BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

SECTION
GLASS & WINDOW SYSTEM
GW B

E
CONTENTS
PRECAUTION ............................................... 3 FRONT DOOR GLASS ..................................... 38 F
Exploded View .........................................................38
PRECAUTIONS ................................................... 3
Precaution for Supplemental Restraint System FRONT DOOR GLASS ..............................................38
G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- FRONT DOOR GLASS : Removal and Installation
SIONER" ................................................................... 3 ....38
Precaution Necessary for Steering Wheel Rota-
FRONT DOOR LOWER SASH ..................................40 H
tion After Battery Disconnect ..................................... 3
FRONT DOOR LOWER SASH : Removal and In-
Precaution for Procedure without Cowl Top Cover...... 4
stallation ..................................................................40
Precautions for Removing Battery Terminal ............. 4
Handling for Adhesive and Primer ............................ 5 FRONT DOOR GLASS RUN LOWER SASH ............43 I
FRONT DOOR GLASS RUN LOWER SASH : Re-
PREPARATION ............................................ 6 moval and Installation ..............................................43
PREPARATION ................................................... 6 J
FRONT DOOR GLASS RUN .....................................45
Commercial Service Tools ........................................ 6 FRONT DOOR GLASS RUN : Removal and In-
stallation ..................................................................45
SYMPTOM DIAGNOSIS ............................... 7 Inspection and Adjustment ......................................46 GW
SQUEAK AND RATTLE TROUBLE DIAG- FRONT DOOR REGULATOR ........................... 47
NOSES ................................................................ 7 Exploded View .........................................................47 L
Work Flow ................................................................. 7 Removal and Installation .........................................47
Inspection Procedure ................................................ 9 Disassembly and Assembly .....................................49
Diagnostic Worksheet ............................................. 11 Inspection and Adjustment ......................................49
M
REMOVAL AND INSTALLATION ............... 13 REAR DOOR GLASS ....................................... 51
Exploded View .........................................................51
WINDSHIELD GLASS ........................................13
Exploded View ........................................................ 13 N
REAR DOOR GLASS ................................................51
Removal and Installation ......................................... 14 REAR DOOR GLASS : Removal and Installation....51
Inspection ................................................................ 25
REAR DOOR LOWER SASH ....................................52 O
SIDE WINDOW GLASS .....................................26 REAR DOOR LOWER SASH : Removal and In-
Exploded View ........................................................ 26 stallation ..................................................................52
Removal and Installation ......................................... 27
REAR DOOR CORNER PIECE .................................54 P
Inspection ................................................................ 29
REAR DOOR CORNER PIECE : Removal and In-
BACK DOOR WINDOW GLASS ........................30 stallation ..................................................................54
Exploded View ........................................................ 30
Removal and Installation ......................................... 31 REAR DOOR GLASS RUN .......................................55
Inspection ................................................................ 37 REAR DOOR GLASS RUN : Removal and Instal-
lation ........................................................................55

GW-1
 Inspection and Adjustment ..................................... 56 Removal and Installation ......................................... 57
Disassembly and Assembly .................................... 59
REAR DOOR REGULATOR .............................. 57 Inspection and Adjustment ...................................... 59
Exploded View ........................................................ 57

GW-2
 PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000010755127

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
F
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000010755128

GW
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition power source and accessory
power source to the OFF, then disconnect both battery cables. L
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing M
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro- N
cedure below before starting the repair operation.
OPERATION PROCEDURE
O
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Open driver door. P
3. Turn the ignition switch to the ON position.
(At this time, the steering lock will be released.)
4. Turn the ignition switch to OFF position with driver door open.
5. Wait for 3 minutes or longer with driver door open.
NOTE:
• Do not close driver door because the steering wheel locks when driver door is closed.

GW-3
 PRECAUTIONS
< PRECAUTION >
• The auto acc function is adapted to this vehicle. For this reason, even when the ignition switch is turned
to OFF position, the accessory power source does not turned OFF and continues to be supplied for a
certain amount of time.
6. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
7. Perform the necessary repair operation.
8. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from OFF position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
9. Perform self-diagnosis check of all control units using CONSULT.
Precaution for Procedure without Cowl Top Cover INFOID:0000000010755129

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

PIIB3706J

Precautions for Removing Battery Terminal INFOID:0000000010755130

• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1. Open the hood.
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.

D4D engine : 20 minutes

HRA2DDT : 12 minutes

GW-4
 PRECAUTIONS
< PRECAUTION >
K9K engine : 4 minutes
M9R engine : 4 minutes A
R9M engine : 4 minutes
V9X engine : 4 minutes
B
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
5. Remove 12V battery terminal. C
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF) D

1. Unlock the door with intelligent key or remote keyless entry.

NOTE:
At this moment, ACC power is supplied. E
2. Open the driver side door.
3. Open the hood.
F
4. Close the driver side door.
5. Wait at least 3 minutes.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of G
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION: H
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
Handling for Adhesive and Primer INFOID:0000000010755092
I
• Do not use an adhesive which is past its usable date. Shelf life of this product is limited to six months after
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator. J
• Open the seal of the primer and adhesive just before application. Discard the remainder.
• Before application, be sure to shake the primer container to stir the contents. If any floating material is found,
do not use it. GW
• If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
• When using primer and adhesive, always observe the precautions in the instruction manual.
L

GW-5
 PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000010755093

Tool name Description

Engine ear Locates the noise

SIIA0995E

Holds the windshield glass and back door

Suction lifter
window glass

PIIB1805J

GW-6
 SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow INFOID:0000000010755094
B

G
SBT842

CUSTOMER INTERVIEW H
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any of
the customer's comments; refer to GW-11, "Diagnostic Worksheet". This information is necessary to duplicate
the conditions that exist when the noise occurs. I
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is J
concerned about. This can be accomplished by a test drive with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
GW
defining the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping L
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity. M
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock – (Like a knock on a door) N
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver O
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz – (Like a bumble bee) P
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that a technician
may judge as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE

GW-7
 SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when the repair is reconfirmed.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Engine Ear or mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
• Removing the components in the area that is are suspected to be the cause of the noise.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
• Tapping or pushing/pulling the component that is are suspected to be the cause of the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
• Feeling for a vibration by hand by touching the component(s) that is are suspected to be the cause of the
noise.
• Placing a piece of paper between components that is are suspected to be the cause of the noise.
• Looking for loose components and contact marks.
Refer to GW-9, "Inspection Procedure".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- Separate components by repositioning or loosening and retightening the component, if possible.
- Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. These insulators are available through the authorized Nissan Parts Department.
CAUTION:
Never use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• URETHANE PADS
Insulates connectors, harness, etc.
• INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
• INSULATOR (Light foam block)
• FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
The following materials, not available through NISSAN Parts Department, can also be used to repair
squeaks and rattles.
• UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
• SILICONE GREASE
Used in place of UHMW tape that is be visible or does not fit.
Note: Will only last a few months.
• SILICONE SPRAY
Used when grease cannot be applied.
• DUCT TAPE
Used to eliminate movement.
CONFIRM THE REPAIR

GW-8
 SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet. A
Inspection Procedure INFOID:0000000010755095

