INSPECTION TEST PLAN Contract No:
DANEM ENGINEERING WORKS WLL. FABRICATION AND INSTALATION OF PIPING QCP NO: Rev:0
CLIENT:
Verifying
Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Documents/Reports Responsible Person Remarks
DANEM QVC
1.0 Engineering Approved Drawings Site Contractual Documents Relevent Contractual Documents Drawing Calculations Design Engg: H H
survey Standards Relevent Standards Requirements Project Manager
Preliminary activities
drawing approval technical Approved Drawings Approved Drawings Approved letter of
2.0
documents to start of Specifications - Specifications signature on Project Manager H H
documents
manufacture
Drawing, Material Test certificates QA/QC ,
3.0 Material Certificate ,Grade &Heat Store record MTC ,Drawing Material inspection
Fab:SUPVR
H w
Number report
Clearly identified ,Segregated
3.1 Material storage to prevent MTC , Store Record Identification as per MTC - Store Keeper , H R
SUPVR
damage&contamination
4.0
Shop Fabrication prior to Dimensions, Heat Number Approved Drawings Approved Drawings Inspection Report QA/QC , H R
cutting of pipe ,Grade, Size&Specs Fab:SUPVR
Approved WPS,Check weld Fit Approved Drawings Accordance with QA/QC ,
4.1 Fit-Up approved and project Inspection Report H R
up as per WPS spec Fab:SUPVR
5.0 Welding Monitoring Welding control procedure Electrode baking/Holding/Issue MFRS Recommendations Records QA/QC , Store S S
Records Keeper
5.1 Welding ApprovedWPS /PQR,Welders WPS /PQR,Welders certificate ASME SEC-IX ASMEB31.3 Weld /NDT summary QA/QC H R
certificate &drawings report
100% Visual inspection on
5.2 Visual Inspection completed weld Approved Drawings Weld map ASMEB31.3 &drawings Inspection Report QA/QC H R
Radiogrphy on completed Weld map/ Records / Asper Scope ASME.SEC V,NDT
6.0 NDT welds of Work and Approved Drawings Procedure &Project Test Reports QA/QC H R
Specification
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INSPECTION TEST PLAN Contract No:
DANEM ENGINEERING WORKS WLL. FABRICATION AND INSTALATION OF PIPING QCP NO: Rev:0
CLIENT:
Verifying
Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Documents/Reports Responsible Person Remarks
DANEM QVC
Mechanical Completion Shop Activities have to App. Drawing Project QA/QC
7.0 completed prior to shipping Weld Map Records QC Documents H R
(Shop Fabrication) to site Specification FAB. SUPVR.
As per approved
Surface preparation and Painting procedure and Project Blasting & painting QA/QC
8.0 Blasting&Painting drawings and Project Report. PAINTING. SUPVR
H R
painting Spec.
Spec.
8.0 Shipping
Final Review
8.1 Shipping to Site ( Document &Reports ) Delivery Note Relevant Document Delivery Note FAB.SUPVR. H S
Approval Identification Mark
9.0 Site Installation
Accordance with
Fit-Up Approved WPS,Check weld Fit Approved Drawings approved and project Inspection Report QA/QC , H R
9.1
up asper WPS spec Fab:SUPVR
Welding Approved ASME SEC-IX ASMEB31.3 Weld /NDT summary
9.2
WPS /PQR,Welders certificate WPS /PQR,Welders certificate &drawings report QA/QC H R
As per approved
Stage wise Inspection
9.3 Stage wise Inspection As per approved drawings drawings and Project Inspection Report QA/QC H R
during Installation.
Spec.
As per approved
Alignment Check of all
9.4 Alignment As per approved drawings drawings and Project Inspection Report QA/QC H R
Flanges
Spec.
As per approved
Orientation check of all
9.5 Orientation As per approved drawings drawings and Project Inspection Report QA/QC H R
Flanges.
Spec.
2 of 3
INSPECTION TEST PLAN Contract No:
DANEM ENGINEERING WORKS WLL. FABRICATION AND INSTALATION OF PIPING QCP NO: Rev:0
CLIENT:
Verifying
Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Documents/Reports Responsible Person Remarks
DANEM QVC
As per approved
Alignment Check of all
9.6 Alignment As per approved drawings drawings and Project Inspection Report QA/QC H R
valves
Spec.
As per approved
Orientation check of all
9.7 Orientation As per approved drawings drawings and Project Inspection Report QA/QC H R
valves
Spec.
As per approved
9.8 Overall dimension Overall dimension check As per approved drawings drawings and Project Inspection Report QA/QC H R
Spec.
Visual Inspection 100% Visual inspection on Approved Drawings Weld map ASMEB31.3 &drawings Inspection Report QA/QC H R
9.9
completed weld
Radiogrphy on completed Weld map Records / Asper Scope ASME.SEC V,NDT
9.10 NDT welds of Work and Approved Drawings Procedure &Project Test Reports QA/QC H R
Specification
Weld map /Records / Asper Scope App. Drawing Project
10 Hydro Test Hydro Test of Piping of Work and Approved Drawings Specification Test Report QA/QC H W
Mechanical Completion Activities have to be Weld Map and Records App. Drawing Project QC Documents QA/QC H H
11
completed Specification FAB. SUPVR.
Quality Dossier Contractual Requirements Documents and Reports Quality Inspection Test QC Dossier QA/QC Engineer H H
12
Plan Clients Requirements
Legends: H: Hold point I:Inspection R:Review W:Witness S: Surveillance
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