Thème 6 ENG
Thème 6 ENG
REVIEW
Recombinant Human Insulin
Michael R. Ladisch' and Karen L. Kohlmann
Laboratory of Renewable Resources Engineering, A. A. Potter Engineering Center, Purdue University,
West Lafayette, Indiana 47907
        8756-7938/92/3008-0469$03.00/0     0 1992 American Chemical Society and American Institute of Chemical Engineers
470                                                                                         Biotechnol. Prog.., 1992, Vol. 8, No. 6
                                    I 1 I 2 13 14 [ 5 I 6 I 7 I8 19 I10 111 I12 I13 114 I15 [ 16 I17 I18 119 120 I21 122 I 23 I24 I25 I 26 I 27 I 28 I29 I30
                  A--Chain:
Ala-Gly-Val
Ala -Val
                                                                               S
                                                                               I
                                    Gly-lle-Val-GluCln-Cys-Cys-Thr-Ser-lle-Cys-~r-Leu-T~-Gln-Leu-Glu-Asn-Tyr~s-Asn
                    Rabbil
                                                             I                                                  I
                    Human
                   8.- Chaln:
                                }                            I                                                [
                    Human           Phe-Val-Pisn-Gk-Hl~~u~~s-Gly-~~-~ls-L~~Va~Glu-~~-~eu-~~-L~uV~~~s-Gly-Glu-Ar~Cly-Ph~Ph~T~-~hr-~~Ly~-T
                    Rabbil
                                                                                                                                                         Ser   I
                    ” }
                    Sheep
                                                                                                                                                         Ala
Figure 1. Comparison of A and B chains of insulin from different sources. Reprinted with permission from Dolan-Heitlinger, J.
Recombinant DNA and Biosynthetic Human Insulin, A Source Book; Eli Lilly and Co.: Indianapolis, IN, 1982. Copyright 1982 Eli
Lilly and Co.
                                                                                                                PROTEIN
of covalent insulin dimers. Proinsulin-like materials may
be immunogenic and therefore must be removed during
the purification procedure (Chance, 1972; Chance et al.,
1975). Gel filtration followed by ion exchange chroma-
tography separates insulin from these other materials.
   Production of Human Insulin. The desire to not be
restricted to animal tissue sources for insulin production
                                                                                                                                          1    CnBr
                                                                                                 'L
in 1978, with scale-up and approval by the appropriate
drug regulatoryagenciesachieved by 1982 (Johnson,1983).
Insulin's small size and the absence of methionine (Met)
and tryptophan (Trp) residues in the A and B chains were
critical elements in the decision to undertake the cloning
of this peptide, as well as in the achievement of rapid
                                                                           ACHAIN
                                                                           (2, AMINO ACIDS)
                                                                                                         777,
                                                                                            .....................   ..... ...
                                                                                                                                      INSULIN
                                                                                                                                 /
                                                                                                             s        +
development of the manufacturing process. The Met and
Trp residues produced as a consequence of engineering                                              NH2
and expression in E. coli are hydrolyzed by the reagents
                                                                                                                                          0 ACIDS)~
used during the insulin recovery process. The presence                                                                           ~                      ~   ~   0
of these amino acids in insulin would have resulted in the      Figure 3. Production of insulin in bacteria by using synthetic
hydrolysis and destruction of the product.                      insulin genes. The bacteria produce hybrid proteins consisting
                                                                of the N-terminal portion of the &gal protein fused to either the
   Two-Chain Method. Although recombinant human                 A or B chain of insulin. Reprintedwith permissionfrom Watson,
insulin is now produced in several ways, the first successful   J. D.; et al. Recombinant DNA-A Short Course; W. H. Freeman
method, illustrated schematically in Figure 3 (Watson et        and Co.: New York, 1983; pp 231-235. Copyright 1983 W. H.
al., 1983), was accomplished on a laboratory scale by           Freeman Co.