Refer to Table of Contents for specific component removal and installation information. B
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
C
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish D
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter E
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply- F
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION: G
Never use silicone spray to isolate a squeak or rattle. If the area is saturated with silicone, the recheck
of repair becomes impossible.
CENTER CONSOLE H
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C I
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
J
DOORS
Pay attention to the following:
1. Finisher and inner panel making a slapping noise
GW
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops L
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks to
repair the noise. M
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.
In addition look for the following: N
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together O
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise. P

SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking

GW-9
 SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it is important to note the position the seat is in and the load placed on the seat
when the noise occurs. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

GW-10
 SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Diagnostic Worksheet INFOID:0000000010755096

GW

PIIB8740E
P

GW-11
 SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >

PIIB8742E

GW-12
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
WINDSHIELD GLASS
Exploded View INFOID:0000000010755097
B

GW

JMKIB3692ZZ

GW-13
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >

Windshield glass upper molding Windshield glass upper spacer Light & rain sensor bracket*1
Inside mirror base Camera/sensor cover bracket 1*2 Front camera unit bracket 2*2
Windshield glass Windshield glass lower spacer RH Windshield glass lower spacer LH*3
Windshield glass lower molding Dam sealant rubber Roof panel
Glass primer Adhesive Painted surface primer
Cowl top cover Body side outer panel
: Always replace after every disassembly.
*1
: With light & rain sensor
*2: With front camera unit
*3: If equipped
Unit: mm (in)
Adhesive range
Portion Primer range
J K
16.0 7.0 12.0
D
(0.630) (0.276) (0.472)
Windshield glass – Roof panel –
22.0
E — —
(0.866)
16.0 7.0 12.0
F
(0.630) (0.276) (0.472)
Windshield glass – Cowl top cover –
22.0
G — —
(0.866)
14.0 7.0 12.0
H
(0.551) (0.276) (0.472)
Windshield glass – Body side outer panel –
22.0
I — —
(0.866)

Removal and Installation INFOID:0000000010755098

REMOVAL
Replacement Windshield Glass
CAUTION:
Never damage windshield glass and body panel.
1. Remove all assist grips.
a. Disengage assist grip cap fixing pawl using a remover tool (A),
and then slide assist grip cap and remove it according to numer-
ical order 1→2 indicated by the arrows as shown in the figure.

: Pawl

JMJIA8937ZZ

b. Disengage assist grip fixing metal clips, and then remove assist grip.
2. Remove center pillar upper garnish (LH and RH). Refer to INT-28, "CENTER PILLAR UPPER GARNISH :
Removal and Installation".

GW-14
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
3. Remove front pillar garnish (LH and RH). Refer to INT-23, "FRONT PILLAR GARNISH : Removal and
Installation". A
4. Remove light & rain sensor. Refer to WW-109, "Removal and Installation". (With light & rain sensor)
5. Remove front camera unit. Refer to DAS-149, "Removal and Installation".
6. Remove inside mirror. Refer to MIR-25, "Removal and Installation". B
7. Remove map lamp assembly. Refer to INL-76, "MAP LAMP : Removal and Installation".
8. Remove sun visor assembly (LH and RH).
C
a. Disengage sun visor cover fixing pawls using a remover tool (A),
and then remove sun visor cover (LH and RH).

: Pawl D

F
JMJIA4399ZZ

b. Remove sun visor assembly fixing screws, and then disconnect vanity mirror lamp harness connector.
(With vanity mirror lamp) G
c. Remove sun visor assembly (LH and RH).
9. Remove sun visor holder (LH and RH) using a remover tool (A)
according to numerical order 1→2 indicated by the arrows as H
shown in the figure.
CAUTION:
Use a remover tool wrapped in tape.
I

JMJIA9251ZZ

GW
10. Disengage dual lock fasteners between headlining assembly
and roof panel. (With sunroof)
CAUTION: L
Never bend headlining when removing.

: Vehicle front
M

N
JMJIA9639ZZ

11. Remove front portion of headlining assembly from roof panel.

CAUTION: O
To prevent damage of the headlining assembly, hold it by
using a rope (A) or belt.
P

JMKIB2588ZZ

GW-15
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
12. Remove roof side molding (LH and RH). Refer to EXT-46, "Removal and Installation".
13. Remove cowl top cover. Refer to EXT-25, "Removal and Installation".
14. Apply protective tape (A) on roof panel and body side outer
panel around windshield glass to protect painted surface from
damage.

JMKIB1944ZZ

15. Remove windshield glass molding .

JMKIB3178ZZ

CAUTION:
• Be careful not to cut hands by a cutter knife (A).
• Never scratch body panel by a cutter knife.
• Remove windshield glass molding left on vehicle using a pliers etc..
NOTE:
Use a cutter knife along the windshield glass as shown in the figure, cut the bottom of windshield glass
molding.

GW-16
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
16. Insert a windshield cutter (A) between windshield glass and
body panel . Remove adhesive by pulling the windshield A
cutter, keeping the tip parallel to the edge of windshield glass.
CAUTION:
Use piano wire to cut sealant if its difficult to use wind- B
shield cutter.

G
JMKIB3121ZZ

17. Apply protective standish cover (A) on instrument panel to pro-

tect it from damage. H

JMKIB1267ZZ
GW
18. Remove adhesive using a piano wire.
a. Pass the piano wire (B) from passenger room to bonded area of
glass using a wire pierce (A). L
CAUTION:
• Never use plane surface of wire pierce tip vertically.
• Never press piano wire excessively against edge of glass. M
• Never damage surrounding parts.

JMKIB1452ZZ
O

GW-17
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
b. Tie both ends of the piano wire (B) to the wire grip (A), etc..

JMKIA9832ZZ

c. Remove adhesive by using piano wire alongside of windshield

glass and body panel.
CAUTION:
• Never press piano wire excessively against edge of glass.
• Remove adhesive, 2 workers are required by all means.

JMKIB2163ZZ

19. Use rubber suction cups or suction lifter (A), etc. to remove
windshield glass from the vehicle.
CAUTION:
Due to weight of windshield glass, 2 workers are required
by all means.

JMKIA1138ZZ

Reuse Windshield Glass

CAUTION:
• Never use a windshield cutter if the windshield glass is reused. (It may scratch the glass surface)
• Never damage windshield glass and body panel.
1. Remove all assist grips.
a. Disengage assist grip cap fixing pawl using a remover tool (A),
and then slide assist grip cap and remove it according to numer-
ical order 1→2 indicated by the arrows as shown in the figure.

: Pawl

JMJIA8937ZZ

b. Disengage assist grip fixing metal clips, and then remove assist grip.
2. Remove center pillar upper garnish (LH and RH). Refer to INT-28, "CENTER PILLAR UPPER GARNISH :
Removal and Installation".
3. Remove front pillar garnish (LH and RH). Refer to INT-23, "FRONT PILLAR GARNISH : Removal and
Installation".

GW-18
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
4. Remove light & rain sensor cover. Refer to WW-109, "Removal and Installation".
5. Remove front camera unit. Refer to DAS-149, "Removal and Installation". A
6. Remove map lamp assembly. Refer to INL-76, "MAP LAMP : Removal and Installation".
7. Remove sun visor assembly (LH and RH).
B
a. Disengage sun visor cover fixing pawls using a remover tool (A),
and then remove sun visor cover (LH and RH).

