MELDAS is a registered trademark of Mitsubishi Electric Corporation.

Other company and product names that appear in this manual are trademarks or registered
trademarks of their respective companies.
 Introduction
Thank you for selecting the Mitsubishi numerical control unit.
This instruction manual describes the handling and caution points for using this AC
servo/spindle.
Incorrect handling may lead to unforeseen accidents, so always read this instruction
manual thoroughly to ensure correct usage.
Make sure that this instruction manual is delivered to the end user.
Always store this manual in a safe place.
In order to confirm if all function specifications described in this manual are applicable,
refer to the specifications for each CNC.

Notes on Reading This Manual

(1) Since the description of this specification manual deals with NC in general, for the
specifications of individual machine tools, refer to the manuals issued by the
respective machine manufacturers. The "restrictions" and "available functions"
described in the manuals issued by the machine manufacturers have precedence
to those in this manual.
(2) This manual describes as many special operations as possible, but it should be
kept in mind that items not mentioned in this manual cannot be performed.
 Precautions for safety

Please read this manual and auxiliary documents before starting installation, operation,
maintenance or inspection to ensure correct usage. Thoroughly understand the device, safety
information and precautions before starting operation.
The safety precautions in this instruction manual are ranked as "WARNING" and "CAUTION".

When there is a potential risk of fatal or serious injuries if

DANGER handling is mistaken.

When a dangerous situation, or fatal or serious injuries may

WARNING
occur if handling is mistaken.

When a dangerous situation may occur if handling is mistaken

CAUTION leading to medium or minor injuries, or physical damage.

Note that some items described as CAUTION may lead to major results depending on
the situation. In any case, important information that must be observed is described.

The signs indicating prohibited and mandatory matters are explained below.

Indicates a prohibited matter. For example, "Fire Prohibited"

is indicated as .

Indicates a mandatory matter. For example, grounding is

indicated as .

After reading this specifications and instructions manual, store it where the user can access it
easily for reference.

The numeric control unit is configured of the control unit, operation board, servo drive unit,
spindle drive unit, power supply, servomotor and spindle motor, etc.

In this section "Precautions for safety", the following items are generically called the "motor".
• Servomotor
• Linear servomotor
• Spindle motor
In this section "Precautions for safety", the following items are generically called the "unit".
• Servo drive unit
• Spindle drive unit
• Power supply unit
• Scale interface unit
• Magnetic pole detection unit

Important matters that should be understood for operation of this machine

POINT are indicated as a POINT in this manual.
 WARNING
1. Electric shock prevention
Do not open the front cover while the power is ON or during operation. Failure to observe this
could lead to electric shocks.

Do not operate the unit with the front cover removed. The high voltage terminals and charged
sections will be exposed, and can cause electric shocks.

Do not remove the front cover and connector even when the power is OFF unless carrying
out wiring work or periodic inspections. The inside of the units is charged, and can cause
electric shocks.

Since the high voltage is supplied to the main circuit connector while the power is ON or
during operation, do not touch the main circuit connector with an adjustment screwdriver or
the pen tip. Failure to observe this could lead to electric shocks.

Wait at least 15 minutes after turning the power OFF, confirm that the CHARGE lamp has
gone out, and check the voltage between P and N terminals with a tester, etc., before starting
wiring, maintenance or inspections. Failure to observe this could lead to electric shocks.

Ground the unit and motor following the standards set forth by each country.

Wiring, maintenance and inspection work must be done by a qualified technician.

Wire the servo drive unit and servomotor after installation. Failure to observe this could lead to
electric shocks.

Do not touch the switches with wet hands. Failure to observe this could lead to electric shocks.

Do not damage, apply forcible stress, place heavy items on the cables or get them caught.
Failure to observe this could lead to electric shocks.

2. Injury prevention
The linear servomotor uses a powerful magnet on the secondary side, and could adversely
affect pacemakers, etc.

During installation and operation of the machine, do not place portable items that could
malfunction or fail due to the influence of the linear servomotor's magnetic force.

Take special care not to pinch fingers, etc., when installing (and unpacking) the linear
servomotor.

In the system where the optical communication with CNC is executed, do not see directly the
light generated from CN1A/CN1B connector of drive unit or the end of cable. When the light
gets into eye, you may feel something is wrong for eye.
(The light source of optical communication corresponds to class1 defined in JISC6802 or
IEC60825-1.)
 CAUTION
1. Fire prevention
Install the units, motors and regenerative resistor on non-combustible material. Direct
installation on combustible material or near combustible materials could lead to fires.
Always install a circuit protector and contactor on the servo drive unit power input as explained
in this manual. Refer to this manual and select the correct circuit protector and contactor. An
incorrect selection could result in fire.
Shut off the power on the unit side if a fault occurs in the units. Fires could be caused if a large
current continues to flow.
When using a regenerative resistor, provide a sequence that shuts off the power with the
regenerative resistor's error signal. The regenerative resistor could abnormally overheat and
cause a fire due to a fault in the regenerative transistor, etc.
The battery unit could heat up, ignite or rupture if submerged in water, or if the poles are
incorrectly wired.
Cut off the main circuit power with the contactor when an alarm or emergency stop occurs.

2. Injury prevention

Do not apply a voltage other than that specified in this manual, on each terminal. Failure to
observe this item could lead to ruptures or damage, etc.

Do not mistake the terminal connections. Failure to observe this item could lead to ruptures or
damage, etc.
Do not mistake the polarity ( + , – ). Failure to observe this item could lead to ruptures or
damage, etc.

Do not touch the radiation fin on unit back face, regenerative resistor or motor, etc., or place
parts (cables, etc.) while the power is turned ON or immediately after turning the power OFF.
These parts may reach high temperatures, and can cause burns or part damage.

Structure the cooling fan on the unit back face, etc., etc so that it cannot be touched after
installation. Touching the cooling fan during operation could lead to injuries.
 CAUTION
3. Various precautions
Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and
electric shocks, etc.
(1) Transportation and installation
Correctly transport the product according to its weight.

Use the motor's hanging bolts only when transporting the motor. Do not transport the
machine when the motor is installed on the machine.

Do not stack the products above the tolerable number.

Follow this manual and install the unit or motor in a place where the weight can be borne.

Do not get on top of or place heavy objects on the unit.

Do not hold the cables, axis or detector when transporting the motor.

Do not hold the connected wires or cables when transporting the units.

Do not hold the front cover when transporting the unit. The unit could drop.

Always observe the installation directions of the units or motors.

Secure the specified distance between the units and control panel, or between the servo drive
unit and other devices.

Do not install or run a unit or motor that is damaged or missing parts.

Do not block the intake or exhaust ports of the motor provided with a cooling fan.

Do not let foreign objects enter the units or motors. In particular, if conductive objects such as
screws or metal chips, etc., or combustible materials such as oil enter, rupture or breakage
could occur.

The units and motors are precision devices, so do not drop them or apply strong impacts to
them.
 CAUTION

Store and use the units under the following environment conditions.
Environment Unit Motor
Operation: 0 to 55°C (with no freezing),
Ambient Operation: 0 to 40°C (with no freezing),
Storage / Transportation: -15°C to 70°C (Note 2)
temperature Storage: -15°C to 70°C (with no freezing)
(with no freezing)
Operation: 90%RH or less Operation: 80%RH or less
Ambient (with no dew condensation) (with no dew condensation),
humidity Storage / Transportation: 90%RH or less Storage: 90%RH or less
(with no dew condensation) (with no dew condensation)
Indoors (no direct sunlight)
Atmosphere
With no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles
Operation/Storage: 1000 meters or less above
sea level, Operation: 1000 meters or less above sea level,
Altitude
Transportation: 13000 meters or less above sea Storage: 10000 meters or less above sea level
level
Vibration/impact According to each unit or motor specification

(Note 1) For details, confirm each unit or motor specifications in addition.

(Note 2) -15°C to 55°C for linear servomotor.

Securely fix the servomotor to the machine. Insufficient fixing could lead to the servomotor
slipping off during operation.

Always install the servomotor with reduction gear in the designated direction. Failure to do so
could lead to oil leaks.

Structure the rotary sections of the motor so that it can never be touched during operation.
Install a cover, etc., on the shaft.

When installing a coupling to a servomotor shaft end, do not apply an impact by hammering,
etc. The detector could be damaged.

Do not apply a load exceeding the tolerable load onto the servomotor shaft. The shaft could
break.

Store the motor in the package box.

When inserting the shaft into the built-in IPM motor, do not heat the rotor higher than 130°C.
The magnet could be demagnetized, and the specifications characteristics will not be
ensured.

Always use a nonmagnetic tool (explosion-proof beryllium copper alloy safety tool: NGK
Insulators, etc.) when installing the linear servomotor.

Always provide a mechanical stopper on the end of the linear servomotor's travel path.

If the unit has been stored for a long time, always check the operation before starting actual
operation. Please contact the Service Center, Service Station, Sales Office or delayer.
 CAUTION
(2) Wiring
Correctly and securely perform the wiring. Failure to do so could lead to abnormal operation of
the motor.

Do not install a condensing capacitor, surge absorber or radio noise filter on the output side of
the drive unit.

Correctly connect the output side of the drive unit (terminals U, V, W). Failure to do so could
lead to abnormal operation of the motor.

When using a power regenerative power supply unit, always install an AC reactor for each
power supply unit.

In the main circuit power supply side of the unit, always install an appropriate circuit protector
or contactor for each unit. Circuit protector or contactor cannot be shared by several units.

Always connect the motor to the drive unit's output terminals (U, V, W).

Do not directly connect a commercial power supply to the servomotor. Failure to observe this
could result in a fault.

When using an inductive load such as a relay, always connect a diode as a noise measure
parallel to the load.

When using a capacitance load such as a lamp, always connect a protective resistor as a noise
measure serial to the load.

Do not reverse the direction of a diode Servodrive unit Servodrive unit

which connect to a DC relay for the
COM COM
control output signals such as (24VDC) (24VDC)

contractor and motor brake output, etc.

to suppress a surge. Connecting it
backwards could cause the drive unit to Control output RA Control output RA
signal signal
malfunction so that signals are not
output, and emergency stop and other
safety circuits are inoperable.
Do not connect/disconnect the cables connected between the units while the power is ON.

Securely tighten the cable connector fixing screw or fixing mechanism. An insecure fixing could
cause the cable to fall off while the power is ON.

When using a shielded cable instructed in the instruction manual, always ground the cable with
a cable clamp, etc.

Always separate the signals wires from the drive wire and power line.

Use wires and cables that have a wire diameter, heat resistance and flexibility that conforms to
the system.
 CAUTION
(3) Trial operation and adjustment

Check and adjust each program and parameter before starting operation. Failure to do so could
lead to unforeseen operation of the machine.

Do not make remarkable adjustments and changes of parameter as the operation could
become unstable.

The usable motor and unit combination is predetermined. Always check the models before
starting trial operation.

If the axis is unbalanced due to gravity, etc., balance the axis using a counterbalance, etc.

The linear servomotor does not have a stopping device such as magnetic brakes. Install a
stopping device on the machine side.

(4) Usage methods

In abnormal state, install an external emergency stop circuit so that the operation can be
stopped and power shut off immediately.
Turn the power OFF immediately if smoke, abnormal noise or odors are generated from the unit
or motor.
Do not disassemble or repair this product.
Never make modifications.
When an alarm occurs, the machine will start suddenly if an alarm reset (RST) is carried out
while an operation start signal (ST) is being input. Always confirm that the operation signal is
OFF before carrying out an alarm reset. Failure to do so could lead to accidents or injuries.
Reduce magnetic damage by installing a noise filter. The electronic devices used near the
unit could be affected by magnetic noise. Install a line noise filter, etc., if there is a risk of
magnetic noise.
Use the unit, motor and regenerative resistor with the designated combination. Failure to do so
could lead to fires or trouble.
The brake (magnetic brake) of the servomotor are for holding, and must not be used for normal
braking.
There may be cases when holding is not possible due to the magnetic brake's life, the machine
construction (when ball screw and servomotor are coupled via a timing belt, etc.) or the
magnetic brake’s failure. Install a stop device to ensure safety on the machine side.
After changing the programs/parameters or after maintenance and inspection, always test the
operation before starting actual operation.
Do not enter the movable range of the machine during automatic operation. Never place body
parts near or touch the spindle during rotation.
Follow the power supply specification conditions given in each specification for the power (input
voltage, input frequency, tolerable sudden power failure time, etc.).
Set all bits to "0" if they are indicated as not used or empty in the explanation on the bits.
Do not use the dynamic brakes except during the emergency stop. Continued use of the
dynamic brakes could result in brake damage.
If a circuit protector for the main circuit power supply is shared by several units, the circuit
protector may not activate when a short-circuit fault occurs in a small capacity unit. This is
dangerous, so never share the circuit protector.
 CAUTION
(5) Troubleshooting

If a hazardous situation is predicted during power failure or product trouble, use a servomotor
with magnetic brakes or install an external brake mechanism.

Use a double circuit configuration Shut off with the servomotor Shut off with NC brake
that allows the operation circuit for brake control output. control PLC output.

the magnetic brakes to be operated

Servomotor MBR EMG
even by the external emergency
stop signal.
Magnetic 24VDC
brake

Always turn the input power OFF when an alarm occurs.

If an alarm occurs, remove the cause, and secure the safety before resetting the alarm.

Never go near the machine after restoring the power after a power failure, as the machine
could start suddenly. (Design the machine so that personal safety can be ensured even if the
machine starts suddenly.)

(6) Maintenance, inspection and part replacement

Always backup the programs and parameters before starting maintenance or inspections.

The capacity of the electrolytic capacitor will drop over time due to self-discharging, etc. To
prevent secondary disasters due to failures, replacing this part every five years when used
under a normal environment is recommended. Contact the Service Center, Service Station,
Sales Office or delayer for repairs or part replacement.

Do not perform a megger test (insulation resistance measurement) during inspections.

If the battery low warning is issued, back up the machining programs, tool data and
parameters with an input/output unit, and then replace the battery.

Do not short circuit, charge, overheat, incinerate or disassemble the battery.

The heat radiating fin used in some units contains substitute Freon as the refrigerant.Take
care not to damage the heat radiating fin during maintenance and replacement work.

(7) Disposal
Do not dispose of this type of unit as general industrial waste. Always contact the Service
Center, Service Station, Sales Office or delayer for repairs or part replacement.

Do not disassemble the unit or motor.

Dispose of the battery according to local laws.

Always return the secondary side (magnet side) of the linear servomotor to the Service
Center or Service Station.
When incinerating optical communication cable, hydrogen fluoride gas or hydrogen chloride
gas which is corrosive and harmful may be generated. For disposal of optical communication
cable, request for specialized industrial waste disposal services that has incineration facility
for disposing hydrogen fluoride gas or hydrogen chloride gas.
 CAUTION
(8) Transportation

The unit and motor are precision parts and must be handled carefully.
According to a United Nations Advisory, the battery unit and battery must be transported
according to the rules set forth by the International Civil Aviation Organization (ICAO),
International Air Transportation Association (IATA), International Maritime Organization
(IMO), and United States Department of Transportation (DOT), etc.

(9) General precautions

The drawings given in this manual show the covers and safety partitions, etc., removed to provide a
clearer explanation. Always return the covers or partitions to their respective places before starting
operation, and always follow the instructions given in this manual.
 ○ Treatment of waste ○

The following two laws will apply when disposing of this product. Considerations must be made to each
law. The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will
have a priority. If necessary, indicate or notify these laws to the final user of the product.

1. Requirements for "Law for Promotion of Effective Utilization of Resources"

(1) Recycle as much of this product as possible when finished with use.
(2) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap
contractors. Mitsubishi recommends sorting the product and selling the members to appropriate
contractors.

2. Requirements for "Law for Treatment of Waste and Cleaning"

(1) Mitsubishi recommends recycling and selling the product when no longer needed according to
item (1) above. The user should make an effort to reduce waste in this manner.
(2) When disposing a product that cannot be resold, it shall be treated as a waste product.
(3) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment
contractor, and appropriate measures, including a manifest control, must be taken.
(4) Batteries correspond to "primary batteries", and must be disposed of according to local disposal
laws.
 CONTENTS

1. Introduction
1-1 Servo/spindle drive system configuration............................................................................ 1-2
1-1-1 System configuration ..................................................................................................... 1-2
1-2 Explanation of type .............................................................................................................. 1-3
1-2-1 Servomotor type ............................................................................................................ 1-3
1-2-2 Servo drive unit type ...................................................................................................... 1-5
1-2-3 Spindle motor type......................................................................................................... 1-6
1-2-4 Spindle drive unit type ................................................................................................... 1-8
1-2-5 Power supply unit type .................................................................................................. 1-9
1-2-6 AC reactor type............................................................................................................ 1-10

2. Specifications
2-1 Servomotor........................................................................................................................... 2-2
2-1-1 Specifications list ........................................................................................................... 2-2
2-1-2 Torque characteristics ................................................................................................... 2-4
2-2 Spindle motor....................................................................................................................... 2-6
2-2-1 Specifications................................................................................................................. 2-6
2-2-2 Output characteristics .................................................................................................. 2-10
2-3 Drive unit ............................................................................................................................ 2-14
2-3-1 Installation environment conditions ............................................................................. 2-14
2-3-2 Servo drive unit............................................................................................................ 2-14
2-3-3 Spindle drive unit ......................................................................................................... 2-15
2-3-4 Power supply unit ........................................................................................................ 2-15
2-3-5 AC reactor.................................................................................................................... 2-16
2-3-6 D/A output specifications for servo drive unit.............................................................. 2-17
2-3-7 D/A output specifications for spindle drive unit ........................................................... 2-20
2-3-8 Explanation of each part.............................................................................................. 2-23

3. Characteristics
3-1 Servomotor........................................................................................................................... 3-2
3-1-1 Environmental conditions .............................................................................................. 3-2
3-1-2 Quakeproof level............................................................................................................ 3-2
3-1-3 Shaft characteristics ...................................................................................................... 3-3
3-1-4 Oil / water standards...................................................................................................... 3-4
3-1-5 Magnetic brake .............................................................................................................. 3-5
3-1-6 Dynamic brake characteristics ...................................................................................... 3-8
3-2 Spindle motor..................................................................................................................... 3-10
3-2-1 Environmental conditions ............................................................................................ 3-10
3-2-2 Shaft characteristics .................................................................................................... 3-10
3-3 Drive unit characteristics.................................................................................................... 3-11
3-3-1 Environmental conditions ............................................................................................ 3-11
3-3-2 Heating value............................................................................................................... 3-12
3-3-3 Overload protection characteristics ............................................................................. 3-13
3-3-4 Drive unti arrangement ................................................................................................ 3-20

4. Dedicated options
4-1 Servo options ....................................................................................................................... 4-2
4-1-1 Dynamic brake unit (MDS-D-DBU) (mandatory selection for large capacity) .............. 4-5
4-1-2 Battery option (MDS-A-BT, FCU6-BTBOX-36, ER6V-C119B, A6BAT) ....................... 4-7
4-1-3 Ball screw side detector (OSA105-ET2, OSA166-ET2) ............................................. 4-15
4-1-4 Machine side detector ................................................................................................. 4-17
4-2 Spindle options .................................................................................................................. 4-21
4-2-1 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8) ............................ 4-22
4-2-2 C axis detector (HEIDENHAIN ERM280) ................................................................... 4-24
4-3 Detector interface unit........................................................................................................ 4-26
4-3-1 MDS-B-HR................................................................................................................... 4-26
4-3-2 APE391M..................................................................................................................... 4-28
4-3-3 MJ831 .......................................................................................................................... 4-29
4-3-4 MDS-B-SD (Signal divided unit) .................................................................................. 4-30
4-4 Drive unit option ................................................................................................................. 4-32
4-4-1 DC connection bar ....................................................................................................... 4-32
4-4-2 Side face protection cover ........................................................................................... 4-33
4-5 Cables and connectors ...................................................................................................... 4-34
4-5-1 Cable connection diagram........................................................................................... 4-34
4-5-2 List of cables and connectors...................................................................................... 4-35
4-5-3 Optical communication cable specifications ............................................................... 4-40

5. Selection of peripheral devices

5-1 Selection of wire................................................................................................................... 5-2
5-1-1 Example of wires by unit................................................................................................ 5-2
5-2 Selection of circuit protector and contactor ......................................................................... 5-5
5-2-1 Selection of circuit protector .......................................................................................... 5-5
5-2-2 Selection of contactor .................................................................................................... 5-6
5-3 Selection of earth leakage breaker...................................................................................... 5-7
5-4 Branch-circuit protection (for control power supply)............................................................ 5-8
5-4-1 Circuit protector.............................................................................................................. 5-8
5-4-2 Fuse protection .............................................................................................................. 5-8
5-5 Noise filter ............................................................................................................................ 5-9
5-6 Surge absorber .................................................................................................................. 5-10
5-7 Relay .................................................................................................................................. 5-11

Appendix 1. Outline dimension drawings

Appendix 1-1 Outline dimension drawings of servomotor....................................................... A1-2
Appendix 1-1-1 HF motor...................................................................................................... A1-2
Appendix 1-1-2 HP motor ................................................................................................... A1-11
Appendix 1-2 Outline dimension drawings of spindle motor ................................................. A1-17
Appendix 1-3 Outline dimension drawings of unit ................................................................. A1-30
Appendix 1-3-1 Servo drive unit.......................................................................................... A1-30
Appendix 1-3-2 Spindle drive unit ....................................................................................... A1-36
Appendix 1-3-3 Power supply unit ...................................................................................... A1-43
Appendix 1-3-4 Installation position of drive unit cooling fan ............................................. A1-48
Appendix 1-3-5 AC reactor ................................................................................................. A1-50

Appendix 2. Cable and Connector Specifications

Appendix 2-1 Selection of cable .............................................................................................. A2-2
Appendix 2-1-1 Cable wire and assembly ............................................................................ A2-2
Appendix 2-2 Cable connection diagram................................................................................. A2-4
Appendix 2-3 Main circuit cable connection diagram............................................................ A2-14
Appendix 2-4 Connector outline dimension drawings ........................................................... A2-15
Appendix 2-5 Cable and connector assembly....................................................................... A2-27
Appendix 2-5-1 CM10-SP**S plug connector..................................................................... A2-27
Appendix 2-5-2 CM10-AP**S Angle Plug Connector ......................................................... A2-34

Appendix 3. Selection
Appendix 3-1 Selection of the servomotor series ................................................................... A3-2
Appendix 3-1-1 Motor series characteristics ........................................................................ A3-2
Appendix 3-1-2 Servomotor precision .................................................................................. A3-2
Appendix 3-1-3 Selection of servomotor capacity ................................................................ A3-3
 Appendix 3-1-4 Motor shaft conversion load torque............................................................. A3-6
Appendix 3-1-5 Expressions for load inertia calculation....................................................... A3-7
Appendix 3-2 Selection of the power supply unit .................................................................... A3-8
Appendix 3-2-1 Calculation of spindle output ....................................................................... A3-8
Appendix 3-2-2 Calculation of servo motor output ............................................................... A3-9
Appendix 3-2-3 Selection of the power supply unit ............................................................ A3-10
Appendix 3-2-4 Required capacity of power supply ........................................................... A3-11
Appendix 3-2-5 Example for power supply unit and power supply facility capacity........... A3-12

Appendix 4. Transportation Restrictions for Lithium Batteries

Appendix 4-1 Restriction for packing ....................................................................................... A4-2
Appendix 4-1-1 Target products ........................................................................................... A4-2
Appendix 4-1-2 Handling by user ......................................................................................... A4-3
Appendix 4-1-3 Reference .................................................................................................... A4-4
Appendix 4-2 Issuing domestic law of the United State for primary lithium battery
transportation .................................................................................................... A4-5
Appendix 4-2-1 Outline of regulation .................................................................................... A4-5
Appendix 4-2-2 Target products ........................................................................................... A4-5
Appendix 4-2-3 Handling by user ......................................................................................... A4-5
Appendix 4-2-4 Reference .................................................................................................... A4-5
Appendix 4-3 Example of hazardous goods declaration list ................................................... A4-6

Appendix 5. Compliance to EC Directives

Appendix 5-1 Compliance to EC Directives ............................................................................ A5-2
Appendix 5-1-1 European EC Directives.............................................................................. A5-2
Appendix 5-1-2 Cautions for EC Directive compliance ........................................................ A5-2

Appendix 6. EMC Installation Guidelines

Appendix 6-1 Introduction ........................................................................................................ A6-2
Appendix 6-2 EMC instructions ............................................................................................... A6-2
Appendix 6-3 EMC measures.................................................................................................. A6-3
Appendix 6-4 Measures for panel structure............................................................................. A6-3
Appendix 6-4-1 Measures for control panel unit................................................................... A6-3
Appendix 6-4-2 Measures for door ....................................................................................... A6-4
Appendix 6-4-3 Measures for operation board panel ........................................................... A6-4
Appendix 6-4-4 Shielding of the power supply input section................................................ A6-4
Appendix 6-5 Measures for various cables ............................................................................. A6-5
Appendix 6-5-1 Measures for wiring in panel ....................................................................... A6-5
Appendix 6-5-2 Measures for shield treatment..................................................................... A6-5
Appendix 6-5-3 Servo/spindle motor power cable................................................................ A6-6
Appendix 6-5-4 Servo/spindle motor feedback cable........................................................... A6-7
Appendix 6-6 EMC countermeasure parts .............................................................................. A6-8
Appendix 6-6-1 Shield clamp fitting ...................................................................................... A6-8
Appendix 6-6-2 Ferrite core .................................................................................................. A6-9
Appendix 6-6-3 Power line filter .......................................................................................... A6-10
Appendix 6-6-4 Surge protector.......................................................................................... A6-17

Appendix 7. EC Declaration of conformity

Appendix 7-1 Compliance to EC Directives ............................................................................ A7-2
Appendix 7-1-1 Low voltage equipment ............................................................................... A7-2
Appendix 7-1-2 EMC Directive (Electromagnetic compatibility)......................................... A7-11
Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard
Appendix 8.1 Operation surrounding air ambient temperature............................................... A8-2
Appendix 8.2 Notes for AC servo/spindle system ................................................................... A8-2
Appendix 8.2.1 General Precaution...................................................................................... A8-2
Appendix 8.2.2 Installation .................................................................................................... A8-2
Appendix 8.2.3 Short-circuit ratings ...................................................................................... A8-2
Appendix 8.2.4 Capacitor discharge time............................................................................. A8-2
Appendix 8.2.5 Peripheral devices ....................................................................................... A8-3
Appendix 8.2.6 Field Wiring Reference Table for Input and Output .................................... A8-3
Appendix 8.2.7 Motor Over Load Protection ........................................................................ A8-4
Appendix 8.2.8 Flange of servo motor.................................................................................. A8-4
Appendix 8.2.9 Spindle Drive / Motor Combinations............................................................ A8-5
Appendix 8.3 AC Servo/Spindle System Connection.............................................................. A8-6
Appendix 8.3.1 MDS-D/DH-V/SP Series .............................................................................. A8-6
Appendix 8.3.2 MDS-D-SVJ3/SPJ3 Series .......................................................................... A8-6

Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification)

System
Appendix 9-1 Outline of China Compulsory Product Certification System ............................. A9-2
Appendix 9-2 First Catalogue of Products subject to Compulsory Product Certification........ A9-2
Appendix 9-3 Precautions for Shipping Products.................................................................... A9-3
Appendix 9-4 Application for Exemption.................................................................................. A9-4
Appendix 9-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification ................ A9-5
1. Introduction

1-1 Servo/spindle drive system configuration .......................................................................................... 1-2

1-1-1 System configuration................................................................................................................... 1-2
1-2 Explanation of type............................................................................................................................. 1-3
1-2-1 Servomotor type .......................................................................................................................... 1-3
1-2-2 Servo drive unit type.................................................................................................................... 1-5
1-2-3 Spindle motor type ...................................................................................................................... 1-6
1-2-4 Spindle drive unit type ................................................................................................................. 1-8
1-2-5 Power supply unit type ................................................................................................................ 1-9
1-2-6 AC reactor type ......................................................................................................................... 1-10

1-1
 1. Introduction

1-1 Servo/spindle drive system configuration

1-1-1 System configuration

1-axis servo drive unit 2-axis servo drive unit Spindle drive unit Power supply unit
(MDS-D-V1) (MDS-D-V2) (MDS-D-SP) (MDS-D-CV)

From NC

L+
L-

Circuit protector
or
Protection fuse
(Note)
Prepared by
To 2nd and 3rd user
axis servo
Contactor
(Note)
Prepared by
user

AC reactor
(D-AL)

Servomotor Spindle motor

Circuit protector
(Note)
Prepared by
user
Linear scale
(for full closed control)
(Note) Prepared by user

Cell battery Spindle side detector

built in drive unit
(ER6V-C119B) 3-phase 200VAC power supply

In addition to the cell battery in the above, the

external battery unit (MDS-A-BT) can be also
used.

1-2
 1. Introduction

1-2 Explanation of type

1-2-1 Servomotor type

MITSUBISHI
AC SERVO MOTOR
Motor type HFxxxBS ROTARY DETECTOR OSA166S5 Detector type
SER. X X X X X X X X X X X DATE 0401
INPUT 3AC 155 V xxx A
Rated output OUTPUT x.xkW IEC34-1 1994 A2 MITSUBISHI ELECTRIC CORP.
MADE IN JAPAN D Serial No.
Rated rotation speed 3000r/min IP65 CI.F xx kg
Serial No. SER.No.xxxxxxxx* DATE 04-1
MITSUBISHI ELECTRIC
MADE IN JAPAN 00395298-01 Detector rating nameplate
Motor rating nameplate

(1) HF Series

HF (1) (2) (3) - (4)

(4) Detector
Detection
Symbol Resolution Detector type
method
A51 1,000,000p/rev OSA105S5
Absolute position
A74 16,000,000p/rev OSA166S5

(3) Shaft end structure

Shaft end
Symbol (Note)
structure
"Taper" is available for the motor whose
S Straight flange size is □90mm or □130mm.
T Taper

(2) Magnetic brake

Symbol Magnetic brake
None None
With magnetic
B
brakes

(1) Rated output · Maximum rotation speed

Maximum rotation
Symbol Rated output Flange size
speed
75 0.75 kW 5000 r/min □90 mm
105 1.0 kW 5000 r/min □90 mm
54 0.5 kW 4000 r/min □130 mm
104 1.0 kW 4000 r/min □130 mm
154 1.5 kW 4000 r/min □130 mm
204 2.0 kW 4000 r/min □176 mm
354 3.5 kW 4000 r/min □176 mm
453 4.5 kW 3500 r/min □176 mm
703 7.0 kW 3000 r/min □176 mm
903 9.0 kW 3000 r/min □204 mm

1-3
 1. Introduction

(2) HP Series

HP (1) (2) (3) - (4)

(4) Detector
Detection
Symbol Resolution Detector type
method
A51 1,000,000p/rev OSA105S5
Absolute position
A74 16,000,000p/rev OSA166S5

(3) Shaft end structure

Shaft end
Symbol
structure (Note)
"Taper" is available for the motor whose
S Straight
flange size is □130mm.
T Taper

(2) Magnetic brake

Symbol Magnetic brake
None None
With magnetic
B
brake

(1) Rated output · Maximum rotation speed

Maximum rotation
Symbol Rated output Flange size
speed
54 0.5 kW 4000 r/min □130 mm
104 1.0 kW 4000 r/min □130 mm
154 1.5 kW 4000 r/min □130 mm
224 2.2 kW 4000 r/min □130 mm
204 2.0 kW 4000 r/min □180 mm
354 3.5 kW 4000 r/min □180 mm
454 4.5 kW 4000 r/min □180 mm
704 7.0 kW 4000 r/min □180 mm
903 9.0 kW 3000 r/min □220 mm
1103 11.0 kW 3000 r/min □220 mm

1-4
 1. Introduction

1-2-2 Servo drive unit type

Output
MITSUBISHI SERVO DRIVE UNIT
TYPE MDS-D-V1-160W Type
POWER 9.0kW
Applicable standard INPUT 45A DC270-311V
0.2A 1PH200/200-230V 50/60Hz Input/output conditions
OUTPUT **.*A 3PH 155V 0-240Hz
EN50178 MANUAL #IB-1500010
Software No. S/W BND5xxW000A0 H/W VER. *
SERIAL# HVACQFXJK50 DATE 04/01
Manual No.
MITSUBISHI ELECTRIC CORPORATION JAPAN

Serial No.
* H V A C Q F X J K 5 0 %*

Rating nameplate

MDS-D- (1)

1-axis servo drive unit Compatible motor

(1) Type Nominal HF† HP†

maximum Unit width
MDS-D- 75 105 54 104 154 204 354 453 703 903 54 104 154 224 204 354 454 704 903 1103
current
V1-20 20A § §
V1-40 40A § § § §
60mm
V1-80 80A § § § § §
V1-160 160A § § § §
V1-160W 160A 90mm § §
V1-320 320A 120mm § §
V1-320W 320A 150mm §
§ Indicates the compatible motor for each servo drive unit.

2-axis servo drive unit Compatible motor

(1) Type Nominal HF† HP†

maximum Unit width Axis
MDS-D- 75 105 54 104 154 204 354 453 703 903 54 104 154 224 204 354 454 704 903 1103
current
V2-2020 20+20A LM § §
L § § § §
V2-4020 40+20A
M § §
V2-4040 40+40A 60mm LM § § § §
L § § § § §
V2-8040 80+40A
M § § § §
V2-8080 80+80A LM § § § § §
L § § § §
V2-16080 160+80A
90mm M § § § § §
V2-160160 160+160A LM § § § §
§ Indicates the compatible motor for each servo drive unit.

CAUTION The dynamic brake unit (MDS-D-DBU) is required for the MDS-D-V1-320W.

1-5
 1. Introduction

1-2-3 Spindle motor type

MITSUBISHI AC SPINDLE MOTOR
TYPE SJ–V5. 5–01T
SI CONT 4 POLE 3 PHASES
A(~)
kW r/min max WIND CONNECTU
3.7 1500-6000 25 POWER FACTOR 82 %
2.8 8000 17 MOTOR INPUT(~)
S2 30 min S3 50 % 137 - 162 V
A(~)
kW r/min max AMP INPUT(~)
5.5 1500-6000 33 200-230V 50/60Hz

4.1 8000 23 INSULATION CLASS F

AMB TEMP. 0-40°C
SERIAL
DATE
FRAME D90F WEIGHT 49 kg IP 44
IEC 34-1 1994 SPEC No.RSV00023*
MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN

A19103-01 995291-01

Rating nameplate
(1) Standard spindle motor series

SJ- (1) (2) - (3) (4) T

For MDS-D motor
(4) Special specifications

Symbol Special
specifications
None None
Z High-speed

(3) Specification code

The SJ-V Series is indicated with a specification code (01 to 99).

(2) Short time rated output

Symbol Short time

rated output
2.2 2.2 kW (Note)
3.7 3.7 kW For the short time rated output of the wide range
5.5 5.5 kW constant output, high-speed and hollow shaft
7.5 7.5 kW series, refer to the specifications of each spindle
11 11 kW motor.

15 15 kW
18.5 18.5 kW
22 22 kW
26 26 kW
37 37 kW
45 45 kW
55 55 kW

(1) Motor series

Symbol Motor series
Compact medium to
V large capacity
VS Hollow shaft

(Note) The built-in spindle motor is available by special order.

1-6
 1. Introduction

(2) IPM spindle motor series

SJ-PMF (1) (2) T- (3)

(3) Specification code (00)

(2) Base speed

Symbol Base speed
30 3000 r/min

(1) 30-minute rated torque

30-minute rated
Symbol
torque
018 17.5 N·m
035 35.0 N·m

(Note) The built-in IPM spindle motor is available by special order.

1-7
 1. Introduction

1-2-4 Spindle drive unit type

Output
MITSUBISHI SERVO DRIVE UNIT
TYPE MDS-D-SP-200 Type
POWER 18.5kW
Applicable standard INPUT **A DC270-311V
0.2A 1PH200/200-230V 50/60Hz Input/output conditions
OUTPUT **A 3PH 155V 0-1167Hz
EN50178 MANUAL #IB-1500011
Software No. S/W BND5xxW000A0 H/W VER. *
SERIAL# HVA79G06K0R DATE 04/01
Manual No.
MITSUBISHI ELECTRIC CORPORATION JAPAN

Serial No.
* H V A 7 9 G 0 6 K 0 R G*

Rating nameplate

MDS-D - (1)

(1) Capacity

Nominal maximum
Symbol Unit width
current

SP-20 20 A
SP-40 40 A 60mm wide
SP-80 80 A
SP-160 160 A 90mm wide
SP-200 200 A 120mm wide
SP-240 240A
150mm wide (Note)
SP-320 320 A
SP-400 400 A 240mm wide (Note)
SP-640 640 A 300mm wide (Note)

(Note) DC connection bar is required. Always install a large capacity

drive unit in the left side of power supply unit, and connect with
DC connection bar.

1-8
 1. Introduction

1-2-5 Power supply unit type

Output
MITSUBISHI SERVO DRIVE UNIT
TYPE MDS-D-CV-370 Type
POWER 37kW
Applicable standard INPUT 164A 3PH 200/200-230V 50/60Hz
0.2A 1PH 200/200V-230V 50/60Hz Input/output conditions
OUTPUT 121A DC270-311V
EN50178 MANUAL #IB-1500011
Software No. S/W BND5xxW000A0 H/W VER. *
SERIAL# HVA3EG1796L DATE 04/01
Manual No.
MITSUBISHI ELECTRIC CORPORATION JAPAN

Serial No.
* H V A 3 E G 1 7 9 6 L M*

Rating nameplate

MDS-D- (1)

Power supply unit Compatible Compatible

Compatible contactor circuit protector
(1) Type Rated AC reactor
Unit width (Mitsubishi) (Mitsubishi)
MDS-D- output (Note 1) (Note 1)
CV-37 3.7 kW S-N12-AC200V NF63-CW3P-20A
60mm wide D-AL-7.5K
CV-75 7.5 kW NF63-CW3P-30A
S-N25-AC200V
CV-110 11.0 kW D-AL-11K NF63-CW3P-40A
90mm wide
CV-185 18.5 kW D-AL-18.5K S-N65-AC200V NF125-CW3P-75A
CV-300 30.0 kW D-AL-30K S-N80-AC200V NF250-CW3P-150A
150mm wide
CV-370 37.0 kW D-AL-37K NF250-CW3P-150A
(Note 2) S-N150-AC200V
CV-450 45.0 kW D-AL-45K NF250-CW3P-200A
CV-550 55.0 kW 300mm wide
D-AL-75K S-N180-AC200V NF250-CW3P-225A
(Note 2)

(Note 1) This is an optional part, and must be prepared by the user.

(Note 2) When connecting with a large capacity drive unit, DC connection bar is required. Always
install a large capacity drive unit in the left side of power supply unit, and connect with DC
connection bar.

1-9
 1. Introduction

1-2-6 AC reactor type

Type D-AL-18.5K
Nameplate

Top surface of AC reactor

D-AL- (1)

AC reactor
Compatible power
(1) Type supply unit
Capacity
D-AL-
MDS-D-CV-37
7.5K 7.5kW
MDS-D-CV-75
11K 11.0 kW MDS-D-CV-110
18.5K 18.5 kW MDS-D-CV-185
30K 30.0 kW MDS-D-CV-300
37K 37.0 kW MDS-D-CV-370
45K 45.0 kW MDS-D-CV-450
75K 75.0 kW MDS-D-CV-750

1 - 10
2. Specifications

2-1 Servomotor......................................................................................................................................... 2-2

2-1-1 Specifications list......................................................................................................................... 2-2
2-1-2 Torque characteristics ................................................................................................................. 2-4
2-2 Spindle motor ..................................................................................................................................... 2-6
2-2-1 Specifications .............................................................................................................................. 2-6
2-2-2 Output characteristics................................................................................................................ 2-10
2-3 Drive unit .......................................................................................................................................... 2-14
2-3-1 Installation environment conditions ........................................................................................... 2-14
2-3-2 Servo drive unit ......................................................................................................................... 2-14
2-3-3 Spindle drive unit....................................................................................................................... 2-15
2-3-4 Power supply unit ...................................................................................................................... 2-15
2-3-5 AC reactor ................................................................................................................................. 2-16
2-3-6 D/A output specifications for servo drive unit............................................................................ 2-17
2-3-7 D/A output specifications for spindle drive unit ......................................................................... 2-20
2-3-8 Explanation of each part............................................................................................................ 2-23

2-1
 2. Specifications

2-1 Servomotor

2-1-1 Specifications list

HF Series
HF Series
Servomotor type ABS specifications: HF -A74/-A51
HF75 HF105 HF54 HF104 HF154 HF204 HF354 HF453 HF703 HF903
Compatible servo drive
MDS-D-V1/2- 20 20 40 40 80 80 160 160 160W 320
unit type
Rated output [kW] 0.75 1.0 0.5 1.0 1.5 2.0 3.5 4.5 7.0 9.0
Conti- Rated current [A] 2.8 3.6 1.8 3.6 5.8 6.8 13.8 13.4 16.6 27.2
nuous
Rated torque [N·m] 1.8 2.4 1.6 3.2 4.8 6.4 11.1 14.3 22.3 28.7
charac-
teristics Stall current [A] 3.2 4.6 3.2 6.6 11.0 14.6 28.0 34.0 36.4 56.0
Stall torque [N·m] 2.0 3.0 2.9 5.9 9.0 13.7 22.5 37.2 49.0 58.8
Rated rotation speed [r/min] 4000 3000
Maximum rotation speed [r/min] 5000 4000 3500 3000
Maximum current [A] 14.0 15.5 16.8 29.0 52.0 57.0 116.0 104.2 108.4 204.0
Maximum torque [N·m] 8.0 11.0 13.0 23.3 42.0 47.0 90.0 122.0 152.0 208.0
Power rate at continuous
[kW/s] 12.3 11.2 4.1 8.4 12.7 10.6 16.5 18.3 32.2 42.1
rated torque
2
Motor inertia [kg·cm ] 2.6 5.1 6.1 11.9 17.8 38.3 75.0 112.0 154.0 196.0
2
Motor inertia with brake [kg·cm ] 2.8 5.3 8.3 14.1 20.0 48.0 84.7 121.7 163.7 205.7
High-speed, high-accuracy machine : 3 times or less of motor inertia
Maximum motor shaft conversion load
General machine tool (interpolation axis) : 5 times or less of motor inertia
inertia ratio
General machine (non-interpolation axis) : 7 times or less of motor inertia
Resolution per motor revolution
Motor side detector
A74: 16,000,000 pulse/rev, A51: 1,000,000 pulse/rev
Structure Fully closed, self-cooling (Protection method: IP67) (Note3)
Operation: 0 to 40°C (with no freezing),
Ambient temperature
Storage: -15°C to 70°C (with no freezing)
Operation: 80%RH or less (with no dew condensation),
Ambient humidity
Storage: 90%RH or less (with no dew condensation)
Environ-
ment Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Operation: 1000 meters or less above sea level,
Altitude
Storage: 10000 meters or less above sea level
2 2
Vibration X: 19.6m/s (2G) Y: 19.6m/s (2G)
Weight 2.5/ 4.3/ 4.8/ 6.5/ 8.3/ 12.0/ 19.0/ 26.0/ 32.0/ 45.0/
[kg]
Without / with brake 3.9 5.7 6.8 8.5 10.3 18.0 25.0 32.0 38.0 51.0
Armature insulation class Class F

(Note 1) The above characteristics values are representative values. The maximum current and maximum torque are the values
when combined with the drive unit.
(Note 2) Use the HF motor in combination with the MDS-D Series drive unit compatible with the 200VAC input.
This motor is not compatible with the conventional MDS-B/C1/CH Series.
(Note 3) The shaft-through portion is excluded.

2-2
 2. Specifications

HP Series
HP Series
Servomotor type ABS specifications: HP -A74/-A51
HP54 HP104 HP154 HP224 HP204 HP354 HP454 HP704 HP903 HP1103
Compatible servo drive
MDS-D-V1/2- 40 40 80 80 80 160 160 160W 320 320W
unit type
Rated output [kW] 0.5 1.0 1.5 2.2 2.0 3.5 4.5 7.0 9.0 11.0
Conti- Rated current [A] 1.8 3.6 5.0 7.4 7.2 15.2 14.2 19.2 22.2 25.2
nuous
Rated torque [N·m] 1.6 3.2 4.8 6.4 6.4 11.1 14.3 22.3 28.7 35.0
charac-
teristics Stall current [A] 3.6 6.8 9.4 14.0 15.4 31.0 32.0 42.0 54.0 79.0
Stall torque [N·m] 3.0 5.9 9.0 12.0 13.7 22.5 31.9 49.0 70.0 110.0
Rated rotation speed [r/min] 3000
Maximum rotation speed [r/min] 4000 3000
Maximum current [A] 16.8 25.6 52.0 57.0 57.0 116.0 116.0 116.0 172.0 212.0
Maximum torque [N·m] 11.0 19.2 36.5 46.0 43.0 66.0 95.0 120.0 170.0 260.0
Power rate at continuous
[kW/s] 5.5 13.0 19.0 20.0 14.0 33.0 36.0 59.0 52.0 48.0
rated torque
Motor inertia [kg·cm2] 4.6 7.7 12.0 20.0 29.0 37.0 55.0 82.0 225.0 300.0
Motor inertia with brake [kg·cm2] 5.1 8.2 12.5 25.5 34.5 42.5 60.5 87.5 249.0 324.0
High-speed, high-accuracy machine : 3 times or less of motor inertia
Maximum motor shaft conversion load
General machine tool (interpolation axis) : 5 times or less of motor inertia
inertia ratio
General machine (non-interpolation axis) : 10 times or less of motor inertia
Resolution per motor revolution
Motor side detector
A74: 16,000,000 pulse/rev, A51: 1,000,000 pulse/rev
Structure Fully closed, self-cooling (Protection method: IP67) (Note3)
Operation: 0 to 40°C (with no freezing),
Ambient temperature
Storage: -15°C to 70°C (with no freezing)
Operation: 80%RH or less (with no dew condensation),
Ambient humidity
Storage: 90%RH or less (with no dew condensation)
Environ-
ment Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Operation: 1000 meters or less above sea level,
Altitude
Storage: 10000 meters or less above sea level
2 2
Vibration X: 19.6m/s (2G) Y: 19.6m/s (2G)
Weight 6.0/ 7.0/ 8.0/ 12.0/ 14.0/ 17.0/ 21.0/ 37.0/ 51.0/ 74.0/
[kg]
Without / with brake 7.3 8.5 9.5 13.9 15.9 22.0 26.0 43.0 61.4 84.4
Armature insulation class Class F

(Note 1) The above characteristics values are representative values. The maximum current and maximum torque are the values
when combined with the drive unit.
(Note 2) Use the HP motor in combination with the MDS-D Series drive unit compatible with the 200VAC input.
This motor is not compatible with the conventional MDS-B/C1/CH Series.
(Note 3) The shaft-through portion is excluded.

