Training Programmes
The training programme was intended Hands on training on industrial
to share and impart the knowledge on pneumatic products & applications, and
Pneumatics, Electro Pneumatics and circuit designing
PLC
Testimonials
The programme was useful to understand the basic concepts and excercise the basics in
applications
- Dr. MOHD. SHERIFF,
Professor - Mech, MEPCO Schlenk Engg. College, Sivakasi, TamilNadu, India
A very good training programme in which, we learn how to handle and operate the Equipments. It’s a key
opening to our laboratory with “Janatics Products” for Student’s Development.
- Mr. M. MAGESH
Asst. Professor - Jansons Institute of Technology, TamilNadu, India
Complete range of Complete range of
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Regd. office & works : E - 25, SIDCO Industrial Estate, Kurichi, Coimbatore - 641 021, INDIA
Marketing Offices : Ahmedabad l Bangalore l Chennai l Hyderabad l Indore l Kolkata l Mumbai l New Delhi l Pune
Overseas Offices : JANATICS USA INC l JANATICS EU.
Subject to change
Automation Technology
These Mechatronics systems are fully functional models of actual applications, mimicking hybrid, real life, industrial automation
scenarios. Various Automation and Handling Task modules such as feeding, conveying, pick & place, transporting, forming and
storage modules are available. Wide range of Modular Manufacturing Systems like Processing station, Conveyor station,
Automated Storage and Retrieval System and other production stations that are suitable for modular assembly are available. A Modular
wide variety of project assignments and learning objectives help students to build hybrid systems by integrating important Manufacturing
automation technologies, such as Systems
l Pneumatics
l Electrical
l PLC
l Mechanical
l Sensors
“DO IT YOURSELF” (DIY) kits are modules of mechatronic systems used to build and assemble fully functional mechatronic
systems without the aid of experts or professionals. DIY kits enable students to build and test new automation systems of their DIY Kits
own with various technologies such as pneumatics, electrical, PLC, mechanical and sensor to produce actual applications that
replicate real life industrial scenario, thereby unleashing the creativity and entrepreneurial skills of a budding engineer aka
budding entrepreneur.
Dynamic Product
These independent pre-assembled systems are designed specifically to demonstrate the real life applications of a specific Displays
product or a set of products, in order to support the trainers as a training aid and to facilitate easy understanding by the trainees
about a product and its applications.
l Sleek, Safe, User-friendly and Rugged design.
l Training Exercises based on Real-life Industrial Automation scenarios with Actual Industrial components.
l The worldwide standard Aluminum based mounting board not only improves aesthetics, also makes the Construction, Layout,
fixing and rearranging Components easier, thus enabling the user to concentrate more on testing the circuit rather than on Trainer Kits
mounting the components.
l The mounting board is modular and is being used globally in many educational institutions in setting up World-class
Automation laboratory workstations.
l All the Component Modules are provided with suitable “One Touch Fittings / Push-in Fittings / Banana Plugs / Mounting
couplings etc” for quick assembly of components and Systems.
l Up gradation and expansion of Trainer Kits possible.
Pneumatic
Trainer Kit
(Profile Series)
Pneumatic Trainer Kit
Ordering No.: JTK7
The pneumatic trainer kit is designed with capability to
demonstrate the design, construction and application of
pneumatic components and circuits.
Electro Pneumatic Trainer Kit
Ordering No.: JTK8
The Electro Pneumatic Trainer Kit is a stand alone training kit
which integrates Electrical Control technology with pure
Pneumatic systems to build Electro-Pneumatic Industrial
Automation systems. The Design of the kit and components
supplied facilitate learning and demonstration of the Design,
Construction, Operation, Trouble shooting and Maintenance of
Electro Pneumatic Industrial Automation Systems.
Electro Pneumatic Trainer Kit with PLC
Ordering No.: JTK9
Based on Real-life Industrial Automation scenarios, the
Programmable Logic Controller (PLC) Trainer Kit for Industrial
Automation is a stand alone training kit. It integrates
Programmable Logic Control technology to build Hybrid
Industrial Automation systems with pure Pneumatic and
Electro-Pneumatic components and Modules. PLC provides
the flexibility to design and build numerous systems using
software and I/O interfaces without changes to the hard wired
connections.