: Pawl C

E
JMJIA4399ZZ

b. Remove sun visor assembly fixing screws, and then disconnect vanity mirror lamp harness connector.
(With vanity mirror lamp) F
c. Remove sun visor assembly (LH and RH).
8. Remove sun visor holder (LH and RH) using a remover tool (A)
according to numerical order 1→2 indicated by the arrows as G
shown in the figure.
CAUTION:
Use a remover tool wrapped in tape.
H

JMJIA9251ZZ

J
9. Disengage dual lock fasteners between headlining assembly
and roof panel. (With sunroof)
CAUTION: GW
Never bend headlining when removing.

: Vehicle front
L

M
JMJIA9639ZZ

10. Remove front portion of headlining assembly from roof panel.

CAUTION: N
To prevent damage of the headlining assembly, hold it by
using a rope (A) or belt.
O

JMKIB2588ZZ

11. Remove roof side molding (LH and RH). Refer to EXT-46, "Removal and Installation".
12. Remove cowl top cover. Refer to EXT-25, "Removal and Installation".

GW-19
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
13. Apply protective tape (A) on roof panel and body side outer
panel around windshield glass to protect painted surface from
damage.

JMKIB1944ZZ

14. Apply matching marks to windshield glass, roof panel and both
side of body side outer panel.
CAUTION:
To prevent the gap when install windshield glass put on
matching marks by all means.

JMKIB1945ZZ

15. Remove windshield glass molding .

JMKIB3178ZZ

CAUTION:
• Be careful not to cut hands by a cutter knife (A).
• Never scratch body panel by a cutter knife.
• Remove windshield glass molding left on vehicle using a pliers etc..
NOTE:
Use a cutter knife along the windshield glass as shown in the figure, cut the bottom of windshield glass
molding.

16. Apply protective standish cover (A) on instrument panel to pro-

tect it from damage.

JMKIB1267ZZ

GW-20
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
17. Remove adhesive using a piano wire.
A
a. Pass the piano wire (B) from passenger room to bonded area of
glass using a wire pierce (A).
CAUTION:
• Never use plane surface of wire pierce tip vertically. B
• Never press piano wire excessively against edge of glass.
• Never damage surrounding parts.
C

D
JMKIB1452ZZ

b. Tie both ends of the piano wire (B) to the wire grip (A), etc..
E

JMKIA9832ZZ
H
c. Remove adhesive by using piano wire alongside of windshield
glass and body panel.
CAUTION: I
• Never press piano wire excessively against edge of glass.
• Remove adhesive, 2 workers are required by all means.

GW
JMKIB2163ZZ

18. Use rubber suction cups or suction lifter (A), etc. to remove L
windshield glass from the vehicle.
CAUTION:
Due to weight of windshield glass, 2 workers are required
by all means. M

JMKIA1138ZZ
O

INSTALLATION
Replacement Windshield Glass P

GW-21
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
1. Use a cutter knife or scraper, and leave the of adhesive and
sealant on the body side approximately 2 mm (0.079 in) (A) to
make adhesive and sealant surface smooth.
CAUTION:
• If the bonded area on the body is scratched, repair it
using a 2 liquid type urethane paint. Never use lacquer
type paint.
• Smooth out adhesive and sealant surface.

JMKIB1454ZZ

2. Place new windshield glass on the vehicle temporarily, put on

matching marks on windshield glass, roof panel and both side of
body side outer panel.
CAUTION:
To prevent the gap when install new windshield glass put
on matching marks by all means.

JMKIB1945ZZ

3. Use suction lifter (A) or rubber suction cups to set windshield

glass on glass stand (B).

JMKIA1137ZZ

4. Clean the bonded area on windshield glass and body panel side using a white gasoline or degreasing
agent.
5. Install new windshield glass lower molding, new windshield glass spacers and new windshield glass
upper molding to new windshield glass.
NOTE:
Lightly affix the center of windshield glass upper molding and lower molding. Affix the whole length while
checking the length on the left and right.
6. When installing new windshield glass , apply the dam sealant
rubber from the edge of the glass so as to hide the black print.
CAUTION:
Start to apply the dam sealant rubber at the outline mark of
black print. Apply it so as to only place it without pulling.
Stop applying at another outline mark of black print.

JMKIB2171ZZ

7. Apply glass primer along the entire circumference of windshield glass.

CAUTION:
• There are 2 types of primer. Never confuse the application methods.
- Painted surfaces primer

GW-22
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
- Glass primer
• Use the sealing kit for glass application and the special holder for cartridge or similar tools. A
• Dry glass primer according to the specification of adhesive kit.
NOTE:
The essential function of primers is to strengthen adhesion between the glass and the painted surface.
B
8. Apply painted surface primer to the body side bonding surface.
CAUTION:
• If the body side bonding surface is repaired with 2 liquid types urethane paint, always apply the
primer after drying the paint. C
• If painted surfaces primer adheres to a painted surface other than the bonding area, or if it over-
flows, quickly remove it with white gasoline or degreasing agent.
• Dry painted surface primer according to the specification of adhesive kit. D
9. Apply adhesive to entire circumference of windshield glass
along dam sealant rubber by using a sealant gun (A).
NOTE: E
Open adhesive by cutting off the nozzle tip and set it in a sealant
gun.
F

G
JMKIB2408ZZ

10. Use suction lifter (A) or rubber suction cups that are installed in H
advance, align the matching marks between the holder and roof
panel hole and between the body panel and windshield glass
to install them on the vehicle.
CAUTION: I
Due to weight of windshield glass, 2 workers are required
by all means.
J

JMKIA0732ZZ GW
11. Press entire surface of windshield glass lightly to fit it completely.
12. Correct any adhesive overflow or shortage using a spatula to make the surface smooth.
L
CAUTION:
• Dry the adhesive according to the specification of adhesive kit.
• After installing windshield glass, keep the all door glass open until the adhesive is completely
cured. M
• Never drive the vehicle before the adhesive is completely cured.
13. Remove protective tape.
14. Install removed parts. N
CAUTION:
• Adjust the front wiper arms stop position. Refer to WW-83, "WIPER ARM : Adjustment".
• Check the matching with surrounding parts. Adjust if necessary. O

Reuse Windshield Glass

P

GW-23
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
1. Use a cutter knife or scraper, and leave the of adhesive and
sealant on the body side approximately 2 mm (0.079 in) (A) to
make adhesive and sealant surface smooth.
CAUTION:
• If the bonded area on the body is scratched, repair it
using a 2 liquid types urethane paint. Never use lacquer
type paint.
• Smooth out adhesive and sealant surface.

JMKIB1454ZZ

2. Remove adhesive and sealant using a cutter knife (A) or

scraper smooth out windshield glass surface.
CAUTION:
Smooth out adhesive and sealant surface.

JMKIB3122ZZ

3. Clean the bonded area on windshield glass and body panel side using a white gasoline or degreasing
agent.
4. Install new windshield glass lower molding, new windshield glass spacers and new windshield glass
upper molding to windshield glass.
NOTE:
Lightly affix the center of windshield glass upper molding and lower molding. Affix the whole length while
checking the length on the left and right.
5. When installing windshield glass , apply the dam sealant rub-
ber from the edge of the glass so as to hide the black print.
CAUTION:
Start to apply the dam sealant rubber at the outline mark of
black print. Apply it so as to only place it without pulling.
Stop applying at another outline mark of black print.

