INSTRUCTIONS

AND
PARTS LIST
SHAW-BOX
®

MOTOR DRIVEN
TRAVERSE ARRANGEMENT
For 5 thru 10 TTon
thru on
Series 700 Deck Mounted
Wir e Rope Electric Hoists
ire

LIFT-TECH INTERNATIONAL
Division of Columbus McKinnon
MUSKEGON, MICHIGAN 49443
SHA
SHAWW-BOX
-BOX

APRIL, 1993 COPYRIGHT 1991, LIFT-TECH INTERNATIONAL, INC. PART NO. 113533-76
Page 2
12578

Figure A.
THE INFORMATION CONTAINED IN THIS MANUAL IS holes. Bolt hoist down with hardware furnished with trucks.
FOR INFORMATIONAL PURPOSES ONLY AND LIFT- See Figure B.
TECH INTERNATIONAL, INC. DOES NOT WARRANT
OR OTHERWISE GUARANTEE (IMPLIEDLY OR EX-
PRESSLY) ANYTHING OTHER THAN THE COM-
PONENTS THAT LIFT-TECH MANUFACTURES AND AS- MOUNTING CONTROL PANEL
SUMES NO LEGAL RESPONSIBILITY (INCLUDING,
BUT NOT LIMITED TO CONSEQUENTIAL DAMAGES) Refer to Figure C. If hoist is single or two speed, builder
FOR INFORMATION CONTAINED IN THIS MANUAL. need supply only item A and four bolts, lockwashers and
nuts (item H, J and K) for securing control panel.

For a three speed hoist, all the material listed in Figure C

is required. The additional material is required for the
TO BUILD MOTOR DRIVEN TRAVERSE secondary resistor.
ARRANGEMENT Using first quality steel, free of rust and mill scale, fabri-
cate the required material and assemble on the trailer
truck as shown on Figure C. It is strongly recommended
GENERAL that any welding be done by qualified welders.
The following items are required for assembly of the tra-
The control module for traverse control is mounted in the
verse arrangement: One Series 700 deck mounted wire
control panel.
rope electric hoist, one driver truck, one trailer truck, one
gear box and one motor, an optional brake may be fur-
nished. The builder will have to furnish the material re-
quired for mounting the electrical enclosure and, if re- BALLAST RESISTOR MOUNTING – OPTIONAL
quired, material for mounting a resistor. The resistor is
required for three speed hoists only. The ballast resistor for the traverse is an optional item. If
ordered, all material listed in Figure D is required for
The builder must also furnish a means of supplying power mounting and must be furnished by the builder.
to the traverse. This will be collectors, festooned cable or
cable reel. Using first quality steel, free of rust and mill scale, fabri-
cate the required material, and then assemble the mate-
rial on the traverse gear case unit as shown in Figure D.

MOUNTING HOIST
Although some traverse trucks have more than one set of ELECTRICAL
mounting holes for the hoist, the specified hoist will match
only one set of holes. The traverse wiring diagrams are shown in 113533-78.

Place trucks, with mounting pads up, on supports that

allow the wheels to hang free. Orient the trucks as shown
in Figure A. With the gear case note (stenciled on trucks)
at the same end of both trucks, the driver truck is on the
right as the traverse is viewed from the gear case side.

Lower the hoist, with the gear case side properly oriented
to the notes on the trucks, onto the trucks, adjusting the
distance between the trucks to match the hoist mounting

Figure B.

Page 3
Page 4
Figure C. Electrical Enclosure and Resistor Mounting Arrangement
Page 5
Figure D. Ballast Resistor Mounting Arrangement
 Consult the Manufacturer for the traverse weight and other
INSTALLATION OF MOTOR DRIVEN required information before attempting installation.
TRAVERSE ARRANGEMENT
This manual contains important information to help you to WARNING
operate, maintain, and service the traverse arrangement
of your crane trolley. The hoist is covered in a separate Before installing traverse on bridge, lock runway
manual. conductor disconnect switch in open (power
off) position.
We recommend that you study the contents thoroughly
before putting the traverse into use. With proper installation,
application of correct operating procedures, and practicing Total weight of traverse and hoist should be checked
the recommended maintenance suggestions you will be against lifting equipment selected for erection of traverse.
assured maximum service from your traverse. Immediately after traverse is placed on the traverse rails,
The traverses described in this manual are intended for check wheel flange clearances to the rail. Clearance
indoor service. Traverses to be used for outdoor service between side of rail head and inside flange of wheel will
require special consideration. be 1/4" for a 25# ASCE traverse rail with wheel centered
on rail.