Pneumatic
Trainer Kit
(Portable Series)
These space saving, compact and portable trainer
kits facilitates a trainer to teach fundamental concepts
and circuit designing of pneumatic products, and is
very handy to carry wherever required for training and
demonstrations
Pneumatic Trainer Kit
Ordering No.: PTK1
Electro Pneumatic Trainer Kit
Ordering No.: PTK2
Electro Pneumatic Trainer Kit with PLC
Ordering No.: PTK3
Add On Kits:
These space saving add-on kits can be mounted on the side frame units of
"Economy series Pneumatic trainer kits".
Pneumatic Trainer Kit
Ordering No.: JPS228/S
Electro Pneumatic Trainer Kit
Ordering No.: JPS229/S
Electro Pneumatic Trainer Kit with PLC
Ordering No.: JPS230/S
Mountings
Vertical Workbench (with castor wheel)
Suitable for profile series
Ordering No.: JTK-PTVWB
Pneumatic Trainer Kit Size :
Material :
(1160 x 755 x 1535) mm
Aluminium, Steel, Wood
(Economy Series) Recommended accessories: JTK-PTD/W
Basic Pneumatic Trainer Kit - JPS228
The pneumatic trainer kit is designed with capability to demonstrate the design, construction and application of pneumatic
components and circuits. Inclined Workbench (Double Side)
Suitable for JTK7, JTK8 & JTK9 only.
Electro Pneumatic Trainer Kit - JPS229
The pneumatic trainer kit is designed with capability to demonstrate the design, construction and application of pneumatic Ordering No.: JTK-PTIDWB
components and circuits, Design and function of a Electro pneumatic system.
Size : (1004 x 640 x 1355) mm
Electro Pneumatic Trainer Kit with PLC - JPS230 Material : Aluminium, Steel
The “Electro pneumatic kit with PLC” consists of all the capabilities mentioned under the electro pneumatic training kit, as Recommended accessories: JTK-PTD
well as surpasses their capabilities by its flexibility in designing circuits & possibilities of achieving numerous logical circuits
using the software interface, with no need for alterations in the connections given to the sensors / actuators.
Mountings Mountings & Accessories
Inclined Workbench (Single side) Profile Plate
Ordering No.: JTK-PTIWB
Ordering No.: JTK-PTT
Size : (1004 x 640 x 1150) mm
Size : (1000 x 640 x 40) mm
Material : Aluminium, Steel
Material : Aluminium
Recommended accessories: JTK-PTD
Accessories
Horizontal Workbench
Ordering No.: JTK-PTHWB Draw unit with Castor wheel and lock
Ordering No.: JTK-PTD
Size : (1000 x 640 x 790) mm
Material : Aluminium Size : (455 x 580 x 750) mm
Recommended accessories: JTK-PTD Material : Steel
Vertical Profile Plate Profile Table Draw without wheel
Ordering No.: JTK-PTVD Suitable for JTK-PTVWB
Size : (1000 x 640 x 680) mm Ordering No.: JTK-PTDW
Material : Aluminium
Size : (455 x 580 x 700) mm
Material : Steel
Silent Compressor
Ordering No.: JTK-COMP
Inclined Profile Plate (Double side)
Size : (400 x 400 x 750) mm
Ordering No.: JTK-PTID
Size : (1000 x 640 x 600) mm
Material : Aluminium, Steel
KW HP input Lt. output Lt. tank Lt. dB/A Bar Psi
0.35 1/2 50 37 24 40 8 120
Inclined Profile Plate (Single Side) Switch Mode Power Supply
Ordering No.: JTK-PTI
Ordering No.: JTK-SMPS
Size : (1000 x 640 x 400) mm
Input : 230V AC, 50 Hz
Material : Aluminium, Steel
Output : 24 V DC, 3 A
Recommended for Electro pneumatic & PLC trainer kits
Training Aids Product Selection Guide
Janatics range of trainer kits comes in different product configurations that offer specific levels of functionality to fit your needs. The
Janatics Animation Software for Pneumatics - JASP 4.0 matrix showcases the features and functionalities of the basic packages and of the subsequent add-on modules to enable the end user
in choosing the right kit to suit the academic and industrial training needs.
