D4B805FFE07 Maintenance
D4B805FFE07 Maintenance
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Heading
1. Engine list
2. Service work
3. General information
4. Descriptions of work:
5. Exhaust emissions test
6. Glossary
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
1 Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Information about flexible or fixed service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Service tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 Raising vehicle with lifting platform or trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Entries in service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5 Vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.7 Countries with hot climate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.8 Country overview for petrol not compliant with EN 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.9 Country overview for diesel not compliant with EN 590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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3.10 Engine code and engine ksw
number
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3.11 Countries with high d bylevels of dust . . . . . . . . . . . . . . g.ua. r. . . . . . . . . . . . . . . . . . . . . . . . . . . .
V 26
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3.12 Identification tplate
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ris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .te.e o. . . . . . . . . . . . . . . . . . . . . . . . . 27
3.13 au
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for spark plug replacement . . . . . . . . . . a.c . . . . . . . . . . . . . . . . . . . . . . . 28
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4 Descriptions of work: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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4.1 Swivel joints and suspension link mountings: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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4.2 All-wheel drive coupling: changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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4.3 Automatic headlight control and static cornering light: checking function . . . . . . . . . . . . . . 39
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4.4 Front passenger front airbag: checking key switch and “ON/OFF function” . . . . . . . . . . . . 40
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4.5 Battery (12V): checking battery terminal clamps for secure seating . . . . . . . . . . . . . . . . . . 41
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4.6 Battery (12V): checking with battery tester (always refer to workshop manual) . . . . . . . . . . 44
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4.7 Status of battery (12V): reading - sending diagnosis protocol via online connection . . . . . . 45
4.8 Tyres: checking condition, wear pattern, tyre pressure and tread depth . . . . . . . . . . . . . . rrectness of i 45
4.9 Brake and clutch system: changing brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.10 Brake system and shock absorbers: inspecting for leaks and damage . . . . . . . . . . . . . . . . 57
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4.11 Brakes, front and rear: checking thickness of brake pads and condition of brake discs . . 57
4.12 Brake fluid level: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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4.13 Dual clutch gearbox 0D9: changing gear oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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4.17 Fault memory of all systems: reading with vehicle diagnostic tester , correcting possible faults
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4.18 Boots: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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4.19 Head-up display (HUD): removing protective film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.20 Interior and exterior body: inspecting for corrosion with doors and flaps open . . . . . . . . . . 64
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4.21 Poly V-belt: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
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Contents i
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
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4.52 Transportation mode: switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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4.53 Transportation devices: removing blocking pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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4.55 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines,
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plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
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spec
4.56 Toothed belt (petrol engines): renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
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ii Contents
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
1 Engine list
(VIGG001030; Edition 08.2017)
This chapter provides information on the following subjects:
Petrol engines ⇒ page 1
Diesel engines ⇒ page 2
Note
To ease the search for an engine, the engine codes are listed in
alphabetical order.
Petrol engines
Engines ⇒ Petrol engine Petrol engine Petrol engine Petrol engine
Displace‐ I 2.0 1.4 1.4 1.4
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Engine code CHHB AG. Volkswagen AGCZCA CZDA CZEA
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No. of cylinders/valves perby V ol
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Power kWs aat
ut rpm 162/4200-6000 92/5000-6000 r110/5000-6000
ac 110/5000
s
Torque Nm at rpm 350/1500-4000 200/1400-4000 250/1500-3500 250/1500-3500
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RON unleaded, at 95 95 95 95
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No. of cylinders/valves per cylin‐ 4/4 4/4
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Power kW at rpm cted
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Torque Nm at rpm 320/1400-3940 250/1500-4000
Bore ∅ mm 82.5 74.5
Stroke mm 92.8 80.0
Compression ratio 11.65 10.5
Injection/ignition Motronic SIMOS Motronic ME 17
TSI turbocharger TSI turbocharger
RON unleaded, at 95 95 unleaded (in exceptional circum‐
least stances min. 91 RON though with
reduced performance)
1. Engine list 1
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Diesel engines
Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine
Displace‐ I 2.0 2.0 2.0 2.0
ment
Engine code CRFC CRFD CRGA CRGB
No. of cylinders/valves per 4/4 4/4 4/4 4/4
cylinder
Power kW at rpm 105/4000 105/3500-4000 130/3000-4000 130/3600-4000
Torque Nm at rpm 320/1750-3000 340/1750-3000 350/1750-3000 380/1750-3500
Bore ∅ mm 81.0 81.0 81.0 81.0
Stroke mm 95.5 95.5 95.5 95.5
Compression ratio 16.2 16.2 16.2 16.2
Injection/ignition TDI TDI TDI TDI
common rail common rail common rail common rail
Diesel particle filters no no no no
PMS1) PMS1) PMS1) PMS1)
Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
Vehicles with factory-fitted diesel particulate filter can be identified
by PR no. 7MM on vehicle data sticker.
1) PMS: particulate reduction system
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Engine code CUAA CYKB CYKC DBGA
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Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
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1. Engine list
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
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Power kW at rpm 110/3500-4000 110/3500-4000 81/3500-4000 140/3500-4000
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Torque Nm at rpm 340/1750-3500 340/1750-3000 280/1750-3000 400/1900-3300
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Bore ∅ mm 81.0 81.0 81.0 91.0
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Injection/ignition TDI TDI TDI TDI
common rail common rail common rail common rail
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Diesel particle filters yes yes yes yes
Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
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Vehicles with factory-fitted diesel particulate filter can be identified
inform
by PR no. 7MM on vehicle data sticker.
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Engine code DFGA DFGB DFGC DFHA
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No. of cylinders/valves per 4/4 4/4 4/4 4/4
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Power kW at rpm 110/3500-4000 81/2750-4200 85/2750-4200 140/3500-4000
Torque Nm at rpm 340/1750-3000 280/1750-2750 320/1750-2750 400/1750-3250
Bore ∅ mm 91.0 81.0 81.0 81.0
Stroke mm 95.5 95.5 95.5 95.5
Compression ratio 16.2 16.0 16.0 15.5
Injection/ignition TDI TDI TDI TDI
common rail common rail common rail common rail
Diesel particle filters yes yes yes yes
Camshaft drive Toothed belt Toothed belt Toothed belt Toothed belt
Vehicles with factory-fitted diesel particulate filter can be identified
by PR no. 7MM on vehicle data sticker.
1. Engine list 3
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
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4 1. Engine list
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
2 Service work
Information reference flexible or fixed service ⇒ page 5
Service tables ⇒ page 8
In the past, the PR numbers QG0, QG1 and QG2 determined the
type of service.
With immediate effect, these PR numbersagonly en AGdenote
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Vehicles with production control number “QI6” are set up for flex‐
ible service at the factory. This means, these vehicles have a
flexible service interval display and are fitted with the following
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components:
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(SID) ⇒ page 6 .
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Therefore the service intervals are flexible.
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2. Service work 5
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
⇒ page 7
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Calculation of service intervals:
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♦ The oil deterioration is the deciding factor concerning the dis‐ t. Cop py
tance that can still be driven to the next service.
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2. Service work
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
For vehicles with a flexible service but which are serviced ac‐
cording to fixed service intervals, the service interval display must
be recoded to “non-flexible” ⇒ page 116 .
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– Switch on ignition.
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2. Service work
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
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♦ Vehicle-specific time and mileage dependent additional work
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2.2.1 Delivery inspection
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Scope of work
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– Battery: check battery terminal clamps for secure seating.
– Transportation mode: switch off.
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– Service interval display: reset.
– Status of battery: read.
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– Event memories of all systems: read.
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– Radio/radio navigation system: store local radio stations to station buttons.
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– All switches, electrical consumers, sockets, gauges and other controls: check function.
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– Vehicle interior: check for cleanliness.
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– Protective seat covers and protective carpet film: remove.
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– All equipment which has been packed inside vehicle (if part of original equipment): install.
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– Two safety hammers: install according to installation instructions.
– Edge protection on doors (plastic film): remove.
– Vehicle exterior: check for cleanliness.
– Tyre pressure: check.
– Wheel bolts: tighten to specified torque.
– Wiper blade protection: remove.
– Tyre Pressure Loss Indicator: calibrate after tyre pressure has been corrected.
– Vehicle: inspect for leaks and damage from above and below.
– Brake system: inspect for leaks and damage.
– Transportation devices: remove (if fitted).
– Vehicle underside (underbody): inspect for damage.
– Windscreen wash/wipe system and headlight washer system: check function and settings.
– Engine oil level: check; observe oil specification when topping up.
– Coolant level: check.
– Brake fluid, for vehicle older than 6 months: renew.
– Brake fluid level: check that it is at maximum.
– Number, operation and cleanliness of keys: check.
– Service Schedule / Digital Service Schedule: enter pre-delivery inspection.
– Owner's literature: check that literature is complete and prepare for delivery to customer.
– Carry out road test.
– Warning stickers: check that they are present.
8 2. Service work
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Scope of work
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– Charging cable: check that cable is present and check its condition.
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• Applies only to BEV and PHEV
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– Special rubber care set: hang on interior rear view mirror.
rrectness of i
– Stowage compartments for roof side member, felt in rear longitudinal members and hydraulic pump noise
insulation: check for dampness.
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– Dash panel insert: adapt language version (not applicable for German speaking countries).
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– Onboard computer: reset with front information display and control unit.
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2. Service work 9
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
X – High-voltage n Acharging
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X – Reducing agent (AdBlue®): replenish only if customer requests.
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• If fitted.
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X – CSC roof: check for damage and function, clean wind deflector and seals
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X – Sliding/tilting roof: clean and lubricate guide rails of glass panel and sliding
headliner.
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• Does NOT apply to: Polo 6C1, up!, e-up!, Passat (NMS-US) A32, Golf
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5G1, Golf estate BA5, Golf SV AM1, e-Golf, Beetle, Jetta and Scirocco
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X – Door arrester: grease.
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• Applies only to Touran 1T, EOS, Golf Cabriolet, CC and Phaeton
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X – Convertible top: clean and lubricate locking element.
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10 2. Service work
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Underside of vehicle
X – Engine oil: drain and renew oil filter.
X – Engine and components in engine compartment: inspect for leaks and
damage (from below).
X – Gearbox, final drive and ndriveAG. Voshaft
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X – Brakes, front and y Vorear:
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X – Poly V-belt:ho check condition.
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X – Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rub‐
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X – Track rod ball joints: check clearance, firm seating and boots.
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X – Brake system: inspect for leaks and damage.
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X – Front and rear coil springs and rubber buffers: inspect for damage.
X – Warning stickers: check that they are present.
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• If fitted.
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X – Sunroof: check function, clean guide rails and lubricate with special
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grease. Cop py
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gh ht
X – Automatic gearbox: check ATF level. yri
p by
co Vo
by lksw
cted agen
• Applies only to Phaeton
Prote AG.
Tyres
X – Tyre pressure: check.
X – Tyre mobility set: check for damage and use.
2. Service work 11
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
pt
du
an
X – Power assisted steering: check fluid level.
itte
y li
erm
ab
ility
wit
, is n
h re
Final checks
hole
spec
t to the co
atio
om
n in
or c
thi
te
sd
a
o
r
rp
cu
o
m
f
en
ng
Scope of work Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with
t.
yi Co
op
tions usual for passenger standards EN 228 ⇒ page 24 or EN 590 C py
t. rig
vehicles operated on fuels ⇒ page 25
gh ht
pyri by
compliant with EN 228 or
co Vo
by lksw
cted
EN 590
agen
Prote AG.
12 2. Service work
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Scope of work Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with
tions usual for passenger standards EN 228 ⇒ page 24 or EN 590
vehicles operated on fuels ⇒ page 25
compliant with EN 228 or
EN 590
--- QI2
every 7,500 km or 1 year (fixed) 1)
--- QI3
every 10,000 km or 1 year (fixed) 1)
QI4
every 15,000 km or 1 year (fixed) 1)
QI6 ---
max. 30,000 km or 2 years
(flexible) 1)
QI7 ---
every 10,000 mi or 1 year
(fixed) 1)
1) Whichever occurs first.
Scope of work Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with
n AG. Volkswagen AG do
tions usual kswfor
agepassenger standards
es n EN 228 ⇒ page 24 or EN 590
vehicles Vol ot g
d by operated on fuels ua
r
⇒ page 25
compliant
rise with EN 228 or an
te
tho EN 590
eo
au ra
c
ss
Inspection --- QI1
ce
e
nl
pt
every 10,000 km or 1 year 1)
du
an
itte
--- QI2 y li
erm
ab
every 15,000 km or 1 year 1) ility
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wit
, is n
--- QI3
h re
spec
es, in part or in w
QI4 QI4
t to the co
QI6 ---
l purpos
30,000 km or 2 years
then every 30,000 km or
1 year 1)
nform
ercia
QI7 ---
m
at
om
1)
in t
or
his
ate
do
riv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
Scope of work gh
Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with
ht
yri by
tions usual for passenger standards EN 228 ⇒ page 24 or EN 590
cop Vo
by lksw
cted
vehicles operated on fuels ⇒ page 25
agen
Prote AG.
compliant with EN 228 or
EN 590
Inspection with expanded After 60,000 km or 3 years After 30,000 km or 2 years or
scope then every 60,000 km or after 20,000 km or 2 years 1)
• Applies only in con‐ 2 years 1)
junction with regular in‐
spection
2. Service work 13
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Air filter: clean housing and renew Every 90,000 km Every 30,000 km
filter element. or 6 years 1) or 2 years 1)
1) Whichever occurs first.
ce
e
pt
du
an
itte
y li
erm
ab
Dust and pollen filter (cabin filter): Every 60,000 km Max. 1 year
ility
ot p
wit
, is n
h re
hole
1)
spec
Whichever occurs first.
es, in part or in w
t to the co
2.2.6 Panoramic sliding sunroof
rrectness of i
Scope of work Climate and traffic conditions usual Countries with high levels of dust
l purpos
nf
ercia
o
• With colourless special lubri‐ or 15,000 km 1)
rm
m
n in
c
thi
e
sd
iva
cu
o
en
ng
t.
yi Co
op py
Panoramic sliding sunroof After 60,000 km or 3 years Max. 1 year
t. C rig
gh ht
• If the lubricating paste is grey, then every 60,000 km or 2 years 1) yri
or 15,000 km 1)
p by
o Vo
by c
clean and grease guide rails
lksw
cted agen
and clean wind deflector.
