Waste Water Process PDF
Waste Water Process PDF
2
Wastewater treatment as a process
and a resource
M.I. Pariente, Y. Segura, R. Molina, F. Martı́nez
Department of Chemical and Environmental Technology, Rey Juan Carlos University, Madrid, Spain
Wastewater Treatment Residues as Resources for Biorefinery Products and Biofuels 19 # 2020 Elsevier Inc. All rights reserved.
https://doi.org/10.1016/B978-0-12-816204-0.00002-3
20 2. Wastewater treatment as a process and a resource
It is important to highlight that the possible transfer with high bacterial densities, stress
numbers of compounds and polluting effects caused by pollutants, such as heavy metals
are very large. However, nutrients (nitrogen and antibiotics, and biofilms formed during
and phosphorus), organic matter, heavy metals, the purification process [6].
hydrocarbons, and endocrine disruptors (as part • Micropollutants of emerging concern are a
of the so-called microcontaminants of emerging broad group of different compounds that are
concern) can be considered as current major con- constantly released into the environment at
taminants in wastewater effluents, leading to low concentrations. They cover a wide range
adverse effects on the environment and human of pollutants, including pharmaceuticals,
health [1]: personal care products (PCPs), pesticides,
persistent organic pollutants, and
• Nutrients (nitrogen and phosphorus) are
disinfectant by-products, among others. Once
mainly responsible for the eutrophication
released in nature, many of these compounds
present in wastewater effluents. An excessive
are not totally or even partially eliminated in
nutrient proliferation can lead to the
wastewater treatment plants and can be
stimulation of algae growth and toxic
transported to places far away from the
cyanobacteria bloom, which can lead to
generated source. The presence of these
dissolved oxygen depletion, physical changes
chemicals remains a major challenge to the
to receiving water bodies, bioaccumulation
environment and human health. One major
and biomagnification of contaminants,
problem is that some of them act as endocrine
release of toxic substances, nutrient
disruptors (EDCs), which can alter the
enrichment effects, and increased cost of
normal functions of hormones, resulting in a
water purification [2]. Eutrophication and
variety of health effects [7].
global warming are the two most commonly
assessed impacts in life cycle assessment The quality of the water is a fundamental
(LCA) studies for wastewater treatment descriptive variable used for its environmental
plants [3]. characterization, also necessary for hydrological
• The content of organic matter is very planning and management. It is defined as the
important in all water treatment processes, as set of physical, chemical, and biological charac-
well as for the self-purification characteristics teristics that make water suitable for a specific
of natural waters. Organic matter and other use. For each use, there are a series of require-
forms of contaminants create a breeding ments, which are mostly related to concentra-
ground for most pathogenic organisms, such tions of the same chemical, physical, and
as bacteria, fungi, protozoa, nematodes, and biological principles. If the water does not meet
viruses, which are among the major health these requirements, it is said to be unacceptable
problems associated with water and or of poor quality. It must be borne in mind that
wastewater. It should be pointed out that the the quality of the water can be modified both by
majority of waterborne microorganisms natural and anthropogenic causes. In the latter
causing human disease are from fecal wastes. case, contamination, as discussed and generally
Additionally, wastewater treatment plants speaking, is more serious, far-reaching, and per-
are already identified as sources of antibiotic sistent. In addition to the different parameters
resistant bacteria (ARB) and antibiotic used to describe and quantify water quality,
resistance genes (ARGs) among pathogenic the properties and composition of the different
and nonpathogenic bacteria [4, 5]. The types of water must be taken into account. As
wastewater treatment process creates there are different ways to measure water qual-
conditions that may favor horizontal gene ity, the assessment process consists of obtaining
contaminants in water samples and their toxico- Table 2.1 shows the typical composition of a
logical relevance emphasize the need for bioana- domestic wastewater. The main contaminants
lytical assessment to complement the analysis to be removed are biodegradable organics
[15]. The toxicological impact of substances is (BOD5/COD >0.4), that correspond with a high
mainly dependent on concentration, bioavail- percentage of volatile solids (60%–70% of the
ability, duration of exposure, critical windows total solids). Pathogen and salts concentrations
of exposure, and species-specific sensitivity [16]. are usually high, the latter being measured as
In this context, chemical approaches should dissolved solids (70% of the total solids) [20].
include target, nontargeted and suspect ana- WWTPs include many logically arranged and
lyses, identification of transformation products, separated physical, chemical, and biological
modeling, as well as toxicity identification eva- processes [21], which are joined in primary, se-
luation. Similarly, water quality assessment condary, and tertiary treatments (Fig. 2.1).
methods, including in vitro or in vivo assays,
have been developed to detect ecotoxicological
effects on a variety of endpoints and trophic TABLE 2.1 Typical composition of a domestic
levels [17–19]. wastewater.
