Talbot Straps and Ferrules
Talbot Straps and Ferrules
          Talbot
          Service Connections
                                                       Ferrules and Flat Boss Straps can be used to connect PE
                                                       pipes to almost any type and size of mains pipe material from
                                                       32mm in diameter.
          Straps and Ferrules for Mains                 Straps are available up to 315mm in diameter as standard
          to Service Pipe Connections                    with larger sizes available on request.
          Benefits                                      Ferrules can be inserted directly into suitable mains pipe of
           Available in a range of self tapping         any size as long as both wall section and wall strength allow.
            ferrule straps and flat boss straps
            to suit mains pipe from 32mm.
           Ferrules are available 1/2 to 2 “
            20mm to 63mm outlets
           Design and selection of materials
            gives high strength for reliable
            installation and light weight for
            easy handling
           Quick and efficient installation
            onto all common pipe materials in
            virtually any trench condition, wet
            or dry
           Prolonged life of fitting due to the
            high quality corrosion resistant
            materials used
                                                         Tel: +44 (0)1675 437 900                           Fax: +44 (0)1675 437 909
                                                         e-mail: wwinfo@tyco-valves.com                         www.tycowaterworks.com
Talbot Straps and Ferrules Data Sheet.qxp             25/06/2007    09:18    Page 2
     2
     Talbot Plastic Self Tapping Ferrule Straps
    The Talbot all Plastic Self Tapping              secure a leak-free and robust
    Ferrule Strap is a design that combines          connection. This also significantly
    tried and tested technology with                 reduces installation time.
    revolutionary design concepts. Suitable          The strap incorporates an integral
    for use on PVC or PE pipe, the Talbot            ferrule with a self contained cutter, so
    Plastic Self Tapping Ferrule Strap is            eliminating the need for drilling
    lightweight and can be used in any               machines. This specially designed
    situation in place of a welded or                cutter greatly reduces the risk of
    traditional gunmetal strap.                      bursting the main or creating a swarf
    A unique wedge system is used to                 blockage whilst cutting.
     Benefits
     Quick and simple to install
       Using a unique securing system
       requiring no special tools the strap is
       quickly and easily secured to the main,
       consistently providing a robust and leak
       free connection even in wet and
       congested trench conditions
     Plastic construction
       Design and selection of materials gives
       high strength for reliable installation and
       operation and light weight for easy
       handling
                                                                                                                                                        3
           Installation Instructions For Self Tapping Ferrule Straps
          Plastic Straps                                          Instructions                                       Gunmetal Straps
                                                  Fig. 1a         The design of Talbot Straps make them              Fig. 1
                     Sealing                                      very simple to use. For easy, trouble free
                     Ring
                                                                  installation the steps detailed below should
                                                                  be followed.
           Strap Top                                                                                                                        Sealing
                                                                  After selecting the correctly sized strap for                             Ring
                                                                  the main, check that the cutter is retracted
                                                  Locating        up into the stem and does not protrude
                                                  Pegs            through the bottom of the strap.
            Main                                                                                                                            Main
             Strap                                                1. For the bronze strap, fit the top half of the
             Bottom                                                  strap on the main ensuring that the
                                                                     sealing ring is correctly positioned
                                                                     between the main and the underside of
                                                                                                                                  Securing Bolts
                                                                     the strap boss (see Fig. 1).
                                                  Fig. 1b
                                                                    Locate the bottom half of the strap below
                                                                    the top half and, using the two nuts and
            Wedges                                                  bolts provided, bolt the two halves              Fig. 2
                                                                    together and tighten evenly. Make sure
                                                                    that the strap sits squarely on the main                         Ferrule Key
                                                                    and then tighten each nut a further two
                                                                    and a half turns, a torque setting of
                                                                    approximately 10 lb/ft (13.6 Nm)
                                                                  2. For the plastic strap, position the bottom
                                                                     half of the strap under the main and ‘snap’
                   Main
                                                                     it into position. The strap is designed to be                   Top Cap
                                                                     retained on the main and will not need to         Banjo
               Plastic Top Plug                    Fig. 2
                                                                     be held in position.
