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ICK68X Service

This document provides instructions on safely repairing induction cooktops. It outlines safety procedures and notes to take care around high voltage components. The document also describes the various components of the induction system and their functions.
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© © All Rights Reserved
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0% found this document useful (0 votes)
218 views65 pages

ICK68X Service

This document provides instructions on safely repairing induction cooktops. It outlines safety procedures and notes to take care around high voltage components. The document also describes the various components of the induction system and their functions.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 65

R

REEP
PAAIIR
R IIN
NSSTTR
RUUC
CTTIIO
ONNS
S
Ind IV Advanced:3I
1 SAFETY ........................................................ 3 4.12 TouchControl Superbooster.............................................41
4.13 Connections between 3I elines (16 wires) .......................41
1.1 Safety observations ............................................................ 3
4.14 Frying Sensor components ..............................................42
1.2 Repair observations ........................................................... 3
5 FUNCTIONS................................................47
2 INSTALLATION ............................................ 4
5.1 Basic induction principles ................................................47
2.1 Assembly instructions ....................................................... 4
5.2 Inducción IV Power control ..............................................48
3 OPERATION ................................................. 7 5.3 Keep warm function ..........................................................49
3.1 Induction cookware ............................................................ 7 5.4 Fan activation ....................................................................49
3.2 Modification of the YL146/147/... TC alarm tones............. 8 5.5 Container detection ...........................................................49
3.3 Minimun Diameter............................................................... 9 5.6 3I TC 60 cm (Advanced) block diagram ...........................50
3.4 Nominal power for Ind IV.................................................. 10 5.7 Autofocus...........................................................................52
3.5 Power levels Ind IV.2 (Advanced) .................................... 11 5.8 Función Superbooster. (Modelos 3I y 5I).........................53

4 COMPONENTS .......................................... 13 5.9 Childproof lock ..................................................................54


5.10 Frying Sensor function .....................................................54
4.1 Components of the 3Ind IV, 60-cm cooktops ................. 13
6 REPAIR .......................................................55
4.2 Relay board ....................................................................... 14
4.3 Ind IV Advanced induction ............................................... 17 6.1 4i, 3i, 60-cm IV Induction...................................................55
4.4 Ind IV Advanced NTCs...................................................... 18 7 FAULT DIAGNOSTICS...............................56
4.5 Fun ..................................................................................... 19
7.1 NTC sensor check .............................................................56
4.6 Left induction electronics (ELIN left) .............................. 20
7.2 Coil check...........................................................................56
4.7 Left induction electronics (ELIN left) .............................. 23
7.3 Fan check ...........................................................................56
4.8 Left induction electronics Superbooster (ELIN left) ...... 26
7.4 Error indications shown on the TC ..................................57
4.9 Right induction electronics Superbooster (ELIN right) . 29
7.5 ELIN induction module check ..........................................60
4.10 Ind IV Advanced and Ind IV Touch Control..................... 32
7.6 Difficult breakdowns .........................................................60
4.11 TouchControl Super Quattro ........................................... 38
7.7 TouchControl Test.............................................................61

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7.8 TouchControl Slider Test (USA) .......... ¡Error! Marcador no
definido.
7.9 Mistake elin 439309 by pot detection ............................ 63
8 TECHNICAL SPECIFICATIONS ................ 65
8.1 Technical data of the appliance....................................... 65

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1 SAFETY 1.2 Repair observations

1.1 Safety observations


Caution!
Danger! Never try to repair by indiscriminately exchanging components.
Proceed systematically, and consider the technical documentation of
All repairs must be performed by factory technical personnel. the appliance.
All inadequate repairs may cause injury to users. The electronics boards must not be repaired. They must be replaced
with original parts. All exceptions are documented separately.
The housing and frame may be subject to voltage in the event of
failure.
Components sensitive to electrostatic discharges:
The appliance must be disconnected from the power grid before being
Respect the EGB reference (“General Repair Manual“)
disassembled. In its interior, there are parts under high voltage.
Always use a circuit breaker if testing while under power is necessary.
The ground connection must not exceed standardised values. It is of
utmost importance for personal safety and operating the appliance. Sharp Edges:
After any repair, VED 0701 tests must be performed, or specific Use protective gloves!!
country rules must be followed.
The power supply cord can only be replaced by technical service
personnel and using the replacement cable.
Special observations for induction appliances!
The induction appliances comply with all safety rules and
electromagnetic compatibility rules in force. People with pacemakers
implanted must abstain from using or repairing this appliance. It is
possible that the appliance could interfere with operation of an
implant.

People who use hearing aids may note disturbances.

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2 INSTALLATION
Single phase connection
2.1 Assembly instructions
L 23
0V
IMPORTANT! N

Induction cooktops can only be installed over ventilated ovens of


brands from the group and over kitchen furniture.
In the event that the cooktop is installed over un-ventilated ovens of
our brands, or other brands, the cooktop control may reduce the
A single phase connection is made by connecting the ground, phase
power level and, if applicable, turn off one or more burners that may
and neutral terminals in the corresponding places of the plug or jack.
be operating, thereby showing indication C3 (shut off due to excessive
In the event that the pin terminal that joins two wires does not fit in the
temperature on the radiator).
hole of the plug or jack, remove the pin terminal, strip the ends of the
wires and twist them together.
2.1.1 Overview
Two phase connection with a common neutral
Correct installation in accordance with the installation instructions is a
necessary condition for the correct operation and a long service life of L1
the appliance. The installer is liable for all damages due to incorrect 23
L2 23 0V
installation. 0V

N
2.1.2 Connection
The electrical connection of the appliance must be performed by a
qualified technician, thereby considering the installation instructions,
the connection schematics and all legal provisions that may be
applicable in order to prevent personal injury. As regards a two phase connection, the installer must know the
voltages supplied by the electrical distribution system of the home.
All induction cooktops come equipped with a power cord. One end is
connected to the electronics boards, while the other end has 6 wires Remove the pin terminal that joins the two lines, strip the ends of the
grouped in pairs by pin terminals. wires, and connect each one to the terminal of the corresponding plug
or jack.
Depending on the type of connection, one or more of the pin terminals
must be eliminated in order to connect correctly.. In distribution systems with a common neutral, the pin can be
connected at the corresponding terminal.
206_58300000113582_ara_en_c.doc – 22.06.a Seite 4 von 65
2.1.4 Characteristics of Induction IV appliances
Connection to two phases with neutrals at a different voltage
Pay special attention to the cooling inlets and outlets of induction
L1 appliances.
23
0V
L2 For installation over an oven as well as over a cabinet, a separation of
23
N1 0V 20 mm from the wall or the back of the furniture must be left at the
rear of the appliance in order to allow correction ventilation.
N2
In the event of installation over an oven, a distance of 4 mm between
the bottom part of the counter and the top part of the oven front must
be respected.
In systems with a differentiated neutral, remove the pin, strip the ends Air entry to the cooktop must not be obstructed.
of the wires, and connect them to the corresponding terminals, If the appliance is installed in an enclosed piece of kitchen furniture,
thereby making the power supply voltage of the appliance 230 VAC. the rear panel must be eliminated in order to provide correct
If the appliance is connected erroneously, the guaranty is void. ventilation.
In the event that the appliance is erroneously connected at 400 V, the
Touch Control (TC) will show the U400 error on the display, and an
alarm tone will sound. The cooktop must be disconnected
immediately and the connection checked in order to eliminate the
cause of the failure.

2.1.3 Installation
All indications in the installation manual must be respected. There is
additional information in the appliance manual and in the technical
documentation.
The appliance must not be started up if any damage due to transport
is observed.

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The new generation of Induction IV cooktops improves the installation
conditions of the previous generation in the following aspects:

► It does not require a front air exit for installations without an


oven underneath.
► It allows installation on 20-mm counters with cabinets and
ventilated ovens manufactured by FMH (Montañana).
► It allows installation on 30-mm counters with ventilated ovens
not manufactured by FMH, with pyrolitic ovens, 40-cm
compact ovens and “Nostalgia” ovens.

The new Induction IV generation is not officially approved for


installation with dishwashers.