2-3
 2. Specifications

2-1-2 Torque characteristics

(1) HF Series
[ HF75 ] [ HF105 ]
10 12

7.5 9

Torque [N.m]
Torque [N.m]

Short time operation range

5 Short time operation range 6

2.5 3

Continuous operation range

Continuous operation range
0 0
0 2000 4000 5000 0 2000 4000 5000
Rotation speed [r/min] Rotation speed [r/min]

[ HF54 ] [ HF104 ] [ HF154 ]

15 25 50

12 20 40
Torque [N.m]
Torque [N.m]

Torque [N.m]
9 15 30
Short time operation range Short time operation range

6 10 20
Short time operation range

3 5 10
Continuous
Continuous operation range Continuous
operation range operation range
0 0 0
0 2000 4000 0 2000 4000 0 2000 4000
Rotation speed [r/min] Rotation speed [r/min]

[ HF204 ] [ HF354 ] [ HF453 ]

50 100 125

40 80 100
Torque [N.m]

Torque [N.m]

30 60 75

Short time operation range Short time operation range

20 Short time operation range 40 50

10 20 25
Continuous operation range Continuous operation range Continuous operation range
0 0 0
0 2000 4000 0 2000 4000 0 1000 2000 3000 3500
Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min]

[ HF703 ] [ HF903 ]
160 240

120 180 (Note) The above graphs show the data

when applied the input voltage of
Torque [N.m]
Torque [N.m]

200VAC. When the input voltage

80 Short time operation range 120 Short time operation range is 200VAC or less, the short time
operation range is limited.

40 60

Continuous operation range Continuous operation range

0 0
0 1000 2000 3000 0 1000 2000 3000
Rotation speed [r/min] Rotation speed [r/min]

2-4
 2. Specifications

(2) HP Series
[ HP54 ] [ HP104 ] [ HP154 ]
12 20 40

9 15 30
Torque [N.m]

Torque [N.m]

Torque [N.m]
6 10 20 Short time operation range
Short time operation range Short time operation range

3 5 10

Continuous operation range Continuous operation range Continuous operation range

0 0 0
0 2000 4000 0 2000 4000 0 2000 4000
Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min]

[ HP224 ] [ HP204 ] [ HP354 ]

50 50 75

40 40 50
Torque [N.m]

Torque [N.m]
Torque [N.m]

30 30 45
Short time operation range Short time operation range Short time operation range

20 20 30

10 10 15

Continuous operation range Continuous operation range Continuous operation range

0 0 0
0 2000 4000 0 2000 4000 0 2000 4000
Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min]

[ HP454 ] [ HP704 ] [ HP903 ]

100 150 180

80 120
135
Torque [N.m]
Torque [N.m]
Torque [N.m]

60 90 Short time operation range

Short time operation range 90
Short time operation range
40 60

45
20 30
Continuous operation range
Continuous operation range Continuous operation range
0 0 0
2000 4000 0 2000 4000 0 1500 3000

Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min]

[ HP1103 ]
300
(Note) The above graphs show the data
when applied the input voltage of
240 200VAC. When the input voltage
is 200VAC or less, the short time
operation range is limited.
Torque [N.m]

180
Short time operation range

120

60
Continuous operation range
0
0 1500 3000

Rotation speed [r/min]

2-5
 2. Specifications

2-2 Spindle motor

2-2-1 Specifications

Base rotation speed

1150r/min series, 1500r/min series
Spindle motor type SJ-V

2.2 3.7 5.5 7.5 11 15 18.5 22 26 37 45 55

-01T -01T -01T -01T -01T -01T -01T -01T -01T -01T -01T -01T
Compatible spindle drive unit type SP SP
SP-40 SP-80 SP-160 SP-200 SP-400 SP-640
MDS-D- -240 -320
Continuous rating
1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45
Output [kW]
capacity 30-minute rating
2.2 3.7 5.5 7.5 11 15 18.5 22 26 37 45 55
50%ED rating [kW]

Base rotation speed [r/min] 1500 1150 1500 1150

Maximum rotation speed [r/min] 10000 8000 6000 3450

Frame No. A90 B90 D90 A112 B112 A160 B160 C160 A180 B180 A225

Continuous rated torque [N·m] 9.5 14.0 23.5 35.0 47.7 70.0 95.5 118 140 249 236 374

GD2 [kg·m2] 0.027 0.035 0.059 0.098 0.12 0.23 0.23 0.32 0.38 1.23 2.19 3.39

Inertia [kg·m2] 0.007 0.009 0.015 0.025 0.03 0.06 0.06 0.08 0.10 0.31 0.55 0.85

Tolerable radial load [N] 980 1470 1960 2940 3920 5880

Input voltage Single-phase 200V 3-phase 200V

Cooling fan
Maximum power
42W 40W 63W 175W 115W
consumption

Ambient temperature Operation: 0 to 40°C (with no freezing), Storage: -20°C to 65°C (with no freezing)

Ambient humidity Operation: 90%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
Environ-
ment
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Operation: 1000 meters or less above sea level, Storage: 1000 meters or less above sea level,
Altitude
Transportation: 13000 meters or less above sea level

Weight [kg] 25 30 49 60 70 110 135 155 280 390 450

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.
If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.
(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.
(Note 3) The tolerable radial load is the value calculated at the center of output shaft.
(Note 4) The protection level is IP44.

2-6
 2. Specifications

Wide range constant output series

Spindle motor type SJ-V

11-01T 11-09T 15-03T 18.5-03T 22-05T 22-09T

Compatible spindle drive unit type

SP-160 SP-200 SP-240 SP-320
MDS-D-
Continuous rating
3.7 5.5 7.5 9 11 15
Output [kW]
capacity 30-minute rating
5.5 7.5 9 11 15 18.5
50%ED rating [kW]

Base rotation speed [r/min] 750 500

Maximum rotation speed [r/min] 6000 4500

Frame No. B112 A160 B160 A180

Continuous rated torque [N·m] 47.1 70.0 95.5 115 140 239

GD2 [kg·m2] 0.12 0.23 0.23 0.32 1.23

0.32
Inertia [kg·m2] 0.03 0.06 0.06 0.08 0.08 0.31

Tolerable radial load [N] 1960 2940 3920

Input voltage 3-phase 200V

Cooling fan
Maximum power
40W 63W 175W
consumption

Ambient temperature Operation: 0 to 40°C (with no freezing), Storage: -20°C to 65°C (with no freezing)

Ambient humidity Operation: 90%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
Environ-
ment
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Operation: 1000 meters or less above sea level, Storage: 1000 meters or less above sea level
Altitude
Transportation: 13000 meters or less above sea leve

Weight [kg] 70 110 135 280

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.
If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.
(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.
(Note 3) The tolerable radial load is the value calculated at the center of output shaft.
(Note 4) The protection level is IP44.

2-7
 2. Specifications

High-speed series

Spindle motor type SJ-V

3.7-02ZT 7.5-03ZT 11-06ZT 11-08ZT 22-06ZT 30-02ZT

Compatible spindle drive unit type

SP-80 SP-160 SP-200 SP-240 SP-320
MDS-D-
Continuous rating
2.2 5.5 5.5 7.5 11 18.5
Output [kW]
capacity 30-minute rating 3.7
7.5 7.5 11 15 22
50%ED rating [kW] (15min. rating)

Base rotation speed [r/min] 3000 1500

Maximum rotation speed [r/min] 15000 12000 8000

Frame No. A90 A112 B112 A160 B160

Continuous rated torque [N·m] 7.0 35.0 35.0 47.7 70.0 118

GD2 [kg·m2] 0.027 0.098 0.098 0.12 0.23 0.32

Inertia [kg·m2] 0.007 0.025 0.025 0.03 0.06 0.08

Tolerable radial load [N] 490 980 1470 1960

Single-phase
Input voltage 3-phase 200V
200V
Cooling fan
Maximum power
42W 40W 63W
consumption

Ambient temperature Operation: 0 to 40°C (with no freezing), Storage: -20°C to 65°C (with no freezing)

Environ- Ambient humidity Operation: 90%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
ment
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Altitude Operation: 1000 meters or less above sea level, Storage: 1000 meters or less above sea level

Weight [kg] 25 60 70 125 155

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.
If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.
(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.
(Note 3) The tolerable radial load is the value calculated at the center of output shaft.
(Note 4) The protection level is IP44.

2-8
 2. Specifications

Hollow shaft series IPM Series

Spindle motor type SJ-VS SJ-PMF

7.5-03ZT 22-06ZT 30-02ZT 01830T-00 03530T-00

Compatible spindle drive unit type

SP-160 SP-240 SP-320 SP-160 SP-200
MDS-D-
Continuous rating
5.5 11 18.5 3.7 7.5
Output [kW]
capacity 30-minute rating
7.5 15 22 5.5 11.0
50%ED rating [kW]

Base rotation speed [r/min] 1500 1500 3000

Maximum rotation speed [r/min] 12000 8000 8000

Frame No. A112 A160 B160 71 90

Continuous rated torque [N·m] 35.0 70.0 118 11.8 23.9

GD2 [kg·m2] 0.099 0.23 0.32 0.015 0.034

Inertia [kg·m2] 0.025 0.058 0.08 0.004 0.009

Tolerable radial load [N] 0 (Note 3) 0 (Note 3) 0 (Note 3) 1470 1960

Single-phase
Input voltage 3-phase 200V
200V
Cooling fan
Maximum power
40W 40W 38W 32W
consumption

Ambient temperature Operation: 0 to 40°C (with no freezing), Storage: -20°C to 65°C (with no freezing)

Operation: 90%RH or less (with no dew condensation),

Ambient humidity
Environ- Storage: 90%RH or less (with no dew condensation)
ment
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Operation: 1000 meters or less above sea level,

Altitude
Storage: 1000 meters or less above sea level

Weight [kg] 65 115 140 23 35

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200 to 230VAC) to the power supply unit.
(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.
(Note 3) Do not apply a radial load.

2-9
 2. Specifications

2-2-2 Output characteristics

[Base rotation speed 1500r/min series SJ-V2.2-01T] [Base rotation speed 1500r/min series SJ-V3.7-01T]

2.2 3.7
15-minute rating 15-minute rating
Output [kW]

Output [kW]
1.5

1.3 2.2
Continuous rating Continuous rating
0.9
1.3

0 0
0 1500 6000 10000 0 1500 6000 10000
Rotation speed [r/min] Rotation speed [r/min]

[Base rotation speed 1500r/min series SJ-V5.5-01T] [Base rotation speed 1500r/min series SJ-V7.5-01T]

5.5 7.5
15-minute rating 15-minute rating
Output [kW]

Output [kW]

4.1 5.5
3.7

2.8 4.1
Continuous rating Continuous rating

0 0
0 1500 6000 8000 0 1500 6000 8000
Rotation speed [r/min] Rotation speed [r/min]

[Base rotation speed 1500r/min series SJ-V11-01T] [Base rotation speed 1500r/min series SJ-V15-01T]

11 15

15-minute rating 15-minute rating

Output [kW]

Output [kW]

8.3 11
7.5

5.6 8.3
Continuous rating Continuous rating

0 0
0 1500 4500 6000 0 1500 4500 6000
Rotation speed [r/min] Rotation speed [r/min]

[Base rotation speed 1500r/min series SJ-V18.5-01T] [Base rotation speed 1500r/min series SJ-V22-01T]

18.5 22
15-minute rating 15-minute rating
18.5
Output [kW]

15
Output [kW]

13.9 16.5
11.3 13.9

Continuous rating Continuous rating

0 0
0 1500 4500 6000 0 1500 4500 6000
Rotation speed [r/min] Rotation speed [r/min]

2 - 10
 2. Specifications

[Base rotation speed 1500r/min series SJ-V26-01T] ［Base rotation speed 1150r/min series SJ-V37-01T］

26 37
30-minute rating 30-minute rating
22 30
Output [kW]

Output [kW]
Continuous rating Continuous rating

0 0
0 1500 6000 0 1150 3450
Rotation speed [r/min] Rotation speed [r/min]

［Base rotation speed 1500r/min series SJ-V45-01T］ ［Base rotation speed 1150r/min series SJ-V55-01T］

45 55
30-minute rating 30-minute rating
37 45
Output [kW]

Output [kW]

Continuous rating Continuous rating

0 0
0 1500 3450 0 1150 3450
Rotation speed [r/min] Rotation speed [r/min]

[Wide range constant output series SJ-V11-01T] [Wide range constant output series SJ-V11-09T]

5.5 7.5
30-minute rating 30-minute rating
Output [kW]

Output [kW]

5.5
3.7

Continuous rating Continuous rating

0 0
0 750 6000 0 750 6000
Rotation speed [r/min] Rotation speed [r/min]

[Wide range constant output series SJ-V15-03T] [Wide range constant output series SJ-V18.5-03T]

9 11
30-minute rating 30-minute rating
7.5 9
Output [kW]

Output [kW]

Continuous rating Continuous rating

0 0
0 750 6000 0 750 6000
Rotation speed [r/min] Rotation speed [r/min]

2 - 11
 2. Specifications

[Wide range constant output series SJ-V22-05T] [Wide range constant output series SJ-V22-09T］

15 18.5
30-minute rating 15-minute rating
15
Output [kW]

Output [kW]
11 14.4
11.7

Continuous rating Continuous

0 0
0 750 6000 0 500 600 3500 4500
Rotation speed [r/min] Rotation speed [r/min]

[High speed series SJ-V3.7-02ZT] [High speed series SJ-V7.5-03ZT]

3.7 7.5
15-minute rating 15-minute rating
3 6.3
Output [kW]

Output [kW]

5.5

2.2 4.6
1.8

Continuous rating Continuous rating

0 0
0 3000 12000 15000 0 1500 10000 12000
Rotation speed [r/min] Rotation speed [r/min]

[High speed series SJ-V11-06ZT] [High speed series SJ-V11-08ZT]

7.5 11
30-minute rating 30-minute rating
Output [kW]

Output [kW]

5.5
7.5

Continuous rating
Continuous rating

0 0
0 1500 12000 0 1500 8000
Rotation speed [r/min] Rotation speed [r/min]

[High speed series SJ-V22-06ZT] [High speed series SJ-V30-02ZT]

15 22
30-minute rating
30-minute rating 18.5
Output [kW]

Output [kW]

11

Continuous rating Continuous rating

0 0
0 1500 8000 0 1500 8000
Rotation speed [r/min] Rotation speed [r/min]

2 - 12
 2. Specifications

[Hollow shaft series SJ-VS7.5-03ZT] [Hollow shaft series SJ-VS22-06ZT]

7.5 15

30-minute rating 30-minute rating

Output [kW]

Output [kW]
5.5 11

Continuous rating Continuous rating

0 0
0 1500 12000 0 1500 8000
Rotation speed [r/min] Rotation speed [r/min]

[Hollow shaft series SJ-VS30-02ZT] [IPM series SJ-PMF01830T-00]

22 5.5
30-minute rating
30-minute rating
18.5
Output [kW]

Output [kW]

3.7

Continuous rating Continuous rating

0 0
0 1500 8000 0 3000 8000
Rotation speed [r/min] Rotation speed [r/min]

[IPM series SJ-PMF03530T-00]

11

30-minute rating
Output [kW]

7.5

Continuous rating

0
0 3000 8000
Rotation speed [r/min]

2 - 13
 2. Specifications

2-3 Drive unit

2-3-1 Installation environment conditions
Common installation environment conditions for servo, spindle and power supply unit are shown below.
Ambient temperature Operation: 0 to 55°C (with no freezing), Storage / Transportation: -15°C to 70°C (with no freezing)
Operation: 90%RH or less (with no dew condensation)
Ambient humidity
Storage / Transportation: 90%RH or less (with no dew condensation)
Environ-
Indoors (no direct sunlight)
ment Atmosphere
With no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles
Altitude Operation/Storage: 1000 meters or less above sea level, Transportation: 13000 meters or less above sea level
Vibration/impact 4.9m/s2 (0.5G) / 49m/s2 (5G)

2-3-2 Servo drive unit

(1) 1-axis servo drive unit
1-axis servo drive unit MDS-D-V1 Series
Servo drive
MDS-D-V1- 20 40 80 160 160W 320 320W
unit type
Nominal maximum current
[A] 20 40 80 160 160 320 320
(peak)
Rated voltage [V] 155AC
Output
Rated current [A] 4.6 7.8 14.6 29.6 40.2 59.6 83.4
Rated voltage [V] 270 to 311DC
Input
Rated current [A] 7 7 14 30 35 45 55
Voltage [V] 200AC (50Hz)/200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Current [A] Max. 0.2
Control
power Rush current [A] Max. 30
Rush
conductivity [ms] Max. 6
time
Earth leakage current [mA] 1 (Max. 2)
Control method Sine wave PWM control method
Braking Regenerative braking and dynamic brakes
External
Dynamic brakes Built-in
(MDS-D-DBU)
External analog output 0 to +5V, 2ch (data for various adjustments)
Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 3.8 4.5 5.8 7.5
Heat radiated at rated
[W] 40 58 96 184 245 366 471
output
Noise Less than 55dB

(2) 2-axis servo drive unit

2-axis servo drive unit MDS-D-V2 Series
Servo drive
MDS-D-V2- 2020 4020 4040 8040 8080 16080 160160
unit type
Nominal maximum current
[A] 20/20 40/20 40/40 80/40 80/80 160/80 160/160
(peak)
Rated voltage [V] 155AC
Output
Rated current [A] 4.6/ 4.6 7.8/ 4.6 7.8/ 7.8 14.6/ 7.8 14.6/ 14.6 29.6/ 14.6 29.6/ 29.6
Rated voltage [V] 270 to 311DC
Input
Rated current [A] 14 14 14 21 28 44 60
Voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Current [A] Max. 0.2
Control
power Rush current [A] Max. 30
Rush
conductivity [ms] Max. 6
time
Earth leakage current [mA] 1 (Max. 4 For two axes)
Control method Sine wave PWM control method Current control method
Braking Regenerative braking and dynamic brakes
Dynamic brakes Built-in
External analog output 0 to +5V, 2ch (data for various adjustments)
Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 4.5 5.2
Heat radiated at rated
[W] 82 104 126 172 218 319 420
output
Noise Less than 55dB

2 - 14
 2. Specifications

2-3-3 Spindle drive unit

Spindle drive unit MDS-D-SP Series
Spindle drive
MDS-D-SP- 20 40 80 160 200 240 320 400 640
unit type
Nominal maximum current
[A] 20 40 80 160 200 240 320 400 640
(peak)
Rated voltage [V] 155AC
Output
Rated current [A] 4.5 10 18 37 63 79 130 174 200
Rated voltage [V] 270 to 311DC
Input
Rated current [A] 7 13 20 41 76 95 140 150 210
Voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Current [A] Max. 0.2
Control
power Rush current [A] Max. 30
Rush
conductivity [ms] Max. 6 Max. 9
time
Earth leakage current [mA] 6 (Max. 15)
Control method Sine wave PWM control method
Braking Regenerative braking
External analog output 0 to +5V, 2ch (data for various adjustments)
Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 3.8 4.5 5.8 6.5 7.5 16.5
Heat radiated at continuous
[W] 55 94 158 290 481 620 806 1045 1427
rated output
Noise Less than 55dB

2-3-4 Power supply unit

Power supply unit MDS-D-CV Series
Power supply
MDS-D-CV- 37 75 110 185 300 370 450 550
unit type
Rated output [kW] 3.7 7.5 11.0 18.5 30.0 37.0 45.0 55.0
Power facility capacity [kVA] 5.3 11.0 16.0 27.0 43.0 53.0 64.0 78.0
Rated voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Input Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Rated current [A] 15 26 35 65 107 121 148 200
Rated voltage [V] 513 to 648DC
Output
Rated current [A] 17 30 41 76 144 164 198 238
Voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Current [A] Max. 0.2
Control
power Rush current [A] Max. 38 Max. 30
Rush
conductivity [ms] Max. 3 Max. 6
time
Main circuit method Converter with power regeneration circuit
Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 4.0 6.0 10.0 25.5
Heat radiated at rated
[W] 54 79 124 193 317 396 496 596
output
Noise Less than 55dB

2 - 15
 2. Specifications

2-3-5 AC reactor

An AC reactor must be installed for each power supply unit.

(1) Specifications
AC reactor
AC reactor model D-AL- 7.5k 11k 18.5k 30k 37k 45k 55k
Compatible power supply
37,75 110 185 300 370 450 550
unit type MDS-D-CV-
Rated capacity [kW] 7.5 11 18.5 30 37 45 55
Rated voltage [V] 200 / 200 to 230 AC
Rated current [A] 27 40 66 110 133 162 200
Frequency [Hz] 50/60 Frequency fluctuation within ±3%
Ambient
Operation: -10°C to 60°C (with no freezing), Storage/Transportation: -10°C to 60°C (with no freezing)
temperature
Operation: 80%RH or less (with no dew condensation),
Ambient humidity
Storage/Transportation: 80%RH or less (with no dew condensation)
Environ-
ment Indoors (no direct sunlight)
Atmosphere
With no corrosive gas, inflammable gas, oil mist or dust
Altitude Operation/Storage: 1000 meters or less above sea level, Transportation: 10000 meters or less above sea level
Vibration / impact 9.8m/s2 (1G) / 98m/s2 (10G)
Weight [kg] 3.6 3.0 5.2 6.0 10 12.8 9.7

2 - 16
 2. Specifications

2-3-6 D/A output specifications for servo drive unit

The MDS-D/DH-V1/V2 servo drive unit has a function to D/A output the various control data.
The servo adjustment data required for setting the servo parameters to match the machine can be D/A
output. Measure using a hi-coder, oscilloscope, etc.

(1) D/A output specifications

Item Explanation
No. of channels 2ch
Output cycle 0.8ms (min. value)
Output precision 12bit
Output voltage range 0V to 2.5V (zero) to +5V
CN9 connector
Output magnification Pin Name Pin Name
-32768% to +32767% (1% scale)
setting 1 LG 11 LG
2 12
Output pin MO1 = Pin 9 3 13
MO2 = Pin 19 4 14
(CN9 connector) GND = Pins 1, 11 5 15
The D/A output for the 2-axis unit 6 16
(MDS-D/DH-V2) is also 2ch. When 7 17
Others using the 2-axis unit, set -1 for the 8 18
output data (SV061, 62) of the axis that 9 MO1 19 MO2
is not to be measured. 10 20

MDS-D/DH-V2

When the output data is 0, the offset voltage is Memory

2.5V. If there is an offset voltage, adjust the Scroll
zero level position in the measuring instrument +5 [V]
side.

Speed FB
+2.5 [V]

0 [V]
+5 [V]

Current FB
+2.5 [V]

0 [V]
Example of D/A output waveform

2 - 17
 2. Specifications

(2) Output data settings

<Standard output>
No. Abbrev. Parameter name Explanation
SV061 DA1NO D/A output channel 1 data No. Input the No. of the data to be output to each D/A output channel.
SV062 DA2NO D/A output channel 2 data No.

Standard output unit

No. Output data Output cycle
Linear axis Rotary axis
For 2-axis drive unit (MDS-D/DH-V2). Set the parameters to
-1 D/A output not selected another axis in the drive unit that is not D/A output.
0 Commanded rotation speed 1000(r/min)/V 0.8ms
1 Motor rotation speed 1000(r/min)/V 0.8ms
2 Torque command Motor stall rated ratio 100%/V 0.8ms
3 Torque feedback Motor stall rated ratio 100%/V 0.8ms
8 Machine vibration frequency 500Hz/V 0.8ms

30 Collision detection estimated torque Motor stall rated ratio 100% 0.8ms
Collision detection disturbance estimated
31 Motor stall rated ratio 100% 0.8ms
torque
*1 Estimated load inertia ratio
32 100% or 100kg 0.8ms
or moving sections gross weight

Disturbance observer estimated disturbance

35 Motor stall rated ratio 100% 0.8ms
torque

50 Position droop 1µm/V 1/1000°/V 0.8ms

51 Position command 1µm/V 1/1000°/V 0.8ms
52 Position feedback 1µm/V 1/1000°/V 0.8ms
53 Position F⊿T 1µm/s/V 1/1000°/s/V 0.8ms
Deviation from ideal position
54 1µm/V 1/1000°/V 0.8ms
(considering servo tracking delay)

60 Position droop 1mm/V 1°/V 0.8ms

61 Position command 1mm/V 1°/V 0.8ms
62 Position feedback 1mm/V 1°/V 0.8ms
63 Position F⊿T 1mm/s/V 1°/s/V 0.8ms
Deviation from ideal position
64 1mm/V 1°/V 0.8ms
(considering servo tracking delay)

70 Position droop 1m/V 1000°/V 0.8ms

71 Position command 1m/V 1000°/V 0.8ms
72 Position feedback 1m/V 1000°/V 0.8ms
73 Position F⊿T 1m/s/V 1000°/s/V 0.8ms
Deviation from ideal position
74 1m/V 1000°/V 0.8ms
(considering servo tracking delay)

126 Saw tooth wave 0V to 5V 0.8ms

127 2.5V test data 2.5V 0.8ms

*1 The estimated load inertia ratio (unit: 100%) is applied for the rotary motor, and the moving sections gross weight (unit: 100kg) for
the linear motor.

2 - 18
 2. Specifications

< Servo control signal >

Servo control input (NC to V1/V2) Servo control output (V1/V2 to NC)
No. Details No. Details
16384 Servo control input 1-0 READY ON command 16480 Servo control output 1-0 In READY ON
16385 Servo control input 1-1 Servo ON command 16481 Servo control output 1-1 In servo ON

16388 Servo control input 1-4 Position loop gain changeover 16484 Servo control output 1-4 In position loop gain
command changeover
16390 Servo control input 1-6 Excessive error detection 16486 Servo control output 1-6 In excessive error detection
width changeover command width changeover

16391 Servo control input 1-7 Alarm reset command 16487 Servo control output 1-7 In alarm
16392 Servo control input 1-8 Current limit selection 16488 Servo control output 1-8 In current limit selection
command

16492 Servo control output 1-C In in-position

16493 Servo control output 1-D In current limit
16494 Servo control output 1-E In absolute position data loss
16495 Servo control output 1-F In warning
16496 Servo control output 2-0 Z phase passed

16499 Servo control output 2-3 In zero speed

16503 Servo control output 2-7 In external emergency stop

16409 Servo control input 2-9 Speed monitor command valid 16505 Servo control output 2-9 In speed monitor
16410 Servo control input 2-A In door closed (controller) 16506 Servo control output 2-A In door closed (controller)
16411 Servo control input 2-B In door closed (all drive units) 16507 Servo control output 2-B In door closed
(self drive unit)

16416 Servo control input 3-0 Control axis detachment 16512 Servo control output 3-0 In control axis detachment
command

2 - 19
 2. Specifications

2-3-7 D/A output specifications for spindle drive unit

The MDS-D/DH-SP spindle drive unit has a function to D/A output each control data. The spindle
adjustment data required to set the spindle parameters matching the machine can be D/A output. The
data can be measured with a hi-corder or oscilloscope, etc.

(1) D/A output specifications

Item Explanation
No. of channels 2ch
Output cycle 0.8ms (min. value)
Output precision 12bit
Output voltage range 0V to 2.5V (zero) to +5V
Output magnification CN9 connector
±32768
setting
Pin Name Pin Name
Output pin MO1 = Pin 9 1 LG 11 LG
MO2 = Pin 19 2 12
(CN9 connector) LG = Pin 1, 11 3 13
4 14
5 15
6 16
7 17
8 18
9 MO1 19 MO2
10 20

MDS-D/DH-SP

When the output data is 0, the offset voltage is 2.5V.

Memory
If there is an offset voltage, adjust the zero level
Scroll
position in the measuring instrument side. +5 [V]

Speed FB
+2.5 [V]

0 [V]
+5 [V]

Current FB
+2.5 [V]

0 [V]
Example of D/A output waveform

2 - 20
 2. Specifications

(2) Output data settings

<Standard output>
No. Abbrev. Parameter name Explanation
SP125 DA1NO D/A output channel 1 data No. Input the No. of the data to be output to each D/A output channel.
SP126 DA2NO D/A output channel 2 data No.

No. Output data Output unit Output cycle

for standard setting
-1 D/A output stop -
0 Commanded motor rotation speed 1000(r/min)/V 0.8ms
1 Motor rotation speed 1000(r/min)/V 0.8ms
2 Torque current command Short time rated ratio 100%/V 0.8ms
3 Torque current feedback Short time rated ratio 100%/V 0.8ms

Disturbance observer estimated Short time rated torque current

35 0.8ms
disturbance torque value ratio 100%/V

50 Position droop 1/1000°/V 0.8ms

51 Position command 1/1000°/V 0.8ms
52 Position feedback 1/1000°/V 0.8ms
53 Position F⊿T 1/1000°/s/V 0.8ms
Deviation from ideal position
54 1/1000°/V 0.8ms
(considering spindle tracking delay)

60 Position droop 1°/V 0.8ms

61 Position command 1°/V 0.8ms
62 Position feedback 1°/V 0.8ms
63 Position F⊿T 1°/s/V 0.8ms
Deviation from ideal position
64 1°/V 0.8ms
(considering spindle tracking delay)

70 Position droop 1000°/V 0.8ms

71 Position command 1000°/V 0.8ms
72 Position feedback 1000°/V 0.8ms
73 Position F⊿T 1000°/s/V 0.8ms
Deviation from ideal position
74 1000°/V 0.8ms
(considering spindle tracking delay)

126 Saw tooth wave 0V to 5V 0.8ms

127 2.5V test data output 2.5V 0.8ms

2 - 21
 2. Specifications

< Spindle control signal>

Spindle control input (NC to SP) Spindle control output (SP to NC)
No. Details No. Details
16384 Spindle control input 1-0 READY ON command 16480 Spindle control output 1-0 In ready ON
16385 Spindle control input 1-1 Servo ON command 16481 Spindle control output 1-1 In servo ON

16391 Spindle control input 1-7 Alarm reset command 16487 Spindle control output 1-7 In alarm
16392 Spindle control input 1-8 Torque limit 1 selection 16488 Spindle control output 1-8 In torque limit 1 selection
command
16393 Spindle control input 1-9 Torque limit 2 selection 16489 Spindle control output 1-9 In torque limit 2 selection
command
16394 Spindle control input 1-A Torque limit 3 selection 16490 Spindle control output 1-A In torque limit 3 selection
command

16492 Spindle control output 1-C In in-position

16495 Spindle control output 1-F In warning

16496 Spindle control output 2-0 Z phase passed

16499 Spindle control output 2-3 In zero speed

16503 Spindle control output 2-7 In external emergency stop

16409 Spindle control input 2-9 Speed monitor command 16505 Spindle control output 2-9 In speed monitor
valid
16410 Spindle control input 2-A In door closed (controller) 16506 Spindle control output 2-A In door closed (controller)
16411 Spindle control input 2-B In door closed 16507 Spindle control output 2-B In door closed
(all drive units) (self drive unit)

16432 Spindle control input 4-0 Spindle control mode 16528 Spindle control output 4-0 In spindle control mode
selection command 1 selection 1
16433 Spindle control input 4-1 Spindle control mode 16529 Spindle control output 4-1 In spindle control mode
selection command 2 selection 2
16434 Spindle control input 4-2 Spindle control mode 16530 Spindle control output 4-2 In spindle control mode
selection command 3 selection 3
16436 Spindle control input 4-4 Gear changeover command 16532 Spindle control output 4-4 In gear changeover
command
16437 Spindle control input 4-5 Gear selection command 1 16533 Spindle control output 4-5 In gear selection 1
16438 Spindle control input 4-6 Gear selection command 2 16534 Spindle control output 4-6 In gear selection 2

16445 Spindle control input 4-D L coil selection command 16541 Spindle control output 4-D In L coil selection

16545 Spindle control output 5-1 Speed detection

16550 Spindle control output 5-6 In coil changeover

16458 Spindle control input 5-A Phase synchronization 16554 Spindle control output 5-A In phase synchronization
suppression command suppression
16459 Spindle control input 5-B Minimum excitation rate 2 16555 Spindle control output 5-B In minimum excitation rate
changeover request 2 selection
16460 Spindle control input 5-C Speed gain set 2 16556 Spindle control output 5-C In speed gain set 2
changeover request selection
16461 Spindle control input 5-D Zero point re-detection 16557 Spindle control output 5-D Zero point re-detection
request complete
16462 Spindle control input 5-E Spindle holding force up 16558 Spindle control output 5-E Spindle holding force up
completed
16559 Spindle control output 5-F In 2nd in-position

2 - 22
 2. Specifications

2-3-8 Explanation of each part

(1) Explanation of each 1-axis servo drive unit part

(2)
(1)
(3) 1 2 1 2
(4) (6)
(5) (7)
1 2
(8) (9)

(10) (15)
(12)
(11)

(13)

(14)

(16)

(17)

MDS-D-V1 Bottom view of left diagram MDS-D-V1

60mm width 90mm width or more

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.
Each part name
Name Description
(1) LED --- Unit status indication LED
(2) SWL --- Axis No. setting switch
(3) SW1 --- Unused axis setting switch
(4) CN1A --- NC or master axis optical communication connector
(5) CN1B --- Slave axis optical communication connector
Control circuit

For connecting converged battery unit

(6) BTA,BTB --- Both BTA and BTB are the same function, and they are internally
connected each other.
(7) BT1 --- For connecting battery built-in drive unit ER6V-C119B
(8) CN9 --- Maintenance connector (usually not used)
(9) CN4 --- Power supply communication connector
(10) CN2 --- Motor side detector connection connector
(11) CN3 --- Machine side detector connection connector
(12) CN20 --- Motor brake/dynamic brake control connector (Key way: X type)
L+
(13) TE2 Converter voltage input terminal (DC input)
L-
L11
(14) TE3 Control power input terminal (single-phase AC input)
L21
Main circuit

Motor power supply output connector (3-phase AC output),

(15) U, V, W,
Motor grounding terminal (for 60mm width)
TE1
Motor power supply output terminal (3-phase AC output)
(16) U, V, W
(for 90mm width or more)
Grounding terminal
(17) PE Note that TE1 connector (above “(15)”) is used for the motor
grounding of the 60mm width unit.

Screw size
1-axis servo drive unit MDS-D-V1-
Type 20 to 160 160W 320 320W
Unit width (mm) 60 90 120 150
(13) TE2 M6×16
(14) TE3 M4×12
(16) TE1 - M5×12 M8×12
(17) M5×12 M8×12
2 - 23
 2. Specifications

(2) Explanation of each 2-axis servo drive unit part

(1) (2)
(3) 1 2 1 2
(6)
(4)
(5) (7)
1 2
(8) (9)
(17)
(10) (18)
(14)
(11)
(12)
(13)

(15)

(16)

(19)

MDS-D-V2 Bottom view

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

Each part name

Name Description
(1) LED --- Unit status indication LED
(2) SWL,SWM --- Axis No. setting switch (L,M axis)
(3) SW1 --- Unused axis setting switch (L, M axis)
(4) CN1A --- NC or master axis optical communication connector
(5) CN1B --- Slave axis optical communication connector
For connecting converged battery unit
Control circuit

(6) BTA,BTB --- Both BTA and BTB are the same function, and they are internally
connected each other.
(7) BT1 --- For connecting battery built-in drive unit ER6V-C119B
(8) CN9 --- Maintenance connector (usually not used)
(9) CN4 --- Power supply communication connector
(10) CN2L --- Motor side detector connection connector (L axis)
(11) CN3L --- Machine side detector connection connector (L axis)
(12) CN2M --- Motor side detector connection connector (M axis)
(13) CN3M --- Machine side detector connection connector (M axis)
(14) CN20 --- Motor brake/dynamic brake control connector (Key way: X type)
L+
(15) TE2 Converter voltage input terminal (DC input)
L-
Main circuit

L11
(16) TE3 Control power input terminal (single-phase AC input)
L21
(17) MU, MV, MW,
TE1 Motor power supply output connector(3-phase AC output)
(18) LU, LV, LW,
Grounding terminal
(19) PE
Use TE1 connector for the motor grounding.

Screw size
2-axis servo drive unit MDS-D-V2-
Type 2020 to 8080 16080, 160160
Unit width (mm) 60 90
(15) TE2 M6×16
(16) TE3 M4×12
(19) M4×12

2 - 24
 2. Specifications

(3) Explanation of each spindle drive unit part

(1) (2)
(3) 1 2 1 2
(6)
(4)
(5) (7)
1 2
(8) (9)

(10) (14)

(11)

(12)

(13)

(15)

(16)

MDS-D-SP Bottom view of left diagram MDS-D-SP

60mm width 90mm width or more

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

Each part name

Name Description
(1) LED --- Unit status indication LED
(2) SWL --- Axis No. setting switch
(3) SW1 Unused axis setting switch
(4) CN1A --- NC or master axis optical communication connector
Control circuit

(5) CN1B --- Slave axis optical communication connector

For connecting converged battery unit
(6) BTA,BTB --- Both BTA and BTB are the same function, and they are
internally connected each other.
(7) BT1 --- For connecting battery built-in drive unit ER6V-C119B
(8) CN9 --- Maintenance connector (usually not used)
(9) CN4 --- Power supply communication connector
(10) CN2L --- Built-in PLG detector connection connector
(11) CN3L --- Machine side detector connection connector
L+
(12) TE2 Converter voltage input terminal (DC input)
L-
L11
(13) TE3 Control power input terminal (single-phase AC input)
L21
Main circuit

Motor power supply output connector

(14) U, V, W, (3-phase AC output),
TE1 Motor grounding terminal (for 60mm width)
Motor power supply output terminal (3-phase AC output)
(15) U, V, W
(for 90mm width or more)
Grounding terminal
(16) PE Note that TE1 connector (above “(14)”) is used for the
motor grounding of the 60mm width unit.

Screw size
Spindle drive unit MDS-D-SP-
Type 20, 40, 80 160 200 240, 320 400, 640
Unit width (mm) 60 90 120 150 240 300
(12) TE2 M6×16 M10×20
(13) TE3 M4×12 M4×8
(15) TE1 - M5×12 M8×12 M10×20
(16) M5×12 M8×12 M10×20

2 - 25
 2. Specifications

(4) Explanation of each power supply unit part

(1) (2)

(3)

(4)
(5) (10)

(8)

(6) (7)
(9)

(7) (6)

(11)

(12)

Bottom view Bottom view

MDS-D-CV
90mm width or more 60mm width

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

Each part name

Name Description
(1) LED --- Power supply status indication LED
(2) SW1 --- Power supply setting switch
Control circuit

(3) CN4 --- Servo/spindle communication connector (master)

(4) CN9 --- Servo/spindle communication connector (slave)
(5) --- CHARGE LAMP TE2 output charging/discharging circuit indication LED
(6) CN23A --- External emergency stop input connector (Key way: X type)
(7) CN23B MC1,MC2 External contactor control connector (Key way: Y type)
L+
(8) TE2 Converter voltage output terminal (DC output)
L-
L11
(9) TE3 Control power input terminal (single-phase AC input)
Main circuit

L21
Power input terminal (3-phase AC input),
(10) L1, L2, L3, Grounding terminal (for 60mm width)
TE1
Power input terminal (3-phase AC input),
(11) L1, L2, L3
(for 90mm width or more)
(12) PE Grounding terminal (for 90mm width or more)

Screw size
Power supply unit MDS-D-CV-
Type 37, 75 110, 185 300 to 450 550
Unit width (mm) 60 90 150 300
(8) TE2 M6×16 M10×20
(9) TE3 M4×12 M4×8
(10) TE1 M4×12 - - -
(11) TE1 - M5×12 M8×16 M10×20
(12) - M5×12 M8×14 M10×20

2 - 26
3. Characteristics

3-1 Servomotor......................................................................................................................................... 3-2

3-1-1 Environmental conditions ............................................................................................................ 3-2
3-1-2 Quakeproof level ......................................................................................................................... 3-2
3-1-3 Shaft characteristics .................................................................................................................... 3-3
3-1-4 Oil / water standards ................................................................................................................... 3-4
3-1-5 Magnetic brake............................................................................................................................ 3-5
3-1-6 Dynamic brake characteristics .................................................................................................... 3-8
3-2 Spindle motor ................................................................................................................................... 3-10
3-2-1 Environmental conditions .......................................................................................................... 3-10
3-2-2 Shaft characteristics .................................................................................................................. 3-10
3-3 Drive unit characteristics .................................................................................................................. 3-11
3-3-1 Environmental conditions .......................................................................................................... 3-11
3-3-2 Heating value ............................................................................................................................ 3-12
3-3-3 Overload protection characteristics........................................................................................... 3-13
3-3-4 Drive unti arrangement.............................................................................................................. 3-20

3-1
 3. Characteristics

3-1 Servomotor

3-1-1 Environmental conditions

Environment Conditions

Ambient temperature 0°C to +40°C (with no freezing)

Ambient humidity 80% RH or less (with no dew condensation)

Storage temperature -15°C to +70°C (with no freezing)

Storage humidity 90% RH or less (with no dew condensation)

Indoors (no direct sunlight)
Atmosphere
No corrosive gas, inflammable gas, oil mist or dust
Operation / storage: 1000m or less above sea level
Altitude
Transportation: 10000m or less above sea level

3-1-2 Quakeproof level

Acceleration direction
Motor type
Axis direction (X) Direction at right angle to axis (Y)

HF75, HF105
2 2
HF54, HF104, HF154 X: 9.8m/s (1G) or less Y: 24.5m/s (2.5G) or less
HP54, HP104, HP154,
HP224
HF204, HF354 2 2
X: 19.6m/s (2G) or less Y: 49m/s (5G) or less
HP204, HP354
HF453, HF703 2
X: 11.7m/s (1.2G) or less
HP454, HP704 2
Y: 24.5m/s (2.5G) or less
HF903 2
X: 9.8m/s (1G) or less
HP903, HP1103

The vibration conditions are as shown below.

200
Servomotor
(double-sway width) (µm)

100
80
Vibration amplitude

60 Y
X
50
40
30

20
Acceleration

0 1000 2000 3000

Speed (r/min)

3-2
 3. Characteristics

3-1-3 Shaft characteristics

There is a limit to the load that can be applied on the motor shaft. Make sure that the load applied on the
radial direction and thrust direction, when mounted on the machine, is below the tolerable values given
below. These loads may affect the motor output torque, so consider them when designing the machine.

Servomotor Tolerable radial load Tolerable thrust load

HF75T, 105T (Taper shaft) 245N (L=33) 147N
HF75S, 105S (Straight shaft) 245N (L=33) 147N
HF54T, 104T, 154T (Taper shaft) 392N (L=58) 490N
HF54S, 104S, 154S (Straight shaft) 980N (L=55) 490N
HF204S, 354S, 453S, 703S (Straight shaft) 2058N (L=79) 980N
HF903S (Straight shaft) 2450N (L=85) 980N
HP54T, 104T, 154T, 224T (Taper shaft) 392N (L=52.7) 490N
HP54S, 104S, 154S, 224S (Straight shaft) 980N (L=52.7) 490N
HP204S, 354S, 454S (Straight shaft) 1500N (L=52.7) 490N
HP704S (Straight shaft) 1300N (L=52.7) 590N
HP903S (Straight shaft) 2500N (L=52.7) 1100N
HP1103S (Straight shaft) 2700N (L=52.7) 1500N

Note: The symbol L in the table refers to the value of L below.

Radial load

Thrust load

L : Length from flange installation surface to center of load weight [mm]

1. Use a flexible coupling when connecting with a ball screw, etc., and keep the
shaft core deviation to below the tolerable radial load of the shaft.
2. When directly installing the gear on the motor shaft, the radial load increases
as the diameter of the gear decreases. This should be carefully considered
when designing the machine.
3. When directly installing the pulley on the motor shaft, carefully consider so
CAUTION that the radial load (double the tension) generated from the timing belt tension
is less than the values shown in the table above.
4. In machines where thrust loads such as a worm gear are applied, carefully
consider providing separate bearings, etc., on the machine side so that loads
exceeding the tolerable thrust loads are not applied to the motor.
5. Do not use a rigid coupling as an excessive bending load will be applied on
the shaft and could cause the shaft to break.

3-3
 3. Characteristics

3-1-4 Oil / water standards

(1) The motor protective format uses the IP type, which complies
with IEC Standard. (Refer to the section "2-1-1 Specifications Oil or water
list".) However, these Standards are short-term performance
specifications. They do not guarantee continuous
environmental protection characteristics. Measures such as
covers, etc., must be taken if there is any possibility that oil or
water will fall on the motor, and the motor will be constantly wet
and permeated by water. Note that the motor’s IP-type is not
indicated as corrosion-resistant.
Servomotor

(2) When a gear box is installed on the servomotor, make sure that the oil level height from the
center of the shaft is higher than the values given below. Open a breathing hole on the gear
box so that the inner pressure does not rise.

Servomotor Oil level (mm)

HF75, HF105 15
HF54, HF104, HF154 22.5 Gear
HP54, HP104, HP154, HP224 20 Servomotor
HF204, HF354, HF453 30
Oil level
HP204, HP354, HP454, HP704 25
HF703 30 Lip
HF903 34 V-ring
HP903, HP1103 30

(3) When installing the servomotor horizontally, set the power cable and detector cable to face
downward. When installing vertically or on an inclination, provide a cable trap.

Cable trap

1. The servomotors, including those having IP67 specifications, do not have a

completely waterproof (oil-proof) structure. Do not allow oil or water to
constantly contact the motor, enter the motor, or accumulate on the motor. Oil
can also enter the motor through cutting chip accumulation, so be careful of
CAUTION this also.
2. When the motor is installed facing upwards, take measures on the machine
side so that gear oil, etc., does not flow onto the motor shaft.
3. Do not remove the detector from the motor. (The detector installation screw is
treated for sealing.)

3-4
 3. Characteristics

3-1-5 Magnetic brake

1. The axis will not be mechanically held even when the dynamic brakes are
used. If the machine could drop when the power fails, use a servomotor with
magnetic brakes or provide an external brake mechanism as holding means
to prevent dropping.
2. The magnetic brakes are used for holding, and must not be used for normal
braking. There may be cases when holding is not possible due to the life or
machine structure (when ball screw and servomotor are coupled with a timing
CAUTION belt, etc.). Provide a stop device on the machine side to ensure safety.
3. When operating the brakes, always turn the servo OFF (or ready OFF). When
releasing the brakes, always confirm that the servo is ON first. Sequence
control considering this condition is possible by using the brake contact
connection terminal (CN20) on the servo drive unit.
4. When the vertical axis drop prevention function is used, the drop of the
vertical axis during an emergency stop can be suppressed to the minimum.