Prote AG.
14 2. Service work
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
pt
du
an
itte
y li
Scope of work Diesel compliant with EN 590 Diesel not compliant with EN 590
erm
⇒ page 25 ab
ility
ot p
h re
• Only applies to Polo (6R1 &
hole
spec
6C1) and Touareg
es, in part or in w
t to the co
Scope of work Petrol engine compliant E100 Petrol engine not compli‐
nf
ercia
⇒ page 28
m
atio
om
n in
20,000 km
thi
or 4 years 1) or 4 years 1)
te
sd
a
or 2 years 1)
iv
o
r
cu
and
o
en
ng
every 15,000 km /
t.
der engines
yi Co
10,000 km
Cop py
t. rig
or 1 year 1)
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Service work 15
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
lksw not
2.2.12 Natural gas system Vo gu
by ara
d
rise nte
tho eo
Scope of work s au Interval ra
c
s
Natural gas system: inspect natural gas tank for cor‐ 4 years after initial registration,
ce
le
un
pt
rosion and leakage. then every 2 years
an
d
itte
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• Italy only
rm
ab
pe
ility
ot
Natural gas filler connection and sealing cap: check 4 years after initial registration,
wit
, is n
h re
hole
• Italy only
spec
es, in part or in w
t to the co
2.2.13 Country-specific additional work dependent on time and mileage
rrectness of i
l purpos
nform
ercia
a
com
tion in
Rubber buffer for air filter housing: renew. Every 30,000 km
r
te o
thi
• Applies only to Scirocco R and Golf R Cabriolet or 2 years 1)
s
iva
do
r
rp
cum
fo
en
ng
t.
• Applies only to automatic gearboxes in countries every 80,000 mi
yi Co
op py
with hot climate t. C rig
gh ht
pyri by
Vo
co
Dual clutch gearbox (DSG) 02E and 0D9: change gear Every 60,000 km
by lksw
cted agen
Prote
oil and filter.
AG.
Dual clutch gearboxes (DSG) 0DD, 0DL and 0BH: Every 60,000 km
change gear oil.
Dual clutch gearbox (DSG) 0GC: change gear oil. Every 120,000 km
Idler roller for poly V-belt: renew. Every 120,000 km
• Applies only to V8 petrol engines
16 2. Service work
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
e
nl
pt
du
an
Natural gas tank: renew. Every 20 years
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Service work 17
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
3 General information
Raising vehicle with lifting platform or trolley jack ⇒ page 18
Entries in service schedule ⇒ page 19
Severe operating conditions ⇒ page 20
Vehicle data sticker ⇒ page 20
Connecting vehicle diagnostic tester ⇒ page 21
Vehicle identification number ⇒ page 22
Countries with hot climate ⇒ page 23
Country overview for petrol not compliant with EN 228
⇒ page 24
Country overview for diesel not compliant with EN 590
⇒ page 25
Engine code and engine number ⇒ page 26
Countries with high levels of dust ⇒ page 26
Type plate ⇒ page 27
Shortened intervals for spark plug replacement ⇒ page 28
pt
du
an
ensured that the vehicle weight does not exceed the per‐
itte
y li
ab
ility
ot p
spec
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
18 3. General information
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
le
un
pt
♦ If the support plates or lifting arms of the lifting platform
an
d
itte
y li
are improperly seated the surrounding parts of the vehicle
erm
ab
may be damaged.
ility
ot p
wit
is n
h re
to ensure sufficient clearance between lifting arm and side
ole,
spec
member. Use only the side member reinforcement as a
urposes, in part or in wh
t to the co
Front lifting point
rrectne
– Position support plate in area of side member marking (at ver‐
s
tical reinforcement of floor pan -arrow-).
s o
cial p
f inform
WARNING
mer
atio
om
n
c
i
or
n
support plate of hoist mounting.
thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
3. General information 19
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note agen
AG. Volkswagen AG d
oes
olksw not
V gu
by
♦ When using “Genuine parts kits” it must be taken into account rised ara
nte
whether it is technically necessary to change all the compo‐
ut
ho eo
ra
nents included in the genuine parts kits. ss a c
ce
le
♦ If more components are renewed than is technically necessa‐
un
pt
an
d
ry, inform the customer before repair!
itte
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erm
ab
ility
ot p
3.3 Severe operating conditions
wit
is n
h re
If the vehicle is used under severe operating conditions some ole,
spec
urposes, in part or in wh
work will have to be performed before the next service is due or
t to the co
at shorter service intervals.
• Regular short trips or stop and go operation in urban traffic
rrectne
• High percentage of cold starts
• Vehicle is used in areas with winter temperatures over a long
ss
period
o
cial p
f in
• Regular long periods of idling (e.g. taxis)
form
mer
atio
• Vehicle is often driven at full throttle with high payload or whilst
om
towing a trailer
n
c
i
or
n thi
e
sd
iva
o
pr
cum
r
en
ng
t.
yi Co
• Countries with generally poor road conditions such as high Cop py
number of potholes, protrusions, high elevations in the road/
t. rig
gh ht
yri
deep “tramlines”.
p by
o Vo
by c lksw
cted agen
• High number of gravel roads with poor surface quality, such
Prote AG.
20 3. General information
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
le
The sticker in service schedule includes the same data. The leg‐
un
pt
end can be found below the sticker.
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
3.5 Vehicle diagnostic tester
ss o
cial p
f i
Special tools and workshop equipment required
nform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
3. General information 21
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
d by ara
e nte
ris
WARNING tho eo
au ra
c
ss
♦ During a road test, always secure testing and measuring
ce
le
un
pt
equipment on the back seat.
an
d
itte
y li
rm
ab
♦ Only a passenger may operate these devices while the
pe
ility
vehicle is in motion.
ot
wit
, is n
h re
hole
spec
Procedure
es, in part or in w
t to the co
– Connect diagnostic line connector to diagnostic connection.
– Switch on vehicle diagnostic tester .
rrectness of i
– Switch on ignition.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
22 3. General information
AG. Volkswagen AG d
agen oes
olksw not
y V gu
rise
d b
Tiguan 2016 ➤ , Tiguan RUS 2017 ara➤
nte
autho
Maintenance - Edition 08.2017 eo
ra
ss c
ce
e
3.6.2 Vehicle identification number on exten‐
nl
pt
du
an
itte
sion of longitudinal member
y li
erm
ab
ility
ot p
The vehicle identification number is located on the extension of
wit
, is n
longitudinal member -arrow-.
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co
3.6.3 Significance of vehicle identification number
by lksw
cted agen
Prote AG.
3. General information 23
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤ en AG. Volkswagen AG
ag does
Maintenance - Edition 08.2017 Volksw not
g y ua
db ran
rise tee
Democratic Republic of the Congo tho Niger or
s au ac
Djibouti s
Oman
ce
le
un
pt
Ivory Coast Puerto Rico
an
d
itte
y li
Eritrea Palestine
rm
ab
pe
ility
Gabon Pakistan
ot
wit
, is n
h re
Gambia Qatar
hole
spec
Ghana Republic of Congo
es, in part or in w
t to the co
Guinea Rwanda
Guinea-Bissau South Africa
rrectness of i
Iran Saudi Arabia
India Singapore
l purpos
Indonesia Senegal
nform
ercia
Iraq Sudan
Israel Zambia
m
a
com
tio
Yemen South Sudan
n in
r
te o
thi
Jordan Sierra Leone
s
iva
do
r
Kuwait Somalia
rp
cum
fo
en
g
Cameroon Swaziland
n
t.
yi Co
op py
Kenya Syria
t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
24 3. General information
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
Democratic Republic of Cuba Russian Federation le
Central African Republic
un
pt
an
d
the Congo
itte
y li
rm
ab
Djibouti Kuwait Zambia
pe
ility
ot
wit
, is n
h re
Dubai Lesotho Senegal
hole
spec
Ecuador Lebanon Seychelles
es, in part or in w
t to the co
El Salvador Liberia Sierra Leone
Ivory Coast Libya Singapore
rrectness of i
Eritrea Madagascar Somalia
l purpos
nform
ercia
a
com
tio
ant with EN 590
n in
r
te o
thi
s
iva
do
r
rp
c
nance / exchange intervals:
um
fo
en
ng
t.
yi
♦ High sulphur content
Co
Cop py
t. rig
♦ Elevated amount of biodiesel
gh ht
pyri by
Vo
co lksw
by
♦ Contaminants in diesel cted agen
Prote AG.
3. General information 25
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
an
itte
ab
ility
ot p
h re
hole
spec
es, in part or in w
♦ On identification plate
or
nform
ercia
at
om
io
in t
or
his
ate
conditions.
p
cum
for
en
ng
t.
♦ Dust is categorised according to particle size or type of dust
yi Co
op
(organic and inorganic material) such as e.g. pollen, bacteria,
C py
t. rig
gh
fungal spores or rock dust, mineral fibres.
ht
pyri by
Vo
co lksw
by
cted agen
Abu Dhabi Gabon Prote Liberia
AG.
Singapore
Afghanistan Gambia Macau Somalia
Egypt Georgia Madagascar Sri Lanka
Algeria Ghana Malawi South Africa
Angola Maldives
Equatorial Guinea Guatemala Mali South Sudan
Argentina Guinea Morocco Sudan
Armenia Guinea-Bissau Mauritania Suriname
Azerbaijan Guyana Mauritius Swaziland
26 3. General information
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
pt
an
itte
y li
ab
ility
ot p
Fiji Zimbabwe
wit
, is n
h re
hole
spec
es, in part or in w
Note
l purpos
at
om
ion
in t
or
his
te
do
priv
cum
or
en
g
t.
yi Co
Cop py
C - Model identification number
ht. rig
rig ht
py by
co Vo
D - Engine code
by lksw
cted agen
Prote AG.
3. General information 27
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
e
nl
pt
du
an
itte
y li
♦ High sulphur content
erm
ab
ility
ot p
wit
, is n
h re
♦ Metallic components / Octane Booster Additive
hole
spec
♦ Contaminants in petrol
es, in part or in w
t to the co
Country
30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year
rrectness of i
Abu Dhabi X
l purpos
Afghanistan X
Egypt X
nf
ercia
o
Algeria X
rm
m
atio
m
Angola X
o
n in
or c
Equatorial Guinea X
thi
te
sd
a
Argentina X
iv
o
r
rp
cu
o
Armenia X
f
en
ng
t.
yi Co
Azerbaijan t. Cop
X py
rig
gh
Ethiopia X
ht
pyri by
Vo
co lksw
by
Australia X
Prote
cted AG.
agen
Bahamas X
Bahrain X
Bangladesh X
Belize X
Benin (Dahomey) X
Bermudas X
Bhutan X
Bolivia X
Botswana X
Brunei X
Burkina Faso (Upper X
Volta)
Burundi X
Chile X
China X
Costa Rica X
Democratic Republic X
of the Congo
Djibouti X
Dominican Republic X
Dubai X
Ecuador X
El Salvador X
28 3. General information
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Country
30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year
Ivory Coast X
Eritrea X
Fiji X
Gabon X
Gambia X
Georgia X
Ghana X
Guatemala X
Guinea X
Guinea-Bissau X
Haiti X
Honduras X
India X
Indonesia X
Iraq X
AG. Volkswagen AG d
Iran agen X
oes
olksw not
y V gu
Jamaica X ise
d b ara
nte
or eo
Yemen X auth
ra
ss c
Jordan X
ce
le
un
pt
Cayman Islands X
an
d
itte
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rm
Cambodia
ab
pe
ility
Cameroon X
ot
wit
, is n
h re
Cape Verde X
hole
spec
Caribbean, left-hand X
es, in part or in w
traffic
t to the co
Kazakhstan X
Qatar X
rrectness of i
Kenya X
l purpos
Kyrgyz Republic X
Columbia X
nform
ercia
Cuba X
m
a
com
tio
Kuwait X
n in
r
te o
thi
Laos X
s
iva
do
Lesotho X
r
rp
cum
fo
Lebanon X
en
ng
t.
yi Co
op
Liberia X
C py
t. rig
gh ht
yri
Libya X
p by
co Vo
by lksw
cted agen
Madagascar Prote AG.
X
Malawi X
Malaysia X
Mali X
Morocco X
Mauritania X
Mauritius X
Mexico X
Mongolia X
3. General information 29
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Country
30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year
Mozambique X
Myanmar (Burma) X
Namibia X
Nepal (Indian sub‐ X
continent)
New Caledonia X
Nicaragua X
Netherlands over‐ X
seas territories Aru‐
ba, Curacao, Sint-
Maarten (Dutch)
Niger X
Nigeria X
North Korea X
Oman X
Pakistan X
Panama X
Papua New Guinea X
Paraguay X
Peru X
Philippines X
Republic of Congo AG. Volkswagen AG d X
agen oes
ksw
Rwanda byV
ol not
gu X
d ara
e
Russian Federation X horis nte
eo
ut ra
Zambia ss a c X
ce
le
Saudi Arabia X
un
pt
an
d
itte
Senegal X
y li
rm
ab
Seychelles X
pe
ility
ot
wit
, is n
Sierra Leone X
h re
hole
Singapore X
spec
es, in part or in w
Somalia X
t to the co
Sri Lanka X
South Africa X
rrectness of i
South Sudan X
l purpos
Sudan X
Suriname X
nform
ercia
Syria X
m
a
com
Swaziland X
ion in
r
Tajikistan X
te o
thi
s
iva
Taiwan X
do
r
rp
cum
fo
Tanzania X
en
ng
t.
yi Co
Thailand X ht. Cop py
rig
Togo X
rig ht
py by
co Vo
by lksw
Trinidad and Tobago cted X
agen
Prote AG.