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3 OPERATION Glass (“Pyrex”) containers.
Earthenware pans.
3.1 Induction cookware

3.1.1 Overview
All pots and pans with a ferromagnetic base are valid for
induction.
Only containers that have a base where a magnet remains
adhered can be used.
The induction system does not heat up other kinds of
containers, and the power level indicator on the display will
blink.
The minimum diameter of the container must likewise be
taken into account.

3.1.2 Valid pots and pans


Enamelled steel pots and pans.
Cast iron pots and pans.
Iron pans.
Stainless steel pots and pans, as long as they have a special
ferromagnetic base for induction.

3.1.3 Pots and pans not valid for induction


Non-ferromagnetic or non-metallic materials.
Aluminium pots and pans.
Copper pots and pans.
Brass pots and pans.
Standard stainless pots and pans.
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3.2 Modification of the YL146/147/... TC alarm tones
The user can, in accordance with the instructions for use, connect or
disconnect the alarm sounds of the cooktop. The warning or alarm
lights are always connected.

Step Sound connection or disconnection

1 Connect the main switch of the cooktop.

2 Put all heating elements at level 3.

3 Disconnect the heating elements from right to left.

4 Press the main sensor and hold for more than 5 seconds.

5 After 4 seconds, a beep is heard.

6 The alarm sounds have now been activated or deactivated


depending on the previous status.

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3.3 Minimun Diameter
type diameter minimum

• It is important to point out that we recommend to use the


nominal diameters for getting the best cooking result. 90 mm
• The minimum diameters are tested with stainless steal discs
150 mm
(type ST-52). Depending on the pot material and construction
these values can be different.
The nominal power is reduced as the pot diameter is smaller, in 110 mm

order to avoid overheatings, which can damage the pot. 180 mm

210 mm 130 mm

110 mm
180 mm
240 mm
280 mm

280 mm 170 mm

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3.4 Nominal power for Ind IV

Power levels % Nominal Power Max. Duration


0 0 0 0
1 1 3 10
1. 2 5 10
2 3 6 5
2. 4 8 5
3 5 11 5
3. 6 13 5
4 7 16 4
4. 8 19 4
5 9 22 4
5. 10 25 3
6 11 30 3
6. 12 36 3
7 13 44 2
7. 14 53 2
8 15 64 1
8. 16 80 1
9 17 100 1
B 18 150 10 min.

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3.5 Power levels Ind IV.2 (Advanced)

3.5.1 Normal, Paellero and bräter Inductors

150mm 180mm 210mm 280mm single 280mm double 280mm double


Level Pequeño Mediano Grande Level Paellero Paellero (new coil) Super Paellero
(%) (W) (%) (W) (%) (W) (%) (W) (%) (W) (%) (W)
0 0,0 0 0,0 0,0 0 0 0 0,0 0 0,0 0 0,0 0
1 2,7 37,2 2,9 52,7 3,1 68,2 1 3,1 74,4 3,1 111,6 3,1 111,6
1 1/2 4,0 56,4 4,4 79,9 4,7 103,4 1 1/2 4,7 112,8 4,7 169,2 4,7 169,2
2 5,4 75,6 6,0 107,1 6,3 138,6 2 6,3 151,2 6,3 226,8 6,3 226,8
2 1/2 6,7 93,6 7,4 132,6 7,8 171,6 2 1/2 7,8 187,2 7,8 280,8 7,8 280,8
3 9,3 130,8 10,3 185,3 10,9 239,8 3 10,9 261,6 10,9 392,4 10,9 392,4
3 1/2 10,7 150 11,8 212,5 12,5 275,0 3 1/2 12,5 300,0 12,5 450,0 12,5 450,0
4 13,4 187,2 14,7 265,2 15,6 343,2 4 15,6 374,4 15,6 561,6 15,6 561,6
4 1/2 16,1 225,6 17,8 319,6 18,8 413,6 4 1/2 18,8 451,2 18,8 676,8 18,8 676,8
5 21,9 525,6 21,9 788,4 21,9 788,4
5 18,8 262,8 20,7 372,3 21,9 481,8
5 1/2 25,0 600,0 25,0 900,0 25,0 900,0
5 1/2 21,4 300 23,6 425,0 25,0 550,0
6 29,7 712,8 29,7 1069,2 29,7 1069,2
6 25,5 356,4 28,1 504,9 29,7 653,4
6 1/2 35,9 861,6 35,9 1292,4 35,9 1292,4
6 1/2 30,8 430,8 33,9 610,3 35,9 789,8 7 43,8 1051,2 43,8 1576,8 43,8 1576,8
7 37,5 525,6 41,4 744,6 43,8 963,6 7 1/2 53,1 1274,4 53,1 1911,6 53,1 1911,6
7 1/2 45,5 637,2 50,2 902,7 53,1 1168,2 8 64,1 1538,4 64,1 2307,6 64,1 2307,6
8 54,9 769,2 60,5 1089,7 64,1 1410,2 8 1/2 79,7 1912,8 79,7 2869,2 79,7 2869,2
8 1/2 68,3 956,4 75,3 1354,9 79,7 1753,4 9 100,0 2400,0 100,0 3600,0 100,0 3600,0
9 100,0 1400 100,0 1800,0 100,0 2200,0 B 141,7 3400,0 100,0 3600,0 122,2 4400,0
B 128,6 1800 141,7 2500,0 150,0 3300,0

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280*180mm
Level Bräter
(%) (W)
0 0,0 0
1 3,1 77,5
1 1/2 4,7 117,5
2 6,3 157,5
2 1/2 7,8 195,0
3 10,9 272,5
3 1/2 12,5 312,5
4 15,6 390,0
4 1/2 18,8 470,0
5 21,9 547,5
5 1/2 25,0 625,0
6 29,7 742,5
6 1/2 35,9 897,5
7 43,8 1095,0
7 1/2 53,1 1327,5
8 64,1 1602,5
8 1/2 79,7 1992,5
9 100,0 2500,0
B 100,0 2500,0

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4 COMPONENTS where a fine layer of transparent silicone has been laid down in order
to see better through the glass.
4.1 Components of the 3Ind IV, 60-cm cooktops The TC, together with the induction electronics, is fastened to the
cooktop base using clips and/or screws. The frame-glass unit is
4.1.1 Components fastened to the cooktop base using screws.

► Counter top base made of synthetic material. There are two kinds of frame-glass units:
► Basic unit. The basic frame is adhered to the glass, thereby
► Cable retention system.
forming a unit.
► 4I power supply connection.
► TOP or bevelled unit. An additional piece is used, called the
► Touch control (display and sensor board only) YL146/147. internal 4I frame, which is adhered to the glass.
► Left induction electronics (ELIN IZDA).
► Right induction electronics (ELIN DCHA).
► Fan
► 280/180 inductor unit.
► 210/150 inductor unit.
► Frame/glass unit.
► ELIN-IZDA Board - Touch Control LIN connection.
► Relay board (only for superbooster appliances)
In both cases, the frame-glass unit is bolted around the perimeter of
► ELIN-DCHA Board LIN connection. the base using 12 screws.
► SAT 41 communication connection.
► Plastic thread screws.
► Metric thread screws.

4.1.2 60-cm frame-glass unit


The glass ceramic forms a unit with the frame. The bottom surface of
the glass is not polished, except where there are TC displays and

206_58300000113582_ara_en_c.doc – 22.06.a Seite 13 von 65


4.2 Relay board CNT 1 ELIN IZDA connection
CNT 2 Not used
4.2.1 2I models relay board FST1 Line connection (blue) power supply
FST2 Connection to dual (red) / single (green) heating element
The relay board replaces the TC power board of the previous FST3 Connection to dual (green) heating element / Not used
generation. Basically, it allows controlling the resistive heating FST4 Connection to single heating element (black)
elements. FST5 Line connection (brown) power supply
FST6 Line connection (blue)
The image shows a view of the relay board, thereby observing the
relays that connect the radiant heating elements, the power grid
connection terminals and the heating elements. The relay board replaces the board of the previous generation that
had a microcontroller.

Important:
Avoid the contact between the control cable (relay board and elin
cable) and the IGBTs due to the higher temperature they can reach.
So, put the control cable behind the elements closer to the IGBTs as
shows the picture.