JMKIB2171ZZ

6. Apply glass primer along the entire circumference of windshield glass.

CAUTION:
• There are 2 types of primer. Never confuse the application methods.
- Painted surfaces primer
- Glass primer
• Use the sealing kit for glass application and the special holder for cartridge or similar tools.
• Dry glass primer according to the specification of adhesive kit.
NOTE:
The essential function of primers is to strengthen adhesion between the glass and the painted surface.
7. Apply painted surface primer to the body side bonding surface.
CAUTION:
• If the body side bonding surface is repaired with 2 liquid types urethane paint, always apply the
primer after drying the paint.
• If painted surfaces primer adheres to a painted surface other than the bonding area, or if it over-
flows, quickly remove it with white gasoline or degreasing agent.
• Dry painted surface primer according to the specification of adhesive kit.

GW-24
 WINDSHIELD GLASS
< REMOVAL AND INSTALLATION >
8. Apply adhesive to entire circumference of windshield glass
along dam sealant rubber by using a sealant gun (A). A
NOTE:
Open adhesive by cutting off the nozzle tip and set it in a sealant
gun. B

JMKIB2408ZZ

D
9. Use suction lifter (A) or rubber suction cups that are installed in
advance, align the matching marks between the holder and roof
panel hole and between the body panel and windshield glass E
to install them on the vehicle.
CAUTION:
Due to weight of windshield glass, 2 workers are required
by all means. F

G
JMKIA0732ZZ

10. Press entire surface of windshield glass lightly to fit it completely.

H
11. Correct any adhesive overflow or shortage using a spatula to make the surface smooth.
CAUTION:
• Dry the adhesive according to the specification of adhesive kit.
• After installing windshield glass, keep the all door glass open until the adhesive is completely I
cured.
• Never drive the vehicle before the adhesive is completely cured.
12. Remove protective tape. J
13. Install removed parts.
CAUTION:
• Adjust the front wiper arms stop position. Refer to WW-83, "WIPER ARM : Adjustment". GW
• Check the matching with surrounding parts. Adjust if necessary.

Inspection INFOID:0000000010755099 L

WATER LEAKAGE INSPECTION

CAUTION: M
• Dry adhesive according to the specification of adhesive kit, do the leaking check when adhesive is
stiffen.
• If leakage was found, start over from the beginning as windshield glass removal, install and leaking
check. N

GW-25
 SIDE WINDOW GLASS
< REMOVAL AND INSTALLATION >
SIDE WINDOW GLASS
Exploded View INFOID:0000000010755100

JMKIB3569ZZ

Side window glass Body side outer panel Rear pillar inner panel
Painted surface primer Luggage side upper finisher Adhesive
Glass primer Rear door weather-strip Rear pillar inner reinforcement
: Clip
: Always replace after every disassembly.

GW-26
 SIDE WINDOW GLASS
< REMOVAL AND INSTALLATION >
Unit: mm (in)
Adhesive range A
Portion Primer range
J K
17.0 7.0 12.0 B
D
(0.669) (0.276) (0.472)
–
16.0
E — —
(0.630) C
17.0 7.0 12.0
F
(0.669) (0.276) (0.472)
Side window glass – Body side outer panel – D
16.0
G — —
(0.630)
17.0 7.0 12.0 E
H
(0.669) (0.276) (0.472)
–
16.0
I — —
(0.630) F

Removal and Installation INFOID:0000000010755101

G
REMOVAL
CAUTION:
H
Never damage body side outer panel.
1. Remove luggage side upper finisher. Refer to INT-45, "LUGGAGE SIDE UPPER FINISHER : Removal
and Installation".
I
2. Disconnect harness connector .

GW

L
JMKIB3125ZZ

3. Apply protective tape (A) on body side outer panel around side
window glass to protect painted surface from damage. M

JMKIB3126ZZ
P

GW-27
 SIDE WINDOW GLASS
< REMOVAL AND INSTALLATION >
4. Insert a windshield cutter (A) between side window glass and
body side outer panel . Remove adhesive by pulling the
windshield cutter, keeping the tip parallel to the edge of side win-
dow glass.
CAUTION:
Use piano wire to cut sealant if its difficult to use wind-
shield cutter.

JMKIB3121ZZ

5. Remove adhesive using a piano wire.

a. Pass the piano wire from passenger room to bonded area of side window glass using a wire pierce.
CAUTION:
Never damage surrounding parts.
b. Tie both ends of the piano wire (B) to wire grip (A), etc..

JMKIA9832ZZ

c. Remove adhesive by using piano wire alongside of side window glass and body side outer panel.
CAUTION:
Remove adhesive, 2 workers are required by all means.
6. Remove side window glass.

INSTALLATION
CAUTION:
• Replace side window glass with a new part after removal. Never reuse side window glass.
• Never damage body side outer panel.

GW-28
 SIDE WINDOW GLASS
< REMOVAL AND INSTALLATION >
1. Use a cutter knife or scraper, and leave the of adhesive on the
body side approximately 2 mm (0.079 in) (A) to make adhesive A
surface smooth.
CAUTION:
If the bonded area on the body is scratched, repair it using
B
a 2 liquid types urethane paint. Never use lacquer type
paint.

JMKIB1454ZZ

D
2. Clean the bonded area on side window glass and body side outer panel using a white gasoline or
degreasing agent.
3. Apply glass primer along the entire circumference of side window glass. E
CAUTION:
• There are 2 types of primer. Never confuse the application methods.
- Painted surfaces primer
- Glass primer F
• Use the sealing kit for glass application and the special holder for cartridge or similar tools.
• Dry glass primer according to the specification of adhesive kit.
NOTE: G
The essential function of primers is to strengthen adhesion between the glass and the painted surface.
4. Apply painted surface primer to the body side bonding surface.
CAUTION: H
• If the body side bonding surface is repaired with 2 liquid types urethane paint, always apply the
primer after drying the paint.
• If painted surfaces primer adheres to a painted surface other than the bonding area, or if it over-
flows, quickly remove it with white gasoline or degreasing agent. I
• Dry painted surface primer according to the specification of adhesive kit.
5. Apply adhesive to entire circumference of side window glass by using a sealant gun.
NOTE: J
Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
6. Press entire surface of side window glass lightly to fit it completely.
7. Correct any adhesive overflow or shortage using a spatula to make the surface smooth. GW
CAUTION:
• After installing side window glass, keep the all door glass open until the adhesive is completely
cured. L
• Never drive the vehicle before the adhesive is completely cured.
8. Remove protective tape.
9. Install removed parts. M
CAUTION:
Check the mating area with surrounding parts. Adjust if necessary.
N
Inspection INFOID:0000000010755102

WATER LEAKAGE INSPECTION O

CAUTION:
• Dry adhesive according to the specification of adhesive kit, do the leaking check when adhesive is
stiffen.
• If leakage was found, start over from the beginning as side window glass removal, install and leaking P
check.

GW-29
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
BACK DOOR WINDOW GLASS
Exploded View INFOID:0000000010755103

JMKIB3570ZZ

Back door window glass Back door window glass clip LH Back door window glass holder LH
Back door window glass molding Back door window glass holder RH Back door window glass clip RH
Back door outer panel Painted surface primer Adhesive
Glass primer Back door inner panel

: Always replace after every disassembly.