Chad X
Tunisia X
Turkey X
30 3. General information
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Country
30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year
Turkmenistan X
Uganda X
Ukraine X
Uruguay X
Uzbekistan X
Venezuela X
United Arab Emi‐ X
rates agen
AG. Volkswagen AG d
oes
olksw not
Vietnam X d byV gu
ara
ise nte
Belarus X ut
hor eo
ra
a
West Sahara ss c
X
ce
e
nl
pt
du
an
itte
public
y li
erm
ab
Zimbabwe X
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. General information 31
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
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ab
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
32 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
4 Descriptions of work:
Swivel joints and axle mountings: inspecting ⇒ page 34
All-wheel drive coupling: changing oil ⇒ page 36
Automatic headlight control and static cornering light: checking
function ⇒ page 39
Front passenger airbag: checking key switch and “ON/OFF
gen AGfunc‐
. Volkswagen AG
does
swa
tion” ⇒ page 40 yV
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ed nte
Battery (12V): checking battery terminal thclamps
or
is for secure seat‐ e or
ing ⇒ page 41 s au ac
s
ce
Battery (12V): checking with battery tester (always refer to work‐ le
un
pt
shop manual) ⇒ page 44
an
d
itte
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erm
ab
Status of battery (12V): reading - sending diagnosis protocol via
ility
ot p
wit
is n
h re
Tyres: checking condition, wear pattern, tyre pressure and tread
ole,
spec
depth ⇒ page 45
urposes, in part or in wh
t to the co
Brake and clutch system: changing brake fluid ⇒ page 52
Brake system and shock absorbers: inspecting for leaks and
damage ⇒ page 57
rrectne
Brakes, front and rear: checking thickness of brake pads and
s
condition of brake discs ⇒ page 57
s o
cial p
f
Brake fluid level: checking ⇒ page 61
inform
mer
atio
m
⇒ page 62
o
n
c
i
or
n
Dual clutch gearbox 0DL: changing gear oil ⇒ page 62
thi
te
sd
iva
o
r
cum
r
fo
en
ng
4. Descriptions of work: 33
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
e
nl
etc.) ⇒ page 91
pt
du
an
itte
y li
Wheel securing bolts: tightening to specified torque ⇒ page 92
erm
ab
ility
ot p
Reducing agent (AdBlue®/DEF): replenishing ⇒ page 93
wit
, is n
h re
Reducing agent (AdBlue®/DEF): changing ⇒ page 96 hole
spec
es, in part or in w
t to the co
Tyre repair set: checking ⇒ page 97
Window wash/wipe system and headlight washer system: check‐
rrectness of i
ing function ⇒ page 98
l purpos
nf
ercia
o
light ⇒ page 104
rm
m
atio
m
n in
or c
thi
Headlight adjustment: checking fog lights ⇒ page 113
te
sd
iva
o
r
cu
o
m
sary ⇒ page 114
f
en
ng
t.
yi Co
op
Service interval display: resetting ⇒ page 115
C py
t. rig
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Service interval display: recoding ⇒ page 116 cop Vo
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Prote
Track rod ends: checking clearance, security and boots
AG.
⇒ page 117
Dust and pollen filter: cleaning housing and renewing filter ele‐
ment ⇒ page 117
Transportation mode: switching off ⇒ page 117
Transportation devices: removing blocking pieces ⇒ page 117
Clock and date: setting ⇒ page 119
Underbody: inspecting for damage to underbody sealant, under‐
body panels, routing of lines, plugs ⇒ page 119
Toothed belt: renewing (petrol engines) ⇒ page 119
Camshaft drive toothed belt: renewing (diesel engines)
⇒ page 119
Spark plugs: renewing ⇒ page 120
34 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
– Check boots -arrow- of lower swivel joints for leaks and dam‐
age.
AG. Volkswagen AG d
agen oes
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d by ara
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or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
– Check lower axle mountings for large cracks, perforating
hole
spec
cracks or cuts in rubber material -arrows-.
es, in part or in w
t to the co
– Check axle mountings also for following damage:
♦ Complete separation of rubber and metal parts.
rrectness of i
♦ Large play between mounting and suspension link, which has
l purpos
nform
ercia
Note
m
a
com
tio
♦ Superficial cracks and cuts as well as minor separations of the
n in
r
thi
the operation of the elasto-kinematic mounting and do not
s
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t.
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op
tion is also permissible. C py
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♦ Play between bearing and axle component is permissible as
op Vo
by c lksw
long as there is no negative effect on the function of the bear‐ cted agen
Prote AG.
ing.
4. Descriptions of work: 35
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
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aut ra
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ce
e
nl
pt
an
itte
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erm
ab
ility
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wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
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cu
o
m
f
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ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
36 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
♦ -VAS 6291 A-
n AG. Volkswagen AG do
lkswage es n
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ss
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wit
, is n
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hole
spec
es, in part or in w
t to the co
♦ Drip tray for workshop hoist - VAS 6208-
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
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cum
fo
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t.
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Cop py
Draining oil
t. rig
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pyri by
Vo
o
– Raise vehicle on lifting platform and place used oil collection
c by lksw
cted agen
and extraction unit - VAS 6622A- under all-wheel drive cou‐ Prote AG.
pling.
– Unscrew oil drain plug -2- and drain high performance oil com‐
pletely.
– Screw in new oil drain plug with new seal and tighten it to
specified torque. Oil drain plug is fitted with captive seal.
Torque setting Nm
Oil drain plug 30
4. Descriptions of work: 37
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
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aut ra
ss c
ce
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un
pt
an
d
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rm
ab
pe
ility
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wit
– Separate angled piece -B- from adapter -A- and screw adapter
, is n
h re
fully into oil filler hole.
hole
spec
– Refit angled piece again and route hose above drive shaft to
es, in part or in w
t to the co
prevent sagging.
– Place drip tray for workshop hoist - VAS 6208- under final
drive.
rrectness of i
– Once hose above rear left wheel has been moved away from
l purpos
nform
ercia
Note
m
a
com
tion in
♦ The prescribed temperature range for oil during oil level check
r
te o
thi
is 20°C to 40°C.
s
iva
do
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rp
c
♦ Observe the temperature of oil container when topping up oil.
um
fo
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t.
♦ After topping up oil, the temperature gauge - VAS 6519- can
yi Co
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be used for measuring oil temperature. t. C rig
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pyri by
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Prote
Oil capacity and oil specification ⇒ page 39
AG.
– Let any excess oil flow out until it is only dripping out of hole.
The oil level is correct if oil is dripping out of the oil filler hole.
38 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
– Screw in new oil filler plug -arrow- with captive seal and tighten
it to specified torque.
Torque setting Nm
Hydraulic fluid filler plug 15
ce
e
pt
du
an
itte
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Oil capacity and oil specification
erm
ab
ility
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Oil capacity, 4MO‐ ⇒ Rear propshaft and final drive; Rep. gr. 00 ; Technical data; Capacities
wit
, is n
TION
h re
hole
spec
es, in part or in w
t to the co
4.3 Automatic headlight control and static
rrectness of i
cornering light: checking function
l purpos
Note
nf
ercia
orm
m
atio
The automatic headlight control was formerly called driving light
om
n in
assist.
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– Switch on ignition.
t.
yi Co
op py
– Turn light switch -4- to position “Auto” -2-.
t. C rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
4. Descriptions of work: 39
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
– Turn light switch -4- to position “0” -1- and switch off ignition.
Static cornering light
The static cornering light is integrated in the headlights.
– Start the engine. AG. Volkswagen AG d
agen oes
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– Switch on dipped by
Vheadlight.
ol not
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d ara
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– Switch on thturn
or signal. eo
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c
– Check scornering light.
s
ce
le
un
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rm
ab
pe
ility
wit
, is n
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spec
es, in part or in w
t to the co
Note
rrectness of i
function”.
m
tio
BAG OFF”.
n in
r
te o
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– Switch on ignition.
s
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do
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en
g
t.
yi Co
Cop py
t. rig
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pyri by
Vo
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by c lksw
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Prote AG.
40 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen o
– Using the ignitionVolkey, turn switch to position “PASSENGER
ksw es n
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AIRBAG ON”.se
d by ua
ran
i tee
h or
– Switch aon
ut ignition. or
ac
ss
ce
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nl
pt
du
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, is n
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spec
es, in part or in w
t to the co
– Warning lamp “PASSENGER AIRBAG OFF” -arrow- goes out rrectness of i
after self-test (passenger airbag activated).
l purpos
at
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ion
c
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or
his
ate
do
priv
cum
for
en
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t.
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t. rig
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4.5 Battery (12V): checking battery terminal
pyri by
Vo
co lksw
by
clamps for secure seating
cted agen
Prote AG.
4. Descriptions of work: 41
AG. Volkswagen AG d
agen oes
olksw not
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ed
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤auth ra
s c
Maintenance - Edition 08.2017 s
ce
e
nl
pt
du
an
♦ Torque wrench - V.A.G 1331-
itte
y li
erm
ab
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
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nf
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m
atio
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Note
o
n in
or c
thi
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sd
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function and long service life of the battery.
o
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f
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♦ When securing terminal clamp, ensure that it is completely
yi Co
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seated on battery terminal. . C rig
ht ht
rig by
copy Vo
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Prote AG.
WARNING
42 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Torque setting Nm
Nut for battery terminal 6
Bolt for securing bracket 20
pt
du
an
Special tools and workshop equipment required
itte
y li
erm
ab
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
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or
Note
his
ate
do
priv
cum
or
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t.
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Cop py
♦ When securing terminal clamp, ensure that it is completely
t. rig
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seated on battery terminal. cop Vo
by lksw
cted agen
Prote AG.
4. Descriptions of work: 43
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
. Volkswagen AG
Maintenance - Edition 08.2017 kswagen AG does
n ol ot g
yV ua
edb ran
ris tee
WARNING tho or
au ac
ss
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e
If the battery terminal clamp is not seated securely on the pos‐
nl
pt
du
an
itive terminal, disconnect battery earth strap at battery negative
itte
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terminal first, to prevent possible accidents.
erm
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ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
sary, retighten nut -2-.
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
riv
cum
for
en
g
– Check main fuse carrier with battery terminal clamp -4- for se‐
n
t.
yi Co
op
cure seating. If necessary, retighten nut -5-. C py
ht. rig
rig ht
– Check battery -1- for firm seating. If necessary, retighten bolt
py by
co Vo
by lksw
-arrow- to specified torque. Prote
cted AG.
agen
Specified torque Nm
Nut for battery terminal 6
Bolt for securing bracket 20
44 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
Procedure
The battery status is read while the transportation mode is being
switched off ⇒ page 117 .
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
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WARNING
at
om
ion
c
in t
or
should be fitted.
do
priv
cum
for
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ng
t.
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Tests at delivery inspection Cop py
t. rig
gh ht
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– Check tyre side walls and treads for damage and foreign bod‐ p by
co Vo
ies such as, for example, nails or glass splinters.
by lksw
cted agen
Prote AG.
Tests at service
– Check tyre side walls and treads for damage and foreign bod‐
ies such as, for example, nails or glass splinters.
– Check tyres for cupping, one-sided wear, porous side walls,
cuts and punctures.
– Check for appropriate direction of rotation, or make sure that
the inner and outer sides have not been interchanged.
4. Descriptions of work: 45
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
le
♦ One-sided tread wear is mainly attributed to incorrect camber.
un
pt
an
d
itte
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When wear of this nature is detected, determine cause by check‐
rm
ab
ing alignment (repair measure).
pe
ility
ot
wit
, is n
4.8.3 Tyre tread depth (including spare
h re
hole
wheel): checking
spec
es, in part or in w
t to the co
– Check tyre tread depth.
Minimum tread depth: 1.6 mm
rrectness of i
l purpos
Note
nform
ercia
a
com
ti
♦ The minimum tread depth is reached when the tyres have
on in
worn down level with the 1.6 mm high tread wear indicators
r
te o
thi
-arrows- positioned at intervals around the tyre.
s
iva
do
r
rp
c
♦ If the tread depth is approaching the minimum allowed depth,
um
fo
en
inform the customer.
ng
t.
yi Co
Cop py
t. rig
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4.8.4 General information
op Vo
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Prote AG.
WARNING
♦ For safety reasons, only tyres of same type and tread pat‐
tern should be fitted on a vehicle! Approved wheel and tyre
combinations e.g. ⇒ Wheels and tyres guide; Rep. gr.
44 ; Wheels, tyres, vehicle geometry; Wheel and tyre com‐
binations .
♦ On vehicles with four-wheel drive, tyres of the same type
and tread pattern must be used. Otherwise the self-locking
centre differential may be damaged.
46 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
M+S tyres
ce
e
nl
pt
du
an
♦ If winter tyres are fitted, a sticker indicating the speed limit
itte
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must be attached in the interior where it is visible for the cus‐
erm
ab
tomer.
ility
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wit
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♦ For winter tyres, the tyre pressure does not have be increased.
h re
hole
spec
♦ However, this only applies if the winter tyre used corresponds
es, in part or in w
exactly to the standard summer tyre size and the speed index
t to the co
is no higher than “H”.
♦ If this is not the case, please refer to the recommendation of
the tyre manufacturer. rrectness of i
l purpos
nf
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orm
m
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or c
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f
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t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Descriptions of work: 47
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
pt
du
an
itte
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Part number - 5NA 010 000- Tiguan
erm
ab
ility
ot p
wit
h re
spec
t to the co
2) Spare wheel
rm
m
atio
om
n in
or c
thi
e
sd
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cu
o
m
f
en
ng
Half payload
yi Half load, comfort
t.