206_58300000113582_ara_en_c.doc – 22.06.a Seite 14 von 65


View of an 3I with Superbooster appliance with the relay board on the
left.

4.2.2 3I models with Superbooster relay board

The 3I models with Superbooster function has also relay board to


control the extra power increment in the paellero heating.
For that reason, the Superbooster function can be activated.
The CNT8 connector is used to control the relay board and the others
to power requirements.

206_58300000113582_ara_en_c.doc – 22.06.a Seite 15 von 65


Relay board detail view.

206_58300000113582_ara_en_c.doc – 22.06.a Seite 16 von 65


4.3 Ind IV Advanced induction

4.3.1 Differences and improvements respect Ind IV


There are two differences according to the inductors:

• The more obvious characteristic in Advanced is the hole that


has the mica in the center that makes contact between the NTC
and the glass panel. In Ind IV, the NTC was hidden behind the
mica due to a silicone layer.
• The number of loops of the inductor has also changed
(decrease) in all heaters.

View pictures on the right.

Improvements:

• Its temperature is lower than in Ind IV (offers power for more


time, i.e. to cook serials of chips,…)
• The module power functions at higher frequencies, reducing
the pots noise when cooking.
• Due to the contact between the NTC and the glass panel, the
meassure of the temperature is better.

4.3.2 Assembly
It is similar to Induction IV.

206_58300000113582_ara_en_c.doc – 22.06.a Seite 17 von 65


4.4 Ind IV Advanced NTCs
The NTCs have improved meassuring directly over the glass panel.
Temp (ºC) R (KOhm) Temp (ºC) R (KOhm)
10 98,264 26 47,788
11 93,229 27 45,794
12 88,632 28 43,873
13 84,404 29 42,019
14 80,489 30 40,228
15 76,845 31 38,496
16 73,435 32 36,819
17 70,233 33 35,193
18 67,213 34 33,616
19 64,357 35 32,085
20 61,647 36 30,597
21 59,070 37 29,150
22 56,613 38 27,741
23 54,264 39 26,369
24 52,016 40 26,065
25 49,860

4.4.1 NTCs Advanced values

Value resistance NTC inductor

120
100
80
R (kOhm)

60
40
20
0
7 10 13 16 19 22 25 28 31 34 37 40 43
Tª (ºC)

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4.5 Fun
There are no differencies respect to the Ind IV fun.

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4.6 Left induction electronics (ELIN left) · +15V for the power supply of the input voltage measure circuits.

4.6.1 Overview ► Inverter with two outputs


The new induction electronics integrate all the electronic copmponents The power inverter converts the alternating current of the power grid
associated with burners 1 and 2, which components in the previous into the variable high-frequency alternating current that powers the
generation were divided into the power board, the control board and inductors.
the filter board. It basically consists of a power rectifier and two inverters with series-
The induction electronic board communicates with the TC through LIN resonant half bridge topology.
communication. The TC sends the power level orders of each burner, ► Inverter control
and the induction electronics return the burner status (container
detection, errors, etc.). The inverter power devices are controlled by an integrated circuit
especially designed by BSH. This circuit communicates with the
microprocessor and imposes the operating frequency if the inverter
4.6.2 Assembly and is responsible for feeding back the output current of the inverter.
The left induction electronics (ELIN IZDA) are fastened by two bolts at ► Induction module control.
the base.
The induction electronics module is controlled by a microprocessor.
This component communicates with the TC, thereby receiving the
4.6.3 Components power levels selected by the user, and it returns information on the
burner status to the TC (container detection, errors, etc).
Basically, the induction electronics board consists of the following
systems: Cooktop control is moreover responsible for monitoring the
temperature of the power inverter and the inductor, for deciding on fan
► Filtro de interferencias.
connection, for monitoring the residual heat indicators, etc.
The interference filter consists of an assembly of coils and condensers
that allow limiting the emission of conducted interference.
► Power supply
The power supply is the switched type and has 4 different outputs:
· +24V for the fan power suply.
· +5V / +3.3V for the power supply of the control logic.
· +20V for the power supply of the drivers of the power inverter
devices

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4.6.4 Left ELIN connections

CNT 1 NTC connection upper inductor


CNT 2 Microprocessor FLASH programming connection
CNT 3 Not used
CNT 4 LIN connection--> TC
CNT 5 Not used
CNT 6 Not used
CNT7 LIN connection (right board ->)
CNT8 Not used
FST 1 Line connection
FST 5 Neutral connection
FST 2 Ground connection
FST 4 Inductor unit ground connection
CNX1 Upper inductor connection
CNX2 Upper inductor connection
CNX3 Bottom inductor connection
CNX4 Bottom inductor connection

206_58300000113582_ara_en_c.doc – 22.06.a Seite 21 von 65


4.6.5 Position of the left ELIN connections

NTC Not From To the From the power To the To the upper To the
upper used by TC right supply cord inductor coil bottom coil
inductor BSHI ELIN unit
PIN CNT 1 CNT 2 CNT 3 CNT 4 CNT5 CNT 6 CNT7 FST1 FST5 FST2 FST 4 CNX1 CNX2 CNX3 CNX4

1 NTC +5 LIN GND


2 GND +13 +5 +3.3 Connections Conn Ground Threaded Threaded
faston from ectio connecti connections for connections for
the power n on the ring lugs of the ring lugs of
3 GND +24 GND supply cord fasto fastons the upper the bottom
to the board ns of of the inductor inductor
powe inductor
4 TX GND +24 r unit
suppl
y
5 SEL +5 cord
groun
d
6 LIN

206_58300000113582_ara_en_c.doc – 22.06.a Seite 22 von 65


4.7 Left induction electronics (ELIN left) The control power supply (+24, +5 y 3.3 V) is connected by the CNT6
connector to the left board.

4.7.1 Overview ► Inverter with two outputs


The power inverter converts the alternating current of the power grid
The new induction electronics integrate all the electronic copmponents into the variable high-frequency alternating current that powers the
associated with burners 3 and 4, which components in the previous inductors.
generation were divided into the power board, the control board and
the filter board. It basically consists of a power rectifier and two inverters with series-
resonant half bridge topology.
The induction electronic board communicates with the TC through LIN
communication. The TC sends the power level orders of each burner, ► Inverter control
and the induction electronics return the burner status (container The inverter power devices are controlled by an integrated circuit
detection, errors, etc.). especially designed by BSH. This circuit communicates with the
microprocessor and imposes the operating frequency if the inverter
4.7.2 Assembly and is responsible for feeding back the output current of the inverter.

The left induction electronics (ELIN IZDA) are fastened by two bolts at ► Induction module control.
the base. The induction electronics module is controlled by a microprocessor.
This component communicates with the TC, thereby receiving the
4.7.3 Components power levels selected by the user, and it returns information on the
burner status to the TC (container detection, errors, etc).
Basically, the induction electronics board consists of the following
Cooktop control is moreover responsible for monitoring the
systems:
temperature of the power inverter and the inductor, for deciding on fan
► Interference filter connection, for monitoring the residual heat indicators, etc.
The interference filter consists of an assembly of coils and condensers
that allow limiting the emission of conducted interference.
► Power supply
The power supply is the switched type and has 2 different outputs:

· +20V for the power supply of the drivers of the power inverter
devices
· +15V for the power supply of the input voltage measure circuits.