Genentech followed by successful scale-up by Eli Lilly          similar results with 20% of the total cellular protein
and Company (Chance et al., 1981a,b,c). Each insulin            expressed as either the A or B chain fusion protein.
chain was produced as a @-galactosidasefusion protein in        Subsequent folding of S-sulfonated chains gave 50-80 %
separate fermentations using E. coli transformed with           correct folding.
plasmids containing either the A or B insulin peptide              The large size of the @-galfusion protein limited yields
sequence. The products were intracellular and appeared          since the fusion protein of @-gal(- 1000 amino acids) and
in prominent cytoplasmic inclusion bodies (Williams et          insulin A or B chain (21 or 30 amino acids, respectively)
al., 1982). The method used to extract the peptides from        became detached from the cell's ribosome (premature
the inclusion bodies is proprietary information. Recom-         chain termination during translation)and thereforeyielded
binant proteins produced in E. coli usually represent 10-       incomplete insulin peptides (Burnett, 1983; Hall, 1987).
40% of the total protein (Burgess, 1987).                       A key improvement to this approach was the use of the
   Once removed from the inclusion bodies, chemical             tryptophan (Trp) operon in place of the lac operon (@-gal
cleavage by CNBr a t the Met residue between the                system)to obtain a smaller fusion protein. The Trp operon
@-galactosidase(abbreviated @-gal)and the A or B chain,         consists of a seriesof five bacterial genes which sequentially
followed by purification, gave separate A and B peptides.       synthesize the enzymes responsible for the anabolism of
The peptides were then combined and induced to fold a t         tryptophan. One of these enzymes, Trp E, has only 190
a ratio of 2:l of A B chains (S-sulfonated forms) in the        amino acids compared to @-gal's1000 amino acids. The
presence of limited amounts of mercaptan in order to            Trp E gene followed by genes for the A or B chains of
obtain an active hormone (Chance et al., 1981c;Frank and        insulin has the added advantage of enhancing fusion
Chance, 1985). After 24 h, the yield was approximately          protein production from 5-10% to 20-30% of the total
60% based on the amount of B chain used (Chance et al.,         protein (Hall, 1987) since the Trp promoter is a strong
1981a; Johnson, 1986). Goeddel et al. (1979) obtained           promoter in E. coli. This leads to a t least 10-fold greater
Biotechnol. Prog., 1992, Vol. 8, No. 6                                                                                        475
A-chain
1004 21
        I                                      h
                                                                         ml   191
                                                                                     A-chain
21
                                                                        1-
                                                                              LE
proinsulin
exchange, reversed-phase, and size exclusion chromatog-         (particularly large proteins) to bond so tightly to the
raphy steps result in the purified recombinant human            stationary phase that they are difficult to elute appears
insulin.                                                        to be the major limitation of the alkylsilane supports.
   Proinsulin (Secreted). Villa-Komaroff etal. (1978)were          It is difficult to compare the analytical systems described
first to describe a secretion system for human proinsulin       in Tables I and 11. Each particular system was designed
in E. coli. Watson (1983) suggested that the ideal situation    and optimized for a specific series of separations. In
for recombinant protein production would be to have large       general though, Smith et al. (1985) have summarized the
amounts of the foreign protein efficiently secreted into        conditions affecting the RP-HPLC of insulin and related
the medium by the bacteria. In the specificcase of insulin,     compounds. Acetonitrile or methanol with various mix-
the recombinant protein could consist of j3-lactamase (an       tures of aqueous buffers is usually used for the mobile
enzyme that inactivates penicillin, which is naturally          phase in insulin analysis. Capacity factors of insulin
secreted by bacteria into the culture media) and proinsulin.    decrease with increasing acetonitrile concentration up to
Yeasts are also attractive for this type of system since        40% (Grego and Hearn, 1981). Since most polypeptides
they secrete only a few of their own proteins. Therefore,       and proteins strongly bind to alkylsilicasupports, chloride
fewer extraneous proteins would need to be removed in           salt may be substituted for phosphate salt in the mobile
purification. Yeasts also are able to facilitatethe formation   phase. Most separations are carried out at ambient
of disulfide bonds. However, for glycosylated proteins,         temperatures, with optimal detection of insulin being
yeasts tend to over glycosylate.                                between 190 and 220 nm. All systems suffer, in varying
   Novo Nordisk A/S used baker’s yeast or Saccharomyces         degrees, from interferences that are due to preservatives
cerevisiae to screte insulin as a single-chain insulin          or other insulin impurities (Smith et al., 1985).
