Final Control System: Bulletin 41.1:flovue
Final Control System: Bulletin 41.1:flovue
1:FloVuet
W6564–1B/IL
D102262X012
Bulletin 41.1:FloVuet
size 20 actuator, controller) varies from 20 to 31 kg (44
to 67 lbs), depending on valve size and class.
2
Bulletin 41.1:FloVuet
Reduced maintenance costs through
modular integrated instrument
packaging
D No brackets, tubings, fittings and reduced
parts count—The System 9000 actuator is composed
of four main components; the power module assembly,
yoke, cover, and digital valve controller. This enhances
your spare parts management by maximizing
commonality of parts and virtually eliminating spare
parts requirements.
3
Bulletin 41.1:FloVuet
FIELDVUE DIGITAL
VALVE CONTROLLER COVER
ACTUATOR
FEEDBACK
BRACKET
POWER MODULE
ASSEMBLY
STEM CONNECTOR
YOKE
W6654–1A*B/IL
4
Bulletin 41.1:FloVuet
Specifications for the System 9000 Actuator
Valve Applications Travel Stops
Design CP: 1/2 through 4-inch (refer to this bulletin Adjustable over the full travel range of the valve
and bulletin 51.1:CP for additional information) from minimum travel to full stroke, as shown in the
E Series Valves: 1/2 through 4-inch (refer to figure following table
9 in this bulletin and also to the appropriate valve TRAVEL
bulletin for additional information) ACTUATOR
Minimum Maximum
SIZE
mm Inches mm Inches
Maximum Supply Pressure
12 12.7 1/2 19.1 3/4
6.9 bar (100 psi) 20 12.7 1/2 19.1 3/4
25 14.3 9/16 28.6 1-1/8
Power Module Spring Selection 50 19.1 3/4 38.1 1-1/2
Based upon 1.7(1), 2.8, 4.1, or 5.5 bar (25(1), 40, 60, 80 22.2 7/8 50.8 2
or 80 psi) nominal supply pressure
Ambient Temperature Range
Effective Actuator Area
–40 to 82_C (–40 to 180_F) standard
AREA
SIZE Integrated Accessories
Square Centimeters Square Inches
12 129 20 J Single acting pneumatic FIELDVUE digital valve
20 129 20 controller designed for explosion-proof and
25 323 50 intrinsically-safe configurations, J Position
50 323 50 switch/transmitter option designed for
80 516 80 explosion-proof or intrinsically-safe configurations
(see figure 7)
Mounting Pads
Thrust Capabilities
Three 2-hole mounting pads (57.2 mm [2-1/4 inch]
See table 1 spaced 5/16-18UNC tapped holes) for accessory
mounting
Construction Materials
Yoke: Steel/powder paint Options
Power Module Body: Anodized aluminum J 67CFR and 67AFD Series regulator, J Solenoid,
Canisters: Stainless steel J Yoke window covers: ASA plastic (–40 to 70_C
Cover: Aluminum/powder paint [–40 to 160_F]) for size 12, 20, 25, and 50, Metal for
Feedback Linkage: Stainless steel size 80
1. For actuator sizes 25 and 80 only.
5
Bulletin 41.1:FloVuet
Using Asset Management Solutions (AMS) and
ValveLinkt software, you can gain access to many
other types of information about the device. You can
send and receive—operating status, configuration
history, diagnostics, and much more.
FIELDVUE Digital Valve The FIELDVUE Type DVC5040f digital valve controller
for FOUNDATION fieldbus, integral to the System 9000
Controller actuator power module assembly, is a communicating,
microprocessor-based digital-to-pneumatic instrument.
