0% found this document useful (0 votes)
4K views13 pages

1.8T APP AJQ ECU Wiring

This document provides a current flow diagram for a 1.8L engine with a Motronic engine control unit. It includes: 1) An overview of the arrangement of relays in the relay holder and relay plate. 2) A diagram showing the connections between the battery, starter motor, alternator, and other electrical components. 3) Additional diagrams showing the connections for the engine control unit, ignition coils, sensors, and other components.

Uploaded by

Andre Nunes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
4K views13 pages

1.8T APP AJQ ECU Wiring

This document provides a current flow diagram for a 1.8L engine with a Motronic engine control unit. It includes: 1) An overview of the arrangement of relays in the relay holder and relay plate. 2) A diagram showing the connections between the battery, starter motor, alternator, and other electrical components. 3) Additional diagrams showing the connections for the engine control unit, ignition coils, sensors, and other components.

Uploaded by

Andre Nunes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

WI-XML Page 1 of 13

Toledo/León Current Flow Diagram No. 2 / 1


Edition 07.2000

1.8 l - Motronic/132 kW, engine code letters APP


From October 1999
1.8 l - Motronic/132 kW, engine code letters AJQ
● Exclusive León motorizations
From October 1999
Different arrangement of relays, fuses and multiple connectors: see the section "Fitting locations".

Arrangements of relays in the 13-relay relay holder, above the relay plate:

12 - Terminal 30 voltage supply relay (109)


Arrangements of relays in the relay plate:
2 - X contact relief relay (18)
4 - Fuel pump relay (107)

Note:
The brackets after the name of the component indicate the production control numbers that appear on the housing.
Color of fuses
30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
7.5 A - brown
5 A - beige
3 A - purple
WI-XML Page 2 of 13

Toledo/León Current Flow Diagram No. 2 / 2


Battery, starter motor, alternator, voltage regulator,
ignition and starter switch, X contact relief relay
A - Battery (00532)
B - Starter motor
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
J59 - X contact relief relay
S10 - Fuse in relay plate/fuse box
S162 - Fuse -1- (30), in battery fuse holder
S163 - Fuse -2- (30), in battery fuse holder
S176 - Fuse -4- (30), in battery fuse holder
S177 - Fuse -5- (30), in battery fuse holder
S229 - Fuse in fuse holder
T2k - 2-pin connector, in the engine
T4l - 4-pin connector, in the engine
T6l - 6-pin connector, brown, in the connec. protective
housing, in the plenum chamber, left side
- Screw connection -1- (30), on relay plate
500

- Screw connection -2- (30), on relay plate


501

ws = white - Screw connection -1- (30a), on relay plate


502
sw = black
ro = red
br = brown - Positive (+) connection (15), in dash panel wiring
A2
gn = green harness
bl = blue
gr = grey
- Positive connection (30), in dash panel wiring
A32
li = purple harness
ge = yellow
or = orange
- Positive (+) connection (50), in dash panel wiring
A41
rs = pink harness
* - Only in vehicles with air conditioning
** - Only with engine code letters APP
WI-XML Page 3 of 13

Toledo/León Current Flow Diagram No. 2 / 3


Control unit for motronic, voltage supply relay - terminal
30, ignition coil 1 with output stage, ignition coil 2 with
output stage
J220 - Control unit for motronic
J317 - Voltage supply relay - terminal 30 (01054)
N70 - Ignition coil 1 with output stage
N127 - Ignition coil 2 with output stage
N291 - Ignition coil 3 with output stage
N292 - Ignition coil 4 with output stage
P - Spark plug connector
Q - Flame plug
T2nd - 2 pin connector
T4o - 4 pin connector
T4q - 4 pin connector
T4v - 4 pin connector
T4w - 4 pin connector
T6l - 6 pin connector, brown, on the protective housing,
on the water case, left side
T121 - 121 pin connector
- Earth point, on cylinder head
15

- Earth connection -1-, in engine compartment wiring


85
loom
ws = white
sw = black - Earth connection -1-, in engine prewiring wiring
281
ro = red harness
br = brown
gn = green - Positive connection -2- (15), in dash panel wiring
A104
bl = blue harness
gr = grey
li = purple - Positive connection (15a), in engine compartment
D52
ge = yellow wiring loom
or = orange
rs = pink - Positive connection -1- (30a), in engine
D78
compartment wiring loom
WI-XML Page 4 of 13

Toledo/León Current Flow Diagram No. 2 / 4


Control unit for motronic, coolant temperature sender,
boost pressure sender, hall sender
G2 - Coolant temperature sender (01039)
G31 - Boost pressure sender
G40 - Hall sender (00515-2113)
G62 - Sender for coolant temperature (00522-2312)
J220 - Control unit for motronic
T10d - 10 pin connector, green, in the protective body of
connections, in the water case, left side
T14a - 14 pin connector, in the cable channel, left side
T121 - 121 pin connector
- Earth connection (sender earth), in engine wiring
220
loom
- Connection (Hall sender signal), in engine
D133
compartment wiring loom

