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Fish-Friendly Vortex Turbines 5-70 kW

This document summarizes a vortex turbine system that ranges from 5 to 70 kW. It has a compact submerged design with flow-optimized blades, a stainless steel rotor and casing, and is designed to operate maintenance-free for over 25 years. The system includes an induction generator, gearbox, and power electronics options for on-grid, basic off-grid, and smart on/off-grid applications. Routine maintenance is required every 6 months to 3 years depending on the component.

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0% found this document useful (0 votes)
144 views2 pages

Fish-Friendly Vortex Turbines 5-70 kW

This document summarizes a vortex turbine system that ranges from 5 to 70 kW. It has a compact submerged design with flow-optimized blades, a stainless steel rotor and casing, and is designed to operate maintenance-free for over 25 years. The system includes an induction generator, gearbox, and power electronics options for on-grid, basic off-grid, and smart on/off-grid applications. Routine maintenance is required every 6 months to 3 years depending on the component.

Uploaded by

Luis Mogrovejo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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5 – 70 kW Vortex Turbine

Protective mesh Rotor


Sluice gate

Blades
Gearbox

Trash rack
Support
structure
Core unit
Generator

Basin

• Fish-friendly hydrodynamic rotor with flow-optimized blades and low turning speeds
• Compact low-noise submerged design.
• Core unit designed to operate for over 25 years
• Submersible gearbox and generator outfitted with Double Eagle Burgmann* mechanical face seals that can withstand
any type of flood
• Secondary sealing system with multiple layers of protection against fresh and brackishwater debris and sand
designed by SKF for continuous heavy-duty use in harsh environments.
• All rotor and casing parts made from stainless steel used in the food industry
• Carbon steel parts have an impact- and abrasion-resistant coating
• Equipped with maintenance-free induction generator from European manufacturers.

Vortex turbine models 5 to 70 kW Value Unit


Min Flow 0.7 m3/s
Max Flow 4 m3/s
Min Head 1 m
Max Head 4.4 m
Min. Speed 80 rpm
Blade tilt angle range (-14) to 14 deg
Stainless steel type 304 -

Representative Models 5 kW 15 kW 30 kW 50 kW 70 kW Unit


Turbine hydraulic output 5.8 17.4 34.9 56.8 79.5 kW
Electrical output 5 15 30 50 70 kW
Maximal Energy generation 40,000 120,000 240,000 400,000 560,000 kWh
per year
Nominal flow 0.7 1.5 2.2 3.1 3.8 m3/s
Nominal head 1.6 2 2.8 3.25 3.7 m
Impeller Diameter 800 1140 1200 1300 1500 mm
Rotor Height 385 550 580 625 730 mm
Vortex turbine core weight 135 275 300 360 475 kg
Generator and gearbox weight 180 350 600 950 1200 kg
Electrical cabinet. weight 220 270 330 390 480 kg

A wide range of other head and flow combinations is available (see power range graph below). All turbines can easily
be transported by shipment and on a small truck. Smaller units fit on a pick-up truck.
Power Range and Maintenance
Maintenance item Maintenance interval

Gearbox oil change After every 6 months


Retightening all bolts Once every year
Generator visual check Once every year
Replacement of seals After every 2 years
Re-greasing of gearbox bearings After every 2 years
Electrical controls check After every 2 years
Replacement of bearings After every 3 years

Power Electronics
On-Grid - Cost-saving with the cleanest possible electricity
A good quality grid is available near the turbine installation & consumers. The turbine will
decrease your electricity bill considerably. The backbone is an induction generator that is
coupled to the grid and will provide over 90% uptime.
Basic Off-Grid - Reliable remote electricity, hydro only
A top quality micro-grid providing energy right from the water with the following features:
• Pure Sine Wave Inverter
• Controlled dump loads + Power Factor Correction (PFC) for optimal load balancing
• Starting battery for generator
Smart On/Off-Grid - Reliable electricity anywhere, combined hydro
A top quality micro-grid compatible with other power sources and energy storage. It has
the same functionalities of the basic off-grid solution, with the following additional
features:
• Peak consumer loads up to 3x turbine power, ensuring energy availability during peak demand
• Batteries dimensioned for peak-shaving and increased uptime till 99%
• Can be grid-connected with uninterrupted switching between on and off-grid.
• Easily integrates with other power sources like solar, wind, diesel, …

The information in this document is subject to change without notice and should not be construed as a commitment by TURBULENT NV. Our
technology was designed with the collaboration of several Universities and recognized by MIT for its promising innovations. All components
are produced with partners and suppliers following ISO 9001:2015 standards.

www.turbulent.be
wim.heyvaert@turbulent.be | TEL: +32 499 64 65 20
Wijgmaalsesteenweg 6, 3012 Wilsele, Belgium

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