(1) Motor with magnetic brake

(a) Types
The motor with a magnetic brake is set for each motor. The "B" following the standard motor
model stands for the motor with a brake.
(b) Applications
When this type of motor is used for the vertical feed axis in a machining center, etc., slipping
and dropping of the spindle head can be prevented even when the hydraulic balancer's
hydraulic pressure reaches zero when the power turns OFF. When used with a robot, deviation
of the posture when the power is turned OFF can be prevented.
When used for the feed axis of a grinding machine, a double safety measures is formed with
the deceleration stop (dynamic brake stop) during emergency stop, and the risks of colliding
with the grinding stone and scattering can be prevented.
This motor cannot be used for the purposes other than holding and braking during a power
failure (emergency stop). (This cannot be used for normal deceleration, etc.)
(c) Features
1) The magnetic brakes use a DC excitation method, thus:
• The brake mechanism is simple and the reliability is high.
• There is no need to change the brake tap between 50Hz and 60Hz.
• There is no rush current when the excitation occurs, and shock does not occur.
• The brake section is not larger than the motor section.
2) The magnetic brake is built into the motor, and the installation dimensions are the same as
the motor without brake.
(d) Considerations to safety
1) Using a timing belt
Connecting the motor with magnetic brakes and the load (ball screw, etc.) with a timing
belt as shown on the left below could pose a hazard if the belt snaps. Even if the belt's
safety coefficient is increased, the belt could snap if the tension is too high or if cutting
chips get imbedded. Safety can be maintained by using the method shown on the right
below.
Dangerous! Safe!

Top Top
Motor
Load

Load

Brake
Bottom Bottom
Motor
(No brakes)
Ball screw Ball screw
Timing belt Timing belt Brake

3-5
 3. Characteristics

(2) Magnetic brake characteristics

Motor type HF54B HF453B

HF75B HF204B
HF104B HF703B
HF105B HF354B
Item HF154B HF903B
Spring closed non-exciting operation magnetic brakes
Type (Note 1)
(for maintenance and emergency braking)
Rated voltage 24VDC
Rated current at 20°C (A) 0.38 0.8 1.4
Capacity (W) 9 19 34
Static friction torque (N•m) 2.4 8.3 43.1
Inertia (Note 2) (kg•cm2) 0.2 2.2 9.7
Release delay time (Note 3) (s) 0.03 0.04 0.1
Braking delay time (DC OFF) (s) 0.03 0.03 0.03
(Note 3)
Tolerable Per braking (J) 64 400 4,500
braking work
amount Per hour (J) 640 4,000 4,5000
Brake play at motor axis (degree) 0.1 to 0.9 0.2 to 0.6 0.2 to 0.6
No. of braking
(times) 20,000 20,000 20,000
Brake life operations
(Note 4) Work amount
(J) 32 200 1,000
per braking

Motor type
HP104B HP204B HP354B HP903B
HP54B HP704B
HP154B HP224B HP454B HP1103B
Item
Spring closed non-exciting operation magnetic brakes
Type (Note 1)
(for maintenance and emergency braking)
Rated voltage 24VDC
Rated current at 20°C (A) 0.91 0.86 1.0 1.4 1.4 1.7
Capacity (W) 21 21 24 34 34 41
Static friction torque (N•m) 3.5 9 12 32 54.9 90
Inertia (Note 2) (kg•cm2) 0.5 0.5 5.5 5.5 5.5 24
Release delay time (Note 3) (s) 0.1 0.1 0.1 0.12 0.3 0.3
Braking delay time (DC OFF) (s) 0.1 0.1 0.1 0.1 0.1 0.1
(Note 3)
Tolerable Per braking (J) 700 700 700 4,500 4,500 4,500
braking work
amount Per hour (J) 7,000 7,000 7,000 45,000 45,000 45,000
Brake play at motor axis (degree) 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6 0.2 to 0.6
No. of braking
(times) 20,000 20,000 20,000 20,000 20,000 20,000
Brake life operations
(Note 4) Work amount
(J) 200 200 200 1,000 1,000 1,000
per braking

(Note 1) There is no manual release mechanism. If handling is required such as during the machine core alignment work,
prepare a separate 24VDC power supply, and electrically release a brake.
(Note 2) These are the values added to the servomotor without a brake.
(Note 3) This is the representative value for the initial attraction gap at 20°C.
(Note 4) The brake gap will widen through brake lining wear caused by braking. However, the gap cannot be adjusted. Thus,
the brake life is considered to be reached when adjustments are required.
(Note 5) A leakage flux will be generated at the shaft end of the servomotor with a magnetic brake.
(Note 6) When operating in low speed regions, the sound of loose brake lining may be heard. However, this is not a problem in
terms of function.

3-6
 3. Characteristics

(3) Magnetic brake power supply

1. Always install a surge absorber on the brake terminal when using DC OFF.
CAUTION 2. Do not pull out the cannon plug while the brake power is ON. The cannon
plug pins could be damaged by sparks.

(a) Brake excitation power supply

1) Prepare a brake excitation power supply that can accurately ensure the attraction current
in consideration of the voltage fluctuation and excitation coil temperature.
2) The brake terminal polarity is random. Make sure not to mistake the terminals with other
circuits.

(b) Brake excitation circuit

1) When turning OFF the brake excitation power supply (to apply the brake), DC OFF is used
to shorten the braking delay time. A surge absorber will be required. Pay attention to the
relay cut off capacity.

<Cautions>
• Provide sufficient DC cut off capacity at the contact.
• Always use a surge absorber.
• When using the cannon plug type, the surge absorber will be further away, so use
shielded wires between the motor and surge absorber.

24VDC

SW1 SW2
Magnetic brake 1

Magnetic brake 2

ZD1

100VAC or PS
200VAC VAR1 VAR2
ZD2

(b) Example of DC OFF

PS : 24VDC stabilized power supply

ZD1, ZD2 : Zener diode for power supply protection (1W, 24V)
VAR1, VAR2 : Surge absorber

Magnetic brake circuits

3-7
 3. Characteristics

3-1-6 Dynamic brake characteristics

If a servo alarm that cannot control the motor occurs, the dynamic brakes will function to stop the
servomotor regardless of the parameter settings.

(1) Deceleration torque

The dynamic brake uses the motor as a generator, and obtains the deceleration torque by
consuming that energy with the dynamic brake resistance. The characteristics of this deceleration
torque have a maximum deceleration torque (Tdp) regarding the motor speed as shown in the
following drawing. The torque for each motor is shown in the following table.

Tdp

Deceleration
torque

0 Ndp
Motor speed

Deceleration torque characteristics of a dynamic brake

Max. deceleration torque of a dynamic brake

Stall torque Tdp Ndp Stall torque Tdp Ndp
Motor type Motor type
(Nm) (Nm) (r/min) (Nm) (Nm) (r/min)
HF75 2.0 5.43 1825 HP54 3.0 6.36 716
HF105 3.0 10.21 1967 HP104 5.9 11.10 987
HF54 2.9 3.96 758 HP154 9.0 17.41 1307
HF104 5.9 10.02 1060 HP224 12.0 28.74 1848
HF154 9.0 15.65 1356 HP204 13.7 26.16 2135
HF204 13.7 15.97 1029 HP354 22.5 38.44 2072
HF354 22.5 35.28 908 HP454 31.9 61.60 1597
HF453 37.2 53.01 1080 HP704 49.0 88.38 1656
HF703 49.0 71.93 1070 HP903 70.0 91.73 2984
HF903 58.8 89.23 3755 HP1103 110.0 158.09 2324

3-8
 3. Characteristics

(2) Coasting rotation distance during emergency stop

The distance that the motor coasts (angle for rotary axis) when stopping with the dynamic brakes
can be approximated with the following expression.

JL
LMAX = F Ž {te + (1 + ) Ž (A Ž N2 + B)}
60 J M

LMAX : Motor coasting distance (angle) [mm, (deg)]

F : Axis feedrate [mm/min, (deg/min)]
N : Motor speed [r/min]
JM : Motor inertia [kgŽcm2]
JL : Motor shaft conversion load inertia [kgŽcm2]
te : Brake drive relay delay time (s) (Normally, 0.03s)
A : Coefficient A (Refer to the table below)
B : Coefficient B (Refer to the table below)

OFF
Emergency stop (EMG) ON

Dynamic brake control output OFF

ON

Actual dynamic brake operation OFF

ON

Motor speed

N
Coasting amount

Time
te

Dynamic brake braking diagram

Coasting amount calculation coefficients table

JM JM
Motor type A B Motor type A B
(kgŽcm2) (kgŽcm2)
-9 -3 -9 -3
HF75 2.6 0.46×10 4.58×10 HP54 4.6 2.75×10 2.71×10
-9 -3 -9 -3
HF105 5.1 0.44×10 5.15×10 HP104 7.7 1.92×10 3.59×10
-9 -3 -9 -3
HF54 6.1 3.54×10 6.11×10 HP154 12.0 1.44×10 4.72×10
-9 -3 -9 -3
HF104 11.9 1.95×10 6.59×10 HP224 20.0 1.03×10 6.74×10
-9 -3 -9 -3
HF154 17.8 1.46×10 8.07×10 HP204 29.0 2.04×10 12.39×10
-9 -3 -9 -3
HF204 38.3 4.07×10 12.92×10 HP354 37.0 1.82×10 10.44×10
-9 -3 -9 -3
HF354 75.0 4.09×10 10.11×10 HP454 55.0 2.09×10 7.47×10
-9 -3 -9 -3
HF453 112.0 3.42×10 11.95×10 HP704 82.0 2.20×10 8.04×10
-9 -3 -9 -3
HF703 154.0 3.49×10 11.99×10 HP903 225.0 3.23×10 38.33×10
-9 -3 -9 -3
HF903 196.0 1.02×10 43.18×10 HP1103 300.0 3.21×10 23.09×10

3-9
 3. Characteristics

3-2 Spindle motor

3-2-1 Environmental conditions

Environment Conditions

Ambient temperature 0°C to +40°C (with no freezing)

Ambient humidity 90% RH or less (with no dew condensation)

Storage temperature -20°C to +65°C (with no freezing)

Storage humidity 90% RH or less (with no dew condensation)

Indoors (no direct sunlight);

Atmosphere
no corrosive gas, inflammable gas, oil mist or dust

Operation/storage: 1000m or less above sea level

Altitude
Transportation: 10000m or less above sea level

3-2-2 Shaft characteristics

There is a limit to the load that can be applied on the motor shaft. Make sure that the load applied on the
radial direction, when mounted on the machine, is below the tolerable values given below. These loads
may affect the motor output torque, so consider them when designing the machine.

Spindle motor Tolerable radial load

SJ-V3.7-02ZT 490N

SJ-V2.2-01T, SJ-V3.7-01T
980N
SJ-V7.5-03ZT, SJ-V11-06ZT
SJ-V5.5-01T, SJ-V11-08ZT
1470N
SJ-PMF01830T-00
SJ-V7.5-01T, SJ-V11-01T
1960N
SJ-V22-06ZT, SJ-V30-02ZT, SJ-PMF03530T-00
SJ-V11-09T, SJ-V15-01T, SJ-V15-03T, SJ-V18.5-01T, SJ-V18.5-03T
2940N
SJ-V22-01T, SJ-V22-05T, SJ-V26-01T

SJ-V37-01T, SJ-V45-01T, SJ-V22-09T 3920N

SJ-V55-01T 5880N

Radial load

(Note) The load point is at the one-half of the shaft length.

3 - 10
 3. Characteristics

3-3 Drive unit characteristics

3-3-1 Environmental conditions

Environment Conditions

Ambient temperature 0°C to +55°C (with no freezing)

Ambient humidity 90% RH or less (with no dew condensation)

Storage temperature -15°C to +70°C (with no freezing)

Storage humidity 90% RH or less (with no dew condensation)

Indoors (no direct sunlight);

Atmosphere
no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles
Operation/storage: 1000m or less above sea level
Altitude
Transportation: 13000m or less above sea level

Vibration Operation/storage: 4.9m/s2 (0.5G) or less Transportation: 49m/s2 (5G) or less

(Note) When installing the machine at 1,000m or more above sea level, the heat dissipation characteristics will drop as the
altitude increases. The upper limit of the ambient temperature drops 1°C with every 100m increase in altitude. (The
ambient temperature at an altitude of 2,000m is between 0 and 45°C.)

3 - 11
 3. Characteristics

3-3-2 Heating value

Each heating value is calculated with the following values.

The values for the servo drive unit apply at the stall output. The values for the spindle drive unit apply for
the continuous rated output. The values for the power supply unit include the AC reactor's heating value.

Servo drive unit Spindle drive unit Power supply unit

Heating value Heating value Heating value Heating value
Type [W] Type [W] Type [W] Type [W]
MDS-D- Inside Outside MDS-D- Inside Outside MDS-D- Inside Outside MDS-D- Inside Outside
panel panel panel panel panel panel panel panel
V1-20 18 22 V2-2020 28 54 SP-20 24 31 CV-37 20 34
V1-40 20 38 V2-4020 30 74 SP-40 29 65 CV-75 24 55
V1-80 25 71 V2-4040 33 93 SP-80 37 121 CV-110 25 99
V1-160 36 148 V2-8040 39 133 SP-160 54 236 CV-185 32 161
V1-160W 44 201 V2-8080 45 173 SP-200 78 404 CV-300 45 272
V1-320 59 307 V2-16080 57 262 SP-240 91 529 CV-370 53 343
V1-320W 72 399 V2-160160 70 350 SP-320 118 688 CV-450 104 392
SP-400 148 897 CV-550 164 432
SP-640 196 1231

Design the panel's heating value taking the actual axis operation (load rate) into
consideration. The following table shows a load rate in a general machine tool.
Unit Load rate
POINT Servo drive unit 50%
Spindle drive unit 100%
Power supply unit 100%

3 - 12
 3. Characteristics

3-3-3 Overload protection characteristics

The servo drive unit has an electronic thermal relay to protect the servomotor and servo drive unit from
overloads. The operation characteristics of the electronic thermal relay are shown below when standard
parameters (SV021=60, SV022=150) are set.
If overload operation over the electronic thermal relay protection curve shown below is carried out,
overload 1 (alarm 50) will occur. If the maximum torque is commanded continuously for one second or
more due to a machine collision, etc., overload 2 (alarm 51) will occur.

(1) Motor HF75

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

(2) Motor HF105

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

3 - 13
 3. Characteristics

(3) Motor HF54

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

(4) Motor HF104

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

(5) Motor HF154

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

3 - 14
 3. Characteristics

(6) Motor HF204

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(7) Motor HF354

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(8) Motor HF453

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

3 - 15
 3. Characteristics

(9) Motor HF703

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(10) Motor HF903

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(11) Motor HP54

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

3 - 16
 3. Characteristics

(12) Motor HP104

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

(13) Motor HP154

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500 600 700
Motor current (stall current %)

(14) Motor HP224

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

3 - 17
 3. Characteristics

(15) Motor HP204

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(16) Motor HP354

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(17) Motor HP454

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

3 - 18
 3. Characteristics

(18) Motor HP704

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(19) Motor HP903

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

(20) Motor HP1103

10000.0
When stopped

1000.0 When rotating

Operation time (s)

100.0

10.0

1.0

0.1
0 100 200 300 400 500
Motor current (stall current %)

3 - 19
 3. Characteristics

3-3-4 Drive unti arrangement

Arrange the drive units in the following procedure.

(1) Install a power supply unit.

(2) Arrange drive units in order of the nominal current from largest from the right.
(3) In the arrangement, the clearance between the units is 1 mm.
(4) Arrange the drive units with the DC connection length from the power supply unit being 800mm or
less. For the arrangement of 800mm or more, multiple power supply units are required.
(5) Arrange large capacity drive units at the left of the power supply unit with the clearance between the
drive units being 1mm.

1mm 1mm 1mm 1mm

Use the dedicated

connection bar.

800mm or less

Large Small

Arrange drive units in order of nominal current from largest.

1. Arrange large capacity drive units at the left of the power supply unit with the
clearance between the drive units being 1mm.
POINT 2. Power supply units equivalent to the number of large capacity drive units are
required.

3 - 20
 3. Characteristics

<For separated arrangement of drive units >

Arranging drive units in the horizontal as much as possible is recommended. Thus, if the drive units
must be arranged in the vertical, or if the drive units must be separated by more than 30mm, arrange
them with the DC connection length of 500mm or less.
1mm

500mm or less

1mm

Twist Fixing band

1. D : For MDS-D-V1-320W, MDS-D-SP-240 to 640, the separated wiring is not

available.
DH: For MDS-DH-V1-160W to 200, MDS-DH-SP-160 to 480, the separated
wiring is not available.
CAUTION 2. If the drive units are separated by more than 30mm, twist the wires used for
the DC connection or bundle them with a fixing band in order to prevent two
wires from being separated.
3. Failure to observe the above arrangement could damage the units.

3 - 21
4. Dedicated options

4-1 Servo options ..................................................................................................................................... 4-2

4-1-1 Dynamic brake unit (MDS-D-DBU) (mandatory selection for large capacity)............................. 4-5
4-1-2 Battery option (MDS-A-BT, FCU6-BTBOX-36, ER6V-C119B, A6BAT)...................................... 4-7
4-1-3 Ball screw side detector (OSA105-ET2, OSA166-ET2)............................................................ 4-15
4-1-4 Machine side detector ............................................................................................................... 4-17
4-2 Spindle options................................................................................................................................. 4-21
4-2-1 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)........................................... 4-22
4-2-2 C axis detector (HEIDENHAIN ERM280).................................................................................. 4-24
4-3 Detector interface unit ...................................................................................................................... 4-26
4-3-1 MDS-B-HR................................................................................................................................. 4-26
4-3-2 APE391M .................................................................................................................................. 4-28
4-3-3 MJ831........................................................................................................................................ 4-29
4-3-4 MDS-B-SD (Signal divided unit)................................................................................................ 4-30
4-4 Drive unit option ............................................................................................................................... 4-32
4-4-1 DC connection bar..................................................................................................................... 4-32
4-4-2 Side face protection cover......................................................................................................... 4-33
4-5 Cables and connectors .................................................................................................................... 4-34
4-5-1 Cable connection diagram ........................................................................................................ 4-34
4-5-2 List of cables and connectors.................................................................................................... 4-35
4-5-3 Optical communication cable specifications ............................................................................. 4-40

4-1
 4. Dedicated options

4-1 Servo options

The option units are required depending on the servo system configuration. Check the option units to be
required referring the following items.

(1) Corresponding machine side detector

For MDS-D/DH series, various linear scales and rotary encoders can be used as machine side
detectors.
Note that, however, resolutions that can be used are limited.

Axis type Detector resolution that can be used

Linear scale (For linear axis) 1nm or more
36,000,000pulse/rev or less
Rotary encoder (For rotary axis)
（1/100,000°）or more

POINT Contact MITSUBISHI for resolutions exceeding the limits.

4-2
 4. Dedicated options

(2) System establishment in the full closed loop control

Refer to the table below to confirm the interface unit (I/F) and battery option required for the full
closed loop control.
Absolute position detector is not required for the motor side detector when using absolute position
scale.

Machine side detector Detector Required I/F signal Servo system

Remarks
to be used signal output interface unit (I/F) output specifications
Serial Absolute Requires battery option
OSA105-ET2, OSA166-ET2 - -
communication position ER6V-C119B, etc.
Relative position linear scale
Contact: Each machine
(Various types) Oblong wave
- - Incremental side detector
Relative position rotary signal output
manufacturer
encoder (Various types)
Relative position linear scale CN33 Oblong wave Contact:
- Incremental
SR33 (SONY) (SONY) signal output Sony Manufacturing
Analog
Relative position linear scale
1Vp-p IBV series Oblong wave Contact:
LS186, LS486, etc. Incremental
SIN wave (HEIDENHAIN) signal output HEIDENHAIN
(HEIDENHAIN)
signal output
Relative position linear scale Analog
Contact: Each machine
(Various types) 1Vp-p Serial
MDS-B-HR-11 Incremental side detector
Relative position rotary SIN wave communication
manufacturer
encoder (Various types) signal output
Analog
Relative position linear scale 1Vp-p MJ831 Serial Contact:
Incremental
SH13 (SONY) SIN wave (SONY) communication Sony Manufacturing
signal output
Analog
Relative position linear scale
1Vp-p APE391M A0 Serial Contact:
LS186, LS486, etc. Incremental
SIN wave (HEIDENHAIN) communication HEIDENHAIN
(HEIDENHAIN)
signal output
Relative position rotary APE391M C0
Analog
encoder series
1Vp-p Serial Contact:
ERM280 1024/1200/2048, APE391M C2 Incremental
SIN wave communication HEIDENHAIN
etc. series
signal output
(HEIDENHAIN) (HEIDENHAIN)
Absolute position linear scale
Serial Absolute Contact:
AT342, AT343, AT543 - -
communication position Mitutoyo
(Mitutoyo)
Absolute position linear scale
Serial Absolute Contact:
LC191M, LC491M - -
communication position HEIDENHAIN
(HEIDENHAIN)
Absolute position rotary
encoder Serial Absolute Contact:
- -
RCN223, RCN723 communication position HEIDENHAIN
(HEIDENHAIN)
Absolute position rotary
ADB-20J71 Serial Absolute Contact:
encoder -
(MME) communication position MME Corporation
MPRZ series (MME)

4-3
 4. Dedicated options

Contact information about machine side detector

Mitutoyo Corporation http://www.mitutoyo.co.jp/

Sony Manufacturing Systems Corporation http://www.sonysms.co.jp/

HEIDENHAIN CORPORATION http://www.heidenhain.co.jp/

MHI MACHINE TOOL ENGINEERING CO., LTD http://www.mme-e.co.jp/

The absolute position system cannot be established in combination with the

POINT relative position (incremental) machine side detector and absolute position
motor side detector.

(3) System establishment in the synchronous control

(a) For position command synchronous control
The synchronous control is all executed in the NC, and the each servo is controlled as an
independent axis. Therefore, preparing special options for the synchronous control is not required
on the servo side.

(b) For speed/current command synchronous control

The signal divider unit (MDS-B-SD) may be required because two axes share the feed back signal
of the linear scale in the full closed control. Check whether the signal divider unit is required based
on the following table.

For control with MDS-D-V2 For control with MDS-D-V1×2 units

System establishment Need for signal Need for detector Need for signal Need for detector
devider unit conversion unit devider unit conversion unit
(MDS-B-SD) (MDS-B-HR) (MDS-B-SD) (MDS-B-HR)
Semi closed control
- - ○ -
(only for motor side detector)
Relative position linear scale
(Oblong wave signal output) × × × ×
Relative position linear scale
- ○ - ○
(SIN wave signal output)
Absolute position linear scale
- - ○ -
AT342, AT343, AT543 (Mitutoyo)
Absolute position linear scale
- - ○ -
LC191M, LC491M (HEIDENHAIN)

○: Required -: Not required ×: Not applicable

When executing the synchronous control, use the servomotors of which the type
POINT and detector specifications are same.

4-4
 4. Dedicated options

4-1-1 Dynamic brake unit (MDS-D-DBU) (mandatory selection for large capacity)

The MDS-D-V1-320W units do not have dynamic brakes built in, so install an external dynamic brake
unit.

(1) Specifications
Type Coil specifications Compatible drive unit Weight (kg)
MDS-D-DBU 24VDC 160mA MDS-D-V1-320W 2

(2) Outline dimension drawings

• MDS-D-DBU
20

10
200

190

180

FG a b 13 14 U V W

200
5

5 5

20 20

140
[Unit: mm]

4-5
 4. Dedicated options

(3) Connecting with the servo drive unit

External
power supply
24VDC GND
Brake connector
Pin Name CNU20S(AWG14)
(CN20)
1 24VDC 1
2 DBU 2
3 MBR 3 Control terminal
block (M3)
Terminal Name
1
Twist wire 2 NC
3 a
4 b
5 13
To a motor brake 6 14

U V W a b

Dynamic brake unit

(MDS-B-DBU)

Power terminal
block (M3) Terminal Name
1 U
2 V
Servomotor 3 W

Internal circuit diagram

V
Terminal

W
block

U
R (0.5Ω)
14
13

b
MC SK
a

Correctly wire the dynamic brake unit to the servo drive unit.
CAUTION Do not use for applications other than emergencies (normal braking, etc.). The
internal resistor could heat up, and lead to fires or faults.

When you use a motor with a brake, please wire (between 1pin and 3pin) for the
POINT CN20 connector.

4-6
 4. Dedicated options

4-1-2 Battery option (MDS-A-BT, FCU6-BTBOX-36, ER6V-C119B, A6BAT)

This battery option may be required to establish absolute position system. Refer to the section "4-1
Servo option" and select a battery option from the table below depending on the servo system.

Type ER6V-C119B A6BAT (MR-BAT) MDS-A-BT-□□ FCU6-BTBOX-36

Installation Drive unit with battery Unit and battery integration Unit and battery integration
Dedicated case type
type holder type type type
Hazard class Not applicable Class9 (excluding
Not applicable Not applicable
(24 or less) MDS-A-BT-2)
Number of Up to 8 axes
connectable Up to 2 axes (When using dedicated 2 to 8 axes Up to 6 axes
axes case)
Battery
Possible Possible Not possible Possible
change
Appearance (1) (2) (3) (4)

Battery
A6BAT
Battery connector (MR-BAT)

To the battery
holder Battery

Battery Dedicated case

ER6V-C119B MDS-BTCASE

(Note) When using the converged battery option, refer to this section "(5) Converged battery option".

1. On January 1, 2003, new United Nations requirements, "United Nations

Dangerous Goods Regulations Article 12", became effective regarding the
transportation of lithium batteries. The lithium batteries are classified as
hazardous materials (Class 9) depending on the unit. (Refer to Appendix 4.)
2. The lithium battery must be transported according to the rules set forth by the
International Civil Aviation Organization (ICAO), International Air
Transportation Association (IATA), International Maritime Organization
(IMO), and United States Department of Transportation (DOT), etc. The
packaging methods, correct transportation methods, and special regulations
are specified according to the quantity of lithium alloys. The battery unit
exported from Mitsubishi is packaged in a container (UN approved part)
satisfying the standards set forth in this UN Advisory.
CAUTION 3. To protect the absolute value, do not shut off the servo drive unit control
power supply if the battery voltage becomes low (warning 9F).
4. Contact the Service Center when replacing the MDS-A-BT Series and cell
battery.
5. Replace the FCU6-BTBOX-36 battery with a new battery (2CR5) within the
recommended service period. This battery is commercially available for use
in cameras, etc.
6. The battery life (backup time) is greatly affected by the working ambient
temperature. The above data is the theoretical value for when the battery is
used 8 hours a day/240 days a year at an ambient temperature of 25°C.
Generally, if the ambient temperature increases, the backup time and useful
life will both decrease.

POINT The battery specifications of A6BAT are the same as MR-BAT.

4-7
 4. Dedicated options

(1) Cell battery ( ER6V-C119B )

< Specifications >

Cell battery
Battery option type
ER6V-C119B（Note1）
Lithium battery series ER6V
Nominal voltage 3.6V
Nominal capacity 2000mAh
Battery Hazard class -
safety Battery shape Single battery
Number of
batteries used ER6V×1
Lithium alloy
content 0.7g
Mercury content 1g or less
Number of connectable axes Up to 2 axes
Battery continuous backup time Approx. 10000 hours
Battery useful life
7 years
(From date of unit manufacture)
Data save time in battery
replacement HF/HP series: approx. 20 hours at time of delivery, approx. 10 hours after 5 years
Back up time from battery
warning to alarm occurrence Approx. 100 hours
(Note2)
Weight 20g
(Note1) ER6V-C119B is a battery built in a servo drive unit. Install this battery only in the servo drive unit that executes absolute
position control.
(Note2) This time is a guideline, so does not guarantee the back up time. Replace the battery with a new battery as soon as a battery
warning occurs.

< Installing the cell battery >

Open the upper front cover of the servo drive unit.
Connect the battery connector and then put the battery inside.

Battery connector connection part magnified figure

BTA
Battery connector 1 2 1 2
BTB

To battery holder
Battery 1 2

BT1
Connector for
connecting cell battery

Connect the cell battery with BT1.

(Note) When using a cell battery, do not connect the battery unit, MDS-A-BT and FCU6-BTBOX-36.

When using a cell battery built-in drive unit, the wiring between units is not
POINT required. The cell battery can be changed in each drive unit.

4-8
 4. Dedicated options

(2) Cell battery ( A6BAT )

Always use the cell battery (A6BAT) in combination with the dedicated case (MDS-BTCASE).

< Specifications >

Cell battery
Battery option type
A6BAT (MR-BAT)
Lithium battery series ER17330V
Nominal voltage 3.6V
Nominal capacity 1700mAh
Battery Hazard class -
safety Battery shape Single battery
Number of
batteries used A6BAT (MR-BAT) ×1
Lithium alloy
content 0.48g
Mercury content 1g or less
Number of connectable axes 1 axis / (per 1 battery)
Battery continuous backup time Approx. 10000 hours
Battery useful life
(From date of unit manufacture) 5 years
Data save time in battery
replacement HF/HP series: approx. 20 hours at time of delivery, approx. 10 hours after 5 years
Back up time from battery
warning to alarm occurrence Approx. 80 hours
(Note)
Weight 17g
(Note) This time is a guideline, so does not guarantee the back up time. Replace the battery with a new battery as soon as a battery
warning occurs.

< Specifications of the dedicated case MDS-BTCASE >

Type MDS-BTCASE
Number of batteries installed Up to 8 A6BATs (MR-BATs)（Install either 2, 4, 6 or 8 A6BATs (MR-BATs)）
Max. 8 axes (It varies depending on the number of batteries installed.)
When A6BAT (MR-BAT) x2, 1 to 2 axis/axes
Number of connectable axes When A6BAT (MR-BAT) x 4, 3 to 4 axes
When A6BAT (MR-BAT) x 6, 5 to 6 axes
When A6BAT (MR-BAT) x 8, 7 to 8 axes

< Installing the cell battery >

Open the cover of the dedicated
case. Connect the battery connector Battery
and then put the battery inside. Battery
A6BAT connector
(MR-BAT)

Dedicated case
MDS- BTCASE

4-9
 4. Dedicated options

< Installing A6BAT (MR-BAT) to battery case>

(a) Incorporate batteries in order, from the connector CON1 on the top of the case.
In the same way, install batteries to holders in order, from the holder on the top.

Example of incorporated batteries

(Photo: 8 batteries incorporated)

Corresponding to MDS-A-BT-2 Corresponding to MDS-A-BT-4

A6BAT A6BAT A6BAT A6BAT
(MR-BAT) (MR-BAT) (MR-BAT) (MR-BAT)
CON1 CON1

CN1A CN1A
CON2

CON4

CON8 CON8

Corresponding to MDS-A-BT-6 Corresponding to MDS-A-BT-8

A6BAT A6BAT A6BAT A6BAT
(MR-BAT) (MR-BAT) (MR-BAT) (MR-BAT)
CON1 CON1

CN1A CN1A

CON6

CON8
CON8

(b) Attach a seal indicating the number of incorporated batteries to the part shown below.

Attach the seal here.

（Attach only numbers）

4 - 10
 4. Dedicated options

< Outline dimension drawing of the dedicated case MDS-BTCASE >

25
15 R3 145
2-M5screw

7.5
130 (15)
50.7

16.8

(160)
160

145

136

130

130
6
Panel drawing
30

[Unit:mm]

4 - 11
 4. Dedicated options

(3) Battery unit (MDS-A-BT-□)

< Specifications >

Battery unit
Battery option type
MDS-A-BT-2 MDS-A-BT-4 MDS-A-BT-6 MDS-A-BT-8
Lithium battery series ER6V
Nominal voltage 3.6V
Nominal capacity 4000mAh 8000mAh 12000mAh 16000mAh
Battery Hazard class Class 9
safety Battery shape Set battery
Number of batteries
used ER6V x 2 ER6V x 4 ER6V x 6 ER6V x 8
Lithium alloy content 1.3g 2.6g 3.9g 5.2g
Mercury content 1g or less
Number of connectable axes Up to 2 axes Up to 4 axes Up to 6 axes Up to 8 axes
Battery continuous backup time Approx. 30000 hours
Battery useful life (From date of
7 years
unit manufacture)
Data save time in battery
replacement HF/HP series: approx. 20 hours at time of delivery, approx. 10 hours after 5 years
Back up time from battery
warning to alarm occurrence Approx. 100 hours
(Note)
Weight 600g
(Note) This time is a guideline, so does not guarantee the back up time. Replace the battery with a new battery as soon as a battery
warning occurs.

< Outline dimension drawings >

• MDS-A-BT-2/-4/-6/-8

15 Use an M5 screw for the ø6 mounting hole

52
160

145

135

17

R3

6 100

30

[Unit: mm]

4 - 12
 4. Dedicated options

(4) Battery unit ( FCU6-BTBOX-36 )

< Specifications >

Battery unit
Battery option type
FCU6-BTBOX-36（Note1）
Lithium battery series 2CR5
Nominal voltage 6.0V (Lithium battery), 3.6V (Output)
Nominal capacity 2600mAh
Battery Hazard class -
safety Battery shape Single battery
Number of
batteries used 2CR5×2
Lithium alloy
content 1.96g
Mercury content 1g or less
Number of connectable axes Up to 6 axes
Battery continuous backup time Approx. 5000 hours (when 6 axes are connected)
Battery useful life Note2
5 years
(From date of unit manufacture)
Data save time in battery
replacement HF/HP series: approx. 20 hours at time of delivery, approx. 10 hours after 5 years
Back up time from battery
warning to alarm occurrence Approx. 30 hours (when 6 axes are connected)
(Note3)
Weight 200g
(Note1) A lithium battery in FCU6-BTBOX-36 is commercially available. The battery for replacement has to be prepared by the user.
(Note2) Use new batteries (nominal capacity 1300mAh or more) within five years from the date of manufacture. The batteries should
be replaced once a year.
(Note3) This time is a guideline, so does not guarantee the back up time. Replace the battery with a new battery as soon as a battery
warning occurs.

< Outline dimension drawings >

• FCU6-BTBOX-36
75 4 12.5 57.5
Plus (+) terminal

Minus (-) terminal

2CR5
75

2CR5

50 Packing area

Square
65
50

hole

2-M4 screw
Panel cut drawing
[Unit: mm]

4 - 13
 4. Dedicated options

(5) Converged battery option

When using the following battery options, the wiring between units which configure an absolute
position system is required.

Battery option type Installation type Battery charge

A6BAT (MR-BAT) Dedicated case type（built-in MR-BTBOX） Possible

MDS-A-BT series Unit and battery integration type Not possible

FCU6-BTBOX-36 Unit and battery integration type Possible

<System configuration>
1-axis servo drive unit 2-axis servo drive unit Spindle drive unit Power supply unit Battery unit
(MDS-D/DH-V1) (MDS-D/DH-V2) (MDS-D/DH-SP) (MDS-D/DH-CV) MDS-A-BT-□
Battery case
MDS-BTCASE +
A6BAT (MR-BAT)

From NC

Battery unit
L+ FCU6-BTBOX-36
L-

Battery connector connection part magnified figure

BTA BTB

Connector for
1 2 1 2 connecting
converged battery

1 2

Servo motor Servo motor

BT1

Connect the converged battery with BTA or BTB.

1. This wiring is not required for the drive unit or spindle drive unit which is not
an absolute system.
POINT 2. Use a shield cable for wiring between drive units.
The drive unit could malfunction.

4 - 14
 4. Dedicated options

4-1-3 Ball screw side detector (OSA105-ET2, OSA166-ET2)

(1) Specifications
Detector type OSA105-ET2 OSA166-ET2
Electrical Detector resolution 1,000,000pulse/rev 16,000,000 pulse/rev
characteristics Absolute position method
Detection method
(battery backup method)
Tolerable rotation speed at power off
(Note) 500r/min
Detector output data Serial data
Power consumption 0.3A
Mechanical Inertia 0.5x10-4kgm2 or less
characteristics
Shaft friction torque 0.1Nm or less
for rotation
Shaft angle acceleration 4×104rad/s2 or less
Tolerable continuous rotation speed 4000r/min
Mechanical Shaft amplitude
configuration (position 15mm from end) 0.02mm or less
Tolerable load
(thrust direction/radial direction) 9.8N･m/19.8N･m

Weight 0.6kg
Protective structure IP65（The shaft-through portion is excluded.）
Recomended coupling bellows coupling
Working Ambient temperature 0℃～+55℃
environment
Storage temperature -20℃～+85℃
Humidity 95%Ph
Vibration resistance 5 to 50Hz, total vibration width 1.5mm, each shaft for 30min.
Impact resistance 490m/s2 (50G)
(Note) If the tolerable rotation speed at power off is exceeded, position deviation will occur.

(2) Outline dimension drawings

• OSA105-ET2 / OSA166-ET2
Unit [mm]
8.72
8.72

85 56 30
4-Ø5.5
2 Cross section A-A
(scale 2:1)

45°

Ø100
A
-0.020

Ø80
0

A
φ75

14
51.8
60.2

10
CM10-R10P
24

4 - 15
 4. Dedicated options

(3) Explanation of connectors

3 2 1
7 6 5 4

10 9 8

Connector pin layout

Pin Function Pin Function

1 RQ 6 SD
2 RQ* 7 SD*
3 - 8 P5(+5V)
4 BAT 9 -
5 LG(GND) 10 SHD

4 - 16
 4. Dedicated options

4-1-4 Machine side detector

The machine side detectors are all special order parts, and must be prepared by the user.

(1) Relative position detector

Depending on the output signal specifications, select a machine side relative position detector with
which the following (a), (b) or (c) is applied.

(a) Serial signal type (serial conversion unit made by each manufacture )
The following serial conversion unit converts the detector output signal and transmits the signal
to the drive unit in serial communication.
For details on the specifications of each conversion unit scale and for purchase, contact each
corresponding manufacture directly.

< Serial conversion unit for linear scale >

Maximum Combination Combination

Division Scale can be
Type Manufacturer input maximum resolution
number combined
frequency speed (Note1) (Note2)
MJ831 SONY 140kHz 4000 SH13 168m/min 5nm
APE391M A0 HEIDENHAIN 400kHz 4096 LS186/LS486 480m/min 5nm

< Serial conversion unit for rotary encoder >

Combination
Maximum Combination
Division Rotary encoder can maximum
Type Manufacturer input resolution
number be combined rotation
frequency (Note2)
speed (Note1)
APE391M C0 4,194,304
ERM280 1024 23,437r/min
1024 pulse/rev
APE391M C2 4,915,200
HEIDENHAIN 400kHz 4096 ERM280 1200 20,000r/min
1200 pulse/rev
APE391M C0 8,388,608
ERM280 2048 11,718r/min
2048 pulse/rev

(Note1) The combination of speed / rotation speed in the table depends on the following calculation formula.
For linear scale:
Maximum speed (m/min) = scale analog signal cycle (m) x maximum input frequency (Hz) x 60
For rotary encoder:
Maximum rotary speed (r/min) = maximum input frequency (Hz) / numbers of encoder scale (1/rev) x 60
An actual Maximum speed/ rotary speed is limited by the mechanical specifications and electrical specifications, etc. of
the connected scale, so contact the manufacture of the purchased scale.
(Note2) The combination resolution in the table depends on the following calculation formula.
In use of linear scale: Minimum resolution (m) = Scale analog signal frequency (m) / division number
In use of rotary encoder: Minimum resolution (pulse/rev) = numbers of encoder scale (1/rev) x division number

The above value does not guarantee the accuracy of the system.
CAUTION

4 - 17
 4. Dedicated options

(b) SIN wave output (using MDS-B-HR)

When using a relative position detector that the signal is the SIN wave output, the detector
output signal is converted in the detector conversion unit (MDS-B-HR), and then the signal is
transmitted to the drive unit in the serial communication. Select a relative position detector with
A/B phase SIN wave signal that satisfies the following conditions. For details on the
specifications of MDS-B-HR, refer to the section “4-3-1”.

(Detector output signal)

• 1Vp-p analog A-phase, B-phase, Z-phase differential output
• Output signal frequency 200kHz or less

Voltage [V]
A phase B phase
0.5

-0.5

Time
A/B phase output signal waveform during forward run

• Combination speed / rotation speed

In use of linear scale:
Maximum speed (m/min) = scale analog signal frequency (m) x 200,000 x 60
In use of rotary encoder:
Maximum rotation speed (r/min) = 200,000 / numbers of encoder scale (1/rev) x 60

An actual Maximum speed/ rotary speed is limited by the mechanical specifications and
electrical specifications, etc. of the connected scale, so contact the manufacture of the
purchased scale.

• Division number 512 divisions per 1 cycle of signal

In use of linear scale:
Minimum resolution (m) = scale analog signal frequency (m) / 512
In use of rotary encoder:
Minimum resolution (pulse/rev) = numbers of encoder scale (1/rev) x 512

The above value does not guarantee the accuracy of the system.
CAUTION

4 - 18
 4. Dedicated options

(c) Oblong wave output

Select a relative position detector with an A/B phase difference and Z-phase width at the
maximum feedrate that satisfies the following conditions.
Use an A, B, Z-phase signal type with differential output (RS-422 standard product) for the
output signal.
Output circuit Phase difference
A, B, Z-phase
A-phase

A, B, Z-phase B-phase
0.1μs or more

Z-phase
0.1μs or
more
Integer mm
For a scale having multiple Z phases, select the neighboring Z
phases whose distance is an integral mm.

(Note) The above value is minimum value that can be received normally in the servo drive unit
side.
In an actual selection, ensure margin of 20% or more in consideration of degradation of
electrical wave and speed overshoot.

<Example of scale specifications >

The example of using representative oblong save scale is shown below.
For specifications of each conversion unit and scale and for purchase, Contact each
corresponding manufacture directly.

Combination Minimum
Scale Type Manufacturer Maximum speed
conversion unit resolution
1μm 150m/min
0.5μm 120m/min
SR33 CN33 SONY
0.1μm 24m/min
0.05μm 12m/min
1μm 120m/min
IBV610
0.5μm 120m/min
LS186/LS486 IBV650 HEIDENHAIN 0.1μm 48m/min
0.1μm 60m/min
IBV660B
0.05μm 30m/min

4 - 19
 4. Dedicated options

(2) Absolute position detector

The applicable absolute position detectors are as follows.

< Linear scale >

Applicable absolute position detectors for the machine side

Type Manufacturer Maximum feedrate Detector output Detector resolution

AT342 110m/min Serial data 0.5µm
AT343 Mitutoyo 120m/min Serial data 0.05µm
AT543 120m/min Serial data 0.05µm
LC191M 0.1µm/ 0.05µm
120m/min Serial data
HEIDENHAIN /0.01µm
LC491M 120m/min Serial data 0.05µm/ 0.01µm

< Rotary encoder >

Applicable absolute position detectors for the machine side

Type Manufacturer Maximum feedrate Detector output Detector resolution

RCN723 300r/min Serial data 8,000,000pulse/rev
HEIDENHAIN
RCN223 1500r/min Serial data 8,000,000pulse/rev
MPRZ series
MME Corp. 10000r/min Serial data 8,000,000pulse/rev
＋ADB-20J71

Confirm each manufacturer specifications before using the machine side

CAUTION detector.

4 - 20
 4. Dedicated options

4-2 Spindle options

According to the spindle control to be adopted, select the spindle side detector based on the following
table.

(a) No-variable speed control

(When spindle and motor are directly coupled or coupled with a 1:1 gear ratio)
Spindle control Without spindle With spindle side
Control specifications
item side detector detector
Spindle control Normal cutting control {
Constant surface speed control (lathe) {
Thread cutting (lathe) {
Orientation control 1-point orientation control {
Multi-point orientation control { This normally is not
Orientation indexing { used for no-variable
speed control.
Synchronous tap Standard synchronous tap {
control Synchronous tap after zero point return {
Spindle Without phase alignment function {
synchronous control With phase alignment function {
C-axis control C-axis control {
(Note) { : Control possible
× : Control not possible

(b) Variable speed control

(When using V-belt, or when spindle and motor are connected with a gear ratio
other than 1:1)
Spindle control Without spindle With spindle side
Control specifications
item side detector detector
Spindle control Normal cutting control { {
Constant surface speed control (lathe) U {
Thread cutting (lathe) × {
Orientation control 1-point orientation control × {
Multi-point orientation control × {
Orientation indexing × {
Synchronous tap Standard synchronous tap S {
control Synchronous tap after zero point return × {
Spindle Without phase alignment function U {
synchronous control With phase alignment function
× {
C-axis control C-axis control ×
(Note) { : Control possible
× : Control not possible
U : Control not possible when using V-belt
S : Control not possible when varying the speed with a method other than the gears (when using V-belt or timing belt).
: Control not possible when using V-belt, or control not possible for the RFH-1024-22-1M-68(-8) detector

4 - 21
 4. Dedicated options

4-2-1 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)

When a spindle and motor are connected with a V-belt, or connected with a gear ratio other than 1:1,
use this spindle side detector to detect the position and speed of the spindle. Also use this detector
when orientation control and synchronous tap control, etc are executed under the above conditions.

(1) Specifications
Detector type OSE-1024-3-15-68 OSE-1024-3-15-68-8
0.1 × 10 kgm or less 0.1 × 10 kgm or less
-4 2 -4 2
Mechanical Inertia
characteristics
Shaft friction torque 0.98Nm or less 0.98Nm or less
for rotation 4 2 4 2
Shaft angle acceleration 10 rad/s or less 10 rad/s or less
Tolerable continuous rotation speed 6000 r/min 8000 r/min
Mechanical Bearing maximum non-lubrication
20000h/6000r/min 20000h/8000r/min
configuration time
Shaft amplitude
0.02mm or less 0.02mm or less
(position 15mm from end)
Tolerable load 10kg/20kg 10kg/20kg
(thrust direction/radial direction) Half of value during operation Half of value during operation
Weight 1.5kg 1.5kg
Squareness of flange to shaft 0.05mm or less
Flange matching eccentricity 0.05mm or less
Working Ambient temperature range –5°C to +55°C
environment Storage temperature range –20°C to +85°C
Humidity 95%Ph
Vibration resistance 5 to 50Hz, total vibration width 1.5mm, each shaft for 30min.
2
Impact resistance 294.20m/s (30G)

(2) Detection signals

Signal name Number of detection pulses
A, B phase 1024p/rev
Z phase 1p/rev

Connector pin layout

Pin Function Pin Function
A A phase K 0V
B Z phase L -
C B phase M -
D - N A phase
E Case earth P Z phase
F - R B phase
G - S -
H +5V T -
J -

4 - 22
 4. Dedicated options

(3) Outline dimension drawings

102 33 68

56
Ø68

Ø50
MS3102A20-29P 4- Ø5.4 hole

3 2
-0.11
0

-0.006
Ø15 -0.017

+0.012
Ø14.3

2 5 0
-0.009
Ø50 -0.025
Ø16

+0.05
0 3

+0.14
1.15 0
20
Shaft section

Key way magnified figure [Unit: mm]

Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)

4 - 23
 4. Dedicated options

4-2-2 C axis detector (HEIDENHAIN ERM280)

Highly accurate C axis control is possible by connecting HEIDENHAIN incorporable rotary encoder
ERM280 series. ERM280 series encoder provides with high environmental resistance due to the
magnetic memory drum. The spindle motor to be incorporated with is a built-in type, so the motor
specifications must be considered, as well.
Note that HEIDENHAIN serial interface unit APE391M must be purchased as it is required for
connecting ERM280 series to the MDS-D/DH drive unit.