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 5 of 13

Toledo/León Current Flow Diagram No. 2 / 5


Control unit for motronic, throttle valve control unit,
intake air temperature sender, knock sensor I, throttle
valve drive (electric throttle operation)
G42 - Intake air temperature sender (00523-2322)
G61 - Knock sensor I (00524-2142)
G186 - Throttle valve drive (electric throttle operation)
G187 - Angle sender -1- for throttle valve drive (electric
throttle operation)
G188 - Angle sender -2- for throttle valve drive (electric
throttle operation)
J220 - Control unit for motronic
J293 - Control unit for radiator fan (00831)
J338 - Throttle valve control unit (01165)
T3e - 3 pin connector, near the admission tube
T6n - 6 pin connector
T10 - 10 pin connector, orange, in the protective body of
connections, in the water case, left side
T14 - 14 pin connector
T121 - 121 pin connector
- Earth connection (sender earth), in motronic wiring
139
loom
- Earth connection (sender earth), in engine wiring
220
loom
ws = white
sw = black * - Only in vehicles with M.F.A.
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 6 of 13

Toledo/León Current Flow Diagram No. 2 / 6


Control unit for motronic, power assisted
steering/pressure switch, engine speed sender, knock
sensor II
E35 - Switch for air conditioner
F88 - Power assisted steering/pressure switch (00557)
G28 - Engine speed sender (00513-2111)
G66 - Knock sensor II (00540-2144)
J220 - Control unit for motronic
J255 - Control unit for Climatronic (01320)
J293 - Control unit for radiator fan (00831)
T3b - 3 pin connector, on the radiator
T3f - 3 pin connector, near the admission tube
T8l - 8 pin connector
T10 - 10 pin connector, orange, in the protective body of
connections, in the water case, left side
T12e - 12 pin connector
T14 - 14 pin connector
T16b - 16 pin connector
T121 - 121 pin connector
- Earth point, in plenum chamber
10

- Earth connection -2-, in engine compartment wiring


131
loom
ws = white
sw = black - Earth connection (sender earth), in motronic wiring
139
ro = red loom
br = brown
gn = green - Earth connection (sender earth), in engine wiring
220
bl = blue loom
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 7 of 13

Toledo/León Current Flow Diagram No. 2 / 7


Motronic control unit, air flow meter, injector cylinder 1,
injector cylinder 2, injector cylinder 3, injector cylinder 4
G70 - Air mass meter (00553-2324)
J220 - Motronic control unit
N30 - Injector cylinder 1 (01249-4411)
N31 - Injector cylinder 2 (01250-4412)
N32 - Injector cylinder 3 (01251-4413)
N33 - Injector cylinder 4 (01252-4414)
S232 - Fuse in fuse holder
T10 - 10-pin connector, orange, in the connec. protective
housing, in the plenum chamber, left side
T10d - 10-pin connector, green, in the connec. protective
housing, in the plenum chamber, left side
T14a - 14-pin connector, in the wiring channel, left side
T121 - 121-pin connector
- Connection (86), in interior wiring harness
B168

- Connection (injectors), in engine compartment


D95
wiring harness
- Connection (87a), in engine wiring harness
E30

* - Self-diagnosis line W
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 8 of 13

Toledo/León Current Flow Diagram No. 2 / 8


Motronic control unit, lambda probe, lambda probe after
catalyst, activated charcoal filter system solenoid valve
1, secondary air injection valve
G39 - Lambda probe (00525-2342)
G130 - Lambda probe after catalyst (00699)
J220 - Motronic control unit
N80 - Activated charcoal filter system solenoid valve I
(01247-4343) (pulsed)
N112 - Secondary air inlet valve (01235-4313)
T4p - 4-pin connector, in engine compartment, centre
T4x - 4-pin connector, close to catalyst
T10d - 10-pin connector, green, in the connec. protective
housing, in the plenum chamber, left side
T121 - 121-pin connector
Z19 - Lambda probe heater
Z29 - Lambda probe 1 heater, after catalyst
- Connection (87a), in engine wiring harness
E30