In addition to the normal function of converting a digital
Type DVC5040 input signal to a pneumatic output pressure, the digital
The FIELDVUE Type DVC5040 digital valve controller, valve controller, using FOUNDATION fieldbus
integral to the System 9000 actuator power module communications protocol, gives easy access to
assembly, is a communicating, microprocessor-based information critical to process operation as well as
current to pneumatic instrument package. In addition process control. You can gain information from the
to the normal function of converting an input current principal component of the process, the control valve
signal to a pneumatic output pressure, the digital valve itself, by using a personal computer or operator’s
controller, using the HARTR communications protocol, console within the control room.
gives easy access to information critical to process
operation. You can gain information from the final Using Asset Management Solutions (AMS) and
control element using a HART communicator at the ValveLinkt software with the Type DVC5040F, you
valve or at a field junction box or by using a personal can also gain access to many other types of
computer or operator’s console within the control information about the device. You can send and
room. receive—operating status, configuration history,
diagnostics, and much more.
The digital valve controller receives feedback of the
valve’s travel position and the actuator output
pressure. This allows the instrument to diagnose not Using a compatible fieldbus configuration device, you
only itself, but also the valve and actuator. This can obtain information about the health of the
provides you with very cost effective maintenance instrument, the actuator, and the valve. You can also
information, so that required maintenance can be obtain asset information about the actuator or valve
performed on the FloVue system only when it is manufacturer, model, and serial number. You can set
needed. input and output configuration parameters and
calibrate the instrument.
Using the HART communications protocol and Asset
Management Solutions software, you can integrate Using the FOUNDATION fieldbus protocol, information
information into your control systems or receive it on a from the instrument can be integrated into control
single loop basis. systems.
6
Bulletin 41.1:FloVuet
Peak Performance of your Process Field-Tough Packaging Extends Product
Maintained Life
D Digital Communication—Two-way digital D Built to Survive—The field-tough Type
communication gives you current valve condition DVC5040 digital valve controller has a fully
information. You can rely on this real-time information encapsulated printed wiring board that resists the
to make sound process management decisions. By effects of vibration, temperature, and corrosive
analyzing valve dynamics through AMS ValveLink atmospheres. A separate weather-tight field wiring
software, you can identify control areas needing terminal box isolates field wiring connections from
improvement and maintain a high level of system other areas of the instrument.
performance.
7
Bulletin 41.1:FloVuet
E0737 / IL
8
Bulletin 41.1:FloVuet
Specifications of FIELDVUE Type DVC5040 Digital Valve Controller
Electrical Classification Supply Pressure(1)
Hazardous Area: Explosion-proof, flameproof,
Minimum and Recommended: Dependent on
non-incendive, and intrinsically safe constructions
power module assembly spring selection of either
are available. Refer to the hazardous-area
1.7(2), 2.8, 4.1, or 5.5 bar (25(2), 40, 60, or 80 psi)
classifications bulletins (9.2:001 series and
Maximum: 6.9 bar (100 psig)
9.2:002).
Electrical Housing: NEMA 4X and IEC 60529 IP65
Electrical Input Output Signal(1)
Analog Input Signal: 4 to 20 mA dc, nominal Ranges: Up to maximum supply pressure
Minimum Voltage: 12 Vdc
Maximum Voltage: 30 Vdc
Minimum Control Current: 4.0 mA Connections
Minimum Current w/o Microprocessor Restart:
3.5 mA Supply Pressure: 1/4-inch NPT female
Reverse Polarity Protection: No damage occurs
from reversal of loop current
Terminal Box
Digital Communication Signal
HART 1200 Baud FSK (frequency shift keyed) Conduit Entry: 1/2-inch NPT (ASTM B85-A03600
Aluminum [low copper])
Independent Linearity(1)
"0.75% of output span Options
Operating Ambient Temperature Limits J Process PID (Fieldbus only), J ValveLink
–40 to 80_C (–40 to 176_F) Advanced Diagnostics
1. These terms are defined in ISA Standard S51.1.
2. For actuator sizes 25 and 80 only.
W6567–1/IL
9
Bulletin 41.1:FloVuet
be energized at low valve travel, high valve travel, or
at a user-defined intermediate position.
10
Bulletin 41.1:FloVuet
Position Switch Specifications
Electrical Parameters Construction Materials
Output: Field Selectable with respect to valve
Enclosure: Marine grade, hard anodized
position
aluminum. External surfaces are double-coated and
Maximum Current
baked with a minimum of 5 mils of two-part epoxy.