Incorporable rotary encoder Serial interface conversion unit

ERM280 series APE391M series

(1) Procurement
ERM280 series and APE391M series must be purchased directly from HEIDENHAIN.
Contact: HEIDENHAIN CORPORATION http://www.heidenhain.co.jp/

(2) System overview

Thermistor signal

Serial communication Serial interface conversion unit

detector cable APE391M series
(Prepared by the user.) (Prepared by the user.)

Incorporable rotary
encoder Spindle motor
ERM280 series

4 - 24
 4. Dedicated options

(3) Specifications
Type (Note 2) ERM280 1024 ERM280 1200 ERM280 2048
Serial interface
APE391M C2 1024 APE391M C0 1200 APE391M C2 2048
unit type
Electrical Supply voltage ERM280 5V±10％
characteris- APE391M 5V±5％
tics Number of scale marks 1024 1200 2048
Electrical tolerable rotation 17500r/min 15000r/min 8780r/min
speed
Combined resolution (Note 3)
4,000,000P/rev 4,800,000P/rev 8,000,000P/rev
(Parameter setting value)
Mechanical Drum inner diameter 80mm 120mm 180mm
characteris- Drum outer diameter 128.75mm 150.88mm 257.5mm
tics Mechanical tolerable rotation 13,000r/min 10,500r/min 6,000r/min
speed
-3 2 -3 2 -3 2
Moment of inertia of rotary 2.7 x 10 kg･m 3.5 x 10 kg･m 38×10 kg･m
Use Temperature range -10 to 100 °C
environment Dust/water proof structure
IP67
Drum (IEC60529)
section Weight Drum section 0.89kg 0.72kg 3.0kg
Scanning head 0.15kg

(Note 1) Specifications are subject to change. Confirm the details with HEIDENHAIN.
(Note 2) The above specifications are for some of the popular products of HEIDENHAIN.
For inquiries about the products having the number of scale marks other than those listed above, contact HEIDENHAIN
directly.
(Note 3) Combined resolutions are not for the guarantee of the system accuracy.

4 - 25
 4. Dedicated options

4-3 Detector interface unit

4-3-1 MDS-B-HR
This unit superimposes the scale analog output raw waves, and generates high resolution position data.
Increasing the detector resolution is effective for the servo high-gain. MDS-B-HR-12(P) is used for the
synchronous control system that 1-scale 2-drive operation is possible.

< Type configuration >

MDS-B-HR- (1) (2)

(2) Protective structure

Symbol Protective structure
None IP65
P IP67

(1) Signal division function class

Symbol Scale output voltage class
11 Output number 1
12 Output number 2 (with division)

< Specifications >

Type MDS-B-HR- 11 12 11P 12P
Compatible scale (example) LS186 / LS486 (HEIDENHAIN)
Signal 2-division function × { × {
Analog signal input specifications A-phase, B-phase, Z-phase (Amplitude 1VP-P)
Compatible frequency Analog raw waveform max. 200kHz
Scale resolution Analog raw waveform/512 division
Input/output communication style High-speed serial communication I/F, RS485 or equivalent
Working ambient temperature 0 to 55°C
Working ambient humidity 90%RH or less (with no dew condensation)
Atmosphere No toxic gases
2
Tolerable vibration 98.0 m/s (10G)
2
Tolerable impact 294.0 m/s (30G)
Tolerable power voltage 5VDC±5%
Maximum heating value 2W
Weight 0.5kg or less
Protective structure IP65 IP67

4 - 26
 4. Dedicated options

< Outline dimension drawings >

• MDS-B-HR
6.5 152 6.5 46
5

RM15WTR-10S
CON2

CON4
70

CON1

CON3
5

4- Ø5 hole RM15WTR-12S
RM15WTR-8Px2

165

Unit [mm]
< Explanation of connectors >
Connector name Application Remarks
CON1 For connection with servo drive unit (2nd system) Not provided for 1-part system specifications
CON2 For connection with servo drive unit
CON3 For connection with scale
For connection with pole detection unit
CON4 *Used for linear servo system
(MDS-B-MD)

Connector pin layout

CON1 CON2 CON3 CON4
Pin No. Function Pin No. Function Pin No. Function Pin No. Function
1 RQ+ signal 1 RQ+ signal 1 A+ phase signal 1 A phase signal
2 RQ- signal 2 RQ- signal 2 A- phase signal 2 REF signal
3 SD+ signal 3 SD+ signal 3 B+ phase signal 3 B phase signal
4 SD- signal 4 SD- signal 4 B- phase signal 4 REF signal
5 P5 5 P5 5 Z+ phase signal 5 P24
6 P5 6 P5 6 Z- phase signal 6 MOH signal
7 GND 7 GND 7 - 7 P5
8 GND 8 GND 8 - 8 P5
9 - 9 TH signal
10 - 10 GND
11 P5
12 GND

Connector Type 8 1
1 7 8 9 1
CON1 RM15WTR- 8P 2 6 7 12 2 7 9 2
8
CON2 (Hirose Electric) 6 11
10
3 6 10 3
3 5
RM15WTR-12S 4 5 4 5 4
CON3
(Hirose Electric)
RM15WTR-10S CON1 CON3 CON4
CON4 CON2
(Hirose Electric)

4 - 27
 4. Dedicated options

4-3-2 APE391M

<Specifications>
Type APE391M A0 APE391M C0 1024 APE391M C2 1200 APE391M C0 2048
Manufacture HEIDENHAIN
Compatible scale LS186/LS486 etc. ERM280 1024 ERM280 1200 ERM280 2048
Analog signal input
A-phase, B-phase, Z-phase (2.5V reference Amplitude 1VP-P)
specification
Compatible frequency Analog raw waveform max.400kHz
Scale resolution Analog raw waveform/ 4096 division
Input/output communication
High-speed serial communication I/F, RS485 or equivalent
style
Working ambient temperature 0 to 70℃
Atmosphere No toxic gases
Tolerable vibration 100 m/s2
Tolerable impact 200 m/s2
Tolerable power voltage 5VDC±5%
Weight 140g
Protective structure IP50

<Appearance>

Input side

Output side

< Explanation of connectors >

Input side (detector connection side) Output side (drive unit connection side)

8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8

15 14 13 12 11 10 9 9 10 11 12 13 14 15

Input side（female D-SUB connector 15P） Output side（male D-SUB connector 15P）
Pin No. Function Pin No. Function Pin No. Function Pin No. Function
1 A+ phase 9 A- phase 1 A+ phase 9 A- phase signal
signal signal signal (Note) (Note)

2 0V U 10 0V sensor 2 0V Un 10 0V sensor
3 B+ phase 11 B- phase 3 B+ phase 11 A- phase signal
signal signal signal (Note) (Note)

4 5V Up 12 5V sensor 4 5V Up 12 5V sensor
5 - 13 - 5 SD+ signal 13 SD- signal
6 - 14 R+ phase 6 - 14 R+ phase
signal signal (Note)
7 R- phase 15 - 7 R- phase 15 RQ- signal
signal (Note)
signal
8 - 8 RQ+ signal

(Note) Usually not used.

For details, contact the corresponding manufacture.

4 - 28
 4. Dedicated options

4-3-3 MJ831

<Specifications>
Type MJ831
Manufacture SONY
Compatible scale SH13
Analog signal input specification A phase, B phase, Z phase (2.5V reference Amplitude 1VP-P)
Compatible frequency Analog raw waveform max.140kHz
Divide analog raw waveform as below.
Scale resolution 4000 / 3200 / 2000 / 1600 / 1000 / 800 / 500 / 480
/ 400 / 240 / 200 / 160 / 120 / 100 / 80 / 40
Input/output communication style High-speed serial communication I/F, RS485 or equivalent
Working ambient temperature 0 to 55℃
Atmosphere No toxic gases
Tolerable vibration 100 m/s2
Tolerable impact 200 m/s2
Tolerable power voltage DC11V to 32V
Weight 140g
Protective structure IP50

<Appearance>

< Explanation of connectors >

Detector connector side Power connector Drive unit connection side connector
connector

Polarity label

Detector connector side Power connector Drive unit connection side connector
connector
Pin No. Function Pin No. Function Pin No. Function Pin No. Function
1 V-OUT 1 +V 1 SD+signal 8 -
2 0V 2 0V 2 SD- signal 9 -
3 +SIN 3 - 10 -
4 -SIN 4 RQ+ signal 11 0V
5 +COS 5 RQ- signal 12 0V
6 -COS 6 - 13 -
7 -Z 7 SHD 14 -
8 +Z

For details, contact the corresponding manufacture.

4 - 29
 4. Dedicated options

4-3-4 MDS-B-SD (Signal divided unit)

This unit has a function to divide the position and speed signals fed back from the high-speed serial
detector and high-speed serial linear scale. This unit is used to carry out synchronized control of the
motor with two MDS-D-V1 drive units.

(1) Specifications
Type MDS-B-SD
Compatible servo drive unit MDS-D-V1-…
Input/output communication style High-speed serial communication I/F, RS485 or equivalent
Working ambient temperature 0 to 55°C
Working ambient humidity 90%RH or less (with no dew condensation)
Atmosphere No toxic gases
Tolerable vibration 98.0 m/s2 (10G)
Tolerable impact 294.0 m/s2 (30G)
Tolerable power voltage 5VDC±10%
Maximum heating value 4W
Weight 0.5kg or less
Protective structure Protective type (protection method: IP20)

1. The MDS-B-SD unit divides the feed back signals from a motor side detector
(CN2 system) and from a machine side detector (CN3 system).
2. Always make sure that the CN2 system's CN2A and the CN3 system's CN3A
are always connected to the same servo drive unit. The CN2 system's CN2A
POINT and the CN3 system's CN3A cannot be connected to different servo drive
units.
3. Always provide one MDS-B-SD unit for one current/speed command
synchronous control operation.

4 - 30
 4. Dedicated options

(2) Outline dimension drawings

• MDS-B-SD

Heat dissipation
allowance
100
40 135

Detector
CN2 CN3

Master axis

CN2A CN3A

168
Slave axis
CN2B CN3B

70 6

Heat dissipation and wiring

6

Wiring
allowance

allowance
150
156

2-M5-0.8 screw

34 6

Mounting hole Unit: [mm]

4 - 31
 4. Dedicated options

4-4 Drive unit option

4-4-1 DC connection bar

When connecting a large capacity drive unit with L+L- terminal of power supply unit, DC connection bar
is required. In use of the following large capacity drive units, use a dedicated DC connection bar. The
DC connection bar to be used depends on the connected power supply, so make a selection according
to the following table.

Large capacity drive unit Power supply unit Required connection bar
MDS-D-CV-300
MDS-D-SP-400
MDS-D-CV-370 D-BAR-B1006
MDS-D-SP-640
MDS-D-CV-450
MDS-D-SP-400 D-BAR-A1010
MDS-D-CV-550
MDS-D-SP-640 (Two-parts set)

(1) Outline dimension drawings

• D-BAR-B1006
φ12
14

7
25

15.5
37

24

15.5
25

138 6.5

• D-BAR-A1010
12 x 24 long hole φ12
(25)

12.5

(17) 57.5 14.5 3

89

(Note) D-BAR-A1010 is a set of two DC connection bars.

Always install a large capacity drive unit in the left side of power supply unit, and
POINT connect with DC connection bar.

4 - 32
 4. Dedicated options

4-4-2 Side face protection cover

Install the side protection cover outside the both ends of the connected units

(Installation method 1): Installation of medium capacity unit

(1): Install the side protection cover

(type: D-COVER-1).
(2): Close the front cover.

(2)

(2)
(1)

(2)

(1)

(Installation method 2): Installation of large capacity unit

(2)

(2)

(1) (1): Install the front cover.

(2): Install the side protection cover.
(1)
(1)

(1)
(1) (1) (2)
(1)
(2)

(1)

One side cover for the large capacity unit is supplied per large capacity power
POINT supply unit and per large capacity drive unit as standard, respectively.

4 - 33
 4. Dedicated options

4-5 Cables and connectors

4-5-1 Cable connection diagram
The cables and connectors that can be ordered from Mitsubishi Electric Corp. as option parts are shown
below. Cables can only be ordered in the designated lengths. Purchase a connector set, etc., to create
special length cables.
Servo drive unit Spindle drive unit Power supply unit Battery unit
(MDS-D-V1/2) (MDS-D-SP) (MDS-D-CV) (MDS-A-BT)

From NC (2) Battery cable

(1)
(1) Optical communication
CN2 cable
CN2 (3) Power supply
(5) Brake
connector communication cable
CN3
CN3

(3) Power supply communication connector

<Connector for contactor control output /
(6) Power connector (6) Power connector external emergency stop>

Spindle side
detector

(7) Spindle detector cable

<Spindle side detector cable>

(7) Spindle detector cable

<Motor side PLG cable> Spindle motor
Signal divider unit (MDS-B-SD)

(4) Servo detector cable Servo detector cable

<MDS-B-SD unit cable> <Linear scale cable for
MDS-B-SD>
Detector conversion unit (This cable must be
(MDS-B-HR) prepared by the user.)

(4) Servo detector cable Servo detector cable

<MDS-B-HR unit cable> <Linear scale cable for MDS-B-HR>
(This cable must be prepared by the user.)
(Note) The linear scale must
Servo detector cable be prepared by the user.
<Cable for linear scale>
(This cable must be prepared by the user.)

(6) Power connector

(4) Servo detector cable
Ball screw side detector
<Ball screw side detector cable>
(5) Brake connector

(4) Servo detector cable Servomotor

<Motor side detector cable>

4 - 34
 4. Dedicated options

4-5-2 List of cables and connectors

(1) Optical communication cable

Item Model Contents
For Optical communication cable G396-L□.□M Drive unit side connector Drive unit side connector
CN1A/ For wiring between drive units (inside panel) (Japan Aviation Electronics (Japan Aviation Electronics
CN1B Industry) Industry)
: Length Connector : 2F-2D103 Connector : 2F-2D103
0.3, 0.5, 1, 2,
3, 5m

For Optical communication cable G380-L□□M Drive unit side connector Drive unit side connector
CN1A/ For wiring between drive units (outside panel) (Tyco Electronics AMP) (Tyco Electronics AMP)
CN1B Connector : 1123445-1 Connector : 1123445-1
: Length
5, 7, 10, 13,
15, 20m

(Note1) For details on the optical communication cable, refer to the section “4-5-3 optical communication cable specification”
(Note2) For details on the optical communication cable for wiring between NC and drive unit, refer to the instruction manual for NC
controller.

(2) Battery cable

Item Model Contents
For Battery cable DG21- M Drive unit side connector Battery unit side connector
battery (For drive unit – battery unit) (Hirose Electric) (3M)
unit Connector : DF1B-2S-2.5R Connector : 10120-3000VE
: Length Contact : DF1B-2428SCA Shell kit : 10320-52F0-008
0.3, 0.5, 1, 5m

For Battery cable DG22- M Drive unit side connector Drive unit side connector
drive (For servo drive unit – servo drive unit) (Hirose Electric) (Hirose Electric)
unit Connector : DF1B-2S-2.5R Connector : DF1B-2S-2.5R
: Length Contact : DF1B-2428SCA Contact : DF1B-2428SCA
*This cable is required to supply the power 0.3, 0.5, 1, 5m
from the battery unit to multiple drive units.

(3) Power supply communication cable and connector

Item Model Contents
For Power supply communication cable SH21 Drive unit side connector Power supply unit side
CN4/9 Length: (3M) connector (3M)
0.35, 0.5, 0.7, 1, Connector : 10120-6000EL Connector : 10120-6000EL
1.5, 2, 2.5, 3, Shell kit : 10320-3210-000 Shell kit : 10320-3210-000
3.5, 4, 4.5, 5,
6, 7, 8, 9,
10, 15, 20, 30m
For Power supply communication cable FCUA-CS000 Drive unit side connector Power supply unit side
CN4/9 connector set (3M) connector (3M)
Connector : 10120-3000VE Connector : 10120-3000VE
Shell kit : 10320-52F0-008 Shell kit : 10320-52F0-008

For Contactor control output / external CNU23S (AWG14) Power supply unit side connector
CN23 emergency stop for connector (DDK)
Connector : DK-3200M-06RXY
Contact : DK-3REC2LLP1-100

4 - 35
 4. Dedicated options

(4) Servo detector cable and connector

Item Model Contents
For Motor side detector cable / CNV2E-6P- M Servo drive unit side Servomotor detector/
CN2/3 Ball screw side detector cable connector Ball screw side detector side
(3M) connector (DDK)
Receptacle : 36210-0100PL Plug : CM10-SP10S-M
: Length Shell kit : 36310-3200-008 Contact : CM10-#22SC
(MOLEX)
Connector set: 54599-1019
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
CNV2E-7P- M Servo drive unit side Servomotor detector/
connector Ball screw side detector side
(3M) connector (DDK)
Receptacle : 36210-0100PL Plug : CM10-AP10S-M
: Length Shell kit : 36310-3200-008 Contact : CM10-#22SC
(MOLEX)
Connector set: 54599-1019
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
For Motor side detector connector / CNE10-R10S (9) Servomotor detector/
servo- Ball screw side detector connector Ball screw side detector side
motor connector (DDK)
detector Plug : CM10-SP10S-M
/ Ball Contact : CM10-#22SC
screw Applicable cable outline
side ø6.0 to 9.0mm
detector CNE10-R10L (9) Servomotor detector/
Ball screw side detector side
connector (DDK)
Plug : CM10-AP10S-M
Contact : CM10-#22SC
Applicable cable outline
ø6.0 to 9.0mm
CN3 MDS-B-HR unit cable CNV2E-HP- M Servo drive unit side MDS-B-HR unit side
connector connector
(3M) (Hirose Electric)
Receptacle : 36210-0100PL Plug : RM15WTP-8S
: Length Shell kit : 36310-3200-008 Clamp : RM15WTP-CP (10)
(MOLEX)
Connector set: 54599-1019
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
For MDS-B-HR connector CNEHRS (10) MDS-B-HR unit side connector
MDS-B- (Hirose Electric)
HR unit Plug : RM15WTP-8S (for CON1, 2)
RM15WTP-12P (for CON3)
Clamp : RM15WTP-CP (10)
Applicable cable outline
ø8.5 to 11mm
CN3 MDS-B-SD unit cable CNV2E-D- M Servo drive unit side connector MDS-B-SD unit side connector
(3M) (3M)
Receptacle : 36210-0100PL Connector : 10120-3000VE
: Length Shell kit : 36310-3200-008 Shell kit : 10320-52F0-008
(MOLEX)
Connector set: 54599-1019
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
For MDS-B-SD connector FCUA-CS000 MDS-B-SD unit side connector MDS-B-SD unit side connector
MDS-B- (Two-piece set) (3M) (3M)
SD unit Connector : 10120-3000VE Connector : 10120-3000VE
Shell kit : 10320-52F0-008 Shell kit : 10320-52F0-008

For Servo detector connector CNU2S (AWG18) Servo drive unit side connector
CN2/3 (3M)
Receptacle : 36210-0100PL
Shell kit : 36310-3200-008
(MOLEX)
Connector set: 54599-1019

4 - 36
 4. Dedicated options

(5) Brake connector

Item Model Contents
For motor Brake connector for HF,HP CNB10-R2S (6) Servomotor side brake
brake connector (DDK)
Plug : CM10-SP2S-S
Contact : CM10-#22SC-S2

Applicable cable outline

ø4.0 to 6.0mm
CNB10-R2L (6) Servomotor side brake
connector (DDK)
Plug : CM10-AP2S-S
Contact : CM10-#22SC-S2

Applicable cable outline

ø4.0 to 6.0mm
For CN20 Brake connector for motor brake control CNU20S (AWG14) Servo drive unit side connector
output (DDK)
Connector : DK-3200S-03R
Contact : DK-3REC2LLP1-100

4 - 37
 4. Dedicated options

(6) Power connector

Item Model Contents
For motor Power connector for CNP18-10S (14) Servomotor side power
power HF54, 104, 154 connector (DDK)
HP54, 104, 154, 224 Plug:
CE05-6A18-10SD-C-BSS
Clamp: CE3057-10A-1 (D240)
Applicable cable outline
ø10.5 to 14mm
CNP18-10L (14) Servomotor side power
connector (DDK)
Plug:
CE05-8A18-10SD-C-BAS
Clamp: CE3057-10A-1 (D240)

Applicable cable outline

ø10.5 to 14mm
Power connector for CNP22-22S (16) Servomotor side power
HF204, 354, 453 connector (DDK)
HP204, 354, 454 Plug:
CE05-6A22-22SD-C-BSS
Clamp: CE3057-12A-1 (D240)
Applicable cable outline
ø12.5 to 16mm
CNP22-22L (16) Servomotor side power
connector (DDK)
Plug:
CE05-8A22-22SD-C-BAS
Clamp: CE3057-12A-1 (D240)

Applicable cable outline

ø12.5 to 16mm
Power connector for CNP32-17S (23) Servomotor side power
HF703, 903 connector (DDK)
HP704, 903, 1103 Plug:
CE05-6A32-17SD-C-BSS
Clamp: CE3057-20A-1 (D240)
Applicable cable outline
ø22～23.8mm
CNP32-17L (23) Servomotor side power
connector (DDK)
Plug:
CE05-8A32-17SD-C-BAS
Clamp: CE3057-20A-1 (D240)

Applicable cable outline

ø22 to 23.8mm
For TE1 Power connector for CNU1S (AWG14) Drive unit side power
MDS-D-V1-20, 40, 80 connector (DDK)
MDS-D-SP-20, 40, 80 Housing : DK-5200S-04R
Contact : DK-5RECSLP1-100

Power connector for CNU1S (AWG10) Drive unit side power

MDS-D-V1-160, 160W connector (DDK)
MDS-D-SP-160 Housing : DK-5200S-04R
Contact : DK-5RECMLP1-100

4 - 38
 4. Dedicated options

(7) Spindle detector cable and connector

Item Model Contents
For CN2 Motor side PLG cable CNP2E-1- M Spindle drive unit side Spindle motor side connector
connector (3M) (Tyco Electronics AMP)
Receptacle : 36210-0100PL Connector : 172169-1
: Length Shell kit : 36310-3200-008 Contact:
(MOLEX) 170363-1(AWG26-22)
Connector set: 54599-1019 170364-1(AWG22-18)
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m

For CN3 Spindle side detector cable CNP3EZ-2P- M Spindle drive unit side Spindle motor side connector
connector (3M) (DDK)
Receptacle : 36210-0100PL Connector :
: Length Shell kit : 36310-3200-008 MS3106A20-29S(D190)
(MOLEX) Straight back shell :
Connector set: 54599-1019 CE02-20BS-S
Clamp : CE3057-12A-3
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m
CNP3EZ-3P-□M Spindle drive unit side Spindle motor side connector
connector (3M) (DDK)
Receptacle : 36210-0100PL Connector :
: Length Shell kit : 36310-3200-008 MS3106A20-29S(D190)
(MOLEX) Angle back shell :
Connector set: 54599-1019 CE-20BA-S
Clamp : CE3057-12A-3
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m

For Motor side PLG connector CNEPGS Spindle motor side connector
spindle (Tyco Electronics AMP)
motor Connector : 172169-1
Contact:
170363-1(AWG26-22)
170364-1(AWG22-18)

For Spindle side detector cable Spindle motor side connector

spindle (DDK)
motor Connector :
MS3106A20-29S(D190)
Straight back shell :
CE02-20BS-S
Clamp : CE3057-12A-3
Applicable cable outline
ø6.8 to 10mm
Spindle motor side connector
(DDK)
Connector :
MS3106A20-29S(D190)
Angle back shell :
CE-20BA-S
Clamp : CE3057-12A-3

Applicable cable outline

ø6.8 to 10mm
For Spindle detector connector CNU2S (AWG18) Spindle drive unit side
CN2/3 connector (3M)
Receptacle : 36210-0100PL
Shell kit : 36310-3200-008
(MOLEX)
Connector set: 54599-1019

4 - 39
 4. Dedicated options

4-5-3 Optical communication cable specifications

(1) Specifications
Cable model G396-L□.□M G380-L□□M
For wiring outside panel
Specification application For wiring inside panel
For long distance wirning
Cable length 0.3, 0.5, 1.0, 2.0, 3.0, 5.0m 5.0, 7.0, 10, 13, 15, 20m
Optical Minimum bend Enforced covering cable: 50mm
communication radius 25mm
cord: 30mm
cable
Tension 980N
strength 140N
(Enforced covering cable)
Temperature
range -40 to 85°C -20 to 70°C
for use (Note1)
Indoors (no direct sunlight)
Ambient
No solvent or oil
2.2±0.07

2.2±0.2
4.4±0.4

Cable
appearance
[mm]
4.4±0.1

7.6±0.5

Protection tube (6.7) (15) (13.4)

20.3
(20.9)

Connector
appearance 37.65
[mm]
+0

8.5
8 (2.3)
(1.7)

22.7

(Note1) This temperature range for use is the value for optical cable (cord) only. Temperature condition for the connector is the same
as that for drive unit.
(Note2) Do not see directly the light generated from CN1A/CN1B connector of drive unit or the end of cable. When the light gets into
eye, you may feel something is wrong for eye.
(The light source of optical communication corresponds to class1 defined in JISC6802 or IEC60825-1.)

4 - 40
 4. Dedicated options

(2) Cautions for using optical communication cable

Optical communication cable is made from optical fiber. If optical fiber is added a power such as a
major shock, lateral pressure, haul, sudden bending or twist, its inside distorts or breaks, and
optical transmission will not be available. Especially, as optical fiber for G396-L□. □M is made of
synthetic resin, it melts down if being left near the fire or high temperature. Therefore, do not make
it touched the part, which becomes high temperature, such as radiator or regenerative brake option
of drive unit.
Read described item in this section carefully and handle it with caution.

(a) Minimum bend radius

Make sure to lay the cable with greater radius than the minimum bend radius. Do not press the
cable to edges of equipment or others. For the optical communication cable, the appropriate
length should be selected with due consideration for the dimensions and arrangement of drive
unit so that the cable bend will not become smaller than the minimum bend radius in cable
laying. When closing the door of control box, pay careful attention for avoiding the case that
optical communication cable is hold down by the door and the cable bend becomes smaller
than the minimum bend radius.
Lay the cable so that the numbers of bends will be less than 10 times.

(b) Bundle fixing

When using optical communication cable of 3m or longer, fix the cable at the closest part to the
connector with bundle material in order to prevent optical communication cable from putting its
own weight on CN1A/CN1B connector of drive unit. Optical cord should be given loose slack to
avoid from becoming smaller than the minimum bend radius, and it should not be twisted.
When tightening up the cable with nylon band, the sheath material should not be distorted. Fix
the cable with tightening force of 1 to 2kg or less as a guide.

Minimum bend radius

For wiring inside panel: 25mm
For wiring outside panel: 50mm

wall

When laying cable, fix and hold it in position with using cushioning such as sponge or rubber
which does not contain plasticizing material.
Never use vinyl tape for cord. Plasticizing material in vinyl tape goes into optical fiber and
lowers the optical characteristic. At worst, it may cause wire breakage. If using adhesive tape
for cable laying, the fire resistant acetate cloth adhesive tape 570F (Teraoka Seisakusho Co.,
Ltd) is recommended.
If laying with other wires, do not make the cable touched wires or cables made from material
which contains plasticizing material.

4 - 41
 4. Dedicated options

(c) Tension
If tension is added on optical fiber, the increase of transmission loss occurs because of
external force which concentrates on the fixing part of optical fiber or the connecting part of
optical connector. At worst, the breakage of optical fiber or damage of optical connector may
occur. For cable laying, handle without putting forced tension.

(d) Lateral pressure

If lateral pressure is added on optical communication cable, the optical cable itself distorts,
internal optical fiber gets stressed, and then transmission loss will increase. At worst, the
breakage of optical cable may occur. As the same condition also occurs at cable laying, do not
tighten up optical communication cable with a thing such as nylon band (TY-RAP).
Do not trample it down or tuck it down with the door of control box or others.

(e) Twisting
If optical fiber is twisted, it will become the same stress added condition as when local lateral
pressure or bend is added. Consequently, transmission loss increases, and the breakage of
optical fiber may occur at worst.

(f) Cable selection

• When wiring is outside the power distribution panel or machine cabinet, there is a highly
possibility that external power is added. Therefore, make sure to use the cable for wiring
outside panel (G380-L□□M)
• If a part of the wiring is moved, use the cable for wiring outside panel.
• In a place where sparks may fly and flame may be generated, use the cable for wiring outside
panel.

(g) Method to lay cable

When laying the cable, do not haul the optical fiver or connector of the optical communication
cable strongly. If strong force is added between the optical fiver and connector, it may lead to a
poor connection.

(h) Protection in unuse

When the CN1A/CN1B connector of the drive unite or the optical communication cable
connector is not used such as pulling out the optical communication cable from drive unit ,
protect the joint surface with attached cap or tube for edge protection. If the connector is left
with its joint surface bared, it may lead to a poor connection caused by dirty.

(i) Attaching /Detaching optical communication cable connector

With holding the connector body, attach/detach the optical communication cable connector.
If attaching/detaching the optical communication cable with directly holding it, the cable may be
pulled out, and it may cause a poor connection.
When pulling out the optical communication connector, pull out it after releasing the lock of
clock lever.

(j) Cleaning
If CN1A and CN1B connector of the drive unit or optical communication cable connector is dirty,
it may cause poor connection. If it becomes dirty, wipe with a bonded textile, etc. Do not use
solvent such as alcohol.

(k) Disposal
When incinerating optical communication cable, hydrogen fluoride gas or hydrogen chloride
gas which is corrosive and harmful may be generated. For disposal of optical communication
cable, request for specialized industrial waste disposal services that has incineration facility for
disposing hydrogen fluoride gas or hydrogen chloride gas.

(l) Return in troubles

When asking repair of drive unit for some troubles, make sure to put a cap on CN1A/CN1B
connector. When the connector is not put a cap, the light device may be damaged at the transit.
In this case, exchange and repair of light device is required.
4 - 42
5. Selection of peripheral devices

5-1 Selection of wire ................................................................................................................................. 5-2

5-1-1 Example of wires by unit ............................................................................................................. 5-2
5-2 Selection of circuit protector and contactor ........................................................................................ 5-5
5-2-1 Selection of circuit protector ........................................................................................................ 5-5
5-2-2 Selection of contactor.................................................................................................................. 5-6
5-3 Selection of earth leakage breaker .................................................................................................... 5-7
5-4 Branch-circuit protection (for control power supply)........................................................................... 5-8
5-4-1 Circuit protector ........................................................................................................................... 5-8
5-4-2 Fuse protection............................................................................................................................ 5-8
5-5 Noise filter .......................................................................................................................................... 5-9
5-6 Surge absorber................................................................................................................................. 5-10
5-7 Relay ................................................................................................................................................ 5-11

5-1
 5. Selection of peripheral devices

5-1 Selection of wire

5-1-1 Example of wires by unit

Selected wires must be able to tolerate rated current of the unit’s terminal to which the wire is connected.
How to calculate tolerable current of an insulated wire or cable is shown in “Tolerable current of electric
cable” (1) of Japanese Cable Makers’ Association Standard (JCS)-168-E (1995), its electric equipment
technical standards or JEAC regulates tolerable current, etc. wire.
When exporting wires, select them according to the related standards of the country or area to export. In
the UL standards, certification conditions are to use wires of 60 oC and 75 oC product. (UL508C)
Wire’s tolerable current is different depending on conditions such as its material, structure, ambient
temperature, etc. Check the tolerable current described in the specification of the wire to use.
Example of wire selections according to each standard is as follows.

(1) 600V vinyl insulated wire (IV wire) 60oC product

(Example according to IEC/EN60204-1, UL508C)
Terminal TE1 TE2 TE3
name (L1, L2, L3, ) (L+, L-) (L11, L21, L12, L22, MC1)
2 2 2
Unit type mm AWG mm AWG mm AWG
Power supply MDS-D-CV-37 2 14 3.5 12
unit MDS-D-CV-75 5.5 10 5.5 10
MDS-D-CV-110 14 6 22 4
MDS-D-CV-185 30 3 38 2 2 14
MDS-D-CV-300 - - - -
MDS-D-CV-370 - - - -
MDS-D-CV-450 - - - -
MDS-D-CV-550 - - Bar enclosed
Spindle drive MDS-D-SP-20 2 14
unit MDS-D-SP-40 2 14
MDS-D-SP-80 5.5 10
Match with TE2 of selected
MDS-D-SP-160 8 8
power supply unit
MDS-D-SP-200 22 4 2 14
MDS-D-SP-240 38 2
MDS-D-SP-320 - -
MDS-D-SP-400 - -
Bar enclosed
MDS-D-SP-640 - -
Servo drive MDS-D-V1-20 2 14
unit MDS-D-V1-40 2 14
MDS-D-V1-80 2 14
Match with TE2 of selected
MDS-D-V1-160 5.5 10 2 14
power supply unit
MDS-D-V1-160W 14 6
MDS-D-V1-320 22 4
MDS-D-V1-320W 38 2
Servo drive MDS-D-V2-2020 2 14
unit MDS-D-V2-4020 2 14
(2-axis) MDS-D-V2-4040 2 14
Match with TE2 of selected
MDS-D-V2-8040 2 14 2 14
power supply unit
MDS-D-V2-8080 2 14
MDS-D-V2-16080 5.5 10
MDS-D-V2-160160 5.5 10

5-2
 5. Selection of peripheral devices

(2) 600V double (heat proof) vinyl insulated wire (HIV wire) 75 oC product
(Example according to IEC/EN60204-1, UL508C)
Terminal TE1 TE2 TE3
name (L1, L2, L3, ) (L+, L-) (L11, L21, L12, L22, MC1)
2 2 2
Unit type mm AWG mm AWG mm AWG
Power supply MDS-D-CV-37 2 14 3.5 12
unit MDS-D-CV-75 5.5 10 5.5 10
MDS-D-CV-110 8 8 14 6
MDS-D-CV-185 22 4 22 4 2 14
MDS-D-CV-300 38 2 60 -
MDS-D-CV-370 50 - 60 -
MDS-D-CV-450 60 - 60 -
MDS-D-CV-550 85 - Bar enclosed
Spindle drive MDS-D-SP-20 2 14
unit MDS-D-SP-40 2 12
MDS-D-SP-80 3.5 12 Match with TE2 of
MDS-D-SP-160 8 8 selected power supply
MDS-D-SP-200 14 6 unit 2 14
MDS-D-SP-240 22 4
MDS-D-SP-320 60 -
MDS-D-SP-400 70 -
Bar enclosed
MDS-D-SP-640 85 -
Servo drive MDS-D-V1-20 2 14
unit MDS-D-V1-40 2 14
MDS-D-V1-80 2 14 Match with TE2 of
MDS-D-V1-160 5.5 10 selected power supply 2 14
MDS-D-V1-160W 8 8 unit
MDS-D-V1-320 14 6
MDS-D-V1-320W 22 4
Servo drive MDS-D-V2-2020 2 14
unit MDS-D-V2-4020 2 14
(2-axis) MDS-D-V2-4040 2 14 Match with TE2 of
MDS-D-V2-8040 2 14 selected power supply 2 14
MDS-D-V2-8080 2 14 unit
MDS-D-V2-16080 5.5 10
MDS-D-V2-160160 5.5 10

5-3
 5. Selection of peripheral devices

(3) 600V bridge polyethylene insulated wire (IC) 105oC product

(Example according to JEAC8001)
Terminal TE1 TE2 TE3
name (L1, L2, L3, ) (L+, L-) (L11, L21, L12, L22, MC1)
2 2 2
Unit type mm AWG mm AWG mm AWG
Power supply MDS-D-CV-37 2 14 2 14
unit MDS-D-CV-75 3.5 12 3.5 12
MDS-D-CV-110 5.5 10 14 6
MDS-D-CV-185 14 6 22 4
1.25~2 16 ~14
MDS-D-CV-300 38 2 50 -
MDS-D-CV-370 38 2 60 -
MDS-D-CV-450 60 - 60 -
MDS-D-CV-550 60 - Bar enclosed
Spindle drive MDS-D-SP-20 2 14
unit MDS-D-SP-40 2 14
MDS-D-SP-80 3.5 12 Match with TE2 of
MDS-D-SP-160 8 8 selected power supply
MDS-D-SP-200 14 6 unit 1.25~2 16 ~14
MDS-D-SP-240 22 4
MDS-D-SP-320 38 2
MDS-D-SP-400 60 -
Bar enclosed
MDS-D-SP-640 85 -
Servo drive MDS-D-V1-20 2 14
unit MDS-D-V1-40 2 14
MDS-D-V1-80 2 14 Match with TE2 of
MDS-D-V1-160 3.5 12 selected power supply 1.25~2 16 ~14
MDS-D-V1-160W 5.5 10 unit
MDS-D-V1-320 14 6
MDS-D-V1-320W 22 4
Servo drive MDS-D-V2-2020 2 14
unit MDS-D-V2-4020 2 14
(2-axis)
MDS-D-V2-4040 2 14 Match with TE2 of
MDS-D-V2-8040 2 14 selected power supply 1.25~2 16 ~14
MDS-D-V2-8080 2 14 unit
MDS-D-V2-16080 3.5 12
MDS-D-V2-160160 3.5 12

1. Selection conditions follow IEC/EN60204-1, UL508C, JEAC8001.

• Ambient temperature is maximum 40°C.
• Cable installed on walls without ducts or conduits.
To use the wire under conditions other than above, check the standards you
CAUTION are supposed to follow.
2. The maximum wiring length to the motor is 30m.
If the wiring distance between the drive unit and motor is 20m or longer, use a
thick wire so that the cable voltage drop is 2% or less.
3. Always wire the grounding wire.

5-4
 5. Selection of peripheral devices

5-2 Selection of circuit protector and contactor

Always select the circuit protector and contactor properly, and install them to each power supply unit to
prevent disasters.

5-2-1 Selection of circuit protector

Calculate a circuit protector selection current from the rated output and the nominal input voltage to be
used (voltage supplied to the power supply unit) as in the expression below. And then select the
minimum capacity circuit protector whose rated current meets the circuit protector selection current.

Circuit protector selection current for 200V input [A]

Circuit protector selection current [A] = × 200 [V]
Nominal input voltage to be used [V]

Selection of circuit protector for 200V input

Unit type
37 75 110 185 300 370 450 550
MDS-D-CV-
Rated output 3.7kW 7.5kW 11kW 18.5kW 30kW 37kW 45kW 55kW
Circuit protector
selection current 15A 31A 45A 76A 124A 153A 186A 224A
for 200V input
Recommended
circuit protector NF63 NF63- NF63- NF125- NF250- NF250- NF250- NF250-
(Mitsubishi Electric CW3P-20A CW3P-40A CW3P-50A CW3P-100A CW3P-125A CW3P-175A CW3P-200A CW3P-225A
Corp.: option part)
Rated current of the
recommended 20A 40A 50A 100A 125A 175A 200A 225A
circuit protector
Option part: A circuit protector is not prepared as an NC unit accessory, so purchase the part from your dealer, etc.

(Example)
Select a circuit protector for using the MDS-D-CV-110 with a 220V nominal input voltage.
Circuit protector selection current = 45/220 × 200 = 40.9[A]
According to the table above, select “NF63-CW3P-50A”.

1. It is dangerous to share a circuit protector for multiple power supply units, so

do not share it. Always install the circuit protectors for each power supply unit.
CAUTION 2. If the control power (L11, L21) must be protected, select according to the
section "5-4-1 Circuit protector ".

5-5
 5. Selection of peripheral devices

5-2-2 Selection of contactor

Select the contactor selection current (required free-air thermal current) that is calculated from the rated
output and the nominal input voltage to be used (voltage supplied to the power supply unit) as in the
expression below. And then select the contactor whose conventional free-air thermal current meets the
contactor selection current.

Contactor selection current [A] = Contactor selection current for 200V input [A]
× 200 [V]
(Required free-air thermal current) Nominal input voltage to be used [V]

Selection of contactor for 200V input

Unit type
37 75 110 185 300 370 450 550
MDS-D-CV-
Rated output 3.7kW 7.5kW 11kW 18.5kW 30kW 37kW 45kW 55kW
Contactor selection
current for 200V 15A 31A 45A 76A 124A 153A 186A 224A
input
Recommended
contactor S-N12- S-N25 S-N25 S-N65 S-N80 S-N150 S-N150 S-N180
(Mitsubishi Electric AC200V -AC200V -AC200V -AC200V -AC200V -AC200V -AC200V -AC200V
Corp.: option part)
Conventional free-air
thermal current of the
20A 50A 50A 100A 135A 200A 200A 260A
recommended
contactor

Option part: A breaker is not prepared as an NC unit accessory, so purchase the part from your dealer, etc.

(Example)
Select a contactor for using the MDS-D-CV-110 with a 220V nominal input voltage.
Contactor selection current = 45/220 × 200 = 40.9[A]
According to the table above, select “S-N25-AC200V”.

1. If the contactor selection current is 20A or less, select the S-N12 product for
POINT the contactor.
2. Select a contactor whose excitation coil does not operate at 15mA or less.

5-6
 5. Selection of peripheral devices

5-3 Selection of earth leakage breaker

When installing an earth leakage breaker, select the breaker on the following basis to prevent the
breaker from malfunctioning by the higher frequency earth leakage current generated in the servo or
spindle drive unit.

(1) Selection
Obtaining the earth leakage current for all drive units referring to the following table, select an earth
leakage breaker within the “rated non-operation sensitivity current”.
Usually use an earth leakage breaker for inverter products that function at a leakage current within
the commercial frequency range (50 to 60Hz).
If a product sensitive to higher frequencies is used, the breaker could malfunction at a level less
than the maximum earth leakage current value.

Earth leakage current for each unit

Unit Earth leakage current Maximum earth leakage current

MDS-D-SP-20 to 640 6mA 15mA
MDS-D-V1-20 to 320W 1mA 2mA
MDS-D-V2-2020 to 160160 1mA 4mA (for two axes)
(Note1) Maximum earth leakage current: Value that considers wiring length and grounding, etc.
(Commercial frequency 50/60Hz)
(Note2) The earth leakage current in the power supply unit side is included in the drive unit side.

(2) Measurement of earth leakage current

When actually measuring the earth leakage current, use a product that is not easily affected by the
higher frequency earth leakage current. The measurement range should be 50 to 60Hz.

1. The earth leakage current tends to increase as the motor capacity increases.
2. A higher frequency earth leakage current will always be generated because the
inverter circuit in the drive unit switches the transistor at high speed. Always
ground to reduce the higher frequency earth leakage current as much as
POINT possible.
3. An earth leakage current containing higher frequency may reach approx. several
hundreds of mA. According to IEC479-2, this level is not hazardous to the
human body.

5-7
 5. Selection of peripheral devices

5-4 Branch-circuit protection (for control power supply)

5-4-1 Circuit protector

This breaker is used to switch the control power and to provide overload and short-circuit protection.
When connecting a circuit protector or breaker to the power input (TE3 terminals L11 and L21) for the
control circuit, use a product that does not trip (incorrectly activate) by a rush current when the power is
turned ON. A circuit protector with inertial delay and an operation delayed type breaker are available to
prevent unnecessary tripping. Select the product to be used according to the machine specifications.
The rush current and rush conductivity time differ according to the power impedance and power ON
timing, so select a product that does not trip even under the conditions listed in the following table.

I [A]
Rush conductivity time:
Rush current: Ip = 30A Time to reach 36.8% of rush current Ip,
(per 1 unit) equivalent to breaker operation characteristics operation time.

36.8%
t [ms]

Time
constant: T = 9ms

Note) Rush current of MDS-D-37/75 is 38A.

When collectively protecting the control circuit power for multiple units, select a
POINT circuit protector or breaker that satisfies the total sum of the rush current Ip.
The largest value is used for the rush conductivity time T.

5-4-2 Fuse protection

The fuse of branch-circuit protection must use UL class CC, J or T. In the selection, please consider rush
current and rush conductive time.

Selection of branch-circuit protection fuse

Fuse (Class CC) Wire Size

Connected total of unit
Rated [V] Current [A] AWG
1–4 20
600 16 to 14
5–8 35

For continued protection against risk of fire, replace only with same type 600
CAUTION V, 20 or 35 A (UL CLASS CC) fuse.

Before replacing fuse, confirm all power controlling the drive system is
WARNING shut-OFF. Be sure to look out the power source to prevent the power from
being turned ON while maintenance is being performed.

5-8
 5. Selection of peripheral devices

5-5 Noise filter

(1) Selection
Use an EMC noise filter if the noise conducted to the power line must be reduced. Select an EMC
noise filter taking the power supply unit's input rated voltage and input rated current into
consideration.

(2) Noise filter mounting position

Install the noise filter to the power supply unit’s power input as the diagram below indicates.

Power
distribution panel

Breaker AC reactor Contactor Power supply unit

R
Noise filter
Power S
supply
T

MDS-D-CV

(Note) The noise filter must be prepared by the user.

Recommended devices: Densei-lambda MX13 Series

Soshin Electric HF3000C-TM Series

Contact : Densei-lambda Co., Ltd. Telephone : 0120-507039

http://www.densei-lambda.com
Soshin Electric Co., Ltd. Telephone : 03-3775-9112 (+81-3-3775-9112)
http://www.soshin.co.jp

(Note) The above devices may be changed at the manufacturer's discretion.

Contact each manufacturer for more information.

5-9
 5. Selection of peripheral devices

5-6 Surge absorber

When controlling a magnetic brake of a servomotor in DC OFF circuit, a surge absorber must be
installed to protect the relay contacts and brakes. Commonly a varistor is used.
(1) Selection of varistor
When a varistor is installed in parallel with the coil, the surge voltage can be adsorbed as heat to
protect a circuit. Commonly a 120V product is applied. When the brake operation time is delayed,
use a 220V product. Always confirm the operation with an actual machine.