206_58300000113582_ara_en_c.doc – 22.06.a Seite 23 von 65


4.7.4 Right ELIN connections

CNT 1 NTC connection upper inductor


CNT 2 Microprocessor FLASH programming connection
CNT 3 NTC connetion upper inductor
CNT 4 LIN connection--> TC
CNT 5 Fan
CNT 6 LIN connection (left board ->)
FST 1 Line connection
FST 5 Neutral connection
FST 2 Ground connection
FST 3 Ground connection
FST 4 Inductor unit ground connection
CNX1 Upper inductor connection
CNX2 Upper inductor connection
CNX3 Bottom inductor connection
CNX4 Bottom inductor connection

206_58300000113582_ara_en_c.doc – 22.06.a Seite 24 von 65


4.7.5 Position of the right ELIN connections

NTC Not NTC From Fan To the From the power To the To the upper To the
upper used by bottom TC left supply cord inductor coil bottom coil
inductor BSHI inductor ELIN unit
PIN CNT 1 CNT 2 CNT 3 CNT 4 CNT5 CNT 6 FST1 FST5 FST2 FST 4 CNX1 CNX2 CNX3 CNX4

1 NTC +5 NTC LIN Activat GND Connections Conn Ground Threaded Threaded
ion faston from ectio connecti connections for connections for
the power n on the ring lugs of the ring lugs of
2 GND +13 GND +5 GND +3.3 supply cord fasto fastons the upper the bottom
to the board ns of of the inductor inductor
powe inductor
3 GND +24 Tacho GND r unit
meter suppl
y
4 TX GND +24 cord
groun
d
5 SEL +5

6 LIN

206_58300000113582_ara_en_c.doc – 22.06.a Seite 25 von 65


4.8 Left induction electronics Superbooster (ELIN · +15V for the power supply of the input voltage measure circuits.
left)
► Inverter with two outputs
4.8.1 Overview The power inverter converts the alternating current of the power grid
The new induction electronics integrate all the electronic copmponents into the variable high-frequency alternating current that powers the
associated with burners 1 and 2, which components in the previous inductors.
generation were divided into the power board, the control board and It basically consists of a power rectifier and two inverters with series-
the filter board. resonant half bridge topology.
The induction electronic board communicates with the TC through LIN ► Inverter control
communication. The TC sends the power level orders of each burner,
The inverter power devices are controlled by an integrated circuit
and the induction electronics return the burner status (container
especially designed by BSH. This circuit communicates with the
detection, errors, etc.).
microprocessor and imposes the operating frequency if the inverter
and is responsible for feeding back the output current of the inverter.
4.8.2 Assembly
► Induction module control.
The right induction electronics (ELIN DCHA) are fastened by two bolts The induction electronics module is controlled by a microprocessor.
at the base. This component communicates with the TC, thereby receiving the
power levels selected by the user, and it returns information on the
4.8.3 Components burner status to the TC (container detection, errors, etc).
Basically, the induction electronics board consists of the following Cooktop control is moreover responsible for monitoring the
systems: temperature of the power inverter and the inductor, for deciding on fan
connection, for monitoring the residual heat indicators, etc.
► Interference filter
► Superbooster function.
The interference filter consists of an assembly of coils and condensers
that allow limiting the emission of conducted interference. Left ELIN and right ELIN are communicated themselves to offer the
Superbooster function. When activating it, the relay board of the
► Power supply appliance gives power from the left ELIN to the internal inductor and
The power supply is the switched type and has 2 different outputs:· from the right ELIN to the external inductor. Thereby, the total power is
+24V para la alimentación del ventilador shared between both boards. This power could reach 4400W in the
paellero heater.
· +5V / +3.3V for the power supply of the control logic.
· +20V for the power supply of the drivers of the power inverter
devices

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Left ELIN Superbooster connections

CNT 1 NTC connection upper inductor


CNT 2 Microprocessor FLASH programming connection
CNT 3 Not used
CNT 4 LIN connection--> TC
CNT 5 Not used
CNT 6 Not used
CNT7 LIN connection (right board ->)
CNT8 Relay board connection
FST 1 Line connection
FST 5 Neutral connection
FST 2 Ground connection
FST 4 Inductor unit ground connection
CNX1 Upper inductor connection
CNX2 Upper inductor connection
CNX3 Bottom inductor connection / CNX5 right ELIN superbooster
CNX4 Relay board CNX2 connection

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4.8.4 Posición de conexiones de la ELIN izquierda

NTC Not From To the To the From the power To the To the upper To the
upper used by TC relay right supply cord inductor coil bottom coil
inductor BSHI board ELIN unit
PIN CNT 1 CNT 2 CNT 3 CNT 4 CNT CNT 8 CNT7 FST1 FST5 FST2 FST 4 CNX1 CNX2 CNX3 CNX4
5

1 NTC +5 LIN +24V LIN Connections Conn Ground Threaded Threaded


faston from ectio connecti connections for connections for
2 GND +13 +5 Activat +5 the power n on the ring lugs of the ring lugs of
ion supply cord fasto fastons the upper the bottom
to the board ns of of the inductor inductor
3 GND +24 Activat +24 powe inductor
ion r unit
suppl
4 TX GND Activat GND y
ion cord
groun
5 SEL +3.3 d

6 GND

11 GND

12 GND

rest Comunicat
ion pins
206_58300000113582_ara_en_c.doc – 22.06.a Seite 28 von 65
4.9 Right induction electronics Superbooster (ELIN The control power supply (+24, +5 y 3.3 V) is connected by the CNT6
right) connector to the left board.
► Inverter with two outputs
4.9.1 Overview The power inverter converts the alternating current of the power grid
into the variable high-frequency alternating current that powers the
The new induction electronics integrate all the electronic copmponents inductors.
associated with burners 3 and 4, which components in the previous
generation were divided into the power board, the control board and It basically consists of a power rectifier and two inverters with series-
the filter board. resonant half bridge topology.

The induction electronic board communicates with the TC through LIN ► Inverter control
communication. The TC sends the power level orders of each burner, The inverter power devices are controlled by an integrated circuit
and the induction electronics return the burner status (container especially designed by BSH. This circuit communicates with the
detection, errors, etc.). microprocessor and imposes the operating frequency if the inverter
and is responsible for feeding back the output current of the inverter.
4.9.2 Assembly ► Induction module control.
The right induction electronics (ELIN DCHA) are fastened by two bolts The induction electronics module is controlled by a microprocessor.
at the base. This component communicates with the TC, thereby receiving the
power levels selected by the user, and it returns information on the
burner status to the TC (container detection, errors, etc).
4.9.3 Components
Cooktop control is moreover responsible for monitoring the
Basically, the induction electronics board consists of the following temperature of the power inverter and the inductor, for deciding on fan
systems: connection, for monitoring the residual heat indicators, etc.
► Interference filter ► Superbooster function.
The interference filter consists of an assembly of coils and condensers Left ELIN and right ELIN are communicated themselves to offer the
that allow limiting the emission of conducted interference. Superbooster function. When activating it, the relay board of the
► Power supply appliance gives power from the left ELIN to the internal inductor and
from the right ELIN to the external inductor. Thereby, the total power is
The power supply is the switched type and has 2 different outputs: shared between both boards. This power could reach 4400W in the
paellero heater.
· +20V for the power supply of the drivers of the power inverter
devices
· +15V for the power supply of the input voltage measure circuits.

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4.9.4 Right ELIN Superbooster connections

CNT 1 NTC connection upper inductor


CNT 2 Microprocessor FLASH programming connection
CNT 3 NTC connection upper inductor
CNT 4 LIN connection--> TC
CNT 5 Fan
CNT 6 LIN connection (left board ->)
FST 1 Line connection
FST 5 Neutral connection
FST 2 Ground connection
FST 3 Ground connection
FST 4 Inductor unit ground connection
CNX1 Upper inductor connection / CNX3 relay board
CNX2 Upper inductor connection
CNX3 Bottom inductor connection
CNX4 Bottom inductor connection
CNX5 CNX3 left ELIN connection

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4.9.5 Position of the right ELIN connections

NTC Not NTC From Fan To the From the power To the To the upper To the
upper used by bottom TC left supply cord inductor coil bottom coil
inductor BSHI inductor ELIN unit
PIN CNT 1 CNT 2 CNT 3 CNT 4 CNT5 CNT 6 FST1 FST5 FST2 FST 4 CNX1 CNX2 CNX3 CNX4

1 NTC +5 NTC LIN Activat LIN Connections Conn Ground Threaded Threaded
ion faston from ectio connecti connections for connections for
the power n on the ring lugs of the ring lugs of
2 GND +13 GND +5 GND +5 supply cord fasto fastons the upper the bottom
to the board ns of of the inductor inductor
powe inductor
3 GND +24 Tacho +24 r unit
meter suppl
y
4 TX GND GND cord
groun
d
5 SEL +3.3

6 GND

11 GND

12 GND

rest Comunic
ation pins

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4.10 Ind IV Advanced and Ind IV Touch Control
4.10.1.2 TouchControl Komfort and oven combination

