS 12
Testing of hypothesis-Sampling distributions-Test based on Normal, t-distribution, chi square and F-distribution-
small and large samples-One way and two way classifications.
Unit IV ANALYSIS OF VARIANCE 12
Design of experiments-Completely Randomized Design-Randomized Block Design-Latin Square Design-2
Square Factorial Design.
Unit V TIME SERIES 10
Time series-characteristics and Representation- Moving averages –Exponential Smoothing-Auto Regressive
processes.

REFERENCE(S):
1. Fruend John, E. and Miller Irwin, “Probability and Statistics for Engineering” 5 th edition. Prentice Hall (2005).
2. Jay, L. Devore, “ Probability and Statistics for Engineering and Sciences”, Brooks/Cole Publishing Company,
Monterey California (2008)
3. Montgomery d.C and Johnson, L.A, “Forecasting and Time Series”, McGraw-Hill (2005)
4. Anderson, O.D., “Time Series Analysis: Theroy and Practice”, I. North-Holland, Amsterdam (1982).
5. Gupta, S.C. and Kapoor V.K., “Fundamentals of Mathematical Statistics”. Sultan Chand and Sons, New
Delhi (2000).
6. Trivedi, K.S., “Probability and Statistics with Reliability, Queueing and Computer Science Applications,
Prentice-Hall, Inc., Englewood Cliffs, New Jercy (2003)
 Department MECHANICAL ENGINEERING R 2019 Semester I PC
Hours /
Week Credit Total Maximum
Course Code Course Name Hours Marks
L T P C
ADVANCES IN MANUFACTURING
19MF102 3 0 0 3 45 100
TECHNOLOGY
Course Objective (s): The purpose of learning this course is:
 To produce useful research output in machining of various materials
 To use this knowledge to develop hybrid machining techniques
 To apply this knowledge to manage shop floor problems
 To apply creativity in the design of systems, components or processes appropriate to Micro & Nano
fabrication.
 To apply rapid prototyping and surface modification techniques in manufacturing.
Course Outcome(s): At the end of this course, learners will be able to:
 Produce useful research output in machining of various materials
 Use this knowledge to develop hybrid machining techniques
 Apply this knowledge to manage shop floor problems
 Apply creativity in the design of systems, components or processes appropriate to Micro & Nano fabrication.
 Apply rapid prototyping and surface modification techniques in manufacturing.
Unit I UNCONVENTIONAL MACHINING 15
Introduction-Bulk processes - surface processes- Plasma Arc Machining- Laser Beam Machining-Electron
Beam Machining-Electrical Discharge Machining – Electro chemical Machining-UltrasonicMachining- Water Jet
Machining-Electro Gel Machining-Anisotropic machining-Isotropic machining-Elastic Emission machining – Ion
Beam Machining.
Unit II PRECISION MACHINING 10
Ultra precision turning and grinding: Chemical Mechanical Polishing (CMP) - ELID process – Partial ductile mode
grinding-Ultra precision grinding- Binderless wheel – Free form optics. A spherical surface generation Grinding
wheel- Design and selection of grinding wheel-High-speed grinding-High-speed milling- Diamond turning.
Unit III ADVANCES IN METAL FORMING 10
Orbital forging, Isothermal forging, Warm forging, Overview of Powder Metal techniques –Hot and Cold isostatic
pressing - high speed extrusion, rubber pad forming, Hydroforming, Superplastic forming, Peen forming-micro
blanking –Powder rolling – Tooling and process parameters.
Unit IV MICRO MACHINING AND NANO FABRICATION 15
Theory of micromachining-Chip formation-size effect in micromachining-microturning, micromilling, microdrilling-
Micromachining tool design-Micro EDM-Microwire EDM-Nano fabrication:LIGA, Ion beam etching, Molecular
manufacturing techniques –Atomic machining- Nano machining techniques – Top/Bottom up Nano fabrication
techniques - Sub micron lithographic technique, conventional film growth technique, Chemical etching, Quantum
dot fabrication techniques – MOCVD – Epitaxy techniques.
Unit V RAPID PROTOTYPING AND SURFACE MODIFICATION TECHNIQUES 10
Introduction – Classification – Principle advantages limitations and applications- Stereo lithography – Selective
laser sintering –FDM, SGC, LOM, 3D Printing-Surface modification Techniques: Sputtering-CVD-PVD-Diamond
like carbon coating-Plasma Spraying Technique.-Diffusion coatings-Pulsed layer deposition.

REFERENCE(S):
1. Benedict,G.F.,"Non Traditional manufacturing Processes",CRC press,2011
2. Madou, M.J., Fundamentals of Micro fabrication: The Science of Miniaturization, SecondEdition, CRC Press
(ISBN: 0849308267), 2006.
 3. McGeough,J.A.,"Advanced methods of Machining",Springer,2011
4. Narayanaswamy, R., Theory of Metal Forming Plasticity, Narosa Publishers,1989.
5. Pandey, P.S. and Shah.N., “Modern Manufacturing Processes”, Tata McGraw Hill, 1980.
6. Serope Kalpakjian., “Manufacturing Engineering and Technology” Pearson Education,2001

Semester
Department MECHANICAL ENGINEERING R 2019 PC
I
Hours / Maximu
Week Credit Total
Course Code Course Name m
Hours
L T P C Marks
COMPUTER INTEGRATED
19MF103 3 0 0 3 45 100
MANUFACTURING SYSTEMS
Course Objective(s): The purpose of learning this course is:
 To gain knowledge about the basic fundamental of CAD.
 To gain knowledge on how computers are integrated at various levels of planning and manufacturing
 To study the concepts of group technology and computer aided process planning.
 To understand the methods of shop floor control and FMS.
 To understand computer aided planning and control and computer monitoring.
Course Outcome(s): At the end of this course, learners will be able to:
 Apply knowledge about the basic fundamental of CAD.
 Apply knowledge on how computers are integrated at various levels of planning and manufacturing
 Apply the concepts of group technology and computer aided process planning.
 Apply the methods of shop floor control and FMS.
 Apply the idea of computer aided planning and control and computer monitoring.
Unit I COMPUTER AIDED DESIGN 9
Concept of CAD as drafting and designing facility, desirable features of CAD package, drawing features in CAD –
Scaling, rotation, translation, editing, dimensioning, labeling, Zoom, pan, redraw and regenerate, typical CAD
command structure, wire frame modeling, surface modeling and solid modeling (concepts only) in relation to
popular CAD packages.
Unit II COMPONENTS OF CIM 10
CIM as a concept and a technology, CASA/Sme model of CIM, CIM II, benefits of CIM, communication matrix in
CIM, fundamentals of computer communication in CIM – CIM data transmission methods – seriel, parallel,
asynchronous, synchronous, modulation, demodulation, simplex and duplex. Types of communication in CIM –
point to point (PTP), star and multiplexing. Computer networking in CIM – the seven layer OSI model, LAN
model, MAP model, network topologies – star, ring and bus, advantages of networks in CIM
Unit III GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS PLANNING 9
History Of Group Technology – role of G.T in CAD/CAM Integration – part families- classification and coding –
DCLASS and MCLASS and OPTIZ coding systems – facility design using G.T – benefits of G.T – cellular
manufacturing. Process planning - role of process planning in CAD/CAM Integration – approaches to computer
aided process planning – variant approach and generative approaches – CAPP and CMPP systems.
Unit IV SHOP FLOOR CONTROL AND INTRODUCTION TO FMS 8
Shop floor control – phases – factory data collection system – automatic identification methods – Bar code
technology – automated data collection system. FMS – components of FMS – types – FMS workstation –
material handling and storage system – FMS layout- computer control systems – applications and benefits.
Unit V COMPUTER AIDED PLANNING AND CONTROL AND COMPUTER MONITORING 9
Production planning and control – cost planning and control – inventory management – material requirements
planning (MRP) – shop floor control. Lean and Agile Manufacturing. Types of production monitoring systems –
structure model of manufacturing – process control and strategies – direct digital control.
 REFERENCE(S):
1. Chris McMahon and Jimmie Browne, “CAD CAM Principles, Practice and Manufacturing Management”,
Pearson Education second edition, 2005.Ranky, Paul G., “Computer Integrated Manufacturing”, Prentice
hall of India Pvt. Ltd.,2005.
2. James A. Regh and Henry W. Kreabber, “Computer Integrated Manufacturing”, Pearson Education second
edition, 2005.
3. Mikell. P. Groover “Automation, Production Systems and Computer Integrated Manufacturing”, Pearson
Education 2001.
4. Mikell. P. Groover and Emory Zimmers Jr.,“CAD/CAM”, Prentice hall of India Pvt.Ltd., 1998.
5. P N Rao, “ CAD/CAM Principles and Applications”, TMH Publications, 2007.
6. Yorem Koren, “Computer Integrated Manufacturing”, McGraw Hill, 2005.

Department MECHANICAL ENGINEERING R 2019 Semester I PC

Hours /
Week Credit Total Maximum
Course Code Course Name
C Hours Marks
L T P
METAL CUTTING THEORY AND
19MF104 3 1 0 4 60 100
PRACTICE
Course Objective(s): The purpose of learning this course is:
• To make the students familiar with the various principles of metal cutting, cutting tool materials and its wear
mechanisms during the machining operation.
Course Outcome(s): At the end of this course, learners will be able to:
 Impart the knowledge and train the students in the area of metal cutting theory and its importance.
Unit I INTRODUCTION 12
Need for rational approach to the problem of cutting materials-observation made in the cutting of metals-basic
mechanism of chip formation-thin and thick zone modes-types of chips-chip breaker-orthogonal Vs oblique
cutting-force velocity relationship for shear plane angle in orthogonal cutting-energy consideration in machining-
review of Merchant, Lee and Shafter theories-critical comparison.
Unit II SYSTEM OF TOOL NOMENCLATURE 12
Nomenclature of single point cutting tool-System of tool nomenclature and conversion of rake angles-
nomenclature of multi point tools like drills, milling-conventional Vs climb milling, mean cross sectional area of
chip in milling-specific cutting pressure.
Unit III THERMAL ASPECTS OF MACHINING 12
Heat distribution in machining-effects of various parameters on temperature-methods of temperature measurement
in machining-hot machining-cutting fluids.
Unit IV TOOL MATERIALS, TOOL LIFE AND TOOL WEAR 12
Essential requirements of tool materials-development in tool materials-ISO specification for inserts and tool
holders-tool life-conventional and accelerated tool life tests-concept of mach inability index-economics of
machining.
Unit V WEAR MECHANISMS AND CHATTER IN MACHINING 12
Processing and Machining – Measuring Techniques – Reasons for failure of cutting tools and forms of wear-
mechanisms of wear-chatter in machining-factors effecting chatter in machining-types of chatter-mechanism of
chatter.

REFERENCE(S):
1. Bhattacharya.A., Metal Cutting Theory and practice, Central Book Publishers, India, 1984.
2. Boothroid D.G. & Knight W.A., Fundamentals of machining and machine tools, Marcel Dekker, Newyork,
1989.
 3. Shaw.M.C.Metal cutting principles, oxford Clare don press, 1984.