(2) Specifications
Select a varistor with the following or equivalent specifications. To prevent short-circuiting, attach a
flame resistant insulation tube, etc., onto the leads as shown in the following outline dimension
drawing.

Varistor specifications

Varistor Rating Electrostatic

Max.
voltage Surge current Energy capacity
Tolerable circuit limit
rating withstand level withstand level Power (reference
Varistor type voltage voltage
(range) (A) (J) value)
10
(V) AC（V） DC（V） 1 time 2 times /1000us 2ms （W） （V） （pF）

ERZV10D121 120
75 100 3500 2500 20 14.5 0.4 200 1400
TND10V-121K (108 to 132)
ERZV10D221 220
140 180 3500 2500 39 27.5 0.4 360 410
TND10V-221K (198 to 242)
(Note 1) Selection condition: When ON/OFF frequency is 10 times/min or less, and exciting current is 2A or less
(Note 2) ERZV10D121 and ERZV10D221 are manufactured by Matsushita Electric Industrial Co., Ltd.
TNR10V121K and TNR10V221K are manufactured by MARCON Electronics Co., Ltd.
Contact: Matsushita Electronic Components Co., Ltd : http://www.panasonic.co.jp/ maco/
MARCON Electronics Co., Ltd. Telephone : (Kanto)03-3471-7041 (+81-3-3471-7041)
(Kinki) 06-6364-2381 (+81-3-6364-2381)
(Chubu) 052-581-2595 (+81-52-581-2595)

(3) Outline dimension drawing

• ERZV10D121, ERZV10D221

11.5
[Unit: mm]

Insulation tube
20.0

Normally use a product with 120V varistor voltage. If there is no allowance for the
POINT brake operation time, use the 220V product. A varistor whose voltage exceeds 220V
cannot be used, as such varistor will exceed the specifications of the relay in the unit.

5 - 10
 5. Selection of peripheral devices

5-7 Relay
The input/output circuit to control the external signal such as external emergency stop input and relay
changeover signal output is wired.
The input/output circuit for each unit is as follows.

Input circuit Output circuit

CN9 connector CN9 connector

24V 24V

DICOM 13 10k

Relay, etc.
8 MPO1
D01
DI1 20

18 MPO2
(1) D02

Servo/spindle
drive unit 16 MPO3
D03

CN23 connector
24V
10 24G
3 2k
(2)
Switch
Servo/spindle
drive unit
1

(1)
Power supply unit The part indicated by the " " must be
prepared by the user.
(Note) Do not connect “(1)” or “(2)”.
If a ground of the external 24V power is same as the 24V power in the drive unit, a fault or abnormal operation
could occur.

Input condition Output condition

Output voltage 24VDC ±5%
18VDC to 25.2VDC
Switch ON Tolerable output
9mA or more 50mA or less
current Io
4VDC or less
Switch OFF
2mA or less

For a switch or relay to be wired, use a switch or relay that satisfies the input/output (voltage, current)
conditions.

Interface name Selection example

Use a minute signal switch which is stably contacted and operated even with low
For digital input signal (CN23,CN9) voltage or current
<Example> OMRON: G2A, G6B type, MY type, LY type
Use a compact relay operated with rating of 24VDC, 50mA or less.
For digital output signal (CN9)
<Example> OMROM: G6B type, MY type

5 - 11
Appendix 1. Outline dimension drawings

Appendix 1-1 Outline dimension drawings of servomotor ....................................................................A1-2

Appendix 1-1-1 HF motor..................................................................................................................A1-2
Appendix 1-1-2 HP motor................................................................................................................A1-11
Appendix 1-2 Outline dimension drawings of spindle motor ..............................................................A1-17
Appendix 1-3 Outline dimension drawings of unit ..............................................................................A1-30
Appendix 1-3-1 Servo drive unit......................................................................................................A1-30
Appendix 1-3-2 Spindle drive unit ...................................................................................................A1-36
Appendix 1-3-3 Power supply unit ..................................................................................................A1-43
Appendix 1-3-4 Installation position of drive unit cooling fan..........................................................A1-48
Appendix 1-3-5 AC reactor..............................................................................................................A1-50

A1 - 1
 Appendix 1. Outline dimension drawings

Appendix 1-1 Outline dimension drawings of servomotor

Appendix 1-1-1 HF motor
• HF75S • HF105S [Unit: mm]
• HF75T • HF105T 4- Ø6.6 mounting hole
L 33 Use a hexagon socket
bolt.
5.5 90

Ø14h6
41.5 7.5 3 45°

25
Ø100
Ø118

Ø80h7
Ø36
60.2

88.5
Oil seal

10 12 KL 54

Detector connector Power connector

CM10-R10P CE05-2A18-10PD
M8×1.0 screw

5.5 4- Ø6.6 mounting hole

Use a hexagon socket
Plain washer 8 bolt.
14
U nut 90
3 M8×1.0
45°
18 12

14 Ø100
Ø118
A

Ø80h7
Ø36
A
Ø14

88.5
Ø18

Oil seal Taper 1/10

8.9

54

0
5 -0.03
5 -0.03
0

3.55

Servomotor type L KL
HF75 F Cross section A-A
130 61
HF105 F 166 97

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

A1 - 2
 Appendix 1. Outline dimension drawings

• HF75BS • HF105BS [Unit: mm]

• HF75BT • HF105BT 4- Ø6.6 mounting hole
L 33 Use a hexagon socket
bolt.
5.5 F 90

Ø14h6
41.5 7.5 3 45°
Ø100
25

Ø118

Ø80h7
Ø36
60.2
63.4

88.5
Oil seal
12

12.5 69.5 KL 54

10
Detector connector Power connector
CM10-R10P CE05-2A18-10PD

Brake connector
CM10-R2P
M8×1.0 screw

5.5 4- Ø6.6 mounting hole

Use a hexagon socket
Plain washer 8 bolt.
14
F 90
U nut
3 M8×1.0
45°
18 12 Ø100

14
A

Ø118
Ø80h7
Ø36
A
Ø14

88.5
Ø18

Oil seal Taper 1/10

8.9

54

0
5 -0.03
5 -0.03
0

3.55

Cross section A-A

Servomotor type L KL
HF75B F 171 61
HF105B F 207 97

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

A1 - 3
 Appendix 1. Outline dimension drawings

• HF54S • HF104S • HF154S

[Unit: mm]
4- Ø9 mounting hole
L 55 Use a hexagon socket
bolt.
41.7 50 F130

12 3 45°

Ø24h6
Ø165

Ø110h7
60.2

112.5
12 Ø145
10

24 Detector connector Oil seal

CM10-R10P 20.9 13.5
Power connector
CE05-2A18-10PD KL 58

Servomotor type L KL
HF54S 122 57.8
HF104S 144 79.8
HF154S 166 101.8

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

[Unit: mm]
• HF54BS • HF104BS • HF154BS 4- Ø9 mounting hole
L 55 Use a hexagon socket
bolt.
47 50 F130

12 3 45°
Ø24h6

Ø165
Ø110h7
60.2

79.9

112.5

12 Ø145
10
62
24 Oil seal
Detector connector 20.9 13.5 29
CM10-R10P
KL
58
Power connector
CE05-2A18-10PD
Brake connector
CM10-R2P

Servomotor type L KL
HF54BS 156.5 57.8
HF104BS 178.5 79.8
HF154BS 200.5 101.8

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

A1 - 4
 Appendix 1. Outline dimension drawings

[Unit: mm]
• HF54T • HF104T • HF154T
4- Ø9 mounting hole
Use a hexagon socket bolt.
L F130

41.7 12 3 45°
18 28 12
Ø165

Ø110h7
A
60.2

Plain washer 10

112.5
12 U nut M10×1.25 Ø145
10 Tightening torque
23 to 30Nm
24 Detector connector
20.9 13.5
CM10-R10P
M10×1.25 screw
Power connector KL
CE05-2A18-10PD 58 58
0
5
-0.03
25 -0.03
0
5

4.3

Servomotor type L KL
HF54T 122 57.8 Cross section A-A
Ø16

HF104T 144 79.8 Taper 1/10

HF154T 166 101.8
Oil seal
(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

[Unit: mm]
• HF54BT • HF104BT • HF154BT
4- Ø9 mounting hole
Use a hexagon socket bolt.
L F130

47 12 3
45°
18 28 12 Ø165
A

Ø110h7
60.2

Plain washer 10
79.9

112.5

U nut M10×1.25
12 Tightening torque
10 23 to 30Nm Ø145
62
24 20.9
Detector connector 13.5 29
CM10-R10P
M10×1.25 screw

KL
Brake connector 58
58
CM10-R2P
0
Power connector 25 5
-0.03

-0.03
0

CE05-2A18-10PD
5

4.3

Servomotor type L KL
Cross section A-A
HF54BT 156.5 57.8
Taper 1/10
Ø16

HF104BT 178.5 79.8

HF154BT 200.5 101.8 Oil seal

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

A1 - 5
 Appendix 1. Outline dimension drawings

• HF204S [Unit: mm]

4- Ø13.5 mounting hole
147 79 Use a hexagon socket
bolt.
42 75 □176

+0.010
18 3 45°

Ø35 0
Ø230 Ø200

Ø114.3 -0.025
0
60.2

140.9
10
12

24 24.8
Detector connector Oil seal
CM10-R10P 82
79.8
Power connector
CE05-2A22-22PD

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

• HF204BS
[Unit: mm]
4-Ø13.5 mounting hole
Use a hexagon socket
196.5 79 bolt.

49 18 3 F176
+0.010

75 45°
Ø35 0

Ø230 Ø200
Ø114.3 -0.025
0
60.2
96.9

140.9

10
12
24
69.5
24.8
44 Detector connector Oil seal
CM10-R10P 82
79.8
Brake connector
CM10-R2P
Power connector
CE05-2A22-22PD

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

A1 - 6
 Appendix 1. Outline dimension drawings

• HF354S [Unit: mm]

4- Ø13.5 mounting hole
187 79 Use a hexagon socket
bolt.

2-M8 42 75 F176
Suspension bolt hole

+0.010
18 3 45°

Ø35 0
Ø230

Ø114.3 -0.025
Ø200

0
60.2

140.9
10
12

24 24.8
Detector connector Oil seal
CM10-R10P 82
119.8
Power connector
CE05-2A22-22PD

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HF354BS [Unit: mm]

4- Ø13.5 mounting hole

Use a hexagon socket
236.5 79 bolt.

2-M8 49 18 3 F176
Suspension bolt hole
+0.010

75 45°
Ø35 0

Ø230
Ø200
Ø114.3 -0.025
0
60.2
96.9

140.9

10
12
24
69.5
24.8
44 Detector connector Oil seal
CM10-R10P 82
119.8
Brake connector
CM10-R2P
Power connector
CE05-2A22-22PD

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 7
 Appendix 1. Outline dimension drawings

• HF453S
[Unit: mm]
4- Ø13.5 mounting hole
227 79 Use a hexagon socket
4-M8 bolt.
Suspension bolt hole 42 75 F176

+0.010
18 3 45°

Ø35 0
Ø230
Ø200

Ø114.3 -0.025
0
60.2

140.9
10
12

Detector connector
24 CM10-R10P 24.8
Oil seal
Power connector 82
CE05-2A22-22PD 159.8

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HF453BS [Unit: mm]

4- Ø13.5 mounting hole

276.5 79 Use a hexagon socket
4-M8 bolt.
Suspension bolt hole 49 18 3 F176
+0.010

75 45°
Ø35 0

Ø230
Ø200
-0.025
0
Ø114.3
60.2
96.9

140.9

10
12
24
69.5
24.8
44 Detector connector Oil seal
CM10-R10P 82
159.8
Brake connector
CM10-R2P
Power connector
CE05-2A22-22PD

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 8
 Appendix 1. Outline dimension drawings

• HF703S
[Unit: mm]
4- Ø13.5 mounting hole
267 79 Use a hexagon socket
4-M8 bolt.
Suspension bolt hole 42 75 F176

Ø114.3 -0.025
45°

0
18 3

Ø230
Ø200
60.2

149.1
10

+0.010
12

Ø35 0
Detector connector
CM10-R10P
24 32 Oil seal
Power connector
82
CE05-2A32-17PD 191.8

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HF703BS [Unit: mm]

4- Ø13.5 mounting hole

316.5 79 Use a hexagon socket
4-M8 bolt.
Suspension bolt hole 49 75 F176
Ø114.3 -0.025

45°
0

18 3

Ø230
Ø200
60.2
96.9

149.1

10
+0.010

12
Ø35 0

24
69.5

Detector connector
44 CM10-R10P 32 Oil seal
82
Brake connector 191.8
CM10-R2P
Power connector
CE05-2A32-17PD

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 9
 Appendix 1. Outline dimension drawings

• HF903S
[Unit: mm]
4- Ø15 mounting hole
333.5 85 Use a hexagon socket
bolt.
4-M8
F 204

Ø180 -0.040
Suspension bolt hole 80

0
42 25 5 45°

Ø250
60.2

Ø215

10

149.1
12

Ø 42 -0.016
Detector connector

0
CM10-R10P
24 32
Power connector 82
CE05-2A32-17PD 258.3
Oil seal

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HF903BS [Unit: mm]

4- Ø15 mounting hole
383 85 Use a hexagon socket
bolt.
4-M8
F 204
Ø180 -0.040

Suspension bolt hole 80

0

49 25 5 45°

Ø215 Ø250
60.2
96.9

10
149.1

12
-0.016

69.5
0
Ø 42

24 Detector connector 32
CM10-R10P
44 Brake connector 258.3 82
Oil seal
CM10-R2P
Power connector
CE05-2A32-17PD

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 10
 Appendix 1. Outline dimension drawings

Appendix 1-1-2 HP motor

• HP54S • HP104S • HP154S • HP224S [Unit: mm]

4-Ø9 mounting hole

Use a hexagon socket L 55 ± 1 F130 2-M6
bolt. Motor pulling

Ø24 -0.013
42 12 4 tap

0
M8x1.25
50
Depth 25

Ø110 -0.035
0
Ø165
60.2

C1

108
10 12 Ø145 ± 0.2
Oil seal

24
Detector connector KL
CM10-R10P
Power connector
CE05-2A18-10PD
Servomotor type L KL
HP54S 137 61
HP104S 156 80
HP154S 175 99
HP224S 208 133

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

• HP54BS • HP104BS • HP154BS • HP224BS

[Unit: mm]

4- Ø9 mounting hole
L 55 ± 1 F130 2-M6
Use a hexagon socket
Motor pulling
Ø24 -0.013

bolt.
42 12 4 tap
0

M8x1.25
50
Depth 25
Ø 110 -0.035
0

Ø165
60.2

C1
108

10 12 Ø145 ± 0.2
Oil seal

24 KB KL
Detector connector
CM10-R10P Power connector
CE05-2A18-10PD

Brake connector
CM10-R2P

Servomotor type L KL KB
HP54BS 169 61 71
HP104BS 188 80 71
HP154BS 207 99 71
HP224BS 244 133 72

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

A1 - 11
 Appendix 1. Outline dimension drawings

• HP54T • HP104T • HP154T • HP224T [Unit: mm]

4-Ø9 mounting hole L F130
Use a hexagon socket 2-M6
bolt. 42 12 4 Motor pulling
tap
18 28 12

Ø110 -0.035
0
Ø165
60.2

A
Plain washer 10

108
10 12 U nut M10×1.2
Tightening torque
23 to 30 Nm Ø145 ± 0.2
24

M10×1.25 screw
KL
58 ± 1
Detector connector 5
0
-0.03
CM10-R10P
25

5 -0.03
Power connector
0

4.3
CE05-2A18-10PD

Servomotor type L KL
HP54T 137 61 Cross section A-A
HP104T 156 80
Taper 1/10
Ø16

HP154T 175 99
HP224T 208 133 Oil seal

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

• HP54BT • HP104BT • HP154BT • HP224BT

[Unit: mm]

L F130
4- Ø9 mounting hole
Use a hexagon socket 2-M6
bolt. 42 Motor pulling
12 4
tap
18 28 12
Ø110 -0.035
A

Ø165
60.2

Plain washer 10
108

10 12 U nut M10×1.2
Tightening torque
23 to 30 Nm
Ø145 ± 0.2
24
KB KL
M10×1.25 screw

Detector connector 58 ± 1
CM10-R10P 0
5 -0.03
Brake connector Power connector 25
-0.03
0

CM10-R2P CE05-2A18-10PD
4.3
5

Servomotor type L KL KB
Cross section A-A
HP54BT 169 61 71
Taper 1/10
HP104BT 188 80 71
Ø16

HP154BT 207 99 71 Oil seal

HP224BT 244 133 72

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.

A1 - 12
 Appendix 1. Outline dimension drawings

• HP204S • HP354S
[Unit: mm]
4- Ø13.5 mounting hole
Use a hexagon socket
bolt. L 79 ± 1 F180 2-M8
Motor pulling
4-M8 tap

+0.010
42 16 3
Suspension bolt hole

0Ø35
Ø200 ± 0.23
75

-0.035
0
Ø114.3
Ø230
60.2

C1

135
10
12
Oil seal
Detector connector
24 CM10-R10P
M8×1.25
Power connector KL Depth 25
CE05-2A22-22PD

Servomotor type L KL
HP204S 176 96
HP354S 199 119

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HP204BS • HP354BS [Unit: mm]

4- Ø13.5 mounting hole

Use a hexagon socket
bolt. L 79 ± 1 F180 2-M8
Motor pulling
4-M8 tap
16 3
+0.010

42
Suspension bolt hole
Ø35 0

Ø200 ± 0.23
75
-0.035
0
Ø114.3

Ø230
60.2

C1
135

10
12
Oil seal
24
M8×1.25
75 KL Depth 25
Detector connector Power connector
CM10-R10P CE05-2A22-22PD
Brake connector
CM10-R2P

Servomotor type L KL
HP204BS 212 96
HP354BS 235 119

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 13
 Appendix 1. Outline dimension drawings

• HP454S [Unit: mm]

4- Ø13.5 mounting hole

Use a hexagon socket
bolt. 229 79 ± 1 F180 2-M8
Motor pulling

+0.010
4-M8 tap

0
42 16 3
Suspension bolt hole

Ø35
Ø200 ± 0.23
75

-0.035
0
Ø114.3
Ø230
60.2

C1

135
10
12

Oil seal
Detector connector
24
CM10-R10P
149
Power connector
CE05-2A22-22PD M8×1.25
Depth 25

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HP454BS
[Unit: mm]

4- Ø13.5 mounting hole

Use a hexagon socket
bolt. 265 79 ± 1 F180 2-M8
Motor pulling
+0.010

4-M8 tap
42 16 3
0

Suspension bolt hole

Ø35

Ø200 ± 0.23
75
-0.035
0
Ø114.3

Ø230
60.2

C1
135

10
12

Oil seal
24

75 149

Detector connector Power connector M8×1.25

CM10-R10P CE05-2A22-22PD Depth 25
Brake connector
CM10-R2P

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 14
 Appendix 1. Outline dimension drawings

• HP704S [Unit: mm]

4- Ø13.5 mounting hole

Use a hexagon socket
bolt. 79 ± 1 F180 2-M8
309
Motor pulling

+0.010
4-M8 tap
42 19 3

0
Suspension bolt hole

Ø35
Ø200 ± 0.23
75

-0.035
0
Ø114.3
Ø230
60.2

C1

166
10
12
Oil seal
Detector connector
CM10-R10P
220
24
Power connector M8×1.25
CE05-2A32-17PD Depth 25

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HP704BS
[Unit: mm]

4- Ø13.5 mounting hole

Use a hexagon socket
bolt. F180 2-M8
357 79 ± 1 Motor pulling
+0.010

4-M8 tap
Suspension bolt hole 42 19 3
0 Ø35

Ø200 ± 0.23
75
-0.035
0
Ø114.3

Ø230
60.2

C1
10
166

12
Oil seal

24 78 220

Detector connector Power connector M8×1.25

CM10-R10P CE05-2A32-17PD Depth 25
Brake connector
CM10-R2P

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 15
 Appendix 1. Outline dimension drawings

• HP903S • HP1103S
[Unit: mm]

4-Ø13.5 mounting hole

Use a hexagon socket
bolt. L 79 ± 1 F 220

-0.019
4-M8

0
42 19 4
Suspension bolt hole

Ø55
Ø235 ± 0.23

75

-0.046
0
Ø200
60.2

Ø270
10 C1

184
12
24 Oil seal
Detector connector
CM10-R10P
Power connector KL 2-M10
CE05-2A32-17PD Motor pulling tap
M10×1.5
Servomotor type L KL Depth 25

HP903S 350 256

HP1103S 423 329

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

• HP903BS • HP1103BS [Unit: mm]

4- Ø13.5 mounting hole

Use a hexagon socket
bolt. L 79 ± 1 F 220
-0.019

2-M10 42 19 4
0

Motor pulling tap

Ø55

Ø235 ± 0.23

75
-0.046
0
Ø200
60.2

Ø270
10 C1
184

12
Oil seal
24

84 KL
4-M8
Suspension bolt hole Power connector M10×1.5
CE05-2A32-17PD Depth 25
Detector connector
CM10-R10P Brake connector
CM10-R2P

Servomotor type L KL
HP903BS 399 256
HP1103BS 472 329

(Note 1) Use a friction coupling (Spun ring, etc.) to connect with the load.
(Note 2) Attach the cannon connector facing downward to improve the splash-proof performance.
(Note 3) When suspending the motor using the suspension bolt, the suspension bolt must be contacted
closely to the suspension bolt spot facing.

A1 - 16
 Appendix 1. Outline dimension drawings

Appendix 1-2 Outline dimension drawings of spindle motor

SJ-V Series
• SJ-V2.2-01T, SJ-V3.7-02ZT with standard flange
φ35

Terminal box 360

300 60
265
130 12 Flange
□174
4-φ12
48 5 168

45 8
Ａ

Exhaust air 5
18

φ1
Ａ φ φ

90
22 0
Cooling fan 8

Cooling air inlet

5 □176 5

2-M6 Screw
16
φ28j6
Ａ Ａ
Cross section
A-A [Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V2.2-01T, SJ-V3.7-02ZT with standard legs

φ35

360
Terminal box 300 60
265
130
5 176 5
45 8 168

Cooling
Exhaust air air inlet
Ａ

Cooling fan
75 56 4-φ10 35
105 41 70 70
180
8

2-M6 Screw
16
φ28j6
Ａ Ａ
Cross section [Unit: mm]
A-A
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 17
 Appendix 1. Outline dimension drawings

• SJ-V3.7-01T with standard flange

φ35

390
330 60
295
160 12 Flange
□174
Terminal box 168 4-φ12
48 5

45 8
Ａ

Exhaust air 5
18

φ1
Ａ φ
φ2

90
20

Cooling fan
Cooling air inlet
8 5 □176 5

2-M6 Screw
16
φ28j6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V3.7-01T with standard legs

φ35

390
330 60
295
Terminal box 160
5 176 5
45 8 168

Ａ
Cooling
Exhaust air air inlet
Ａ

Cooling fan
100 56
4-φ10 35
130 41
70 70
180

2-M6 Screw
16
φ28j6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 18
 Appendix 1. Outline dimension drawings

• SJ-V5.5-01T with standard flange

Terminal box 485
425 60
390
255 Flange
12　
φ44 □174
48 5 168
4-φ12

45 7.5
Ａ

Exhaust air 5

φ1
18
Ａ φ

90
φ
22
0

Cooling fan Cooling air inlet

5 □176 5
7
φ
22

φ28h6 3-M4 Screw

Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V5.5-01T with standard legs

φ44

485
425 60
Terminal box 255
390
5 176 5
45 7.5 168

Ａ
Cooling
Exhaust air air inlet
Ａ

Cooling fan
4-φ10
159 56 35
190 41 70 70
180
7
φ
22

3-M4 Screw
φ28h6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 19
 Appendix 1. Outline dimension drawings

• SJ-V7.5-01T, SJ-V7.5-03ZT, SJ-V11-06ZT with standard flange

φ44

Terminal box
520
440 80
403 Flange
238 □204
13 198
47 5 4-φ15

63 8
Ａ

215

φ2
Exhaust air
Ａ φ
φ2

25
50

Cooling fan
Cooling air inlet
5 □208 5
10
φ
22

φ32h6 3-M5 Screw

Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V7.5-01T, SJ-V7.5-03ZT, SJ-V11-06ZT with standard legs

φ44

520
Terminal box 440 80
403
238 5 208 5
198
63 8

Ａ
Cooling
Exhaust air
air inlet
Ａ

Cooling fan 4-φ12

140 70 45
180 50 95 95
230
10

φ22

φ32h6 3-M5 Screw

Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 20
 Appendix 1. Outline dimension drawings

• SJ-V11-01T, SJ-V11-08ZT with standard flange

φ44

Terminal box 600

490 110
453 Flange
288 □204
13 198
65 5 4-φ15

80 10
Ａ
Exhaust air 15
φ2

φ2
Ａ φ2

25
50

Cooling fan

Cooling air inlet

5 □208 5
14

φ
40
φ48h6 3-M5 Screw
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V11-01T, SJ-V11-08ZT with standard legs

φ44

Terminal box 600

490 110
453
288 5 208 5
198
80 10

Exhaust air Cooling

air inlet
Ａ

Cooling fan
140 70 45
180 50 95 95
4-φ12
230
14
φ
40

3-M5 Screw
φ48h6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 21
 Appendix 1. Outline dimension drawings

• SJ-V15-01T, SJ-V18.5-01T, SJ-V11-09T, SJ-V15-03T, SJ-V22-06ZT with standard flange

φ44

579.5
469.5 110
Terminal box 434.5 266
259.5 □250 Flange
20
198 4-φ15
65 5

80 10
Ａ
Exhaust air
5
26

φ2
Ａ φ φ3
00

75
Cooling fan

Cooling air inlet

14
5 □262 5

φ
40
3-M5 Screw
φ48h6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V15-01T, SJ-V18.5-01T, SJ-V11-09T, SJ-V15-03T, SJ-V22-06ZT with standard legs

φ44

579.5
469.5 110
Terminal box
434.5
259.5
5 262 5
80 10 198

Ａ
Exhaust air Cooling
air inlet
Ａ

Cooling fan

178 108 50
250 60 4-φ15 127 127
295
14

φ
40
3-M5 Screw
φ48h6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 22
 Appendix 1. Outline dimension drawings

• SJ-V30-02ZT with standard flange

φ51

649.5

Terminal box 539.5 110

499.5 266
329.5 20 □250 Flange
238 4-φ15
65 5

80 10
Ａ

Exhaust air 5
26

φ2
Ａ φ φ3
00

75
Cooling fan
Cooling air inlet
5 □262 5

14

φ
40

φ48h6 3-M5 Screw

Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V30-02ZT with standard legs

φ51

649.5
Terminal box 539.5 110
499.5
329.5
5 262 5
80 10 238

Ａ
Cooling
Exhaust air air inlet
Ａ

Cooling fan
178 108 50
250 60 4-φ15 127 127
295
14
φ
40

3-M5 Screw
φ48h6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 23
 Appendix 1. Outline dimension drawings

• SJ-V22-01T, SJ-V18.5-03T, SJ-V22-05T with standard flange

φ51

649.5

Terminal box 539.5 110

499.5 266
329.5 20 □250 Flange
238 4-φ15
65 5

90 10.5
Ａ

Exhaust air 5
26

φ2
Ａ φ φ3
00

75
Cooling fan
Cooling air inlet
5 □262 5

16

φ
45

φ55m6 3-M5 Screw

Ａ Ａ
Cross section
A-A

[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V22-01T, SJ-V18.5-03T, SJ-V22-05T with standard legs

φ51

649.5
Terminal box 539.5 110
499.5
329.5
5 262 5
90 10.5 238

Ａ
Cooling
Exhaust air
air inlet
Ａ

Cooling fan 178 108 50

275 60 4-φ15 127 127
295
16
φ
45

3-M5 Screw
φ55m6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 24
 Appendix 1. Outline dimension drawings

• SJ-V26-01T with standard flange

φ51

Terminal box 695.5

585.5 110
545.5 Flange
20 □250
375.5
238 4-φ15

65 5

90 10.5
Ａ
Exhaust air 5
26

φ2
Ａ φ φ3
00

75
Cooling fan
Cooling air inlet
16 5 □262 5

φ
45

φ55m6 3-M5 Screw

Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V26-01T with standard legs

φ51

695.5
Terminal box
585.5 110
545.5
375.5
5 262 5
238
90 10.5

Ａ
Cooling
Exhaust air air inlet
Ａ

Cooling fan
178 108 50
4-φ15
275 60 127 127
295
16
φ
45

3-M5 Screw
φ55m6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 25
 Appendix 1. Outline dimension drawings

• SJ-V55-01T with standard flange

φ63

Terminal box 864

724 140
672
402 30
□480
75 5 348 4-φ24

110 15
Ａ

Exhaust air
00
φ5

φ5
Ａ φ5

10
50

Cooling fan 35°

Cooling air inlet 2-M10
20

φ
65
φ75m6 3-M6 Screw

Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V55-01T with standard legs

φ63

Terminal box 864

724 140
672
402
6 426 6
110 15 348

Ａ
Cooling
Exhaust air air inlet

Cooling fan
286 149 4-φ19 80
366 109 178 178
435
20

φ
65
3-M6 Screw
φ75m6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 26
 Appendix 1. Outline dimension drawings

SJ-VS Series
• SJ-VS7.5-03ZT with standard flange
φ44

32 453 80
Terminal box
405.5

210 230.5 13 □204

4-φ15
198
47 5

5
21
φ

φ2
φ

75
25
0
Ｂ Ａ
Cooling air inlet
35°

Cooling fan Exhaust air 340 160

504 5 □208 5

M16 LeftM16
screw M16
M16Right screw

Ｂ Ａ

[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-VS22-06ZT with standard flange

φ44

32 479 110
Terminal box
411.5

210 241.5 20 □250

4-φ15
238
65 5

5
26
φ2

φ
φ
75

30
0
Ｂ Ａ
Cooling air inlet
35°

Cooling fan Exhaust air 351 190

545 5 □262 5

M16 LeftM16
screw M16
M16Right screw

Ｂ Ａ

[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 27
 Appendix 1. Outline dimension drawings

• SJ-VS30-02ZT with standard flange

φ51

32 549 110
Terminal box
481.5

210 311.5 20 □250

4-φ15
238
65 5

5
26

φ2
φ

75
φ
30
0
Ｂ Ａ
Cooling air inlet
35°

Cooling fan Exhaust air 421 190

615 5 □ 262 5

M16 LeftM16
screw M16
M16Right screw

Ｂ Ａ

[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 28
 Appendix 1. Outline dimension drawings

IPM Series
• SJ-PMF01830T-00 with standard flange

Terminal box

466
8 398 60
2×4-M5 361 164
205 193 146
12
45°

φ35 49 5
45 8

Ａ
□ 62
Exhaust air
φ1
40
45
φ1
Ａ

2-M5 Screw

φ
Flange

16
Cooling fan Cooling air inlet □130

5
□134
4-φ9
8

φ28j6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-PMF03530T-00 with standard flange

Terminal box
464
384 80 Eyebolts 2-M8
342 198
2×4-M5
200 184 180
15
56
5

67 97
φ3
45 °

φ 65 50 5
a b
63 8 a b

Exhaust air

Ａ
5 φ
18 22
φ 0
Cooling fan
Cooling air inlet
φ1

2-M8 Screw
10
90

Flange
□174
4-φ12

φ32h6
Ａ Ａ
Cross section
A-A
[Unit: mm]
Note 1. Provide a clearance of 30mm or more between the cooling fan and wall.
Note 2. The shaft can also be mounted upward.
Note 3. If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 29
 Appendix 1. Outline dimension drawings

Appendix 1-3 Outline dimension drawings of unit

Appendix 1-3-1 Servo drive unit
MDS-D-V1-20
MDS-D-V1-40
MDS-D-V1-80
MDS-D-V1-160
80
ø6 hole
(Wiring

15
10

allowance)

Inlet

195 Terminal cover

(Note 2)
350

22
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5

16
92

6
15

30 90 20 180 60 15
(State with terminal cover removed)
60 (Cover opening 260
allowance)
Required wind
passage space
(8)

M5 screw

Square
342
360

hole
(Note 1)

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
Installation position of drive unit cooling fan".
10

52
2-M5 screw hole

Panel mounting hole

machining drawing

A1 - 30
 Appendix 1. Outline dimension drawings

MDS-D-V1-160W

80
ø6 hole
(Wiring

15
10

allowance)

Inlet

195 Terminal cover

(Note 2)
350

22
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5

16
92

6
15

45 90 20 180 60 15
(State with terminal cover removed)
90 (Cover opening 260
allowance)
Required wind
passage space
(8)

3-M5 screw

2-M5 screw

Square
360
342

hole
(Note 1)

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

82 Installation position of drive unit cooling fan".

2-M5 screw hole

Panel mounting hole

machining drawing

A1 - 31
 Appendix 1. Outline dimension drawings

MDS-D-V1-320

80
ø6 hole
(Wiring

15
10

allowance)

Inlet

195 Terminal cover

(Note 2)
350

52
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5

92

6 46
15

60 90 20 180 60 15
(State with terminal cover removed)
120 (Cover opening 260
allowance)
Required wind
passage space
(8)

3-M5 screw

Square 2-M5 screw

342
360

hole
(Note 1)

[Unit: mm]

(Note 1) Attach packing around the square hole to ensure a seal.

(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

112 Installation position of drive unit cooling fan".

2-M5 screw hole
Panel mounting hole
machining drawing

A1 - 32
 Appendix 1. Outline dimension drawings

MDS-D-V1-320W

80
2ø6 hole
(Wiring

15
10

allowance)

Inlet

195
Terminal cover
(Note 2)
350

52
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5
92

6 6 46
15

45 60 45 90 20 180 60 15
(State with terminal cover removed)
150 (Cover opening 260
allowance)
Required wind
passage space

60
(8)

M8 screw

3-M8 screw

Square
342
360

hole
(Note 1) M8 screw

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

142 Installation position of drive unit cooling fan".

4-M5 screw hole
Panel mounting hole
machining drawing

A1 - 33
 Appendix 1. Outline dimension drawings

MDS-D-V2-2020
MDS-D-V2-4020
MDS-D-V2-4040
MDS-D-V2-8040
MDS-D-V2-8080

80
ø6 hole
(Wiring

15
10

allowance)

Inlet

195 Terminal cover

(Note 2)
350

22
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5

16
92

6
15

30 90 20 180 60 15
(State with terminal cover removed)
60 (Cover opening 260
allowance)
Required wind
passage space
(8)

M4 screw

Square
360
342

hole
(Note 1)

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

52 Installation position of drive unit cooling fan".

2-M5 screw hole
Panel mounting hole
machining drawing

A1 - 34
 Appendix 1. Outline dimension drawings

MDS-D-V2-16080
MDS-D-V2-160160

80
ø6 hole
(Wiring

15
10

allowance)

Inlet

195 Terminal cover

(Note 2)
350

22
380
360

2-M6 screw
24

Inlet
2-M4 screw
11
124.5

16
92

6
15

45 90 20 180 60 15
(State with terminal cover removed)
90 (Cover opening 260
allowance)
Required wind
passage space
(8)

M4 screw

Square
360
342

hole
(Note 1)

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

82 Installation position of drive unit cooling fan".

2-M5 screw hole

Panel mounting hole

machining drawing

A1 - 35
 Appendix 1. Outline dimension drawings

Appendix 1-3-2 Spindle drive unit

MDS-D-SP-20
MDS-D-SP-40
MDS-D-SP-80
80
ø6 hole

15
(Wiring
10

allowance)

Inlet

195
Terminal cover
(Note 2)
350
22
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5

16
92

6
15

30 90 20 180 60 15
(State with terminal cover removed)
60 (Cover opening 260
allowance)
Required wind
passage space
(8)

M5 screw

Square
342
360

hole
(Note 1)

[Unit: mm]

(Note 1) Attach packing around the square hole to ensure a seal.

(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

52 Installation position of drive unit cooling fan".

2-M5 screw hole
Panel mounting hole
machining drawing

A1 - 36
 Appendix 1. Outline dimension drawings

MDS-D-SP-160

80
ø6 hole
10

(Wiring

15
allowance)

Inlet

195 Terminal cover

350

22 (Note 2)
380
360

2-M6 screw
11 24

Inlet
2-M4 screw
124.5

16
92

6
15

45 90 20 180 60 15
(State with terminal cover removed)
90 (Cover opening 260
allowance)
Required wind
passage space
(8)

3-M5 screw

2-M5 screw

Square
360
342

hole
(Note 1)

[Unit: mm]

(Note 1) Attach packing around the square hole to ensure a seal.

(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

82 Installation position of drive unit cooling fan".

2-M5 screw hole

Panel mounting hole

machining drawing

A1 - 37
 Appendix 1. Outline dimension drawings

MDS-D-SP-200

80
ø6 hole

15
(Wiring
10

allowance)

Inlet

195 Terminal cover

350

52 (Note 2)
380
360

2-M6 screw
11 24

Inlet
2-M4 screw
124.5

92

6 46
15

60 90 20 180 60 15
(State with terminal cover removed)
120 (Cover opening 260
allowance)
Required wind
passage space
(8)

3-M5 screw

Square 2-M5 screw

342
360

hole
(Note 1)

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

2-M5 screw hole 112 Installation position of drive unit cooling fan".

Panel mounting hole

machining drawing

A1 - 38
 Appendix 1. Outline dimension drawings

MDS-D-SP-240

80
2ø6 hole

15
(Wiring
10

allowance)

Inlet

195
Terminal cover
(Note 2)
350

52
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5
92

6 6 46
15

45 60 45 90 20 180 60 15
(State with terminal cover removed)
150 (Cover opening 260
allowance)
Required wind
passage space

60
(8)

M8 screw

3-M8 screw

Square
342
360

hole
(Note 1) M8 screw

[Unit: mm]

(Note 1) Attach packing around the square hole to ensure a seal.

(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

142 Installation position of drive unit cooling fan".

4-M5 screw hole
Panel mounting hole
machining drawing

A1 - 39
 Appendix 1. Outline dimension drawings

MDS-D-SP-320

80
2ø6 hole

15
(Wiring
10

allowance)

195
(Note 2)
Inlet
Terminal cover
350

52
380
360

（Fan mounting position）

2-M6 screw
24
11

2-M4 screw
124.5

200
92

6 6 46 8
15

45 60 45 90 20 180 67
(State with terminal cover removed) Required
150 (Cover opening 267 wind passage
allowance) space

60
(8)

M8 screw

3-M8 screw

Square
342
360

hole
(Note 1) M8 screw

[Unit: mm]

(Note 1) Attach packing around the square hole to ensure a seal.

(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
10

142 Installation position of drive unit cooling fan".

4-M5 screw hole
Panel mounting hole
machining drawing

A1 - 40
 Appendix 1. Outline dimension drawings

MDS-D-SP-400

60 120 60

80 180

10
2ø6 hole
(Wiring
allowance)

Inlet
360
380

(Note 3) M10screw (Note 4)

37

M4screw
11

M10screw M10
screw
118
92

10

(6) 6 98 26.5 (6) 178.5 92

(Note 2) (Note 2) 210 114

120
(9)

Square
341
360

hole
(Note 1)
10

222

4-M5screw hole
Panel mounting hole
machining drawing
[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) This dimension is applied when the attached cover is installed. When installing the drive unit of the same series next, the attached cover in
installation side is not required.
(Note 3) DC connection bar is required. Always install a large capacity drive unit in the left side of power supply unit, and connect with DC connection bar.
(Note 4) For the details on the cooling fan, refer to "Appendix 1-3-4 Installation position of drive unit cooling fan".
A1 - 41
 Appendix 1. Outline dimension drawings

MDS-D-SP-640

60 180 60

80 180
2ø6 hole

10
(Wiring
allowance)

Inlet
360
(Note 3) M10 screw 380
(Note 4)
37

M4 screw
11

M10 screw
M10
screw
118
92

10

(6) 6 128 26.5 (6)

178.5 92
(Note 2) (Note 2)
210 114

180
(9)

Square
341
360

hole
(Note 1)
10

282

4-M5 screw hole

Panel mounting hole
machining drawing
[Unit:mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) This dimension is applied when the attached cover is installed. When installing the drive unit of the same series next, the attached cover in
installation side is not required.
(Note 3) DC connection bar is required. Always install a large capacity drive unit in the left side of power supply unit, and connect with DC connection bar.
(Note 4) For the details on the cooling fan, refer to "Appendix 1-3-4 Installation position of drive unit cooling fan".
A1 - 42
 Appendix 1. Outline dimension drawings

Appendix 1-3-3 Power supply unit

MDS-D-CV-37
MDS-D-CV-75 80
ø6 hole

15
(Wiring
10

allowance)

195
Terminal cover
380
350
22
360

(Note 2)

2-M6 screw
24

3-M4 screw
11 11
124.5

16
81

6
15

90 20 180 20 15
30
(State with terminal cover removed)
60 (Cover opening 220
allowance)
Required wind
passage space
(8)

4-M4 screw

Square
360
342

hole
(Note 1)

[Unit:mm]
10

52
2-M5 screw hole (Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4 Installation
Panel mounting hole position of drive unit cooling fan".
machining drawing

A1 - 43
 Appendix 1. Outline dimension drawings

MDS-D-CV-110
MDS-D-CV-185

80
ø6 hole

15
(Wiring
10

allowance)

Inlet

195
Terminal cover
(Note 2)
350
22
380
360

2-M6 screw
24

Inlet
11

2-M4 screw
124.5

16
92

6
15

45 90 20 180 60 15
(State with terminal cover removed)
90 (Cover opening 260
allowance)
Required wind
passage space
(8)

3-M5 screw

2-M5 screw

Square
360
342

hole
(Note 1)

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) For the details on the cooling fan, refer to "Appendix 1-3-4
Installation position of drive unit cooling fan".
10

82
2-M5 screw hole

Panel mounting hole

machining drawing

A1 - 44
 Appendix 1. Outline dimension drawings

MDS-D-CV-300
MDS-D-CV-370

80
2ø6 hole

15
(Wiring
10

allowance)

Inlet

195
Terminal cover
(Note 3)
350
42
380
360

(Note 2) 2-M6 screw

24

Inlet
11

2-M4 screw
124.5
92

6 6 36
15

45 60 45 90 20 180 60 15
(State with terminal cover removed)
150 (Cover opening 260
allowance)
Required wind
passage space

60
(8)

3-M8 screw

Square
342
360

hole
2-M8 screw
(Note 1)

[Unit: mm]
(Note 1) Attach packing around the square hole to ensure a seal.
(Note 2) When connecting with a large capacity drive unit, DC connection bar
10

is required. Always install a large capacity drive unit in the left side of
142
power supply unit, and connect with DC connection bar.
4-M5 screw hole (Note 3) For the details on the cooling fan, refer to "Appendix 1-3-4
Panel mounting hole Installation position of drive unit cooling fan".
machining drawing

A1 - 45
 Appendix 1. Outline dimension drawings

MDS-D-CV-450

80
2ø6 hole

15
(Wiring
10

allowance)

195
350 Terminal cover
42
380
360

(Note 3)

Inlet
(Note 2) 2-M6 screw
24

(Fan mounting position)

11

2-M4 screw
124.5

124
92

6 6 36 8
15

45 60 45 90 20 180 67
(State with terminal cover removed) Required
150 (Cover opening 267 wind passage
allowance) space

60
(8)

3-M8 screw

Square
342
360

hole
2-M8 screw
(Note 1)

[Unit: mm]

(Note 1) Attach packing around the square hole to ensure a seal.

10

(Note 2) When connecting with a large capacity drive unit, DC connection bar
142
is required. Always install a large capacity drive unit in the left side of
4-M5 screw hole power supply unit, and connect with DC connection bar.
Panel mounting hole (Note 3) For the details on the cooling fan, refer to "Appendix 1-3-4 Installation
machining drawing position of drive unit cooling fan".

A1 - 46
 Appendix 1. Outline dimension drawings

MDS-D-CV-550
60 180 60
80 180
2ø6hole (Wiring

10
allowance)

M10 screw (Note 3)

Inlet
360
380
M6 screw (Note 4)
24
37

M4 screw

M10 screw
124.5
118

6 M10 screw
10

178.5 92
26.5 (251.5) 22
(6) (6) 210 114

(Note 2) (Note 2)
180
(9)

Square
341
360

hole
(Note 1)
10

282

4-M5 screw hole

Panel mounting hole
machining drawing
(Note 1) Attach packing around the square hole to ensure a seal. [Unit:mm]
(Note 2) This dimension is applied when the attached cover is installed. When installing the drive unit of the same series next, the attached cover in
installation side is not required.
(Note 3) When connecting with a large capacity drive unit, DC connection bar is required. Always install a large capacity drive unit in the left side of
power supply unit, and connect with DC connection bar.
(Note 4) For the details on the cooling fan, refer to "Appendix 1-3-4 Installation position of drive unit cooling fan".

A1 - 47
 Appendix 1. Outline dimension drawings

Appendix 1-3-4 Installation position of drive unit cooling fan

MDS-D-V1-20 to 80 MDS-D-V1-160
Servo drive unit -
Unit MDS-D-V2-2020 to 4040 MDS-D-V2-8040 to 8080
type Spindle drive unit - MDS-D-SP-20 to 40 MDS-D-SP-80
Power supply unit MDS-D-CV-37 to 75 - -
Unit width 60mm
Number of cooling fans None 1 fan 2 fans
Cooling fan position

□40
170
□40

□40
105

105
MDS-D-V1-160W
Servo drive unit - MDS-D-V1-320
Unit MDS-D-V2-16080 to 160160
type Spindle drive unit - MDS-D-SP-160 MDS-D-SP-200
Power supply unit MDS-D-CV-110 MDS-D-CV-185 -
Unit width 90mm 120mm
Number of cooling fans 1 fan 2 fans 2 fans
Cooling fan position
□60

□92.5
170
170
□60

□60

□92.5
105

105

105

1. Design the inlet so that it is the position of the cooling fan.

CAUTION 2. Make the inlet and exhaust size more than the area that is a total of the
cooling fan area.

A1 - 48
 Appendix 1. Outline dimension drawings

Servo drive unit MDS-D-V1-320W -

Unit
Spindle drive unit MDS-D-SP-240 MDS-D-SP-320
type
Power supply unit MSD-D-CV-300 to 370 MSD-D-CV-450
Unit width 150mm 150mm
Number of cooling fans 2 fans 1 fans
Cooling fan position

□92.5

□120
170
□92.5

200
105

75
150

Servo drive unit - -

Unit
Spindle drive unit MDS-D-SP-400 MDS-D-SP-640
type
Power supply unit - MDS-D-CV-550
Unit width 240mm 300mm
Number of cooling fans 2 fans 2 fans
Cooling fan position

□120×2
□90×2

190
190

101.5 69.25 130 85

240 300

1. Design the inlet so that it is the position of the cooling fan.

CAUTION 2. Make the inlet and exhaust size more than the area that is a total of the
cooling fan area.