Parameter Value
TABLE 2.2 Classification of common wastewater treatment processes according to target pollutants.
Target
pollutant/
objective Physical process Chemical process Biological process
significant reduction of the overall emissions of industries implement this technology for their
CO2 equivalents and energy demand in the fol- wastewater treatment process: paper mills,
lowing stages of wastewater treatment [27]. chemical-mechanical polishing (CMP), the meat
However, dissolved air flotation (DAF) is also industry, the seafood industry, and oil refinery
considered an interesting method, based on wastewaters [28–31]. DAF clarifiers remove
the production of bubbles by dissolving air in suspended solids more rapidly than conven-
the wastewater under pressure, followed by tional primary sedimentation and are cost
releasing the air at atmospheric pressure in a flo- effective from an engineering standpoint. For
tation tank [28]. DAF is usually designed in com- these reasons, there are many commercial
bination with coagulation. A variety of solutions based on this technology, such as the
retention time (SRT) and still achieve nitrifica- disadvantage, however, of these processes is
tion [43]. The IFAS technology and the combina- membrane fouling and its consequences in
tion of anaerobic and IFAS systems have also terms of plant maintenance and operating costs,
been proposed for enhanced biological phos- which limit the widespread application
phorus removal (EBPR) or even micropollutant of MBRs.
removal [44, 45]. Technologies combining fixed
growth (MBBR, IFAS) and suspended growth
Tertiary treatment
(activated sludge) systems in series are popular,
especially in the United States [46]. That is the The aim of tertiary treatment is to enhance the
case with Hybas technology [47], combining quality of the treated water in order to fulfill reg-
MBBR and CAS, and the METEOR IFAS/MBBR ulations for its discharge into the environment
from SUEZ [48]. These combinations take or reuse as water source. It includes the removal
advantage of the high-quality effluent associ- of turbidity and organics, nutrients (phosphorus
ated with suspended growth systems, the sim- and nitrogen), and heavy metals by adsorption
plicity of operation and process stability of on carbon filter, filtration, reverse osmosis, or
fixed film processes, the possibility of nitrogen other physicochemical processes.
removal, and the production of sludge with Disinfection of pathogens remaining in the
good settling properties. effluent of the secondary treatment is also con-
Finally, the membrane bioreactor (MBR) is sidered part of the ternary treatment. Actually,
the latest technology, which combines the con- disinfection is the last step in selectively destroy-
ventional activated sludge with a membrane fil- ing disease-causing organisms. Chlorination is
tration system that replaces the conventional extensively used as a disinfectant in municipal
settling tank. Membrane filtration provides a sewage treatment plants due to its effectiveness,
positive barrier to suspended biosolids, which low cost, and ease of application [51]. However,
can be maintained at 3 to 4 times that of CAS disinfection by-products in chlorinated waste-
(10,000 to 2500 mg L1). Thus, aeration tank waters can be toxic and may have a deleterious
size in the MBR system can be smaller than that impact on aquatic organisms [52]. Thus, alterna-
used in conventional activated sludge systems. tive technologies based on ozone and UV radia-
Due to membrane filtration, the treated effluent tion are gaining increasing attention as suitable
quality is far superior in MBR as compared to methods for disinfection in WWTPs [53, 54].
CAS (BOD <5 mg L1, turbidity <0.2 nephelo- Ozone is one of the strongest oxidation agents
metric turbidity units, NTU). Due to these fac- on the market (50% more powerful than chlo-
tors, MBR reduces the cost of operation and rine) and is an environmentally friendly techno-
the required footprint, as well as providing a logy that does not create any chlorinated
remarkable reduction of soluble organic matter. disinfection by-products (mainly when bromine
The MBR technology has been in extensive use is absent). Thus, a variety of commercial ozone
for treatment of domestic sewage and, more technologies have emerged during the last
recently, in industrial applications, with a vari- decade, such as the Ozonia Ozone Generation
ety of commercial alternatives available depend- Systems (CFV, M or XF models) from SUEZ
ing on the specific application: for urban for disinfection [55]. At the same time, UV tech-
wastewater, the BIOSEP (Veolia) [49], the nology allows the treatment of those microor-
LEAPmbr series of products [50] and the Mem- ganisms resistant to chlorination, such as
Pulse MBR (MEMCOR); for industrial wastewa- Criptosporidios and Giardia, and there are tech-
ter, the ADI MBR (ADI Systems) or AMBR LE nologies designed for small to large wastewater
(Aqua Bio Ltd), among others. The main treatment plants, like the TrojanUV series from
FIG. 2.2 The sewage sludge treatment processes at wastewater treatment plant.