Department MECHANICAL ENGINEERING R 2019 Semester I PC

Course Code Course Name Hours / Credit

Week Total Maximum
Hours Marks
L T P C
19MF105 CAD / CAM LABORATORY
0 0 4 2 60 100
Course Objective(s): The purpose of learning this course is:
• To teach the students about the drafting of 3D components and analyzing the same using various CAD
packages and programming of CNC machines
• To train them to use the various sensors
Course Outcome(s): At the end of this course, learners will be able to:
• To impart the knowledge on training the students in the area of CAD/CAM

Exp No. Name of Experiments

Exercise on CNC Lathe: Plain Turning, Step turning, Taper turning, Threading, Grooving
1 canned cycle
Exercise on CNC Milling Machine: Profile Milling, Mirroring, Scaling & canned cycle. Study of
2 Sensors, Transducers & PLC: Hall-effect sensor, Pressure sensors, Strain gauge, PLC, LVDT,
Load cell, Angular potentiometer, Torque, Temperature & Optical Transducers.
3 2D modeling and 3D modeling of components such as
1. Bearing
2. Couplings
3. Gears
4. Sheet metal components
5. Jigs, Fixtures and Die assemblies.

Department MECHANICAL ENGINEERING R 2019 Semester I PE

Hours /
Week Credit Total Maximum
Course Code Course Name
L T P C Hours Marks

19MFX01 ADVANCES IN CASTING AND WELDING 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To study the metallurgical concepts and applications of casting and welding process.
 To acquire knowledge in CAD of casting and automation of welding process.
Course Outcome(s): At the end of this course, learners will be able to:
 Impart knowledge on basic concepts and advances in casting and welding processes.
Unit I CASTING DESIGN 8
Heat transfer between metal and mould –– Design considerations in casting – Designing for directional
solidification and minimum stresses - principles and design of gating and risering
Unit II CASTING METALLURGY 8
Solidification of pure metal and alloys – shrinkage in cast metals – progressive and directional solidification ––
Degasification of the melt-casting defects – Castability of steel , Cast Iron, Al alloys, Babbit alloy and Cu alloy.
 Unit III RECENT TRENDS IN CASTING AND FOUNDRY LAYOUT 8
investment casting, CO2 moulding, centrifugal casting, Die casting, Continuous casting, Counter gravity low
pressure casting, Squeeze casting and semisolid processes. Layout of mechanized foundry – sand reclamation
– material handling in foundry pollution control in foundry –– Computer aided design of casting.
Unit IV WELDING METALLURGY AND DESIGN 10
Heat affected Zone and its characteristics – W eldability of steels, cast iron, stainless steel, aluminum, Mg , Cu ,
Zirconium and titanium alloys – Carbon Equivalent of Plain and alloy steels Hydrogen embrittlement – Lamellar
tearing – Residual stress – Distortion and its control . Heat transfer and solidification - Analysis of stresses in
welded structures – pre and post welding heat treatments – weld joint design – welding defects – Testing of
weldment.
Unit V RECENT TRENDS IN WELDING 11
Friction welding, friction stir welding – explosive welding – diffusion bonding – high frequency induction welding –
ultrasonic welding – electron beam welding – Laser beam welding –Plasma welding – Electroslag welding-
narrow gap, hybrid twin wire active TIG – Tandem MIG- modern brazing and soldering techniques – induction, dip
resistance, diffusion processes – Hot gas, wave and vapour phase soldering. Overview of automation of welding
in aerospace, nuclear, surface transport vehicles and under water welding.

REFERENCE(S):
1. ASM Handbook vol.6, welding Brazing & Soldering, 2003
2. ASM Handbook, Vol 15, Casting, 2004
3. Carrry B., Modern Welding Technology, Prentice Hall Pvt Ltd., 2002
4. CORNU.J. Advanced welding systems – Volumes I, II and III, JAICO Publishers, 1994
5. HEINELOPER & ROSENTHAL, Principles of Metal Casting, Tata McGraw Hill, 2000.
6. IOTROWSKI – Robotic welding – A guide to selection and application – Society of mechanical Engineers,
1987.
7. Jain P.L., Principles of Foundry Technology, Tata McGraw Hill Publishers, 2003
8. LANCASTER.J.F. – Metallurgy of welding – George Alien & Unwin Publishers, 1980
9. Parmer R.S., Welding Engineering and Technology, Khanna Publishers,2002
10. SCHWARIZ, M.M. – Source book on innovative welding processes – American Society for Metals (OHIO),
1981
11. Srinivasan N.K., Welding Technology, Khanna Tech Publishers, 2002
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
I
Hours /
Week Credit Total Maximum
Course Code Course Name
Hours Marks
L T P C
INDUSTRIAL ROBOTICS AND MACHINE
19MFX02 3 0 0 3 45 100
VISION
Course Objective(s): The purpose of learning this course is:
 To provide the advanced features of robots, its components and industrial applications of robotics.
 To give details about automation and machine vision
Course Outcome(s): At the end of this course, learners will be able to:
 Widen the understanding of students in robotics application, utilization of robotics in industry and escalates
to the design of robotics system.
 Get a direct impact in e – manufacturing applications.
 Improve the understanding in manufacturing automation and design optimization
Unit I ROBOTICS AND ITS COMPONENTS 9
Robotics – Introduction–Basic Structure– Classification of robot and Robotic systems –laws of robotics – robot
motions – work space, precision of movement. Drives and control systems: Hydraulic systems, power supply –
servo valve – sump – hydraulic motor – DC servo motors – stepper motors – operation. Mechanical
Components of Robots: Power transmission systems: Gear transmission. Belt drives, cables, Roller Chains, Link
– Road Systems, Rotary to linear motion conversion, Ract and pinion drives, ball bearing screws, speed
reducers, Harmonic drives.
Unit II KINEMATICS OF ROBOT 9
Introduction, Matrix Representation, Homogeneous transformation, forward and inverse Kinematics, Inverse
Kinematics Programming, Degeneracy, dexterity, velocity and static forces, velocity transformation force control
systems, Basics of Trajectory planning.

Unit III ROBOT END EFFECTORS 9

Types of end effectors – Mechanical grippers – Types of Gripper mechanisms – Grippers force analysis – Other
types of Grippers – Vacuum cups – Magnetic Grippers – Adhesive Grippers–Robot end effector interface.
Sensors: Position sensors – Potentiometers, encoders – LVDT, Velocity sensors, Acceleration Sensors, Force,
Pressure and Torque sensors, Touch and Tactile sensors, Proximity, Range and sniff sensors, RCC, VOICE
recognition and synthesizers.
Unit IV MACHINE VISION 9
Introduction – Image processing Vs image analysis, image Acquisition, digital Images – Sampling and
Quantization –Image definition, levels of Computation. Image processing Techniques: Data reduction –
Windowing, digital conversion. Segmentation – Thresholding, Connectivity, Noise Reduction, Edge detection,
Segmentation, Region growing and Region Splitting, Binary Morphology and grey morphology operations.
Unit V FEATURE EXTRACTION 9
Geometry of curves – Curve approximation, Texture and texture analysis, Image resolution – Depth and volume,
Color processing, Object recognition by features, Depth measurement, and specialized lighting techniques.
Segmentation using motion – Tracking. Image Data Compression, Real time Image processing, Application of
Vision systems.

REFERENCE(S):
1. M.P. Groover, Industrial Robotics – Technology, Programming and Applications, McGraw-Hill, USA, 2004.
2. Ramesh Jam, Rangachari Kasturi, Brain G. Schunck, Machine Vision, Tata McGraw-Hill, 1991.
3. Yoremkoren, Robotics for Engineers, McGraw-Hill, USA, 1997.
4. P.A. Janaki Raman, Robotics and Image Processing, Tata McGraw-Hill, 2001.
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
I
Hours /
Week Credit Total Maximum
Course Code Course Name
L T P C Hours Marks

MANUFACTURING INFORMATION
19MFX03 3 0 0 3 45 100
SYSTEMS
Course Objective(s): The purpose of learning this course is:
 To earn the production planning and control system, the databases required to handle records and their
maintenance, various methods of collecting data from the shop floor in order to analyze and improve the
performance of the manufacturing system.
 To understand the importance of information system along with scheduling techniques for customer
requirement. They are also exposed to different case studies.
Course Outcome(s): At the end of this course, learners will be able to:
 Design the database using various models and approaches.
 Maintain and analyze the database in manufacturing industries.
 Solve the problems of sequencing and scheduling in the real time production shop floor.
Unit I INTRODUCTION - PRODUCTION MANAGEMENT SYSTEM 7
This subject has been introduced to the students with an idea to impart to the students the knowledge on various
manufacturing activities such as Materials Requirement Planning and Manufacturing Resources Planning so that
they get to know about the role of information and communication in product manufacture besides understanding
the importance of data, database and database management system. They also learn about the various
techniques used to collect data from the shop floor in a way to analyze the performance of manufacturing system.
They are also introduced to the concept of Part Based Manufacturing Information System that is widely used in
modern manufacturing industries. Introduction - the evolution of order policies from MRP to MRP II, the role of
production organization control.
Unit II DATABASE 7
Database-Terminologies-Entities & Attributes - Data Models, Schema & Subschema-Data Independence-ER
Diagram - Trends in Database
Unit III DATABASE MANAGEMENT SYSTEMS AND MODELS 10
Designing database-Hierarchical Model-Network Approach-Relational Data Model-Concepts, Principles, Keys,
Relational Operations-Functional Dependence-Normalization and Types - Query Languages.
Unit IV MANUFACTURING SHOP FLOOR CONTROL SYSTEM 11
Manufacturing Consideration-Product and its structure, Inventory and Process Flow-Shop Floor Control-Data
Structure and Procedure-Various Model- Order Scheduling Module, Input/Output Analysis Module, Stock
Database- IOM Database.
Unit V MANUFACTURING INFORMATION SYSTEM 10
Information system for manufacturing- Parts Oriented Production Information System-Concepts and structure-
Computerized Production Scheduling, Online Production Control System, Computer Based Production
Management System-Case Study.
REFERENCE(S):
1. Luca G. Sartori,"Manufacturing Information Systems", Addision-Wesley Publishing Company, 2003.
2. Date.C.J, "An Introduction to Database Systems", Narosa Publishing House, 2004
3. Orlicky.G, "Material Requirements Planning", McGraw-hill Publishing & Co., 2002.
4. Kerr.R, "Knowledge Based Manufacturing Management", Addison Wesley, 2003.
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
I
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C

19MFX04 ADVANCES IN CNC SYSTEMS 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To learn the elements involved in CNC Machines and Mechanism for converting program of instructions to
machine tool action.
 To generate program using various techniques and study of special type CNC machines
Course Outcome(s): At the end of this course, learners will be able to:
 Understand the CNC and PLC programming techniques, the working of CNC machines and various
commands used for 3D model building.
 Write programs for product manufacture on CNC machines.
Unit I INTRODUCTION 8
Classification – Construction details of CNC machines – machine structure, guideways, feed drives –
spindle,measuring systems –Drivers and controls – Spindle drives, feed drives, D.C.drives - A.C.drives
Unit II CNC SYSTEM 10

Introduction – Configuration of CNC system –interfacing – Monitoring – Diagnostics- Machine data –

Compensations for machine accuracies – PLC programming – Adaptive control CNC systems.

