00400559E
SERVICE BULLETIN
FUEL INJECTION PUMP
ECD 06-04E
APPLICATION February, 2006
DENSO AUTHORIZED ECD SERVICE DEALERS ONLY
SUBJECT:COMMON RAIL SYSTEM DTC (DIAGNOSTIC TROUBLE CODE)
INFORMATION FOR THE ISUZU OPEL 4EE2 ENGINE
1.OUTLINE
The CRS engine ECU and DTCs have been changed for the ISUZU OPEL 4EE2 engine.
However, parts other than the engine ECU and DTCs have not been changed. For details on
parts other than the aforementioned, refer to the previously issued, "Common Rail System for
OPEL 4EE2 Type Engine" (publication code no. 00400028).
2. ENGINE ECU PART NUMBER CHANGE
Information for the new engine ECU is as per below.
Vehicle Model New Part Number Old Part Number
S-Mono 112500-020# 112500-016#
S-Combo 112500-021# 112500-018#
3. DIAGNOSTIC TROUBLE CODE DETAILS
DTC Failure Part Failure Mode
P0100 Airflow Sensor Airflow Sensor Signal Too High/Too Low, or Performance Invalid
Intake Air Temperature
P0110 Intake Air Temperature Sensor Signal Too High/Too Low
Sensor
Coolant Temperature Sensor Signal Too High/Too Low, or
P0115 Coolant Temperature Sensor
Performance Invalid
Accelerator Position Sensor 1 Signal Too Low/Too High, or
P1120 Accelerator Position Sensor 1
Performance Invalid
Turbo Pressure Sensor Signal Too High/Too Low, or Performance
P0105 Turbo Pressure Sensor
Invalid
P0180 Fuel Temperature Sensor Fuel Temperature Sensor Signal Too High/Too Low
Rail Pressure Sensor Signal Too High/Too Low, or Stuck in the
P0190 Rail Pressure Sensor
Middle Range
P0093 Common Rail System Rail Pressure Sensor Performance Invalid Included Fuel Leak
P1122 Accelerator Position Sensor 2 Accelerator Position Sensor 2 Signal Too High/Too Low
P0301 Injector 1 Cylinder 1 Fuel System Failure
P0302 Injector 2 Cylinder 2 Fuel System Failure
P0303 Injector 3 Cylinder 3 Fuel System Failure
P0304 Injector 4 Cylinder 4 Fuel System Failure
SERVICE DEPARTMENT
0602-IT-001 Printed in Japan
2
DTC Failure Part Failure Mode
Crankshaft Position (NE)
P0335 Crankshaft Position (NE) Sensor No Pulse, or Signal Invalid
Sensor
Cylinder Recognition (TDC)
P0340 Cylinder Recognition (TDC) Sensor No Pulse, or Signal Invalid
Sensor
Glow Controller Command Line Short to Battery, Command Line
P0380 Glow System
Open Load, Short to GND, or Internal Malfunction
P0403 EGR Lift (Position) Sensor EGR Lift (Position) Sensor Signal Too High/Too Low
EGR Valve Solenoid Output Open Load/Short to GND, Short to
EGR Valve Solenoid
P0400 Battery, or Insufficient Flow (EGR Negative Deviation)
EGR Valve EGR Valve Open/Close Stuck
P1481 Fan Relay 1 Output Fan Control Relay 1 Open Load/Short to GND, or Short to Battery
P1482 Fan Relay 2 Output Fan Control Relay 2 Open Load/Short to GND, or Short to Battery
P1483 Fan Relay 3 Output Fan Control Relay 3 Open Load/Short to GND, or Short to Battery
Vehicle Speed Sensor Frequency Too High, Input Open/Short, or
P0500 Vehicle Speed Sensor
Signal Invalid
P0530 A/C Pressure Sensor A/C Pressure Signal Too High/Too Low
P0563 Vehicle System Voltage Too High
Vehicle System Voltage
P0562 Vehicle System Voltage Too Low
Cruise Control Off Switch Diagnostics;
P0565 Cruise Switch
IVLAN Cruise Switch Status Malfunction
Brake Switch Diagnostics;
P0571 Brake Switch Cruise Control Brake Lamp Switch Disconnected, or Cruise Control
Brake Switch Invalid
P0602 Programming System, Variant or VIN not Programmed; Seed & Key Not Armed
P0615 Starter Switch Starter Switch Short to Battery, or Open/Short to GND
Check Engine Warning Light Check Engine Warning Light (MIL) Open Load/Short to GND, or
P0650
(MIL) Short to Battery
P0704 Clutch Switch Clutch Switch Circuit Malfunction (Manual Transmission Only)
Intake Throttle Controller Output Signal Short to Battery, Open Load/
P1500
Intake Throttle System Short to GND.