A1 - 49
 Appendix 1. Outline dimension drawings

Appendix 1-3-5 AC reactor

D-AL-7.5K

L11 L21 L31

FG
2-M4x35
M5
L12 L22 L32 Terminal plate
(with cover)
Nameplate

Grounding 4-M6 hole

Terminal screw 6-M5 20 position

Terminal
assignment seal Cover
175 130

Serial number
of manufacture

55±1.5 82±1.5
165
[Unit: mm]

D-AL-11K

L11 L21 L31

FG
2-M4x35
M5
L12 L22 L32 Terminal plate
(with cover)
Nameplate

Grounding 4-M6 hole

Terminal screw 6-M5 20 position
Terminal
assignment seal Cover
175 130

Serial number
of manufacture

55±1.5 75±1.5
165
[Unit: mm]

A1 - 50
 Appendix 1. Outline dimension drawings

D-AL-18.5K

L11 L21 L31

FG
2-M4x35
M5
L12 L22 L32
Terminal plate
Nameplate (with cover)

Terminal screw 6-M6 20 Grounding 4-M6 hole

position
Terminal Cover
assignment seal
175 130

Serial number
of manufacture

55±1.5 105±1.5
165
[Unit: mm]

D-AL-30K

L11 L21 L31

FG
2-M4x35
M5
L12 L22 L32
Terminal plate
Nameplate (with cover)

Grounding 4-M6 hole

Terminal screw 6-M6 20 position
Terminal
assignment seal Cover
175 130

Serial number
of manufacture

55±1.5 110±1.5
165 140
[Unit: mm]

A1 - 51
 Appendix 1. Outline dimension drawings

D-AL-37K

L11 L21 L31

FG
2-M4x35
M5
L12 L22 L32
Terminal plate
Nameplate (with cover)

Grounding
Terminal screw 6-M6 20 position 4-M6 hole
Cover
Terminal
assignment seal 130

Serial number
of manufacture

70±1.5 110±1.5
215±2.5 150
[Unit: mm]

D-AL-45K

L11 L21 L31

FG
2-M4x35
M5
L12 L22 L32 Terminal plate
(with cover)
Nameplate

Grounding 4-M6 hole

Terminal screw 6-M6 20 position
Cover
Terminal
assignment seal 130

Serial number
of manufacture

70±1.5 120±1.5
215±2.5 160
[Unit: mm]

A1 - 52
 Appendix 1. Outline dimension drawings

D-AL-55K

L11 L21 L31

FG
M5 2-M4x35
Terminal plate
Nameplate L12 L22 L32 (with cover)

4-M8 hole
Grounding
position

Terminal screw 6-M10

Terminal Cover
assignment seal 230

N.P
Bar code
Serial number
of manufacture

200±1.5 120±1.5
220±2.5
[Unit: mm]

A1 - 53
Appendix 2. Cable and Connector Specifications

Appendix 2-1 Selection of cable.............................................................................................................A2-2

Appendix 2-1-1 Cable wire and assembly ..........................................................................................A2-2
Appendix 2-2 Cable connection diagram ...............................................................................................A2-4
Appendix 2-3 Main circuit cable connection diagram...........................................................................A2-14
Appendix 2-4 Connector outline dimension drawings..........................................................................A2-15
Appendix 2-5 Cable and connector assembly......................................................................................A2-27
Appendix 2-5-1 CM10-SP**S plug connector...................................................................................A2-27
Appendix 2-5-2 CM10-AP**S Angle Plug Connector .......................................................................A2-34

A2 - 1
 Appendix 2. Cable and Connector Specifications

Appendix 2-1 Selection of cable

Appendix 2-1-1 Cable wire and assembly

(1) Cable wire

The specifications of the wire used for each cable, and the machining methods are shown in this
section. When manufacturing the detector cable and battery connection cable, use the
recommended wires shown below or equivalent products.

(a) Heat resistant specifications cable

Wire characteristics
Wire type Finish
Sheath No. of Heat
(special order outer Configura- Conductive Withstand Insulation
material pairs resistance Flexibility
part) diameter tion resistor voltage resistance
temperature
BD20288 2 100 strands/ 40.7Ω/km
Compound 6-pair Heat (0.5mm2) 0.08mm or less 70×104 times
shielded cable 500VAC/ 1000MΩ/km
8.7mm resistant 105°C or more at
Specification No. 1min or more
PVC 4 40 strands/ 103Ω/km R200
Bangishi-17145
(0.2mm2) 0.08mm or less
(Note 1)

(b) General-purpose heat resistant specifications cable

Wire characteristics
Wire type Finish
Sheath No. of Heat
(special order outer Configura- Conductive Withstand Insulation
material pairs resistance Flexibility
part) diameter tion resistor voltage resistance
temperature
BD20032
Compound 6-pair 2 100 strands/ 40.7Ω/km
shielded cable (0.5mm2) 0.08mm or less 100×104 times
500VAC/ 1000MΩ/km
Specification No. 8.7mm PVC 60°C or more at
1min or more
Bangishi-16903 R200
4 40 strands/ 103Ω/km
Revision No. 3 (0.2mm2) 0.08mm or less
(Note 2)

(Note 1) Bando Electric Wire (Contact: 81+48-461-0561 http://www.bew.co.jp)

(Note 2) The Mitsubishi standard cable is the (a) Heat resistant specifications cable. For MDS-C1/CH
series, (b) or equivalent is used as the standard cable.

Core identification

Insulator color
Pair No.
L1 L2
2
A1 Sheath A1 (0.5mm ) Red White
2
A2 (0.5mm ) Black White
B4 B1 Mesh shield 2
B1 (0.2mm ) Brown Orange
2
Intervening wire B2 (0.2mm ) Blue Green
2
B3 B2 B3 (0.2mm ) Purple White
2
Cable core
A2 Tape B4 (0.2mm ) Yellow White
L1
L2
Conductor
Insulator

Compound 6-pair cable structure drawing

A2 - 2
 Appendix 2. Cable and Connector Specifications

(2) Cable assembly

Assemble the cable with the cable shield wire securely connected to the ground plate of the
connector.

Core wire
Connect with a ground
plate of connector.

Shield Sheath
(external conductor)

(3) Battery connection cable

Wire characteristics
Wire type Finish
Sheath No. of Heat
(special order outer Configura- Conductiv Withstand Insulation Minimum
material pairs resistance
part) diameter tion e resistor voltage resistance bend radius
temperature
J14B101224-00 1000MΩ
1 7 strands / 91.2Ω/km AC500V/
Two core shield 3.3mm PVC /km 80℃ R33mm
(0.2mm2) 0.2mm or less 1min
cable or more

Core identification
Sheath
No. Insulator color
1 1 Red
シールド
Shield 2 Black
2

JUNFLON®ETFE wire

Two core shield cable structure drawing

A2 - 3
 Appendix 2. Cable and Connector Specifications

Appendix 2-2 Cable connection diagram

1. Take care not to mistake the connection when manufacturing the detector
cable. Failure to observe this could lead to faults, runaway or fire.
CAUTION 2. When manufacturing the cable, do not connect anything to pins which have
no description.

(1) Battery cable

<DG21 cable connection diagram>
(Connection cable between drive unit and MDS-A-BT/A6BAT (MR-BAT) (MDS-BTCASE)

Drive unit side connector Battery unit side connector

Connector: DF1B-2S-2.5R Connector: 10120-3000VE
Contact: DF1B-2428SCA Shell kit: 10320-52F0-008

BT 1 9 BT
2
LG 0.2mm LG
2 1

PE Case
grounding

<Cable connection diagram between drive unit and FCU6-BTBOX-36>

Drive unit side connector Battery unit side connector

Connector: DF1B-2S-2.5R Connector: 10120-3000VE
Contact: DF1B-2428SCA Shell kit: 10320-52F0-008

BT 1 + BT
2
LG 0.2mm LG
2 -

FG Case
grounding
(Note)
(Note) Connect the cable shield with
installation screw of unit.

<DG22 cable connection diagram>

(Connection cable between drive unit and drive unit)

Drive unit side connector Drive unit side connector

Connector: DF1B-2S-2.5R Connector: DF1B-2S-2.5R
Contact: DF1B-2428SCA Contact: DF1B-2428SCA

BT 1 0.2mm
2 1 BT
LG 2 2 LG

A2 - 4
 Appendix 2. Cable and Connector Specifications

(2) Power supply communication cable and connector

<SH21 cable connection diagram>

Drive unit side connector Power supply unit side connector

Connector: 10120-3000VE Connector: 10120-3000VE
Shell kit: 10320-52F0-008 Shell kit: 10320-52F0-008

1 1
11 11
2 2
12 12
3 3
13 13
4 4
14 14
5 5
15 15
6 6
16 16
7 7
17 17
8 8
18 18
9 9
19 19
10 10
20 20

PE PE Plate

<CNU23S connector connection diagram>

Power supply unit side connector

Connector: DK-3200M-06RXY
Contact: DK-3REC2LLP1-100

External emergency
3 EMG2
stop input
2
24G 1 EMG1
CN23A

MC2 3 Contactor
2 breaker output
MC1 1
CN23B

A2 - 5
 Appendix 2. Cable and Connector Specifications

(3) Servo detector cable

<CNV2E-6P, CNV2E-7P cable connection diagram>

Servo drive unit side connector

Servomotor detector/
(3M)
Ball screw side detector side connector
Receptacle: 36210-0100PL
Shell kit: 36310-3200-008 Plug: CM10-SP10S-M (Straight)
(MOLEX) CM10-AP10S-M (Angle)
Connector set: 54599-1019 Contact: CM10-#22SC

P5(+5V) 1 2 8 P5(+5V)
0.5mm
LG 2 5 LG
2 3 -
0.2mm
BT 9 4 BT
SD 7 2
6 SD
0.2mm
SD* 8 7 SD*
RQ 3 2 1 RQ
0.2mm
RQ* 4 2 RQ*

Case
grounding PE 10 SHD

<For 15m or less>

Servo drive unit side connector

(3M) Servomotor detector/
Receptacle: 36210-0100PL Ball screw side detector side connector
Shell kit: 36310-3200-008 Plug: CM10-SP10S-M (Straight)
(MOLEX) CM10-AP10S-M (Angle)
Connector set: 54599-1019 Contact: CM10-#22SC

2
0.5mm

P5(+5V) 1 2 8 P5(+5V)
0.5mm
LG 2 5 LG
2
3 -
0.2mm
BT 9 4 BT
SD 7 2
6 SD
0.2mm
SD* 8 7 SD*
RQ 3 2 1 RQ
0.2mm
RQ* 4 2 RQ*

Case PE 10 SHD
grounding

<For 15m to 30m>

A2 - 6
 Appendix 2. Cable and Connector Specifications

<CNV2E-HP cable connection diagram>

Servo drive unit side connector

(3M)
Receptacle: 36210-0100PL
Shell kit: 36310-3200-008 MDS-B-HR unit side connector
(MOLEX) Plug: RM15WTP-8S
Connector set: 54599-1019 Clamp: RM15WTP-CP (10)

2
0.5mm
5 P5(+5V)
7 LG
2
P5(+5V) 1 0.5 mm 6 P5(+5V)
LG 2 8 LG

10
RQ 3 0.2 mm2 1 RQ
RQ* 4 2 RQ*
5
6
2
SD 7 0.2 mm 3 SD
SD* 8 4 SD*

Case PE PE Case
grounding grounding

<CNV2E-D cable connection diagram>

Servo drive unit side connector

(3M)
Receptacle: 36210-0100PL
MDS-B-SD unit side connector
Shell kit: 36310-3200-008
(MOLEX) Connector: 10120-3000VE
Connector set: 54599-1019 Shell kit: 10320-52F0-008

2
0.5mm
20 P5(+5V)
2
11 LG
0.5mm
P5(+5V) 1 10 P5(+5V)
LG 2 1 LG
9 9 BAT
10
RQ 3 0.2mm2 7 RQ
RQ* 4 17 RQ*
5
6 2
0.2mm
SD 7 6 SD
SD* 8 16 SD*

Case PE PE Case
grounding grounding

A2 - 7
 Appendix 2. Cable and Connector Specifications

< Cable connection diagram between scale I/F unit and scale (CNLH3 cable, etc.) >

Detector conversion unit side connector

Plug: RM15WTP-12P
Clamp: RM15WTP-CP (10)

9 SD
10 SD*
7 RQ
8 RQ*
1 A+
2 A-
3 B+
4 B-
5 R+
6 R-

11 P5(+5V)

12 LG

PE Case
grounding

(Note) This cable must be prepared by the user.

A2 - 8
 Appendix 2. Cable and Connector Specifications

<Oblong wave communication detector (linear scale, etc.) cable connection diagram >

Servo drive unit side connector

(3M)
Receptacle: 36210-0100PL
Shell kit: 36310-3200-008 Machine side oblong wave
(MOLEX) communication detector
Connector set: 54599-1019

Contact the detector

0.5mm
2 manufacture about whether
to perform the P5V wiring or
P5(+5V) 1 2 P5(+5V) not.
0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 A
0.2mm
A* 4 A*
B 5 B
0.2mm2
B* 6 B*
Z 7 2 Z
0.2mm
Z* 8 Z*
9

Case PE SHD
grounding
Contact the detector manufacture
for the details.
(Note) This cable must be prepared by the user.

<Serial communication detector (linear scale, etc.) cable connection diagram>

Servo drive unit side connector

(3M)
Receptacle: 36210-0100PL
Shell kit: 36310-3200-008 Machine side serial
(MOLEX) communication detector
Connector set: 54599-1019

Contact the detector

0.5mm
2 manufacture about whether
to perform the P5V wiring or
not.
P5(+5V) 1 2 P5(+5V)
0.5mm
LG 2 LG
9
10
RQ 3 2 RQ
0.2mm
RQ* 4 RQ*
5
6
SD 7 2 SD
0.2mm
SD* 8 SD*

Case PE SHD
grounding
Contact the detector manufacture
for the details.
(Note) This cable must be prepared by the user.

For compatible detector, refer to the section “4-1 Servo option” in MDS-D/DH
POINT series Specifications Manual.

A2 - 9
 Appendix 2. Cable and Connector Specifications

(4) Brake connecter (Brake connector for motor brake control output)
<CNU20S connector connection diagram>

• For MDS-D-V1-320 or smaller and MDS-DH-V1-160 or smaller

Servo drive unit side connector

Connector: DK-3200S-03R
Contact: DK-3REC2LLP1-100

MBR2 3 External power 24VDC

DBR 2
MBR1 1 Motor brake

CN20

• For MDS-D-V1-320W or larger and MDS-DH-V1-160W or larger

Servo drive unit side connector

Connector: DK-3200S-03R
Contact: DK-3REC2LLP1-100

24VDC 1 External power 24VDC

DBU 2 Dynamic brake
Motor 3 Motor brake
CN20

A2 - 10
 Appendix 2. Cable and Connector Specifications

(5) Spindle detector cable

<CNP2E-1 cable connection diagram>

Spindle drive unit side connector

(3M)
Receptacle: 36210-0100PL Spindle motor side connector
Shell kit: 36310-3200-008 Connector: 172169-1
(MOLEX) Contact: 170363-1(AWG26-22)
Connector set: 54599-1019 170364-1(AWG22-18)

(Note)

P5(+5V) 1 7 P5(+5V)
2
2 0.5mm
LG 8 LG

MT1 5 2 2 MT1
6 0.2mm
MT2 1 MT2

SD 7 2 5 SD
0.2mm
SD* 8 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*

Case PE 9 SHD
grounding

(Note) For the pin “7” or “8”, use the contact “170364-1”.
For the other pins, use the contact “170363-1”.
<For 15m or less>

Spindle drive unit side connector

(3M)
Receptacle: 36210-0100PL Spindle motor side connector
Shell kit: 36310-3200-008 Connector: 172169-1
(MOLEX) Contact: 170363-1(AWG26-22)
Connector set: 54599-1019 170364-1(AWG22-18)

(Note)

P5(+5V) 1 7 P5(+5V)
2
2 0.5mm
LG 8 LG

MT1 5 2 2 MT1
0.2mm
MT2 6 1 MT2

SD 7 5 SD
8 0.2mm2
SD* 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*

Case PE 9 SHD
grounding

(Note) For the pin “7” or “8”, use the contact “170364-1”.
For the other pins, use the contact “170363-1”.
<For 15m to 30m>

A2 - 11
 Appendix 2. Cable and Connector Specifications

<CNP3EZ-2P, CNP3EZ-3P cable connection diagram>

Spindle drive unit side connector

(3M) Spindle motor side connector
Receptacle: 36210-0100PL Connector: MS3106A20-29S(D190)
Shell kit: 36310-3200-008 Back shell: CE02-20BS-S (straight)
(MOLEX) CE-20BA-S (angle)
Connector set: 54599-1019 Clamp: CE3057-12A-3

P5(+5V) 1 1 P5(+5V)
2
2 0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 3 A
0.2mm
A* 4 4 A*

B 5 5 B
2
6 0.2mm
B* 6 B*
Z 7 2 7 Z
0.2mm
Z* 8 8 Z*
Case
grounding PE

<For 15m or less>

Spindle drive unit side connector

(3M) Spindle motor side connector
Receptacle: 36210-0100PL Connector: MS3106A20-29S(D190)
Shell kit: 36310-3200-008 Back shell: CE02-20BS-S (straight)
(MOLEX) CE-20BA-S (angle)
Connector set: 54599-1019 Clamp: CE3057-12A-3

P5(+5V) 1 1 P5(+5V)
2
2 0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 3 A
0.2mm
A* 4 4 A*

B 5 2
5 B
6 0.2mm
B* 6 B*
Z 7 2 7 Z
0.2mm
Z* 8 8 Z*

Case PE
grounding

<For 15m to 30m>

A2 - 12
 Appendix 2. Cable and Connector Specifications

(6) C axis detector cable (For serial interface conversion unit APE391M connection)
< Serial communication detector cable connection diagram >

Spindle drive unit side connector

(3M)
Receptacle: 36210-0100PL
Shell kit: 36310-3200-008 APE391M side connector
(MOLEX)
Connector set: 54599-1019

2
0.5mm

P5(+5V) 1 2 4,12 P5(+5V)

0.5mm
LG 2 2,10 LG
9 Note: Check with the
10 manufacturer of the
RQ 3 8 RQ detector to be connected
0.2mm2
RQ* 4 15 RQ* whether to do P5V wiring.
5
6
SD 7 2 5 SD
0.2mm
SD* 8 13 SD*

Case PE PE SHD
grounding
Contact the detector manufacturer.
(Note) The cable must be prepared by the user.

A2 - 13
 Appendix 2. Cable and Connector Specifications

Appendix 2-3 Main circuit cable connection diagram

The methods for wiring to the main circuit are shown below.

(1) DRSV1 cable, DRSV2 cable

These cables are used to connect the servo drive unit's TE1 terminal and HF(-H) / HP(-H) motor.
• DRSV1 cable : This is the power line for the single-axis unit (MDS-D/DH-V1-) and dual-axis
integrated unit (MDS-D/DH-V2-) L axis.
• DRSV2 cable : This is the power line for the dual-axis integrated unit (MDS-D/DH-V2-) M axis.

<DRSV1/DRSV2 cable connection diagram>

Drive unit side Motor side

1: U A
2: V B
3: W C
4: D

1. The main circuit cable must be manufactured by the user.

2. Refer to the section "5. Selection of peripheral devices" in MDS-D/DH
Series Specifications Manual when selecting the wire material.
3. Lay out the terminal block on the drive unit side as shown in "Appendix 1.
CAUTION Outline dimension drawing" in MDS-D/DH Series Specifications Manual.
4. Refer to "Appendix 1-1 Servomotor outline dimension drawings" in
MDS-D/DH Series Specifications Manual for details on the servomotor's
connectors and terminal block.

A2 - 14
 Appendix 2. Cable and Connector Specifications

Appendix 2-4 Connector outline dimension drawings

(1) Optical communication cable
(a) For wiring between drive units (inside panel)
Optical communication connector
Manufacturer: Japan Aviation Electronics Industry
<Type>
Connector: 2F-2D103
[Unit: mm]

Protection tube (6.7) (15) (13.4)

(20.9)
37.65

8+0
(2.3)
(1.7)
Cable appearance
<Type>
Connector: 2F-2D103
(Japan Aviation [Unit: m]
Electronics Industry) （L≦0.1）
Optical fiber: ESKA Premium
(MITSUBISHI RAYON)

（L≧0.2）

(Note 1) The POF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid wiring the fibers.
(Note 2) Do not wire the optical fiber cable to moving sections.

A2 - 15
 Appendix 2. Cable and Connector Specifications

(b) For wiring between drive units (outside panel)

Optical communication connector
Manufacturer: Tyco Electronics AMP
<Type>
Connector: 1123445-1
[Unit: mm]

20.3
8.5
22.7

Cable appearance
<Type>
Connector: 1123445-1
(Tyco Electronics AMP)
Optical fiber: ESKA Premium
(MITSUBISHI RAYON)

(Note 1) The PCF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid wiring the fibers.
(Note 2) Do not wire the optical fiber cable to moving sections.

(C) For wiring between NC and drive unit

Refer to the instruction manual for NC controller.

A2 - 16
 Appendix 2. Cable and Connector Specifications

(2) Battery connector

Battery connector for drive unit
Manufacturer: Hirose Electric
<Type> [Unit: mm]
Connector: DF1B-2S-2.5R 5.0

2.5

1.6
1.9
11.5
4.4

Battery connector for battery unit

Manufacturer: 3M
<Type> [Unit: mm]
Connector: 10120-3000VE 12.0
Shell kit: 10320-52F0-008

10.0
22.0 14.0
39.0

23.8

33.3 12.7

A2 - 17
 Appendix 2. Cable and Connector Specifications

(3) Power supply communication connector

Power supply unit connector for CN4/9
Manufacturer: 3M
<Type>
Connector: 10120-3000VE [Unit: mm]
12.0
Shell kit: 10320-52F0-008

10.0
22.0 14.0

39.0

23.8
33.3 12.7

Manufacturer: 3M
<Type>
Connector: 10120-6000EL [Unit: mm]
Shell kit: 10320-3210-000
11.5

This connector is integrated with the

20.9
cable, and is not available as a connector
set option.
42.0

33.0

29.7

Power supply unit connector for CN23 (Connector for contactor control output / external emergency stop)
Manufacturer: DDK
<Type> [Unit: mm]
Connector: DK-3200M-06RXY 19.24
22.8

1 2 3
27.30
7.62

14.77

5.08

A2 - 18
 Appendix 2. Cable and Connector Specifications

(4) Servo detector connector

Motor side detector connector / Ball screw side detector for connector
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP10S-M

ø18.9
ø21
(51.4)

Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP10S-M

or less
ø18.9
34

ø21

32.5

(Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly".

A2 - 19
 Appendix 2. Cable and Connector Specifications

MDS-B-HR connector
Manufacturer: Hirose Electric
<Type> [Unit: mm]
Plug: RM15WTP-8S
M19×1 M16×0.75

15.2
23
36.8

Manufacturer: Hirose Electric

<Type> [Unit: mm]
Clamp: RM15WTP-CP (10)

M16×0.75
8.5 20

10.5
19

MDS-B-SD connector (Two-piece set)

Manufacturer: 3M
<Type>
Connector: 10120-3000VE [Unit: mm]
12.0
Shell kit: 10320-52F0-008
10.0

22.0 14.0
39.0

23.8

33.3 12.7

A2 - 20
 Appendix 2. Cable and Connector Specifications

Servo drive unit connector for CN2/3

Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100PL 22.7 11
Shell kit: 36310-3200-008

Manufacturer: MOLEX
<Type>
Connector set: 54599-1019

33.9
22.4

10

A2 - 21
 Appendix 2. Cable and Connector Specifications

(5) Brake connector

Brake connector for HF, HP
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP2S-S

ø18.9
ø21
(51.4)

Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP2S-S

or less
ø18.9
34

ø21

32.5

(Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly".

Brake connector for motor brake control output

Manufacturer: DDK
<Type> [Unit: mm]
Connector: DK-3200S-03R 19.24
22.8

1 2 3

29.70
7.15

6.55

１ ２ ３ Ａ

5.08

A2 - 22
 Appendix 2. Cable and Connector Specifications

(6) Power connector

Motor power connector
Manufacturer: DDK
D or less
W A
7.85 or more

øC±0.8

øB +0-0.38
Plug: [Unit: mm]
Type A B +0
-0.38 C±0.8 D or less W
1
CE05-6A18-10SD-C-BSS 1 /8-18UNEF-2B 34.13 32.1 57 1-20UNEF-2A
3 3
CE05-6A22-22SD-C-BSS 1 /8-18UNEF-2B 40.48 38.3 61 1 /16-18UNEF-2A
3
CE05-6A32-17SD-C-BSS 2-18UNS-2B 56.33 54.2 79 1 /4-18UNS-2A

Manufacturer: DDK
D or less
A
R±0.7

øB +0-0.38
(S) ±1

more
Y or
U±0.7

W
Plug: [Unit: mm]
Type A B +0
-0.38
D or less W R±0.7 U±0.7 (S) ±1 Y or more
1
CE05-8A18-10SD-C-BAS 1 /8-18UNEF-2B 34.13 69.5 1-20UNEF-2A 13.2 30.2 43.4 7.5
3 3
CE05-8A22-22SD-C-BAS 1 /8-18UNEF-2B 40.48 75.5 1 /16-18UNEF-2A 16.3 33.3 49.6 7.5
3
CE05-8A32-17SD-C-BAS 2-18UNS-2B 56.33 93.5 1 /4-18UNS-2A 24.6 44.5 61.9 8.5

Manufacturer: DDK
(D)
A
C
1.6
V screw
G±0.7
B±0.7
øF
(Bushing inner
diameter)

øE
(Inner diameter of cable clamp）
H
(Movable range of one side)

Clamp: [Unit: mm]

Avail.
Total Outer
Shell length dia. screw Fitting screw Applicable
Type length Bushing
size cable
A B C D E F G H V
CE3057-10A-1(D240) 18 23.8 30.1 10.3 41.3 15.9 14.1 31.7 3.2 1-20UNEF-2B CE3420-10-1 φ10.5～φ14.1
3
CE3057-12A-1(D240) 20 23.8 35 10.3 41.3 19 16.0 37.3 4 1 /16-18UNEF-2B CE3420-12-1 φ12.5～φ16.0
3
CE3057-20A-1(D240) 32 27.8 51.6 11.9 43 31.7 23.8 51.6 6.3 1 /4-18UNS-2B CE3420-20-1 φ22.0～φ23.8

A2 - 23
 Appendix 2. Cable and Connector Specifications

Power connector for drive unit TE1

Manufacturer: DDK
<Type> [Unit: mm]
Housing: DK-5200S-04R 44.08

30.5
1 2 3 4

56.08

48.48

10.5

9.1
10.16

A2 - 24
 Appendix 2. Cable and Connector Specifications

(7) Spindle detector connector

Spindle drive unit Connector for CN2/3
Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100PL 22.7 11
Shell kit: 36310-3200-008

Manufacturer: MOLEX
<Type>
Connector set: 54599-1019

33.9
22.4

10

Motor side PLG connector

Manufacturer: Tyco Electronics AMP
<Type> [Unit: mm]
Plug: 172169-1 23.7 ± 0.4
9.3 16 ± 0.4

4.2

8.4
14

2.8 4.2
2.8

8.4
14

A2 - 25
 Appendix 2. Cable and Connector Specifications

Spindle side detector connector (for OSA1024)

Manufacturer: DDK
<Type>
[Unit: mm]
Connector: MS3106A20-29S (D190) 1
Gasket 18.26±0.12
1 /4-18UNEF-2B

-0.38
+0.05
-0.25

φ37.28 +0
φ26.8
1
1 /8-18UNEF-2A 12.16±0.3

H or less 34.11±0.5

Manufacturer: DDK
<Type>
Straight back shell: CE02-20BS-S [Unit: mm]
35
3
1 /16-18UNEF-2A screw
10.9

11/8-18UNEF-2B
screw
φ35

φ17.8
O-ring

7.85 or more 31.6

(effective screw length) (Spanner grip)

Manufacturer: DDK
<Type> [Unit: mm]
Angle back shell: CE-20BA-S 50.5 or less
1
1 /4-18UNEF-2B screw
39.6 or less
16.3

φ38.6

O-ring
7.5 or more
(49.6)

33.3

3
1 /16-18UNEF-2A screw

Manufacturer: DDK
<Type>
[Unit: mm]
Cable clamp: CE3057-12A-3
（41.3）
23.8
10.3
3 1.6
1 /16-18UNEF-2B screw
グ内径）

37.3±0.7
35±0.7
φ10

φ19
（ブ

(Cable clamp inside diameter)

4
(Moveable range of one side)

A2 - 26
 Appendix 2. Cable and Connector Specifications

Appendix 2-5 Cable and connector assembly

Appendix 2-5-1 CM10-SP**S plug connector

This section explains how to assemble the wire to CM 10 angle plug connector.

(1) Cutting a cable

Cut the cable to the following dimensions:

Cable length

* Cable length after cutting = CM10 - SP**S：35mm + cable length

= 35mm + cable length

(2) Inserting parts

Insert the clamp nut, cable clamp, bushing and back shell in to the cable.
(Note) Take care not to insert them upside down

Bushing Cable clamp

Cable

Back shell Clamp nut

(3) Stripping a cable

Strip the cable to a length 20mm.
Strip the core wire to a length 6mm.

20

Sheath
6

Core wire

A2 - 27
 Appendix 2. Cable and Connector Specifications

(4) Soldering a contact

Temporarily solder each contact and core wire, and then solder the core wire on the contact.
When using a drain wire, attach a heat shrink tube on it after soldering.
(Note) Take care not to stick out the core wire from the contact.
Take care to prevent solder from adhering to the edge of solder cup.

Connector name Applicable contact Applicable cable

CM10-SP10S CM10-#22SC-S1 AWG20 or less
CM10-SP2S CM10-#22SC-S2 AWG16 or less

Solder

Detail A
A

Contact Core wire

Cable

Drain wire

Heat shrink tube

Soldering drain wire

A2 - 28
 Appendix 2. Cable and Connector Specifications

(5) Inserting the contact

Insert the contact into the specified terminal in the housing.
(Insert grounding wire or drain wire into terminal No.10 in the housing.)
* When the contact catches the housing, you will hear a snap.
(Note) Before inserting the contact, check that the clamp nut, cable clamp, bushing and back shell
is inserted.

Contact Housing Cable

Insert

Terminal No.10 only

(Grounding wire or drain wire)

* Insert the contact so that the lance

and the terminal number in the
housing face the same direction. Terminal number
However, in case of CM10-SP2S,
insert the contact so that the lance
and the terminal number in the
housing face the opposite direction.

Lance

Contact

Terminal number

Lance

Contact

CM10-SP2S

(Note) When pulling out a contact, use dedicated jigs and tools.
Contact removal tool: 357J-50548T-A

A2 - 29
 Appendix 2. Cable and Connector Specifications

(6) Back clamp nut tightening, shell tightening

[1] Temporarily tighten the back shell coupling on the straight back shell.
* To prevent loosening, the adhesive should be applied to the straight back shell.
[2] Set the back shell wrench on the back shell coupling.
[3] With the wrench, tighten the back shell coupling on the straight back shell.
Recommended tightening: 5N•m

(Note) Accurately fit the wrench on the back shell coupling.

To remove, take the reverse steps.

* Recommendation Adhesive (2 threads around the circumference)

Temporary tightening
Back shell coupling
Back shell

Set 19 Tightening guide

Tightening guide

Back shell * Referential dimensions for

wrench back shell tightening guide

17 (Back shell width)

20

Back shell
Thickness:
wrench
10

Tighten * Recommendation:
Tightening guide
(357J-50494T)
• Recommended jigs and tools：Back shell wrench (357J-51333T)
Bit (357J-51344T)

Torque wrench (CL6N x 8D,Tonichi Mfg.)

* Recommended tightening guide: (357J-50494T)

* Recommended adhesive: screw lock 1401B (Threee bond Co,Ltd)

A2 - 30
 Appendix 2. Cable and Connector Specifications

(7) Insert a busing and a cable clamp

Insert the bushing and the cable clamp into the back shell.

Back shell Busing Cable clamp

Cable
Insert

A2 - 31
 Appendix 2. Cable and Connector Specifications

(8) Tightening a clamp nut

[1] Temporarily tighten the clamp nut on the back shell.
* To prevent loosening, the adhesive should be applied to the back shell.
[2] Set the clamp nut wrench on the clamp nut.
[3] With the wrench, tighten the clamp nut on the straight back shell.
Recommended tightening: 5N•m
(Note) Accurately fit the wrench on the clamp nut.
To remove, take the reverse steps.

* Recommendation
Adhesive (2 threads around
the circumference)
Temporary tightening

Tightening guide

Clamp nut Tightening guide

Set Back shell

19 * Referential dimensions for back
shell tightening guide

17 (Back shell width)

20

Clamp nut
wrench Thickness
:10

* Recommendation :
Tightening guide
(357J-50494T)
Torque wrench
Tighten

● Recommended jigs and tools : Clamp nut wrench(357J-51334T)

Bit (357J-51345T)

Torque wrench (CL6N x 8D, Tonichi Mfg.)

* Recommended tightening jig : (357J-50494T)

* Recommended adhesive : Screw lock 1401B (Three Bond Co,.Ltd)

A2 - 32
 Appendix 2. Cable and Connector Specifications

(9) When using a conduit

[1] Tighten the nipple of conduit connector on the plug connector (CM10).
[2] Set the conduit on the nipple of conduit connector.
[3] When using by moving part, fix conduit on the saddle etc.,
Take care not to damage for plug connector (CM10) and conduit connector.
Set the protective cover (rubber etc.,) on the conduit for takes care not to cable damage.

[1] [2] [3]

Plug connector Plug connector Plug connector

Conduit
Conduit Conduit
connector
connector connector
(nipple)
Conduit

Saddle

Cable Conduit

Protective cover
(rubber etc.)

Recommended conduit
Type: VF Type: SR Type: FBN Type: EM Type: VFS Type: SRK etc

Recommended connector
Recommended
Applicable connector type Applicable cable range
connector
RCM103S CM10-SP10S-S/CM10-AP-10S-S φ4.0 toφ6.0mm
RCM103M CM10-SP10S-M/CM10-AP-10S-M φ6.0 toφ9.0mm
RCM104L CM10-SP10S-L/CM10-AP-10S-L φ9.0 toφ12.0mm

A2 - 33
 Appendix 2. Cable and Connector Specifications

Appendix 2-5-2 CM10-AP**S Angle Plug Connector

This section explains how to assemble the wire to CM10 angle plug connector.

(1) Cutting a cable

Cut the cable to the following dimensions:
Cable length

* Cable length after cutting = CM10 - AP**S ： A + cable length

= A + cable length
Product name A
CM10-AP**S-S-** 40mm
CM10-AP**S-M-**
CM10-AP**S-L-** 55mm

(2) Stripping a cable sheath

Strip the cable sheath to the following dimensions:

A Sheath
Core
wire

Product name A
CM10-AP**S-S-** 30mm
CM10-AP**S-M-**
CM10-AP**S-L-** 45mm

A2 - 34
 Appendix 2. Cable and Connector Specifications

(3) Inserting parts

Insert the clamp nut, cable clamp, bushing and angle back shell in to the cable.
(Note) Take care not to insert them upside down

Angle back shell Bushing Cable clamp Cable

Clamp nut

* Bend and insert the cable into angle back shell.

Angle back shell Cable

Insert

Bend

(4) Stripping a cable

Strip the core wire to a length 6mm.
Cable
6

Core
wire

A2 - 35
 Appendix 2. Cable and Connector Specifications

(5) Soldering a contact

Temporarily solder each contact and core wire, and then solder the core wire on the contact.
When using a drain wire, attach a heat shrink tube on it after soldering.
(Note) Take care not to stick out the core wire from the contact.
Take care to prevent solder from adhering to the edge of solder cup.

Connector name Applicable contact Applicable cable

CM10-AP10S CM10-#22SC-S1 AWG20 or less
CM10-AP2S CM10-#22SC-S2 AWG16 or less

Solder

Detail A
A

Contact Core wire

Cable

Drain wire

Heat shrink tube

Soldering drain wire

A2 - 36
 Appendix 2. Cable and Connector Specifications

(6) Inserting the contact

Insert the contact into the specified terminal in the housing.
(Insert grounding wire or drain wire into terminal No.10 in the housing.)
* When the contact catches the housing, you will hear a snap.
(Note) Before inserting the contact, check that the clamp nut, cable clamp, bushing and back shell
is inserted.

Contact Housing Cable

Insert

Terminal No.10 only

(Grounding wire or drain wire)

* Insert the contact so that the lance

and the terminal number in the
housing face the same direction. Terminal number
However, in case of CM 10-AP2S,
insert the contact so that the lance
and the terminal number in the
housing face the opposite direction.

Lance

Contact

Terminal
number

Lance

Contact

CM10-AP2S
(Note) When pulling out a contact, use dedicated jigs and tools.
Contact removal tool:：357J-50548T-A

A2 - 37
 Appendix 2. Cable and Connector Specifications

(7) Tightening angle back shell

[1] Temporarily tighten the back shell coupling on the angle back shell.
* To prevent loosening, Adhesive should be applied to the angle back shell.
[2] Set the angle back shell on the tightening guide.
[3] Set the back shell wrench on the back shell coupling.
[4] With the wrench, tighten the back shell coupling on the angle back shell.
Recommended tightening torque: 5N•m
(Note) Accurately fit the wrench on the back shell coupling.
To remove, take the reverse steps.

* Recommendation
Adhesive
(2 threads around
the circumference)

Temporary
tightening

Angle back shell

Tightening guide Back shell
coupling

Tightening guide

Set Set * Referential dimensions for back

Angle back shell shell tightening guide
wrench
19 Back shell width
17
22

Thickness:
10 or more

* Recommendation:
Tightening guide
(357J-50508T)
Torque wrench
Tighten

(Note) To change the back shell angle, adjust the toothing position of the plug shell
and back shell.

• Recommended jigs and tools: Back shell wrench (357J-51333T)

Bit (357J-51344T)

Torque wrench (CL6N x 8D,Tonichi Mfg.)

* Recommended tightening guide: (357J-50508T)

* Recommended adhesive: screw lock 1401B (Threee bond Co,Ltd)

A2 - 38
 Appendix 2. Cable and Connector Specifications

(8) Insert a busing and a cable clamp

Insert the bushing and the cable clamp into the angle back shell.
Cable

Cable clamp

Insert

Busing

A2 - 39
 Appendix 2. Cable and Connector Specifications

（9） Tightening a clamp nut

[1] Temporarily tighten the clamp nut on the angle back shell.
* To prevent loosening, the adhesive should be applied to the back shell.
[2] Set the angle back shell on the tightening guide.
[3] Set the clamp nut wrench on the clamp nut.
[4] With the wrench, tighten the clamp nut on the angle back shell.
Recommended tightening: 5N•m
(Note) Accurately fit the wrench on the clamp nut.
To remove, take the reverse steps.

* Recommendation
Adhesive
(2 treads around the Temporary
circumference) tightening

Tightening guide

Set
Tighten
19

Clamp nut wrench

Clamp nut

Set
Angle
Back shell
Torque wrench
* Referential dimensions for back
shell tightening guide

17 Back shell width

Tightening guide
22

● Recommended jigs and tools: Clamp nut wrench (357J-51334T)

Thickness:
Bit (357J-51345T) 10 or more
Touque wrench (CL6N x 8D,Tonochi Mfg.)
* Recommendation:
* Recommended tightening guide: (357J-50508T) Tightening guide
(357J-50508T)
* Recommended adhesive: Screw lock 1401B (Tree bond Co.Ltd)

A2 - 40
 Appendix 2. Cable and Connector Specifications

* When using a conduit

[1] Tighten the nipple of conduit connector on the plug connector (CM10).
[2] Set the conduit on the nipple of conduit connector.
[3] When using by moving part, fix conduit on the saddle etc.,
Take care not to damage for plug connector (CM10) and conduit connector.
Set the protective cover (rubber etc.,) on the conduit for takes care not to cable damage.

[1] [2] [3]

Plug connector Plug connector Plug connector

Conduit Conduit
Conduit
connector connector
connector
(nipple)

Conduit

Saddle
Cable Conduit

Protective cover
(rubber etc.,)

Recommended conduit
Type: VF Type: SR Type: FBN Type: EM Type: VFS Type: SRK etc

Recommended connector
Recommended
Applicable connector type Applicable cable range
connector
RCM103S CM10-SP10S-S/CM10-AP-10S-S φ4.0 toφ6.0mm
RCM103M CM10-SP10S-M/CM10-AP-10S-M φ6.0 toφ9.0mm
RCM104L CM10-SP10S-L/CM10-AP-10S-L φ9.0 toφ12.0mm

A2 - 41
Appendix 3. Selection

Appendix 3-1 Selection of the servomotor series ...................................................................................A3-2

Appendix 3-1-1 Motor series characteristics ......................................................................................A3-2
Appendix 3-1-2 Servomotor precision ................................................................................................A3-2
Appendix 3-1-3 Selection of servomotor capacity ..............................................................................A3-3
Appendix 3-1-4 Motor shaft conversion load torque...........................................................................A3-6
Appendix 3-1-5 Expressions for load inertia calculation.....................................................................A3-7
Appendix 3-2 Selection of the power supply unit ...................................................................................A3-8
Appendix 3-2-1 Calculation of spindle output .....................................................................................A3-8
Appendix 3-2-2 Calculation of servo motor output .............................................................................A3-9
Appendix 3-2-3 Selection of the power supply unit ..........................................................................A3-10
Appendix 3-2-4 Required capacity of power supply .........................................................................A3-11
Appendix 3-2-5 Example for power supply unit and power supply facility capacity .........................A3-12

A3 - 1
 Appendix 3. Selection

Appendix 3-1 Selection of the servomotor series

Appendix 3-1-1 Motor series characteristics

The HF Series and HP Series servomotors are medium-inertia compact motors for the MDS-D Series
(200V system input) basic feed axis.
Motor series characteristics
Motor series Capacity (rated speed) Detector resolution Features
HF 0.75 to 1kW (5000 r/min) 16,000,000 p/rev Medium-inertia high-torque motor
0.5 to 3.5kW (4000 r/min) 1,000,000 p/rev
4.5 to 9kW (3000 r/min)
HP 0.5 to 7kW (4000 r/min) 16,000,000 p/rev Low-inertia high-speed motor
9 to 11kW (3000 r/min) 1,000,000 p/rev

Appendix 3-1-2 Servomotor precision

The control precision of the servomotor is determined by the detector resolution, motor characteristics
and parameter adjustment. This section examines the following four types of servomotor control
precision when the servo parameters are adjusted. When selecting a servo, confirm that these types of
precision satisfy the machine specifications before determining the servomotor series.

(1) Theoretic precision: ∆ε

This value is determined by the motor detector precision, and is the value obtained by dividing the
movement amount (∆S) per motor rotation by the detector resolution (RNG).

(2) Positioning precision: ∆εp

This is the precision outline that affects the machine targeted for positioning, and expresses the
machine's positioning precision. When the motor is a single unit, this is determined by the detector
resolution and matches with the theoretic precision ∆ε. When the motor is actually installed on a
machine, the positioning precision ∆εp becomes 1 to 2 times the theoretic precision ∆ε. This is due
to the effect on the motor control by the machine rigidity, etc. Furthermore, the value to which the
error from the motor shaft to the machine is added becomes the actual machine positioning
precision. If the machine requires a precise positioning accuracy at the machine, the scale
feedback can be input.

(3) Surface precision during machining: ∆εv

This is the precision outline that affects the machine tools, etc., which are important factors in the
machine operation path and interpolation functions. It also affects the surface roughness of the
machining surface. The machining surface roughness is affected by elements caused by the
detector resolution, the motor's electrical characteristics (torque ripple, etc.) and mechanical
characteristics (cogging torque, etc.). In the NC unit feed axis motor (HF) those torque
characteristics are excellent, and higher precision machining is possible than that of other motors.
Because the effects of torque ripple and cogging torque are relatively small in motors with large
amounts of inertia, the motor with the larger inertia, among the two identical capacity motors, will be
more advantageous for surface precision. Due to the effects of differences in characteristics of the
motor itself, the surface precision during machining will differ greatly according to the motor series.

(4) Absolute position repeatability precision: ∆εa

This is the precision outline that affects the absolute position system machine, and expresses the
precision in repeatability of the position before the power was shut off and the position when the
power is turned on again. With the single motor unit, the precision is 1 to 2 times the theoretic
precision ∆ε. Note that the absolute position repeatability ∆εa is the difference between when the
power was turned off last and returned on. This error is not cumulated.

A3 - 2
 Appendix 3. Selection

Appendix 3-1-3 Selection of servomotor capacity

The following three elements are used to determine the servomotor capacity.
1. Load inertia ratio
2. Short time characteristics (acceleration/deceleration torque)
3. Continuous characteristics (continuous effective load torque)
Carry out appropriate measures, such as increasing the motor capacity, if any of the above conditions is
not fulfilled.

(1) Load inertia ratio

Each servomotor has an appropriate load inertia ratio (load inertia/motor inertia). The control
becomes unstable when the load inertia ratio is too large, and the servo parameter adjustment
becomes difficult. It becomes difficult to improve the surface precision in the feed axis, and the
positioning time cannot be shortened in the positioning axis because the settling time is longer.
If the load inertia ratio exceeds the recommended value in the servo specifications list, increase the
motor capacity, and select so that the load inertia ratio is within the recommended range.
Note that the recommended value for the load inertia ratio is strictly one guideline. This does not
mean that controlling of the load with inertia exceeding the recommended value is impossible.

1. When selecting feed axis servomotors for NC unit machine tools, place
importance on the surface precision during machining. To do this, always
select a servomotor with a load inertia ratio within the recommended value.
POINT Select the lowest value possible within that range.
2. The load inertia ratio for the motor with brakes must be judged based on the
motor inertia for the motor without brakes.

(2) Short time characteristics

In addition to the continuous operation range, the servomotor has the short time operation range
that can only be used for short times such as acceleration/deceleration. This range is expressed at
the maximum torque. The maximum torque differs for each motor, so confirm the specifications in
section "2-1 Servomotor".
The maximum torque affects the acceleration/deceleration time constant that can be driven. The
linear acceleration/deceleration time constant ta can be approximated from the machine
specifications using expression (3-1). Determine the maximum motor torque required from this
expression, and select the motor capacity.