Continuous: 0.3 Amp @ 125V AC/DC
NEMA 4X and 6 enclosure ratings
Inrush: 2.0 Amps @ 125V AC/DC
Minimum Current: 2.0 mA Cover: Aluminum
Voltage Range: 8 to 125 VDC, 24 to 125 VAC
Voltage Drop: 6.0 V @ 10 mA
Leakage Current: Less than 0.15 mA
Conduit Connections
Span Range
One 3/4 inch NPT connection
Adjustable across span of actuator Two 1/2 inch NPT connections
Approvals
Factory Mutual approved for: Adjustability / Accuracy
Explosion Proof: Class I Division 1, Groups C & D
Dust Ignition Proof: Class II, Division 1, Groups E, Within 5% of the standard actuator stroke range
F, G
Nonincendive: Class I, Division 2, Groups A, B, C, D
Suitable for Class II, Division 2, Groups F & G Terminations Block
NEMA 4X and 6
Canadian Standards approved for: Six terminations (standard) or twelve terminations,
Class I, Division 1, Groups C & D depending on configuration
Class II, Division 1, Groups E, F, & G
Class I, Division 2, Groups A, B, C, & D
Class II, Division 2, Groups F & G Ambient Operating Temperature
TYPE 4X
No Seal-offs required in Division 1 or 2 –40_ to 82_C (–40_ to 180_F)
11
Bulletin 41.1:FloVuet
Position Transmitter Specifications
Output Signal Canadian Standards approved for:
Two-wire 4 to 20 mA Class I, Division 1, Groups C & D
Class II, Division 1, Groups E, F, & G
Class I, Division 2, Groups A, B, C, & D
Recommended Supply Class II, Division 2, Groups F & G
24 VDC, 50mA minimum TYPE 4X
No Seal-offs required in Division 1 or 2
Voltage Range CE conformity:
10 to 30 VDC at terminals Conforms to the CE requirement for radio
interference immunity
Maximum Loading
Construction Materials
700 ohms @ 24 VDC Enclosure: Marine grade, hard anodized
aluminum. External surfaces are double-coated and
Minimum Potentiometer Life baked with a minimum of 5 mils of two-part epoxy.
50 million rotations NEMA 4X and 6 enclosure ratings
Cover: Aluminum
Reversibility
Conduit Connections
The output can easily be reversed in the field
One 3/4 inch NPT connection
Approvals Two 1/2 inch NPT connections
Factory Mutual approved for: Terminations Block
Explosion Proof: Class I Division 1, Groups C & D
Dust Ignition Proof: Class II, Division 1, Groups E, Six terminations (standard) or twelve terminations,
F, G depending on configuration
Nonincendive: Class I, Division 2, Groups A, B, C, D
Suitable for Class II, Division 2, Groups F & G Ambient Operating Temperature
NEMA 4X and 6 –40_ to 82_C (–40_ to 180_F)
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Bulletin 41.1:FloVuet
Meets EPA Fugitive Emission Regulatory
Requirements
D ENVIRO-SEALR Stem Sealing to EPA
Requirements—Optional ENVIRO-SEAL packing
systems on the control valve provide a superior stem
seal to prevent the loss of valuable or hazardous
process fluid. The ENVIRO-SEAL packing systems
feature PTFE, graphite, or Duplex packing with
live-loading for reduced packing maintenance and can
control emissions to below the EPA (Environmental
Protection Agency) limit of 500 ppm (parts per million).
In addition, Fisher offers the unique ENVIRO-SEAL
bellows seal system for toxic or lethal service.