Unit III PROGRAMMING OF CNC MACHINES 12

Various programming techniques – APT – Programming for various machines in ISO and FANUC – CAM
packages for CNC Machines such as Uni graphics, LDEAS, Pro-Engineer, CATIA, ESPIRIT, MASTERCAM, etc.,
Unit IV TOOLING FOR CNC MACHINES 8
Interchangeable tooling system – present and qualified tools – coolant fed tooling system – Modular fixture –
quick change system – Automatic head changers – tooling requirements for turning and machining centres – Tool
assemblies – tool magazines –ATC mechanisms – tool management.
Unit V SPECIAL TYPES OF CNC MACHINES 7
CNC grinding machines, EDM, Wire cut EDM, CNC Gear Hobbing machine – Installation, Maintenance- Testing
and performance, Evaluation of CNC Machines

REFERENCE(S):
1. Radhakrishnan,P “Computer Numerical Control Machines”, New Academic sciences limited, 2nd Revised
Edition, 2014
2. Sehrawat,M.S and NarangJ.S “CNC Mchines”, Dhanpat Rai and Co., 2008
3. “Mechatronics”, HMT Ltd, TATA McGraw Hill, Publishing Company Ltd., 1998
4. Thyer,G.E “Computer Numerical Control of Machine Tools”, B.H.Newberg,1991
5. Krar.S “CNC Technology and programming”, McGraw Hill, 1990
6. Peter Smid, “CNC Programming Hand Book”, Industries Press Inc, 2000
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
I
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C
ADVANCED METROLOGY AND NON
190MFX05 3 0 0 3 45 100
DESTRUCTIVE TESTING
Course Objective(s): The purpose of learning this course is:
 To provide an insight for the need of quantifying the physical parameters and their techniques in
evaluating them.
 To provide an insight to principles of latest metrological systems used in industries.
 To provide fundamental knowledge on non destructive testing methods.
Course Outcome(s): At the end of this course, learners will be able to:
 Demonstrate techniques used to quantify and comparison of products to required standards.
 Conversant with the newer technologies used in metrology.
 Design procedures which will incorporate quality in the product as per the customer‟s needs.
 Demonstrate his or her knowledge in developing control mechanism to check variation in attributes and
variables.
 Select suitable ND testing method for the contemporary issues.
Unit I INTRODUCTION 9
Measuring Machines - Tool Maker's microscope - Co-ordinate measuring machines - Universal measuring
machine - Laser viewers for production profile checks - Images shearing microscope- Use of computers- Machine
vision technology - Microprocessors in metrology.
Unit II STATISTIAL QUALITY CONTROL 9
Statistical Quality Control - Data presentation - Statistical measures and tools - Process capability - Confidence
and tolerance limits - Control charts for variables and for fraction defectives - Theory of probability - Sampling -
ABC standard - reliability and life testing.
Unit III BASIC NDT TESTS 9
Liquid penetrants and magnetic particle tests - characteristics of liquid penetrants - different washable systems -
Developers - applications - method of production of magnetic fields - Principles of operation of magnetic particle
test - applications -Advantages and limitations.
Unit IV RADIOGRAPY 9
Radiography - Sources of ray - x- ray production - properties of d and x rays - film characteristics – exposure charts-
contrasts-operational characteristics of x ray equipment - applications.
Unit V ULTRASONIC TESTING METHODS 9
Ultrasonic and acoustic emission techniques - Production of ultrasonic waves - different types of waves - general
characteristics of waves - pulse echo method -A, B, C scans -Principles of acoustics emission technique -
Advantage and limitations - Instrumentation - applications

REFERENCE(S):
1. Jain,R.K."Engineering Metrology ", Khanna Publishers, 2009.
2. Barry Hull and Vernon John ," Non Destructive Testing ", Mac Millan, 2009
3. American Society for Metals ,"Metals Hand Book ", Vol II ,1976.
4. Progress in Acoustics Emission, " Proceedings of 10th International Acoustics Emission Symposium ",
Japanese Society for NDI,1990.
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
I
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C
PRODUCTIVITY MANAGEMENT AND RE-
19MFX06 3 0 0 3 45 100
ENGINEERING
Course Objective(s): The purpose of learning this course is:
 To provide an understanding of production management and re-engineering concepts, their applications
to manufacturing system.
 To deal with managerial, strategic and technological dimensions of productivity management and re-
engineering.
 To understand the improvement tools and techniques, so as to deal with business challenges from a
leadership and management perspective globally.
Course Outcome(s): At the end of this course, learners will be able to:
• Understand the approach and obligations of the professional systems analyst and the analogies between
software and other branches of engineering.
• Knowing the need for quality assurance, students apply in the industry with engineering standards like
ISO 9000-2000
• Use a variety of analysis and design techniques to document existing systems, to propose alternative
new systems, and to specify required information systems.
• Produce the key deliverable‟s of the product life cycle.
• Apply the project management tools.
Unit I INTRODUCTION 5
Introduction - Productivity concepts - Macro and Micro factors of productivity, Productivity benefit model,
productivity cycle.
Unit II PRODUCTIVITY MEASURES 12
Productivity Models - Productivity measurement at International, National and Organizational level, Total
Productivity models. Productivity management in manufacturing and service sector. Productivity evaluation
models, Productivity improvement models and techniques.
Unit III ORGANIZATIONAL TRANSFORMATION AND REENGINEERING 8
Organizational Transformation - Principles of organizational transformation and re-engineering, fundamentals of
process re-engineering, preparing the workforce for transformation and re-engineering, methodology, guidelines,
DSMCQ and PMP model.
Unit IV PROCESS IMPROVEMENT 10
Re-engineering - Process Improvement Models, PMI models, Edosomwan model, Moen and Nolan strategy for
process improvement, LMICIP model, NPRDC model.
Unit V TOOLS AND TECHNIQUES 10
Re-engineering Tools and implementation - Analytical and process tools and techniques - Information and
communication technology - Enabling role of IT, RE opportunities, process redesign - cases. Software methods in
BPR - specification of BP, case study - Order, processing, user interfaces, maintainability and reusability

REFERENCE(S):
1. Edosomwan, J.A., "Organisational transformation and process re-engineering", British Library cataloging in
pub. data, 2005.
2. Sumanth, D.J., "Productivity engineering and management", Tata McGraw Hill, New Delhi, 1984.
3. Rastogi, P.N. "Re-engineering and Re-inventing the enterprise", Wheeler pub. New Delhi, 2006.
4. Premvrat, Sardana, G.D. and Shahay, B.S., "Productivity Management - A systems approach", Narosa Pub.
New Delhi, 2007.
5. Lawrence Leemis. , “Reliability: Probabilistic models and Statistical methods”, Prentice hall , 1995.
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
I
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C

19MFX07 SUPPLY CHAIN INFORMATION SYSTEMS 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To provide visibility about the role played by information system in supply chain enhancement.
 To provide a detailed knowledge about e-business and e-commerce application in real World supply
chains.
 To develop knowledge & role of databases in SCM, along with the knowledge on future projected SC
information system.
Course Outcome(s): At the end of this course, learners will be able to:
 Students will have better understanding on the integral relationship between supply chain and information
system.
 Students will be able to project the role played by information in triggering the material flow, and the role
played by different databases and Internet in processing supply chain.
Unit I INTRODUCTION 6
World Wide Web – Web search elements – Web fundamentals – new technologies and innovations – Security
protocols – Networks and numbers – Zones and domain names - Packets and protocols – OSI reference model
– Intranet and its applications – Types of client server architecture – Extranet Role of IT in network design -
forecasting – planning – transportation – sourcing – coordination
Unit II E -BUSINESS 10
e – Business – Evolution of e-business – Types of e-business– Benefits of e-business - Dimensions of e-
business and e-com – e-business infrastructure – ERP system – Enterprise structure modeling (Oracle
application)– CRM – Selling chain management – infrastructure of selling chain – e-business servers – client
connectivity - e-business case studies – e-business relationships with the stake holders – Internal & Internet
based requisition development (Access / SQL)
Unit III E -COMMERCE 9
The concept of e-commerce - e-commerce activities – Advantages and issues of e-com – Building blocks of
electronic commerce – e-commerce business models – Value chain in e-commerce – Electronic auctions -
Forward, reverse & Internet Auction – Intermediary Oriented B2B – EDI - Business to Business (B2B)– Kaplan –
Sawhney B2B matrix.
Unit IV APPLICATION OF E-COMMERCE 10
Features and challenges of B2B exchanges – Buyer oriented B2B – Supplier oriented B2B – Business to
Consumer (B2C) –Online retailing vs traditional retailing – Product suitability for online retailing – Alternative
models of e-retailing: Amazon vs Webvan – elements of successful B2C strategy – Marketing on the internet –
Consumer to Business (C2B) - Consumer to Consumer (C2C) – Case studies on e-commerce – m – commerce.
Unit V ADVANCED SUPPLY CHAIN INFORMATION SYSTEMS 10
SC information flows – A map of SCM Systems – Drivers of new SC systems & applications – ERP systems – E-
sourcing/supply & web based systems– Types of systems – Reverse auctions – Evolving E-sourcing vendors -
E-sourcing and fully integrated systems – Information visibility – Benefits of information visibility – e-supply chain
fusion – The continuing evolution of E-Supply chains.

REFERENCE(S):
1. Agarwala, N. K., Lal, A. and Agarwala, D. (2000), Business on the Net – An Introduction to the „Whats‟ and
„Hows‟ of e-commerce, Macmillan India Ltd.
2. Awad, E.M. (2007), Electronic Commerce from Vision to Fulfillment, Prentice Hall India, 3rd Edition.
 3. Burt, N.D., Dobler, W.D. and Starling, L.S. (2005), World Class Supply Chain Management, The Key to
Supply Chain Management, Tata McGraw Hill Publishing Company Limited
4. Chakrabarti, R. and Kardile, V. (2002), The Asian Managers Handbook of e -commerce, McGraw Hill
Publishing Company Limited.
5. Chopra, S., Meindl, P. and Kalra, D.V. (2008), Supply Chain Management, Strategy, Planning and
Operation, Pearson Education, Inc.
6. Elsenpeter, C.R and Velte, J.T. (2001), E Business: A Beginner‟s Guide, Tata McGraw Hill Publishing
Company Ltd
7. Gerald, B., King, N. and Natchek, D. (2006), ORACLE E –Business Suite Manufacturing & Supply Chain
Management, Oracle Press, Tata McGraw Hill Publishing Company Limited.
8. Kalakota, R and Robinson M (2009), e-business 2.0, Roadmap for Success, Pearson Education, Inc
9. Monczka, R., Trent, R. and Handfield, R. (2007), Purchasing and Supply Chain Management, 3rd edition,
Thompson Learning Inc.