remain agricultural use and incineration [73]. In the total operation costs of these facilities [81].
the case of the EU, the current landfill Directive Moreover, a considerable increase of sludge
forbids the landfill practice of wastes, so a generation is expected because of growth in
decrease from 11% to 4% is expected for the worldwide population and living standards.
overall sludge managed with this method from This fact, as well as the promulgation of more
2010 to 2020 [71, 74]. A close look at the EU restricted disposal regulations, means that man-
reports shows that >10 million tons of dry solids agement methods involving storage are now
(DS) of sewage sludge per year have been pro- being replaced by methods leading to waste sta-
duced in the member states between 2008 bilization and safe recycling [82]. Moreover, the
and 2012. Approximately 36%–40% was used European Commission, in 1991 and 2008,
on land for soil conditioning and fertilization encouraged recycling and management
[72, 75, 76]. The production estimated in 2020 methods over the use of landfills. Actually, a
is around 10.5 million tons of DS of sewage reduction of 35% of biodegradable content in
sludge [76, 77]. The United States is the first sew- landfilling is necessary by 2020 [83].
age sludge producer in the world with an annual Fig. 2.3 shows a variety of common and inno-
production of 8 million tonnes of DS. The United vative sludge management strategies for energy,
States employs sewage sludge mainly for arable resource recovery, bioproducts generation, reu-
land application (55%), 30% landfilled and 15% tilization, and applications for pollution control
incinerated [78]. China, as the second largest [71, 84, 85].
sludge producer in the world (6.25 million
tonnes DS per year), is moving to arable land
application, sanitary landfill, anaerobic diges-
Sludge treatment for energy recovery
tion, and incineration as the main sludge mana- In terms of energy recovery, anaerobic diges-
gement strategies [79, 80]. tion, incineration, pyrolysis, gasification, and
In any case, the disposal of sewage waste the combination of sludge with microbial fuel
sludge represents a major problem in wastewa- cells are all extended and promising technolo-
ter treatment plants, accounting for 50%–60% of gies for the treatment of sludge. Anaerobic
FIG. 2.3 Common and innovative strategies for sludge treatment and management. (Based on A. Raheem, V.S. Sikarwar, J. He,
W. Dastyar, D.D. Dionysiou, W. Wang, M. Zhao, Opportunities and challenges in sustainable treatment and resource reuse of sewage
sludge: a review, Chem. Eng. J. 337 (2018) 616–641; M. Kacprzak, E. Neczaj, K. Fijałkowski, A. Grobelak, A. Grosser, M. Worwag,
A. Rorat, H. Brattebo, A. Almås, B.R. Singh, Sewage sludge disposal strategies for sustainable development, Environ. Res. 156 (2017)
39–46; B.M. Cieslik, J. Namiesnik, P. Konieczka, Review of sewage sludge management: standards, regulations and analytical methods,
J. Clean. Prod. 90 (2015) 1–15.)
digestion is the most-used method for stabiliz- adsorbents [77, 87]. Gasification converts the
ing activated sludge and producing biogas as sludge into syngas, a gaseous biofuel with high
an energy product. The supernatant (liquid energy content, appropriate for heating or run-
phase) is commonly submitted to nitrification- ning steam turbines [88]. The main problem in
denitrification to remove the excess of ammo- application of these technologies is the high
nium and is recycled into the mainline, whereas energy requirements associated with the
the residual sludge (solid phase) is dewatered processes.
and further dried before combustion or applica- Finally, recent studies have demonstrated the
tion as land biofertilizer. applicability of microbial fuel cell technology to
Sludge incineration produces heat, a gas con- sewage sludge for bioelectricity production,
taining CO2, H2O, and ashes that can be used to reducing environmental problems commonly
produce building materials in combination with associated with the previously mentioned con-
cementitious materials. Vitrification at very high ventional thermal treatments [89, 90].