W6564–1C/IL
13
Bulletin 41.1:FloVuet
Specifications for 1/2 and 3/4-Inch Design CP (also see Bulletin 51.1:CP)
Valve Sizes Shutoff Classification Per ANSI/FCI 70-2 and
IEC 60534-4
J 1/2 and J 3/4 inch
J Class IV or J Class V (Optional)
End Connection Styles Flow Characteristics/Valve Plug Styles
Full-Capacity and Restricted-Capacity Trims:
Raised-face integral flanges to mate with ANSI
J Linear or J equal percentage
Class 150 or 300 flanges
Flow Direction
Maximum Inlet Pressures and Temperatures(1) Flow up only
Bonnet Styles
CF3M (316L Stainless Steel) Valve Body:
Consistent with applicable Class J 150 or J 300 Plain
pressure-temperature ratings per ASME B16.34, Packing Arrangements
limited to the 232_C (450_F) limit of PTFE packing ENVIRO-SEAL Double PTFE V-Ring
1. The pressure or temperature limits in this bulletin and any applicable code limitations should not be exceeded.
The FloVuet Final Control System offers a size 12 D Application Flexibility—The Design CP control
actuator that mates with the 1/2 or 3/4-inch Design CP valve accepts a full range of equal percentage and
control valve. The 1/2 and 3/4-inch valves share a linear valve plugs designed to handle a wide range of
valve body design, different from the 1- through 4-inch flow requirements. Restricted trims can be easily
Design CP valve body design. replaced with full-capacity trims by replacing only the
valve plug/stem.
The 1/2 and 3/4-inch Design CP control valves are
globe-style, single-port valves with integral flanges,
stem guiding, integral valve body seats, and D Easy Parts Identification—Plug and stem
quick-change trim. They are available with a variety of assemblies are marked with size, flow characteristic,
full-capacity and restricted-capacity trims. and part number.
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Bulletin 41.1:FloVuet
Specifications for 1- through 4-Inch Design CP (also see Bulletin 51.1:CP)
Valve Sizes Flow Characteristics/Valve Plug Styles
J 1(1), J 1-1/2, J 2, J 3, and J 4-inch Full-Size and Restricted-Capacity Trims:
J Linear or J equal percentage
Micro-Flow Valve Plugs: Linear
End Connection Styles CavitrolR III Cage: Linear
Raised-face integral flanges to mate with ANSI Whisper TrimR III Cage: J Linear or J equal
Class 150 or 300 flanges percentage
Flow Direction
Available Valve Body Materials Flow up or flow down. Refer to Bulletin 51.1:CP for
recommendations
J WCC Steel, J LCC Steel, J CF3M (316L
Stainless Steel), J CF3 (304L Stainless Steel), Bonnet Styles
J CN7M (Alloy 20), J M35-1 (Monel), J CW2M J Plain J ENVIRO-SEAL Bellows Seal
(Hastelloy C), and J N7M (Hastelloy B)
Packing Arrangements
Standard: J Double PTFE V-ring or J graphite
Shutoff Classification Per ANSI/FCI 70-2 and packing
IEC 60534-4 Optional: J ENVIRO-SEAL double PTFE V-ring,
J Class IV or J Class V (Optional) for metal seats, J ENVIRO-SEAL graphite, or J ENVIRO-SEAL
and J Class VI for composition seats Duplex
1. The 1-inch valve is also available with 1/2 or 3/4 inch raised face flanges. These valves feature the ISA S75.20 (long face-to-face) valve body configurations.
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Bulletin 41.1:FloVuet
FloVue Dimensions for Design CP Valve and Size 12 Actuator
APPROX
A
VALVE SYSTEM WEIGHT
SIZE, Long(1) C D G H J
Standard Standard Class Class
INCHES Class 150
Class 150 Class 300 150 300
and 300
mm kg
1/2 184 190 216 393 69 32 16 16
330 269
3/4 184 194 216 393 69 32 16 17
Inches lb
1/2 7.25 7.50 8.50 15.47 2.69 1.25 35 36
13.00 10.59
3/4 7.25 7.62 8.50 15.47 2.69 1.25 35 38
1. All Design CP control valves have integral flanges, but are offered in the longer separable flange face-to-face dimensions that are listed in ISA S75.20.