4.10.1 Ind IV and Ind IV Advanced Touch Control. Whole list


BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE
4.10.1.1 Basic TouchControl
BA: 2-Induction & 1DE(CZ2) 9000086407 v30 424305
BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE BA: 4-Induction 9000086408 v31 424306

BA: 2-Induction + 4-Induction BA: 4-Induction & 1WP 9000086409 v32 494912
9000086384 v30 424654
(OLA)
BS: 2-Induction & 1DE(CZ2) 9000086410 v34 425084
BA: 2-Induction + 4-Induction 9000086387 v31 424303

Komfor BS: 4-Induction 9000086412 v35 424443


BA: 3-Induction 9000086391 v32 439308
t
BS: 3-Induction 9000086413 v36 440590
BS: 2-Induction & 1DE(CZ2) 9000086399 v33 424701

BS: 4-Induction & 1WP 9000086414 v37 425610


BS: 4-Induction 9000086400 v34 424448
Basic YL146
BS: 3-Induction. SB 9000086415 v39
BS: 3-Induction 9000086401 v35 425697 YL147

BA: 2-Induction + 4-Induction BA: 5 Induction. SB 9000086416 v54


9000086402 v36 495657
(FO)
BS: 5 Induction. SB 9000086417 v55
BA: 3-Induction. SB 9000086403 v37
BS: 4-Induction. Bräter. 9000086418 v90
BS: 3-Induction. SB 9000086404 v38
BS: 4-Induction. Bräter +WP 9000086419 v91
BS: 4-Induction. Bräter. 9000086406 v39 429335
Oven BA: 2-Induction (no timer) 9000086420 v70 495809
combin
ation BA: 4-Induction 9000086421 v71 495438

BS: 2-Induction & 1DE(CZ2) 9000086422 v72 495010

BS: 4-Induction 9000086423 v73 426432

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SE: 4-Induction & 1WP 9000086424 v74 495808
4.10.1.3 Neff TouchControl
SE: 2-Induction & 1Bräter 9000086425 v75 495805

BS: 4-Induction (no timer).


9000086426 v76 BSHI
Bräter. TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE

BS: 4-Induction. Bräter. 9000086427 v77 NE: 2-Induction & 1DE(CZ2)


9000086430 v30 442522
(no timer)
BS: 4-Induction. Bräter +WP 9000086428 v78
NE: 4-Induction Basic (no
9000086432 v31 494400
timer)

NE: 3-Induction & 1DE(CZ1)


9000086433 v32 440635
Autofocus

NE: 4-Induction Top 9000086434 v33 494418


Neff YL160
NE: 4-Induction & WP 9000086435 v34 494954

NE: 3-Induction Basic. SB 9000086436 v35

NE: 4-Induction Basic. Bräter 9000086437 v36

NE: 4-Induction. Bräter 9000086438 v37

NE: 5-Induction 1DE(CZ5). SB 9000086439 v50

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4.10.1.4 TouchControl Piezo
4.10.1.6 TouchControl Twispad

BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE
BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE
BA: 2-Induction & 1DE(CZ2) +
4-Induction
9000086440 v20 495810
Ext.
NE: 4-Induction & WP 9000086446 v40 494979
Displ YL154 BS: 2-Induction & 1DE(CZ2) +
Piezo 4-Induction
9000086441 v21 494759 NE: 4-Induction 9000086447 v41 494430

BS: 3-Induction. SB 9000010391 v24 BO: 4-Induction 9000086448 v43


NE: 3-Induction & 1DE(CZ2)
Autofocus
9000086459 v44
Twist
YL161
Pad
4.10.1.5 TouchControl Neff ext display GA: 4-Induction 9000086460 v45
GA: 3-Induction & 1DE(CZ2)
Autofocus
9000086461 v46 429326
BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE
NE: 4-Induction. Bräter. 9000086463 v48
Neff
Ext. YL155 NE: 4-Induction 9000086445 v24 495452 GA: 4-Induction. Bräter. 9000086464 v49
Displ

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4.10.1.7 TouchControl Twistpad 5 fold 4.10.1.9 TouchControl Superquatrro

BSHI BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE CODE

Twistpa GA: 5-Induction (4+1). 9000084848 v40 SQ: 4&2-Induction 9000025799 v01 601965
YL176
d 5fold
NE: 5-Induction (4+1). 9000094040 v41 Super
YL171 SQ: 2-Induction & 1DE(CZ2) 9000029448 v02
Quattro
SQ: 3-Induction & 1DE(CZ2)
9000029451 v03 601978
Autofocus

4.10.1.8 TouchControl Domino


4.10.1.10 TouchControl Serve@Home
BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE
BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
DOM TC Top 9000109345 v30 444715 CODE

DOM TC Pae Top 9000109348 v31 i@: 2-Induction & 1DE(CZ2) 9000069726 v30
Domino YL167 i@ TC YL174

DOM Knob Basico 9000109346 v60 429408 i@: 4-Induction 9000069734 v31

DOM Knob Top 9000109348 v61

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4.10.1.12 TouchControl multislider
4.10.1.11 TouchControl Monoslider

BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE
BSHI
TYPE NAME DESCRIPTION SUPPLIER CODE VERSION
CODE
4SL: 4-Induction (ID1-ID2) 9000071065 v41
1SL.TH: 2I+2R DE(CZ2) 9000071065 v41
YL169
4SL: 5-Induction (ID4-ID2) 9000071069 v42
1SL.TH: 3I+2R DE(CZ2).
9000071069 v42
Autofocus. 4SL: 4-Induction (ID1-ID2).
Multi 9000071080 v43
Bräter+WP
Mono 1SL.TH: 5I. Autofocus. SB 9000071080 v43 Slider
YL175
Slider 4SL: 4/5-Induction (ID0) 9000036474 v41
1SL: 3-Induction. SB 9000081222 v44
YL170 4SL: 4/5-Induction (ID3) 9000031587 v51
1SL: 4-Induction 9000081224 v45
4SL: 5-Induction (ID1) 9000036806 v61
1SL: 4-Induction. Bräter 9000081225 v46

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4.10.2 Check the correct spare part

To check the code of a spare part, verify that the number of the
supplier code in the TouchControl stickie is the same that the number
in the spare part.

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4.11 TouchControl Super Quattro For 3I models

4.11.1 Description

The TC Super Quattro works by infrared sensors, not by capacitive


sensors. The infrared light reboots from the emisor to the user finger.
The operation is also different (like a roulette). When touching the
center key, each hotplate is selecting. To heat the fourth fold, it is
neccesary touch four times the center key.

For 4I models

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Sensor pressed
4.11.2 Infrared Operation
The Touch sensor is an optical system that works with infrared light. It
consists on the following elements:
A transmitter, a receiver and a glass with or without printing.
The sensor detects when pressing. The infrared light reboots from the
user finger to the sensor on the glass.

Sensor not pressed

When pressing the sensor, the infrared light reboots from the user
finger and sends the signal to the receiver. The Touch sensor is
activated.
The activation depends on:
• Finger (size, blood, bone,...)
If the sensor is not pressed, there is not enough infrared light • Finger position over the sensors
reflection in the receiver, so it is not detected. • Transmition characteristics between the glass and the glass
printing

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4.11.3 Possible problems or peculiarities
This kind of TouchControl often calibrates itself to the light levels
and/or finger (as the light reflection is different depending on people,
size, color,...).
For that reason, to an unusual person working with the touchcontrol,
the operation could be harder. Two or three times later, the
TouchControl calibrates itself.

• The TouchControl could not work if:


1. There is a lot of solar light and/or incandescent or
halogen bulb (3000 luxes). In this case, when
connecting the cooktop, appears an failure message
consisting on 3 or 4 dashes depending on beeing 3
or 4 induction and rings. This happens only at first.
To delete the failure, make a shadow in the
touchControl with your hand or cloth.
2. There is not sensor cap, the light could go through, to
activate the sensor according to the basic levels.
Apart of ringing, appears an E or the Er22 failure.
Put the appropiate cap to correct the failure.
3. The ceramic glass should wear resin to improve the
pass of the light across the glass and not to reboot in
the grain of the glass. In case of changing the glass,
check if the spare part has resin.
This kind of TouchControl could work even if it is wet,
as the water is light transmitter. It does not ring.

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4.12 TouchControl Superbooster

The sensors are capacitive.