P1511 Intake Throttle Controller Failure Status
Atmospheric Pressure Atmospheric Pressure Sensor Signal Too High/Too Low, or Invalid
P1105
Sensor Malfunction
P1173 Engine Overheat Engine Overheat
SCV(+) Output Short to Battery, Open Load/Short to GND; SCV(-)
P0191 Suction Control Valve (Pump) Output Open Load/Short to GND/Short to Battery, or SCV Coil Open/
Short
3
DTC Failure Part Failure Mode
COM 1 Output Short to BAT; TWV 1 or 3 Output Short to Battery, or
P0200 Short to GND; Capacitor Charge-Up Circuit Malfunction (Insufficient
Charge/Excessive Charge)
P2146 COM 1 Output Open Load; Both TWV 1 and TWV 3 Open Load
P2149 Injector Drive COM 2 Output Open Load; Both TWV 2 and TWV 4 Open Load
P0201 TWV 1 Output Open Load; Injector 1 Coil Open
P0203 TWV 2 Output Open Load; Injector 3 Coil Open
P0204 TWV 3 Output Open Load; Injector 4 Coil Open
P0202 TWV 4 Output Open Load; Injector 2 Coil Open
Swirl Control Output (VSV) Short to Battery, or Open Load/Short to
P1110 Swirl Control Output (VSV)
GND
EVRV (Electric Vacuum EVRV; Turbo Output Short to Battery, or Open Load/Short to GND;
P1243
Regulating Valve); Turbo Turbo Control System (Positive/Negative Deviation)
Crankshaft Position (NE)/ Crankshaft Position (NE)/Cylinder Recognition (TDC) Signal
P1335
Cylinder Recognition (TDC) Synchronization Error
P1530 A/C Relay Output A/C Relay Output Open Load/Short to GND, or Short to Battery
Secret Key/Security code are not programmed yet; ICM 2
P1610
(Immobilizer 2 Control Unit) function in ECM is switched off.
P1611 Wrong security code received.
P1612 Challenge service not or wrong received.
P1613 Immobilizer System Immobilizer code service not or wrong received.
Transmitted transponder response Incorrect, or Transmitted
P1614
response falsified by ICM 2.
P1615 Incorrect Vehicle ID BCM (Body Control Module) Received
P1616 Incorrect Vehicle ID ICM (Immobilizer Control Unit) Received
P1620 Reference Voltage 1 Analog Sensor Reference Voltage 1 Output Too High/Too Low
P1635 Reference Voltage 2 Analog Sensor Reference Voltage 2 Output Too High/Too Low
Main Relay Output Short to GND, or Short to Battery; Main Relay
P1625 Main Relay Diagnostics; Main Relay Stuck Closed/Stuck Opened Relay; Main
Relay Output Open Load
Maximum list of control modules or vehicle configuration list is not
U2101
programmed.
U2103 Node Error
CAN Communication
U2104 CAN-Bus Reset Counter Overrun
U2107 Lost Communication with BCM (Body Control Module)
U2108 Lost Communication with ABS/TRC (Traction Control System)
P0219 Engine Overrun Engine Overrun
P1191 Common Rail System Rail Pressure Exceeds Upper Limit
P1190 SCV Valve Supply Pump Control Valve (Suction Control Valve) Stuck
Check Sum Error-Flash Area, CPU Fault-Main CPU Fault or
P1600 Engine ECU Internal Failure
Watchdog IC Fault.
4
DTC Failure Part Failure Mode
P1216 Pressure Limiter Activated
P1217 Supply Pump Protection
Common Rail System
P1218 Supply Pump Exchange
P1219 Supply Pump Malfunction (Insufficient Flow)
Glow Plug R Side Short/Open Load, Glow Diagnosis Line Short to
P0380 Glow System
GND/Open Load, or Glow Controller Internal Malfunction
P0530 A/C Pressure Sensor A/C Pressure GND Signal Open
Rolling Counter Failure, Protection Value Failure, or Torque Range
P1811 Torque Control Safety
Resolution (IVLAN Only)
QR Code Not Programmed, Code Error, or Correction Information
QR Code Failure
Abnormality.
P0602
Microinjection Quantity Microinjection Quantity Learning (SQL) Value Not Programmed, or
Learning (SQL) Learning Value Error