precursor. Both the process and the product were                   With the advent of recombinant insulins, other ana-
approved by the Danish Parliament in 1986 (Diers et al.,        lytical systems as well as modifications of the RP-HPLC
1991). Diers et al. (1991) describe the unfolded peptide        system have been described for the analytical separation
as a leader or prosegment, next a Lys-Arg sequence              of insulin, proinsulin, C peptide, and insulin Aand B chains
(recognizedby the processing enzyme), the B chain (amino        from each other and from recombinant fusion proteins.
acids 1-29), a short peptide bridge, followed by the A chain    De Guevara (1985) isolated and quantitated the A and B
(amino acids 1-21). In this precursor, amino acid 29 of         chains of insulin with a RP-HPLC system (Waters Radial
the B chain of insulin is connected to amino acid 1of the       Pak with Bondapak c18 cartridge, Waters, Milford, MA)
A chain by a short connecting peptide containing one basic      using ion pairing with trifluoroacetic acid (TFA) as the
amino acid adjacent to the A chain. Human insulin is            counterion for the A chain and formic acid for the B chain.
produced through transpeptidation followed by hydrolysis        Kakita et al. (1981)used gel chromatography (Biogel P-30,
of the ester bond formed. Several chromatography steps          Bio-Rad, Richmond, CA) to separate proinsulin from the
follow for further purification (Diers et al., 1991).           C peptide with 1 M acetic acid as the eluting buffer.
   Another process for producing human proinsulin in-           Welinder (1984) looked a t the homogeneity of crystalline
tracellularly in the yeast S. cereuisiae has recently been      insulin using RP-HPLC (Nucleosil 10 CIS) and high-
described (Tottrup and Carlsen, 1990). Using this yeast         performance gel permeation chromatography (HP-GPC)
system in an optimized batch-fed fermentation, yields of        (1-125 column, Waters). Welinder and Linde (1984)
the fusion protein of superoxide dismutase-human pro-           reported the separation of insulin and insulin derivatives
insulin (SOD-PI) were reported to be 1500 mg/L. SOD-            using high-performance ion exchange chromatography
PI would be the starting material for the production of         (HP-IEC) and gave a comparison to RP-HPLC. Ion
recombinant human insulin; yields of the final product          exchange chromatography using a 0-0.29 M NaCl salt
have not been reported. Apparently, the expression of           gradient over a DEAE-derivatized polymeric stationary
heterologous polypeptides in yeast has sometimes been           phase was recently reported by Ladisch et al. (1990). In
lower than desirable. An Eli Lilly Co. patent (Beckage          this ion exchange based separation, insulin was separated
and Ingolia, 1988) describes a process of aerobic culturing     from &galactosidase and from the insulin A chain.
of yeast, followed by anaerobic and then back to aerobic           Affinity Chromatography, Affinity chromatography
conditions. This method is reported to result in a high         may also be used in the purification of fusion proteins. A
expression of product (produced intracellularly in S.           one-step affinity purification procedure which gives an
cerevisiae).                                                    overallyield of 85-95 ?6 of hybrid protein with @-galactivity
                                                                using TPEG-Sepharose under high-salt conditions has
         Analytical Separation of Insulin                       been described (Burgess, 1987). Nilsson et al. (1989)
   Reversed-Phase High-Performance Liquid Chro-                 describe a general gene fusion approach to facilitate
matography. Reversed-phase high-performance liquid              purification of recombinant proteins based on the fusion
chromatography (RP-HPLC) over alkylsilane supports              of a gene of interest to a gene encoding a protein with a
appears to be the method of choice in the analysis of insulin   strong affinity to a ligand (affinity fusion).