This software package is developed keeping in mind that this should be a handy tool
for the trainers in Educational Training Institutes & Corporate Training Centers to go
Pneumatic Kit Electropneumatic Kit PLC Kit
hand in hand with the latest in the industry. With this software,
Trainer Kits Basic Advanced Basic Advanced Basic Advanced
l Functional features of products & components can be understood
l The virtual cut sectional animations of individual components and as a circuit JTK7-1 JTK7-2 JTK8-1 JTK8-2 JTK9-1 JTK9-2
lets the students to know the internal details of the product and to understand JTK-KITA (Basic pneumatic package)
the functions better.
l This is a mandatory basic package that includes basic pneumatic
l Trainers can explain about the products and can educate the students at a very products like Air cylinder, FRL, Multi distributor units, One touch
short period, so as to have ample time on using trainer kits to gain more practical fittings, Final control elements, Tubes etc., 3 3 3 3 3 3
knowledge. l Function of air preparation units filter, regulator and lubricator
l Flow calculator and cylinder selection module are incorporated with this l One touch fittings and tubing for easy connect and disconnect
software to guide the selection of pneumatic components for both industrial and
educational projects. JTK-KITA-1 (Basic pneumatic add on module)
l Includes basic pneumatic products like directional control valves,
logic elements, mechanically actuated valves etc.,
l Operation of single acting and double acting cylinder
l Speed control techniques of pneumatic actuator
3 3 - - - -
Wall Posters - JTKWPA1 l AND, OR logic operation
l Position control using Roller lever valve
Matt Laminated Wall Mounted Colour photos Includes: l Operation of manual operated valves
l Function of Quick Exhaust valve
l Classification of Pneumatic Elements
l Working Elements JTK-KITA-2 (Advanced pneumatic add on module)
l Final Control Elements l Includes advanced pneumatic products like pneumatic timer, etc.,
l Signal Elements l Time delay operations
l Mid position control using Idle roller lever valve - 3 - - - -
l Directional Control Valves
l Creation of advanced pneumatic circuits
l Air Preparation Units
l ISO Symbols - Air Preparation Units, Working Elements, JTK-KITB (Basic electro pneumatic package)
Supplementary Elements l Includes basic electro pneumatic products like solenoid valves,
magnetic sensors etc.,
l Solenoid valves for actuator control
l Position sensing using magnetic sensors - - 3 3 3 3
l Operation of signal elements
l Cables with banana plugs for easy connect & disconnect
Cut section - JTKCS l Creation of basic electro pneumatic circuits
l Single acting cylinder
l Double acting cylinder JTK-KITB-1 (Basic electro pneumatic add on module)
l Filter regulator l Includes basic electro pneumatic products like relay etc.,
l Hand lever valve l Latching of solenoid coils using Relay
l Function of 4C/O Relay - - 3 3 - -
l Flow control valve
l Understanding of Latching circuits
l AND valve
l Creation of basic electro pneumatic circuits using relay
l OR valve
l 3/2 NC flush head valve with actuator - Green JTK-KITB-2 (Advanced electro pneumatic add on module)
l Quick exhaust valve l Includes advanced electro pneumatic products like electrical timer
l Non return valve and counter etc.,
l Functions of ON delay & OFF Delay timer
l Double external pilot operated valve
l Pulse counting using Counter - - - 3 - -
l Operation of Various types of proximity sensors - inductive,
capacitive, Photo electric
l Creation of advanced electro pneumatic circuits
JTK-KITC-1 (Basic PLC add on module)
Magnetic Symbols - JTK-MS l Includes siemens LOGO PLC / equivalent with software and cable
l Control of electro pneumatic components using PLC
Includes ISO symbols of: l Hardwired PLC with a proprietary I/O interface for banana plug - - - - -
3
connections
l Air Preparation Units l Simulation of PLC ladder logics without hardware
l Signal Elements
JTK-KITC-2 (Advanced PLC add on module)
l Directional Control Valves
l Working Elements l Includes Siemens S7-200 PLC / equivalent with software and
accessories
l Final Control Elements l Control of electro pneumatic components using PLC
l Accessories l Hardwired PLC with a proprietary I/O interface for banana plug - - - - - 3
connections
l Provision for OPC interface
l Real time communication
Dynamic Product Displays Do It Yourself (DIY) Kits
Colour Sorting
Features
l Muliti position cylinder Dispensing module
l Compact cylinders Work piece stored in the stack magazine is distributed one by one by a double
acting cylinder. Diffuse sensors are used in two locations, one for consumption
Application and another for checking availability in the stack magazine inorder to distribute it
as and when the demand for supply arises
This working model demonstrates the function of multiposition cylinders and
other pneumatic products along with colour sensor for usage in sorting
application
Sheet Metal Welding Automation
Features
l Rodless cylinders used for gantry movement and for pick & place Rotary Pick & Place Module
l Rotary clamp cylinders used to hold the work piece The pneumatic transfer module picks the work pieces and relocates them to
positions from '0 degree to 180 degrees' on a horizontal plane is done by using
Application Pneumatic rotary actuator and vacuum suction cups
This is a replica of a transfer line / clamping automation cell in a typical weld
shop for sheet metal parts like doors etc.