Semester
Department MECHANICAL ENGINEERING R 2019 PE
I
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C
DESIGN OF CELLULAR
19MFX08 3 0 0 3 45 100
MANUFACTURING SYSTEM
Course Objective(s): The purpose of learning this course is:
 To learn various approaches involved in Cellular Manufacturing system.
 To understand the design aspects of CMS
 To Study about Machine Cell Layout and its performance in detail.
Course Outcome(s): At the end of this course, learners will be able to:
 Identify the role of advanced manufacturing technology in improving the productivity, design a cellular
manufacturing system and the suitable layout in a manufacturing organization whether big or small.
 Optimize various parameters using non-traditional techniques thereby reducing the total production cost.
Unit I INTRODUCTION 5
Introduction-Introductionof Group Technology, Limitations of traditional manufacturing
systems, characteristics and design of groups, benefits of GT and issues in GT.
Unit II CELLULAR MANUFACTURING SYSTEM DESIGN AND APPROACH 12
CMS planning and design - Problems in GT/CMS - Design of CMS - Models , traditional approaches and non-
traditional approaches - Genetic Algorithms, Simulated Annealing, Neural networks.
Unit III MACHINE CELL LAYOUT 10
Implementation of GT/CMS - Inter and Intra cell layout, cost and non-cost based models, establishing a team
approach, Managerial structure and groups, batch sequencing and sizing, life cycle issues in GT/CMS.
Unit IV PERFORMANCE MEASUREMENT 10
Performance Measurement and Control - Measuring CMS performance - Parametric analysis - PBC in GT/CMS,
cell loading, GT and MRP - framework.
Unit V COMPARITIVE STUDIES 8
Economics of GT/CMS - Conventional Vs group use of computer models in GT/CMS, Human aspects of GT/CMS -
cases.

REFERENCE(S):
1. Burbidge, J.L., "Group Technology in Engineering Industry", MECHANICAL ENGINEERING pub. London,
1979.
2. Askin, R.G. and Vakharia, A.J., "G.T - Planning and Operation in the automated factory" Hand Book:
 Technology and Management", Cleland, D.I. AND Bidananda, B(Eds), TAB Books, NY, 1991
3. Irani, S.A,. "Cellular Manufacturing Systems Hand Book".
4. Kamrani, A.K. Parsaei, H.R. and Liles, D.H.(Eds), "planning, design and analysis of cellular manufacturing
systems ", Elsevier, 1995.

Semester
Department MECHANICAL ENGINEERING R 2019 PC
II
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C

19MF201 OPTIMIZATION TECHNIQUES IN 3 1 0 4 60 100

MANUFACTURING
Course Objective(s): The purpose of learning this course is:
 To make use of the above techniques while modeling and solving the engineering problems of different
fields.
Course Outcome(s): At the end of this course, learners will be able to:
 Introduce the various optimization techniques and their advancements.
Unit I INTRODUCTION 14
Optimization – Historical Development – Engineering applications of optimization – Statement of an
Optimization problem – classification of optimization problems.
Unit II CLASSIC OPTIMIZATION TECHNIQUES 10
Linear programming - Graphical method – simplex method – dual simplex method – revised simplex method –
duality in LP – Parametric Linear programming – Goal Programming.
Unit III NON-LINEAR PROGRAMMING 14
Introduction – Lagrangeon Method – Kuhn-Tucker conditions – Quadratic programming – Separable
programming – Stochastic programming – Geometric programming.
Unit IV INTEGER PROGRAMMING AND DYNAMIC PROGRAMMING AND NETWORK 12
TECHNIQUES
Integer programming - Cutting plane algorithm, Branch and bound technique, Zero-one implicit enumeration –
Dynamic Programming – Formulation, Various applications using Dynamic Programming. Network Techniques –
Shortest Path Model – Minimum Spanning Tree Problem – Maximal flow problem.
Unit V ADVANCES IN SIMULATION 10
Genetic algorithms – simulated annealing – Neural Network and Fuzzy systems

REFERENCE(S):
1. Hamdy A. Taha, Operations Research – An Introduction, Prentice Hall of India, 1997
2. J.K.Sharma, Operations Research – Theory and Applications – Macmillan India Ltd., 1997
3. P.K. Guptha and Man-Mohan, Problems in Operations Research – Sultan chand & Sons, 1994
4. R. Panneerselvam, “Operations Research”, Prentice Hall of India Private Limited, New Delhi 1 – 2005
5. Ravindran, Philips and Solberg, Operations Research Principles and Practice, John Wiley & Sons,
Singapore, 1992
 Semester
Department MECHANICAL ENGINEERING R 2019 PC
II
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C
ADVANCES IN METROLOGY AND
19MF202 3 0 0 3 45 100
INSPECTION
Course Objective(s): The purpose of learning this course is:
 To teach the students basic concepts in various methods of engineering measurement techniques and
applications, understand the importance of measurement and inspection in manufacturing industries
 To make the students capable of learning to operate and use advanced metrological devices with ease
in industrial environments.
Course Outcome(s): At the end of this course, learners will be able to:
 Understand the advanced measurement principles with ease.
 Operate sophisticated measurement and inspection facilities.
 Design and develop new measuring methods.
Unit I CONCEPTS OF METROLOGY 8
Terminologies – Standards of measurement – Errors in measurement – Interchangeability and Selective
assembly – Accuracy and Precision – Calibration of instruments – Basics of Dimensional metrology and Form
metrology.
Unit II MEASUREMENT OF SURFACE ROUGHNESS 9
Definitions – Types of Surface Texture: Surface Roughness Measurement Methods- Comparison, Contact and
Non Contact type roughness measuring devices, 3D Surface Roughness Measurement, Nano Level Surface
Roughness Measurement – Instruments.
Unit III INTERFEROMETRY 8
Introduction, Principles of light interference – Interferometers – Measurement and Calibration – Laser
Interferometry.
Unit IV MEASURING MACHINES AND LASER METROLOGY 10
Tool Makers Microscope – Microhite – Coordinate Measuring Machines – Applications – Laser Micrometer, Laser
Scanning gauge, Computer Aided Inspection techniques - In-process inspection, Machine Vision system-
Applications.
Unit V IMAGE PROCESSING FOR METROLOGY 10
Overview, Computer imaging systems, Image Analysis, Preprocessing, Human vision system, Image model,
Image enhancement, gray scale models, histogram models, Image Transforms - Examples.

REFERENCE(S):
1. “ASTE Handbook of Industries Metrology”, Prentice Hall of India Ltd., 1992
2. Bewoor, A.K. and Kulkarni,V.A.,”Metrology and Measurement”, Tata Mc Graw-Hill, 2009.
3. Galyer, F.W. and Shotbolt, C.R., “Metrology for engineers”, ELBS, 1990.
4. Gupta, I.C., “A Text Book of engineering metrology”, Dhanpat Rai and Sons, 1996
5. Jain ,R.K.,“Engineering Metrology”, Khqanna Publishers, 2008.
6. Rajput,R.K., “Engineering Metrology and Instrumentations”, Kataria & Sons Publishers, 2001.
7. Smith,G.T., “Industrial Metrology”, Springer, 2002
8. Sonka,M., Hlavac,V. and Boyle.R., “Image Processing, Analysis, and Machine Vision”, Cengage-
Engineering, 2007.
9. Whitehouse,D.J., "Surface and their measurement", Hermes Penton Ltd, 2004
 Semester
Department MECHANICAL ENGINEERING R 2019 PC
II
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C

19MF203 THEORY OF METAL FORMING 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To study the basic concepts of metal forming techniques and to develop force calculation in metal forming
process.
 To study the thermo mechanical regimes and its requirements of metal forming
Course Outcome(s): At the end of this course, learners will be able to:
 Upgrade their knowledge on plasticity, surface treatment for forming of various types of metal forming
process.
Unit I THEORY OF PLASTICITY 9
Theory of plastic deformation – Yield criteria – Tresca and Von-mises – Distortion energy – Stress-strain
relation – Mohr‟s circle representation of a state of stress – cylindrical and spherical co-ordinate system – upper
and lower bound solution methods – Overview of FEM applications in Metal Forming analysis.
Unit II THEORY AND PRACTICE OF BULK FORMING PROCESSES 9
Analysis of plastic deformation in Forging, Rolling, Extrusion, rod/wire drawing and tube drawing – Effect of
friction – calculation of forces, work done – Process parameters, equipment used – Defects – applications –
Recent advances in Forging, Rolling, Extrusion and Drawing processes – Design consideration in forming.
Unit III SHEET METAL FORMING 9
Formability studies – Conventional processes – H E R F techniques – Superplastic forming techniques – Hydro
forming – Stretch forming – Water hammer forming – Principles and process parameters – Advantage,
Limitations and application.
Unit IV POWDER METALLURGY AND SPECIAL FORMING PROCESSES 9
Overview of P/M technique – Advantages – applications – Powder preform forging – powder rolling – Tooling,
process parameters and applications. - Orbital forging – Isothermal forging – Hot and cold isostatic pressing –
High speed extrusion – Rubber pad forming – Fine blanking – LASER beam forming
Unit V SURFACE TREATMENT AND METAL FORMING APPLICATIONS 9
Experiment techniques of evaluation of friction in metal forming selection – influence of temperature and gliding
velocity – Friction heat generation – Friction between metallic layers – Lubrication carrier layer – Surface
treatment for drawing, sheet metal forming, Extrusion, hot and cold forging. Processing of thin Al tapes –
Cladding of Al alloys – Duplex and triplex steel rolling – Thermo mechanical regimes of Ti and Al alloys during
deformation – Formability of welded blank sheet – Laser structured steel sheet - Formability of laminated sheet.

REFERENCE(S):
1. Altan T., Metal forming – Fundamentals and applications – American Society of Metals, Metals park, 2003
2. ALTAN.T, SOO-IK-oh, GEGEL, HL – Metal forming, fundamentals and Applications, American Society of
Metals, Metals Park, Ohio, 1995.
3. ASM Hand book, Forming and Forging, Ninth edition, Vol – 14, 2003
4. Dieter G.E., Mechanical Metallurgy (Revised Edition II) McGraw Hill Co., 1988
5. Helmi A Youssef, Hassan A. El-Hofy, Manufacturing Technology: Materials, Processes and Equipment,
CRC publication press, 2012.
6. Marciniak,Z., Duncan J.L., Hu S.J., „Mechanics of Sheet Metal Forming‟, Butterworth-Heinemann An Imprint
of Elesevier, 2006
7. Nagpal G.R., Metal Forming Processes- Khanna publishers, 2005.
 8. Proc. Of National Seminar on “Advances in Metal Forming” MIT, March 2000
9. SAE Transactions, Journal of Materials and Manufacturing Section 5, 1993-2007
10. SHIRO KOBAYASHI, SOO-IK-oh-ALTAN, T,Metal forming and Finite Element Method, Oxford University
Press, 2001.
11. Surender kumar, Technology of Metal Forming Processes, Prentice Hall India Publishers,2010

Semester
Department MECHANICAL ENGINEERING R 2019 PC
II
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C

19MF204 TOOLING FOR MANUFACTURING 3 1 0 4 60 100

Course Objective(s): The purpose of learning this course is:
• To study the various design considerations for tooling.
• Develop knowledge in tooling and work holding devices.
Course Outcome(s): At the end of this course, learners will be able:
• State of Art in Tooling in Manufacturing and Inspection
• Design and Develop tooling for Flexible Manufacturing
Unit I INTRODUCTION 12
Manufacturing Processes-objectives of manufacturing processes-classification of manufacturing process-
Objectives of Tool design-tool design process-Nature and scope of Tool engineering-principles of economy for
tooling-problems of economy in tooling-planning and tooling for economy-Manufacturing principles applicable to
process and tool planning-tool control-tool maintenance-tool materials and its selection
Unit II TOOLING FOR METAL REMOVAL PROCESSES 12
Traditional machining processes -work and tool holding devices-tool nomenclatures-Mechanism of machining-
force temperature and tool life of single point tool-multipoint tools -tool design-tool wear-special processes-
capstan and turret lathe-tooling layout of automats-tooling in NC and CNC machines-tooling for machining
centres-CAD in tool design-Jigs and fixtures-design-Non-traditional material removal processes-mechanical,
electrical thermal and chemical energy processes-principles-operation-equipment-tooling parameters and
limitations
Unit III TOOLING FOR METAL FORMING PROCESSES 12
Classification of Forming processes-Types of presses-design of -blanking and piercing dies-simple, compound,
combination and progressive dies-Drawing dies-Bending dies-forging dies-plastic moulding dies.
Unit IV TOOLING FOR METAL CASTING AND METAL JOINING PROCESSES 12
Tools and Equipment for moulding-patterns –pattern allowances – pattern construction-die casting tools-
mechanization of foundries. Tooling for Physical joining processes Design of welding fixtures – Arc welding, Gas
welding, Resistance welding, laser welding fixtures-Tooling for Soldering and Brazing Tooling for Mechanical
joining processes.
Unit V TOOLING FOR INSPECTION AND GAUGING 12
Survey of linear and angular measurements-standards of measurement-design and manufacturing of gauges-
measurement of form-Inspection bench centre-co-ordinate measuring machine-tooling in CMM.