Co Full payload
t. C kPa/bar/psi
op
kPa/bar/psi py
rig kPa/bar/psi
gh
Tyre size Front Rear Front Rear Front Rear
ht
pyri by
Vo
co lksw
by
All 1) 260/2.6/38 cted
260/2.6/38 230/2.3/33 230/2.3/33 260/2.6/38 300/3.0/44
agen
Prote AG.
48 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Half payload
AG. Volkswagen AG d Half load, comfort Full payload
agen
kPa/bar/psi oes kPa/bar/psi kPa/bar/psi
olksw not
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Tyre size ris
eFront
d Rear Front ara
nte Rear Front Rear
tho eo
All 1) s au 260/2.6/38 260/2.6/38 230/2.3/33 230/2.3/33
ra
c 260/2.6/38 310/3.1/45
s
ce
415/4.2/61
le
T145/85 R18 2)
un
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d
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1) Valid for all authorised wheel/tyre combinations. ⇒Wheels and
rm
ab
pe
ility
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wit
, is n
h re
hole
2) Spare wheel
spec
es, in part or in w
t to the co
Part number - 5NA 010 000 C- Tiguan
rrectness of i
Half payload Half load, comfort Full payload
l purpos
nform
ercia
a
com
tio
T145/85 R18 2) 415/4.2/61
n in
r
te o
thi
1) Valid for all authorised wheel/tyre combinations. ⇒
s
iva
Wheels and
do
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cum
fo
t.
yi Co
op
2)
py
Spare wheel
. C rig
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rig by
copy Vo
by lksw
cted agen
Prote AG.
4. Descriptions of work: 49
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
2) Spare wheel
AG. Volkswagen AG d
agen
Part number - 5NA 010 000 E- olksw Tiguan oes
not
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Half payload aut
h Half payload Full payload eo
ra
kPa/bar ss kPa/bar kPa/bar c
ce
e
nl
an
itte
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ab
99V
ility
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wit
235/55 R18 10
, is n
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0V
hole
spec
235/50 R19 99
es, in part or in w
V
t to the co
235/45 R20 10
0V
rrectness of i
255/45 R19 10
l purpos
0V
255/40 R20 10
1V
nform
ercia
at
om
03M 1)
ion
c
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or
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1) Spare wheel
at
do
priv
cum
for
en
ng
t.
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Cop py
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rig ht
by
50
copy Vo
by lksw
4. Descriptions of work: cted agen
Prote AG.
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
e
nl
pt
du
99V
an
itte
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235/55 R18 10
erm
ab
ility
0V
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wit
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235/50 R19 99
h re
V
hole
spec
235/45 R20 10
es, in part or in w
t to the co
0V
255/45 R19 10
0V
rrectness of i
255/40 R20 10
l purpos
1V
T145/85 R18 1 415/4.2/61
nf
ercia
03M 1)
orm
m
atio
m
1) Spare wheel
o
n in
or c
thi
te
sd
iva
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r
rp
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Part number - 5NA 010 000 G- Tiguan
o
m
f
en
ng
t.
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op py
Half payload Half payload Full payload
t. C rig
gh ht
kPa/bar kPa/bar kPa/bar
pyri by
Vo
co lksw
by
Tyre size Front Rear Front Rear Front Rear
cted agen
Prote AG.
4. Descriptions of work: 51
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
n AG. Volkswagen AG do
Maintenance - Edition 08.2017 lkswage es n
o o t gu
yV
db ara
ir se nte
Part number - 5NA 010 000 F- ut
ho Tiguan eo
ra
a c
ss
ce
e
Half payload Half payload Full payload
nl
pt
du
an
kPa/bar kPa/bar kPa/bar
itte
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erm
ab
Tyre size Front Rear Front Rear Front Rear
ility
235/50 R19 99 ot p
wit
, is n
h re
V
hole
spec
235/45 R20 10
es, in part or in w
0V
t to the co
255/45 R19 10
0V
rrectness of i
255/40 R20 10
1V
l purpos
nf
ercia
orm
m
1) Spare wheel
atio
om
n in
or c
thi
te
sd
iva
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r
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cu
o
m
f
brake fluid
en
ng
t.
yi Co
Cop py
.
Special tools and workshop equipment required
t rig
gh ht
pyri by
Vo
co
♦ Torque wrench - VAS 6854-
by lksw
cted agen
Prote AG.
52 4. Descriptions of work:
AG. Volkswagen AG d
agen oes Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
olksw not
V
ed by gu
ara Maintenance - Edition 08.2017
ris nte
tho e or
♦ Insert - VAS 6564/9-
ss
au ac
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
♦ Never allow brake fluid to come into contact with fluids that
contain mineral oils (e.g. oil, petrol, cleaning agents). Min‐
eral oils will damage seals and rubber grommets of brake
system.
♦ Brake fluid is poisonous. In addition, due to its corrosive
nature, it must not come into contact with paint.
♦ Brake fluid is hygroscopic, which means it absorbs mois‐
ture from the ambient air and should therefore always be
stored in air-tight containers.
♦ Rinse off spilled brake fluid using plenty of water.
♦ Do not reuse extracted (used) brake fluid!
♦ Observe relevant disposal regulations.
4. Descriptions of work: 53
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
– Using the suction hose from brake filling and bleeding unit ,
extract as much brake fluid -2- from the brake fluid reservoir
as possible through the strainer -1-.
Note
Note
pt
♦ Start with front right brake caliper on RHD vehicles. an
d
itte
y li
rm
ab
♦ Due to the tool attachment - VAS 6564/9- the rear wheels do
pe
ility
not need to be removed anymore.
ot
wit
, is n
h re
hole
Front axle
spec
es, in part or in w
t to the co
– Remove cap -1- from bleeder valve of front left brake caliper.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
54 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
– Push collector bottle bleeder hose -1- onto front left bleeder
valve.
– Open bleeder valve, and let appropriate quantity of brake fluid
run out ⇒ page 56 .
– Close bleed screw. Torque: ⇒ Brake system; Rep. gr. 47 ;
Front brake caliper; Assembly overview - front brake caliper .
– Fit cap back onto bleeder valve on brake caliper.
– Repeat procedure on front right.
Rear axle
– Remove cover cap -1- from bleeder valve of rear left brake
. Volkswagen AG
caliper. swa
gen AG does
k not
Vol gu
– Use tool attachment - VAS 6564/9- for rear axle.
se
db
y ara
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ri
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ss c
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Guide bleeder hose -1- from tool set for brake bleeding - VAS
6564- from inner side of rim through socket -3-, and fit it onto
bleeder valve.
rrectne
– Open bleeder valve, and let appropriate quantity of brake fluid
run out ⇒ page 56 .
ss o
cial p
f
– Close bleeder valve: Torque: ⇒ Brake system; Rep. gr. 47 ;
inform
Rear brake caliper; Assembly overview - rear brake caliper .
mer
atio
m
– Fit again cover cap on bleeder valve of rear left brake caliper.
o
n
c
i
or
n
– Repeat procedure on rear right of vehicle.
thi
te
sd
iva
cum
r
fo
en
ng
t.
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op py
Note t. C rig
gh ht
pyri by
Vo
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by c lksw
Applies only to vehicles with manual gearbox. Prote
cted AG.
agen
4. Descriptions of work: 55
Tiguan 2016 ➤ , Tiguan RUS 2017en➤ AG. Volkswagen AG d
ag oes
Maintenance - Edition 08.2017
Volksw not
g y ua
db ran
rise tee
– ⇒ Rep. gr. 24 ; Air filter;uRemoving
tho and installing air filter or
housing ss a ac
ce
e
nl
– Remove dust cap from bleeder valve -arrow-.
pt
du
an
itte
y li
– Connect bleeder hose to pressure hose of fluid collector bottle.
erm
ab
ility
ot p
wit
, is n
if necessary.
h re
hole
spec
– Open bleeder valve.
es, in part or in w
t to the co
– Allow approx. 100 ml of brake fluid to flow out.
– Close bleeder valve.
rrectness of i
– Rapidly operate pedal from stop to stop 10 to 15 times.
l purpos
nform
ercia
at
om
ion
c
in t
r
Torque setting Nm
o
his
ate
do
riv
cum
for
en
ng
t.
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Cop py
t. rig
– Depress clutch pedal several times after completion of bleed‐ yri
gh by
ht
ing process. cop Vo
by lksw
cted agen
Prote
– Switch off brake filling and bleeding unit .
AG.
56 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
4.10 Brake system and shock absorbers: in‐
ot p
wit
, is n
h re
hole
spec
Check following components for leaks and damage:
es, in part or in w
t to the co
♦ Brake master cylinder
♦ Brake servo (for anti-lock brake system: hydraulic unit)
rrectness of i
♦ Brake pressure regulator and
l purpos
♦ Brake caliper
nf
ercia
n in
c
thi
te
sd
a
o
r
rp
cu
m
f
en
ng
t.
yi
– Check brake hoses for abrasion, porosity and brittleness.
Co
Cop py
ht. rig
– Check brake lines for corrosion. rig ht
py by
co Vo
by lksw
– Check brake connections and fastenings for correct seating,cted agen
Prote AG.
leaks and corrosion.
– Check brake lines and brake hoses for correct seating and
attachment in retainers.
WARNING
4. Descriptions of work: 57
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
♦ Mirror
The adapter to loosen and tighten the anti-theft wheel bolts can
be found in the vehicle tool kit ⇒ page 92 .
pt
an
d
itte
ab
the thickness of the pad due to the geometry of the wheel rim. If
pe
ility
this is the case, remove the wheel on the side where the brake
ot
wit
h re
spec
es, in part or in w
t to the co
Procedure
– Measure outer and inner brake pad thickness by inspecting
through the holes of wheel rim (depending on type).
rrectness of i
a
com
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
58 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
WARNING
The brake pads have reached their wear limit at a pad thick‐
ness of 2 mm (without backplate) and must be renewed (repair
measure).
Note
When replacing brake pads, always check brake discs for wear
as well. Checking and if necessary replacing the brake discs is a
repair measure.
Procedure
– Check brake disc for wear ⇒ Brake system; Rep. gr. 46 ; Front
brake; Assembly overview - front brake .
– If necessary, secure wheel in marked position.
– Tighten wheel securing bolts in diagonal sequence to speci‐
fied torque ⇒ page 92 .
– Place adapter in vehicle tool kit after completing work.
– Fit wheel bolt covers if necessary .
the thickness of the pad due to the geometry of the wheel rim. If
pt
du
an
this is the case, remove the wheel on the side where the brake
itte
y li
erm
wit
, is n
h re
Procedure
hole
spec
es, in part or in w
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
4. Descriptions of work: 59
n AG. Volkswagen AG do
lkswage es n
Vo ot g
Tiguan 2016 ➤ , Tiguand by RUS 2017 ➤ ua
ran
ir se
Maintenance -thEdition 08.2017
o tee
or
au ac
ss
– Inspect outer pad to determine its thickness.
ce
e
nl
pt
du
an
– Illuminate inner pad with an electric hand torch and mirror. itte
y li
erm
ab
– Determine thickness of inner pad by inspecting.
ility
ot p
wit
, is n
h re
hole
spec
Wear dimension: 2 mm
es, in part or in w
t to the co
WARNING
rrectness of i
The brake pads have reached their wear limit at a pad thick‐
ness of 2 mm (without backplate) and must be renewed (repair
l purpos
measure).
nf
ercia
orm
m
atio
m
Note
o
n in
or c
thi
te
When replacing brake pads, always check brake discs for wear
sd
iva
o
r
cu
o
m
repair measure.
f
en
ng
t.
yi Co
Cop py
. rig
Procedure
t
gh ht
pyri by
Vo
co lksw
– Check brake disc for wear ⇒ Brake system; Rep. gr. 46 ; Rear
by
cted agen
Prote
brake; Assembly overview - rear brake .
AG.
Note
60 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
WARNING
♦ Never allow brake fluid to come into contact with fluids that
contain mineral oils (e.g. oil, petrol, cleaning agents). Min‐
eral oils will damage seals and rubber grommets of brake
system.
♦ Brake fluid is poisonous. In addition, due to its corrosive
nature, it must not come into contact with paint.
♦ Brake fluid is hygroscopic, which means it absorbs mois‐
ture from the ambient air and should therefore always be
stored in air-tight containers.
♦ Rinse off spilled brake fluid using plenty of water.
♦ Observe relevant disposal regulations.
AG. Volkswagen AG d
Caution agen oes
olksw not
byV gu
ara
ed
When replenishing, ensure to not spill any liquids in the engine
ris nte
tho eo
compartment. s au ra
c
s
ce
e
pt
du
an
itte
Toothed belts, V-belts and poly V-belts which came into con‐
y li
erm
ab
tact with oil, brake fluid or coolant must always be renewed.
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
-1-.
rrectness of i
Note
l purpos
To prevent brake fluid from flowing out of the reservoir, the max.
marking -1- must not be exceeded.
nform
mercia
at
ion
c
in t
or
his
ate
Note
do
priv
cum
for
en
g
t.
yi Co
ing/pad wear. Cop py
ht. rig
rig ht
♦ When vehicle is in use, fluid level tends to drop slightly due to
py by
co Vo
by lksw
lining/pad wear and automatic adjustment. Prote
cted AG.
agen
4. Descriptions of work: 61
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se
Tiguan 2016 ➤ , Tiguanth RUS 2017 ➤
o tee
or
u
Maintenance - Edition
ss 08.2017
a ac
ce
le
un
pt
“replenishing is NOT required”.
an
d
itte
y li
rm
ab
Recommended brake fluid level, brake pads new or well within
pe
ility
wear limit:
ot
wit
, is n
h re
• Between MIN and MAX markings
hole
spec
es, in part or in w
t to the co
WARNING
If the fluid level is below min. marking -2-, the brake system
rrectness of i
must be checked for leaks before fluid is topped up, “Repair
measure”.
l purpos
nform
ercia
a
com
tion in
r
te o
thi
⇒ 6-speed dual clutch gearbox 0D9; Rep. gr. 34 ; Gear oil;
s
iva
do
Draining and filling gear oil
r
rp
cum
fo
⇒ 6-speed dual clutch gearbox 0D9; Rep. gr. 34 ; Gear oil circuit;
en
ng
t.
yi Co
Removing and installing gear oil filter t. Cop py
rig
gh ht
4.14 Dual clutch gearbox 0DL: changing gear pyri by
Vo
co lksw
by
oil
cted agen
Prote AG.