IMPORTANT! CONNECTING TRAVERSE TO ELECTRICAL

When ordering replacement parts be sure to include with SERVICE: Traverse wiring diagrams are shown in
your order, the KEY NUMBERS, which are identified 113533-78.
elsewhere in this manual.

Information given in this manual is subject to change CAUTION

without notice.
Verify that traverse is furnished for the same voltage,
frequency and phase as the traverse power supply.
GENERAL DESCRIPTION Do not operate traverse until “Pre-Operation Checks”
below are made.
GENERAL: These traverses are designed to operate on
parallel bridge girders with 25# ASCE rails. Motor and
control are designed for 208V, 230V, 460V or 575V – 3 PRE-OPERATION CHECKS: After the hoist traverse unit
phase – 60 hertz power supply. The traverse is equipped is connected to electrical service, the following pre-
with a single or two speed motor, controlled from a pendant operation checks should be made before operation:
push button station. The push button may be located on
the bridge or hoist traverse unit. Traverses described herein, 1. Check collector system for proper adjustment to
are built in rated loads from 5 thru 10 tons. maintain proper contact with conductors or check along
span for possible interference if power supply is cable reel
BASIC CONSTRUCTION: The traverse frame is of rolled or festooned cable.
steel welded construction. The frame consists of two trucks 2. Make certain traverse stops have been installed and
rigidly bolted to the hoist. that they are correctly located.
The traverse is driven by a motor and gear box attached 3. Check truck axles and oil level of gear box. If lubricant
to one truck. This drives the truck axle by a hollow shaft is required, see LUBRICATION on page 11.
keyed to the axle.
4. Inspect the traverse to make certain all bolted
attachments are properly tightened and all electrical
INSTALLATION connections are secure.
GENERAL: Bridge girders on which these traverses will 5. The hoist unit should be checked as instructed in the
operate must be amply strong to support traverse, hoisting Hoist Manufacturer’s Instruction Manual. Check to make
equipment and rated load. Traverse rails should be level sure that traverse wheels have proper clearance to rails
and parallel within ± 1/4". Rail joints must be smooth and for freedom of operation.
held firmly in alignment either by bolted splice bars or 6. The traverse wheels and the flange surface of crane
welding. Rails should be securely fastened to the bridge rails on which traverse wheels roll should be free of paint
girders. to provide proper electrical ground. If the environment in
which the crane will operate is such as to impair the
INSTALLING: The installation of the traverse on the crane
contact between traverse wheel and crane girder, an extra
shall be performed only by qualified installer.
conductor should be provided for grounding purposes.
For information regarding attaching, lifting and moving the
loads during installation, refer to ANSI B30.2.0, Section 2- NOTE: This instruction also applies to the bridge
3.2 and other applicable codes. wheel and runway rail.
Page 6
 OPERATION
See that the immediate area is clear before moving a
OPERATOR QUALIFICATIONS: Safe and efficient crane load. Do not lift loads over persons.
operation requires skill, extreme care and good judgement,
alertness, concentration and knowledge of and rigid Avoid bumping other cranes on a runway unless
adherence to proven safety rules and practices. No person specifically authorized to do so. Never move or bump
should be permitted to operate a crane or hoist: another crane having a warning sign displayed.
1. who does not possess above characteristics. First be sure to hoist load high enough to clear all
workmen and obstructions before moving bridge or
2. who is not qualified or has handicaps that could
trolley.
adversely affect such operation.

3. who has not been properly instructed. Energize each motion gradually and avoid abrupt, jerky
movements of the load.
4. who has not been informed and does not have a
thorough knowledge of all applicable safe operating Take up slack from sling and hoisting cables before
practices, including those in this book as well as hitching lifting load.
equipment and practices.
Yield to people in a working area; allow them time to get
out of danger.
NOTE: See applicable National, State and Local
Safety Codes and regulations for additional
requirements relating to Safe Operating Practices,
including American National Standards ANSI
B30.2.0 and ANSI B30.16 as published by
American Society of Mechanical Engineers.
F ollow operating and maintenance procedures described
in manufacturer’s manuals to operate and maintain
bridge, traverse and hoist.