GW-30
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
Unit: mm (in)
Adhesive range A
Portion Primer range
J K
15.0 10.0 3.5 – 5.5 B
D
(0.591) (0.394) (0.138 – 0.217)
–
15.0
E — —
(0.591) C
15.0 10.0 3.5 – 5.5
F
(0.591) (0.394) (0.138 – 0.217)
Back door window glass – Back door panel – D
15.0
G — —
(0.591)
15.0 10.0 3.5 – 5.5 E
H
(0.591) (0.394) (0.138 – 0.217)
–
15.0
I — —
(0.591) F

Removal and Installation INFOID:0000000010755104

G
REMOVAL
Replacement Back Door Window Glass H
CAUTION:
Never damage resinous back door panel.
1. Remove rear wiper motor. Refer to WW-89, "WIPER MOTOR : Removal and Installation". I
2. Remove rear combination lamp (LH and RH). Refer to the following.
• LED Headlamp: Refer to EXL-205, "REAR COMBINATION LAMP (BACK DOOR SIDE) : Removal and
Installation". J
• HALOGEN Headlamp: Refer to EXL-390, "REAR COMBINATION LAMP (BACK DOOR SIDE) :
Removal and Installation".
3. Disconnect window defogger connectors LH side and RH side .
GW

JMKIB3123ZZ
N
4. Remove back door window glass molding.
CAUTION:
• Remove back door window glass molding left on vehicle using a cutter knife or pliers etc.. O
• Never damage resinous back door panel using by cutter knife or pliers etc..

GW-31
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
5. Apply protective tape (A) on back door panel around back door
window glass to protect painted surface from damage.

JMKIB3201ZZ

6. Insert a windshield cutter (A) between back door window glass

and back door panel . Remove adhesive by pulling the
windshield cutter, keeping the tip parallel to the edge of back
door window glass.
CAUTION:
Use piano wire to cut sealant if its difficult to use wind-
shield cutter.

JMKIB3121ZZ

7. Remove adhesive using a piano wire.

a. Pass the piano wire passenger room to bonded area of back door window glass using a wire pierce.
CAUTION:
• Never use plane surface of wire pierce tip vertically.
• Never damage resinous back door panel and surrounding parts.
b. Tie both ends of the piano wire (B) to wire grip (A), etc..

JMKIA9832ZZ

8. Remove adhesive, back door window glass clips and back door window glass holders by using piano wire
alongside of back door window glass.
CAUTION:
• Remove adhesive, 2 workers are required by all means.
• Never damage resinous back door panel and surrounding parts.

GW-32
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
9. Use suction lifter (A) or rubber suction cups, etc. to remove back
door window glass from the vehicle. A
CAUTION:
Due to weight of back door window glass, 2 workers are
required by all means.
B

JMKIA1138ZZ

D
10. Remove back door window glass clips and back door window glass holders from back door panel.
Reuse Back Door Window Glass
CAUTION: E
• Never damage back door window glass and resinous back door panel.
• Never use a windshield cutter if the back door window glass is reused. (It may scratch the glass sur-
face) F
1. Remove rear wiper motor. Refer to WW-89, "WIPER MOTOR : Removal and Installation".
2. Remove rear combination lamp (LH and RH). Refer to the following.
• LED Headlamp: Refer to EXL-205, "REAR COMBINATION LAMP (BACK DOOR SIDE) : Removal and G
Installation".
• HALOGEN Headlamp: Refer to EXL-390, "REAR COMBINATION LAMP (BACK DOOR SIDE) :
Removal and Installation".
H
3. Disconnect window defogger connectors LH side and RH side .

GW
JMKIB3123ZZ

4. Remove back door window glass molding.

CAUTION: L
• Remove back door window glass molding left on vehicle using a cutter knife or pliers etc..
• Never damage resinous back door panel using by cutter knife or pliers etc..
5. Apply protective tape (A) on back door panel around back door
M
window glass to protect painted surface from damage.

JMKIB3201ZZ
P

GW-33
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
6. Apply matching marks to back door window glass and back door
panel.
CAUTION:
To prevent the gap when install back door window glass put
on matching marks by all means.

JMKIB3202ZZ

7. Remove adhesive using a piano wire.

a. Pass the piano wire passenger room to bonded area of back door window glass using a wire pierce.
CAUTION:
• Never use plane surface of wire pierce tip vertically.
• Never damage resinous back door panel and surrounding parts.
b. Tie both ends of the piano wire (B) to wire grip (A), etc..

JMKIA9832ZZ

8. Remove adhesive, back door window glass clips and back door window glass holders by using piano wire
alongside of back door window glass.
CAUTION:
• Remove adhesive, 2 workers are required by all means.
• Never damage resinous back door panel and surrounding parts.
9. Use suction lifter (A) or rubber suction cups, etc. to remove back
door window glass from the vehicle.
CAUTION:
Due to weight of back door window glass, 2 workers are
required by all means.

JMKIA1138ZZ

10. Remove back door window glass clips and back door window glass holders from back door panel.
INSTALLATION
Replacement Back Door Window Glass
CAUTION:
Never damage back door window glass and resinous back door panel.

GW-34
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
1. Use a cutter knife or scraper, and leave the of adhesive on the
back door side approximately 2 mm (0.079 in) (A) to make adhe- A
sive surface smooth.
CAUTION:
• If the bonded area on the body is scratched, repair it
B
using a 2 liquid types urethane paint. Never use lacquer
type paint.
• Smooth out adhesive surface.
C

JMKIB1454ZZ

D
2. Place back door window glass on the vehicle temporarily, put on
matching marks on back door window glass and back door
panel.
E
CAUTION:
To prevent the gap when install new back door window
glass put on matching marks by all means.
F

G
JMKIB3202ZZ

3. Use suction lifter (A) or rubber suction cups to set back door
H
window glass on glass stand (B).

JMKIA1137ZZ
GW
4. Clean the bonded area on back door window glass and back door panel using a white gasoline or
degreasing agent.
5. Install new back door window glass clips, new back door window glass holders and new back door win- L
dow glass molding to new back door window glass.
6. Apply glass primer along the entire circumference of back door window glass.
CAUTION: M
• There are 2 types of primer. Never confuse the application methods.
- Painted surfaces primer
- Glass primer N
• Use the adhesive kit for glass application and the special holder for cartridge or similar tools.
• Dry glass primer according to the specification of adhesive kit.
NOTE:
The essential function of primers is to strengthen adhesion between glass and painted surface. O
7. Apply painted surface primer to the back door panel bonding surface.
CAUTION:
• If the back door panel bonding surface is repaired with 2 liquid types urethane paint, always P
apply the primer after drying the paint.
• If painted surfaces primer adheres to a painted surface other than the bonding area, or if it over-
flows, quickly remove it with white gasoline or degreasing agent.
• Dry painted surface primer according to the specification of adhesive kit.
NOTE:
No need to apply coating primer if adhesive remain evenly on back door panel.
8. Apply adhesive to entire cicumference of back door window glass.

GW-35
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
NOTE:
Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
9. Install back door window glass to vehicle by checking the matching marks on back door panel and back
door window glass.
CAUTION:
Due to weight of back door window glass, 2 workers are required by all means.
10. Press entire surface of back door window glass lightly to fit it completely.
11. Correct any adhesive overflow or shortage using a spatula to make the surface smooth.
CAUTION:
• Dry the adhesive according to the specification of adhesive kit.
• After installing back door window glass, keep the all door glass open until the adhesive is com-
pletely cured.
• Never drive the vehicle before the adhesive is completely cured.
12. Remove protective tape.
13. Install the removed parts.
CAUTION:
• Adjust the rear wiper arm stop position. Refer to WW-88, "WIPER ARM : Adjustment".
• Check the matching with surrounding parts. Adjust if necessary.