temperatures with addition of silica allows a com-
plete fixation of different pollutants, providing
another source for a strong ceramic material,
Recovery of nutrients and resources
which is environmentally safe [86]. Thermal con- Sewage sludge contains a considerable
version by pyrolysis transforms the sludge into amount of nutrients, particularly phosphorus
liquid, gas, and char products with different char- in the form of proteinaceous material [71]. Phos-
acteristics and applications, such as liquid biofuels phorus is a limited nonrenewable resource and
(bio-oil) or raw material for production of its exhaustion is predicted in <200 years, in the
more optimistic studies [75]. A recent review recovery after hydrolysis or acid extraction from
shows >30 types of technologies for phosphorus dried sludge [98, 99]. The Aqua Reci (AR) pro-
recovery from sewage sludge, with new ones cess combines supercritical water oxidation
often added [75, 91]. The authors classified all technology for phosphorus and energy recovery
these methods into two main groups, depending [100]. The SEPHOS process is an example of full-
on the origin of the sludge: (i) sewage sludge and scale technology from the ashes remaining after
leachates produced from sludge treatments, like sludge incineration [71, 75].
anaerobic digestion; and (ii) ashes from incinera- Resource recovery is not only limited to nutri-
tion of the sewage sludge. ents. Sewage sludge is a source of other valuable
The simplest method of phosphorus recovery compounds that can be recovered by applying
is the direct use of activated sludge or dried/ appropriate techniques. That is the case with
roasted sewage sludge as a fertilizer [92]. How- heavy metals. These chemicals cause a contam-
ever, the risk of soil pollution due to heavy ination problem in almost all sewage sludge
metals and toxic compounds contained in the management systems. However, this also offers
sludge or ashes makes additional solutions ne- the possibility of recovering valuable rare earth
cessary, to extract the phosphorus from the solid metals from sewage sludge incineration pro-
matter. Technologies based on disintegration cesses using high-temperature furnaces under
and solubilization of the sludge, releasing phos- oxidative or reductive conditions [101].
phate and also other nutrients, allow a subse-
quent selective precipitation of phosphorus in
the form of hydroxyapatites, calcium phos- Production of valuable biorefinery
phates, or magnesium ammonium phosphate compounds
(struvite), which can be used for fertilizer
About 60%–70% of the organic matter con-
formulations or directly for land application,
tained in domestic wastewater is formed by
in the latter case [93].
lipids and proteins. Consequently, the three
On the other hand, recent literature focuses
main biochemical families in sewage sludge
on phosphorus recovery in the sludge after ther-
are carbohydrates, proteins, and lipids, account-
mal treatment. The remaining ashes after sludge
ing for approximately 80% of the organic matter
incineration contain 20% more available phos-
[84]. This has motivated the formulation of a
phorus than the pretreated sludge, mainly due
biorefinery concept for recovering high value-
to the significant reduction of volume [94]. Phos-
added products from wastewater based on the
phorus recovery from ashes could be five to ten
anaerobic digestion of the sludge as core
times higher than in the case of activated sludge
technology.
directly [75]. Some approaches assume direct
use of ashes as a phosphorus source or fertilizer. • Protein is an essential component used in
However, the presence of heavy metals in the animal feed, supplying energy and nitrogen.
ashes makes extraction methods using mineral With up to 50% proteins as dry weight of
or organic acids the preferred phosphorus bacterial cells, sewage sludge has a
recovery technology [95, 96]. remarkable potential as protein source [102].
The large number of treatments for phospho- Methods combining alkali treatment with
rus recovery around the world has promoted the ultrasonication allow protein extraction
commercialization of several full-scale technolo- efficiencies from sludge higher than 80%,
gies. The OSTARA process allows recovering with nutrient composition comparable to
phosphorus from sludge streams using magne- commercial protein feeds.
sium chloride [97]. The KREPRO and BioCON • Enzymes are high-value products used as
processes (Veolia) are used for phosphorus biological catalysts in various industrial
TABLE 2.3 Typical composition of types of industrial wastewater studied in this work.
Pharmaceutical wastewater(e)
Slaughterhouse Pulp and paper Chemical Oily
wastewater(a,b) wastewater(c,d) Fermentation process wastewater(f)
FIG. 2.5 Typical process flowsheet for pulp mill wastewater treatment plant. (Based on K.P. Oliveira, M. Mori, R.E. Bruns
Simulation of an industrial wastewater treatment plant using artificial neural networks and principal components analysis, Braz. J. Chem.