OPERATING RULES: Operating rules listed below are I nspect crane frequently. Be alert for unusual or erratic
an earnest effort to encourage SAFETY and are not conditions. Be certain the crane is SAFE to operate at
intended to take precedence over individual plant safety all times.
rules and regulations or rules set forth by various applicable
codes. Repair electrical apparatus or make other major repairs
only when specifically authorized to do so. Do not
A good operator operates his crane as smoothly as change fuse sizes. Never attempt to close a switch
possible and knows and follows the suggested rules below having a “DO NOT OPERATE” sign or card attached.
for safe, efficient crane handling.
Stop crane, hoist or traverse under normal operating
conditions before engaging limit switches. Limit switches
are safety devices and should not be used as a normal
operating control.

T raverse the bridge and traverse to a position directly

over the load before starting to hoist. The hoisting
T ake time to become familiar with performance and all chain or rope should be kept vertical to avoid swinging
the load as the lift is started.
functions of the crane including safety devices.

Hitch loads securely. This is the joint responsibility of the

hitcher and the crane operator. Never lift load with
loose slings or with sling hooks attached to crane
hook. CAUTION
I f the brakes do not hold, do not operate crane. Report Make sure all INSTALLATION AND OPERATION
defect immediately to supervisor. CHECKS have been made before turning on power.

Never leave load hanging from crane or hoist when not

attended.

Know the safe capacity of crane and chain slings, rope LEARNING THE CONTROLS: After making certain the
traverse is completely and properly installed with traverse
slings, etc. Do not make lifts above safe capacity of
crane or slings. connected to power supply and all pre-operation checks
made, the operator should learn the controls.
Page 7
The operator should locate the runway disconnect and Sixth – Operate traverse from one end of bridge to the
make sure this switch is locked open (POWER OFF). The other, checking for obstructions or interferences. Proceed
operator should now operate the various push buttons to with CAUTION and be prepared to stop short of any
get the “feel” and determine that they do not bind or stick obstructions. If traverse power is interrupted during traverse
in any position. The operator should become familiar with travel, check traverse collectors for proper contact with
push button location for their respective motions as well bridge conductors.
as “start” and “stop” buttons which operate the crane main
line contactor. The main line contactor will shut off power
to all motions. WARNING
Lock main runway disconnect switch in open
WARNING (power off) position before attempting to adjust
cross collectors or conductors.
If any push button binds or sticks in any position
– Do not turn power on – Determine the cause
of malfunction and correct before operating Seventh – After making certain that all building and
crane. structural clearances are adequate, practice going “Left”
and “Right” with push button depressed. Note the stopping
OPERATING THE CONTROLS (NO LOAD): Having distance of the trolley without load.
inspected and tried the pendant push button station, the
crane operator is now ready to try the crane under power. After becoming familiar with these motions, the operator
can now depress the hoist “Up” button.
First – Close the crane runway disconnect switch.

Second – Close the crane disconnect switch.

WARNING
Third – Press the start-push button which will close the If, when depressing hoist “Up” button, the hook
main line contactor, applying power to all control devices. should lower – STOP AT ONCE – Do not attempt
The traverse is now ready for further testing. to operate again. Report this condition to proper
The traverse is powered by a single or two speed motor. supervisor for correction with instructions
There is one button for each direction, labeled “Left” and furnished with your hoist manual.
“Right”. Depressing either button will cause traverse to
operate. Depress the “Down” button, with hook moving downward
on multi-speed hoists, try to feel the steps in relation to
speed increase as push button is depressed further.
CAUTION
Hook may be lowered until TWO FULL WRAPS of cable
ALWAYS ALLOW TRAVERSE TO COME TO A remain on the drum. Note position of hook and NEVER
COMPLETE STOP BEFORE CHANGING LOWER HOOK BELOW THIS POSITION. (Some hoists
DIRECTION. ABRUPT CHANGE OF TRAVERSE may have a lower limit switch which will stop hoist when
DIRECTION WHILE IN MOTION, MAY CAUSE this position is reached. Consult Hoist Manufacturer’s
ADVERSE OPERATING CHARACTERISTICS OR Manual.)
DAMAGE TO TRAVERSE AND DRIVE
Depress the hoist “Up” button and slowly return the hook
COMPONENTS.
to near its high position. Continue to raise hook by slowly
inching. CAREFULLY OBSERVE the relationship of the
Fourth – Momentarily depress traverse “Left” button.
hook block and the bottom of the hoist frame. The hoist
Check to be certain motor runs in the proper direction.
upper limit switch, when working properly should cause
Momentarily depress “Right” button. Check direction. To
the hoist up motion to stop and/or reverse direction.
reverse directions, interchange leads L1 and L2 in the
traverse panel.
WARNING
WARNING Do not contact or strike hoist frame with hook
block. If hoist motion is not interrupted by limit
Lock crane main switch open (power off) before switch, stop hoist by removing finger from
reversing leads. button and/or depressing the STOP button. Do
not attempt further operation until limit switch
Fifth – To check that electrical connections have been is operable. Consult Hoist Manufacturer’s
properly made, operate traverse cautiously on bridge. Instructions.
Watch for any obstructions or interferences between
traverse and building parts. Depress “Left” button slightly
– traverse will travel along bridge. Repeat upper limit switch test described above at full
speed.