4.13 Connections between 3I elines (16 wires)

The connector between elines CNT7-CNT6, 16 wires for Ind IV


Advanced (instead of 6 for Ind IV) should be placed as in the image
below to allow the air exit.

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4.14 Frying Sensor components

4.14.1 Demeyere Pan


The pan is included wtih the hob. When we use this function Frying
sensor, we must use this special pan.
The Pan can be washed in dishwasher, according to the pan´s use
instructions It has Anti-stick coating
The pan may be sold as an optional acessory. Please specify the HZ
number HZ10303 or the spare part number 464355.

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4.14.2 2 NTCs for the right front inductor from 210 mm

New:
Fryingsensor inductor
with 2 NTCs !
210 mm Inductor

Glass

Inductor.

Temperature sensor
extra

There are two temperature sensors for a precise temperature


control
The NTCs are the same, the same values-

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4.14.4 Function diagram
4.14.3 Elin with other conector for NTC
1. The fryingsensor keeps constant the temperature.

Temperature

Power
Temperature
Target PI controller
Sensor Estimated
Model

250 2500

Temperature
Target 200 2000

Temperature (ºC)
150 1500

Power (W)
100 1000

50 500

0 0
00:00 00:30 01:00 01:30 02:00 02:30 03:00 03:30 04:00 04:30 05:00 05:30
Time

The heating up times until the target temperatura is reached are


different according to the frying level selected.
1:30 min for maximum value
1:20 min for medium value
1:05 min for minimum value

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• “When” is the right moment to put the food on the pan?:
4.14.5 TouchControl ...when the acustic signal informs you that the right frying
temperature has been reached

• The frying sensor keeps constant the temperature.

There are quick instructions and cookbooks in different languages.


You can put oil before. The applications results are the same.

In use instruction we can read: we can only use this Pan .


With another Pans the control doen´t work. The Pan can overshot
In labor they have made a lot of Proofs and the system protects the
frying pan. (maximum temperature 250ºC). The problem is the great
variety of different pans in the market.
We have 3 temperature levels for all frying dishes, minimum,
medium and maximum.

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The fryingsensor inductor has 2 functions.
It functions as normal heater and as automatik cooking: fryingsensor

Sensor - /+ normal heater


Drawing pan or “ S “ automatic cooking.

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5 FUNCTIONS Direct heating of the container base provides the induction system
with very fast heating. Likewise, the system reacts very quickly to
power level changes.
5.1 Basic induction principles

Induction provides very precise control of the power levels, wherefore


5.1.1 Overview
it allows delicate recipes to be prepared.
The use of induction heating in glass-ceramic cooking devices has
existed since 1987.
A temperature sensor under the glass is used in order to protect the
With this technique, the container is heated directly. Therefore the inductor, and it moreover allows detecting that an empty container is
cooking surface heats up only as a result of the heat transmitted from being over-heated and stopping the heating process.
the container to the glass, which is much lower than in conventional
systems.
The base of the container is heated by the electric currents that
circulate in its base and which are induced by a variable, medium-
frequency magnetic field generated by the inductors located
underneath the ceramic glass.
Only containers with a base made of ferromagnetic steel or iron can
be used with induction cooktops. Containers that cannot be used for
induction can be recognised by the magnet test.
Even though it is recommendable to use containers that fit the size of
the cooking zone, containers of a smaller diameter can be used
without causing notable reductions of efficiency. The cooktop control
reduces the power delivered to small containers and, if applicable,
stops supplying power when the container does not have the
minimum required diameter.

5.1.2 Operation
The power inverter transforms the 50 Hz of the power grid into an
alternating current with a frequency between 20 and 50 Hz.

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5.2 Inducción IV Power control
5.2.2 Power regulation in accordance with the inductor
temperature
The induction electronics incorporates power control in a closed loop
that allows keeping the output power equal to the established
reference power (shown in the TC description). Potencia
However, it is possible for the cooktop to supply power below the
nominal power in the following cases: 100%

► Small diameter containers.


► The power grid voltage is too low (less than 215VAC).
► After prolonged frying. 30%

► During intensive use of the cooktop. Temperatura


185ºC 230ºC NTC Bobina
In the last two cases, the power recovers nominal power as soon as
the temperature falls below the established limits.

5.2.1 Power regulation in accordance with the radiator 5.2.3 Power regulation in accordance with the power grid
voltage
Potencia
100% Potencia

100%
80%

30%

Temperatura
115ºC 135ºC IGBTs
Tensión de red
150V 215V 275
230VV

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5.3 Keep warm function Velocidad

100%
All induction hotplates have the keep warm function.
The keep warm function is suitable for melting chocolate or butter or
keeping food warm. This only works with pots and pans suitable for 50%
use with induction hobs.
If the ‘Keep warm’ function is activated, the hotplate automatically
changes to its minimum power setting (level 1.) to keep cookware Temperatura
warm. 60ºC 65ºC 80ºC 85ºC IGBTs
To activate the hotplate, select the symbol – and + simultaneously.
The letter C appears in the visual display. 5.5 Container detection
To deactivate, touch the symbol – or + simultaneously. The letter C
disappears in the visual display and the function will have been All the induction zones incorporate an automatic container detection
deactivated. system included in the induction control. Even though the minimum
diameters may vary according to the material, they are found at 50%
This function replaces the STC function of Ind IV project. of the nominal diameter.
5.4 Fan activation When a container is considered to be small, the induction control
automatically reduces the power delivered in order to adapt to the
The fan activation has not changed for Advanced models. It is container.
activated at medium speed when the estimated temperature in the
IGBT’s is 65º, and at high speed when the temperature reaches 85º. After activating the zone, if a container is not positioned there or if the
To 4I, 3I models, the realy board activated the fun. To other models container is the incorrect type, the display will flash the power level.
(2I, 80 cm, 90 cm, dominos, etc.), each board activates its fun. After 90 seconds, the TC emits an acoustic tone and turns off the
cooking zone.
When a container is recognised as valid, the power level display
remains constant, and the power indicated on the display is supplied.

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5.6 3I TC 60 cm (Advanced) block diagram
5.6.2 Superbooster Models

5.6.1 Super Quattro Models Input Cable

Bl
Input Cable Ye-Gr Ye-Gr
Br Ye-Gr
Ye-Gr Bl Wh
Ye-Gr
Blue Ground Ye-Gr
Wh Ground Ground
Ye-Gr
Br Ye-Gr
Ground ne-am-ro
Ye-Gr Ground

FST1

FST1
FST4
FST2

FST5

FST5
FST2
FST3
FST4
NTC180 3

.
CNT1 CNT1 Grey

FST5
FST4
FST2
FST1
FST5

FST3

FST2
FST4
Blower

. 3 280 NTC150
CNT5 CNX5
180
CNT6 Ne
CNT1 Bl CNX2
Blower CNX2 150
280 CNX4 CNT5
NTC150
left Right Ne
180 150 Red Wh CNX1
CNX1
ELIN ELIN
CNX2 CNX3
CNX2 Ne
3 CNX3
CNX1 CNT8
Grey 4 210
CNX1 210 CNX4 Ne
CNX3 CNX4
CNX3 Grey Grey
CNT4 CNT7 CNT6 CNT3
NTC180 16
CNT1 CNX4 NTC210

4 CNX2 CNT1
CNT7 CNT6 CNT3 Gr-Red-Br-Blue Relay
CNT4
6 CNX1 CNX3
NTC210
4
Ne
4
X1.1 X5.1 4 Gr-Red-Br-Blue
SAT Conector X1.1 X5.1
SAT conector
Touch Control
Touch Control

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5.6.3 Superbooster Models with frying sensor

Kabel Stromversorgung
bl ge-gr
ge-gr br ge-gr
schw we
Erde gr-ge
Erde Erde
ge-gr
schw-ge-ro
FST1

FST1
FST4
FST2

FST5

FST5
FST2
FST3
FST4
NTC180 3
CNT1 CNT1 grau
280 Lufter NTC150
CNT5 CNX5
180 CNT6 schw
schw CNX2
CNX2 150
ELIN we ELIN schw
ro CNX1
CNX1
links rechts
CNX3
schw
3 CNX3
CNT8 grau 210
4
CNX4 schw
CNX4
grau grau
CNT4 CNT7 CNT6 CNT9 CNT3
16
NTC210
CNX2 CNT1
ge-ro-grau-bl relais
4 CNX1 CNX3 NTC210
schw
4 ge-ro-grau-bl
X1.1 X5.1
Kundendienst
Anschluss
TouchControl

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5.7 Autofocus even the new generation of Induction IV Advanced does not
get it.