                                                                    Fit the strap top, ensuring that the
                                    Ferrule Key                     locating pegs, top and bottom are aligned
           Top Cap
                                                  Banjo
                                                                    and interlocked (See Fig. 1b). Before
                                                                    securing both halves of the strap around
                                                                    the main with the two wedges ensure
                                                                    that the directional arrows on both the          Fig. 3
                                                                    strap top and locking wedges point in the                    Ferrule Key
                                                                    same direction. Slide both wedges into
                                                                    position on either side of the strap (See
                                                   Fig. 3           Fig. 1b) then, using a soft faced mallet,
                                                                    secure them in place.
                                              Any                                                                                                  Any
                                              debris              The tapping procedure for both types of                                          debris
                                  Ferrule Key flushed             Self Tapping Ferrule Strap is as follows:                                        flushed
                                              out                                                                                Top Cap
                                                                                                                                                   out
                                                                  3. Remove the plastic top plug and using the       Banjo
                                                                     ferrule key, screw down the self tapping
                                                                     cutter/plug until it ‘bottoms’ on the seat
                                                                     (see Fig. 2). Do not over-tighten, a torque
                                                                     of no more than 10 Nm, 7.4 lb/ft is needed.
                                                                  4. Wind the cutter/plug back to allow a
                                                                     small amount of water to go to waste to         Fig. 4
                                                                     flush out any debris (see Fig.3).                           Top Plug
            Plastic
                                                   Fig. 4         5. Wind the cutter/plug back down onto its
            Top Plug                                                 seat to seal off the connection (do not
                                                                     overtighten).
                               Ferrule Key   Service Pipe
                                                                  6. Connect the service pipe to the banjo .
             Top
             Cap                                                                                                     Banjo             Top Cap
                                                                  7. Ensure the top cap is tightened down on
                                                                     to the banjo (hand tight plus a 1/2 turn,
                                                                    15 Nm - 11 lb/ft) then wind the
                                                                     cutter/plug back to seal in the top cap (do
                                                                     not overtighten, a torque of no more than
                                                                     6 Nm, 4.4 lb/ft is needed).
                                                                  8. Replace the plastic top plug.
                                                                  The connection
                                                                   Service       is now made.for
                                                                            Connections                 Rigid and PE Pipes
                                                                   Talbot Straps and Ferrules
Talbot Straps and Ferrules Data Sheet.qxp                      25/06/2007       09:19       Page 4
     4
     Talbot Swivel Ferrules                                    Notes
    The Talbot Swivel Ferrule provides a                      Ferrules should not be inserted directly
    quick, permanent, leak free service                       into PVC or AC mains. The walls of
    connection, consisting of a stem with                     these pipes are not strong enough to
    an inner plug for valve isolation and a                   hold the stem. The manufacturers of
    360° swivel outlet at 90° to the stem.                    ductile iron and steel mains pipe
    The ferrule outlet provides a direct                      should be consulted for their specific
    connection to the service line from 1/2”                  recommendations regarding tapping
    to 2” nominal bore diameter (20mm to                      directly into these pipe materials.
    63mm PE pipe OD) via an integral joint                    Typically it is advised that the nominal
    in the ferrule banjo so no adaptor is                     diameter of the tapping should not
    needed. The ferrule will provide service                  exceed 1/4 of the nominal diameter of
    connections dry or underpressure                          the main for direct ferrule insertion
    directly into cast iron, ductile iron and                 without a strap or 1/3 of the nominal                on the UPE range of Tapping Tees
    steel mains. Asbestos cement and PVC                      diameter when a strap is used. For                   please refer to the separate data sheet:
    mains can also be tapped via a Talbot                     tappings larger than this a Tapping Tee              Underpressure Tees
    Flat Boss Strap. (See page 6)                             should be used. (for further information             (reference number TUPE007)
                                                   A
                                                                                                      A
                                D
                                                                                   D
                                C
                                                                                   C
                                                                                                                                                                           5
           Swivel Ferrule Technical Specification
          Standard Pattern                                        Screwdown Pattern                                                                         Gunmetal
                                                                                                                                                      Standard Swivel
          Swivel Ferrule                                          Swivel Ferrule                                                                              Ferrule
          General                                                 General
          The ferrules shall be designed with a Pushfit           The ferrules shall be designed with a pushfit
          outlet for PE pipe.                                     outlet for PE pipe.