Page 8
 INSPECTION
WARNING
The crane should be inspected at the beginning of each
During this test and under any other operating shift. All functional mechanisms should be in good working
condition – OPERATOR SHOULD NEVER BE order. Check limit switches, brakes, electrical equipment,
POSITIONED UNDER THE HOOK OR LOAD. and other SAFETY devices. Check crane operation without
load. Any unusual sounds, vibrations, anything wrong or
NOTE: Jogging is used excessively by some apparently wrong should be reported to the operators’
operators for making “inching” crane movements. supervisor immediately. Inspect hoist as recommended in
AVOID EXCESSIVE USE OF JOGGING SINCE manufacture’s hoist manual.
IT MAY CAUSE PREMATURE BURNING OF
CONTACT TIPS AND MOTOR OVERHEATING.
WARNING
WARNING Do not operate a crane, hoist or traverse having
THIS EQUIPMENT IS NOT DESIGNED OR unusual vibrations, sounds, warnings or with
SUITABLE AS A POWER SOURCE FOR LIFTING anything wrong or apparently wrong. Danger
OR LOWERING PERSONS. may be present that the crane operator cannot
see. Determine and correct cause of unusual
conditions and make certain the crane can be
OPERATING THE CONTROLS (WITH LOAD): Make operated SAFELY.
certain hook is high enough to clear any obstructions
below. Move the bridge to a position directly over the load,
Complete inspection of the crane is to be performed at
and operate in the following sequence:
least every six months and more frequently when
STEP 1: Spot the traverse and hoist over the load. If conditions require. Inspect areas listed below and any
control is suspended from the bridge, hand signals may other area which may be adversely affected due to activity,
be required from ONE authorized floor man at the load. severity of service and crane environment that could cause
Be certain load to be lifted is properly hitched and does unsafe crane operation.
not exceed the rated capacity of the hoist, traverse or
bridge.
WARNING
STEP 2: Slowly raise the hook until slack has been taken Always lock main switch in open (power off)
out of slings. When floor man signals and operator is position before inspection.
satisfied load is secure in sling, he lifts the load slowly
until clear. Now, hoisting speed can be increased and
Items to be inspected include, but are not limited to:
maintained until load is clear of all obstructions or floor
man gives the signal to stop. 1. All functional operating mechanisms for maladjustment
interfering with crane operation.
STEP 3: Starting slowly and increasing speed as distance
permits, move the bridge toward the point where the load 2. Operating parts for excessive wear.
is to be lowered. The stopping distance will be greater 3. All safety devices for malfunction.
than with no load on the hook.
4. All connections and mountings for loose bolts, nuts or
STEP 4: Learn to judge the stopping distance of the other fasteners for tightness.
bridge and traverse, both with light loads and full loads.
5. All structural members for deformation, cracks,
This will enable you to “spot” loads with the minimum
corrosion.
amount of jogging.
6. All electrical apparatus, including control contactors,
NOTE: Refer to hoist manual for complete limit switches, push button stations for signs of pitted
operating instructions for hoist. contact points, wear or deteriorations.
RESPONSIBILITY FOR SAFE OPERATION: Each crane 7. All hoists and traverses installed on the crane in
operator should be held directly responsible for the safe accordance with manufacture's recommendations.
operation of his crane. The crane operator should STOP
Written, dated and signed inspection reports should be
the crane and refuse to handle loads when:
maintained on all critical items (such as safety devices,
1. there is any doubt as to SAFETY; brakes, hooks, ropes, chains, etc.). All worn, damaged or
2. any unusual vibrations or sounds are noticed before malfunctioning parts should be repaired or replaced to
or when starting the lift or traverse motions; maintain a SAFE operating crane. Warning labels affixed
to the crane, hoist or traverse should be kept clean and
3. there are arguments or disagreements with floor man visible at all times. Warning labels should be replaced if
or hitchers; loose or illegible. A typical inspection Schedule and
4. he feels ill or is not alert. Maintenance Report Form is shown on Page 10.
Page 9
 INSPECTION SCHEDULE AND MAINTENANCE REPORT
CRANE SERIAL NO. (MFGRS) _______________________ CUSTOMER CRANE IDENTITY NO. _______________________
RATED LOAD __________________ LOCATION IN PLANT __________________________________
TYPE ________________________ THIS INSPECTION IS MONTHLY X ANNUAL X
VOLTAGE _____________________ SEMI-ANNUAL X
INSPECTED BY: ________________ DATE _____________