REFERENCE(S):
1. Cyril Donaldson Tool Design, Tata McGraw Hill, 1976
2. Hoffman E.G Fundamentals of tool design SME 1984.
3. Kalpak Jian S., Manufacturing Engineering and Technology Addison Wesley 1995.
4. L E Doyle Tool Engineering Prentice Hall 1950
 5. Wellar, J Non-Traditional Machining Processes, SME, 1984

Semester
Department MECHANICAL ENGINEERING R 2019 PC
II
Hours /
Course Code Course Name Credit Total
Week Maximum Marks
Hours
AUTOMATION AND METAL FORMING L T P C
19ME205
LABORATORY 0 0 4 2 60 100
Course Objective(s): The purpose of learning this course is:
 To train the students to have an hands on having the basic concepts of metal forming processes and to
determine some metal forming parameters for a given shape.
Course Outcome(s): At the end of this course, learners will be able to:
 impart practical knowledge on bulk metal forming and sheet metal forming processes

Exp No. Name of Experiments

1 Determination of strain hardening exponent
2 Determination of strain rate sensitivity index
3 Construction of formability limit diagram
4 Determination of efficiency in water hammer forming
5 Determination of interface friction factor
6 Determination of extrusion load
7 Study on two high rolling process
8 Simulation of single and double acting cylinder circuits
9 Simulation of Hydraulic circuit
10 Simulation of electro pneumatic circuits
11 Simulation of electro hydraulic circuits
12 Simulation of PLC circuits
13 Software simulation of fluid power circuits using Automation studio.

Department MECHANICAL ENGINEERING R 2019 Semester BS

II
Hours /
Course Code Course Name Credit Total
Week Maximum Marks
Hours
L T P C
19MF206 Technical Seminar
0 0 2 1 30 100
Course Objective(s): The purpose of learning this course is:
 To develop self-learning skills of utilizing various technical resources to make a technical presentation
 To promote the technical presentation and communication skills.
 To impart the knowledge on intonation, word and sentence stress for improving
communicative competence, identifying and overcoming problem sounds.
 To promote the ability for Interacting and sharing attitude.
 To engarauge the commitment-attitude to complete tasks.
Course Outcome(s): At the end of this course, learners will be able to:
 Refer and utilize various technical resources available from multiple fields
 Improve the technical presentation and communication skills
 Analyze the importance of intonation, word and sentence stress for improving communicative
competence, identifying and overcoming problem sounds.
 Interact and share their technical knowledge to enhance the leadership skills
 Prepare report and present oral demonstrations
METHOD OF EVALUATION:
In this course. A student has to present three technical papers or recent advanced in
engineering/technology that will be evaluated by a committee constitutes by the head of the department.

Semester
Department MECHANICAL ENGINEERING R 2019 PE
II
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C

19MFX09 PRECISION ENGINEERING 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To understand the concepts of Nano technology and its applications.
 To study about the various machining techniques used in industries and to give first level introduction to
micro machining techniques.
Course Outcome(s): At the end of this course, learners will be able to:
 Get perspective knowledge on latest trends in Nano field.
 Able to apply various precision concepts of modern manufacturing systems for real life application.
Unit I INTRODUCTION 9
Concepts of accuracy-Introduction- Concepts of accuracy of machine tools –spindle and displacements
accuracies –Accuracy of numerical control systems –Errors due to numerical interpolation – displacement
measurement system and velocity lags
Unit II DIMENSIONING AND TOLERRANCING 9
Geometric dimensioning and tolerancing –Tolerance zone conversions –Surfaces, features of size, datum
features –datum, oddly configured and curved surfaces as datum features ,equalizing datum –datum features of
size representation-form controls, orientation controls –logical approach to tolerance
Unit III NANOTECHNOLOGY – AN INTRODUCTION 9
Fundamentals of nanotechnology and measuring–Processing system of nanometer accuracies–mechanism of
metal processing–nano physical processing of atomic-bit-units nano chemical and electrochemical atomic-bit
processing. IN processing in-situ measurement position of processing point –post process and on-machine
measurement of dimensional feature and surface – Mechanical and optional measuring system.
Unit IV POSITIONING SYSTEMS 9
Nano-positioning systems of nanometer accuracy and repeatability –Guide systems for moving elements –Servo
control systems for tool positioning –Computer aided digital and ultra-precision position control
Unit V MANUFACTURING METHODS 9
Application and future trends in nano technology –nano-Grating systems –Nano lithography, photolithography,
and electron beam lithography –machining of soft materials, diamond turning , mirror grinding of ceramics –
development of intelligent products –Nano processing of materials for super high density ICs-Nano-mechanical
parts and micro nano machines.

REFERENCE(S):
1. Murthy,R.L.,” Precision Engineering in manufacturing “, Tata Mcgraw Hill (P) limited publishers ,2007.
2. James D.Meadows, “Geometric dimensioning and tolerancing “, Marcel Dekker Inc., 1995.
 3. Norio Tanigichi,”Nano Technology”, oxford university press, 2003.

Semester
Department MECHANICAL ENGINEERING R 2019 PE
II
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C
RELIABILITY AND TOTAL PRODUCTIVE
19MFX10 3 0 0 3 45 100
MAINTENANCE
Course Objective(s): The purpose of learning this course is:
 To study the reliability concepts, failure data analysis, reliability prediction and management and the
concepts of total productive maintenance.
 To enable the students to understand the concepts of reliability and total productive maintenance and to
make them apply these in the industries.
Course Outcome(s): At the end of this course, learners will be able to:
 Achieve a good understanding of the basic technologies as related to reliability and maintenance
engineering, their scope and limitations.
 Student should able to use the theories and methods that form the basis for these areas.
Unit I INTRODUCTION 5
Introduction - Reliability function - MTBF - MTTF - morality curve -availability - Maintainability.
Unit II DISTRIBUTIVE FUNCTIONS 10
Failure Data Analysis - Repair time distributions - exponential, normal, log normal, gamma, and Weibull -
reliability data requirements - Graphical evaluation.
Unit III RELIABILITY PREDICTION 10
Reliability Prediction - Failure rate estimates - Effect of environment and stress - Series and Parallel systems -
RDB analysis - Standby Systems - Complex Systems
Unit IV RELIABILITY MANAGEMENT 10
Reliability Management - Reliability demonstration tests - Reliability growth testing - Duane curve - Risk
assessment - FMEA, Fault tree - Reliability Improvement - Analysis of downtime - Repair time distribution -
System repair time - Maintainability prediction - Measures of maintainability
Unit V TOTAL PRODUCTIVE MAINTENANCE 10
Total Productive Maintenance - Causes of Machine Failures - Downtime - Maintenance policies - TPM pillars -
Autonomous maintenance - Restorability predictions - Replacement models - Spares provisioning -
Maintenance management - Cleanliness and House Keeping - TPM implementation

REFERENCE(S):
1. Paul Kales, "Reliability for technology, Engineering and Management", Prentice Hall, New Jersey, 2000.
2. Modarres, " Reliability and Risk analysis ", Meral Dekker Inc., 2005.
3. O'CONNOR, P.D.T‟, “Practical Reliability Engineering ", John Wiley-1994.
4. NAKAJIMA.S...,"Introduction to TPM - Total Productive Maintenance”, Productivity Press-1995.
5. Gopalakrishnan.P, and Banerji A.K., “Maintenance and Spare Parts Management ", Prentice Hall of India,
New Delhi, 2005.
6. Dhillon B.S., " Engineering maintainability: How to design for reliability and easy maintenance ", Prentice
Hall of India, New Delhi, 2005.
7. Ebeling, " An Introduction to reliability and maintainability Engineering ", Waveland Pr Limited, 2nd Edition,
2009.
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
II

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C

19MFX11 COMPUTER AIDED PROCESS PLANNING 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is to
 To study the Process Planning concepts, Part Design Representation, Process engineering and
planning and Computer Aided Process Planning Systems, Integrated Process Planning Systems, part
family generation.
 To make them apply these in the industries, process planning sheet preparations

Course Outcome(s): At the end of this course, learners will be able to:
 Adopt the process planning procedure after generating part families.
 Adopt these techniques to improve the production efficiency.
 Able to make use of certain CAPP related software packages in order to construct operation instruction
sheet.
 Know the shortest way of executing machining techniques.
Unit I INTRODUCTION 5
Introduction - The Role of Process Planning in the manufacturing cycle - Process Planning and Production
Planning - Process Planning and Concurrent Engineering, CAPP, Group Technology
Unit II GROUP TECHNOLOGY 10
Part Design Representation - Design Drafting - Dimensioning - Conventional tolerancing - Geometric tolerancing
- CAD - input/output devices - topology - Geometric transformation - Perspective transformation - Data Structure
- Geometric modeling for process planning - GT coding - The OPITZ system - The MICLASS system- CODE
system.
Unit III PROCESS PLANNING 10
Process engineering and process planning - Experience based planning - Process capability analysis - Process
Planning - Forward and Backward planning & scheduling, software for studying, Input format, AI.

Unit IV COMPUTER AIDED PROCESS PLANNING 10

Computer Aided Process Planning Systems - Logical Design of a Process Planning - Implementation
considerations - manufacturing system components, production volume, No. of production families - CAM-I,
CAPP, MIPLAN, APPAS, AUTOPLAN and PRO, CPPP. – Process planning Software‟s.
Unit V PROCESS PLAN SYSTEMS 10
An Integrated Process Planning Systems - Totally integrated process plans systems - An overview – Modulus
structure - Data Structure, operation - Report generation, Expert Process Planning.

