235457
FRONT AXLE
PARTS BOOK
TH636C TH644C TH842C TH844C
I
I
DATE: 11-14-05
SPICER CLARK-fnJRTH 212/610 AXLE
7-229-619 STEERENG CYUNDER
DIFFERENTIAL LOCK
TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908
PH: (906) 353-3500; FAX: (906) 353-7543
INTERNET: http://www.terex.com
I
AXLE PARTS ORDERING GUIDE
WHEN ORDERING FROM THIS BOOK USE THE
FIGURE BELOW AS A REFERENCE IN DETERMINING
LEFT OR RIGHT HAND SIDE
R.H. L.H.
INDEX
PAGE DESCRIPTION DRAWING
1 GEAR BOX & COVERS ........................................................... PI-2148
2 DIFFERENTIAL ASSEMBLY ..................................................... PI-2I49
3 STEERING AXLE ASSEMBLY ................................................. PI-2I50
4 TRUNNION MOUNT ASSEMBLY .......................................... PI-1258
5 SERVICE BRAKES & PARKING BRAKE ASSEMBLy ..... PI-215I
6 STEERING ARMS ASSEMBLY ................................................ PI-1268
7 STEERING CYLINDER ASSEMBLy ...................................... Pl-1269
N
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+
.....
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PAGE GEAR BOX & COVERS DRAWING
1
NUMBER 212/610 FRONT AXLE NUMBER Pl-2148
ITEM NUMBER DESCRIPTION REQD
1 7-229-520 O-RING 3
2 7-229-521 INTERMEDIATE COVER 1
3 7-229-939 HOUSING 1
4 7-229-926 COVER 1
5 7-229-524 VENT 1
6 7-229-525 SEAL WASHER 2
7 7-229-526 PLUG wi SEAL WASHER 1
8 7-229-527 MAGNETIC PLUG wi SEAL WASHER 1
9 7-229-601 CIRCLIP 1
10 NOT USED ON THIS MODEL
11 NOT USED ON THIS MODEL
12 NOT USED ON THIS MODEL
13 NOT USED ON THIS MODEL
14 NOT USED ON THIS MODEL
DRAWING GEAR BOX & COVERS PAGE
NUMBER
Pl-2148 212 1610 FRONT AXLE lA
NUMBER
37
34
36
35~
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1 J
30 29
42
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6
I 32
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28 /f
5
4 27 I
15 39
17 16
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20
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" 18
25
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19 16
2
@ =Position KIT =9+10+11+12+13+14+15+24+38
ITEM NUMBER DESCRIPTION REQD
1 7-229-528 O-RING 1
2 SHIM / SEE ITEMS 44-47 BELOW
3 7-229-940 BEVEL GEAR SET 1
4 7-229-535 TAPER ROLLER BEARING 2
5 7-229-536 RING NUT 2
6 7-229-537 CYLINDER BOLT 4
7 7-229-538 CYLINDER BOLT 2
8 7-229-691 BOLT 12
9 7-229-540 FRICTION WASHER 2
10 7-229-541 DIFFERENTIAL SIDE GEAR / RH 1
11 7-229-941 PIN 4
12 7-229-543 CIRCLIP 4
13 7-229-544 FRICTION WASHER 4
14 7-229-942 DIFFERENTIAL PINION 4
15 7-229-716 DIFFERENTIAL CARRIER 1
16 7-229-547 TAPER ROLLER BEARING 2
17 SHIM / SEE ITEMS 48-51 BELOW
18 7-229-549 SPACER 1
19 7-229-550 RING NUT 1
20 7-229-551 SEAL 1
21 NOT USED ON THIS MODEL
22 7-229-943 FLANGE 1
23 7-229-554 NUT 1
24 7-229-555 CIRCLIP 4
25 7-229-717 SHEET 1
26 7-229-718 SELECTOR 1
27 7-229-719 O-RING 1
28 7-229-720 PISTON 1
29 7-229-721 SPRING 1
30 7-229-722 PLUG 1
31 7-229-723 CIRCLIP 1
32 7-229-724 SELECTOR FORK 1
33 7-229-725 NUT 1
34 7-229-726 O-RING 1
35 7-229-727 SEAL WASHER 1
36 7-229-944 SECURITY SWITCH 1
37 7-229-729 BOOT 1
38 7-229-927 DIFFERENTIAL SIDE GEAR / LH 1
39 7-229-730 RING 1
40 7-229-731 DETENT BALL 6
41 7-229-732 KEY 1
42 7-229-733 CIRCLIP 1
43 7-229-945 DIFFERENTIAL ASSY (INCL. ITEMS 9-15,24,38) 1
44 7-229-530 SHIM / 0.15mm AR
45 7-229-531 SHIM / 0.20mm AR
46 7-229-532 SHIM / 0 AOmm AR
47 7-229-533 SHIM / O.50mm AR
48 7-229-548 SHIM / O.20mm AR
49 7-229-557 SHIM / 0.30mm AR
50 7-229-558 SHIM / 0.15mm AR
51 7-229-559 SHIM / 0.10mm AR
