Client JMC Projects (I) Ltd.
K. P. M O N D A L & S O N S Project
JHARKHAND MINERAL AREA DEVELOPMENT AUTHORITY
Howrah Amta Road, Dasnagar, Howrah – 711 105 West Bengal End User
Ph: 033 - 2653 0673 Fax: 033 - 2653 0673; E-mail: contact@kpmvalves.com Manufacturer K.P. Mondal & Sons, Howrah
QAP No. KPM /QAP/DJ/2020-21/128
ITEM DESCRIPTION Ductile Iron Dismantling Joint Size MM 100 200 300 600 900 1000 Brand Name
DRG. NO. KPM/DJ/205/20-21
STANDARDS As Per Drawing, Qty. Nos. 10 17 37 17 19 07 KPM
QUALITY ASSURANCE PLAN
Sl. Item/Components/ Characteristics Type/Method of Extent of Reference Acceptance Format of Agency
Category
No Process Stage Checked Check Check Documents Norms Record M C TP
1. RAW MATERIALS
1.1 DJ Adaptor Body, DJ a) Tensile Strength Major Mechanical Test One Per Heat As per Drawing As per Drawing Test Report W R R
Adaptor Ring, DJ b) Dimensions Major Measurement 100% As per Drawing As per Drawing Insp. Report W R R
Spigot etc. d) Surface Major Visual 100% As per Drawing No Defects Insp. Report W R R
Compression “O”
1.2 a) Hardness Major Shore Hardness 100% As per Drawing ---------- Insp. Report W R R
Ring
a) Tensile Strength Major Mechanical Test One Per Heat As per Drawing As per Drawing Test Report W R R
1.3 Stud & Nut b) Chemical Major Chemical Analysis One Per Heat As per Drawing As per Drawing Test Report W R R
c) Dimensions Major Measurement 100% As per Drawing As per Drawing Insp. Report W R R
a) FINAL INSPECTION
2. Dimensional Check Dimension Major Measurement 10% As per Drawing As per Drawing Insp. Report P W W
Hydraulic Test Leakage test Major Shell Test 10% As per Drawing As per Drawing Insp. Report P W W
Painting & Surface
3. Visual & DFT Major DFT 100% As per Drawing As per Drawing Insp. Report P R R
Preparation
4. Marking Sl. No. PN Rating Major Visual 100% As per Drawing As per Drawing Insp. Report P R R
Legend : K. P. MONDAL & SONS CLIENT END USER CONSULTANT
M = Manufacturer, C = Client, TP = Third Party, PREPARED BY APPROVED BY REVIEWED BY APPROVED BY APPROVED BY APPROVED BY
P = Perform, V = Verification, W = Witness T DUTTA P.DEY H.MONDAL
Note :
a) 100% by Manufacturer and 10% By TPI/Client
b) Test Certificate will be according to BS EN 10204-3.1
or NABL Accredited Lab, whichever is available.