          All ferrules shall be designed as a main stem           All ferrules shall be designed as a main stem
          with a 360° swivel outlet at 90° with                   with a 360° swivel outlet at 90° with
          control of water flow via a threaded inner              control of water flow via a threaded inner
          plug. The inlet shall be a male taper thread            plug. The inlet shall be a male taper thread
          to BS 21 (ISO 7/1).                                     to BS 21, ISO 7/1.
          The ferrule shall be designed for use                   The ferrule shall be designed for use
          underground and to handle potable water                 underground and to handle potable water
          at temperatures of up to 40°C.                          at temperatures of up to 40°C.
          The ferrule shall work at pressures up to 16            The ferrule shall be capable of working at                                               Gunmetal
          bar (240 psi) without leakage.                          pressures up to 16 bar (240 psi) without                                              Screwdown
                                                                                                                                                       Swivel Ferrule
          Description of Design                                   leakage. The ferrule shall be easily ‘shut off’
          The design of the ferrule will permit service           by means of a spindle extending from the
          pipe installations via conventional drilling            top cap.
          and tapping machines, underpressure or                  Description of Design
          dry, with or without service saddles. The               The design of the ferrule shall permit service
          design of the ferrule shall further permit              pipe installation via conventional drilling and
          use with conventional drilling machines                 tapping machines dry or underpressure,
          mounted onto the ferrule/strap assembly to              with or without service saddles. The design
          drill the main via the ferrule stem, dry or             of the ferrule shall further permit use with
          underpressure.                                          conventional drilling machines which
          Construction                                            mount onto the ferrule / strap assembly to
          The ferrule stem, banjo, inner plug and                 drill the main via the ferrule stem waterway,
                                                                  dry or underpressure.                                   Parts List - Swivel Ferrules
          top cap shall be manufactured of                                                                               Item   Description
          gunmetal/bronze to BS1400 LG2 or acetal                 Construction                                            1     Top plug
          thermoplastic polymer in the case of 1/2" to            The ferrule stem, banjo, threaded spindle               2     Top Cap
          1" only, (a plastic banjo to be available for           and top cap shall be manufactured of                    3     Top Cap Washer
                                                                                                                          4     Banjo Washer
          11/4" to 2" outlets.) The banjo washers and             gunmetal/bronze to BS 1400 LG2. The                     5     Banjo
          the 11/4" to 2" top cap washer shall be                 banjo washers and the 11/4" to 2" top cap               6     Inner plug
          manufactured in EPDM rubber to BS 2494.                 washer shall be manufactured in EPDM                    6a    Spindle inner plug
                                                                                                                                (Screwdown Ferule only, not illustrated)
          The 1/2" to 1" top cap washer shall be                  rubber to BS 2494. The 1/2" to 1" top cap
                                                                                                                           7    Stem
          manufactured in Polypropylene or Nitrile                washer shall be manufactured in
          Rubber and shall provide the seal between               Polypropylene or Nitrile Rubber and shall                                                         5
          the outer body and ferrule stem. The ingress            provide the sealing between the outer body
          of dirt will be prevented by a plastic top plug.        and ferrule stem.                                       1             2
          The Pushfit joint for PE pipe shall consist of          The Pushfit joint for PE pipe shall consist of
          the following:                                          the following:
           Grip Ring                                              Grip Ring
           ‘O’ Ring                                               ‘O’ Ring                                                                                               4
           Nose Cone Liner:                                       Nose Cone Liner:                                                             3
             In order to meet the requirements of the                In order to meet the requirements of the                                                              6
             WRAS it is necessary to use a liner or insert           WRAS it is necessary to use a liner or insert
             with metric MDPE service pipe to BS6572                 with metric MDPE service pipe to BS6572
             and BS 6730. The liner is not an                        and BS 6730. The liner is not an                      4
             integral part of the Pushfit joint and for              integral part of the Pushfit joint and for                                                            7
             polyethylene pipe other than MDPE, use of               polyethylene pipe other than MDPE, use of
             the liner is optional. If a liner is not used the       the liner is optional. If a liner is not used the
             joint will still substantially exceed most              joint will still substantially exceed most
             international performance requirements.                 international performance requirements.