REFERENCE(S):
1. Gideon Halevi and Roland D.Weill," Principles of Process planning, A logical approach", Chapman Hall,
1995.
2. Tien - Chien Chang, Richard A.Wysk," An introduction to automated process planning systems ",Prentice
Hall,1985
3. Chang, T.C.,"An Expert process planning system", Prentice Hall, 1985
4. Nanua singh, "Systems approach to Computer Integrated Design and Manufacturing", John Wiley &
Sons,1996
5. Rao, " Computer Aided Manufacturing",Tata McGraw Hill Publising CO.,2000
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
II
Hours /
Credit Total Maximum
Course Code Course Name Week
Hours Marks
L T P C
FLEXIBLE COMPETITIVE
19MFX12 3 0 0 3 45 100
MANUFACTURING SYSTEM
Course Objective(s): The purpose of learning this course is:
• To gather the information about Flexible manufacturing system concept in detail.
• To understand modern manufacturing methodology
• To learn the recent trends in Scheduling and Simulation
Course Outcome(s): At the end of this course, learners will be able to:
• Implement the concepts of group technology, know the techniques of part family generation and improve the
performance of manufacturing system.
• Apply newer techniques in real time manufacturing environment methodologies in order to reduce total
manufacturing lead time and down time in the production shop floor.
Unit I INTRODUCTION 9
Manufacturing in a competitive environment - Automation of manufacturing process – types of automation -
material handling and movement - industrial robots - Sensor technology - flexible, fixturing - Design for
assembly, disassembly and services.
Unit II GROUP TECHNOLOGY AND CELL DESIGN 9
Group technology - Part families generation - classification and coding - Production flow analysis - Machine cell
design – Benefits
Unit III FLEXIBLE MANUFACTURING SYSTEM AND APPLICATIONS 9
Flexible Manufacturing System - Introduction - Components of FMS - Application work stations - Computer
control and functions - Planning, scheduling and control of FMS - Scheduling – Knowledge based scheduling –
Agile manufacturing.
Unit IV SOFTWARE INTEGRATION WITH FMS 9
Computer software, simulation and database of FMS - System issues - Types of software - specification and
selection Trends - Application of simulation software - Manufacturing data system - data flow - CAD/CAM
considerations - Planning FMS database.
Unit V LEAN MANUFACTURING 9
Just in time - Characteristics of JIT – batch size concepts - work station loads - close supplier ties - flexible work
force - line flow strategy. Total productive maintenance - Kanban system - strategic implications -
implementation issues - MRD JIT - Lean manufacturing.

REFERENCE(S):
1. Groover M.P., "Automation, Production Systems and Computer Integrated Manufacturing", Prentice-Hall of
India Pvt Ltd., New Delhi, 2010
2. Jha, N.K."Handbook of Flexible Manufacturing Systems",Academic Press Inc., 1991.
3. Kalpakjain, "MECHANICAL ENGINEERING and Technology", Addision-Wesley Publishing Co.1995.
4. Talichi Ohno, Toyoto, "Production System Beyond Large-Scale production", Productivity Press (India) Pvt
Ltd.,1992.
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
II

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C
ADVANCED TOOL ENGINEERING AND
19MFX13 3 0 0 3 45 100
DESIGN
Course Objective(s): The purpose of learning this course is:
 To enable the students to understand the analysis, planning, design, construction and application of tools,
methods and procedures necessary to increase manufacturing productivity.
 To provide an exposure to the recent trends in the field of tool engineering.
Course Outcome(s): At the end of this course, learners will be able to:
 Work on thermal related software‟s and its applications.
 Get knowledge on designing the machine tools.
 Select proper tools for appropriate applications considering type of process.
Unit I MECHANISM OF CHIP FORMATION, TYPES OF CHIPS AND FORCES IN METAL CUTTING 9
Mechanism of chip formation, Types of chip, techniques for the study of chip form formation, chip tool interface,
built- up edge, chip breakers etc – problems Stress on the shear plane, Shear angle relationship in thin plane
analysis. Minimum energy theory - stresses on the tool. Measurement of tool Forces - virtual tool dynamometers
– evaluation of cutting forces, tool failures, work piece failure etc. with various real time problems
Unit II THERMAL ASPECTS OF METAL CUTTING AND THERMAL ANALYSIS WITH CFD 9
SOFTWARE
Heat in metal cutting, Flow of heat, Methods of tool temperature measurement, significance of cutting tool
temperature. Cutting fluids - Types and selection – evaluation of heat flow in both the tool and work piece
Introduction to CFD - various tools and techniques in CFD – various features of CFD – Applications of CFD –
Comparisons of CFD with ANSYS and NISA – CFD in thermal analysis of metal cutting.
Unit III CUTTING TOOL MATERIAL AND TOOL WEAR 9
Cutting tool materials - classification, application, heat treatment. Mechanisms of tool wear, Tool failure,
Methods of tool wear Measurement. Tool life, Machinability index, Tool life equations, Universal machinability
index, Economics of turning.

Unit IV JIGS & FIXTURES 9

Fundamental ideas and principles of Jigs and Fixtures. Design of drill jigs and fixtures for turning, drilling,
milling, broaching and grinding operations. Locating and clamping devices of jigs and fixtures. Indexing devices
and types. Different types of jigs & fixtures. Design of a jig and fixtures for the given component by using
Computer Aided Design (CAD).
Unit V PRESS TOOLS & ECONOMIC ASPECTS OF TOOLING 9
Dies, punches, types of presses, clearances, types of dies, strip layout, calculation of press capacity, center of
pressure. Design consideration for die elements. Economics of tooling – Tool selection and tool replacement
with respect to small tools.

REFERENCE(S):
1. Amerego.E.J and Brown.R.H., "The Machining of Metals".Prentice hall, 1969.
2. ELBS "Principles of jig and Tool design: Published by English Universities Michigan,1969.
3. "P.S.G Design Data Book", PSG college of Technology, DPV printers, coimbatore, 2005.
4. Production Tooling Equipment - S.A.J.Parsons, published by Macmillan, 1966
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
II

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C

19MFX14 PLASTICS AND COMPOSITE MATERIALS 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To import knowledge about different types of plastics and composites and their fabrication methods.
 To acquire details about the effects machining and joining parameters on its quality
 To gain knowledge about the different types of reinforcements and its corresponding fabrication methods
of composites.
Course Outcome(s): At the end of this course, learners will be able to:
 Select suitable plastics and composite materials for the required applications and its corresponding
fabrication method.
 Identify service requirements and how to relate materials to those requirements.
 Identify the various properties of composites and plastics.
Unit I INTRODUCTION 5
Introduction – Chemistry and classification of Polymers – Properties of Thermo plastics
Properties of Thermosetting plastics – Applications –Merits and Demerits.
Unit II PLASTICS PROCESS 17
Processing of plastics – Extrusion – Injection Moulding -Blow Moulding – Compression And transfer Moulding –
casting – Thermo Forming. Machining and joining of plastics – General Machining Properties of Plastics –
Machining Parameters and their effect – joining of Plastics- Mechanical Fasteners – Thermal bonding – Press
Fitting.
Unit III COMPOSITE MATERIALS 5
Introduction to Composite Materials – Fibers – Glass, Boron , Carbon , Organic , Ceramic and Metallic Fibers –
Matrix Materials – Polymers, Metals and Ceramics.
Unit IV POLYMER MATRIX COMPOSITES 9
Processing of Polymer Matrix Composites – Open Mould Processes, Bag Moulding, Compression Moulding
With BMS and SMS - Filament winding – Pultrusion - Centrifugal Casting – Injection Moulding – Application of
PMC`s
Unit V METAL MATRIX COMPOSITES 9
Processing of metal matrix composites – Solid State Fabrication Techniques – Diffusion Bonding – Powder
Metallurgy Techniques – Plasma Spray, Chemical and Physical Vapour Deposition of Matrix on Fiber – Liquid
State Fabrication Method – Infiltration – Squeeze Casting – Rheo Casting – Compocasting – Application of
MMC`s.

REFERENCE(S):
1. Harold Belofsky, “Plastics: Product Design and Process Engineering”, Hanser Publishers, 1995.
2. Hensen.F, “Plastics Extrusion Technology”, Hanser Publishers, 1988.
3. Johnnaber F, “Injection Moulding Machines”, Hanser Publishesr, 1983.
4. Rosatao,D.V., “Blow Moulding Handbook”, Hanser Publishers, 1989.
5. Rauwendaal, C, “Polymer Extrusion”, Hanser Publishers, 1990.
6. A.K.B hargava, “Engineering Materials: Polymers, Ceramics and Composites”, Prentice-Hall of India Limited,
New Delhi, 2005.
7. Bera, E and Moet, A, “High Performance Polymers”, Hanser Publisners ,1991
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
II

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C
TOTAL QUALITY SYSTEM AND
19MFX15 3 0 0 3 45 100
ENGINEERING
Course Objective(s): The purpose of learning this course is:
 To provide the concepts of TQM, SQC and Acceptance sampling.
Course Outcome(s): At the end of this course, learners will be able to:
 Design a better system in manufacturing and implement the appropriate processes.
 Apply the basic concepts of sampling problems in real world applications.
 Demonstrate his ability in solving industrial problems using SQC methods.
Unit I PRINCIPLES OF TQM 9
Introduction - Principles of Quality Management - Pioneers of TQM - Quality costs - Quality system Customer
Orientation - Benchmarking - Re-engineering - concurrent engineering.
Unit II LEADERSHIP AND QUALITY AUDITING 9
Practices of TQM - leadership - organizational structure - Team building - Information systems and
documentation - Quality Auditing - ISO 9000 – QS 9000.
Unit III TQM TECHNIQUES 9
Techniques of TQM - Single vendor concept - JIT- Quality Function Deployment - Quality circles - KAIZEN -
SGA - POKA - YOKE - Taguchi Methods.
Unit IV STATISTICAL QUALITY CONTROL 9
Statistical Quality control - Methods and Philosophy of Statistical process control - Control Charts for variables
and Attributes - Cumulative sum and exponentially weighted moving average control charts – Other SPC
Techniques - Process Capability Analysis - Six Sigma accuracy.
Unit V SAMPLING 9
Acceptance sampling - Acceptance sampling problem - Single sampling Plans for attributes - double, multiple
and sequential sampling, Military standards - The Dodge & Romig sampling plans.

REFERENCE(S):
1. .Mohamed Zairi, "Total Quality Management for Engineers", Woodhead Publising Limited 1991.
2. Harvid noori and russel, "Production and operations management - Total Quality and Responsiveness",
McGraw-Hill Inc, 1995
3. Douglus C Montgomery,"Introduction to Statistical Quality Control”, McGraw Hill, 1984
4. Grant E.L and Leavensworth, “Statistical Quality control”, McGraw hill, 1984
5. Suganthi. L and Anand A Samuel, "Total Quality Management”, Prentice - Hall of India, New Delhi, 2005.
6. Howard Gitlow, Alan Oppenheim and Proa Oppenheim, "Quality Management”, McGraw-Hill Inc, 2005.
7. Dale H. Besterfield, and Etc, “Total Quality Management “, 3rd Edition, Pearson Education - Prentice
Hall, 2007
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
II

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C

19MFX16 ADVANCES IN FOUNDRY TECHNOLOGY 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To know about the casting metallurgy and design aspects of moulding, gating and riser.
 To learn about the special casting processes and foundry mechanization.
 To understand about the computer applications in foundry technology
Course Outcome(s): At the end of this course, learners will be able to:
 Perform casting design with the acquired knowledge on runner, riser, gates materials and components for
the desired product.
 Apply computer design for the casting and select suitable foundry technique for the desired product.
 Design a better foundry layout in order to increase the productivity by implementing mechanization
techniques and computers.
Unit I INTRODUCTION AND CASTING METALLURGY AND DESIGN 10
Basics of casting techniques – Various aspects of advances inn foundry technology – Scope of the study
Casting metallurgy & design - Solidification of pure metals and alloys - Fluidity- Shrinkage in cast metals -
Absorption of gases - Degassing methods - Progressive solidification - Directional solidification - Hot spot &
Junction - Design for moulding-Design for core support.
Unit II PRINCIPLE OF GATING AND RISER 9
Principle of gating and riser - Improvement of yield efficiency - Simple problems in gating and risening for steels
and cast irons
Unit III SPECIAL CASTING PROCESSES 11
Special casting processes - Shell moulding, investment casting, Carbon - Dioxide moulding, Centrifugal casting,
Die casting, Continous casting, Squeeze casting, Vaccum casting, Full mould processes, Semi-Solid metal
casting,Thixocasting and Rheocasting process, Compo casting.
Unit IV FOUNDRY MECHANIZATION 9
Foundry mechanization – Layout of mechanized foundry – Sand reclamation – Material handling in foundry –
Pollution control in foundry – Casting defects – Identification, Analysis and Remedies.
Unit V COMPUTER AIDED DESIGN AND CASTINGS 6
Computer aided design and castings – Computer aided pattern making and use of rapid prototyping technology
in foundry, Feeder design and solidification analysis, Gating design and mould filling analysis, Rapid tooling
fabrication, Implementing rapid casting development technologies, Case study from industry.