Recom- * CONDITION
COMPONENT, UNIT OR PART mended (Check column best indicating condition when CORRECTIVE ACTION
and location Inspection part or unit is inspected. Use note column to NOTES
Interval the right if condition is not listed below.)

REPAIR REQUIRED

(Worn or Damaged)

(Low Oil or Grease,

Rust or Corrosion)
REPLACEMENT
(Loose Parts or

CLEANING OR
SEMI-ANNUAL
(Indicate corrective action taken during inspection and note date. For

ADJUSTMENT

LUBRICATION
REQUIRED

REQUIRED

REQUIRED

REQUIRED
LOCATION

MONTHLY

PAINTING
corrective action to be done after inspection, a designated person must
ANNUAL
COMPONENT,
GOOD

Wires)
determine that the existing deficiency does not constitute a safety hazard
UNIT OR
before allowing unit to operate. When corrective action is completed,
PART describe and note date in this column.)
DATE
Motor
Gears & Bearings
BRIDGE

Wheels
Trucks
Girders & Connections
Footwalk & Handrail
Motor
Motor Brake
Mechanical Load Brake
Overload Clutch
Couplings
Gear, Shafts & Bearings
HOIST

Upper Block
Lower Block
Hook & Throat Opening X Record Hook Throat Opening
Hoist Rope
Rope Drum
Guards
Limit Switch
Bridge Panel
PUSH BUTTON
PANELS AND
CONTROL

Trolley Panel
Hoist Panel
Pushbutton
Wiring
Motor
Brake (when so equipped)
Couplings
Gear, Shafts & Bearings
TROLLEY

Frame
Wheels
Bumpers
Guards
Conductors
Collectors
Monorail Joints
RUNWAYS

Monorail
Main Conductors
Main Collectors
General Condition
Load Attachment Chains
MISC.

Rope Slings & Connections

Change Gearcase Lub.
Grounding Faults

* See text for DAILY & WEEKLY REQUIREMENTS. SIGNED & DATED REPORT REQUIRED – OSHA.
INSPECTION INTERVAL. X MAGNETIC PARTICLE OR EQUIVALENT EXAMINATION REQUIRED.

Typical Inspection Schedule and Maintenance Report form.