(Tables I and 11) (Monch and Dehnen, 1978; Damgaard                Smith et al. (1988) report the use of a technique called
and Markussen, 1979; O’Hare and Nice, 1979; Terabe et           chelating peptide immobilized metal ion affinity chro-
al., 1979; Dinner and Lorenz, 1979; Kroeff and Chance,          matography (CP-IMAC)to purify recombinant proinsulin.
1982; Lloyd and Corran, 1982; Rivier and McClintock,            In this method the proinsulin is expressed with a chelating
1983;Parman and Rideout, 1983;McLeod and Wood, 1984,            peptide on the NH2 terminus. The proinsulin can then
Knip, 1984;Kalant et al., 1985; Smith and Venable, 1985;        be affinity-purified with immobilized metal ions, and the
Vigh, 1987). The high selectivity and high resolving            chelating peptide is removed chemically or enzymatically.
capabilities of RP-HPLC using a wide variety of stationary         Electrophoresis of Insulins. Electrophoresis is a
and mobile phases allow the separation of insulin species       commonly used method for detecting contaminating
which differ by only one amino acid (Koreff et al., 1989).      proteins in a previously purified sample. However, unlike
The mechanism for the separation of insulin in RP-HPLC          many other proteins, the insulins present a special
systems is based on the hydrophobicities of insulin and         challenge. Conventional electrophoretic techniques sep-
related compounds. The tendency of some proteins                arate proteins down to molecular weights of about 1 2 OOO
Biotechnol. Rug., 1992, Vol. 8, No. 6                                                                                                   475
quirements, and in doing so, it has been estimated that             the RP-HPLC is done fairly rapidly (within a matter of
more than half of the processing costs are in the down-             hours) the deamidation can be minimized. This RP-HPLC
stream purification relative to the actual fermentation             system was successfullyused in a production-scale system
(Ullmann, 1984).                                                    to purify recombinant insulin with a biological potency
   Inclusion bodies are formed in more than 80% of the              equal to that obtained from the conventional purification
cases where proteins have been overproduced in E. coli              system, which employs ion exchange and size exclusion
(Welinder and Linde, 1984). The E. coli fusion protein              chromatography (Kroeff et al., 1989).
8-galactosidase-insulin is no exception. Burgess (1987)               Welinder and Linde (1984) investigated high-perfor-
gives a procedure to release an insoluble fusion protein            mance ion exchange chromatography (HP-IEC)for insulin
involving lysis,centrifugation, denaturation, renaturation,         purification and compared this method to RP-HPLC for
recipitation, and ion exchange chromatography steps.                insulin separation. HP-IEC allowed rapid fractionation
Many proteins have been purified from insoluble inclusion           of crystalline insulin with no salt gradient. They found
bodies by these methods of denaturation and renaturation.           HP-IEC gave good recovery and had fewer organic
More conventional purification procedures can be followed           contaminants than RP-HPLC, but needed to be performed
for a secreted fusion protein such as 8-lactamase-insulin.          under dissociating conditions (7 M urea).
   There are few detailed, published procedures for a
complete large-scale purification sequence for recombinant                                  Conclusion
insulin fromE. coli. However, Kroeff et al. (1989) describe            Insulin is a therapeutic protein which now has a history
a multimodal chromatography preparative-scale system                of production using recombinant DNA methods. Im-
with an integral RP-HPLC step developed to purify and               provements in genetic engineeringmethods have facilitated
analyze recombinant human insulin produced from E. coli.            both the production and the recovery of this high-value
This RP-HPLC system is placed fairly late in the insulin            peptide. The standard method for analysis of insulin and
purification system since the majority of the impurities            insulin derivatives is RP-HPLC. Standard methods for
(mainly from E. coli) are removed prior to this step by an          the purification of insulin produced by recombinant
ion exchange step. A size exclusion separation follows the          methods include ion exchange, gel permeation, and
reversed-phase step. The reversed-phase system is based             reversed-phase chromatography. While the current prac-
on a stationary phase of 10 pm Zorbax (Du Pont Instru-              tice of these methods yields highly purified insulin, further
ments, Wilmington, DE) process-grade CS for the pro-                refinement in separation is an area of continuing research.