Note
The automatic opening and closing features for the electric win‐
dows do not function after disconnecting and reconnecting the
battery. Therefore, before a new vehicle is delivered, the window
regulators must be reactivated. Once the windows have been re‐
activated, the battery must not be disconnected again.
WARNING
Note
– Switch on ignition.
62 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
ce
e
nl
pt
du
an
itte
y li
Caution
erm
ab
ility
ot p
spec
es, in part or in w
t to the co
Static faults
If one or more static faults are found in the event memory, we
recommend seeking agreement from the customer to rectify
rrectness of i
Sporadic faults
If only sporadic faults or notes are stored in the event memory
nf
ercia
atio
n in
c
thi
te
sd
iva
o
r
– Check outer and inner boots -arrows- for leaks and damage.
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Descriptions of work: 63
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
le
pt
an
d
itte
y li
♦ Area around trim strips
rm
ab
pe
ility
♦ Windscreen roof edge
ot
wit
, is n
h re
♦ Outer and inner A-pillar
hole
spec
♦ Bonnet
es, in part or in w
t to the co
♦ Wheel arches
♦ Inner and outer tailgate
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
4.21 Poly V-belt: renewing s
iva
do
r
rp
cum
fo
Procedure
en
ng
t.
yi Co
op
⇒ Rep. gr. 13 ; Cylinder block belt pulley end; Removing and
C py
t. rig
gh
installing poly V-belt
ht
pyri by
Vo
co lksw
by
4.22 Poly V-belt: checking condition
cted agen
Prote AG.
Procedure
– Use a socket spanner to turn the engine at the vibration damp‐
er/pulley.
Check poly V-belt -1- for:
♦ Sub-surface cracks (cracks, core ruptures, cross sectional
breaks)
♦ Layer separation (top layer, cord strands)
♦ Base break-up
♦ Frayed cord strands
♦ Flank wear (material wear, frayed flanks, flank brittleness -
glassy flanks-, surface cracks)
♦ Traces of oil and grease
Caution
64 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
♦ The water used for mixing has a major influence on the effec‐
tiveness of the coolant. As the water quality differs from coun‐
try to country and even from region to region, the quality of the
water to be used in the cooling system has been specified by
Volkswagen. Distilled water fulfils all requirements. Therefore,
only ever use distilled water when mixing coolant for topping
up or renewing coolant.
♦ Use only coolant additives which
gen AG
conform
. Volkswagewith
n AG the ⇒ Elec‐
tronic parts catalogueV(ETKA)
olks
wa . Other coolant additives
d oes
not may
reduce corrosion protection
ed by substantially. The resultinggu
adam‐
ran
age could leadthto
o loss of coolant and subsequent major engine
ris tee
damage. s au or
ac
s
♦ Mixed in the correct proportions, coolant inhibits frost and cor‐
ce
e
nl
pt
du
an
itte
y li
the boiling point of the coolant. Therefore, the cooling system
erm
ab
must be filled all year round with a coolant additive.
ility
ot p
wit
, is n
h re
reliability under heavy loads, particularly in countries with trop‐
hole
spec
ical climates.
es, in part or in w
t to the co
♦ ONLY refractometer - T10007A- may be used for determining
current anti-freeze value.
♦ Frost protection must be guaranteed down to -25°C as a min‐ rrectness of i
imum and, in countries with arctic conditions, down to approx.
l purpos
atio
n in
thi
sd
iva
o
r
cu
o
additives.
f
en
ng
t.
yi Co
op
♦ The temperature read off the refractometer - T10007A- corre‐
C py
t. rig
gh
sponds the »ice flocculation point«. Flakes of ice may start
ht
pyri by
forming in the coolant below this temperature.
o Vo
by c lksw
cted agen
Prote AG.
♦ Never reuse old coolant.
♦ Use only a water/coolant additive mixture as a slip agent for
coolant hoses.
4. Descriptions of work: 65
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
♦ Refractometer - T10007 A-
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
Note rised
nte
ho eo
aut ra
Read precise value for the following tests at light/dark boundary. ss c
ce
Using a pipette, place a drop of water on the glass to improve the
le
un
pt
readability of the light/dark boundary. The bright/dark boundary
an
d
itte
y li
can be clearly recognised on the “WATERLINE”.
erm
ab
ility
ot p
wit
– Check concentration of coolant additive using refractometer -
is n
h re
T10007 A- (refer to operating instructions).
ole,
spec
urposes, in part or in wh
t to the co
tives G12; G12 Plus, G12 Plus Plus and G11.
The scale -2- is only calibrated for coolant additive G13.
– If frost protection is insufficient, drain some coolant and top up rrectne
with coolant additive ⇒ page 66 .
ss o
cial p
f in
Note
form
mer
atio
m
n
c
n thi
te
sd
a
o
pr
cum
r
fo
en
ng
66 4. Descriptions of work:
AG. Volkswagen AG d Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
agen oes
olksw not Maintenance - Edition 08.2017
yV gu
edb ara
ris ntee
4.23.3 Mixing ratio:
aut
ho or
ac
ss
ce
le
un
pt
Caution
an
d
itte
y li
rm
ab
Use only distilled water for mixing coolant additives. The use
pe
ility
ot
wit
, is n
sion.
h re
hole
spec
es, in part or in w
t to the co
Frost protection to Coolant additive Distilled water
portion
rrectness of i
-25 °C approx. 40% approx. 60 %
-36 °C approx. 50 % approx. 50 %
l purpos
nform
ercia
a
com
tion in
r
te o
thi
Note
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
Description of work opyri
gh by
Vo
ht
c by lksw
cted agen
Prote
Caution
AG.
Note
Torque setting Nm
Banjo bolt 8
4. Descriptions of work: 67
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
WARNING
Note
Removing
Caution
Note
un
pt
an
d
itte
y li
rm
ab
Before opening the system, place a cloth around the filter hous‐
pe
ility
ing.
ot
wit
, is n
h re
hole
– Remove fuel filter upper part -1- from fuel filter housing -2-.
rrectness of i
– Lay fuel filter upper part -1- aside with fuel lines still attached.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
68
cted agen
Prote AG.
4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Caution
Always moisten new seal slightly with diesel fuel to avoid mal‐
functions!
olkswagen AG
en AG. V
– Insert filter element
olks
wag -2- centrally into dfuel
oes filter housing -1-.
not
V gu
d by a
Further assembly
or
ise is carried out in the reverse order.
ran
te
th eo
au ra
c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Torque setting Nm
rrectness of i
nform
ercia
Caution
m
at
om
ion
c
in t
his
e
do
riv
cum
or
en
ng
t.
yi Co
♦ If components of the fuel system between the fuel tank
Cop py
ht. rig
and the high-pressure pump have been removed or re‐
rig ht
py by
newed, the fuel system must be filled and bled before the
co Vo
by lksw
engine is started for the first time.
cted agen
Prote AG.
4. Descriptions of work: 69
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
If there is still air in the fuel system, the engine can change to
emergency running mode during road test. In this case, switch
engine off and erase fault memory. Then continue with a road test.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
Note ss c
ce
e
nl
pt
du
an
♦ Always use genuine part for air filter element: see Electronic
itte
y li
ab
ility
ot p
h re
spec
t to the co
♦ Secure all hose connections with the correct type of hose clips
l purpos
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
70
Prote AG.
4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
o lksw not
yV gu
– Release hose clipsri-1- se d and -2-.
b ara
nte
ho eo
– aut
Pull air filter housing in -direction of arrow- off ball studs. ra
ss c
ce
e
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
orm
m
atio
Note
om
n in
or c
sd
iva
o
r
rp
cu
– Remove upper part of air filter housing and remove air filter
o
m
f
en
ng
element.
t.
yi Co
Cop py
. rig
Installing
ht ht
rig by
copy Vo
– Check air filter housing, air mass meter and water drains for
by lksw
cted agen
Prote
soiling and clean them if necessary ⇒ page 74 .
AG.
– Insert air filter element -2- centrally into mounting in air filter
upper part -1-.
– Fit lower part of air filter -3- onto upper part of air filter -1-.
– Carefully engage retaining tabs one after the other.
– Screw in bolts -4-, and tighten them to specified torque.
– Check ball stud grommets -5- for damage, and renew them as
necessary.
– Position air filter housing centrally on ball studs, and press it
on firmly.
– Fit both air ducts to air filter housing.
4. Descriptions of work: 71
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
Torque setting Nm
ot
wit
, is n
h re
Securing bolts 1.5
hole
spec
es, in part or in w
t to the co
4.26.2 Air filter element, 2.0 l TSI engines: re‐
moving and installing
rrectness of i
l purpos
Removing
– Pull vacuum hose -1- off upper part of air filter.
nform
ercia
a
and lift it together with air ducts to one side.
com
tion in
r
thi
s
iva
do
Installing
r
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– Check air filter housing, air mass meter and water drains for
ng
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soiling, and clean them, if necessary ⇒ page 74 . t. Cop py
rig
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– Insert air filter element centred into mounting in lower part of pyri by
Vo
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air filter.
lksw
cted agen
Prote AG.
– Carefully fit upper part of air filter onto lower part of air filter
without applying excessive force. Screw in securing bolts and
tighten them to specified torque.
Torque setting Nm
Securing bolts 1.5
72 4. Descriptions of work:
AG. Volkswagen AG d
agen oes
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d by ara
orise Tiguan 2016
nte ➤ , Tiguan RUS 2017 ➤
h eo
aut Maintenance
ra
c
- Edition 08.2017
ss
ce
e
nl
Checking position of warm air flap
pt
du
an
itte
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– Check position of warm air flap -1- in lower part of air filter. The
erm
ab
warm air flap must close completely at temperatures above
ility
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+12°C.
wit
, is n
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hole
spec
Note
es, in part or in w
t to the co
The snow screen land warm air flap are not fitted on all vehicles.
rrectness of i
Installing
l purpos
– Check air filter housing, air mass meter and water drains for
soiling, and clean them, if necessary ⇒ page 74 .
nform
ercia
air filter.
at
om
ion
c
– Carefully fit upper part of air filter onto lower part of air filter
in t
or
his
e
do
riv
cum
for
en
ng
t.
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Torque setting Nm
Co
Cop py
t. rig
gh
Securing bolts 1.5
ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
Installing
– Check housing and water drains for soiling, clean if necessary.
– Insert air filter element -3- centrally into mounting in lower part
of air filter.
– Carefully fit upper part of air filter -2- onto lower part of air filter
without applying excessive force. Screw in securing bolts and
tighten them to specified torque.
– Clip line -1- into upper part of air filter.
Torque setting Nm
Securing bolts 1.5
4. Descriptions of work: 73
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
– Check air mass meter and intake hose for salt residue, dirt and
leaves (engine intake side).
– Check water drain hose in lower part of air filter housing for
dirt and clogging.
AG. Volkswagen AG d
agen
– Remove salt residues, dirt and leaves from upper and lower olks
w oes
not
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part of air filter housing using a vacuum cleaner if necessary.ed b ara
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4.27 Multi-purpose additive for diesel fuel: ss
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adding
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pt
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erm
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Note
ility
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wit
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♦ Only additives compliant with VW 506 26 (multi-purpose ad‐
hole
spec
ditive G 001 790 M3) may be used.
es, in part or in w
t to the co
♦ Observe the dosing instructions on the additive container.
♦ After adding the additive, always recommend that the custom‐
er fill up the tank completely in order for the additive to be the
rrectness of i
most effective.
l purpos
– Fill multi-purpose additive for diesel fuels into regular fuel tank
during each service.
nform
mercia
Country
at
om
ion
c
Afghanistan Laos
in t
or
his
te
Egypt Lebanon
a
do
priv
c
Albania Liberia
um
for
en
ng
t.
Equatorial Guinea Mali
yi Co
Cop py
.
Argentina Morocco
ht rig
rig ht
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o Vo
Azerbaijan Mauritania by c lksw
cted agen
Prote AG.
Belize Macedonia
Benin Moldova
Bhutan Myanmar
Brazil Dutch Overseas Territories
British Overseas Territories Nigeria
Brunei Pakistan
Burkina Faso Panama
Cayman Islands Paraguay
China Russia
Democratic Republic of the Congo Saudi Arabia
Dominican Republic Senegal
El Salvador Sierra Leone
Ivory Coast Zimbabwe
74 4. Descriptions of work:
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
e o Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
ris nte
ho
aut ra Maintenance - Edition 08.2017
ss c
ce
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nl
pt
du
Country
an
itte
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erm
ab
ility
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wit
, is n
h re
Georgia Sudan
hole
spec
Ghana South Sudan
es, in part or in w
t to the co
Guatemala Surinam
Guinea Syria
rrectness of i
Guinea-Bissau Thailand
Guyana Togo
l purpos
nf
ercia
Honduras Chad
orm
m
India Turkmenistan
atio
om
n in
Indonesia Ukraine
or c
thi
e
Iraq USA
t
sd
iva
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rp
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Jamaica Central African Republic
o
m
f
en
ng
t.
Jordan Cop
yi Co
py
Cambodia ht. rig
rig ht
py by
Cameroon
co Vo
by lksw
cted agen
Prote AG.