* - Only with engine code letters APP

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 9 of 13

Toledo/León Current Flow Diagram No. 2 / 9


Control unit for motronic, secondary air pump relay,
accelerator position sender, accelerator pedal position
sender -2-, secondary air pump motor
G79 - Accelerator position sender (00777-3131)
G185 - Accelerator pedal position sender -2-
J104 - Control unit for ABS with EDS
J220 - Control unit for motronic
J299 - Secondary air pump relay (01264-4311)
V101 - Secondary air pump motor
T6m - 6 pin connector, on the accelerator pedal
T10d - 10 pin connector, green, in the protective body of
connections, in the water case, left side
T10h - 10 pin connector, blue, in the protective body of
connections, in the water case, left side
T25 - 25 pin connector
T47 - 47 pin connector
T121 - 121 pin connector
- Earth connection -2-, in engine compartment wiring
131
loom
- Connection (High-Bus), in dash panel wiring
A121
harness
- Connection (Low-Bus), in dash panel wiring
A122
harness
ws = white
sw = black - Connection -6- in engine compartment wiring loom
ro = red D108
br = brown
gn = green * - Only with APP engine distinctive lettering
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 10 of 13

Toledo/León Current Flow Diagram No. 2 / 10


Control unit for motronic, solenoid valve for charge
pressure control, turbocharger divert air valve, fuel
pump relay
J17 - Fuel pump relay (01259-4433)
J220 - Control unit for motronic
J234 - Control unit for Airbag (01321)
N75 - Solenoid valve for charge pressure control (01262-
4442)
N249 - Turbocharger divert air valve
T6l - 6 pin connector, brown, on the protective housing,
on the water case, left side
T10 - 10 pin connector, orange, in the protective body of
connections, in the water case, left side
T10h - 10 pin connector, blue, in the protective body of
connections, in the water case, left side
T75 - 75 pin connector, behind the central console
T121 - 121 pin connector
- Connection (speed signal), in dash panel wiring
A27
loom
- Connection (crash signal), in dash panel wiring
A125
harness
- Connection -2-, in engine compartment wiring loom
D102
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 11 of 13

Toledo/León Current Flow Diagram No. 2 / 11


Fuel gauge sender, fuel pump (pre-supply pump),
coolant shortage indicator sender
G - Fuel gauge sender (00771-3113)
G6 - Fuel pump (pre-supply pump)
G32 - Coolant shortage indicator sender
G169 - Fuel gauge sender -2-
S228 - Fuse in fuse holder
S234 - Fuse in fuse holder
S243 - Fuse in fuse holder
T6l - 6-pin connector, brown, in the connec. protective
housing, in the plenum chamber, left side
T14a - 14-pin connector, in the wiring channel, left side
- Earth connection -2-, in dash panel wiring harness
135

- Earth connection (sender earth) -1-, in dash panel


269
wiring harness
- Screw connection -1- (87F), on relay plate
504

- Connection -1- (87), in dash panel wiring harness


A99

- Connection -2- (87), in dash panel wiring harness


A100

ws = white
sw = black
* - Only vehicles with four-wheel drive
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 12 of 13

Toledo/León Current Flow Diagram No. 2 / 12


Control unit with display in dash panel insert, oil
pressure switch, speedometer sender, buzzer/gong,
alternator warning lamp
F1 - Oil pressure switch
G22 - Speedometer sender (01086) (Hall sender on
gearbox)
H3 - Buzzer/gong (01023-3444)
J285 - Control unit with display in dash panel insert
(01317)
K2 - Alternator warning lamp
K3 - Oil pressure warning lamp (00755)
K28 - Coolant temperature/coolant shortage warning
lamp
K83 - Exhaust emissions warning lamp
K132 - Electronic power control fault lamp
S7 - Fuse in relay plate/fuse box
T14a - 14-pin connector, in the wiring channel, left side
T32 - 32-pin connector, blue, in the dash panel
T32a - 32-pin connector, green, in the dash panel
- Earth point, in plenum chamber
10

- Earth connection -1-, in engine compartment wiring


85
harness
ws = white
sw = black - Positive connection -1- (15), in interior wiring
B163
ro = red harness
br = brown
gn = green * - Only vehicles with M.F.I.
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 13 of 13

Toledo/León Current Flow Diagram No. 2 / 13


Control unit with display in dash panel insert, multi-
function display, multi-function display call-up button,
multi-function display memory switch
E86 - Multi-function display call-up button
E109 - Multi-function display, memory switch
G1 - Fuel gauge (00664)
G3 - Coolant temperature gauge
G5 - Rev. counter (00662)
G21 - Speedometer (00663)
J119 - Multi-function display
J285 - Control unit with display in dash panel insert
(01317)
K105 - Reserve fuel warning lamp (01082)
T5d - 5-pin connector, brown, interconnection station, C
pillar, left side
T6d - 6-pin connector
T32 - 32-pin connector, blue, in dash panel
T32a - 32-pin connector, green, in dash panel
- Connection (door contact switch), in dash panel
A13
wiring harness
- Connection (speed signal), in dash panel wiring
A27
harness
ws = white
- Connection (diagnosis wire K), in dash panel wiring
A76
sw = black harness
ro = red * - Only vehicles with M.F.I.
br = brown
gn = green ** - Self-diagnosis line W
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink

You might also like