Reuse Back Door Window Glass

CAUTION:
Never damage back door window glass and resinous back door panel.
1. Use a cutter knife or scraper, and leave the of adhesive on the
back door side approximately 2 mm (0.079 in) (A) to make adhe-
sive surface smooth.
CAUTION:
• If the bonded area on the body is scratched, repair it
using a 2 liquid types urethane paint. Never use lacquer
type paint.
• Smooth out adhesive surface.

JMKIB1454ZZ

2. Remove remaining adhesive and sealant using a cutter knife

(A) or scraper smooth out back door window glass surface.
CAUTION:
Smooth out adhesive surface.

JMKIA0726ZZ

3. Clean the bonded area on back door window glass and back door panel using a white gasoline or
degreasing agent.
4. Install new back door window glass clips, new back door window glass holders and new back door win-
dow glass molding to new back door window glass.
5. Apply glass primer along the entire circumference of back door window glass.
CAUTION:
• There are 2 types of primer. Never confuse the application methods.
- Painted surfaces primer
- Glass primer
• Use the sealing kit for glass application and the special holder for cartridge or similar tools.
• Dry glass primer according to the specification of adhesive kit.
NOTE:

GW-36
 BACK DOOR WINDOW GLASS
< REMOVAL AND INSTALLATION >
The essential function of primers is to strengthen adhesion between the glass and the painted surface.
6. Apply painted surface primer to the back door panel bonding surface. A
CAUTION:
• If the back door panel bonding surface is repaired with 2 liquid types urethane paint, always
apply the primer after drying the paint. B
• If painted surfaces primer adheres to a painted surface other than the bonding area, or if it over-
flows, quickly remove it with white gasoline or degreasing agent.
• Dry painted surface primer according to the specification of adhesive kit.
NOTE: C
No need to apply coating primer if adhesive remain evenly on back door panel.
7. Apply adhesive to entire cicumference of back door window glass.
NOTE: D
Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
8. Install back door window glass to vehicle by checking the matching marks on back door panel and back
door window glass. E
CAUTION:
Due to weight of back door window glass, 2 workers are required by all means.
9. Press entire surface of back door window glass lightly to fit it completely. F
10. Correct any adhesive overflow or shortage using a spatula to make the surface smooth.
CAUTION:
• Dry the adhesive according to the specification of adhesive kit.
G
• After installing back door window glass, keep the all door glass open until the adhesive is com-
pletely cured.
• Never drive the vehicle before the adhesive is completely cured.
11. Remove protective tape. H
12. Install the removed parts.
CAUTION:
• Adjust the rear wiper arm stop position. Refer to WW-88, "WIPER ARM : Adjustment". I
• Check the matching with surrounding parts. Adjust if necessary.

Inspection INFOID:0000000010755105 J

WATER LEAKAGE INSPECTION

CAUTION: GW
• Dry adhesive according to the specification of adhesive kit, do the leaking check when adhesive is
stiffen.
• If leakage was found, start over from the beginning as back door window glass removal, install and L
leaking check.

GW-37
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
FRONT DOOR GLASS
Exploded View INFOID:0000000010755106

RHD models

JMKIB3180GB

Front door glass run Front door panel Front door lower sash
Front door sealing screen Front door regulator Front door power window motor
Front door glass Front door glass run lower sash

: N·m (kg-m, in-lb)

, , , , , , , , : Indicates that the part is connected at points with same symbol in actual vehicle.

FRONT DOOR GLASS

FRONT DOOR GLASS : Removal and Installation INFOID:0000000010755107

REMOVAL
CAUTION:
Never damage front door glass and front door panel.
1. Remove front door inside handle. Refer to the following.
• Type 1: Refer to DLK-303, "INSIDE HANDLE : Removal and Installation".

GW-38
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
• Type 2: Refer to DLK-611, "INSIDE HANDLE : Removal and Installation".
• Type 3: Refer to DLK-774, "INSIDE HANDLE : Removal and Installation". A
• Type 4: Refer to DLK-916, "INSIDE HANDLE : Removal and Installation".
2. Disconnect door mirror harness connector and BSW indicator
harness connector . B
NOTE:
As per BSW indicator harness connector, only with BSW indica-
tor can be applied.
C

JMKIB3127ZZ

E
3. Remove BSW indicator harness connector fixing clip , door
mirror harness connector fixing clips and harness fixing clip
.
F
NOTE:
As per BSW indicator harness connector, only with BSW indica-
tor can be applied.
G

H
JMKIB3128ZZ

4. Disconnect front door speaker harness connector , and then

I
remove harness fixing clip .

GW

JMKIB3129ZZ
L
5. Cut butyl-tape inside of front door sealing screen by using cutter knife (A).

O
JMKIB3130ZZ

CAUTION:
Cut the butyl-tape so that remain on front door sealing screen, if the front door sealing screen is P
reused.

GW-39
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
6. Reconnect power window main switch.

JMKIB3131ZZ

7. Operate power window main switch to raise or lower front door glass until front door glass mounting bolts
can be seen, and then remove front door glass mounting bolts.

JMKIB3132ZZ

8. Hold securely front door glass and pull it out of front door panel
to remove front door glass.
CAUTION:
Never damage front door glass, front door glass run and
front door panel.

JMKIB1956ZZ

INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
Tighten front door glass mounting bolts to the specified torque. Refer to GW-38, "Exploded View".

FRONT DOOR LOWER SASH

FRONT DOOR LOWER SASH : Removal and Installation INFOID:0000000010755108

REMOVAL
CAUTION:
Never damage front door glass and front door panel.
1. Remove front door inside handle. Refer to the following.
• Type 1: Refer to DLK-303, "INSIDE HANDLE : Removal and Installation".
• Type 2: Refer to DLK-611, "INSIDE HANDLE : Removal and Installation".
• Type 3: Refer to DLK-774, "INSIDE HANDLE : Removal and Installation".
• Type 4: Refer to DLK-916, "INSIDE HANDLE : Removal and Installation".

GW-40
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
2. Disconnect door mirror harness connector and BSW indicator
harness connector . A
NOTE:
As per BSW indicator harness connector, only with BSW indica-
tor can be applied. B

JMKIB3127ZZ

D
3. Remove BSW indicator harness connector fixing clip , door
mirror harness connector fixing clips and harness fixing clip
. E
NOTE:
As per BSW indicator harness connector, only with BSW indica-
tor can be applied.
F

G
JMKIB3128ZZ

4. Disconnect front door speaker harness connector , and then H

remove harness fixing clip .

JMKIB3129ZZ
GW
5. Cut butyl-tape inside of front door sealing screen by using cutter knife (A).

N
JMKIB3130ZZ

CAUTION:
Cut the butyl-tape so that remain on front door sealing screen, if the front door sealing screen is O
reused.

GW-41
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
6. Reconnect power window main switch.