REFERENCE(S):
1. Jain “Principles of Foundry Technology”, Tata Mc Graw Hill 3rd edition 2005.
2. “ASM Metals Hand book on Casting”, Revised edition 1995.
3. Heine.R.W.Loper and Rosenthal “Principles of Metal Casting” Tata Mc Graw Hill, 1997.
4. Peter Beelay “Foundry Technology” Butterworth, Second edition, 2001.
5. Ravi.B “Metal Casting Computer aided Design and Analysis” Prentice Hall, 2005.
6. Srinivasan.N.K “Foundry Engineering” Khanna Tech pub co, New Delhi, 2000.
 Department MECHANICAL ENGINEERING R 2019 Semester III PC

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C

19MF301 RESEARCH METHODOLOGY 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To impart scientific, statistical and analytical knowledge for carrying out research work effectively.
Course Outcome(s): At the end of this course, learners will be able to:
 Able to get knowledge about the different research techniques and research report.
Unit I INTRODUCTION TO RESEARCH 9
The hallmarks of scientific research – Building blocks of science in research – Concept of Applied and Basic
research – Quantitative and Qualitative Research Techniques – Need for theoretical frame work – Hypothesis
development – Hypothesis testing with quantitative data. Research design – Purpose of the study: Exploratory,
Descriptive, Hypothesis Testing.
Unit II EXPERIMENTAL DESIGN 9
Laboratory and the Field Experiment – Internal and External Validity – Factors affecting Internal validity.
Measurement of variables – Scales and measurements of variables. Developing scales – Rating scale and
attitudinal scales – Validity testing of scales – Reliability concept in scales being developed – Stability Measures.
Unit III DATA COLLECTION METHODS 9
Interviewing, Questionnaires, etc. Secondary sources of data collection. Guidelines for Questionnaire Design –
Electronic Questionnaire Design and Surveys. Special Data Sources: Focus Groups, Static and Dynamic
panels. Review of Advantages and Disadvantages of various Data-Collection Methods and their utility.
Sampling Techniques – Probabilistic and non-probabilistic samples. Issues of Precision and Confidence in
determining Sample Size. Hypothesis testing, Determination of Optimal sample size.
Unit IV MULTIVARIATE STATISTICAL TECHNIQUES 9
Data Analysis – Factor Analysis – Culster Analysis -Discriminant Analysis – Multiple Regression and Correlation
– Canonical Correlation – Application of Statistical (SPSS) Software Package in Research.
Unit V RESEARCH REPORT 9
Purpose of the written report – Concept of audience – Basics of written reports. Integral parts of a report – Title of
a report, Table of contents, Abstract, Synopsis, Introduction, Body of a report – Experimental, Results and
Discussion – Recommendations and Implementation section – Conclusions and Scope for future work.
REFERENCE(S):
1. C.R.Kothari, Research Methodology, WishvaPrakashan, New Delhi, 2001.
2. Donald H.McBurney, Research Methods, Thomson Asia Pvt. Ltd. Singapore, 2002
3. Donald R. Cooper and Ramela S. Schindler, Business Research Methods, Tata McGraw- Hill Publishing
Company Limited, New Delhi, 2000
4. G.W.Ticehurst and A.J.Veal, Business Research Methods, Longman, 1999.
5. Ranjit Kumar, Research Methodology, Sage Publications, London, New Delhi, 1999.
6. Raymond-Alain Thie‟tart, et.al., Doing Management Research, Sage Publications, London, 1999
7. Uma Sekaran, Research Methods for Business, John Wiley and Sons Inc., New York, 2000.
 Semester
Department MECHANICAL ENGINEERING R 2019 PC
III

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C
MATERIALS TESTING AND
19MF302 3 0 0 3 45 100
CHARACTERIZATION TECHNIQUES
Course Objective(s): The purpose of learning this course is:
 To impart knowledge on various techniques of material characterization.
Course Outcome(s): At the end of this course, learners will be able to:
 Be knowledgeable in microstructure evaluation, crystal structure analysis, electron microscopy, Chemical
Thermal Analysis, static and dynamic mechanical testing methods.
Unit I MICRO AND CRYSTAL STRUCTURE ANALYSIS 10
Principles of Optical Microscopy – Specimen Preparation Techniques – Polishing and Etching – Polarization
Techniques – Quantitative Metallography – Estimation of grain size – ASTM grain size numbers –
Microstructure of Engineering Materials - Elements of Crystallography – X- ray Diffraction – Bragg‟s law –
Techniques of X-ray Crystallography – Debye – Scherer camera – Geiger Diffractometer – analysis of
Diffraction patterns – Inter planer spacing – Identification of Crystal Structure, Elements of Electron Diffraction.
Unit II ELECTRON MICROSCOPY 9
Interaction of Electron Beam with Materials – Transmission Electron Microscopy – Specimen Preparation –
Imaging Techniques – BF & DF – SAD – Electron Probe Microanalysis – Scanning Electron Microscopy –
Construction & working of SEM – various Imaging Techniques – Applications-Atomic Force Microscopy-
Construction & working of AFM - Applications .
Unit III CHEMICAL AND THERMAL ANALYSIS 9
Basic Principles, Practice and Applications of X-Ray Spectrometry, Wave Dispersive X-Ray Spectrometry,
Auger Spectroscopy, Secondary Ion Mass Spectroscopy, Fourier Transform Infra Red Spectroscopy (FTIR)-
Proton Induced X-Ray Emission Spectroscopy, Differential Thermal Analysis, Differential Scanning Calorimetry
(DSC) And Thermo Gravitymetric Analysis (TGA).
Unit IV MECHANICAL TESTING – STATIC TESTS 8
Hardness – Brinell, Vickers, Rockwell and Micro Hardness Test – Tensile Test – Stress – Strain plot – Proof
Stress – Torsion Test - Ductility Measurement – Impact Test – Charpy & Izod – DWTT - Fracture Toughness
Test, Codes and standards for testing metallic and composite materials.
Unit V MECHANICAL TESTING – DYNAMIC TESTS 9
Fatigue – Low & High Cycle Fatigues – Rotating Beam & Plate Bending HCF tests – S-N curve – LCF tests –
Crack Growth studies – Creep Tests – LM parameters – AE Tests-modal analysis - Applications of Dynamic
Tests.

REFERENCE(S):
1. ASM Hand book-Materials characterization, Vol – 10, 2004.
2. Culity B.D., Stock S.R& Stock S., Elements of X ray Diffraction, (3rd Edition). Prentice Hall, 2001.
3. Davis J. R., Tensile Testing, 2nd Edition, ASM International, 2004.
4. Davis, H.E., Hauck G. & Troxell G.E., The Testing of engineering Materials, (4th Edition), McGraw Hill,
College Divn., 1982.
5. Grundy P.J. and Jones G.A., Electron Microscopy in the Study of Materials, Edward Arnold Limited,
1976.
6. Dieter G.E., Mechanical Metallurgy, (3rd Edition), ISBN: 0070168938, McGraw Hill, 1988.
 7. Morita.S, Wiesendanger.R, and Meyer.E, “Non-contact Atomic Force Microscopy” Springer, 2002.
nd
8. Suryanarayana A. V. K., Testing of metallic materials, (2 Edition), BS publications, 2007.

Semester
Department MECHANICAL ENGINEERING R 2019 PC
III
Hours /
Credit Total
Course Code Course Name Week Maximum Marks
Hours
L T P C

19MF303 PROJECT WORK (PHASE I) 0 0 12 6 180 100

Course Objective(s): The purpose of learning this course is:
 To develop the skill of students for analyzing safety problems to control the hazard.
 To expose the students to identify and evaluate the hazards in an industry under study.
 To expose the students to assess the Compliance level of safety norms and procedures.
Course Outcome(s): At the end of this course, learners will be able to:
 This course would make students to train themselves to conduct hazard analysis and suggest solutions to
control risks.
 Course would be helpful for the students to know the norms and standards for an Industry.
 Students can recognize hazards and assess or evaluate them by using various techniques.
 Students would be able to suggest suitable measures to prevent hazards by referring the literature and
comprehensive hazard analysis.
Methodology of Evaluation:
 The student will identify and select a problem based on comprehensive literature survey.
 The student should submit a proposal and get it approved by the Head of the department.
 Three reviews will be conducted by Project review committee.
 Students will be evaluated by the committee during the review and suggestions will be offered by
members.
 The report for PHASE - I should be submitted by the students at the end of course.
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
III

Hours / Week Credit

Course Code Total Maximum Marks
Course Name Hours
L T P C
FINITE ELEMENT ANALYSIS IN
19MFX17 3 0 0 3 45 100
MECHANICAL ENGINEERING
Course Objective(s): The purpose of learning this course is:
 To gain fundamental knowledge and techniques of FEM for solving boundary value problems and
manufacturing process.
 To gain exposure to commercial FE analysis packages.
Course Outcome(s): At the end of this course, learners will be able to:
 Solve boundary value problems using classical as well as finite element methods.
 Demonstrate his/her ability in selection of appropriate elements.
 Understand various manufacturing processes with the application of finite element techniques.
 Solve simple practical problems using commercial FE analysis packages.
Unit I INTRODUCTION 10
Introduction –Basic of FEM – Initial value and boundary value problems – weighted residual Galerkin and
Raleigh –Ritz methods – Review of variational formulation.
Unit II ONE DIMENSIONAL ANALYSIS 8
One dimensional analysis – Steps in FEA – Discretization, interpolation, derivation of elements characteristic
matrix, shape function, assembly and imposition of boundary conditions-solution and post processing-one
dimensional analysis in solid mechanics and heat transfer.
Unit III TWO DIMENSIONAL ANALYSIS 8
Shape functions and higher order formulations – Global and Natural co-ordinates – Shape functions for one
and two dimensional elements- three noded triangular and four noded quadrilateral element – non-linear
analysis – Isoparametric elements – Jacobian matrices and transformations – basic of two dimensional axi-
symmetric analysis.
Unit IV ANALYSIS OF PRODUCTION PROCESSES 10
Analysis of production processes-FEA of metal casting-Special considerations, latent heat incorporation, gap
element-Time stepping procedures-Crank-Nicholson algorithm-Prediction of grain structure. Basic concepts of
plasticity-Solid and flow formulation-Small incremental deformation formulation-FEA of metal cutting, chip
separation criteria, incorporation of strain rate dependency.
Unit V COMPUTER IMPLEMENTATION IN FEA 9
Computer implementation-Preprocessing, Mesh-generation, element connecting, boundary conditions, input of
material and processing characteristics-Solution and post processing-Overview of application packages such as
ANSYS and Abaqus FEA. Development of code for one dimensional analysis and validation.
REFERENCE(S):
1. Reddy, J.N. "An Introduction to Finite Element Method", McGraw-Hill, 2005.
2. Rao, S.S, "Finite Element Method in Engineering", Elsevier, 2012.
3. K. J. Bathe, "Finite Element Procedures", Cambridge, MA: Klaus-Jürgen Bathe, 2006
4. SHIRO KOBAYASHI, SOO-IK-oh-ALTAN, T, "Metal forming and Finite Element Method" Oxford University
Press, 1989.
5. Lewis R.W., Morgan K. Thomas, H.R. and Seetharaman K.N., "The Fintie Element Method in
Heat Transfer Analysis", John Wiley, 1996.
6. Lars-Erik Lindgren., "Computational Weld Mechanics – Thermomechanical and microstructural simulations",
Woodhead Publishing Ltd., Cambridge England, 2007.
7. P Seshu, "Textbook of Finite Element Analysis",PHI Learning Private Limited ,2003
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
III