(JL + JM) × N
ta = (ms) ....................................................................... (3-1)
95.5 × (0.8 × TMAX − TL)

N : Motor reach speed (r/min)

JL : Motor shaft conversion load inertia (kg.cm2)
JM : Motor inertia (kg.cm2)
TMAX : Maximum motor torque (N.m)
TL : Motor shaft conversion load (friction, unbalance) torque (N.m)

A3 - 3
 Appendix 3. Selection

(3) Continuous characteristics

A typical operation pattern is assumed, and the motor's continuous effective load torque (Trms) is
calculated from the motor shaft conversion and load torque. If numbers <1> to <8> in the following
drawing were considered a one cycle operation pattern, the continuous effective load torque is
obtained from the root mean square of the torque during each operation, as shown in the
expression (3-2).

<1> <2> <3> <4> <5> <6> <7> <8>

Motor
speed 0

T1
T7
T2 T4
Motor
torque 0
Time
T3 T6 T8
T5

t1 t2 t3 t4 t5 t6 t7 t8

t0

Fig. 1 Continuous operation pattern

2 2 2 2 2 2 2 2
Trms = T1 ·t1 + T2 ·t2 + T3 ·t3 + T4 ·t4 + T5 ·t5 + T6 ·t6 + T7 ·t7 + T8 ·t8 ............ (3-2)
t0

Select a motor so that the continuous effective load torque Trms is 80% or less of the motor stall
torque Tst.

Trms ≤ 0.8 . Tst ....................................................................................................... (3-3)

The amount of acceleration torque (Ta) shown in tables 3-1 and 3-2 is the torque to accelerate the
load inertia in a frictionless state. It can be calculated by the expression (3-4). (For linear
acceleration/deceleration)

(JL + JM) × N
Ta = (N.m) .................................................................................. (3-4)
95.5 × ta

N : Motor reach speed (r/min)

JL : Motor shaft conversion load inertia (kg.cm2)
JM : Motor inertia (kg.cm2)
ta : Linear acceleration/deceleration time constant (ms)

For an unbalance axis, select a motor so that the motor shaft conversion load torque (friction torque
+ unbalance torque) is 60% or less of the stall.

TL ≤ 0.6 . Tst ............................................................................................................ (3-5)

A3 - 4
 Appendix 3. Selection

(3-1) Horizontal axis load torque

When operations <1> to <8> are for a horizontal axis, calculate so that the following torques are
required in each period.

Load torques of horizontal axes

Period Load torque calculation method Explanation
Normally the acceleration/deceleration time constant is
(Amount of acceleration torque) +
<1> calculated so that this torque is 80% of the maximum torque of
(Kinetic friction torque)
the motor.
<2> (Kinetic friction torque)
The absolute value of the acceleration torque amount is same
(Amount of deceleration torque) + as the one of the deceleration torque amount. The signs for the
<3>
(Kinetic friction torque) amount of acceleration torque and amount of deceleration
torque are reversed.
Calculate so that the static friction torque is always required
<4> (Static friction torque)
during a stop.
− (Amount of acceleration torque) − The signs are reversed with period <1> when the kinetic friction
<5>
(Kinetic friction torque) does not change according to movement direction.
The signs are reversed with period <2> when the kinetic friction
<6> − (Kinetic friction torque)
does not change according to movement direction.
− (Amount of deceleration torque) − The signs are reversed with period <3> when the kinetic friction
<7>
(Kinetic friction torque) does not change according to movement direction.
Calculate so that the static friction torque is always required
<8> − (Static friction torque)
during a stop.

(3-2) Unbalance axis load torque

When operations <1> to <8> are for an unbalance axis, calculate so that the following torques are
required in each period. Note that the forward speed shall be an upward movement.

Load torques of unbalance axes

Period Load torque calculation method Explanation
Normally the acceleration/deceleration time constant is
(Amount of acceleration torque) + (Kinetic
<1> calculated so that this torque is 80% of the maximum
friction torque) + (Unbalance torque)
torque of the motor.
<2> (Kinetic friction torque) + (Unbalance torque)
The absolute value of the acceleration torque amount
(Amount of deceleration torque) + (Kinetic is same as the one of the deceleration torque amount.
<3>
friction torque) + (Unbalance torque) The signs for the amount of acceleration torque and
amount of deceleration torque are reversed.
The holding torque during a stop becomes fairly large.
<4> (Static friction torque) + (Unbalance torque)
(Upward stop)
− (Amount of acceleration torque) − (Kinetic
<5>
friction torque) + (Unbalance torque)
The generated torque may be in the reverse of the
<6> − (Kinetic friction torque) + (Unbalance torque) movement direction, depending on the size of the
unbalance torque.
− (Amount of deceleration torque) − (Kinetic
<7>
friction torque) + (Unbalance torque)
The holding torque becomes smaller than the upward
<8> − (Static friction torque) + (Unbalance torque)
stop. (Downward stop)

During a stop, the static friction torque may constantly be applied. The static
friction torque and unbalance torque may be applied during an unbalance axis
POINT upward stop, and the torque during a stop may become extremely large.
Therefore, caution is advised.

A3 - 5
 Appendix 3. Selection

Appendix 3-1-4 Motor shaft conversion load torque

The calculation method for a representative load torque is shown.

Type Mechanism Calculation expression

F .( V F. ∆S
TL = N
)=
2×103πη
3
2×10 πη
TL : Load torque (N.m)
F : Force in axial direction of the machine
that moves linearly (N)
η : Drive system efficiency
V : Speed of object that moves linearly (mm/min)
N : Motor speed (r/min)
Z1 Fc ∆S : Object movement amount per motor
η F0 rotation (mm)
Linear
Z1, Z2 : Deceleration ratio
movement Servo-
motor Z2 F in the above expression is obtained from the expression below
W
when the table is moved as shown on the left.

F = Fc + µ (W . g + F0)
Fc : Force applied on axial direction of moving section (N)
F0 : Tightening force on inner surface of table guide (N)
W : Total weight of moving section (kg)
g : Gravitational acceleration = 9.8 (m/s2)
µ : Friction coefficient

TLO Z1 1 1 1
TL = · · TLO + TF = · · TLO + TF
Z2 η n η
TL : Load torque (N.m)
Rotary TLO : Load torque on load shaft (N.m)
movement TF : Motor shaft conversion load friction torque (N.m)
Z1 Z2
η : Drive system efficiency
Z 1, Z2 : Deceleration ratio
Servomotor n : Deceleration rate

When rising
TL = TU + TF

When lowering
TL = -TU · η2 + TF
Servomotor TL : Load torque (N.m)
TU : Unbalanced torque (N.m)
TF : Friction torque on moving section (N.m)

1/n (W1 − W2) · g V (W1 – W2) · g · ∆S

TU = ·( N )=
2 × 103πη 3
2 × 10 πη
Vertical
Counter- µ · (W1 + W2) · g · ∆S
movement weight TF = 3
2 × 10 πη
Load W1 : Load weight (kg)
W2
W2 : Counterweight weight (kg)
W1 η : Drive system efficiency
g : Gravitational acceleration = 9.8 (m/s2)
V : Speed of object that moves linearly (mm/min)
N : Motor speed (r/min)
∆S : Object movement amount per motor rotation (mm)
µ : Friction coefficient

A3 - 6
 Appendix 3. Selection

Appendix 3-1-5 Expressions for load inertia calculation

The calculation method for a representative load inertia is shown.
Type Mechanism Calculation expression
ØØD1.
π·ρ·L
Rotary ØD2.
JL = . (D14 – D24) = W . (D12 – D22)
shaft is 32 8
cylinder Reference data
center JL : Load inertia [kg.cm2] Material densities
ρ : Density of cylinder material [kg/cm3] Iron
–3 3
L : Length of cylinder [cm] ..... 7.80×10 [kg/cm ]
D1 : Outer diameter of cylinder [cm] Aluminum
–3 3
..... 2.70×10 [kg/cm ]
D2 : Inner diameter of cylinder [cm]
Copper
W : Weight of cylinder [kg] –3 3
..... 8.96×10 [kg/cm ]
Rotary shaft
Cylinder When rotary shaft and cylinder
shaft are deviated W . 2
JL = (D + 8R2)
R 8

JL : Load inertia [kg.cm2]

W : Weight of cylinder [kg]
D : Outer diameter of cylinder [cm]
R : Distance between rotary axis and
D cylinder axis [cm]
Rotary shaft

a2 + b2
R
JL = W ( 3 + R2 )

b
Column a b
a
JL : Load inertia [kg.cm2]
W : Weight of cylinder [kg]
a.b.R : Left diagram [cm]

Rotary shaft

1 V 2 ∆S 2
JL = W ( · ) =W( )
N 2πN 10 20π
V
Object that JL : Load inertia [kg.cm2]
moves W : Weight of object that moves linearly [kg]
linearly Servo-
motor
N : Motor speed [r/min]
W V : Speed of object that moves linearly [mm/min]
∆S : Object movement amount per motor rotation [mm]

D 2
JL = W ( ) + JP
D 2

Suspended
object JL : Load inertia [kg.cm2]
W : Object weight [kg]
D : Diameter of pulley [cm]
JP : Inertia of pulley [kg.cm2]
W

Load B
N3 JB J31 JL = J11 + (J21 + J22 + JA) ·( N2 )2 + (J31 + JB) · ( N3 )2
N1 N1

J21
Converted
load Servomotor J22 JL : Load inertia [kg.cm2]
Load A N2 JA, JB : Inertia of load A, B [kg.cm2]
N1 JA J11~J31 : Inertia [kg.cm2]
N1~N3 : Each shaft’s speed [r/min]
J11 N1

A3 - 7
 Appendix 3. Selection

Appendix 3-2 Selection of the power supply unit

For the power supply unit, calculate the spindle motor output and servo motor output each, and select
the capacity satisfying the required rated capacity and the maximum momentary output.

Appendix 3-2-1 Calculation of spindle output

The spindle rated output and spindle maximum momentary rated output are calculated.

(1) Calculation of spindle rated output

The spindle rated output is calculated according to the following procedure.

(a) Spindle motor rated output

The spindle motor rated output is calculated from the following expression.

Spindle motor rated output =

MAX (output at the acceleration/deceleration, short-time output)
If the output characteristics at the acceleration/deceleration and the short-time characteristics
in constant rotation are same, apply the short-time characteristics in constant rotation for the
spindle motor rated output.
If the spindle motor's short-time rated output characteristics are less than 10 minutes, calculate
the spindle motor output with the value multiplied by the coefficient in the table1.
Table1. List of short-time output rated time and coefficient
Short-time output Short-time output
Coefficient Coefficient
rated time rated time
1 minute 0.2 5 minutes 0.7
2 minutes 0.4 6 to 7 minutes 0.8
3 minutes 0.5 8 to 9 minutes 0.9
4 minutes 0.6 10 minutes or more 1.0

To limit the spindle motor output, multiply the output by the limit rate and substitute in the
short-time output.

(b) Spindle rated output

The spindle rated output is calculated from the following expression.

Spindle rated output =

MAX (spindle motor rated output, spindle drive unit output)
For the spindle motor rated output of the above expression, use the value calculated in (a).
For the spindle drive unit output, use the value corresponding to the spindle drive unit in the
table 2.
Table 2. List of spindle drive unit and output
Spindle drive unit to be used Spindle drive unit output
MDS-D-SP-20 1.5kw
MDS-D-SP-40 3.7kw
MDS-D-SP-80 3.7kw
MDS-D-SP-160 7.5kw
MDS-D-SP-200 11kw
MDS-D-SP-240 15kw
MDS-D-SP-320 22kw
MDS-D-SP-400 30kw
MDS-D-SP-640 45kw

The spindle rated output is calculated from the spindle motor rated output and
POINT from the spindle drive unit used in combination with it.

A3 - 8
 Appendix 3. Selection

(2) Calculation of spindle maximum momentary output

The spindle maximum momentary output is calculated from the following expression.

Spindle maximum momentary output =

Spindle motor output at acceleration/deceleration x 1.2

If there is no the acceleration/deceleration characteristic output, use the short-time output for the
spindle output at the motor acceleration/deceleration.

The spindle maximum momentary output is calculated from the spindle motor
POINT output at the acceleration/deceleration.

Appendix 3-2-2 Calculation of servo motor output

(1) Selection with rated output

(2) Selection with maximum momentary output
For the rated output and maximum momentary output of the servo motor, use the value
corresponding to the servo motor in the table 3.

Table 3. Data for servo motor output selection

Motor HF 75 105 54 104 154 204 354 453 703 903

Rated output (kW) 0.75 1.0 0.5 1.0 1.5 2.0 3.5 4.5 7.0 9.0
Maximum momentary output
2.6 3.6 2.3 5.0 9.0 8.0 18.0 22.0 28.0 41.0
(kW)

Motor HP 54 104 154 224 204 354 454 704 903 1103
Rated output (kW) 0.5 1.0 1.5 2.2 2.0 3.5 4.5 7.0 9.0 11.0
Maximum momentary output
2.3 4.3 8.0 11.0 11.0 15.0 21.0 27.0 33.0 50.0
(kW)
(Note) The maximum momentary output in this table is reference data for selecting the power supply unit and is not data which
guarantees the maximum output.

A3 - 9
 Appendix 3. Selection

Appendix 3-2-3 Selection of the power supply unit

Select the power supply unit from the total sum of the rate output and the maximum momentary output.

(1) Calculation of required rated output

(a) When there is only one servomotor axis

Power supply unit rated capacity > ∑ (Spindle rated output) + (Servomotor rated output)

(b) When there are two or more servomotor axes

Power supply unit rated capacity > ∑ (Spindle rated output) + 0.7 ∑ (Servomotor rated
output)

Substitute the output calculated from “Appendix 3-2-1(1)” and “Appendix 3-2-2(1)” to the
expression (a) and (b), and calculate the total sum of the spindle rated output and servo motor
rated output. According to this, select the power supply unit satisfying the rated capacity from
the table 4.

(2) Calculation of required maximum momentary output

Maximum momentary rated capacity of power supply unit≧
∑ (Spindle maximum momentary capacity) + ∑ (Maximum momentary output of servomotor
accelerating/ decelerating simultaneously)

Substitute the output calculated from “Appendix 3-2-1(2)” and “Appendix 3-2-2(2)” to the above
expression, and calculate the total sum of the “spindle maximum momentary output” and “output of
servomotor accelerating/ decelerating simultaneously”. According to this, select the power supply
unit satisfying the maximum momentary rated capacity from the table 4.

(3) Selection of power supply unit

Select the power supply unit of which the capacity is larger than that selected in the item (1) and (2).

Table 4. Power supply unit rated capacity and maximum momentary rated capacity
Unit MDS-D-CV- 37 75 110 185 300 370 450 550
Rated capacity (kW) 4.2 8 11.5 19 31 38 46 56
Maximum momentary rated
16 23 39 60 92 101 125 175
capacity (kW)

1. When reducing the time constant replacing the conventional motor with
the HF-H, HP-H, or HC-H series motor, the power supply capacity may
rise because the motor maximum momentary output increases more than
the conventional motor. Therefore, make sure to check the selection with
maximum momentary rated capacity.
CAUTION 2. When the large capacity drive unit (MDS-DH-SP-200/320/450,
MDS-DH-V1-200) is connected to the power supply unit, always install the
drive unit proximally in the left side of the power supply unit and connect
PN terminal with the dedicated DC connection bar.
3. When using two large capacity drive units or more, the power supply unit
is required for each drive unit.

A3 - 10
 Appendix 3. Selection

Appendix 3-2-4 Required capacity of power supply

For the power supply capacity, calculate the required spindle rated output and servo motor rated output
each, and select the power supply capacity satisfying them.

(1) Spindle rate output required for power supply

The spindle rate output required for power supply is calculated from the following expression.

Spindle rate output required for power supply =

MAX (Output of spindle motor accelerating/ decelerating simultaneously, Spindle motor
short-time output , Spindle drive unit output)

For the spindle drive unit output, use the value corresponding to the spindle drive unit in the table 2
of Appendix 3-2-1 (1).

(2) Servo motor rate output required for power supply

For the servo motor rate output required for power supply, use the value calculated in Appendix
3-2-2 (1).

(3) Calculation of rate output required for power supply

(a) When there is only one servomotor axis

Rated capacity required for power supply =

∑ (Spindle rate output required for power supply) + (servo motor rate output required
for power supply)

(b) When there are two or more servomotor axes

Rated capacity required for power supply =

∑ (Spindle rate output required for power supply) + 0.7 ∑ (servo motor rate output
required for power supply)

Substitute the output calculated from the item (1) and (2) to the expression (a) and (b), and
calculate the rated capacity required for the power supply.

(4) Calculation of required power supply

Required rated capacity

x Power supply capacity
Power supply capacity (kVA) = ∑ calculated in the item (3) (kw)
base value (kVA)
Capacity of selected power supply unit (kw)

The power supply capacity base value corresponding to the capacity of the selected power supply
unit is as the following table.

Unit MDS-D-CV- 37 75 110 185 300 370 450 550

Power supply capacity base value (kVA) 5.3 11.0 16.0 27.0 43.0 53.0 64.0 78.0

A3 - 11
 Appendix 3. Selection

Appendix 3-2-5 Example for power supply unit and power supply facility capacity

(Example 1)
Axis Maximum momentary
Motor Drive unit Rated output
name output
X-axis HF354 (MDS-D-V2-160160) 3.5kW 21kW
Y-axis HF354 (MDS-D-V2-160160) 3.5kW 21kW
Z-axis HF354 (MDS-D-V1-160) 3.5kW 21kW
Spindle Spindle motor 22kW MDS-D-SP-320
22kW 26.4kW
(Output 22kW)
Total 0.7 x 3.5 x 3 + 22 = 29.35kW 21 x 3 ＋ 26.4 = 89.4kW
＜ 31kW (D-CV-300) ＜ 92kW (D-CV-300)

The power supply unit satisfying the total of the rate output and the maximum momentary output is
MDS-D-CV-300.
Required power supply capacity (kVA) = (29.35/30) x 43 = 42.0 (kVA)

(Example 2)
Axis Maximum momentary
Motor Drive unit Rated output
name output
X-axis HF453 (MDS-D-V2-160160) 4.5kW 24kW
Y-axis HF453 (MDS-D-V2-160160) 4.5kW 24kW
Z-axis HF354 (MDS-D-V1-160) 3.5kW 21kW
Spindle Spindle motor 22kW MDS-D-SP-320
22kW 26.4kW
（Output 22kW）
Total 0.7 x (4.5 x 2 + 3.5) + 22 = 30.75kW 24 x 2 + 21 + 26.4 = 95.4kW
＜ 31kW (D-CV-300) ＜ 101kW (D-CV-370)

The power supply unit satisfying the total of the rate output and the maximum momentary output is
MDS-D-CV-370.
Required power supply capacity (kVA) = (30.75/30) x 43 = 44.0 (kVA)

(Example 3)
Axis Maximum momentary
Motor Drive unit Rated output
name output
X-axis HF453 MDS-D-V2-160160 4.5kW 24kW
Y-axis HF453 MDS-D-V2-160160 4.5kW 24kW
Z-axis HF354 MDS-D-V1-160 3.5kW 21kW
Spindle Spindle motor 26kW MDS-D-SP-400
(High torque motor) 30kW 31.2kW
(Output 30kW)
Total 0.7 x (4.5 x 2 + 3.5) + 30 = 38.75kW 24 x 2 + 21 + 31.2 =
＜46kW (D-CV-450) 100.2kW
＜101kW (D-CV-370)

The power supply unit satisfying the total of the rate output and the maximum momentary output is
MDS-D-CV-450.
Required power supply capacity (kVA) = (34.75/37) x 53 = 49.7 (kVA)

A3 - 12
Appendix 4. Transportation Restrictions for Lithium
Batteries

Appendix 4-1 Restriction for packing .....................................................................................................A4-2

Appendix 4-1-1 Target products .........................................................................................................A4-2
Appendix 4-1-2 Handling by user .......................................................................................................A4-3
Appendix 4-1-3 Reference..................................................................................................................A4-4
Appendix 4-2 Issuing domestic law of the United State for primary lithium battery transportation........A4-5
Appendix 4-2-1 Outline of regulation ..................................................................................................A4-5
Appendix 4-2-2 Target products .........................................................................................................A4-5
Appendix 4-2-3 Handling by user .......................................................................................................A4-5
Appendix 4-2-4 Reference..................................................................................................................A4-5
Appendix 4-3 Example of hazardous goods declaration list ..................................................................A4-6

A4 - 1
 Appendix 4. Transportation Restrictions for Lithium Batteries

Appendix 4-1 Restriction for packing

The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When
transporting lithium batteries with means subject to the UN Regulations, such as by air transport,
measures corresponding to the Regulations must be taken. The UN Regulations classify the batteries
as dangerous goods (Class 9) or not dangerous goods according to the lithium content.
To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi
are packaged in a dedicated container (UN package) for which safety has been confirmed. When the
customer is transporting these products with means subject to the UN Regulations, such as air transport,
the shipper must follow the details explained in the section "Appendix 4-1-2 Handling by user".
Appendix 4-1-1 Target products
The following Mitsubishi NC products use lithium batteries. The UN Regulations classify the batteries as
dangerous goods (Class 9) or not dangerous goods according to the lithium content. If the batteries
subjected to hazardous materials are incorporated in a device and shipped, a dedicated packaging (UN
packaging) is not required. However, the item must be packed and shipped following the Packing
Instruction 912 specified in the IATA DGR (Dangerous Goods Regulation) book.
Also, all lithium battery products incorporated in a machinery or device must be fixed securely in
accordance with the Packing Instruction 900 and shipped with protection in a way as to prevent damage
or short-circuits.
(1) Products requiring dedicated packaging (Materials falling under Class 9)
Mitsubishi type
Lithium metal Outline dimension
(Type for Battery type Application Battery class
content drawing
arrangement)
MDS-A-BT-4 ER6-B4-11 2.6g For servo
MDS-A-BT-6 ER6-B6-11 3.9g For servo For each outline
MDS-A-BT-8 ER6-B8-11 5.2g For servo dimension drawing of
Battery
Combination of servo, refer to the
FCU6-BT4-D1 ER6-B4D-11 and 2.6g+0.65g For NC/ servo section “4-2 Battery
ER6 option”.
CR23500SE-CJ5
CR23500SE-CJ5 1.52g For NC(M500) Battery cell
(Note1)

(2) Products not requiring dedicated packaging (Materials not falling under Class 9)
Mitsubishi type Outline dimension
Lithium metal
(Type for Battery type Application Battery class
content drawing
arrangement)
MDS-A-BT-2 ER6-B2-12 1.3g For servo
Battery
FCU6-BTBOX 2CR5 1.96g For NC/ servo
CR2032
CR2032 0.067g For NC For each outline
(for built-in battery)
CR2450 dimension drawing of
CR2450 0.173g For NC
(for built-in battery) servo, refer to the
ER6, ER6V series Battery cell section “4-2 Battery
ER6, ER6V 0.7g For NC/servo
(for built-in battery) option”.
A6BAT (MR-BAT) ER17330V 0.48g For servo
Q6BAT Q6BAT 0.49g For NC
MR-J3BAT ER6V 0.65g For servo
(Note 1) When CR23500SE-CJ5 is incorporated in the unit, this battery is not subject to the regulation.
(Note 2) Dedicated packaging is required if the shipment exceeds 12 batteries/24 battery cells. Package the batteries so that this
limit is not exceeded.
(Note 3) The battery units labeled as "FCUA-" instead of "MDS-A-" also use the same battery.
(Note 4) Always use the cell battery (A6BAT) in combination with the dedicated case (MDS-BTCASE). Maximum 8 (either 2, 4, 6 or
8) cell batteries (A6BAT) can be installed to the dedicated case (MDS-BTCASE).
Example) Rating nameplate
for battery units Mitsubishi type

Safety class
Battery manufacturer type

Lithium metal content

A4 - 2
 Appendix 4. Transportation Restrictions for Lithium Batteries

Appendix 4-1-2 Handling by user

The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA
Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country.
These should be checked by the company commissioned for the actual transportation.
IATA : International Air Transport Association
IMDG Code : A uniform international code for the transport of dangerous goods by seas
determined by IMO (International Maritime Organization).

■ When shipping isolated lithium battery products (Packing Instruction 903)

(1) Reshipping in Mitsubishi UN packaging

Mitsubishi packing applies the isolated battery's safety test and packaging specifications
complying with the UN Regulations (Packing Instruction 903).
The user only needs to add the following details before shipping. (Consult with the shipping
company for details.)

(a) Indication of container usage mark on exterior box (Label with following details
recorded.)
• Proper shipping name (Lithium batteries)
• UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or
included)
• Shipper and consignee's address and name
Example of completing form

Shipper information Consignee information

(b) Preparation of shipping documents (Declaration of dangerous goods)

(Refer to the section "Appendix 4-3 Example of hazardous goods declaration list")

(2) When packaged by user

The user must follow UN Regulations when packing, preparing for shipping and preparing the
indications, etc.

(a) Packing a lithium battery falling under Class 9

• Consult with The Ship Equipment Inspection Society of Japan for details on packaging.
• Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".

The Ship Equipment Inspection Society of Japan

Headquarters Telephone: 03-3261-6611 Fax: 03-3261-6979

(b) Packing a lithium battery not falling under Class 9

• Cells and batteries are separated so as to prevent short circuits and are stored in a strong
outer packaging. (12 or less batteries, 24 or less cells.)
• Prepare for the certificates or test results showing compliance to battery safety test.
The safety test results have been obtained from the battery manufacturer. (Consult with
Mitsubishi when the safety test results are required.)
• Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".

A4 - 3
 Appendix 4. Transportation Restrictions for Lithium Batteries

■ When shipping lithium batteries upon incorporating in a machinery or device

(Packing Instruction 900)
Pack and prepare for shipping the item in accordance with the Packing Instruction 900 specified in
the IATA DGR (Dangerous Goods Regulation) book. (Securely fix the batteries that comply with the
UN Manual of Tests and Criteria to a machinery or device, and protect in a way as to prevent damage
or short-circuit.)
Note that all the lithium batteries provided by Mitsubishi have cleared the UN recommended safety
test; fixing the battery units or cable wirings securely to the machinery or device will be the user’s
responsibility.
Check with your shipping company for details on packing and transportation.

■ When shipping a device with lithium batteries incorporated (Packing Instruction 912)
A device incorporating lithium batteries does not require a dedicated packaging (UN packaging).
However, the item must be packed, prepared for shipping and labeled following the Packing
Instruction 912 specified in the IATA DGR (Dangerous Goods Regulation) book.
Check with your shipping company for details on packing and transportation.

The outline of the Packing Instruction 912 is as follows:

• All the items in the packing instructions for shipping the isolated lithium battery products
(Packing Instruction 903) must be satisfied, except for the items related to container,
short-circuit, and fixation.
• A device incorporating lithium batteries has to be stored in a strong water-proofed outer
packaging.
• To prevent an accidental movement during shipment, securely store the item in an outer
packaging.
• Lithium content per device should be not more than 12g for cell and 500g for battery.
• Lithium battery mass per device should be not more than 5kg.

Appendix 4-1-3 Reference

Refer to the following materials for details on the regulations and responses.

Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)
• • • • • Battery Association of Japan

A4 - 4
 Appendix 4. Transportation Restrictions for Lithium Batteries

Appendix 4-2 Issuing domestic law of the United State for primary lithium battery
transportation
Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA)
announced an additional regulation (interim final rule) for the primary lithium batteries transportation
restrictions item in "Federal Register" on Dec.15 2004. This regulation became effective from Dec.29,
2004.
This law is a domestic law of the United States, however if also applies to the domestic flight and
international flight departing from or arriving in the United States. Therefore, when transporting lithium
batteries to the United State, or within the United State, the shipper must take measures required to
transport lithium batteries.
Refer to the Federal Register and the code of Federal Regulation ("Appendix 4-2-4 Reference”) for
details.

Appendix 4-2-1 Outline of regulation

(1) Transporting primary lithium battery by passenger aircraft is forbidden.
• Excluding primary lithium battery for personal use in a carry-on or checked luggage
(Lithium metal content should be not more than 5g for cell and 25g for battery. For details on the
lithium metal content, refer to "Appendix 4-1-1 Target products".)

(2) When transporting primary lithium battery by cargo aircraft, indicate that transportation by
passenger aircraft is forbidden on the exterior box.

Appendix 4-2-2 Target products

All NC products for which the lithium batteries are used are subject to the regulation.
(Refer to the table "Appendix 4-1-1 Target products".)

Appendix 4-2-3 Handling by user

The "Appendix 4-2-1 Outline of regulation" described above is solely Mitsubishi's opinion. The shipper
must confirm orders of "Appendix 4-2-4 Reference" described below for transportation method
corresponding the regulation. Actually, these should be checked by the company commissioned for the
actual lithium buttery transportation.

(1) Indication of exterior box

When transporting primary lithium battery by cargo aircraft, indicate that transportation by
passenger aircraft is forbidden on the exterior box.
Display example

PRIMARY LITHIUM BATTERIES

FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT.

• The character color must be displayed with contrast. (black characters against white background,
black characters against yellow background, etc.)
• The height (size) of characters to be displayed is prescribed depending on the packaging weight.
When the total weight is over 30kg: at least 12mm
When the total weight is less than 30kg: at least 6mm

Appendix 4-2-4 Reference

(1) Federal Register (Docket No. RSPA-2004-19884 (HM-224E) ) PDF format

http://www.regulations.gov/fredpdfs/05-11765.pdf
(2) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.)
http://www.access.gpo.gov/nara/cfr/waisidx_00/49cfr173_00.html
(3) DOT regulation body (Department of Transportation)
http://hazmat.dot.gov/regs/rules/final/69fr/docs/69fr-75207.pdf

A4 - 5
 Appendix 4. Transportation Restrictions for Lithium Batteries

Appendix 4-3 Example of hazardous goods declaration list

This section describes a general example of the hazardous goods declaration list. For details, please
inquire each transportation company.
This will be applied only to the batteries described in "Appendix 4-1 Restriction for Packing".

(1) Outline of hazard

Principal hazard and effect Not found.
Specific hazard As the chemical substance is stored in a sealed metal container, the battery itself is
not hazardous. But when the internal lithium metal attaches to human skin, it causes
a chemical skin burn. As a reaction of lithium with water, it may ignite or forms
flammable hydrogen gas.
Environmental effect Not found.
Possible state of emergency Damages or short-circuits may occur due to external mechanical or electrical
pressures.

(2) First-aid measure

Inhalation If a person inhales the vapor of the substance due to the battery damage, move the
person immediately to fresh air. If the person feels sick, consult a doctor
immediately.
Skin contact If the content of the battery attaches to human skin, wash off immediately with water
and soap. If skin irritation persists, consult a doctor.
Eye contact In case of contact with eyes due to the battery damage, rinse immediately with a
plenty of water for at least 15 minutes and then consult a doctor.
Ingestion If swallowed, consult a doctor immediately.

(3) Fire-fighting measure

Appropriate fire-extinguisher Dry sand, dry chemical, graphite powder or carbon dioxide gas
Special fire-fighting measure Keep the battery away from the fireplace to prevent fire spreading.
Protectors against fire Fire-protection gloves, eye/face protector (face mask), body/skin protective cloth

(4) Measure for leakage

Environmental precaution Dispose of them immediately because strong odors are produced when left for a long
time.
How to remove Get them absorbed into dry sand and then collect the sand in an empty container.

(5) Handling and storage

Cautions for safety Do not peel the external tube or damage it.
handling Do not dispose of the battery in fire or expose it to heat.
Do not immerse the battery in water or get it wet.
Handling
Do not throw the battery.
Do not disassemble, modify or transform the battery.
Do not short-circuit the battery.
Appropriate storage Avoid direct sunlight, high temperature and high humidity.
Storage condition o
(Recommended temp. range: +5 to +35 C, humidity: 70%RH or less)
Material to avoid Flammable or conductive material (Metal: may cause a short-circuit)

(6) Physical/chemical properties

Physical form Solid
Shape Cylinder type
Smell Odorless
pH Not applicable (insoluble)
Appear-
Boiling point/Boiling No information
ance
range,
Melting point,
Decomposition
temperature,
Flash point

A4 - 6
 Appendix 4. Transportation Restrictions for Lithium Batteries

(7) Stability and reactivity

Stability Stable under normal handling condition.
Condition to avoid Do not mix multiple batteries with their terminals uninsulated. This may cause a
short-circuit, resulting in heating, bursting or ignition.
Hazardous decomposition Irritative or toxic gas is emitted in the case of fire.
products

(8) Toxicological information

As the chemical substance is stored in a sealed metal container, the battery has no harmfulness.
Just for reference, the table below describes the main substance of the battery.
(Lithium metal)
Acute toxicity No information
Local effect Corrosive action in case of skin contact

(9) Ecological information

Mobility, Not found.
Persistence/Decomposability,
Bio-accumulation potential,
Ecological toxicity

(10) Caution for disposal

Dispose of the battery following local laws or regulations.
Pack the battery properly to prevent a short-circuit and avoid contact with water.

A4 - 7
Appendix 5. Compliance to EC Directives

Appendix 5-1 Compliance to EC Directives ...........................................................................................A5-2

Appendix 5-1-1 European EC Directives............................................................................................A5-2
Appendix 5-1-2 Cautions for EC Directive compliance ......................................................................A5-2

A5 - 1
 Appendix 5. Compliance to EC Directives

Appendix 5-1 Compliance to EC Directives

Appendix 5-1-1 European EC Directives

In the EU Community, the attachment of a CE mark (CE marking) is mandatory to indicate that the basic
safety conditions of the Machine Directives (issued Jan. 1995), EMC Directives (issued Jan. 1996) and
the Low-voltage Directives (issued Jan. 1997) are satisfied. The machines and devices in which the
servo and spindle drive are assembled are the targets for CE marking.

(1) Compliance to EMC Directives

The servo and spindle drive are components designed to be used in combination with a machine or
device. These are not directly targeted by the Directives, but a CE mark must be attached to
machines and devices in which these components are assembled. The next section "EMC
Installation Guidelines", which explains the unit installation and control panel manufacturing
method, etc., has been prepared to make compliance to the EMC Directives easier.

(2) Compliance to Low-voltage Directives

The MDS-D/DH Series units are targeted for the Low-voltage Directives. An excerpt of the
precautions given in this specification is given below. Please read this section thoroughly before
starting use.
A Self-Declaration Document has been prepared for the EMC Directives and Low-voltage
Directives. Contact Mitsubishi or your dealer when required.

Appendix 5-1-2 Cautions for EC Directive compliance

Use the Low-voltage Directive compatible parts for the servo/spindle drive and servo/spindle motor. In
addition to the items described in this instruction manual, observe the items described below.

(1) Configuration

Unit
Electromagnetic
Isolating Circuit breaker
contactor
transformer
AC reactor
CB MC M

Insert a type B circuit breaker (RCD) in the power supply side of the unit.

(2) Environment
Use the units under an Overvoltage Category III (MDS-DH)/II (MDS-D) and Pollution Class of 2 or
less environment as stipulated in IEC60664.
(a) To adjust the units to the Overvoltage Category II, insert an isolating transformer of the star
connection complying with EN or IEC standard in the input of the power supply unit.
(b) To adjust the units to the Pollution Class of 2, install the units in a control panel having a
structure (IP54 or higher) in which water, oil, carbon or dust cannot enter.

Unit Motor
During During During During
Storage Storage
operation transportation operation transportation
Ambient Ambient
0°C to 55°C -15°C to 70°C -15°C to 70°C 0°C to 40°C -15°C to 70°C -15°C to 70°C
temperature temperature
90%RH or 90%RH or 80%RH or 90%RH or 90%RH or
Humidity 90%RH or less Humidity
less less less less less
1000m or 1000m or 13000m or 1000m or 1000m or 13000m or
Altitude Altitude
less less less less less less

A5 - 2
 Appendix 5. Compliance to EC Directives

(3) Power supply

[1] Use the power supply and servo/spindle drive unit under an Overvoltage Category III
(MDS-DH)/II (MDS-D) as stipulated in IEC60664.
[2] Earth the PE terminal of the units to the neutral point of the star connection.
[3] Do not omit the circuit breaker and electromagnetic contactor.

(4) Earthing
[1] To prevent electric shocks, always connect the servo/spindle drive unit protective earth (PE)
terminal (terminal with mark) to the protective earth (PE) on the control panel.
[2] When connecting the earthing wire to the protective earth (PE) terminal, do not tighten the
wire terminals together. Always connect one wire to one terminal.

PE terminal PE terminal

[3] Select the earthing wire size in accordance with Table 1 of EN60204-1.

(5) Wiring
[1] Always use crimp terminals with insulation tubes so that the connected wire does not contact
the neighboring terminals.
Crimp terminal

Insulation tube

Wire

[2] Do not connect the wires directly.

[3] Select the size of the wires for input power supply to Power Supply unit in accordance with
Table 4 and 5 of EN60204-1.

A5 - 3
 Appendix 5. Compliance to EC Directives

(6) Peripheral devices

[1] Use EN/IEC Standards compliant parts for the circuit breaker and contactor.
[2] Select circuit breaker with instantaneous trip function. (Trip within 30 second when over
current of 600%). Apply Annex C of EN60204-1 for sizing of the circuit breaker.

(7) Miscellaneous
[1] Refer to the next section "EMC Installation Guidelines" for methods on complying with the
EMC Directives.
[2] Ground the facility according to each country's requirements.
[3] The control circuit connector ({) is safely separated from the main circuit ( ).
[4] Inspect the appearance before installing the unit. Carry out a performance inspection of the
final unit, and save the inspection records.

Mitsubishi CNC Power supply unit Spindle drive unit Servo drive unit
Optical communication cable
OPT1,2

CN1A CN1B CN1A CN1B

Optical communication cable
CN4 CN4 CN3 CN4 CN3L
SH21 Machine side
External emergency detector
stop input cable
CN9 CN9 CN9 CN3M
EMG1 Machine side
detector
24VDC CN23A
EMG2 CN20 CN2L

CN2 CN2M

AC
Circuit reactor Contactor
breaker U MU

R L1 TE1 V Spindle MV Servo

motor motor
S L2 TE1 W PLG MW Motor side
detector
TE1
T L3
L+ L+ TE2 L+
TE2
MC MC1 TE2 L-
Ground L- L- LU
CN23B
Breaker MC2
LV Servo
TE3 L11 motor
L11 L11 TE3
LW Motor side
TE3 L21 detector
L21 L21

: Main circuit

: Control circuit
Ground Ground Ground

A5 - 4
Appendix 6. EMC Installation Guidelines

Appendix 6-1 Introduction ......................................................................................................................A6-2

Appendix 6-2 EMC instructions ..............................................................................................................A6-2
Appendix 6-3 EMC measures ................................................................................................................A6-3
Appendix 6-4 Measures for panel structure ...........................................................................................A6-3
Appendix 6-4-1 Measures for control panel unit.................................................................................A6-3
Appendix 6-4-2 Measures for door .....................................................................................................A6-4
Appendix 6-4-3 Measures for operation board panel .........................................................................A6-4
Appendix 6-4-4 Shielding of the power supply input section..............................................................A6-4
Appendix 6-5 Measures for various cables ............................................................................................A6-5
Appendix 6-5-1 Measures for wiring in panel .....................................................................................A6-5
Appendix 6-5-2 Measures for shield treatment...................................................................................A6-5
Appendix 6-5-3 Servo/spindle motor power cable..............................................................................A6-6
Appendix 6-5-4 Servo/spindle motor feedback cable.........................................................................A6-7
Appendix 6-6 EMC countermeasure parts .............................................................................................A6-8
Appendix 6-6-1 Shield clamp fitting ....................................................................................................A6-8
Appendix 6-6-2 Ferrite core ................................................................................................................A6-9
Appendix 6-6-3 Power line filter........................................................................................................A6-10
Appendix 6-6-4 Surge protector........................................................................................................A6-17

A6 - 1
 Appendix 6. EMC Installation Guidelines

Appendix 6-1 Introduction

EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Instructions.
As the NC unit is a component designed to control machine tools, it is believed to be out of the direct
EMC Instruction subject. However, we would like to introduce the following measure plans to backup
EMC Instruction compliance of the machine tool as the NC unit is a major component of the machine
tools.

[1] Methods for installation in control/operation panel

[2] Methods of wiring cable outside of panel
[3] Introduction of countermeasure parts

Mitsubishi is carrying out tests to confirm the compliance to the EMC Standards under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be
confirmed by the machine manufacturer.
These contents are the same as the EMC INSTALLATION GUIDELINES (BNP-B8582-45).
For measures for CNC, refer to "EMC INSTALLATION GUIDELINES" (BNP-B2230).

Appendix 6-2 EMC instructions

The EMC Instructions regulate mainly the following two withstand levels.
Emission ..... Capacity to prevent output of obstructive noise that adversely affects external
sources.
Immunity ..... Capacity not to malfunction due to obstructive noise from external sources.
The details of each level are classified as Table 1. It is assumed that the Standards and test details
required for a machine are about the same as these.

Table 1
Standards for
Generic
Class Name Details determining test
Standard
and measurement
Radiated noise Electromagnetic noise radiated through the air EN61000-6-4
Emission EN61800-3 EN55011
Conductive noise Electromagnetic noise discharged from power line (Industrial
environment)
Static electricity Example) Withstand level of discharge of
IEC61000-4-2
electrical discharge electricity charged in a human body.
Radiated magnetic Example) Simulation of immunity from digital
IEC61000-4-3
field wireless transmitters
Example) Withstand level of noise from relays or
Burst immunity IEC61000-4-4
connecting/disconnecting live wires EN61000-6-2
Conductive Example) Withstand level of noise entering EN61800-3
Immunity
(Industrial IEC61000-4-6
immunity through power line, etc.
Power supply Example) 50/60Hz power frequency noise environment)
IEC61000-4-8
frequency field
Power dip Example) Power voltage drop withstand level
IEC61000-4-11
(fluctuation)
Example) Withstand level of noise caused by
Surge IEC61000-4-5
lightning

A6 - 2
 Appendix 6. EMC Installation Guidelines

Appendix 6-3 EMC measures

The main items relating to EMC measures include the following.
[1] Store the device in an electrically sealed metal panel.
[2] Earth all conductors that are floating electrically. (Lower the impedance.)
[3] Wire the power line away from the signal wire.
[4] Use shielded wires for the cables wired outside of the panel.
[5] Install a noise filter.

Ensure the following items to suppress noise radiated outside of the panel.
[1] Securely install the devices.
[2] Use shielded wires.
[3] Increase the panel's electrical seal. Reduce the gap and hole size.
Note that the electromagnetic noise radiated in the air is greatly affected by the clearance of the panel
and the quality of the cable shield.

Appendix 6-4 Measures for panel structure

The design of the panel is a very important factor for the EMC measures, so take the following
measures into consideration.
Operation board panel

Door

Control panel

Appendix 6-4-1 Measures for control panel unit

[1] Use metal for all materials configuring the panel.

[2] For the joining of the top plate and side plates, etc., mask the contact surface with paint, and fix with
welding or screws.
In either case, keep the joining clearance to a max. of 20cm for a better effect.
[3] Note that if the plate warps due to the screw fixing, etc., creating a clearance, noise could leak from
that place.
[4] Plate the metal plate surface (with nickel, tin) at the earthing section, such as the earthing plate.
[5] The max. tolerable hole diameter of the openings on the panel surface, such as the ventilation
holes, must be 3cm to 5cm. If the opening exceeds this size, use a measure to cover it. Note that
even when the clearance is less than 3cm to 5cm, noise may still leak if the clearance is long.

Example)
Painting mask

Max. joining
Hole exceeding clearance 20cm
3cm to 5cm Painting mask

∗ Provide electrical conductance

A6 - 3
 Appendix 6. EMC Installation Guidelines

Appendix 6-4-2 Measures for door

[1] Use metal for all materials configuring the door.

[2] Use an EMI gasket or conductive packing for the contact between the door and control panel unit.
[3] The EMI gasket or conductive packing must contact at a uniform and correct position of the metal
surface of the control panel unit.
[4] The surface of the control panel unit contacted with the EMI gasket or conductive packing must
have conductance treatment.
Example) Weld (or screw) a plate that is plated (with nickel, tin).

Control panel
EMI gasket

Packing

Door

Carry out conductance treatment on

sections that the EMI gasket contacts.

[5] As a method other than the above, the control panel unit and door can be connected with a plain
braided wire. In this case, the panel and door should be contacted at as many points as possible.

Appendix 6-4-3 Measures for operation board panel

[1] Always connect the operation board and indicator with an earthing wire.
[2] If the operation board panel has a door, use an EMI gasket or conductive packing between the door
and panel to provide electrical conductance in the same manner as the control panel.
[3] Connect the operation board panel and control panel with a sufficiently thick and short earthing
wire.

Refer to the "EMC INSTALLATION GUIDELINES" BNP-B2230 for the NC for more details.

Appendix 6-4-4 Shielding of the power supply input section

[1] Separate the input power supply section from other parts in the control panel so that the input
power supply cable will not be contaminated by radiated noise.
[2] Do not lead the power line through the panel without passing it through a filter.
Control panel Control panel

Drive unit Drive unit

Radiated
noise
Radiated
noise Shielding
plate

Power Power
Breaker AC input line filter Breaker AC input
line filter

The power supply line noise is eliminated Use a metal plate, etc., for the shielding
by the filter, but cable contains noise again partition. Make sure not to create a
because of the noise radiated in the control clearance.
panel.

A6 - 4
 Appendix 6. EMC Installation Guidelines

Appendix 6-5 Measures for various cables

The various cables act as antennas for the noise and discharge the noise externally. Thus appropriate
treatment is required to avoid the noise.
The wiring between the drive unit and motor act as an extremely powerful noise source, so apply the
following measures.

Appendix 6-5-1 Measures for wiring in panel

[1] If the cables are led unnecessarily in the panel, they will easily pick up the radiated noise. Thus,
keep the wiring length as short as possible.

Noise Noise

Device Device Device Device Device Device

[2] The noise from other devices will enter the cable and be discharged externally, so avoid internal
wiring near the openings.
Control panel Control panel

Device Device Device Device

Noise

[3] Connect the control device earthing terminal and earthing plate with a thick wire. Take care to the
leading of the wire.

Appendix 6-5-2 Measures for shield treatment

Common items
Use of shield clamp fittings is recommended for treating the shields. The fittings are available as options,
so order as required. (Refer to the section "Appendix 6-6-1 Shield clamp fitting".)
Clamp the shield at a position within 10cm from the panel lead out port.

1. When leading the cables, including the grounding wire (FG), outside of the
panel, clamp the cables near the panel outlet (recommendation: within
10cm).
2. When using a metal duct or conduit, the cables do not need to be clamped
POINT near the panel outlet.
3. When leading cables not having shields outside the panel, follow the
instructions given for each cable. (Installation of a ferrite core, etc., may be
required.)