JMKIB3131ZZ

7. Fully close front door glass.

8. Disengage front door glass run from front door lower sash .

JMKIB3133ZZ

9. Remove front door lower sash mounting bolt .

JMKIB3134ZZ

10. Disengage front door lower sash from open part of front door panel as shown by the arrow in the figure.

JMKIB3135ZZ

11. Remove front door lower sash from open part of front door panel as shown by the arrow in the figure.

JMKIB3136ZZ

GW-42
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
INSTALLATION
Note the following items, and then install in the reverse order of removal. A
CAUTION:
• Make sure that front door lower sash and front door sash
(door panel side) are engaged. B

JMKIB3142ZZ

E
• Make sure that front door glass run are engaged to front door lower sash and front door sash (door
panel side).
• Tighten front door regulator mounting bolts to the specified torque. Refer to GW-38, "Exploded F
View".

FRONT DOOR GLASS RUN LOWER SASH G

FRONT DOOR GLASS RUN LOWER SASH : Removal and Installation INFOID:0000000010755109

H
REMOVAL
CAUTION:
Never damage front door glass and front door panel.
I
1. Remove front door inside handle. Refer to the following.
• Type 1: Refer to DLK-303, "INSIDE HANDLE : Removal and Installation".
• Type 2: Refer to DLK-611, "INSIDE HANDLE : Removal and Installation".
• Type 3: Refer to DLK-774, "INSIDE HANDLE : Removal and Installation". J
• Type 4: Refer to DLK-916, "INSIDE HANDLE : Removal and Installation".
2. Disconnect door mirror harness connector and BSW indicator
harness connector . GW
NOTE:
As per BSW indicator harness connector, only with BSW indica-
tor can be applied. L

JMKIB3127ZZ

N
3. Remove BSW indicator harness connector fixing clip , door
mirror harness connector fixing clips and harness fixing clip
. O
NOTE:
As per BSW indicator harness connector, only with BSW indica-
tor can be applied.
P

JMKIB3128ZZ

GW-43
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
4. Disconnect front door speaker harness connector , and then
remove harness fixing clip .

JMKIB3129ZZ

5. Cut butyl-tape inside of front door sealing screen by using cutter knife (A).

JMKIB3130ZZ

CAUTION:
Cut the butyl-tape so that remain on front door sealing screen, if the front door sealing screen is
reused.

6. Reconnect power window main switch.

JMKIB3131ZZ

7. Fully close front door glass.

8. Remove front door glass run lower sash mounting bolt .

JMKIB3137ZZ

GW-44
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
9. Disengage front door glass run lower sash from open part of front door panel as shown by the arrow in the
figure. A

JMKIB3138ZZ D
10. Remove front door glass run lower sash from open part of front door panel as shown by the arrow in the
figure.
E

JMKIB3139ZZ

H
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
I
• Make sure that front door glass run lower sash and front door
sash (door panel side) are engaged.

GW

L
JMKIB3142ZZ

• Make sure that front door glass run are engaged to front door glass run lower sash and front door
M
sash (door panel side).
• Tighten front door regulator mounting bolts to the specified torque. Refer to GW-38, "Exploded
View".
N
FRONT DOOR GLASS RUN
FRONT DOOR GLASS RUN : Removal and Installation INFOID:0000000010755110 O

REMOVAL
CAUTION: P
Never excessively pull front door glass run.
1. Remove front door glass. Refer to GW-38, "FRONT DOOR GLASS : Removal and Installation".
2. Remove front door glass run lower sash. Refer to GW-43, "FRONT DOOR GLASS RUN LOWER SASH :
Removal and Installation".

GW-45
 FRONT DOOR GLASS
< REMOVAL AND INSTALLATION >
3. Remove front door glass run from front door lower sash and front door sash (door panel side) .

JMKIB3140ZZ

4. Remove front door glass run from front door panel.

CAUTION:
Front door glass run should be pulled out slowly.

JMKIB3141ZZ

INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Make sure that front door glass run are engaged to front door lower sash and front door sash (door
panel side).
• To prevent trouble, make sure front door glass run needs to engaged to front door lower sash and
front door sash (door panel side).

Inspection and Adjustment INFOID:0000000010755111

SYSTEM INITIALIZATION
• Description. Refer to PWC-33, "Description".
• Work procedure. Refer to PWC-33, "Work Procedure".

CHECK ANTI-PINCH FUNCTION

• Description. Refer to PWC-34, "Description".
• Work procedure. Refer to PWC-34, "Work Procedure".

FITTING INSPECTION
• Check that front door glass is fit securely into the sash groove.
• Lower front door glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance
to the sash is parallel. Loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide
rail mounting bolts to correct the glass position if the clearance between the glass and sash is not parallel.

GW-46
 FRONT DOOR REGULATOR
< REMOVAL AND INSTALLATION >
FRONT DOOR REGULATOR
A
Exploded View INFOID:0000000010755112

RHD models B

GW

L
JMKIB3180GB

Front door glass run Front door panel Front door lower sash M
Front door sealing screen Front door regulator Front door power window motor
Front door glass Front door glass run lower sash
N
: N·m (kg-m, in-lb)

, , , , , , , , : Indicates that the part is connected at points with same symbol in actual vehicle.
O
Removal and Installation INFOID:0000000010755113

REMOVAL P
CAUTION:
Never damage front door glass and front door panel.
1. Remove front door glass. Refer to GW-38, "FRONT DOOR GLASS : Removal and Installation".

GW-47
 FRONT DOOR REGULATOR
< REMOVAL AND INSTALLATION >
2. Disconnect front door power window motor harness connector .

JMKIB3143ZZ

3. Loosen front door regulator mounting bolt , and then remove front door regulator mounting bolts .

JMKIB3144ZZ

4. Remove front door regulator according to numerical order 1→2 indicated by the arrows as shown in the
figure.

JMKIB3145ZZ

INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:

GW-48
 FRONT DOOR REGULATOR
< REMOVAL AND INSTALLATION >
• Check front door regulator parts for lubrication. If necessary,
apply body grease. A

: Body grease
: Vehicle front B

G
JMKIB3203ZZ

• Tighten front door regulator mounting bolts to the specified torque. Refer to GW-47, "Exploded
View". H

Disassembly and Assembly INFOID:0000000010755114

I

DISASSEMBLY
1. Remove front door regulator. Refer to GW-47, "Removal and Installation". J
2. Remove front door power window motor mounting bolts , and
then remove front door power window motor.
GW

M
JMKIB3146ZZ

ASSEMBLY N
Note the following item, and then assemble in the reverse order of disassembly.
CAUTION:
Tighten front door power window motor mounting bolts to the specified torque. Refer to GW-47,
O
"Exploded View".

Inspection and Adjustment INFOID:0000000010755115

P

SYSTEM INITIALIZATION
• Description. Refer to PWC-33, "Description".
• Work procedure. Refer to PWC-33, "Work Procedure".

CHECK ANTI-PINCH FUNCTION

• Description. Refer to PWC-34, "Description".
GW-49
 FRONT DOOR REGULATOR
< REMOVAL AND INSTALLATION >
• Work procedure. Refer to PWC-34, "Work Procedure".

FITTING INSPECTION
• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the
sash is parallel. Loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide rail
mounting bolts to correct the glass position if the clearance between the glass and sash is not parallel.