     6
     Talbot Flat Boss Straps
    Talbot flat boss straps are designed for           into the boss of the strap and tappings            Talbot solid flat boss straps can also be
    making service connections into PVC,               from 1/2" to 2" can be made into most              used as blanking straps for sealing
    asbestos cement, cast iron, ductile iron           flat boss straps. Alternatively the strap          existing holes in mains after removal of a
    and steel mains. A ferrule can then be             can be pre-drilled and tapped and fitted           ferrule. Talbot flat boss straps are made
    inserted into the main via the strap boss          with a ferrule prior to delivery for use           from corrosion resistant materials to
    using drilling and tapping equipment               on asbestos cement and PVC mains.                  give years of trouble free service.
    whilst the main is pressurised or dry.             The wall of the pipe is then simply                Note: flat boss straps can be supplied
    The Talbot flat boss strap range                   drilled using under pressure drilling              with a 3/8“ hole through the boss to
    provides maximum thread engagement                 equipment.                                         help the drilling and tapping process.
                                                        Quick and simple to install
                                                          Quick, permanent, leak free connection provided by a tried and tested design
                                                        Extensive range
                                                          A range has been developed which enables the user to make connections to almost any
                                                          type of mains pipe, either underpressure or dry
                                                        Robust and long lasting
                                                          Straps made from gunmetal are immune to corrosion and so give years of trouble free
                                                          service
                                                        Reliable and leak free
                                                          Provides maximum thread engagement for leak free connections suitable for a working
                                                          pressure up to 16 bar (240 psi).
     Flat Boss Strap Assembly Instructions
                                       sealing         For easy trouble free installation the steps detailed below should be followed:
        strap
        boss                           ring            1. Select the correct size and type of strap for the main.
                                                       2. Place the sealing ring in the groove in the underside of the strap boss (many straps are
                                                          supplied with the sealing ring pre-bonded into position making assembly even easier)
                                           top half       and position the upper half of the strap on the main ensuring that the sealing ring remains
                                           of strap       snug in the groove.
                                                       3. Locate the bottom of the strap under the main below the top half of the strap.
          main                                         4. Using the two nuts and bolts provided bolt the two halves together ensuring the bolts
                                                          point upwards. Finger tighten the bolts evenly, keeping the gaps between the lugs equal
                                           top half       on each side.
                                           of strap    5. Check that the strap sits squarely on the main then hand tighten each nut. Tighten each nut
                                                          a further two and a half turns or to a torque setting of approximately 10 lb/ft (13.6Nm).
                                                       The strap is now secured to the main.
     strap
     lugs                                               Notes
             main
                                        bottom half     Talbot recommend the use of a strap on ductile iron pipes below 12” (300mm) in diameter
                                        of strap         as the wall thickness is generally less than that of cast iron pipes and insufficient to tap
                                                         directly without risking the threads stripping.
                Keep the gaps between the lugs          Always ensure that the correct type and size of strap is used for the main.
                equal on each side when tightening
                                                        Always use a strap on asbestos cement, PVC and PE mains.
                                                        Always have the strap pre-drilled by Talbot if the service valve size is known. This will make
     securing                                            the tapping of the connection easier on site.
     bolts
                                                        Always take care when fitting the strap and ensure that the ‘O’ ring or sealing ring is
                                                         correctly in place under the boss of the strap.
                                                        Never over tighten the bolts on the strap. This can cause damage to the lugs or leaks to
                                                         occur due to distortions in the pipe.
                                                        Never attempt to cut the same size thread into existing, pre-drilled and tapped straps.
                                                         Cutting the new thread will damage the old one.
     Flat Boss Strap Technical Specification
    General                                            pre-drilled with a 3/8" hole or drilled and        The design shall be suitable for use with
    The flat boss strap shall be of single band        tapped for tapered internal pipe threads in        conventional drilling and tapping machines
    design, shaped to the pipe diameter to             accordance with ISO 7/1and BS 21.                  that mount onto the strap assembly.
    which it is to be fitted.                          Straps shall be capable of withstanding a          The design shall be suitable for use with
    All straps shall be in two parts, top and          working pressure up to 16 bar (240 psi)            standard pattern 360° swivel ferrules.
    bottom, bolted at both sides.                      without leaking.