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C
ADVANCED AGILE AND LEAN
19MFX18 3 0 0 3 45 100
MANUFACTURING SYSTEM
Course Objective(s): The purpose of learning this course is:
 To teach the students about E manufacturing concepts i.e.,
 To know the use of IT in the manufacturing sector and advanced manufacturing systems like Lean
manufacturing, Agile manufacturing etc.
Course Outcome(s): At the end of this course, learners will be able to:
 Implement the concepts of E-manufacturing in the manufacturing industries.
 Decide the fundamental principle in transforming conventional manufacturing organisation into E-
manufacturing systems.
 Apply the knowledge of various e-manufacturing technologies and their possible implementation.
 Identify the considerations and paradigms needed when selecting, evaluating, and adopting the E-
manufacturing concept in the manufacturing industries.
Unit I INTRODUCTION 5
Introduction – Manufacturing operations – Manufacturing Industries and products – Manufacturing Support
systems – E- manufacturing concept.
Unit II MANUFACTURING STRATEGY 12
Manufacturing strategy and supply chain – Forecasting systems – Dimensions of manufacturing strategy –
Supply chain management concepts – Aggregate planning – Single stage inventory control.
Unit III LEAN MANUFACTURING 8
Lean Manufacturing – Principles of lean manufacturing – Lean flow- Two paths of implementing lean
manufacturing – methodologies for change- environment change – Pitfalls in implementing lean manufacturing.
Unit IV AGILE MANUFACTURING 10
Agile manufacturing – Meaning and definition of Agility – Force pulling towards Agility – Three consequences
converging physical products, information and services – Empowerment -Enterprise Integration – Concurrent
operations – Planning internal alignment of company – Role of strategic planning departments.
Unit V E-MANUFACTURING 10
E-Manufacturing – Concepts of E-Manufacturing – Use of internet in manufacturing industries – E-business
technology in manufacturing industry – Scope of applications - Implementation Methodology – Benefits of E-
Manufacturing.

REFERENCE(S):
1. Mikell P. Groover., "Automation , Production systems and Computer – Integrated Manufacturing “, Pearson
– Prentice Hall, 2007.
2. Ronald G.Askin, “ Design and Analysis of Lean Production System ”, John Wiley and sons, 2002 .
3. Bedwprth D D, “ Integrated Production control systems Management,Analysis, Design ”, John Wiley and
sons, Newyork , 2002
4. Vollman T E ,” Manufacturing Planning and control Systems”, Galgotia publication , New Delhi ,1998.
5. Paul Kenneth wright , “ 21st Century manufacturing” , Prentice hall , 2001
 Semester
Department MECHANICAL ENGINEERING R 2019 PE
III

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C

19MFX19 SMART MATERIALS & SYSTEMS 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is to
 To gain fundamental knowledge on different types of smart materials and systems and to understand the
applications of smart materials in various domains.
Course Outcome(s): At the end of this course, learners will be able to:
 Demonstrate and analyze the various types of smart materials and systems.
 Evaluate the characteristics of smart material with different domains.
 Analyze and select a piezoelectric composite material according to the requirement.
 Determine the characteristics of shape memory alloys.
 Apply smart materials and systems to various real-world problems
Unit I INTRODUCTION AND HISTORICAL PERSPECTIVE 9
Classes of materials and their usage – Intelligent /Smart materials – Evaluation of materials Science –
Structural material – Functional materials – Polyfunctional materials – Generation of smart materials – Diverse
areas of intelligent materials – Primitive functions of intelligent materials – Intelligent inherent in materials –
Examples of intelligent materials, structural materials, Electrical materials, biocompatible materials etc. –
Intelligent biological materials – Biomimetics – Wolff‟s law – Technological applications of Intelligent materials.
Unit II SMART MATERIALS AND STRUCTURAL SYSTEMS 9
The principal ingredients of smart materials – Thermal materials – Sensing technologies – Micro sensors –
Intelligent systems – Hybrid smart materials – An algorithm for synthesizing a smart material – Passive sensory
smart structures– Reactive actuator based smart structures – Active sensing and reactive smart structures –
Smart skins – Aero elastic tailoring of airfoils – Synthesis of future smart systems. (
Unit III ELECTRO-RHEOLOGICAL (FLUIDS) SMART MATERIALS 9
Suspensions and electro-rheological fluids – Bingham-body model – Newtonian viscosity and non-Newtonian
viscosity – Principal characteristics of electro rheological fluids – The electrorheological phenomenon – Charge
migration mechanism for the dispersed phase – Electrorheological fluid domain – Electrorheological fluid
actuators – Electro-rheological fluid design parameter – Applications of Electrorheolgoical fluids.
Unit IV PIEZOELECTRIC SMART MATERIALS 9
Background – Electrostriction – Pyroelectricity – Piezoelectricity – Industrial piezoelectric materials – PZT –
PVDF – PVDF film – Properties of commercial piezoelectric materials – Properties of piezoelectric film
(explanation) – Smart materials featuring piezoelectric elements – smart composite laminate with embedded
piezoelectric actuators – SAW filters.
Unit V SHAPE – MEMORY (ALLOYS) SMART MATERIALS 9
Background on shape – memory alloys (SMA) Nickel – Titanium alloy (Nitinol) – Materials characteristics of
Nitinol – Martensitic transformations – Austenitic transformations – Thermoelastic martensitic transformations –
Cu based SMA, chiral materials – Applications of SMA – Continuum applications of SMA fastners – SMA fibers
– reaction vessels, nuclear reactors, chemical plants, etc. – Micro robot actuated by SMA – SMA memorisation
process (Satellite antenna applications) SMA blood clot filter – Impediments to applications of SMA – SMA
plastics – primary molding – secondary molding – Potential applications of SMA plastics.
REFERENCE(S):
1. 1M.V.Gandhi and B.S. Thompson, Smart Materials and Structures Chapman and Hall, London, First Edition,
1992
2. T.W. Deurig, K.N.Melton, D.Stockel and C.M.Wayman, Engineering aspects of Shape Memory alloys,
Butterworth –Heinemann, 1990
 3. C.A.Rogers, Smart Materials, Structures and Mathematical issues, Technomic Publising Co., USA, 1989
Semester
Department MECHANICAL ENGINEERING R 2019 PE
III

Hours / Week Credit

Course Code Course Name Total Maximum Marks
Hours
L T P C

19MFX20 ULTRASONICS AND APPLICATIONS 3 0 0 3 45 100

Course Objective(s): The purpose of learning this course is:
 To gain fundamental knowledge on ultrasonic transducers and determine the velocity of propagation and
absorption in different mediums and to use this principle to solve various real life
Course Outcome(s): At the end of this course, learners will be able to:
 Demonstrate and analyze the various types of transducers and its components.
 Evaluate the absorption of ultrasonic radiation in different domains.
 Compute the propagation of ultrasonic waves in different medium.
 Determine the velocity of propagation of ultrasound.
 Apply ultrasonic principle to various real-world problems.
Unit I ULTRASONIC TRANSDUCERS 9
Piezoelectric and Magnetostrictive transducers - equivalent circuits – Efficiency - Transducer mounting
Mechanical and Electronics, linear and sector transducers - variable frequency systems.
Unit II ABSORPTION OF ULTRASONIC RADIATION 9
Classical absorption due to viscosity - Absorption due to thermal conductivity - Relaxation process - Evaluation
of dispersion and absorption curves - structural relaxation - relation between collision frequency and relaxation
time - Ultrasonic attenuation in solids.
Unit III ULTRASONIC PROPAGATION IN SOLIDS AND LIQUIDS 9
Propagation of Ultrasonic waves in solids - Plane wave propagation – Relation between velocity of sound and
elastic properties - Adiabatic and Isothermal elastic constants - Ultrasonic propagation in liquids – Internal
pressure and free volume calculations.
Unit IV DETERMINATION OF VELOCITY OF PROPAGATION OF ULTRASOUND 9
Transit time method - Pulse Echo methods - Acoustic Interferometry - Measurements at high pressure and high
temperature - Transducer coupling materials.
Unit V APPLICATION OF ULTRASONICS 9
Industrial applications - Medical Applications - Acoustic microscope - Acoustic hologram – ultrasonic trans axial
tomography.
REFERENCE(S):
1. G.L.Gooberman, Ultrasonics - Theory and Applications, - The English Universities Press Ltd., London, 1968.
2. Schreiber, Anderson and Soga, Elastic Constants and Their Measurement, Mc Graw Hill Book Co., New
Delhi, 1973.
3. R.A.Lerski (Editor), Practical Ultrasound, IRL Press, Oxford,1988. 4. Robert T.Beyer and Stephen V.
Letcher, Physical Ultrasonics, Academic Press, London, 1969.
 Semester
Department MECHANICAL ENGINEERING R 2019 PC
IV
Hours /
Credit Total
Course Code Course Name Week Maximum Marks
Hours
L T P C

19MF401 PROJECT WORK (PHASE II) 0 0 24 12 360 100

Course Objective(s): The purpose of learning this course is:
 To develop the skill of students for analyzing safety problems to control the hazard.
 To expose the students to identify and evaluate the hazards in an industry under study.
 To expose the students to assess the Compliance level of safety norms and procedures.
Course Outcome(s): At the end of this course, learners will be able to:
 This course would make students to train themselves to conduct hazard analysis and suggest solutions to
control risks.
 Course would be helpful for the students to know the norms and standards for an Industry.
 Students can recognize hazards and assess or evaluate them by using various techniques.
 Students would be able to suggest suitable measures to prevent hazards by referring the literature and
comprehensive hazard analysis.
Methodology of Evaluation: (It is the continuation of Phase I project)
 Three reviews will conducted by Project review committee.
 Students will be evaluated by the committee during the review and suggestions will be offered by
members.
 At least one paper should be published by the student in international / national conference.
 The report should be submitted by the students at the end of course.