Canada
Cape Verde
Caribbean, left-hand traffic
Columbia
Note
– Fill multi-purpose additive for petrol fuels into regular fuel tank
during each oil change service.
Country
China India Russia
4. Descriptions of work: 75
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
ce
e
nl
pt
du
Bahrain
an
itte
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erm
Bolivia
ab
ility
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Brazil
wit
, is n
h re
Ghana
hole
spec
Indonesia
es, in part or in w
t to the co
Iraq
Iran
rrectness of i
Japan
Yemen
l purpos
Jordan
nf
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Cambodia
orm
m
Qatar
atio
om
n in
Columbia
or c
thi
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Kuwait
t
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Lebanon
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m
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Malaysia
t.
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Cop py
Mauritius
t. rig
gh ht
pyri by
Niger
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by c lksw
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Prote
Nigeria
AG.
Oman
Pakistan
Peru
Philippines
Saudi Arabia
Senegal
Singapore
Surinam
Syria
76 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Country
Chad
Uzbekistan
United Arab Emirates
Vietnam
ce
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nl
pt
– Lines, hoses and connections
du
an
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♦ Fuel system
ab
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♦ Lubrication system
hole
spec
es, in part or in w
t to the co
♦ Intake system
♦ And brake system
rrectness of i
Check for leaks, abrasion, porousness, cracks, correct seating
l purpos
orm
Note
m
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n in
c
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sd
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Cop py
t. rig
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pyri by
Vo
co lksw
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Prote AG.
4. Descriptions of work: 77
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
and dipstick.
un
pt
an
d
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ab
wit
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spec
t to the co
Procedure
The procedure of removing the engine cover panel -bottom-
rrectne
f inform
atio
m
n
c
i
or
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e
– After shutting off engine, wait at least 3 minutes so that the oil
t
sd
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fo
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– Pull out dipstick, wipe with a clean cloth and push dipstick in yi
t.
Co
again to limit stop. ht. Cop py
rig
rig ht
– Pull dipstick out again and read oil level. py by
co Vo
by lksw
cted agen
Prote AG.
78 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
♦ The oil level must always be in the upper third of area -B- for
the delivery inspection. This way, you will achieve the greatest
possible customer satisfaction.
♦ The oil-change quantity in the service table was determined
experimentally and is sufficient for the technical functionality
of the engine in all operating conditions. During all other serv‐
ice events, the oil level must be checked and corrected as
necessary if the customer requests this. This enables an ad‐
ditional topping-up to the specified
wage
noil
AGquantity
. Volkswagto
enthe
AG dupper
oes limit
of the dip stick. Due to tolerances,
y Volks
the oil temperature and
not the
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drip time, various quantities
ise
db may be required for topping up. ara
nt r ee
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B - Oil can be replenished up to the max. mark -A-.
erm
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– If oil level is above max. mark -A-, drain or extract excess oil
es, in part or in w
t to the co
– If the oil level is below min. marking -C- replenish a sufficient
amount of oil (at least 0.5 l) ⇒ page 8 .
rrectness of i
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Engine oil: draining and renewing oil filter, 1.4 l TSI engines
thi
te
⇒ page 80
sd
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Engine oil: draining and renewing oil filter, 2.0 l TSI engines
o
m
f
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ng
⇒ page 82
t.
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Cop py
.
Engine oil: draining and renewing oil filter, common rail diesel en‐
t rig
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yri by
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Engine oil: replenishing ⇒ page 87
AG.
4. Descriptions of work: 79
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Caution
Caution
AG. Volkswagen AG d
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♦ Oil spill cloth ut
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♦ Oil filter tool - 3417- s
ce
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un
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ab
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wit
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spec
urposes, in part or in wh
t to the co
rrectness o
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c
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t.
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Cop py
ht. rig
rig ht
py by
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80
by lksw
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4. Descriptions of work: Prote AG.
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
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ss c
ce
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nl
pt
du
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erm
ab
– Remove “bottom” engine compartment cover (noise insula‐
ility
ot p
tion) ⇒ page 78 .
wit
, is n
h re
– Loosen oil filter element -arrow- using Hazet oil filter strap -
hole
spec
2171-1- or oil filter tool - 3417- , and remove oil filter.
es, in part or in w
t to the co
Installing oil filter
rrectness of i
– Clean sealing surface for oil filter on engine.
l purpos
nform
ercia
at
om
ion
Torque setting Nm
c
in t
or
his
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Oil filter 20
at
do
priv
cum
for
en
ng
t.
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op
Draining engine oil on 1st oil change ⇒ page 81
C py
t. rig
gh ht
yri by
Draining engine oil after 1st oil change ⇒ page 82 cop Vo
by lksw
cted agen
Prote AG.
Note
– Screw in new oil drain plug -3- with new seal -2- hand-tight first
and then tighten it to specified torque.
4. Descriptions of work: 81
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
e
nl
pt
du
an
itte
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Note
erm
ab
ility
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Please observe disposal instructions!
wit
, is n
h re
hole
spec
– Screw in oil drain plug -2- with new seal -1- hand-tight and then
es, in part or in w
t to the co
– Install engine compartment cover (noise insulation) “bottom”
⇒ page 78 .
rrectness of i
l purpos
Torque setting Nm
Oil drain plug 30
nform
mercia
at
om
io
– Replenish engine oil.
n
c
in t
or
his
e
do
priv
c
♦ ⇒ Maintenance tables
um
for
en
ng
t.
yi
♦ Engine oil: capacities and specifications ⇒ page 87
Co
Cop py
t. rig
gh ht
pyri by
Vo
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WARNING
c by lksw
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Prote AG.
82 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
G. Volkswagen AG d
Ensure that no engine oil drips onto engine. Use alkcloth
wagefor col‐
nA oes
o s not
lecting any dripping oil. db
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Renewing oil filter element ss c
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un
pt
– Pull out filter element. an
d
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erm
– Moisten new O-ring -2- with engine oil and insert it into groove
ab
ility
in oil filter housing -1-.
ot p
wit
is n
spec
urposes, in part or in wh
t to the co
Note
f inform
mer
atio
om
n
c
i
or
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te
sd
iva
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pr
cum
r
fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
4. Descriptions of work: 83
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Torque setting Nm
Oil filter housing 25
n AG. Volkswagen AG do
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Note ir se tee
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♦ Depending on version, the vehicle is fitted with a sump made
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un
of sheet-metal or plastic.
pt
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♦ After the engine oil has been drained, the oil drain plug (sheet-
erm
ab
metal sump) or the sealing plug (plastic sump) must always be
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Remove “bottom” engine compartment cover (noise insula‐
tion) ⇒ page 78 .
– Unscrew oil drain plug or sealing plug. Unscrew plug using
rrectne
assembly tool - T10549- .
s
– Let engine oil drain.
s o
cial p
f i
– Screw in new oil drain plug together with seal hand-tight, and
nform
then tighten to specified torque. Or tighten new sealing plug to
mer
atio
stop. Moisten new O-ring of sealing plug with engine oil before
om
installing it. n
c
i
or
n thi
e
sd
va
⇒ page 78 .
i
o
pr
cum
r
fo
en
ng
Torque setting Nm
t.
yi Co
Cop py
Oil drain plug 30
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
Proceed slowly when pouring in the engine oil. The filler neck is
narrow, and the housing structure is directly underneath it. This
causes the oil to run very slowly. If necessary, use oil filler funnel
VAS 6842 for pouring in the engine oil.
84 4. Descriptions of work:
AG. Volkswagen AG d
agen oes
olksw not
V
d by Tiguan 2016 ➤ , Tiguan RUS g2017
ua
ran ➤
ise
hor Maintenance - Edition 08.2017
tee
aut or
ac
ss
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nl
pt
WARNING
du
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erm
ab
♦ Torque specifications must not be exceeded.
ility
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♦ Excessive torque can cause leaks in the area of the oil
, is n
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drain plug or even damage.
hole
spec
es, in part or in w
t to the co
4.33.4 Engine oil: draining and renewing oil fil‐
ter, common rail diesel engines
rrectness of i
Special tools and workshop equipment required
l purpos
♦ Used oil collection and extraction unit - VAS 6622A-
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Descriptions of work: 85
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Torque setting Nm
Screw cap for oil filter 25
Oil drain plug in screw cap 5
pt
♦ After the engine oil has been drained, the oil drain plug must
du
an
itte
ab
ility
wit
, is n
h re
– Screw in oil drain plug together with seal hand-tight and then
hole
spec
t to the co
Torque setting Nm
l purpos
orm
atio
om
n in
c
thi
te
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♦ ⇒ Maintenance tables
iva
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en
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t.
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Cop py
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WARNING
ht ht
rig by
copy Vo
by lksw
cted
♦ Torque specifications must not be exceeded.
agen
Prote AG.
86 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
– When adding oil, use oil filler funnel - VAS 6842- as appropri‐
ate.
Engine oil: capacities and specifications ⇒ page 87
Oil level: checking ⇒ page 78
ce
e
nl
pt
du
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itte
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chapter are the engines that can use this new VW engine oil
erm
ab
standard.
ility
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, is n
♦ Engines that are filled in the factory with the new oil can also
h re
be filled with conventional oils during servicing. The new oil is
hole
spec
also miscible. However, the caveat could be elevated fuel
es, in part or in w
♦ As of model year 2018, engines that are not allowed to use the
new oil will have a notice (lock carrier/engine compartment)
rrectness of i
at
om
engines that are not designed for this, engine damage could
on
c
ensue.
in t
or
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ate
en
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t.
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Tiguan t. Cop py
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Petrol engines Oil quantity with VW engine oil standards
ht
pyri by
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filter (I)
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Engine code Capacity / out‐ With flexible With flexible With fixed serv‐
Prote
cted AG.
agen
put service as of service up to ice
model year model year
2018► ►2017
CHHB 2.0 l / 162 kW 5.7 504 00 502 00
CZCA 1.4 l / 92 kW 4.0 508 00, 504 00 504 00 502 00
CZDA 1.4 l / 110 kW 4.0 508 00, 504 00 504 00 502 00
CZEA 1.4 l / 110 kW 4.0 508 00, 504 00 504 00 502 00
4. Descriptions of work: 87
n AG. Volkswagen AG do
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Tiguan 2016 ➤ , Tiguan
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or
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Maintenance -sEdition
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08.2017 ac
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un
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Petrol engines Oil quantity with VW engine oil standards
ility
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Engine code Capacity / out‐ filter (I) With flexible With flexible With fixed serv‐
wit
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2018► ►2017
t to the co
CZPA 2.0 l / 132 kW 5.7 508 00, 504 00 502 00
DJVA 1.4 l / 110 kW 4.0 508 00, 504 00 508 00, 504 00
rrectness
Tiguan
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Diesel engines Oil quantity with filter VW engine oil standards
form
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Engine code Capacity / output (I) With flexible service With fixed service
atio
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n
c
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te
sd
CRFD 2.0 l / 105 kW 4.7 --- 505 01
iva
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CRGA 2.0 l / 130 kW 4.7 --- 505 01
r
fo
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ng
t.
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CRGB 2.0 l / 130 kW 4.7 --- 505 01
Co
Cop py
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CUAA 2.0 l / 176 kW
gh
4.9 507 00 507 00
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CYKB 2.0 l / 81 kW 5.5 507 00 507 00
c by lksw
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Prote AG.
CYKC 2.0 l / 81 kW 5.5 507 00 507 00
DBGA 2.0 l / 110 kW 5.5 507 00 507 00
DBGC 2.0 l / 110 kW 5.5 507 00 507 00
DCYA 2.0 l / 110 kW 4.7 507 00 507 00
DCYB 2.0 l / 81 kW 4.7 507 00 507 00
DDMA 2.0 l / 140 kW 4.7 507 00 507 00
DFGA 2.0 l / 110 kW 4.7 507 00 507 00
DFGB 2.0 l / 81 kW 4.7 507 00 507 00
DFGC 2.0 l / 85 kW 4.7 507 00 507 00
DFHA 2.0 l / 140 kW 4.7 507 00 507 00
DGDB 1.6 l / 85 kW 4.7 507 00 507 00
88 4. Descriptions of work:
AG. Volkswagen AG d
agen Tiguannot 2016 ➤ , Tiguan RUS 2017 ➤
oes
olksw
yV gu
ed b Maintenance
ara
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- Edition 08.2017
ris
tho eo
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4.35 Panorama sliding roof with rear panora‐ ss c
ce
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ma roof
un
pt
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d
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ab
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Note
ot
wit
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♦ The lubricating paste used until now and the new special lu‐
spec
bricant are not miscible.
es, in part or in w
t to the co
♦ Lubricating paste G 060 751 is coloured grey and easy to de‐
tect. The new special lubricant G 060 567 is colourless and
barely noticeable.
rrectness of i
♦ Employing the new special lubricant results in a new proce‐
l purpos
nform
ercia
a
com
t
♦ In countries with low dust levels, only function and noise are
ion in
checked. In countries with high dust levels, the panorama slid‐
r
te o
thi
ing roof must continue to be cleaned and lubricated.
s
iva
do
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cum
fo
en
ng
t.
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op
♦ Panorama sliding roofs in which lubricating paste G 060 751
C py
ht. rig
was used must continue to be cleaned and greased
rig ht
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⇒ page 89 . by c lksw
cted agen
Prote AG.
4. Descriptions of work: 89
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
– Remove residual grease and dirt from guide rails using iso‐
propanol and a lint-free cloth.
AG. Volkswagen AG d
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ss c
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un
pt
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erm
ab
ility
– Clean coarse dirt from support for mechanism -1- using a
ot p
wit
grease-free brush or a lint-free cloth.
is n
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ole,
spec
urposes, in part or in wh
t to the co
– After lubricating, open and close roof system once completely
and then remove excess grease.
rrectnes
Note
s o
cial p
f inform
Ensure that no other components are soiled.
mer
atio
om
n
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or
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Caution
thi
te
sd
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pr
en
ng
t.