The 280cm double zone detects automatically when the diameter of


the pan is the same or higher than the exterior hotplate. Thereby, the
exterior element is connected. That connection is indicated by a light
in the TC.
When connecting a small pan to the double zone, two sounds are
heard due to the relays conmutation. The second ‚clic’ corresponds to
the electronic reform.

5.7.1 Ind IV Autofocus (no Advanced)


This project had an error in the instuctions book. It indicates that the
exterior hotplate was activated when the size of the interior hotplate
was exceeded.
In theory, depending on the type of the pan, the exterior hotplate
activates when the diameter of the pan is 210 mm, but the instructions
book says that it is neccesary 280 mm at least to avoid problem with
users.
In that case, there are some alternatives to offer to users:
• Change the left Elin. There is a reference in Quickfinder that
has a software improvement but it does not activate the double
zone when exceeding the interior hotplate. The situation has
improved but not solved.
(For models with a 8505 fd or later, it is not neccesary change the
elin, they have the software improvement).
• Offer a quaranty enlargement, indicating that there was an
instructions book error, and change also the left elin to improve
the situation.
• Give the money back because the appliance has not the
characteristics the user expects. There is nothing more to do,

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5.8 Función Superbooster. (Modelos 3I y 5I)

5.8.2 Activación
La zona de cocción del inductor paellero dispone de esta función.
Del mismo modo que la función booster permite aumentar la potencia
de la zona de cocción para conseguir un calentamiento más rápido. • Seleccionar cualquier nivel de potencia
• Tocar el símbolo doble. En el indicador aparece la letra P. La
función se habrá activado.
5.8.1 Limitaciones de uso de la función Superbooster
Este función sólo se puede activar cuando la zona exterior se
5.8.3 Desactivación
encuentra en funcionamiento y las zonas de cocción 3 y 4 no están
activadas.
• Tocar el símbolo -. La P dejará de visualizarse. La función
Superbooster se habrá desactivado.

Si se enciende la zona de cocción 3 ó 4 cuando la función


Superbooster está activada, en el indicador de la zona parpadearán
alternadamente P y 9; a continuación volverá al nivel de potencia
máximo.

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5.9 Childproof lock

All models have the childproof lock function.


See instructions book.

5.10 Frying Sensor function

How to proceed:
1. Use the pan , which comes with the hob
2. activate the key sensor for he frying sensor function
3. connect the heater zone
4. Select the power level
5. when it´s a accustic signal, we can already begin to fry.

We have 3 different settings to choose, minimun, medium and


maximum.
In the use instructions we can see a table with some
recomendations.

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6 REPAIR

6.1 4i, 3i, 60-cm IV Induction

6.1.1 Disassembly of the appliance:


► Remove the cooktop plate, thereby taking care not to damage
the installation pins.
► Place the cooktop plate on the counter with the glass side
down. Be careful not to damage it.
► Remove the 12 screws that fasten the frame/glass to the base
► Position the frame/glass unit with the glass up.

6.1.2 Assembly of the appliance:


► Fasten the frame/glass unit to the base using 12 screws.
► Install the plate on the cooktop, thereby taking care not to
damage the installation pins.

Attention!

The power connections of the inductors are made using a ring lug and
a metric thread screw. Tighten the screw until the terminal cannot be
turned by hand. If the screw thread becomes stripped, the induction
electronics board will be useless.

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7 FAULT DIAGNOSTICS 23 54,264 39 26,369
24 52,016 40 26,065
25 49,860
7.1 NTC sensor check
7.2 Coil check
7.1.1 NTC of the inductors
The inductor has no operational parts other than the NTC temperature
Each one of the inductors uses an NTC sensor for monitoring the sensor, wherefore it is not usually a source of breakdowns.
operating temperature. The NTC sensor of the inductor is Nevertheless, the procedure presented below can be followed:
interchangeable. Conductive grease must be used when replacing
the NTC in order to favour thermal conduction. ► The inductor must be checked without power connected.
► Remove the mica sheet carefully so that it does not become
7.1.2 NTC of the induction module damaged, and perform a visual inspection. Check that there
are no burned areas.
The temperature of the semi-conductor devices is measured by two
► Check the continuity of the inductor using a tester (<1 ohm).
NTC sensors that protect the electronics from excessive
temperatures. These sensors cannot be replaced. ► Replace the mica sheet, being careful not to damage it.

Do not replace the inductor unless burned zones are observed or


7.1.3 Conversion table of the NTC sensor there is no electrical conductivity.

7.3 Fan check


Temp (ºC) R (KOhm) Temp (ºC) R (KOhm)
10 98,264 26 47,788 ► Check to see if the fan is blocked.
11 93,229 27 45,794
12 88,632 28 43,873 ► The working voltage is 24 VDC.
13 84,404 29 42,019 ► It is possible to check the fan using an adequate direct
14 80,489 30 40,228 voltage.
15 76,845 31 38,496
16 73,435 32 36,819 The fan cannot be checked by measuring its resistance, given that it
17 70,233 33 35,193 has a diode factory installed in its own electronics.
18 67,213 34 33,616
19 64,357 35 32,085
20 61,647 36 30,597
21 59,070 37 29,150
22 56,613 38 27,741
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7.4 Error indications shown on the TC ► Cause of the breakdown: appliance components
Error Description Burners Solution
F0 There is no communication 2 or 4 1. Disconn
Attention! between the TC and the ELIN ect the
cooktop from
the power grid.
2. Check
Before making any repairs on the appliance, turn it off and then back
the TC-ELIN
on.
connection
If the indications remain after turning it off and then on, disconnect the
3. If the
appliance from the power grid, wait 20 seconds, and then reconnect it.
failure
continues,
replace the
7.4.1 Error indications sent by the ELIN ELIN.
FOP There is no communication 1. Disconnect
The induction electronics, through communications with the TC, are
between the right elin and left the cooktop
capable of showing error messages on the TC. These messages
elin on starting superbooster from the
allow identifying the majority of possible errors.
funtion power grid
2. Check
connection
s. In
special the
connection
between
both elines
(CNT7-
CNT6) and
the relay
board
connection
3. If the failure
continues,
replace the

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relay board c1 Insufficient 4 or 2 Disconnect the cooktop from the
4. If the failure voltage error power grid. The error disappears
continues, (<185 V) when the correct voltage is
supplied.
replace the
right elin c2 Inductor 1 The cooktop has heated up
and if goes temperature excessively, and the appliance
on the left failure must be disconnected from the
elin power grid. If the failure
continues, allow to cool.
e0 ELIN failure:(a defective path, 2 Replace the ELIN c3 Radiator 1 The cooktop has heated up
NTC of ELIN open or short- temperature excessively, and it must be
circuited, damaged electronic failure disconnected from the power
component...). grid. If the failure continues,
e1 ELIN failure that affects one 1 Replace the ELIN allow to cool.
burner (problem in the
components or electrical paths
of the board that power only 7.4.2 Warning indications sent by the touch control
one burner).
e2 Fan failure 4 or 2 1. Check the Failure
fan connection.
U400 appears static on the display and indicates an acoustic
2. Check the signal when the electronics have been connected
fan. erroneously at 400 V (This warning appears when the
3. Replace measured voltage on the power grids reaches 280 volts, and
U400 cases have occurred in which this warning appears at 250
the right ELIN.
volts).The electric company can divert the supplied voltage
e3 NTC open 1 Replace the NTC by +/- 7%.Disconnect the cooktop from the power grid.The
e4 NTC short-circuited 1 Replace the NTC failure disappears when the incorrect voltage is corrected.
F and 8 blink alternately on the display corresponding to the
cooking zone if the maximum cooking time has been
► Cause of the breakdown: factors external to the appliance F8 exceeded.The times depend on the power level and go from
The error indication disappears when the external problem is solved 1 to 10 hours.
and/or upon disconnecting the appliance from the power grid or after a “E” blinks alternately with the power level or the residual heat
period of time under operation. E indicator when the corresponding sensor has been pressed
Failure Description Burners Solution for too long (> 5 seconds), thereby sounding the acoustic
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signal. When the “on” sensor is pressed for more than this
time, “E” appears on all displays.It can occur due to liquids 7.4.3 Mistakes with combination appliances
spilled over the sensor zone or due to an object that has
been left on top.The indicator disappears when the problem • When the knobs are switched off, in touch control appear F0F0
has been removed from the sensor and any other key is without blinking.
pressed. This mistake can be solved connecting the knobs properly.
F and 2 blink alternately on the corresponding display if the
F2 NTC temperature of the TC is excessively high (> 100º C).If
F2 appears, cooking zones 1 and 4 will not work.
F and 4 blink alternately on the corresponding display if the
F4 NTC temperature of the TC is excessively high (> 100º C).If
F4 appears, none of the 4 zones works.
The touch control has an internal failure (except with Er32).
ErXY
This warning occurs when a touch control of a 2I appliance
Er32 is connected to a 4I appliance, or vice versa. Check the
replacement part.
The power grid voltage is too low.
cl