User must adjust inspection interval and components to suit his individual conditions and usage. 12382A
Page 10
 MAINTENANCE (Ref. No. 1), in a groove in the axle. Remove retaining
ring.
GENERAL: Maintenance services required on traverses 4. Wheel is now free. Remove by sliding horizontally off
are, for the most part, simple periodic inspections and axle, maintaining a secure hold so that wheel does not
adjustments. Procedures for lubrication, routine adjust- fall.
ments and replacement of parts, if required, are described
in the following paragraphs. 5. Remove key (Ref. No. 4).
6. Replace wheels in reverse procedure of disassembly.
LUBRICATION: Motor bearings are lubricated for the life
of the bearing and require no additional lubrication. Wheel at motor may be removed by using the above
procedure after the motor and gear box have been re-
Axle bearings are lubricated for the life of the bearing and moved.
require no additional lubrication.
AXLE REMOVAL
The gear box attached to the motor requires gear case oil (Refer to parts illustration, Figure 2.)
having a viscosity at 210½F of 125-150 SSU, viscosity
index at 90 and a pour point of 25½F (AGMA #7 Com- To remove axle, follow steps 1 through 4 listed below:
pound) at an ambient temperature of 50½ to 125½F. For 1. Remove both wheels on truck as described above.
ambient temperatures outside this range, refer to the Manu-
facturer for recommendations. 2. One side of truck has a retaining ring (Ref. No. 7),
securing the axle bearing (Ref. No. 3). The axle (Ref. No.
General oiling should be performed every three months to 5) may be removed by pushing axle toward opposite side
prevent rusting and provide limited lubrication for points of truck. Maintain a secure hold on the axle so that it does
not having lubrication fittings nor considered normal wear not fall.
points. Pins, levers, rods, hinges and other linkages and 3. If required, retaining ring may also be removed allow-
moving parts, where rusting could occur and interfere ing removal of both bearings.
with normal operation, should be oiled with a few drops of
oil. (Examples include, collector pins and linkage, limit 4. Replace axle in reverse procedure of disassembly.
switch linkage, cable carriers, etc. Also see instructions It is recommended that bearings be replaced whenever
furnished with hoist.) replacing wheels or axles.

The frequency of oil changes in the gearhead unit and The axle at the motor may be removed by using the
axle bearing lubrication is dependent on crane usage. The above procedure after the motor and gear box have been
user should establish a lubrication interval based on indi- removed.
vidual conditions of usage and environment (including
airborne dirt, chemical dust, moisture, etc.), but this inter-
val should never exceed six months. Also, drain and refill GEAR BOX REMOVAL
gear box after first 100 hours of operation. (Refer to parts illustration, Figure 1.)

For hoist lubrication instructions refer to Hoist

Manufacturer’s Service Manual. WARNING
WHEEL REMOVAL Main runway disconnect switch should be locked
(Refer to parts illustration, Figure 2.) open (power off) before working on gearmotor.
To remove wheels, follow steps 1 through 6 listed below:
To remove gear box:
1. Remove any load from hook.
1. Disconnect wiring and conduit at conduit box on mo-
tor.
WARNING 2. Remove the four bolts and lockwashers holding the
top of the gear box to the mounting plate on the driver
Make sure that traverse is adequately supported truck.
so that it cannot drop when wheel is removed.
Also lock main runway disconnect switch in 3. Slide gear box and motor off axle extension taking
open (power off) position when working on care not to drop it.
wheels adjacent to runway conductors. 4. Remove key (Ref. No. 2).
5. Remove four bolts and lockwashers (Ref. Nos. 3 and
2. Remove load from wheel axle. This can be accom- 4) to separate motor from gear box.
plished by jacking a small distance, just enough to clear 6. Reassemble in reverse.
the wheel flanges.
3. Wheel (Ref. No. 2) is held in position by retaining ring

Page 11
ELECTRICAL 2. Traverse Control Panel
a. For wiring diagrams for traverse panel, see
WARNING 113533-78.
b. All connections should be checked frequently for
Main runway disconnect switch should be locked tightness.
open (power off) before working on electrical
equipment. c. Contactors should be replaced as a complete
unit.

1. Motors
3. Optional Brake
a. The traverse is driven by a single or two speed
motor with a single worm gear box. The worm gear re- If brake is furnished, reference brake literature for mainte-
tards speed with power off and, therefore, a traverse brake nance and replacement.
is not normally furnished.
It is recommended that if any work is required, the motor 4. Hoist Panel, Brakes, Limit Switches
be returned to the crane builder.
Consult hoist literature for maintenance and spare part
b. For hoist motor, consult the hoist literature. literature.

NOTES

Page 12
 NOTES

REPLACEMENT PARTS The factory recommends complete replacement of the

motor or gear box.
The following parts list and illustrations cover standard
model SHAW-BOX traverses. Typical units are used as the
basis for the exploded parts illustrations; therefore, certain The numbers assigned to the parts of our various
variations may occur from the parts information given. For assemblies in our parts list are not the part num-
this reason always give the catalog number, model num- bers used in manufacturing the part. They are
ber, motor horsepower, voltage, phase and frequency when identification numbers, that when given with the
ordering replacement parts. For motors, gear boxes, and catalog number, permits us to identify, select or
electrical components, give complete nameplate data. manufacture, and ship the correct part needed.