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Cop py
t. rig
Wind deflector: cleaning gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
– Check the wind deflector -1- for dirt. In particular, check lower
part of wind deflector for dirt -arrows-.
– Remove dirt deposits using wet and dry vacuum cleaner , for
example.
90 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
♦ To remove insects and particles from the net and wind deflec‐
tor frame, use a sponge and a soapy solution.
olkswagen AG
en AG. V
♦ Mixing ratio for soap solution: 3 drops of washing-up liquidolktoswag does
not
1 litre of water db
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nl
pt
du
an
itte
Do not use commercially-type insect removers or other remov‐
y li
erm
ab
al agents as these products have not been appraised and
ility
ot p
approved.
wit
, is n
h re
Use a suitable nozzle for the wind deflector so that the net is
hole
spec
not damaged.
es, in part or in w
t to the co
Ensure that no dirt enters the inside of the vehicle while this
work is being carried out.
rrectness of i
– Then remove loose insects and particles using a vacuum
l purpos
nform
ercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
or
en
ng
t.
yi Co
op
♦ Engine: output, misfiring, idling speed, acceleration C py
t. rig
gh ht
yri
♦ Clutch: pulling away, pedal pressure, odours
p by
co Vo
by lksw
cted agen
♦ Gear selection: ease of operation, stick position
Prote AG.
4. Descriptions of work: 91
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
Note
r
rp
cum
fo
en
ng
t.
♦ To loosen/tighten the anti-theft wheel bolts a special adapter,
yi Co
op
located in vehicle tool kit, is required.
C py
t. rig
gh ht
yri by
♦ To loosen the anti-theft wheel bolts (lockable wheel bolts) do
cop Vo
by lksw
cted
not use an impact screwdriver.
agen
Prote AG.
– Fit adapter -2- onto anti-theft wheel bolt -1- as far as stop.
– Fit wheel brace onto adapter -2- as far as stop.
– Tighten wheel bolts diagonally to specified torque.
Torque setting Nm
Wheel bolts 140
92 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
Caution
Note
pt
du
an
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
om
ion
c
in t
Characteristics
or
his
ate
cum
or
en
ng
t.
yi Co
♦ The reducing agent (AdBlue®/DEF) is used for exhaust treat‐ t. Cop py
rig
ment to reduce nitrogen oxides in the exhaust gas of diesel yri
gh by
ht
powered vehicles. cop Vo
by lksw
cted agen
Prote
♦ The reducing agent (AdBlue®/DEF) reduces these nitrogen
AG.
4. Descriptions of work: 93
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
ce
e
nl
♦ Do not dilute the reducing agent (AdBlue®/DEF) with water.
pt
du
an
itte
y li
♦ Do not use fluid which has already been used. erm
ab
ility
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wit
, is n
h re
hole
spec
♦ Additionally note the reducing agent manufacturer's usage
es, in part or in w
t to the co
Technical data
rrectness of i
♦ “NOx reducing agent AUS 32” is the designation according to
ISO 22241-1.
l purpos
nf
ercia
orm
♦ A refill container approved by Volkswagen must be used for
m
atio
m
n in
or c
thi
♦ The part numbers for available sizes of containers is available
te
sd
a
in ⇒ ETKA .
iv
o
r
rp
cu
o
m
Insufficient reducing agent
f
en
ng
t.
yi Co
op
If the level of reducing agent is low, one of the following messages
C py
ht. rig
appears on the dash panel insert:
rig ht
py by
co Vo
by lksw
♦ From a remaining distance of 2400 km, a gong sounds and
cted agen
Prote AG.
“Top up AdBlue (DEF)!” is displayed“ Remaining distance
2400 km”.
♦ From a remaining distance of 1000 km, a warning buzzer
sounds and “Top up AdBlue (DEF)!” is displayed“ No engine
starting in 1000 km”
♦ From a remaining distance of 0 km, a warning buzzer sounds
three times and “Top up AdBlue (DEF)!” is displayed“ Engine
start no longer possible is shown.”
System malfunction or incorrect filling
Caution
94 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
WARNING
WARNING
pt
an
d
itte
y li
ab
with clear water and wipe area with a lint-free cotton cloth.
ility
ot p
wit
is n
Reducing agent that has not been removed will crystallise after
t to the co
Caution
inform
mer
atio
i
or
o
pr
cum
r
en
ng
environmental regulations.
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
4. Descriptions of work: 95
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
♦ Ensure that the vehicle is on a hard, level standing and that wage
n AG. Volkswagen AG do
es n
the ignition is switched off. yV
olks ot g
ua
b
ed ran
♦ Refer to the ⇒ Operating manual for the filling device hor for AdBl‐
is tee
ue - VAS 6960- . aut or
ac
ss
♦ Use only demineralised water for cleaning any components of
ce
e
nl
pt
du
the AdBlue®/DEF system. Do not use tap water for this.
an
itte
y li
erm
ab
ility
– Switch off ignition.
ot p
wit
, is n
h re
The filler opening for the reduction agent tank (AdBlue®/DEF) is
hole
spec
es, in part or in w
t to the co
– Open fuel tank flap.
– Open the tank cap -arrow- of the reducing agent tank (AdBl‐
ue®/DEF) under the fuel tank flap.
rrectness of i
– Clean reducing agent tank filler neck with a water-soaked, lint-
l purpos
nf
ercia
o
filler neck of tank for reducing agent, and start filling the tank
rm
m
atio
om
n in
or c
thi
te
sd
Note
iva
o
r
rp
cu
o
m
f
The filler nozzle of the filling device for AdBlue - VAS 6960- stops
en
ng
t.
yi Co
automatically when the required reducing agent level has been Cop py
attained.
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
– Remove filler nozzle. Prote AG.
Note
After filling the reducing agent tank, switch on the ignition and
leave it switched on for at least 30 seconds so that the system
can detect the replenishment.
96 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
Tyre Pressure Loss Indicator compares the speed and thus the
rolling circumference and vibrations of the individual wheels via
the ABS sensors. If the tyre pressure changes on one or several
wheels, the tyre pressure indicator will indicate this in the dash
panel insert and the Infotainment system.
The rolling circumference of tyre changes if:
♦ The tyre pressure is too low.
♦ The tyre has structural damage.
♦ The vehicle is loaded more heavily on one side.
♦ The wheels on one axle are loaded more heavily (e.g. when
towing a trailer or when driving in mountains).
♦ Snow chains are fitted. agen
AG. Volkswagen AG d
oes
olksw not
♦ The temporary spare wheel d b is fitted.
y V gu
ara
rise nte
o
♦ One wheel per axleauhas
th been changed. eo
ra
ss c
The tyre pressure monitoring warning lamp has a yellow warning
ce
le
un
pt
y li
ab
ility
h re
ole,
Calibrating
spec
urposes, in part or in wh
– Switch on ignition.
t to the co
f inform
mer
n
c
i
or
n thi
te
sd
va
o
pr
cum
r
fo
en
ng
t.
yi Co
op py
Note t. C rig
gh ht
pyri by
Vo
co lksw
by
♦ Depending vehicle equipment, the vehicles are equipped with cted agen
Prote AG.
a tyre mobility set.
♦ It also contains a filling bottle with tyre sealant.
4. Descriptions of work: 97
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
Tiguan 2016 ➤ , Tiguan RUS ris 2017 ➤
ed
nte
o eo
Maintenance - Edition 08.2017
aut
h
ra
ss c
ce
le
The tyre mobility set can be found in the tool bag -1- on the right
un
pt
an
d
side in the luggage compartment.
itte
y li
erm
ab
The breakdown set includes a bottle of tyre sealant -3- and a
ility
ot p
compressor -2-.
wit
is n
h re
The tyre sealant in the bottle has a limited shelf life.
ole,
spec
urposes, in part or in wh
t to the co
– Enter expiry date in maintenance table.
– If the expiry date has been reached, replace tyre sealant. (The
rrectne
tyre sealant must not be more than 4 years old).
ss o
cial p
f
4.42 Window wash/wipe system and head‐
inform
mer
atio
om
n
c
i
or
n thi
e
⇒ page 98
t
sd
iva
o
pr
c
Window wash/wipe system: check spray jet settings and adjust if
um
r
fo
en
ng
t.
yi Co
op py
Headlight washer system: checking spray jet settings
. C rig
ht ht
⇒ page 100
rig by
copy Vo
by lksw
cted
Windscreen wiper blades: check park position ⇒ page 101 .
agen
Prote AG.
Note
98 4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Note
nl
pt
du
an
itte
y li
ab
ility
wit
, is n
♦ In vehicles with fan jets, the reservoir must be filled with Gen‐
h re
hole
t to the co
mer. The powerful cleanser easily removes wax and oil resi‐
due from the glass.
nform
ercia
at
io
wash/wipe system.
n
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
4. Descriptions of work: 99
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
AG. Volkswagen AG d
agen oes
olksw not
4.42.2 Window wash/wipe system: checking y V gu
d b ara
ise nte
spray jet settings and adjusting if nec‐ or eo
th
au ra
essary ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
Note
ility
ot p
wit
, is n
In case of uneven spray field due to impurities in the spray jet:
h re
remove spray jet, and rinse it through with water, opposite to di‐
hole
spec
rection of spray. Subsequent blowing through with compressed
es, in part or in w
air against the spraying direction is permitted. Never use imple‐
t to the co
ments to clean the spray jets.
rrectness of i
Windscreen spray jet settings
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
– If both spray fields are not at same height, adjust spray direc‐
c by lksw
cted agen
tion upwards or downwards as follows:
Prote AG.
Note
If the vehicle is equipped with a fan jet on its rear window, the fan
jet cannot be adjusted.
Caution
Note
The same test pattern is also to be used for vehicles with halogen
headlights.
Note
AG. Volkswagen AG d
agen
♦ Adjusting the wiper blades is a repair measure. Volksw
oes
not
gu
by ara
d
♦ The repair measure is carried out subject to a separateorise charge. nte
eo
th
au ra
ss c
4.42.5 Rear window wiper blade: checking park
ce
le
un
pt
position
an
d
itte
y li
erm
ab
Procedure
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
Note
rrectne
♦ Adjusting the wiper blades is a repair measure.
♦ The repair measure is carried out subject to a separate charge.
ss o
cial p
headlights
atio
om
n
c
i
or
n thi
te
sd
a
Note
iv
o
pr
cum
r
fo
en
t.
yi Co
op py
♦ Instead, a different inclination setting on the headlight adjust‐
t. C rig
gh ht
ment unit is used. pyri by
Vo
co lksw
by
cted agen
♦ If the maintenance tables are used, the settings are displayed Prote AG.
in the vehicle-specific maintenance list.
♦ In the US, Canadian and Mexican markets, SAE-compliant
headlights are used.
♦ The headlight adjustment is subject to a separate charge.
ce
e
nl
pt
• Refer to the ⇒ operating instructions for headlight adjustment
du
an
itte
units .
y li
erm
ab
ility
4.43.2 Headlight adjustment (ECE): adjusting
ot p
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Special tools and workshop equipment required
hole
spec
♦ Headlight adjustment unit - VAS 5046 A-
es, in part or in w
t to the co
♦ Headlight adjustment unit - VAS 5047 A-
♦ Headlight adjustment unit - VAS 621 001-
rrectness of i
l purpos
Note
nform
ercia
at
om
ion
c
in t
or
do
priv
cum
or
en
ng
position 0 .
t.
yi Co
Cop py
t. rig
The inclination on the headlight adjustment unit is set according
gh ht
yri by
to the fuel level in the fuel tank.
op Vo
by c lksw
cted agen
Prote AG.
Inclination setting for ECE-compliant headlights
Fill level of Inclination
fuel gauge
0 to 1/2 1.2 %
1/2 to 1 1.0 %
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
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wit
Special tools and workshop equipment required
, is n
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hole
spec
es, in part or in w
t to the co
♦ Headlight adjustment unit - VAS 621 001-
rrectness of i
Note
l purpos
nf
ercia
or
♦ The lateral adjustment mechanism is sealed on SAE-compli‐
m
m
atio
ant headlights.
om
n in
or c
thi
te
sd
regulated headlight range control are not offered.
iva
o
r
rp
cu
o
m
f
en
ng
Note
pt
an
d
y li
pliant headlights
erm
ab
ility
ot p
h re
spec
t to the co
f inform
Note
mer
atio
m
n
c
i
or
n thi
sd
a
o
pr
cum
r
fo
t.
yi
in the vehicle-specific maintenance list.
Co
Cop py
t. rig
gh
♦ In the US, Canadian and Mexican markets, SAE-compliant
ht
pyri by
Vo
o
headlights are used.
c by lksw
cted agen
Prote AG.
♦ The headlight adjustment is subject to a separate charge.
ce
le
pt
an
d
itte
y li
♦ Headlight adjustment unit - VAS 5046 A-
rm
ab
pe
ility
♦ Headlight adjustment unit - VAS 5047 A-
ot
wit
, is n
h re
♦ Headlight adjustment unit - VAS 621 001-
hole
spec
♦ Vehicle diagnostic tester
es, in part or in w
0 to 1/2 1.0 %
m
a
com
tio
1/2 to 1 1.0 %
n in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
ce
le
ing line -1- in the test area when the main beam is on.
un
pt
an
d
itte
y li
– Whether the breaking point -2- between horizontal part of the
rm
ab
light-dark border on the right and the rising part on the left lies
pe
ility
on the vertical line of the central point -3-. The bright core of
ot
wit
, is n
h re
hole
spec
es, in part or in w
Note
t to the co
The setup pattern applies only to the left headlight. The setup
rrectness of i
pattern for the right headlight is a mirror image.
l purpos
nform
ercia
red.
a
com
For checking dipped headlight it is not necessary to use the ve‐ tion in
r
te o
thi
do
r
rp
The headlight setting can also be carried out using the dipped
um
fo
en
g
t.
yi Co
Cop py
ht. rig
– With the dipped beam switched on, the lowest part of the hor‐
rig ht
py by
Vo
izontal light-dark border must touch the dividing line -1- of the
co lksw
by
cted agen
test area Prote AG.