DRAWING DIFFERENTIAL ASSEMBLY PAGE
Pl-2149 2A
NUMBER 212/610 FRONT AXLE NUMBER
VJ
OPTIONA(sa)
~~
WITH BUSH SOLUTION
6
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75
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® Position Kit =33+34+44
VI
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ITEM NUMBER DESCRIPTION REQD
1 7-229-623 NUT 2
2 7-229-624 BOLT 2
3 7-229-946 AXLE CASE 2
4 7-229-947 BOLT 32
5 (NOT USED ON THIS MODEL)
6 7-229-562 REDUCTION BUSHING 2
7 7-229-563 SEAL 2
8 7-229-564 BALL BEARING 2
9 7-229-565 CIRCLIP 2
10 7-229-566 O-RING 2
11 7-229-567 UNIVERSAL JOINT 2
12 7-229-568 THRUST BUSHING 2
13 7-229-948 BUSHING 2
14 7-229-539 BOLT 20
15 7-229-570 COVER 2
16 7-229-571 PLUG 4
17 7-229-572 GREASE FITTING 4
18 7-229-573 PIVOT PIN (INCLUDES ITEM 17) 2
19 7-229-574 PIVOT PIN (INCLUDES ITEMS 17,20,21) 2
20 7-229-575 SEAL 4
21 7-229-576 ARTICULATION 2
22 7-229-949 STEERING CASE / LH (w/o ITEM 12) 1
23 (NOT USED ON THIS MODEL)
24 7-229-578 SEAL 2
25 7-229-527 MAGNET PLUG 2
26 7-229-526 PLUG 4
27 7-229-950 STEERING CASE / RH (w/o ITEM 12) 1
28 7-229-951 SEAL 2
29 7-229-583 BEARING 4
30 7-229-692 WHEEL STUD 20
31 7-229-680 WHEEL HUB 2
32 7-229-586 O-RING 2
33 7-229-587 RING GEAR 2
34 7-229-588 RING GEAR SUPPORT 2
35 7-229-589 CIRCLIP 8
36 7-229-590 PLANET GEAR 8
37 7-229-591 BEARING 8
38 7-229-592 WHEEL NUT 20
39 OPTIONAL (NOT USED ON THIS MODEL)
40 7-229-681 COUNTERSUNK BOLT 4
41 7-229-931 PLANET GEAR CARRIER 2
42 7-229-595 STUD 16
43 7-229-596 NUT 16
44 7-229-597 CIRCLIP 2
45 7-229-823 BOLT 4
46 7-229-599 NUT 4
47 OPTIONAL (NOT USED ON THIS MODEL)
48 OPTIONAL (NOT USED ON THIS MODEL)
49 7-229-600 LOCKING PLATE 2
50 7-229-601 CIRCLIP 2
DRAWING STEERING AXLE ASSEMBLY PAGE 3A
NUMBER
P1-2150 212/610 FRONT AXLE NUMBER
ITEM NUMBER DESCRIPTION REQD
51 OPTIONAL (NOT USED ON THIS MODEL)
52 OPTIONAL (NOT USED ON THIS MODEL)
53 (NOT USED ON THIS MODEL)
54 (NOT USED ON THIS MODEL)
55 (NOT USED ON THIS MODEL)
56 (NOT USED ON THIS MODEL)
57 SHIM I AS REQUIRED (SEE ITEMS 77-79 BELOW)
58 OPTIONAL (NOT USED ON THIS MODEL)
59 OPTIONAL (NOT USED ON THIS MODEL)
60 7-229-952 PLANET GEAR CARRIER ASSY(ITEMS 35,36,37,41) 2
61 (NOT USED ON THIS MODEL)
62 (NOT USED ON THIS MODEL)
63 (NOT USED ON THIS MODEL)
64 OPTIONAL (NOT USED ON THIS MODEL)
65 7-229-953 STEERING CASE ASSY I LH (ITEMS 22,12) 1
66 7-229-954 STEERING CASE ASSY I RH (ITEMS 27,12) 1
67 OPTIONAL (NOT USED ON THIS MODEL)
68 (NOT USED ON THIS MODEL)
69 (NOT USED ON THIS MODEL)
70 OPTIONAL (NOT USED ON THIS MODEL)
71 OPTIONAL (NOT USED ON THIS MODEL)
72 7-229-955 STEERING ADJUST BOLT wi NUT (ITEMS 45,46) 4
73 OPTIONAL (NOT USED ON THIS MODEL)
.74 OPTIONAL (NOT USED ON THIS MODEL)
75 (NOT USED ON THIS MODEL)
76 7-229-956 RING GEAR SUPPORT ASSY (ITEMS 33,34,44) 2
77 7-229-602 SHIM I 0.15mm AR
78 7-229-603 SHIM I 0.20mm AR
79 7-229-604 SHIM I 0.50mm AR
PAGE STEERING AJCLE ASSEMBLY DRAWING
3B NUMBER 212 I 610 FRONT AXLE NUMBER
Pl-2150
6 Fore
7 Back
3 Fore
8 Back
ITEM NUMBER DESCRIPTION REQD
1 7-229-620 REDUCTION BUSHING 4
2 7-229-621 THRUST BUSHING 2
3 7-229-622 SUPPORT 2
4 7-229-572 GREASE FITTING 2
5 7-229-571 PLUG 2
6 7-229-735 SUPPORT ASSEMBLY (INCL. ITEMS 1-5) 2
7 (NOT USED ON THIS MODEL)
8 (NOT USED ON THIS MODEL)
9 (NOT USED ON THIS MODEL)
10 (NOT USED ON THIS MODEL)
DRAWING TRUNNION MOUNT ASSEMBLY PAGE
P1-1258 212/610 FRONT AXLE NUMBER
4
NUMBER
VI
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RIGHT 1
. . KIT=15+17+18
+22+23+24+26
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.......