INDEX OF PARTS ILLUSTRATIONS

Figure Page
Title No. No.
Driver Truck .......................................................................................................................................... 1 14
Trailer Truck ......................................................................................................................................... 2 15
Motor and Gear Box ............................................................................................................................ 3 16
Traverse Controls for Single Speed Trolley .......................................................................................... 4 17
Traverse Controls for Two Speed Trolley .............................................................................................. 5 18

Page 13
 Figure 1. Driver Truck.

Ref. Key Qty.

No. Number Description Req’d
1 CBH-1101 Ring – Retaining 2
2 CBH-1102 Wheel 2
3 CBH-1103 Bearing – Ball 2
4 CBH-1104 Key – Parallel 1
5 CBH-1105 Key – Parallel (3/8 x 3/8 x 2-1/4) 2
6 Axle 1
CBH-1106 48" Gage
CBH-1107 66" Gage
CBH-1108 78" Gage
7 CBH-1109 Lockwasher (3/8) 4
8 CBH-1110 Bolt – Hex Head (3/8-16 x 1) 4
9 CBH-1111 Nameplate 1
10 CBH-1112 Bolt – Hex Head (1/2-13 x 2-3/4) 4
11 CBH-1113 Ring – Retaining 1
12 CBH-1114 Washer – Bevel (1/2) 4
13 CBH-1115 Lockwasher (1/2) 4
14 CBH-1116 Nut – Hex (1/2-13) 4
15 Assembly – Trolley Beam 1
CBH-1117 48" Gage
CBH-1118 66" Gage
CBH-1119 78" Gage

Page 14
 Figure 2. Trailer Truck.

Ref. Key Qty.

No. Number Description Req’d
1 CBH-1201 Ring – Retaining 2
2 CBH-1202 Wheel 2
3 CBH-1203 Bearing – Ball 2
4 CBH-1204 Key – Parallel (3/8 x 3/8 x 2-1/4) 2
5 Axle 1
CBH-1205 48" Gage
CBH-1206 66" Gage
CBH-1207 78" Gage
6 CBH-1208 Bolt – Hex Head (1/2-13 x 2-3/4) 4
7 CBH-1209 Ring – Retaining 1
8 CBH-1210 Washer – Bevel (1/2) 4
9 CBH-1211 Lockwasher (1/2) 4
10 CBH-1212 Nut – Hex (1/2-13) 4
11 Assembly – Trolley Beam 1
CBH-1213 48" Gage
CBH-1214 66" Gage
CBH-1215 78" Gage

Page 15
 Figure 3. Motor and Gear Box Assembly.

Ref. Key Qty.

No. Number Description Req’d
1 Motor 1
Single Speed – .75 HP
CBH-1360 208-230/460 Volts, 3 Phase, 60 Hertz
CBH-1361 575 Volts, 3 Phase, 60 Hertz
Two Speed – .75/.37 HP
CBH-1375 208 Volts, 3 Phase, 60 Hertz
CBH-1376 230 Volts, 3 Phase, 60 Hertz
CBH-1377 460 Volts, 3 Phase, 60 Hertz
CBH-1378 575 Volts, 3 Phase, 60 Hertz
2 CBH-1366 Key – Motor (3/16 x 3/16 x 1-1/4) 1
3 CBH-1367 Lockwasher (3/8) 4
4 CBH-1368 Bolt – Hex Head (3/8-16 x 7/8) 4
5 Gear Box 1
CBH-1369 Standard
CBH-1370 For Optional Brake
6 CBH-1371 Key – Brake (Optional – 3/16 x 3/16 x 1-3/8) 1
7 Brake – Optional 1
CBH-1372 208-230/460 Volts, 3 Phase, 60 Hertz
CBH-1373 575 Volts, 3 Phase, 60 Hertz

ORDERING INSTRUCTIONS: Furnish complete data from motor and gear box nameplates with parts order.
Replacement parts cannot be provided without this information.

Page 16
 HOIST
CONTROLS
HERE

Figure 4. Traverse Controls for Single Speed Trolley.

Ref. Key Qty.