GW-50
 REAR DOOR GLASS
< REMOVAL AND INSTALLATION >
REAR DOOR GLASS
A
Exploded View INFOID:0000000010755116

RHD models B

GW

L
JMKIB3200GB

Rear door glass run Rear door panel Rear door sealing screen M
Rear door regulator Rear door power window motor Rear door glass
Rear door lower sash Rear door corner piece
N
: N·m (kg-m, in-lb)

, , , , , , , , , : Indicates that the part is connected at points with same symbol in actual vehicle.
O
REAR DOOR GLASS
REAR DOOR GLASS : Removal and Installation INFOID:0000000010755117 P

REMOVAL
CAUTION:
Never damage rear door glass and rear door panel.
1. Remove rear door corner piece. Refer to GW-54, "REAR DOOR CORNER PIECE : Removal and Installa-
tion".

GW-51
 REAR DOOR GLASS
< REMOVAL AND INSTALLATION >
2. Operate power window switch to raise or lower rear door glass until rear door glass mounting bolts can
be seen, and then remove rear door glass mounting bolts.

JMKIB3150ZZ

3. Hold securely rear door glass and pull it out of rear door panel to
remove rear door glass.
CAUTION:
Never damage rear door glass and rear door panel.

JMKIB3173ZZ

INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
Tighten rear door glass mounting bolts to the specified torque. Refer to GW-51, "Exploded View".

REAR DOOR LOWER SASH

REAR DOOR LOWER SASH : Removal and Installation INFOID:0000000010755118

REMOVAL
CAUTION:
Never damage rear door glass and rear door panel.
1. Fully open rear door glass.
2. Remove rear door inside handle. Refer to the following.
• Type 1: Refer to DLK-309, "INSIDE HANDLE : Removal and Installation".
• Type 2: Refer to DLK-616, "INSIDE HANDLE : Removal and Installation".
• Type 3: Refer to DLK-779, "INSIDE HANDLE : Removal and Installation".
• Type 4: Refer to DLK-921, "INSIDE HANDLE : Removal and Installation".
3. Disconnect rear door speaker harness connector .

JMKIB3147ZZ

GW-52
 REAR DOOR GLASS
< REMOVAL AND INSTALLATION >
4. Cut butyl-tape inside of rear door sealing screen by using cutter knife (A).
A

JMKIB3148ZZ

CAUTION: D
Cut the butyl-tape so that remain on rear door sealing screen, if the rear door sealing screen is
reused.

5. Reconnect power window switch. E

JMKIB3149ZZ
H

6. Fully close rear door glass.

7. Disengage rear door glass run from rear door lower sash . I

GW

JMKIB3164ZZ L

8. Remove rear door lower sash mounting bolts .

M

O
JMKIB3165ZZ

GW-53
 REAR DOOR GLASS
< REMOVAL AND INSTALLATION >
9. Disengage rear door lower sash from open part of rear door panel as shown by the arrow in the figure.

JMKIB3166ZZ

10. Remove rear door lower sash from open part of rear door panel as shown by the arrow in the figure.

JMKIB3167ZZ

INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Make sure that rear door lower sash and rear door sash (door
panel side) are engaged.

JMKIB3142ZZ

• Tighten rear door lower sash mounting bolts to the specified torque. Refer to GW-51, "Exploded
View".

REAR DOOR CORNER PIECE

REAR DOOR CORNER PIECE : Removal and Installation INFOID:0000000010755119

REMOVAL
CAUTION:
Never damage rear door glass and rear door panel.
1. Remove rear door lower sash. Refer to GW-52, "REAR DOOR LOWER SASH : Removal and Installa-
tion".
2. Fully open rear door glass.

GW-54
 REAR DOOR GLASS
< REMOVAL AND INSTALLATION >
3. Turn over rear door weather-strip , and then remove rear door corner piece fixing screws .
A

JMKIB3169ZZ

D
4. Remove rear door corner piece from rear door panel according
to numerical order 1→2 as shown by the arrow in the figure.

G
JMKIB3170ZZ

INSTALLATION
H
Note the following item, and then install in the reverse order of removal.
CAUTION:
Tighten rear door corner piece fixing screws the specified torque. Refer to GW-51, "Exploded View".
I
REAR DOOR GLASS RUN
REAR DOOR GLASS RUN : Removal and Installation INFOID:0000000010755120
J

REMOVAL
CAUTION: GW
Never excessively pull rear door glass run.
1. Remove rear door glass. Refer to GW-51, "REAR DOOR GLASS : Removal and Installation".
2. Remove rear door glass run from rear door panel. L
CAUTION:
Rear door glass run should be pulled out slowly.
M

JMKIB3172ZZ
O

INSTALLATION
Note the following item, and then install in the reverse order of removal. P
CAUTION:
Make sure that rear door glass run are engaged to rear door lower sash and rear door sash (door panel
side).

GW-55
 REAR DOOR GLASS
< REMOVAL AND INSTALLATION >
Inspection and Adjustment INFOID:0000000010755121

FITTING INSPECTION
• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the
sash is parallel. Loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide rail
mounting bolts to correct the glass position if the clearance between the glass and sash is not parallel.

GW-56
 REAR DOOR REGULATOR
< REMOVAL AND INSTALLATION >
REAR DOOR REGULATOR
A
Exploded View INFOID:0000000010755122

RHD models B

GW

L
JMKIB3200GB

Rear door glass run Rear door panel Rear door sealing screen M
Rear door regulator Rear door power window motor Rear door glass
Rear door lower sash Rear door corner piece
N
: N·m (kg-m, in-lb)

, , , , , , , , , : Indicates that the part is connected at points with same symbol in actual vehicle.
O
Removal and Installation INFOID:0000000010755123

REMOVAL P
CAUTION:
Never damage rear door glass and rear door panel.
1. Remove rear door glass. Refer to GW-51, "REAR DOOR GLASS : Removal and Installation".

GW-57
 REAR DOOR REGULATOR
< REMOVAL AND INSTALLATION >
2. Disconnect rear door power window motor harness connector .

JMKIB3174ZZ

3. Loosen rear door regulator mounting bolt , and then remove rear door regulator mounting bolts and
mounting nuts .

JMKIB3175ZZ

4. Remove rear door regulator according to numerical order 1→3 indicated by the arrows as shown in the
figure.

JMKIB3176ZZ

INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Check rear door regulator parts for lubrication. If necessary, apply body grease.

JMKIB3204ZZ

GW-58
 REAR DOOR REGULATOR
< REMOVAL AND INSTALLATION >

Door finisher side Door panel side A

: Body grease
: Vehicle front
B
• Tighten rear door regulator mounting bolts and nuts to the specified torque. Refer to GW-57,
"Exploded View".
C

Disassembly and Assembly INFOID:0000000010755124

D
DISASSEMBLY
1. Remove rear door regulator. Refer to GW-57, "Removal and Installation".
2. Remove rear door power window motor mounting bolts , and E
then remove rear door power window motor.

JMKIB3177ZZ H
ASSEMBLY
Note the following item, and then assemble in the reverse order of disassembly.
CAUTION: I
Tighten rear door power window motor mounting bolts to the specified torque. Refer to GW-57,
"Exploded View".
J
Inspection and Adjustment INFOID:0000000010755125

FITTING INSPECTION GW
• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the
sash is parallel. Loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide rail L
mounting bolts to correct the glass position if the clearance between the glass and sash is not parallel.

GW-59