H J
C
MATCH LINE
NOTE:
A 1
1 B=
2 B
A6870*A/IL A
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Bulletin 41.1:FloVuet
FloVue Dimensions for Design CP Valve and Size 25 Actuator
APPROX
A
VALVE SYSTEM WEIGHT
SIZE, Long(1) C D G H J
Standard Standard Class Class
INCHES Class 150
Class 150 Class 300 150 300
and 300
mm kg
1(2) 184 197 216 521 92 48 37 38
1-1/2 222 235 241 537 108 57 420 308 40 44
2 254 267 292 551 122 70 45 48
Inches lb
1(2) 7.25 7.75 8.50 20.49 3.62 1.88 80 83
1-1/2 8.75 9.25 9.50 21.12 4.25 2.25 16.54 12.12 88 95
2 10.00 10.50 11.50 21.68 4.81 2.75 98 105
1. All Design CP control valves have integral flanges, but are offered in the longer separable flange face-to-face dimensions that are listed in ISA S75.20.
2. Also applicable to 1/2x1 and 3/4x1 valve bodies, long face-to-face only.
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Bulletin 41.1:FloVuet
FloVue Dimensions for Design E Valve and Size 20 Actuator
A
Class, End Connection Style(1) APPROX
VALVE
125 FF 250 RF C D G H J SYSTEM
SIZE, INCH Scrd 150 BW or 600 DIN DIN
or or 300 RTJ WEIGHT
or SWE RTJ 600 RF RTJ PN16-40 PN63-100
150 RF 300 RF
mm kg
1/2 or 3/4 165 --- --- --- --- --- --- --- --- 452 127 55 22
1 210 184 197 197 210 210 210 160 230 452 127 60 330 267 24
1-1/2 251 222 235 235 248 251 251 200 260 449 124 71 31
Inches lb
1/2 or 3/4 6.50 --- --- --- --- --- --- See See 17.78 5.00 2.12 47
1 8.25 7.25 7.75 7.75 8.25 8.25 8.25 mm mm 17.78 5.00 2.38 13.00 10.52 52
1-1/2 9.88 8.75 9.25 9.25 9.75 9.88 9.88 below below 17.66 4.88 2.81 67
1. End connection style abbreviations: BW - Buttwelding, FF - Flat Faced, Scrd - Screwed, SW - Socketweld, RF - Raised Face, RTJ - Ring Type Joint
18
Bulletin 41.1:FloVuet
FloVue Dimensions for Design E Valve and Size 80 Actuator
A
Class, End Connection Style(1) APPROX
VALVE
125 FF 250 RF C D G H J SYSTEM
SIZE, INCH Scrd 150 BW or 600 DIN DIN
or or 300 RTJ WEIGHT
or SWE RTJ 600 RF RTJ PN16-40 PN63-100
150 RF 300 RF
mm kg
2 286 254 267 267 282 286 289 230 300 694 165 78 86
3 --- 298 311 317 333 337 340 310 380 720 191 97 498 345 105
4 --- 353 365 368 384 394 397 350 430 750 221 129 125
Inches lb
2 11.25 10.00 10.50 10.50 11.12 11.25 11.38 See See 27.31 6.5 3.06 190
3 --- 11.75 12.25 12.50 13.12 13.25 13.38 mm mm 28.31 7.5 3.81 20.0 13.6 230
4 --- 13.88 14.38 14.50 15.12 15.50 15.62 below below 29.50 8.69 5.06 275
1. End connection style abbreviations: BW - Buttwelding, FF - Flat Faced, Scrd - Screwed, SW - Socketweld, RF - Raised Face, RTJ - Ring Type Joint
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Bulletin 41.1:FloVuet
This product may be covered under one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under pending patents.
Cavitrol, ENVIRO-SEAL, FIELDVUE, Fisher, Fisher-Rosemount, FloVue, Whisper Trim, and ValveLink are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Sys-
tems, Inc. HART is a mark owned by the HART Communications Foundation. FOUNDATION fieldbus is a mark owned by the Fieldbus Foundation.
All other marks are the property of their respective owners.
EFisher Controls International, Inc. 1996, 2001; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
For information, contact Fisher:
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
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Printed in U.S.A.