duction-scale columns and 5-pm particles for the analytical         This reflects the increasing demand for therapeutic
scale columns. Partially purified human insulin zinc                proteins with minimal contamination and the need to
crystals prepared at Eli Lilly and Co. were the starting            reduce the high cost of purification.
material for this part of the purification sequence. The                                 Notation
insulin was applied in a water-rich mobile phase and then
eluted in a linear gradient of 0.25M acetic acid (eluent A)         HCl   hydrochloric acid
to 60% aqueous acetonitrile (eluent B). An acidic mobile            CNBr  cyanogen bromide
phase is recommended sinceit provides excellentresolution           RP-   reversed-phase high-performance liquid chroma-
of insulin from structurally similar insulin-likecomponents           HPLC tography
while promoting insulin solubility. The ideal pH is thought         Met   methionine
to be in the region of 3.0-4.0, which is well below the             TFA   trifluoroacetic acid
isoelectric pH of 5.4. Under mildly acidic conditions               HP-   high-performancegel permeation chromatography
insulin may deamidate to monodesamido insulin, but if                 GPC
Bbtechnol. Rog.., 1992, Vol. 8, No. 6                                                                                             477
HP-IEC     high-performance ion exchange chromatography              Frank, B. H.; Chance, R. E. Two Routes for Producing Human
HzS04      sulfuric acid                                               Insulin Utilizing Recombinant DNA Technology. Munch.
                                                                       Med. Wschr. 1983,125 (Suppl. l), 514-520.
Mr         molecular mass
                                                                     Frank, B. H.; Chance, R. E. In Quo Vadis? Therapeutic Agents
                                                                       Produced by Genetic Engineering; Joyeauk, A., Leygue, G.,
                                                                       Morre, M., Roncucci, R., Schmelck, P. H., Eds.; Sanofi Group:
                      Acknowledgment                                   Toulouse-Labege, France, 1985;pp 137-146.
  The material is this work was supported b y the Purdue             Goeddel,D.V.;Kleid,D.G.;Bolivar,F.;Heyneker,H.L.;Yansura,
University Agricultural Experiment Station, NSF Grant                  D. G.;Crea, R.; Hirose, T.; Kraszewski, A.; Itakura, K.; Riggs,
                                                                       A. D. Expression in Escherichia coli of Chemically Synthesized
BCS 8912150, and t h e Rohm and Haas Co. We t h a n k Dr.              Genes for Human Insulin. Proc. Natl. Acad. Sci. U.S.A. 1979,
Chuck Pidgeon (Purdue PharmacyDept.) andDr. Suzanne                    76 (l),106-110.
Nielsen (Purdue Food Science Dept.) for their helpful                Grego, B.; Hearn, M. T. J. Role of the Organic Solvent Modifier
comments during review of this manuscript. We also wish                in the Reversed Phase High-Peformance Liquid Chromatog-
to t h a n k Dr. Ronald E. Chance,Dr. Eugene P. Kroeff, and            raphy of Polypeptides. Chromatographia 1981,14,589-592.
Dr. Walter F. Prouty (Eli Lilly and Co., Indianapolis, IN)           Hall, S. S. Znuisible Frontiers--TheRace to Synthesize a Human
for helpful comments and their considerable efforts in                 Gene; Atlantic Monthly Press: New York, 1987.
thoroughly reviewing this manuscript.                                Johnson, I. S. Human Insulin from Recombinant DNA Tech-
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                                                                   Accepted July 3, 1992.
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