Pneumatic Simulator
Features
l Intermediate positioning of cylinders using valve positioner Measuring Module
l Manual control using precision pressure regulator Measuring module fitted with linear transducer checks the height of the
workpiece. An arrangement is provided to transfer the approved work piece by a
Application slide to the next station and for segregating the faulty work piece to the rejection
Used to control conditions such as flow, pressure, and liquid level by fully or bay
partially opening or closing in response to signals received from controllers
that compare a "setpoint" to a "process variable" whose value is provided by
sensors that monitor changes in such conditions
Automated Piano
Features
l Cartridge type cylinders and valves with space saving design I/O interface module
l High response valves with response time of 10 milli seconds I/O Inteface module consist of cage type terminal connectors for ease wiring of
l High speed miniature cylinders with cycles upto 900 per minute input (sensors) and output elements (solenoids, drives etc., ), and on the other
end with 25pin D- sub connector to connect with PLC through D-Sub cable
Application
Can be used for entertainment purpose in a restaurant lounge, airport and in
training centers for educational purpose
Do It Yourself (DIY) Kits
FRL Module
Drilling Module Is an Air preparation unit, and it consists of a Filter, Regulator and Lubricator for
supply of filtered, regulated (steady pressure at the outlet), lubricated
Drilling module consists of a Pneumatically operated drilling machine and the up
compressed air to the pneumatic system
and down movement of the drilling machine is carried out using pneumatic linear
drive unit
Rotary Indexing Module Control Console Module
The rotary indexing table is driven by a pneumatic cylinder to index the jobs at an Control console module could be used for any of the DIY kit / MMS station, with
angle of 60 degrees. Aluminum anodized plate mounted on top of the rotary various Push buttons for functions like start, Auto / Manual, Emergency stop and
indexing table has provision to sense the presence of the incoming work piece in emergency reset, pre-wired with quick-disconnect terminals
order
Linear Pick & Place Module PLC Module
The transfer of workpiece to the subsequent station is done by a pick and place PLC module is a prewired control panel assembly, and it consist of PLC with
unit which is composed of Pneumatic linear drive, twin rod cylinder and Vacuum Digital / Analogue expansion module, relay interface unit, motor driver unit and
cups. The end position of all pneumatic actuators is detected by using Magnetic signal conditioning unit ..etc. for execution of various tasks as designated by the
sensors programme based on the requirements of the individual DIY kits or MMS stations
Sorting Conveyor Module
The sorting module has photo electric, inductive and colour sensors to detect the
Valve Module
presence of the workpiece, its material and colour respectively and guide them to Valve module has preassembled solenoid valves with all necessary connectors
the corresponding slide arrangements. Pneumatic actuators on the conveyor fitted on the manifold with a common inlet and exhaust port, saves space and
module extends to intercept the work pieces into the appropriate slides. facilitates flexible wiring / tubing
Horizontal profile table work bench
Buffer Conveyor Module
The modular, rugged and sleek design enables easy assembly / disassembly of
Buffer conveyor module maintains a buffer stock up to a maximum of five components. Caster wheel base facilitates mobility, and bridging of two stations
workpieces, is assembled with sensors and pneumatic actuators for timely in line to make sequence operation / function is enabled with the help of
detection of the workpiece and for supplying them one by one based on the connector plate accessories
demand from the subsequent station
Modular
Manufacturing
Systems (MMS)
Feeder Station
Stack magazine and vacuum switch module for
distribution of work piece for inspection
Inspection Station
Pneumatic linear drive fitted with linear
transducer measures the height of work piece
and segregates the approved / rejected ones
Buffer Station
Holds a buffer stock of maximum 5 work pieces
and feeds them to the processing station
Processing Station
Demonstrates processes like drilling,
inspection and transfer of finished component
to the next station
Sorting Station
Finished components are sorted to the
appropriate bay based on their material and
colour