Eng. 19 (2002) 365–370.)
sedimentation, sludge could be recycled to the treatment and the product quality. The quality
manufacturing process, or it could be dewatered of water required for reuse in the process varies
and sent to sludge treatment. After clarifying with the grades of paper being produced (fine,
these wastes, the effluent is combined with the kraft, ground-wood paper, or sulfate pulp)
remaining low solid streams and treated in bio- and the specifications for these grades (turbid-
logical processes [20]. Aerobic processes are ity, color, hardness, iron, total dissolved
usually applied for treating pulp and paper solids…). Normally, fine paper specifications
mills due to the ease of operation and relatively are higher than those for ground-wood paper.
low capital and operating costs [110, 122]. Acti- For example, TDS for fine paper (high-quality
vated sludge and aerated lagoons are commonly fine paper) in the recycled wastewater should
used in this industry [123]. Aerobic biological be lower than 200 mg L1, whereas for ground-
processes based on ligninolytic fungi species wood paper (the lowest quality) the limit is
could be a promising alternative. However, the 500 mg L1 [20].
ability of practical treatment with fungi can be In this sense, the major advances are based on
restricted under extreme conditions, such as the tertiary treatment. Different filtration tech-
alkaline pH or oxygen restrictions [119]. nologies have been implemented in closed-loop
Although the use of anaerobic processes in these recycling systems for zero discharge based on
types of effluents is not common, a number of sand filters, ultrafiltration, and inverse osmosis.
treatment processes employ anaerobic technolo- A wastewater recycling system consisting of aer-
gies because of their benefits: biogas production, ation tanks, surge tank, clarifiers, sand filters,
lower sludge generation, smaller area require- and carbon filters can reduce the discharge into
ments, and ease in further degradation of pollut- a water body by 99%, with over 85% of the water
ants [110]. The classical process discharges the being recycled [124]. Advanced oxidation pro-
effluents into a water body after secondary cesses using powerful oxidants such as ozone
treatment. or hydrogen peroxide have also been investi-
Water consumption in the classical process is gated [125]. However, the intensive energy
very high, so different options have been pro- input required is still the main disadvantage of
posed in order to close the water cycle in the these processes.
pulp and paper industries. The main goals are
to eliminate the discharge of wastewater into
Pharmaceutical industry
natural water bodies and to reduce the mill’s
dependence on river water or even potable The pharmaceutical industry is a high-tech,
water. Water reuse is restricted by the accumu- high investment, and high efficiency industry,
lation of dissolved solids that could affect the recognized as the most promising international
Finally, electrochemical processes have been organic matter with a COD concentration as
proposed for the recycling and recovery high as 7–12 g/L [137, 138].
of metals (Cd, Ni, Zn) in pharmaceutical The dilute streams from the manufacturing
industries [111]. units, recovery systems and pretreated effluents
Due to the low biodegradability of residual are mainly treated by biological methods,
organic water streams after the recovery pro- including both aerobic and anaerobic systems
cesses in the pharmaceutical industry, different [111]. CAS is the most widely used aerobic sys-
treatments have been developed as pretreat- tem, achieving COD and N removals higher
ments for biological processes, such as flotation than 98% in both cases, in effluents pretreated
[133], membrane filtration, activated carbon with advanced oxidation processes [139]. MBR
adsorption [134], and electrolysis [135]. AOPs systems exhibit a similar performance, in combi-
(photocatalysis and UV or solar irradiation, elec- nation with high removal of phosphorus (90%)
trooxidation, Fenton and photo-Fenton pro- and specific pharmaceutical compounds at trace
cesses, wet air oxidation, and ultrasound) have levels that are poorly eliminated by CAS, such as
been used either alone or combined with other estrogens (17-β-estradiol or estradiol valerate),
processes (physiochemical and/or biological), among others [140]. Anaerobic treatment for
depending on the objective for treatment, pharmaceutical wastewater purification has
whether destruction or transformation of the been done mainly in continuous stirred tank
organic matter [130, 136]. For example, homoge- reactors (anaerobic digestion), fluidized bed
neous Fenton oxidation produces >95% COD reactors, and upflow anaerobic sludge reactors.
removal in a pharmaceutical effluent generated The advantages of anaerobic systems over aero-
in the chemical synthesis of paracetamol (aceta- bic processes have been previously exposed. In
minophoene) (COD of 12 g/L), whereas catalytic this case, the ability to treat high-concentration
(copper) wet air oxidation of a wastewater from wastewater is one of the most important facts.
chemical synthesis showed a total removal of the Hybrid upflow anaerobic sludge blank reactors
FIG. 2.7 Typical diagram of the refinery wastewater treatment plant. API, American Petroleum Institute; PPIs, parallel-
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