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VI
.......
ITEM NUMBER DESCRIPTION REQD
1 7-229-957 LEVER / RIGHT 1
2 7-229-615 BLEEDING BOLT (OPTIONAL) 2
3 7-229-571 PLUG (OPTIONAL) 2
4 7-229-958 CYLINDER BOLT 6
5 7-229-959 O-RING 2
6 7-229-960 REDUCTION BUSHING 2
7 7-229-961 GRUB BOLT 2
8 7-229-962 NUT 2
9 7-229-963 O-RING 2
10 7-229-964 LEVER 1
11 7-229-965 WASHER 2
12 7-229-966 COUNTERSUNK BOLT 2
13 7-229-614 INTERMEDIATE BRAKE DISC 8
14 7-229-606 ADJUSTING BOLT 6
15 7-229-967 SPRING 6
16 7-229-968 PISTON / LEFT 1
17 7-229-610 BACK-UP RING (OPTIONAL) 2
18 7-229-611 O-RING 2
19 7-229-969 DOWEL 2
20 7-229-970 LEVER / LEFT 1
21 7-229-609 SPRING 6
22 7-229-971 PUSHER 4
23 7-229-612 BACK-UP RING (OPTIONAL) 2
24 7-229-613 O-RING 2
25 7-229-605 BRAKE DISC 6
26 7-229-972 PISTON / RIGHT 1
27 7-229-973 LEVER 1
28 7-229-974 CIRCLIP 1
29 7-229-975 GREASE FITTING 2
30 7-229-976 WASHER 2
31 7-229-977 SNAP RING 1
32 7-229-978 REDUCTION BUSHING 1
33 7-229-979 SPRING 1
34 7-229-980 BRAKE CAM 1
35 7-229-981 DETENT BALL 4
36 7-229-982 REDUCTION BUSHING 1
37 7-229-983 SUPPORT 1
38 7-229-984 CIRCLIP 1
39 7-229-985 NUT 1
40 7-229-986 WHEEL CYLINDER 1
41 7-229-987 REDUCTION BUSHING 1
42 7-229-988 CIRCLIP 1
43 7-229-989 SPACER 1
44 7-229-990 PISTON ASSY / RH (ITEMS 15,17,18,22,23,24,26) 1
45 7-229-991 PISTON ASSY / LH (ITEMS 15,16,17,18,22,23,24) 1
46 7-229-803 O-RING 2
47 OPTIONAL (NOT USED ON THIS MODEL)
DRAWING SERVICE BRAKES & PARKING BRAKE ASSEMBLY PAGE 5A
NUMBER
PI-2151 212 / 610 FRONT AXLE NUMBER
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PAGE STEERING ARMS ASSEMBLY DRAWING
6 NUMBER NUMBER
PI-1268
212/610 FRONT AXLE
ITEM NUMBER DESCRIPTION REQD
1 7-229-618 CYLINDER BOLT 4
2 OPTIONAL (NOT USED ON THIS MODEL)
3 OPTIONAL (NOT USED ON THIS MODEL)
4 7-229-619 CYLINDER 1
5 7-229-669 ARTICULATED TIE ROD / LH & RH 2
6 OPTIONAL (NOT USED ON THIS MODEL)
7 OPTIONAL (NOT USED ON THIS MODEL)
8 OPTIONAL (NOT USED ON THIS MODEL)
DRAWING STEERING ARMS ASSEMBLY PAGE
Pl-1268 6A
NUMBER 212/610 FRONT AXLE NUMBER
1 2
4 5 6 7 8 7 5 4 3
ITEM NUMBER DESCRIPTION REQD
1 7-229-511 SNAP RING 1
2 7-229-512 STOP RING 2
3 7-229-513 WIPER 2
4 7-229-514 SEAL 2
5 7-229-515 BACK-UP RING 2
6 7-229-516 WEAR RING 1
7 7-229-517 PISTON WEAR RING 2
8 7-229-518 PISTON SEAL 1
9 7-900-88 SEAL KIT (ITEMS 1-8) 1
PAGE STEERING CYLINDER ASSEMBLY (7-229-619) DRAWING
7 NUMBER NUMBER
Pl-1269
212/610 FRONT AXLE
