FASS! CRANE F 660XP.27 use and maintenance Edition CE 00 17.03.97 XP DEVICE (EXTRA POWER) This supplementary use and maintenance Booklet is an up-dating of the Use and Maintenance manual of the crane F600. .. supplied with the XP device. PS. The subjects contained in the supplementary “Use and Maintenance” Booklet are subdivided to chapters and reported on index with descriptions and progressive numberings, like the ones used in the Use and Maintenance manual. Chapter IV v x XIV XV INDEX IDENTIFICATION OF THE CRANE MODEL TECHNICAL DATA CONTROLS TO OPERATE THE CRANE XP DEVICE (EXTRA POWER) WITH RADIO REMOTE CONTROL HYDRAULIC SCHEMATICS CAPACITY PLATES page page page page page page 10 1 GeBss)IDENTIFICATION OF THE CRANE MODEL, Essential data for the identification of the crane are given on the plate DE1661 used for the CE mark and fixed to the base. (Fig. 1) O° @ERSSD 1—Crane model GRU IDRAULICHE 2—Serial Number He 3—Year of manufacturing CRANE MODEL Ce WW DISERIE SERIAL NO MANUE-YEAR aano o1costauZi0Ne [FOG wor lo ‘auNER Gg The model, the version of the crane, the year of manufacturing and the serial number are stamped on the base (fig. 2) in the following sequence: *F600/660XP.22°07*0100* [fig.2 |sera no, lyear of manufacturing version /.23 /.24 /.25 1.26 1.27 model F800/680XP (!) UNDER NO CIRCUMSTANCES SHOULD THE DATA MARKED ON THE PLATE AND PUNCHED ON THE BASE BE ALTERED. Punching Itis essential to give the correct crane model and serial number, when you contact the Service and Parts Department. The exact crane model, serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response. A further metallic plate (fig. 3) fixed to the crane by the installer, quotes the identifying data of the equipment and the final CE mark. 1 2 3 4 Name of the installer who applied the final CE mark Ho © © IDENTIFICATION OF THE CRANE MODEL [ig F660XP » Identification plate CRANE - MARK AND MODEL Crane mark, model and serial number ® Vehicle mark, model and chassis number Year of mounting ® 5 199 To (SEU ORAL 3‘TECHNICAL DATA F66OXP.27 TECHNICAL DATA The design of this crane has been carried out in respect of DIN 15018 norms, fatigue test classification H1B3 . The crane can operate, intermittently, with lifting devices other than the hook. The dimensions and the capacity of the implements must be proportioned with crane performances. La tale 2 unig | Stantad | Hyaraute | continuous | rotson | wortea | pump | ovrank | cane wiht capaity | reach | otmrsion | rotionare | wwe | pressie | cotety | capacty sim 537 | m1@,40 | 13,90 | 360° | krimas | mpase,s | vmin 270] 1200 | ky 6800CONTROLS TO OPERATE THE CRANE Crane controls using the remote control () WARNING (!) First read the instructions given in the User's Manual supplied by the Manufacturer before using the remote control to avoid improper use. When using the remote control to move the crane, the manual control levers (distributor and double control on the ground or cabin distributor, depending on the version of the crane) need to be blocked to avoid the possibility of these being accidentally used other than via the remote control. These con- trols are blocked by special guards which are fitted to the controls by hinges and must be closed before you can use the remote control. Microswitches check that these guards have in fact been closed. When the selector switch on the Manual-Radio panel is turned to Radio, it enables the remote control (crane active) when these guards are closed; otherwise it stops all movement (crane not active) for as long as the guards remain open. Activating the remote control for a crane with double controls on the ground. - Tum the selector switch (fig. 4~4a) on the Manual-Radio panel to Radio, CONTROLS TO OPERATE THE CRANE F660XP-THE CRANE it 7 : Fesoxe from the positions shown in fig. 5-6 to those in fig. 5a-Ga respectively. CONTROLS TO OPERATE - Close the guards on the distributor and the double control by taking these - The microswitches (fig. 5b-6b) will now enable the crane controls. Close the latches and remove the keys for safety. DISTRIBUTOR SIDE DOUBLE CONTROL SIDETHE CRANE Activating the remote control for a crane with cabin controls. CONTROLS TO OPERATE oo [> F660XP + Turn the selector switch (fig. 7-7a) on the Manual-Radio panel to Radio. fig. 7a - Close the guard by taking it from the position shown in fig. 8 to that in fig. 8a. Since the guard is in two parts, the bottom half needs to be lifted (this is held open by a catch) (fig. 8b) and then flip over the upper part. Once closed, the microswitch (fig. 8c) will enable the crane controls. - Close