                                                                                                          Construction
    All straps shall be fitted with a rubber sealing   Description of Design                              The Straps will be manufactured from
    gasket.                                            The design of the strap shall be suitable for      Gunmetal Bronze to BS1400 grade LG2
    All straps shall be available undrilled,           use with PVC, AC, Steel, DI and CI mains.          (BS EN 1982 grade CC491K)
                                                                                                                                                                                                  7
            Range Information
          The following tables are intended to act as a general guideline only. For further, more detailed information on the Talbot range of
          straps and ferrules, please contact the Talbot Customer Service Department at the telephone number shown below.
            Gunmetal and Acetal Swivel Ferrules - Screwdown and Standard Types
               Inlet Size                                                  Outlet Size
                                    20mm/1/2”         25mm/ 3/4”            32mm/1”            50mm/11/2”              63mm/2”
                 1/2”                                                           -                  -                     -
                  3/4”                                                                            -                     -
                   1”                     -                     -                                   -                     -
                 11/2”                    -                     -                 -                 *                    *
                   2”                     -                     -                 -                  -                    *
           All sizes of Talbot ferrule are available in both standard and screwdown configurations and are all supplied with Talbot
            Pushfit for PE outlets
           20mm/1/2”, 25mm/3/4” and 32mm/1” banjos are available in gunmetal or acetal
           50mm/11/2” and 63mm/2” banjos are available only in gunmetal
            Gunmetal Self Tapping Ferrule Straps
               Size of strap                 Type of Pipe                                       Stem Size
                Tolerance              PE         PVC         AC         20mm (1/2”)          25mm (3/4”)          32mm (1”)
             32mm - 33.7mm                                    -                                                      -
            48.1mm-50.4mm                                    -                                                       -
            60.2mm - 64.2mm                                  -                                                       -
              73mm - 76mm                                    -                                                       
              88mm - 92mm                                    -                                                       
             96mm - 101mm               -          -                                                                  -
            110mm - 118mm                                    -                                                       
            122mm - 130mm                         -                                                                  
            138mm - 146mm                                    -                                                                          When tapping AC or Plastic Pipes, the wall thickness
                                                                                                                                              of the pipe must be considered. Reference should be
            155mm - 163mm                                                                                                               made to the Talbot Customer Service Team in the
            165mm - 173mm               -                     -                                                                           following instancies:
            177mm - 185mm                         -                                                                                         AC pipes:
            195mm - 203mm                                    -                                                                           If the wall thickness is likely to exceed 18mm at the
                                                                                                                                              point of tapping. This may occur on pipes over
            217mm - 225mm                                    -                                                       
                                                                                                                                              6”/150mm diameter.
            238mm - 246mm               -          -                                                                  -                       Plastic pipes:
            250mm - 258mm                         -           -                                                                           If the wall thickness is likely to exceed 19mm at the
            268mm - 276mm               -                                                                                                point of tapping. This may occur on some SDR ratings
            276mm - 284mm                         -           -                                                                           of plastic pipes over 200mm in diameter.
            294mm - 302mm               -          -                                                                  -                   20mm (1/2”), 25mm (3/4”) and 32mm (1”) banjos are
                                                                                                                                              available in gunmetal or acetal, please specify when
            315mm - 316mm                         -           -                                                                           ordering.