• On connecting the appliance, if the knob is not in zero position,


a zero blinks in touch control depending on the knob.

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7.5 ELIN induction module check ► Check that the fuse path is intact. If it is open, the complete
board must be replaced.

► This check must be performed with no power supplied.


► Perform a visual inspection, thereby paying close attention to
burned components. 7.6 Difficult breakdowns
► Verification of the IGBT’s. The resistance values between the
7.6.1 The board does not respond, the TC does not turn on

► Verify that the board is receiving power.


► Check the connection between the touch control and the ELIN
► If the preceding is correct, proceed as follows:

Take out the connection between the right and left ELIN.
If the left heaters work, change the right ELIN.
If the failure persists, change the touch control.
If it still does not work, reinstall the original touch control and change
the left ELIN.
A
B
legs of the IGBT’s should be: 7.6.2 Fan failure
A > 10 Kohm
After detecting a fan error (e2) and subsequently changing the fan, if
B> 5 Kohm the error persists, then change the ELIN board and reinstall the
► Check that the inductor construction screw has not been original fan.
stripped. If so, replace the screw, and if the thread problem is
on the fixed part, replace the complete module.
► If, in spite of the fact that all the preceding checks were
negative, the induction zones associated with this board still
did not operate, replace the board.

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7.7 TouchControl Test 4. In less than 1s, release sensor <->, maintaining the ignition
sensor pressed.
5. In less than 1s, press the sensor again <-> of the heating zone
3.
6. The service program has started and in all the segments „P“
and „0“ flash alternately.
To select the different submenus (P0, P1, P2, P7, P8 and P9) the
ignition sensor must be pressed.

End of service program


• After finishing steps P0, P2, P8 and P9 the TC returns
► The Touch control can be checked with a practical check-up automatically to the stand-by mode.
of all the sensors. • 120 s after not activating any sensor (except during the lifecycle
► The test of the serial communication between TC and tests of step P8).
induction electronics is not possible with the means that the
technical service has.
Step P0: End the service program
► However, the voltage can be measured in the communication
In this submenu, by pressing any sensor (except the ignition one), the
line when the TC is in active mode.
service program is exited and the appliance returns to stand-by mode.
► The TC has a technical service program, with which different
parameters can be displayed.
Step P1: Check of sensors, buzzer and displays
7.7.1 Service program 1. To start the check, press any sensor, except for the ignition
one.
2. Wait for two seconds whilst the TC detects the reference values
Start of the service program of the sensors. During this process the upper horizontal
With the appliance in stand-by mode, follow the sequence below in segments of the displays remain on.
less than 30s. 3. When the intermediate horizontal segments of all the displays
1. Press and keep pressed the sensor <-> of the heating area 3. light up, the verification of the sensors can begin.
2. Press the ignition sensor 4. Individually press each one of the sensors and check the
indication on the display:
3. All the segments flash.
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3. The display shows „o o o o“ for 2 s as confirmation that all
the values have been erased.
Indication Meaning
0 Correct operation
Step P7: Indication of parameters
1 Lack of sensitivity in sensor
With this menu it is possible to check the value of different parameters
2 Sensor too sensitive of the induction top. To do so, all the sensors (1,2,3,...) of the Touch
3 Outside tolerances control are pressed from left to right, except the ignition one:
4 Problem in ignition key
9 Simultaneous activation of several sensors Sensor Indication Description
1 E.g. „S 1. 0 4“ Software version E.g. V1.04
After checking all the sensors and if these work correctly, the program 2 E.g. „o 0 0 0“ Current failure counter (400V)
goes automatically to the inspection of the buzzer and of the 3 E.g. „t 0 0 0“ Maximum temp. of TC
displays. To do so, the buzzer is activated for 2 s and all the
segments and LEDs light up for 10 s. 4 E.g. „0 0 0 0“ Operation hours counter
5 E.g. „P 1 1 2“ Part number
Step P2: Return to factory values 6 E.g. „r 0 0 0“ No. Ignitions counter
This submenu permits annulling the changes made by the user, 7 E.g. „E 1. 0 4“ EEPROM Version E.g. 1.04 version
returning the appliance to its factory programming:
8 „- - - -„ Free
• Erasure of the fictitious residual heat indication „H/h“
• Erasure of the data stored in the memory Step P8: Lifecycle test
• Elimination of the selection „buzzer deactivated“ This submenu permits carrying out lifecycle or durability tests
• Elimination of the „reduce blockage time“ function. automatically. It is not used in tasks that concern the Technical
Service.
• Deactivation of the child lock
The steps to follow to carry out the submenu are:
Step P9: Deactivation of the maximum operation time
1. After selecting P2, press any sensor, except the ignition
one. This step permits deactivating the operation time limitation. The
sequence given below must be followed:
2. A whistling is heard.

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1. Press any sensor, except for the ignition one, for 3 s. „1“ is 1. Order the new spare part 448500 in order to change the old
indicated on all the displays. one. In the new modules is avaliable a new safer version of
software that protects the appliance against unsuitable pots.
2. After the three seconds the „key“ LED lights up and the
appliances changes to stand-by mode. The new spare parts are marked with a green sticker

7.8 Mistake elin 439309 by pot detection

7.8.1 Symptom of defect

There is repetitive failure with the left board (ELIN) with spare part
number 439309.
2. Check the right polarity in the cable of the inductors. See
Concerned appliances: 3I Induction IV.
Photos in the next page. This procedure is included in the
FD from 8504 to 8510 repair instructions.

3ET815LP/01 EH706501E/01 PIK651Q01E/01


3ET815XP/01 EH707501E/01 PIK775T01E/01
3ET915L/01 PIK645E01E/01 T4403N0/01
4ET813LP/01 PIK645Q01E/01
CI262110/01 PIK651E01E/01

7.8.2 Cause of fault

Unsuitable pot.
When these pots are put in a wrong position (out of focus), the outter
inductor´s ring detects the pot (it mustn´t be so), and on increasing the
power level, the current increases, and it causes the fault.

7.8.3 Solution

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Caution!

Connect the cables with the right polarity in order to ensure the right function
of the outter ring (280mm).
The red marked – cable is replaced by a blue cable.
Then connect the two blue cables in the middle, symmetrically.

Wrong polarity Right Polarity

Accounting within of warranty period:

Operating time LA / Failure Repair


Billing FA 2) F- Ident no. Autorized by
[months] FKZ code 1) code 1)

Working
01 –24 time 01 - - 71 439309 FMH05
Material

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8 TECHNICAL SPECIFICATIONS

8.1 Technical data of the appliance

Maximum power 6800W


Power supply voltage 220-240V
Input current 28.33-30.91A
Power supply frequency 50/60Hz
Operating frequency 20-50kHz
Weight 10.8 Kg.
Number of induction elements 4
Nominal power/burner 1 booster: 1700/2500W
Nominal power/burner 2 booster: 1700/2500W
Nominal power/burner 3 booster: 1200/1800W
Nominal power/burner 4 booster: 2200/3300W

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