the latch and remove the key for safety. () WARNING (!) We recommend closing the controls guard before attempting to move the vehicle. ee _ fig. 8cXP DEVICE (EXTRA POWER) WITH RADIO REMOTE CONTROL F660XP XP DEVICE (EXTRA POWER) WITH RADIO REMOTE CONTROL This chapter concerns the XP version (EXTRA POWER) which is supplied on request and can only be used on cranes with radio remote control. See chapter VIll on page 14 of the F600 USE AND MAINTENANCE MANUAL for details of the lifting moment limiting device. The XP device works on the principle of an increase in the lifting capacity of the crane with a reduction in the dynamic effect achieved with a reduction in the speed of certain movements. When the Slow-Fast switch ( £@ - 3&< ) in fig. 9 is turned to “Slow” (XP active) the constant amplitude of the stroke ot the radio remote control keys is modified by electric control modules on the Danfoss proportional distributor. The limiting effect on the stroke of the spools leads to a reduction in the speed of all crane movements, with the exclusion of the extension boom sections which have a negligible dynamic effect. (!) WARNING (!) — The XP device can only be used with the radio remote control — The rating plates relevant to the XP device are marked F66OXP. ache Se" 2 =] me] bd . + A + ‘ or | - Lé fete fs) + + + + fig. 9 The visual lights, which indicate the function of the lifting moment limiting devi- ce, placed in the control panels next to the fixed control stations, are replica- ted in a non fixed execution, since the activation in the radio remote control handle is not possible. The non fixed unit, which has to be located in a visible position, on the crane structure or on the truck, indicates with: = orange light, 90% of the rating plate lifting moment - red light, lifting moment limiting device activation (block).WITH RADIO REMOTE CONTROL The XP device can be activated by the crane operator before or during F66OXP manoeuvres to handle the load. How to use the XP device XP DEVICE (EXTRA POWER) For example, it can be used: - to exploit the reduction in the speed when moving a load that must be positioned with precision to exploit the variation in the lifting moment limiting device adjustment parameters to exit from a critical situation when moving the load (yellow light or activation of the lifting moment limiting with the red light and block). ‘Switching on the XP device after the yellow light has come on + the light goes off - insisting with the manoeuvres that increase the lifting moment, you get the yellow and red lights again. Switching on the XP device after the red light has come on (iting moment limiting device block) A). The block continues: ~ the crane must be reset by retracting the extension rams (with hydraulic jib, act on the retraction of the jib extension rams). B) The red light switches off and the yellow lights usually comes on. - the crane controls are enabled. Insisting with the manoeuvres that increase the lifting moment, you get the yellow and red lights again. () WARNING (1) When the XP device is active, remember that: ‘A)_ The crane rotates with a decreased speed, without increasing the rotation capacity (the maximum load that the crane can rotate remains unchanged). B) The Extension and Retraction of the extension rams and, if fitted, - the Up/Down stroke of the winch and + The Extension and Retraction of the hydraulic jib are all possible without any reduction in speed (they produce negligible dynamic effect). C) On cranes with a lifting moment limiting device for double working zones, manoeuvres within the “unstable” area are slower without any increase in the lifting capacity. Bau oraunene| 9ee” SCHEMA; =~ HYDRAULIC SCHEMATICS F660XP Hydraulic schematic for crane - XP deviceCAPACITY PLATES [pea Mmax_545 kNm Pmax20.000 kg [wh Acro) S109 Try [pea CAPACITY PLATES. F66OXP.26 AULICH 1Se eee uate 0 2 4 6 8 10 12 14 16 18 reooxras 7 * |genssD 7 fast a Ben easy bog 2 | | L | WN 25 HT Mmax 353m 23. ot ng [B= Prax 3.0 ig oa + 24 oe “19 ae ap bar 4 y . 45 yl 1S 7512.8 a {lis AL 14 2 t+» 00 faa 1200) 7 I a fee i) 600 a0 F280) 980 730, y cect [m) 17025] 295] 20 258 kg) 735] [2980] [m 7 —| >» ENS 25 — ff jl 95 Mmax 400kNm 23 es Ee 3.0009 19 | A7 tos Lig tn 9 +7 Ls ee Nt ia) fst ie APS FOODS reat 187 2052.95 370 585 j= alee ig 27,55) (28,50 | [m} » Gens ey Sea (Fass)CAPACITY PLATES CAPACITY PLATES: iB EY B= Pmax 7215 ko is | 785] a Hi 240 a aif 1805]/ 1540) [ko 2020)| 22,40/| [m [i si0n FH ion DER rN T_T Siete os eae "18 Prax 20.000 kg Be Pmax 7.215 kg (1995](1710) [kg] (20,20)'22,40) (| BH score Ee vee