            322mm - 330mm               -                     -                                                                          Cutters are not available for use in 1” stems for AC pipe
      8
      Standard Outside Pipe Diameter Guide Chart
            Metric      Imperial Cast Iron and                                        Steel                                      UPVC          ABS      Ductile      GRP              Metric AC
    Nominal Plastic       A C (turned end)                                                                                                               Iron                       (turned end)
     Bore Metric PVC   BS1211 (up to & including 27” NB)             ISO/4200                 BS1387   BS3600 &    API 5L    BS3505   BS3506   BS5391    BS4772      BS5480             BS486
              MOPVC             BS78, BS486                                                             BS3601 & BS1600                                 DIN28601
               PE                                                                                      (pipe ends (up to &                              DIN28602
              Hep30                                                                                    to BS534) including                              DIN28603
                        Class   Class    Non    Series 1 Series 2               Series 3                          36”NB)                                DIN28605              Class 15 Class 20 Class 25
                       AB Only CD Only Standard
                                                                            }
                                                                                                                                                          EN545
     25mm      25                                          33.7    32.0      30.0     35.0     33.7      33.6      33.4      33.6     33.6      33.6
       1”
     32mm      32                                          42.4    40.0      44.5              42.4      42.3      42.2      42.3     42.3      42.3
     1.25”
     40mm      40       55.9        55.9        57.0       48.3    57.0      54.0              48.3      48.3      48.3      48.3     48.3      48.3      56.0
      1.5”                          2.20        2.20       2.25                                                                                         DIN28601
     50mm      50       69.1        69.1                   60.3    63.5                        60.3      60.3      60.3      60.3     60.3      60.3      66.0                                     69.0
       2”               2.72        2.72                                                                                                                DIN28605
63mm 63
     65mm      65       82.3        82.3        82.5       76.1    70.0      73.0              76.1      76.1      76.1      75.2     75.2                82.0
      2.5”              3.24        3.24        3.25                                                                                                    DIN28605
75mm 75
      80mm     80       95.5        95.5                   88.9              82.5              88.9      88.9      88.9      88.9     88.9      88.9      98.0                                     96.0
        3”              3.76        3.76
      90mm     90                                          101.6   101.6                                101.6     101.6
       3.5”
     100mm    100      121.9        121.9                  114.3   127.0    108.0             114.3     114.3     114.3      114.3    114.3    114.3     118.0                                   122.0
        4”              4.80         4.80
     110mm    110
     125mm    125      149.4        149.9                  139.7   133.0    141.3    152.4    139.7     139.7     141.3      140.2    140.2              144.0
       5”               5.90         5.90                                                                                                               DIN28601/3
140mm 140
     150mm    150      177.3        177.3                  168.3            159.0    177.8    165.1     168.3     168.3      168.3    168.3    168.3     170.0                 177.0               177.0
       6”               6.98         6.98
     160mm    160
     200mm    200      232.2        232.2                  219.1                                        219.1     219.1      219.1    219.1    219.1     222.0       222.0     232.0    232.0      240.0
        8”              9.14         9.14
     225mm    225      259.1        259.1                                   244.5                       244.5                         244.5                                    259.0    259.0      268.0
        9”             10.20        10.20
     250mm    250      286.0        286.0                  273.0                                        273.0     273.1      273.0    273.0              274.0       272.0     286.0    286.0      295.0
       10”             11.26        11.26
     280mm    280
     300mm    300      333.8        345.4                  323.9                                        323.9     323.9      323.9    323.9              326.0       324.0     334.0    345.0      356.0
       12”             13.14         13.6
     315mm    315
     350mm    350      386.6        399.3                  355.6                                        355.6     355.6      355.6    355.6              378.0       376.0     392.0    405.0      419.0
       14”             15.22        15.72
     355mm    355
    500mm     500      545.1        560.3                  508.0                                        508.0     508.0      508.0    508.0              532.0       530.0     568.0    586.0      605.0
      20”              21.46        22.06
    525mm     525      571.5        587.2
      21”              22.50        23.12
    550mm     550      597.9        613.7                                   559.0                       559.0     559.0               559.0
      22”              23.54        24.16
    The above table represents a general guideline relating to some of the pipe types and sizes available. A wall chart is available showing the above information including
    sizes up to 2 meters. For a copy and for more detailed information please contact the Talbot Customer Service Department on the number shown below.
    Tyco Waterworks
    Edison Road
    Hams Hall Distribution Park
    Coleshill, Birmingham
    B46 1AB United Kingdom
    Telephone: +44 (0)1675 437 900
    Facsimile: +44 (0)1675 437 909
    e-mail: wwinfo@tyco-valves.com                                         These fittings are designed for the conveyance of cold potable water. Save with the express written
    web: www.tycowaterworks.com                                            approval of Talbot, no warranty is given that the fittings are suitable for any other purpose.
                                                                            We reserve the right to change the design and specification without notice.
                                                                            © Tyco 2007 2K (06/07) TTAL/200.3