No. Number Description Req’d
1 Traverse Motor Fuse (Optional) 1
CBH-1401 208/230V
CBH-1402 460/575V
Replacement Fuses 3
CBH-1403 208/230V
CBH-1404 460/575V
2 CBH-1410 Reversing Contactor 1
3 CBH-1411 Terminal Board 1
The Following Items Are Not Shown:
CBH-1412 DIN Rail for Contactor Mounting 1
CBH-1413 Slotted Round Head Screws for DIN Rail (#10 - 32 x 3/8) 3
CBH-1414 Slotted Round Head Screws for Terminal Block (#8 - 32 x 5/8) 2

NOTE: When ordering contactor, specify voltage. Contactor must be replaced as a complete unit.
Page 17
 Figure 5. Traverse Controls for Two Speed Trolley.

Ref. Part Qty.

No. Number Description Req’d
1 Traverse Motor Fuse (Optional) 1
CBH-1401 208/230V
CBH-1402 460/575V
Replacement Fuses 3
CBH-1403 208/230V
CBH-1404 460/575V
2 CBH-1410 Reversing Contactor 1
3 CBH-1411 Terminal Board 1
4 CBH-1511 Time Delay Relay 1
5 CBH-1512 Fast Contactor 1
The Following Items Are Not Shown:
CBH-1412 DIN Rail for Contactor Mounting 1
CBH-1413 Slotted Round Head Screws for DIN Rail (#10 - 32 x 3/8) 3
CBH-1414 Slotted Round Head Screws for Terminal Block (#8 - 32 x 5/8) 2
CBH-1513 Slotted Round Head Screws for Time Delay Relay (#8 - 32 x 7/8) 2

NOTE: When ordering contactors, specify voltage. Contactors must be replaced as a complete unit.
Page 18
NOTES

Page 19
 Recommended Spare Parts
for Your SHAW-BOX Traverse

Certain parts of your traverse will, in time, require replacement under normal wear conditions. It is
suggested that the following parts be purchased for your traverse as spares for future use.

Description Quantity
Contactor 1
Traverse Fuses (If Furnished) 3
Axle Bearings 4

NOTE: When ordering parts always furnish Catalog Number and Part Number.

Parts of your traverse are available from your local authorized SHAW-BOX repair station. For the location
of your nearest repair station, write:

In USA In Canada
LIFT-TECH INTERNATIONAL, INC. Lift-Tech International
PO BOX 769 Cranes & Hoist, Inc.
MUSKEGON MI 49443-0769 53-D Cowansview Road
Cambridge, Ontario N1R 7L2

or phone: 616-733-0821 519-621-3201

WARRANTY
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY
A. Seller warrants that its products and parts, when shipped, and B. Upon Buyer’s submission of a claim as provided above and its
its work (including installation, construction and start-up), when substantiation, Seller shall at its option either (i) repair or replace its
performed, will meet applicable specifications, will be of good product, part or work at either the original f.o.b. point of delivery or
quality and will be free from defects in material and workmanship. at Seller’s authorized service station nearest Buyer or (ii) refund an
All claims for defective products or parts under this warranty must equitable portion of the purchase price.
be made in writing immediately upon discovery and, in any event,
within one (1) year from shipment of the applicable item unless C. This warranty is contingent upon Buyer’s proper maintenance
Seller specifically assumes installation, construction or start-up and care of Seller’s products, and does not extend to fair wear and
responsibility. All claims for defective products or parts when Seller tear. Seller reserves the right to void warranty in event of Buyer’s
specifically assumes installation, construction or start-up responsi- use of inappropriate materials in the course of repair or mainte-
bility, and all claims for defective work must be made in writing nance, or if Seller’s products have been dismantled prior to
immediately upon discovery and, in any event, within one (1) year submission to Seller for warranty inspection.
from completion of the applicable work by Seller, provided; how-
ever, all claims for defective products and parts must be made in D. The foregoing is Seller’s only obligation and Buyer’s exclusive
writing no later than eighteen (18) months after shipment. Defective remedy for breach of warranty, and is Buyer’s exclusive remedy
items must be held for Seller’s inspection and returned to the hereunder by way of breach of contract, tort, strict liability or
original f.o.b. point upon request. THE FOREGOING IS EXPRESSLY otherwise. In no event shall Buyer be entitled to or Seller liable for
IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER, EX- incidental or consequential damages. Any action for breach of this
PRESS, IMPLIED AND STATUTORY, INCLUDING, WITHOUT agreement must be commenced within one (1) year after the cause
LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABIL- of action has accrued.
ITY AND FITNESS.
LIFT-TECH INTERNATIONAL
Division of Columbus McKinnon
MUSKEGON, MICHIGAN 49443