– The breaking point -2- between the horizontal part of the light-
dark border on the left and the slope on the right should be on
the vertical line passing through the centre mark.
Note
ce
le
un
pt
an
d
itte
y li
erm
ab
Inclination setting for SAE-compliant VOR gas discharge head‐
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
fuel gauge
t to the co
0 to 1/2 0.0 %
1/2 to 1 0.0 %
rrectness
Test pattern with dynamic main beam
o
cial p
f inform
mer
Note
atio
om
n
c
i
or
sd
a
o
pr
cum
r
fo
t.
tester . After resetting, DLA main beam distribution is actuated
yi Co
op
automatically.
C py
t. rig
gh ht
yri by
♦ Pay special attention to correct alignment of the adjustment
cop Vo
by lksw
cted
sighting device on the headlight adjuster. Only when this has
agen
Prote AG.
been done can you adjust the headlights to ensure that they
do not dazzle other road users.
♦ In vehicles with DLA the dipped headlight setting can be
checked as an alternative. ⇒ page 108
♦ DLA: “Dynamic Light Assist”, dynamic high beam regulation.
Note
The setup pattern applies only to the left headlight. The setup
pattern for the right headlight is a mirror image.
ce
e
nl
pt
izontal light-dark border must touch the dividing line -1- of the
du
an
itte
test area
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erm
ab
ility
– The breaking point -2- between the horizontal part of the light-
ot p
dark border on the left and the slope on the right should be on
wit
, is n
h re
the vertical line passing through the centre mark.
hole
spec
If no light-dark border with rising asymmetric portion can be seen
es, in part or in w
t to the co
hand drive), the “city light” function must be deactivated.
The city light feature is used to ensure that oncoming traffic is not
rrectness of i
dazzled up to a speed of 30 km/h in city traffic.
l purpos
nf
ercia
justing
orm
m
atio
om
n in
or c
Note thi
te
sd
iva
o
r
rp
cu
m
f
en
ng
t.
yi
♦ A vehicle with LED headlights and cornering light can be iden‐
Co
Cop py
tified by PR number 8IU and 8IX.
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted
– Carrying out basic setting of headlight range control ⇒ Vehicle
agen
Prote AG.
diagnostic tester
ce
e
nl
pt
du
Adjusting left headlight
an
itte
y li
erm
ab
1- Height adjustment
ility
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wit
2- Lateral adjustment
, is n
h re
hole
spec
es, in part or in w
t to the co
lateral adjustment mechanism is sealed on SAE-compliant
headlights.
rrectness of i
Subsequent check of left headlight
l purpos
Caution
nf
ercia
o
The subsequent check of the headlight is performed using the
rm
m
atio
test pattern for the dipped beam headlight.
om
n in
c
thi
e
sd
iva
permissible.
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
op py
– Check headlight setting.
. C rig
ht ht
rig by
py Vo
– Adjust height setting of headlight, if necessary.
co lksw
by
cted agen
Prote AG.
Note
Note
ce
e
nl
pt
Special tools and workshop equipment required
du
an
itte
y li
♦ Headlight adjustment unit - VAS 5046 A-
erm
ab
ility
ot p
wit
, is n
h re
♦ Headlight adjustment unit - VAS 621 001-
hole
spec
es, in part or in w
t to the co
The inclination on the headlight adjustment unit is set according
to the fuel level in the fuel tank.
rrectness of i
Inclination setting for ECE-compliant gas discharge headlights,
l purpos
fuel gauge
orm
m
atio
0 to 1/2 1.0 %
om
n in
c
1/2 to 1 1.0 %
or
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
– With the dipped beam switched on, the lowest part of the hor‐
izontal light-dark border must be aligned with the dividing line
-1- of the test area.
– The breaking point -2- between the horizontal part of the light-
dark border on the left and the slope on the right should be on
the vertical line passing through the centre mark.
Note
♦ To simplify the determination of the breaking point -2-, cover AG. Volkswagen AG d
and uncover left (from driver perspective) half of the headlight
olks
wage
n oes
not
a few times. Then check dipped beam again. db
y V gu
ara
e nte
ris
♦ After correct adjustment of dipped beams, the centre
ut
ho point of eo
ra
the main beam must lie on the centre mark -3-.
ss
a c
ce
e
nl
pt
du
an
itte
y li
4.45.3 Headlight adjustment (SAE): checking
erm
ab
ility
ot p
wit
, is n
h re
♦ Headlight adjustment unit - VAS 5046 A-
hole
spec
es, in part or in w
t to the co
♦ Headlight adjustment unit - VAS 621 001-
♦ Vehicle diagnostic tester
rrectness of i
l purpos
Note
nform
ercia
at
om
ion
c
ant headlights.
in t
or
his
ate
do
riv
cum
or
en
ng
t.
yi Co
op
Inclination setting for SAE-compliant VOL gas discharge head‐ C py
t. rig
lights, LED headlights and DLA headlights
gh ht
pyri by
Vo
co lksw
by
cted
Fill level of Inclination
agen
Prote AG.
fuel gauge
0 to 1/2 0.7 %
1/2 to 1 0.7 %
ce
le
un
pt
fuel gauge
an
d
itte
y li
0 to 1/2 0.0 %
erm
ab
ility
ot p
1/2 to 1 0.0 %
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Check whether the right horizontal light-dark border touches
the separating line -2- in the test area of the headlight adjust‐
rrectne
ment unit.
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
o Vo
Note by c lksw
cted agen
Prote AG.
Note
Note
ce
le
un
pt
♦ The headlight adjustment is subject to a separate charge.
an
d
itte
y li
rm
ab
pe
ility
Test and adjustment conditions ⇒ page 113
ot
wit
, is n
h re
hole
spec
Adjusting fog lights and other additional lights ⇒ page 114 .
es, in part or in w
t to the co
4.46.1 Test and adjustment conditions
• Tyre pressure OK
rrectness of i
• Lenses must not be damaged or dirty.
l purpos
nform
ercia
a
com
do
cum
fo
en
g
t.
yi Co
Cop py
• Refer to the ⇒ operating instructions for headlight adjustment
t. rig
gh ht
yri
units .
p by
co Vo
by lksw
cted agen
Prote
4.46.2 Headlight adjustment: checking
AG.
Fog lights:
– Check whether the upper light-dark border touches the setting
line and runs horizontally over the entire width of the test
screen.
Other additional lights:
Additionally retrofitted lights of other systems must be checked
and set according to valid guidelines.
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– Switch on ignition.
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– Select “Dash panel insert”.
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– Enter task data, or select “Without task”.
– Select “Control units”.
– Select “Dash panel insert”.
– Select “Guided Functions”.
– Select “Oil change service (fixed)”.
– Follow instructions in “Guided functions” mode.
– Reset “-1- Oil change service (fixed)”.
– Follow instructions in “Guided functions” mode.
The current values for maximum distance to be driven (km) until next oil change service are shown in the
display of the vehicle diagnostic tester .
– Select “No”.
– Select value for maximum distance to be driven until next oil change service, according to specifications
valid in your country.
– Carry out adaptation according to the information of “Guided functions”.
Note
Inform the customer when faults are found during check and re‐
pair measures are necessary.
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The transportation mode is responsible by for assuring the start‐
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4. Descriptions of work:
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
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output stage using silicone paste ⇒ ETKA .
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Repeat step for all ignition coils with output stage.
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– Connect connector -1-.
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Bolt for ignition coil with output stage 8
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– Unscrew bolts for ignition coils with output stage.
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Exhaust emissions test for diesel engines ⇒ page 130
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♦ The exhaust emissions test described below has been created
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Exhaust emissions test intervals
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Vehicles with regulated catalytic converter or vehicles with diesel
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inform
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12 months
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5.1 Exhaust emissions test for petrol en‐
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Note
Test conditions
• All test conditions and data required for exhaust emissions test
are found on EET data sheet for the respective engine.
• For bar code reading the EET data sheet must be printed out.
• Automatic gearbox: Selector lever in position “P” or “N”.
• Manual gearbox: Gear lever in neutral
• Parking brake applied
– Perform exhaust emissions test according to instructions on
display.
Vehicle data input
– Enter the following data:
♦ Registration number
♦ Key numbers
♦ Vehicle identification number
♦ Fuel type
♦ Mileage
The following vehicle data can be found in the vehicle registration
certificate part 1:
♦ Registration number: “e.g. WOB-HH 1234”
♦ Emission key number “Field 14.1 (code for field 14)”
♦ Vehicle manufacturer: “Field 2”, “Field 2.1 (code for field 2)”
♦ Vehicle identification number “field E”
♦ Type and version “Field D2 (type only)”, “Field 2.2 (code for
field D.2)”
Specified data input for EET
There are different ways to enter the specified data:
♦ 1. By manual input
♦ 2. By bar code input from EET data sheet
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4- Increased idling speed
5- CO content at increased idling speed
6- Lambda at increased idling speed
7- Idling speed
8- Select regulating probe type; either “Step-type probe” or
“Broad-band probe”.
9- Lambda probe value
Note
• For bar code reading of specified data for EET, the EET data
nl
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5. Exhaust emissions test
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
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♦ Type and version “Field D2 (type only)”, “Field 2.2 (code for
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♦ If there is no ESP to deactivate the engine speed limiter, the
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Manual specified data input for EET:
Note
♦ All test conditions and data required for exhaust emissions test
can be found in the ⇒ Data sheets for exhaust emissions test
for respective engine.
♦ If the engine speed limiter cannot be deactivated, enter the
value 2500 ± 200 rpm in the box for rev limit and 2500 in the
box for engine speed for conditioning.
Note
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♦ If no value is indicated on the type plate and no opacity figure
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Specified data input for EET as bar code:
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value indicated on the type plate, enter the type plate value man‐
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6 Glossary
Term Explanation
ABS Anti-locking brake system. The ABS is a regulating system in the brake system, that
prevents locking when braking. This helps to maintain directional stability and steerability.
All-wheel drive Term to be used in place of “Haldex” with immediate effect. Legal implications make this
coupling step necessary. The term may nevertheless appear in older documents but need not be
replaced.
TCS Traction control system The TCS prevents the wheels from slipping when the vehicle is
driven off.
ATF Automatic Transmission Fluid. Gear oil for automatic gearbox.
EET Exhaust emissions test
AUS 32 Abbreviation for “Aqueous UreanSolution” with
AG. Volkswagen A32.5%
G do
urea content, see also (AdBlue®)
⇒ page 134 olksw
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AdBlue® Is an invented name. edb ran
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This fluid is alsoureferred
tho to as “NOx reducing agent AUS 32”, “AUS tee
or 32” or “Diesel Exhaust
Fluid” (in the sUS).
s a ac
AdBlue® is a colourless reducing agent that is used for exhaust post-treatment in order
ce
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to reduce nitrous oxides and particulates.
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association of the automotive industry) in the USA, Germany, the European Union and
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is n
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in the vehicle.
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BEV Battery Electric Vehicle. Electric vehicle
CNG Compressed Natural Gas. Compressed natural gas
rrectne
CO Carbon monoxide. Produced when fuels containing carbon are not combusted com‐
pletely
ss
Common rail This term refers to a common high-pressure injection line, the “rail”, which supplies all
o
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DLA Dynamic Light Assist: a system with variable road illumination allows the vehicle to be
sd
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134 6. Glossary
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
Term Explanation
LED Light-emitting diode LED
LPG Liquefied petroleum gas. Liquefied petroleum gas or autogas
MIL Malfunction indicator light. American designation for exhaust emissions warning lamp
K83
MPI Multi-point injection
NAR North American region
NSC National Sales Company
NOx reducing Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue®)
agent AUS 32 ⇒ page 134
NOx reducing Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue®)
agent AUS 32 ⇒ page 134
OBD On-board diagnosis. The OBD monitors all components influencing the exhaust emis‐
sions quality.
OBD-II American onboard diagnosis
PHEV Plug-in hybrid electric vehicle. A vehicle with hybrid drive whose battery can also be
recharged externally using mains electricity.
n AG. Volkswagen AG do
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PR No. Abbreviation
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onumber.
tg It identifies among other things optional
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equipment,
d b country-specific deviationsuaran
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PM ho
aut Particulate matter. Soot particulate value forordiesel ac
engine emissions
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PMS Particulate reduction system ce
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QG0 Vehicles are “not” factory-fitted with components for LongLife service. For maintenance,
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the intervals based on time and distance (non-flexible intervals) apply.
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QG1 Vehicles are factory-fitted with active LongLife service. This means vehicles have a flex‐
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QG3 The LongLife service is not factory-activated. This means vehicles have a fixed service
thi
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♦ Brake lining wear indicator
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Readiness code 8-digit binary code which indicates if all exhaust relevant diagnoses have been performed
by the electronic engine management.
RON Research Octane Number. Measurement unit of the knock resistance of petrol
SPF Particulate filter
TPMS, TPLI Tyre Pressure Monitoring System, Tyre Pressure Loss Indicator
SAE Society of Automotive Engineers. Association which creates proposals/guidelines for im‐
plementing legal requirements (e.g. standards).
SCR With the SCR process (selective catalytic reduction) the noxious nitrogen oxides emis‐
sions are reduced to a great extent and are converted to steam and nitrogen by the urea
solution.
A special urea solution (AdBlue®) is injected into the exhaust system upstream of a spe‐
cial catalytic converter.
6. Glossary 135
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Maintenance - Edition 08.2017
olkswagen AG
en AG. V
Term Explanation
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PFI Intake
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tee system)
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SULEV au Super Ultra Low Emission Vehicle or
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TSI TSI turbocharger. Charging with turbocharger only.
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136 6. Glossary