A6 - 5
 Appendix 6. EMC Installation Guidelines

Appendix 6-5-3 Servo/spindle motor power cable

Control panel Earth with paint mask

Control panel

Conduit connector
Earth with P or U clip Cannon
Cannon connector To drive unit connector
To drive unit
Servomotor
Servomotor Conduit

Shield cable Cabtyre cable

Using shield cable Using conduit

Power cable for servo motor

Control panel Control panel Earth with paint mask

Conduit connector
Earth with P or U clip Terminal box
Terminal box
To drive unit
To drive unit

Servo motor Conduit

Shield cable
Cabtyre cable

Using shield cable Using conduit

Power cable for spindle motor

[1] Use four wires (3-phase + earthing) for the power cable that are completely shielded and free from
breaks.
[2] Earth the shield on both the control panel side and motor chassis side.
[3] Earth the shield with a metal P clip or U clip.
(A cable clamp fitting can be used depending on the wire size.)
[4] Directly earth the shield. Do not solder the braided shield onto a wire and earth the end of the wire.

Solder

[5] When not using a shield cable for the power cable, use a conventional cabtyre cable. Use a metal
conduit outside the cable.
[6] Earth the power cable on the control panel side at the contact surface of the conduit connector and
control panel. (Mask the side wall of the control panel with paint.)
[7] Follow the treatment shown in the example for the conduit connector to earth the power cable on
the motor side. (Example: Use a clamp fitting, etc.)
Clamp fitting

To earthing

Conduit
Conduit connector Cannon connector

A6 - 6
 Appendix 6. EMC Installation Guidelines

Appendix 6-5-4 Servo/spindle motor feedback cable

Use a shield pair cable for feed back cable of the servo motor to earth on NC side (inside the control
panel.) Mounting a ferrite core directly behind the unit connector is also effective in suppressing noise.

Control panel

Cannon connector
To drive unit

Batch shield pair cable

Feed back cable for servomotor

A6 - 7
 Appendix 6. EMC Installation Guidelines

Appendix 6-6 EMC countermeasure parts

Appendix 6-6-1 Shield clamp fitting

The effect can be enhanced by connecting the cable directly to the earthing plate.
Install an earthing plate near each panel's outlet (within 10cm), and press the cable against the earthing
plate with the clamp fitting.
If the cables are thin, several can be bundled and clamped together.
Securely earth the earthing plate with the frame ground. Install directly on the cabinet or connect with an
earthing wire.
Contact Mitsubishi if the earthing plate and clamp fitting set (AERSBAN- SET) is required.

Peel the cable sheath at the clamp section.

Cable

Earthing plate
Cable
Clamp fitting
(Fitting A, B)

Shield sheath

View of clamp section

• Outline drawing

Earthing plate 2-Ø5 hole

Installation hole

Clamp fitting

Note 1
M4 screw

[Unit: mm]

(Note 1) Screw hole for wiring to earthing plate in cabinet.

(Note 2) The earthing plate thickness is 1.6mm.
A B C Enclosed fittings L
AERSBAN-DSET 100 86 30 Clamp fitting A × 2 Clamp fitting A 70
AERSBAN-ESET 70 56 - Clamp fitting B × 1 Clamp fitting B 45

A6 - 8
 Appendix 6. EMC Installation Guidelines

Appendix 6-6-2 Ferrite core

A ferrite core is integrated and mounted on the plastic case.

Quick installation is possible without cutting the interface cable or power cable.
This ferrite core is effective against common mode noise, allowing measures against noise to be taken
without affecting the signal quality.

Recommended ferrite core

TDK ZCAT Series
Shape and dimensions
ZCAT type A φD
ZCAT-A type A E

B φC B φC

D
Fig.1 Fig.2

ZCAT-B type ZCAT-C type

A E A

φC
φD
B
φD

φC

Fig.3 Fig.4

[Unit: mm]
Applicable Recommended
Part name Fig. A B C D E Weight
cable outline ferrite core
1
ZCAT3035-1330 (-BK)* 1 39 34 13 30 --- 13 max. 63 ○
ZCAT2035-0930-M (-BK) 2 35 29 13 23.5 22 10 to 13 29
ZCAT2017-0930-M (-BK) 3 21 17 9 20 28.5 9 max. 12
ZCAT2749-0430-M (-BK) 4 49 27 4.5 19.5 --- 4.5 max. 26

*1 A fixing band is enclosed when shipped.

ZCAT-B type: Cabinet fixed type, installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
ZCAT-C type: Structured so that it cannot be opened easily by hand once closed.

A6 - 9
 Appendix 6. EMC Installation Guidelines

Appendix 6-6-3 Power line filter

(1) Power line filter for 200V

HF3000A-TM Series for 200V
Features
• 3-phase 3-wire type (250V series, 500V series)
• Compliant with noise standards German Official Notice Vfg243, EU Standards EN55011 (Class B)
• Effective for use with IGBT inverter and MOS-FET inverter.
• Easy mounting with terminal block structure, and outstanding reliability.

Application
• Products which must clear noise standards German Official Notice Vfg243 and EU Standards
EN55011 (Class B).
• For input of power converter using advanced high-speed power device such as IGBT MOS-FET.

Specifications (250V series)

HF3005A HF3010A HF3015A HF3020A HF3030A HF3040A HF3050A HF3060A HF3080A HF3100A HF3150A
Part name
-TM -TM -TM -TM -TM -TM -TM -TM -TM -TM -TM
Rated voltage 250VAC
Rated current 5A 10A 15A 20A 30A 40A 50A 60A 80A 100A 150A
Leakage current 1.5mA MAX 250VAC 60Hz

<Example of measuring voltage at noise terminal> ... Measured with IGBT inverter

German Official Notice Vfg243 measurement data EU Standards EN55011 (Class B) measurement data

A6 - 10
 Appendix 6. EMC Installation Guidelines

<Typical characteristics>

40A item

<Circuit diagram>
(250V Series) (500V Series)

<Outline dimensions>

[Unit: mm]
Dimension
Model
A B C
HF3005A-TM
HF3010A-TM
180 170 130
HF3015A-TM
HF3020A-TM
HF3030A-TM
260 155 140
HF3040A-TM
HF3050A-TM 170
290 190
HF3060A-TM 230
HF3080A-TM
405 220
HF3100A-TM 210
HF3150A-TM 570 230

A6 - 11
 Appendix 6. EMC Installation Guidelines

MX13 Series 3-phase high attenuation noise filter for 200V

Features
• Perfect for mounting inside control panel:
New shape with uniform height and depth
dimensions
• Easy mounting and maintenance work:
Terminals are centrally located on the
front
• Complaint with NC servo and AC servo
noise:
High attenuation of 40dB at 150KHz
• Safety Standards:
UL1283, CSA22.2 No.8, EN133200
• Patent and design registration pending

Specifications
Type
MX13030 MX13050 MX13100 MX13150
Item
1 Rated voltage (AC) 3-phase 250VAC (50/60Hz)
2 Rated current (AC) 30A 50A 100A 150A
Test voltage (AC for one minute across
3 2500VAC (100mA) at 25°C, 70% RH
terminal and case)
Insulation resistance (500VDC across
4 100MΩ min. at 25°C, 70% RH
terminal and case)
5 Leakage current (250V, 60Hz) 3.5 mA max. 8 mA max.
6 DC resistance 30 mΩ max. 11 mΩ max. 5.5 mΩ max. 3.5 mΩ max.
7 Temperature rise 30°C max
8 Working ambient temperature –25°C to +85°C
9 Working ambient humidity 30% to 95% RH (non condensing)
10 Storage ambient temperature –40°C to +85°C
11 Storage ambient humidity 10% to 95% RH (non condensing)
12 Weight (typ) 2.8kg 3.9kg 11.5kg 16kg

(Note) This is the value at Ta≤50°C.

Refer to the following output derating for Ta>50°C.

Contact: Densei-lambda Co., Ltd. Telephone: 03-3447-4411 (+81-3-3447-4411)

Fax: 03-3447-7784 (+81-3-3447-7784)
http://www.densei-lambda.com

A6 - 12
 Appendix 6. EMC Installation Guidelines

Example of using MX13 Series

This is a noise filter with the same dimensions as the MDS-D/DH series drive unit depth (200mm) and
height (380mm).
This unit can be laid out easily in the device by arraigning it in a row with the servo unit.
As with the servo unit, the terminals are arranged on the front enabling ideal wire lead-out.
Refer to the following figure for details.

Wire to 3-phase power supply

Noise filter input terminal

200

380 Noise filter (MX13 Series)

Noise filter output terminal

Servo unit

Servo input terminal Wire from noise filter to servo

Example of noise terminal voltage attenuation

Noise terminal voltage
Noise terminal voltage

[dBuV]
[dBuV]

EMI data for independent control panel EMI data for control panel + noise filter
(with six-axis servo unit mounted) (MX13030)

Output derating
Current (%)

Ambient temperature Ta (°C)

A6 - 13
 Appendix 6. EMC Installation Guidelines

Outline dimension drawings

MX13030, MX13050

[Unit: mm]

(Installation hole)

Model MX13030 MX13050

A 66 81
B 45 55
C 10.5 13
D 50 67
E 13 16
F 10 13
G 177 179
H M4 screw M6 screw
I 70 85
J M4 screw M6 screw
K 195 200

MX13100, MX13150

[Unit: mm]
(Installation hole) (Installation hole)

Model MX13100 MX13150

A 130 165
B 90 110
C 20 27.5
D 115 150.5
E 37.5 57.5
F 18 23
G 174 176
H M6 screw M8 screw
I 21 27
J 37.5 56.5
K 115 149.5
L 276 284

A6 - 14
 Appendix 6. EMC Installation Guidelines

(2) 400V power line filter (for MDS-DH Series)

400V 3SUP-HL-ER-6B Series
Features
• 3-phase, 3-wire type high attenuation characteristics
• CE marking compatible
• Rated current value 30A to 200A
• For EN55011 Class A, B measures
• Application: Primary side of inverter power supply,
UPS, CNC machine tool, etc.

Specifications
Type 3SUP-HL30-ER-68 3SUP-HL50-ER-6B 3SUP-HL75-ER-6B 3SUP-HL100-ER-6B 3SUP-HL150-ER-6B
Rated current 30A (50°C) 50A (50°C) 75A (50°C) 100A (50°C) 150A (50°C)
Maximum operation
500Vrms (50°C)
voltage
Operation frequency 50/60Hz
Leakage current 8mA (at 500Vrms 60Hz)
[A leakage current will not flow if there is no phase failure in a power supply grounded at a neutral point.]
Connection terminal M4 M6 M6 M6 M8
Weight 5.2 kg 6.5 kg 12.0 kg 12.5 kg 23.5 kg
Nominal inductance 6 × 1.4mH 6 × 1.4mH 6 × 1.0mH 6 × 0.56mH 6 × 0.6mH
Safety standards EN133200 (compatible)

These specifications are for reference. Contact the filter manufacturer for detailed data.
Other matters
– If the leakage current is limited, use 3SUP-HL -ER-6B-4 (leakage current 4mA product).
– When using with the peripheral device and a higher attenuation characteristics are required,
use the 3SUP-HL -ER-6.
Contact : Okaya Electric Industries Co., Ltd. Telephone : 03-3424-8120 (+81-3-3424-2110)
http://www.okayaelec.co.jp

A+1.5/-1.5
B
I C+1.5/-1.5
2-ΦJ D 2-ΦK
L
L

Label (H) E+4.0/-4.0 F

(G)

A B C D E F G H I J K L
3SUP-HL30-ER-6B 246 230 215 200 100 85 13 18 140 4.5 × 7 4.5 M4
3SUP-HL50-ER-6B 286 270 255 240 120 90 13 18 150 5.5 × 7 5.5 M6
3SUP-HL75-ER-6B 396 370 350 330 170 140 18 23 155 6.5 × 8 6.5 M6
3SUP-HL100-ER-6B 396 370 350 330 170 140 18 23 155 6.5 × 8 6.5 M6
3SUP-HL150-ER-6B 484 440 420 400 200 170 30 25 200 6.5 × 8 6.5 M8
3SUP-HL200-ER-6B 484 440 420 400 200 170 30 25 200 6.5 × 8 6.5 M8

[ Unit: mm ]
General tolerance: ± 1.5mm

A6 - 15
 Appendix 6. EMC Installation Guidelines

400V HF3000C-TMA Series

Features
• 3-phase, 3-wire type high attenuation characteristics

Specifications
Type HF3030C-TMA HF3050C-TMA HF3060C-TMA HF3080C-TMA HF3100C-TMA HF3150C-TMA HF3200C-TMA
Rated current 30A 50A 60A 80A 100A 150A 200A
Rated voltage 460VAC (50°C)
Operation frequency 50/60Hz
Leakage current 5.3mA (at 460Vrms 60Hz)
[A leakage current will not flow if there is no phase failure in a power supply grounded at a neutral point.]
Overload current Rated current × 150% for 1 minute
Connection terminal M5/M4 (E) M6/M4 (E) M6/M4 (E) M8/M6 (E) M8/M6 (E) M10/M8 (E) M10/M8 (E)
Weight 3.2 kg 6.7 kg 10.0 kg 13.0 kg 14.5 kg 23.0 kg 23.5 kg
Safety standards EN133200 (compatible)
These specifications are for reference. Contact the filter manufacturer for detailed data.
Contact : Soshin Electric Co., Ltd. Telephone : 03-3775-9112 (+81-3-3775-9112) http://www.soshin.co.jp

Outline dimensions

30A to 60A 80A, 100A

150A, 200A

A B C D E F G H J K L M N
HF3030C-TMA 260 210 85 155 140 125 44 140 70 R3.25 / L8 M5 M4 ---
HF3050C-TMA 290 240 100 190 175 160 44 170 100 R3.25 / L8 M6 M4 ---
HF3060C-TMA 290 240 100 190 175 160 44 230 160 R3.25 / L8 M6 M4 ---
HF3080C-TMA 405 350 100 220 200 180 56 210 135 R4.25 / L12 M8 M6 ---
HF3100C-TMA 405 350 100 220 200 180 56 210 135 R4.25 / L12 M8 M6 ---
HF3150C-TMA 570 550 530 230 190 100 15 210 140 100 M10 M8 33
HF3200C-TMA 570 550 530 230 190 100 15 210 140 100 M10 M8 33

[ Unit: mm ]
General tolerance : ±1.5mm

A6 - 16
 Appendix 6. EMC Installation Guidelines

Appendix 6-6-4 Surge protector

Insert a surge protector in the power input section to prevent damage to the control panel or power
supply unit, etc. caused by the surge (lightning or sparks, etc.) applied on the AC power line.
Use a surge protector that satisfies the following electrical specifications.

(1) Surge protector for 200V

200V R･A･V BYZ Series
Circuit Maximum Surge Surge
Part name voltage tolerable Clamp withstand withstand Electrostatic Service
50/60Hz circuit voltage voltage level voltage capacity temperature
8/20 µS 1.2/50 µS
RAV-781BYZ-2 3AC 250V 300V 783V±10% 2500A 20kV 75pF -20 to 70°C

(Note) Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications.

Outline dimension drawings Circuit diagram

11±1
11±1

(1) Black (2) Black (3) Black

5.5±1
5.5±1

28.5±1
28.5±1

UL-1015 AWG16
30
200±0300
200±

4.5±0.5
4.5±0.5
28±1
28±1

41±1
41±1

[Unit: mm]

200V R･A･V BXZ Series

Circuit Maximum Surge Surge
Part name voltage tolerable Clamp withstand withstand Electrostatic Service
50/60Hz circuit voltage voltage level voltage capacity temperature
8/20 µS 1.2/50 µS
RAV-781BXZ-4 3AC 250V 300V 1700V±10% 2500A 2kV 75pF -20 to 70°C

(Note) Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications.
Outline dimension drawings Circuit diagram
11±1
11±1

(1) Black (2) Black (3) Black U

Green
5.5±1
5.5±1

28.5±1
28.5±1

UL-1015 AWG16
30
200±30
200±00

4.5±0.5
4.5±0.5
28±1
28±1

41±1
41±1
[Unit: mm]

A6 - 17
 Appendix 6. EMC Installation Guidelines

(2) Surge protector for 400V (for MDS-DH series)

R•A•V BYZ series for 400V
Maximum Surge Surge
Circuit voltage tolerable Clamp voltage withstand withstand Electrostatic Service
Part name
50/60Hz circuit level voltage capacity temperature
voltage 8/20µs 1.2/50µs
RAV-152BYZ-2A 3AC 430V 500V 1476V±10% 2500A 20kV 35pF -20 to 70°C

(Note) Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications, etc.
Outline dimension drawings Circuit diagram
11 1

(1)Black (2)Black (3)Black

5.5 1

28.5 1

UL-1015 AWG16
30
0
200

4.5 0.5
28 1

41 1
unit: mm

RCM Seires for 400V

AC discharge Surge Surge withstand
Part name Rated voltage start voltage withstand level voltage
(V) ±20% 8/20µs (A) 1.2/50µs (V)
RCM-781BUZ-4 3AC 250/430V AC700V 2500A 2kV
RCM-801BUZ-4 3AC 290/500V AC800V 2500A 2.32kV

(Note) Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications, etc.
Outline dimension drawings Circuit diagram
11 1

(1)Black (2)Black (3)Black

U Green
5.5 1

28.5 1

For neutral-point grounding

UL-1015 AWG16
30
0
200

4.5 0.5
28 1

41 1

The voltage between the 3 phases is

unit: mm 500Vrms or less
Contact : Okaya Electric Industries Co., Ltd. Telephone : 03-3424-8120 (+81-3-3424-2110) http://www.okayaelec.co.jp

A6 - 18
 Appendix 6. EMC Installation Guidelines

(3) Example of surge protector installation

An example of installing the surge protector in the machine control panel is shown below.
A short-circuit fault will occur in the surge protector if a surge exceeding the tolerance is applied.
Thus, install a circuit protection breaker in the stage before the surge protector. Note that almost no
current flows to the surge protector during normal use, so a breaker installed as the circuit
protection for another device can be used for the surge protector.

Transformer Breaker

NC unit

Other device
(panel power
supply, etc.)
Contactor
Control panel
Panel earth (relay panel,
Factory leakage MC etc.)
power breaker Breaker AC reactor Power supply
unit
Input and
power drive unit

Other device
(panel power
supply, etc.)

Breaker

(1) Surge protector

(Protection across phases)

B (2) Surge protector

(Protection across each phase's grounding)

Grounding
Grounding plate

Installing the surge absorber

1. The wires from the surge protector should be connected without extensions.
2. If the surge protector cannot be installed just with the enclosed wires, keep
the wiring length of A and B to 2m or less. If the wires are long, the surge
CAUTION protector's performance may drop and inhibit protection of the devices in the
panel.
3. Surge protector to be selected varies depending on input power voltage.

A6 - 19
Appendix 7. EC Declaration of conformity

Appendix 7-1 Compliance to EC Directives ...........................................................................................A7-2

Appendix 7-1-1 Low voltage equipment .............................................................................................A7-2
Appendix 7-1-2 EMC Directive (Electromagnetic compatibility) .......................................................A7-11

A7 - 1
 Appendix 7. EC Declaration of conformity

Appendix 7-1 Compliance to EC Directives

MDS-D/DH Series can respond to LVD and EMC directive.
Approval from a third party certification organization has been also acquired for the Low Voltage
Directive. The declaration of conformity of each unit is shown below.

Appendix 7-1-1 Low voltage equipment

MDS-D/DH-CV series

A7 - 2
Appendix 7. EC Declaration of conformity

A7 - 3
 Appendix 7. EC Declaration of conformity

MDS-D/DH-V1/V2 series

A7 - 4
Appendix 7. EC Declaration of conformity

A7 - 5
 Appendix 7. EC Declaration of conformity

MDS-D/DH-SP series

A7 - 6
Appendix 7. EC Declaration of conformity

A7 - 7
 Appendix 7. EC Declaration of conformity

HF/HF-H series

A7 - 8
 Appendix 7. EC Declaration of conformity

HP/HP-H series

A7 - 9
 Appendix 7. EC Declaration of conformity

D/DH-AL series

A7 - 10
 Appendix 7. EC Declaration of conformity

Appendix 7-1-2 EMC Directive (Electromagnetic compatibility)

MDS-D-CV series

A7 - 11
 Appendix 7. EC Declaration of conformity

MDS-DH-CV series

A7 - 12
 Appendix 7. EC Declaration of conformity

MDS-D-V1/V2/SP series

A7 - 13
 Appendix 7. EC Declaration of conformity

MDS-DH-V1/V2/SP series

A7 - 14
Appendix 8. Instruction Manual for Compliance with
UL/c-UL Standard

Appendix 8.1 Operation surrounding air ambient temperature ..............................................................A8-2

Appendix 8.2 Notes for AC servo/spindle system ..................................................................................A8-2
Appendix 8.2.1 General Precaution....................................................................................................A8-2
Appendix 8.2.2 Installation..................................................................................................................A8-2
Appendix 8.2.3 Short-circuit ratings....................................................................................................A8-2
Appendix 8.2.4 Capacitor discharge time...........................................................................................A8-2
Appendix 8.2.5 Peripheral devices .....................................................................................................A8-3
Appendix 8.2.6 Field Wiring Reference Table for Input and Output...................................................A8-3
Appendix 8.2.7 Motor Over Load Protection ......................................................................................A8-4
Appendix 8.2.8 Flange of servo motor................................................................................................A8-4
Appendix 8.2.9 Spindle Drive / Motor Combinations ..........................................................................A8-5
Appendix 8.3 AC Servo/Spindle System Connection.............................................................................A8-6
Appendix 8.3.1 MDS-D/DH-V/SP Series ............................................................................................A8-6
Appendix 8.3.2 MDS-D-SVJ3/SPJ3 Series ........................................................................................A8-6

A8 - 1
 Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

Instruction Manual for Compliance with UL/c-UL Standard

The instructions of UL/c-UL listed products are described in this manual.

The descriptions of this manual are conditions to meet the UL/c-UL standard for the UL/c-UL listed
products. To obtain the best performance, be sure to read this manual carefully before use.
To ensure proper use, be sure to read specification manual, connection manual and maintenance
manual carefully for each product before use.

Appendix 8.1 Operation surrounding air ambient temperature

The recognized operation ambient temperature of each units are as shown in the table below. The
recognized operation ambient temperatures are the same as an original product specification for all of
the units.
Operation ambient
Classification Unit name
temperature
Power supply unit, AC Reactor 0 to 55°C
AC servo/spindle Servo, Spindle drive unit 0 to 55°C
system Option unit, Battery unit 0 to 55°C
Servo motor, Spindle motor 0 to 40°C

Appendix 8.2 Notes for AC servo/spindle system

Appendix 8.2.1 General Precaution

It takes 10 minutes to discharge the bus capacitor.

When starting wiring or inspection, shut the power off and wait for more than 15 minutes to avoid a
hazard of electrical shock.

Appendix 8.2.2 Installation

MDS-D/DH Series have been approved as the products which have been installed in the electrical
enclosure.
The minimum enclosure size is based on 150 percent of each MDS-D/DH Series combination.
And also, design the enclosure so that the ambient temperature in the enclosure is 55°C (131°F) or less,
refer to the specifications manual.

Appendix 8.2.3 Short-circuit ratings

Suitable for use in a circuit capable of delivering, not more than 5kA rms symmetrical amperes, 253 V (D
Series) or 528 V (DH Series) maximum.

Appendix 8.2.4 Capacitor discharge time

To ensure safety, do not touch the changing section for 15 minutes after power-off.

A8 - 2
 Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

Appendix 8.2.5 Peripheral devices

To comply with UL/c-UL Standard, use the peripheral devices which conform to the corresponding
standard.

• Circuit Breaker, Fuses, Magnetic Contactor and AC Reactor

Applicable power UL489 Circuit UL Fuse Magnetic
AC Reactor
supply unit Breaker Class K5 contactor (AC3)
MDS-D-CV-37 20A 30A S-N12 D-AL-7.5K
MDS-D-CV-75 40A 60A S-N25 D-AL-7.5K
MDS-D-CV-110 60A 70A S-N35 D-AL-11K
MDS-D-CV-185 100A 125A S-N65 D-AL-18.5K
MDS-D-CV-300 150A 200A S-N95 D-AL-30K
MDS-D-CV-370 200A 225A S-N150 D-AL-37K
MDS-D-CV-450 225A 250A S-N300 D-AL-45K
MDS-D-CV-550 300A 400A S-N300 D-AL-55K
MDS-DH-CV-37 10A 10A S-N12 DH-AL-7.5K
MDS-D-HCV-75 20A 25A S-N12 DH-AL-7.5K
MDS-DH-CV-110 30A 35A S-N21 DH-AL-11K
MDS-DH-CV-185 50A 70A S-N25 DH-AL-18.5K
MDS-DH-CV-300 75A 110A S-N50 DH-AL-30K
MDS-DH-CV-370 100A 125A S-N65 DH-AL-37K
MDS-DH-CV-450 125A 150A S-N80 DH-AL-45K
MDS-DH-CV-550 150A 200A S-N95 DH-AL-55K
MDS-DH-CV-750 200A 300A S-N150 DH-AL-75K

Applicable UL 489 Circuit UL Fuse Magnetic

drive unit Breaker Class T contactor (AC3)
MDS-D-SVJ3-03 5A 10A S-N12
MDS-D-SVJ3-04 5A 20A S-N12
MDS-D-SVJ3-07 5A 20A S-N12
MDS-D-SVJ3-10 10A 20A S-N12
MDS-D-SVJ3-20 15A 40A S-N21
MDS-D-SVJ3-35 20A 70A S-N21
MDS-D-SPJ3-075 5A 15A S-N12
MDS-D-SPJ3-22 15A 40A S-N12
MDS-D-SPJ3-37 30A 60A S-N21
MDS-D-SPJ3-55 40A 90A S-N25
MDS-D-SPJ3-75 50A 125A S-N25
MDS-D-SPJ3-110 75A 175A S-N50

• Circuit Breaker for spindle motor Fan

Select the Circuit Breaker by doubling the spindle motor fan rated.
A rush current that is approximately double the rated current will flow, when the fan is started

<Notice>
• For installation in United States, branch circuit protection must be provided, in
accordance with the National Electrical Code and any applicable local codes.
• For installation in Canada, branch circuit protection must be provided, in accordance with
the Canadian Electrical Code and any applicable provincial codes.

Appendix 8.2.6 Field Wiring Reference Table for Input and Output

Use the UL-approved Round Crimping Terminals to wire the input and output terminals of MDS-D/DH
Series. Crimp the terminals with the crimping tool recommended by the terminal manufacturer.
This wire size is each unit maximum rating. The selection method is indicated in each specification
manual. (See Manual: No. IB-1500003, 1500011 or 1500158)

A8 - 3
 Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

Appendix 8.2.7 Motor Over Load Protection

Spindle drive unit MDS-D/DH-SP/SP2/SPJ3 and Servo drive unit MDS-D/DH-V1/V2/SVJ3 series have
each solid-state motor over load protection.
When adjusting the level of motor over load, set the parameter as follows.

(1) MDS-D/DH-SP/SP2/SPJ3 (Spindle drive unit)

Parameter Parameter Parameter Setting Procedure Standard Setting
No. abbr. Name Setting Value Range
SP021 OLT* Overload Set the time constant for overload 60s 0 to 15300s
time constant detection. (Unit: 1 second.)
SP022 OLL Overload Set the overload current detection level 120% 1 to 200%
detection level with a percentage (%) of the rating.

(2) MDS-D/DH-V1/V2 /SVJ3 (Servo drive unit)

Parameter Parameter Parameter Setting Procedure Standard Setting
No. abbr. Name Setting Value Range
SV021 OLT Overload Set the time constant for overload 60s 1 to 300s
time constant detection.
(Unit: 1 second.)
SV022 OLL Overload Set the overload current detection level 150% 1 to 500%
detection level with a percentage (%) of the stall rating.

Appendix 8.2.8 Flange of servo motor

Mount the servo motor on a flange which has the following size or produces an equivalent or higher heat
dissipation effect:

Flange size Servo Motor

(mm) HF, HF-H, HP, HP-H, HF-KP, HF-MP, HF-SP
150x150x6 50 to 100W
250x250x6 200 to 400W
250x250x12 0.5 to 1.5kW
300x300x20 2.0 to 7.0kW
800x800x35 9.0 to 11.0kW

A8 - 4
 Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

Appendix 8.2.9 Spindle Drive / Motor Combinations

Following combinations are the Standard combinations

Rating Output (kW)

Drive Unit of Applicable Spindle Motor
Note1
SJ/SJ-4 Series
MDS-D-SPJ3-075 0.75
MDS-D-SPJ3-22 1.5, 2.2
MDS-D/DH-SP-37, SPJ3-37 2.2, 3.7
MSD-D/DH-SP-75, SPJ3-75 5.5, 7.5
MDS-DH-SP-110, SPJ3-110 5.5, 7.5, 11
MDS-D/DH-SP-185 11, 15, 18.5
MDS-D/DH-SP-300 15, 18.5, 22, 26, 30
MDS-D/DH-SP-370 15, 18.5, 22, 26, 30, 37
MDS-D/DH-SP-450 22, 26, 30, 37, 45
MDS-D/DH-SP-550 30, 37, 45, 55
MDS-D/DH-SP-750 45, 55, 75

Note1: Applicable unit depends on the range of power constant of motor.

Inquire of Mitsubishi about the detail of the combinations.

A8 - 5
 Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

Appendix 8.3 AC Servo/Spindle System Connection

Appendix 8.3.1 MDS-D/DH-V/SP Series
MDS-D/DH-V1/V2 MDS-D/DH-SP MDS-D/DH-CV
Series Series Series
CN1A CN1B CN1A CN1B
From NC
Regarding the connection of CN9 CN4 CN9 CN4 CN4
NC, see the NC manual book.

CN2L CN3L CN2L CN3L CN9

Battery Unit
CN2MCN3M CN2M CN3M

L+/L- Note: It recommends installing.

L11/L21 CB

MC1
MU/MV/MW
U/V/W CN23 L1/L2/L3
LU/LV/LW

External Emergency Stop

MC Fuse
Refer to specification manual or
Contactor Circuit Breaker
IB-1500003 or IB-1500011
AC Reactor
3 phase
CB DH Series: 380 ~ 480VAC
Enclosure Side D Series: 200 ~ 230VAC

Machine Side
Servo Motor Spindle Motor

Encoder FAN
Encoder and
Thermal Protection
Servo Motor

Encoder

Appendix 8.3.2 MDS-D-SVJ3/SPJ3 Series

MDS-D-SVJ3/SPJ3
CN1A CN1B
From NC
Regarding the connection of
NC, see the NC manual book.
CN2
Resistor
CN3 CB Note: It recommends installing.
CNP2

CN9 External
Emergency Stop
Relay Refer to specification manual
CNP1 IB-1500158
CNP3

MC
Fuse
Contactor or
Circuit Breaker
3 phases
200 ~ 230Vac
Enclosure Side
Input

Machine Side
Servo / Spindle Motor

Encoder

A8 - 6
Appendix 9. Compliance with China Compulsory
Product Certification (CCC Certification)
System

Appendix 9-1 Outline of China Compulsory Product Certification System ............................................A9-2

Appendix 9-2 First Catalogue of Products subject to Compulsory Product Certification.......................A9-2
Appendix 9-3 Precautions for Shipping Products...................................................................................A9-3
Appendix 9-4 Application for Exemption ................................................................................................A9-4
Appendix 9-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification................................A9-5

A9 - 1
Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-1 Outline of China Compulsory Product Certification System

The Safety Certification enforced in China included the "CCIB Certification (certification system based
on the "Law of the People’s Republic of China on Import and Export Commodity Inspection" and
"Regulations on Implementation of the Import Commodities Subject to the Safety and Quality Licensing
System" enforced by the State Administration of Import and Export Commodity Inspection (SACI) on
import/export commodities, and the "CCEE Certification" (certification system based on "Product
Quality Certification Management Ordinance" set forth by the China Commission for Conformity
Certification of Electrical Equipment (CCEE) on commodities distributed through China.
CCIB Certification and CCEE Certification were merged when China joined WTO (November 2001),
and were replaced by the "China Compulsory Product Certification" (hereinafter, CCC Certification)
monitored by the State General Administration of Quality Supervision, Inspection and Quarantine
(AQSIQ) of the People's Republic of China.
The CCC Certification system was partially enforced from May 2002, and was fully enforced from May
2003. Target commodities which do not have CCC Certification cannot be imported to China or sold in
China. (Indication of the CCIB or CCEE mark has been eliminated from May 1, 2003.)
CCIB : China Commodity Inspection Bureau
CCEE : China Commission for Conformity Certification of Electrical Equipment
CCC : China Compulsory Certification

Appendix 9-2 First Catalogue of Products subject to Compulsory Product

Certification
The First Catalogue of Products subject to Compulsory Product Certification, covering 132 items (19
categories) based on the CCIB products (104 items), CCEE products (107 items) and CEMC products
(Compulsory EMC Certification products) was designated on December 3, 2001.
Class Product catalogue Class Product catalogue
1 Electric Wires and Cables (5 items) 5 Electric tools (16 items)
2 Switches, Installation protective and connection devices (6 items) 6 Welding machines (15 items)
3 Low-voltage Electrical Apparatus (9 items) Compulsory Certification 7 Household and similar (18 items)
Regulations electrical appliances
Circuit-breakers (including RCCB, RCBO, MCB) 8 Audio and video equipment (16 items)
Low-voltage switchers 9 Information technology (12 items)
(disconnectors, switch-disconnectors, and equipment
fuse-combination devices. 10 Lighting apparatus (2 items)
11 Telecommunication terminal (9 items)
equipment
Other protective equipment for circuits 12 Motor vehicles and Safety (4 items)
(Current limiting devices, circuits protective Parts
devices, over current protective devices, 13 Tyres (4 items)
thermal protectors, over load relays,
14 Safety Glasses (3 items)
low-voltage electromechanical contactors and
motor starters) 15 Agricultural Machinery (1 item)
CNCA -01C -011: 2001
Relays (36V < Voltage ≤ 1000V) 16 Latex Products (1 item)
(Switch and Control
Other switches Equipment) 17 Medical Devices (7 items)
(Switches for appliances, vacuum switches, CNCA -01C -012: 2001 18 Fire Fighting Equipment (3 items)
pressure switches, proximity switches, foot (Installation Protective 19 Detectors for Intruder Alarm (1 item)
switches, thermal sensitive switches, hydraulic Equipment) Systems
switches, push-button switches, position limit
switches, micro-gap switches, temperature
sensitive switches, travel switches,
change-over switches, auto-change-over
switches, knife switches)
Other devices
(contactors, motor starters, indicator lights,
auxiliary contact assemblies, master
controllers, A.C. Semiconductor motor
controllers and starters)
Earth leakage protectors
Fuses
Low-voltage switchgear CNCA-01C-010:2001
(Low-voltage
switchgear)
4 Small power motors (1 item) CNCA-01C-013:2001
(Note) (Small power motors)

(Note) When the servomotor or the spindle motor of which output is 1.1kW or less (at 1500 r/min) is used,
NC could have been considered as a small power motor. However, CQC (China Quality
Certification Center) judged it is not.
A9 - 2
Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-3 Precautions for Shipping Products

As indicated in Appendix 9-2, NC products are not included in the First Catalogue of Products subject to
Compulsory Product Certification. However, the Customs Officer in China may judge that the product is
subject to CCC Certification just based on the HS Code.Note 2
NC cannot be imported if its HS code is used for the product subject to CCC Certification. Thus, the
importer must apply for a "Certification of Exemption" with CNCA.Note 3 Refer to Appendix 9-4.
Application for Exemption for details on applying for an exemption.

(Note 1) The First Catalogue of Products subject to Compulsory Product Certification (Target HS
Codes) can be confirmed at http://www.cqc.com.cn/Center/html/60gonggao.htm.
(Note 2) HS Code: Internationally unified code (up to 6 digits) assigned to each product and used for
customs.
(Note 3) CNCA: Certification and Accreditation Administration of People's Republic of China
(Management and monitoring of certification duties)

A9 - 3
Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-4 Application for Exemption

Following "Announcement 8" issued by the Certification and Accreditation Administration of the
People's Republic of China (CNCA) in May 2002, a range of products for which application for CCC
Certification is not required or which are exempt from CCC marking has been approved for special
circumstances in production, export and management activities.
An application must be submitted together with materials which prove that the corresponding product
complies with the exemption conditions. Upon approval, a "Certification of Exemption" shall be issued.

<Range of products for which application is exempt>

Range of products not (a) Items brought into China for the personal use by the foreign embassies, consulates, business
requiring application agencies and visitors
(Excluding products purchased from Service Company for Exporters)
(b) Products presented on a government-to-government basis, presents
(c) Exhibition products (products not for sale)
(d) Special purpose products (e.g., for military use)
Products not requiring application for CCC Certification are not required to be CCC marked or
certified.
Range of products for (e) Products imported or manufactured for research and development and testing purposes
which application is (f) Products shipped into China for integration into other equipment destined for 100% re-export to a
exempted destination outside of China
(g) Products for 100% export according to a foreign trade contract (Excluding when selling partially in
China or re-importing into China for sales)
(h) Components used for the evaluation of an imported product line
(i) The products imported or manufactured for the service (service and repairs) to the end-user. Or the
spare parts for the service (service and repairs) of discontinued products.
(j) Products imported or manufactured for research and development, testing or measurements
(k) Other special situations

The following documents must be prepared to apply for an exemption of the "Import Commodity Safety
and Quality License" and "CCC Certification".

(1) Formal Application

(a) Relevant introduction and description of the company.
(b) The characteristics of the products to be exempted.
(c) The reason for exemption and its evidence (ex. customs handbook).
(d) The name, trademark, quantity, model and specification of the products to be exempted.
(Attach a detail listing of these items for a large quantity of products. When importing materials
for processing and repair equipments, submit a list of the importing materials for each month
and repair equipments.)
(e) Guarantee for the safety of the products; self-declaration to be responsible for the safety during
the manufacturing and use.
(f) To be responsible for the authenticity and legitimacy of the submitted documents. Commitment
to assist CNCA to investigate on the authenticity of the documents (When CNCA finds it
necessary to investigate on the authenticity of the documents.)

(2) Business license of the company (Copy)

(3) Product compliance declaration
Indicate which standard’s requirements the products comply with or submit a test report (Copy is
acceptable. The report can be prepared in a manufacturer’s laboratory either at home or overseas.)
(4) Import license (Only if an import license is needed for this product. Copy is acceptable.)
(5) Quota certificate (Only if a quota certificate is needed for this product. Copy is acceptable.)
(6) Commercial contract (Copy is acceptable.)
(7) If one of item (4), (5) or (6) cannot be provided, alternative documents, such as bill of lading, the
invoice, and other evidential documents must be submitted.

A9 - 4
Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification

The state whether or not Mitsubishi NC products are subject to the CCC Certification is indicated below,
based on the "First Catalogue of Products subject to Compulsory Product Certification" issued by the
State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the
People's Republic of China and the Certification and Accreditation Administration of the People's
Republic of China (CNCA) on July 1, 2002.

Judgment on whether or not subject to

Model China HS Code (Note 1)
CCC Certification
Power supply unit 85044090
Not subject to CCC Certification
Servo/spindle drive unit 85371010
85015100
Servo/spindle Not subject to CCC Certification
85015200
NC – Not subject to CCC Certification
Display unit – Not subject to CCC Certification

(Note 1) The China HS Code is determined by the customs officer when importing to China. The
above HS Codes are set based on the HS Codes used normally when exporting from Japan.
(Note 2) Reference IEC Standards are used as the actual IEC Standards may not match the GB
Standards in part depending on the model.

Whether or not the NC products are subject to CCC Certification was judged based on the following five
items.

(a) Announcement 33 (Issued by AQSIQ and CNCA in December 2001)

(b) HS Codes for the products subject to CCC Certification (Export Customs Codes)
* HS Codes are supplementary materials used to determine the applicable range. The applicable
range may not be determined only by these HS Codes.
(c) GB Standards (This is based on the IEC Conformity, so check the IEC. Note that some parts are
deviated.)
(d) Enforcement regulations, and products specified in applicable range of applicable standards within
(e) "Products Excluded from Compulsory Certification Catalogue" (Issued by CNCA, November 2003)

Reference
• Outline of China's New Certification System (CCC Mark for Electric Products), Japan Electrical
Manufacturers' Association
• Outline of China's New Certification System (CCC Mark for Electric Products) and Electric
Control Equipment, Nippon Electric Control Equipment Industries Association

A9 - 5
 Revision History

Date of revision Manual No. Revision details

Nov. 2004 IB(NA)1500011-B First edition created.

Sep. 2005 IB(NA)1500011-C • Servo motor "HP224" was added

• Spindle drive unit "MDS-D-SP400 and 640" were added.
• Power supply unit "MDS-D-CV37 and 45" were added.
• Cell battery "MR-BAT" and dedicated case "MDS-BTCASE" were added to
the battery option.
• Detector for C axis (HEIDENHAIN ERM280) was added.
• Spindle side detector cable was added.
• DC connection bar was added.
• Detailed specification of optical communication cable was added.
• The section "EC Declaration of conformity" was added.
• Miswrite is corrected.

Sep. 2006 IB(NA)1500011-D • Installing MR-BAT to battery case was added.

• Converged battery option was added.
• Side face protection cover was added.
• Installation position of drive unit cooling fan was added.
• Selection of the power supply unit was revised.
• Miswrite is corrected.

Nov. 2006 IB(NA)1500011-E • The motor total length (L dimension) and length to the connector (KL
dimension) in the servomotor outline dimensions of "HF703" and "HF903"
were corrected.
• "A6BAT" was added.
• Cautions for EC Directive compliance were added.
 Global service network
NORTH AMERICA FA Center CHINA FA Center
EUROPEAN FA Center KOREAN FA Center

ASEAN FA Center

HONG KONG FA Center

TAIWAN FA Center

North America FA Center (MITSUBISHI ELECTRIC AUTOMATION INC.) ASEAN FA Center (MITSUBISHI ELECTRIC ASIA PTE. LTD.)
Illinois CNC Service Center Singapore CNC Service Center
500 CORPORATE WOODS PARKWAY, VERNON HILLS, IL. 60061, U.S.A. 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943
TEL: +1-847-478-2500 (Se FAX: +1-847-478-2650 (Se TEL: +65-6473-2308 FAX: +65-6476-7439
California CNC Service Center Thailand MITSUBISHI CNC Agent Service Center (F. A. TECH CO., LTD)
5665 PLAZA DRIVE, CYPRESS, CA. 90630, U.S.A. 898/19,20,21,22 S.V. CITY BUILDING OFFICE TOWER 1 FLOOR 12,14 RAMA III RD BANGPONGPANG,
TEL: +1-714-220-4796 FAX: +1-714-229-3818 YANNAWA, BANGKOK 10120. THAILAND
Georgia CNC Service Center TEL: +66-2-682-6522 FAX: +66-2-682-6020
2810 PREMIERE PARKWAY SUITE 400, DULUTH, GA., 30097, U.S.A. Malaysia MITSUBISHI CNC Agent Service Center
TEL: +1-678-258-4500 FAX: +1-678-258-4519 (FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)
New Jersey CNC Service Center 60, JALAN USJ 10/1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN MALAYSIA
200 COTTONTAIL LANE SOMERSET, NJ. 08873, U.S.A. TEL: +60-3-5631-7605 FAX: +60-3-5631-7636
TEL: +1-732-560-4500 FAX: +1-732-560-4531 JOHOR MITSUBISHI CNC Agent Service Satellite
Michigan CNC Service Satellite (FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)
2545 38TH STREET, ALLEGAN, MI., 49010, U.S.A. NO. 16, JALAN SHAHBANDAR 1, TAMAN UNGKU TUN AMINAH, 81300 SKUDAI, JOHOR MALAYSIA
TEL: +1-847-478-2500 FAX: +1-269-673-4092 TEL: +60-7-557-8218 FAX: +60-7-557-3404
Ohio CNC Service Satellite Indonesia MITSUBISHI CNC Agent Service Center
62 W. 500 S., ANDERSON, IN., 46013, U.S.A. (PT. AUTOTEKNINDO SUMBER MAKMUR)
TEL: +1-847-478-2608 FAX: +1-847-478-2690 WISMA NUSANTARA 14TH FLOOR JL. M.H. THAMRIN 59, JAKARTA 10350 INDONESIA
Texas CNC Service Satellite TEL: +62-21-3917-144 FAX: +62-21-3917-164
1000, NOLEN DRIVE SUITE 200, GRAPEVINE, TX. 76051, U.S.A. India MITSUBISHI CNC Agent Service Center (MESSUNG SALES & SERVICES PVT. LTD.)
TEL: +1-817-251-7468 FAX: +1-817-416-1439 B-36FF, PAVANA INDUSTRIAL PREMISES M.I.D.C., BHOASRI PUNE 411026, INDIA
Canada CNC Service Center TEL: +91-20-2711-9484 FAX: +91-20-2712-8115
4299 14TH AVENUE MARKHAM, ON. L3R OJ2, CANADA BANGALORE MITSUBISHI CNC Agent Service Satellite
TEL: +1-905-475-7728 FAX: +1-905-475-7935 (MESSUNG SALES & SERVICES PVT. LTD.)
Mexico CNC Service Center S 615, 6TH FLOOR, MANIPAL CENTER, BANGALORE 560001, INDIA
MARIANO ESCOBEDO 69 TLALNEPANTLA, 54030 EDO. DE MEXICO TEL: +91-80-509-2119 FAX: +91-80-532-0480
TEL: +52-55-9171-7662 FAX: +52-55-9171-7698 Delhi MITSUBISHI CNC Agent Parts Center (MESSUNG SALES & SERVICES PVT. LTD.)
Monterrey CNC Service Satellite 1197, SECTOR 15 PART-2, OFF DELHI-JAIPUR HIGHWAY BEHIND 32ND MILESTONE GURGAON
ARGENTINA 3900, FRACC. LAS TORRES, MONTERREY, N.L., 64720, MEXICO 122001, INDIA
TEL: +52-81-8365-4171 FAX: +52-81-8365-4171 TEL: +91-98-1024-8895 FAX:
Brazil MITSUBISHI CNC Agent Service Center Philippines MITSUBISHI CNC Agent Service Center
(AUTOMOTION IND. COM. IMP. E EXP. LTDA.) (FLEXIBLE AUTOMATION SYSTEM CORPORATION)
ACESSO JOSE SARTORELLI, KM 2.1 18550-000 BOITUVA – SP, BRAZIL UNIT No.411, ALABAMG CORPORATE CENTER KM 25. WEST SERVICE ROAD SOUTH SUPERHIGHWAY,
TEL: +55-15-3363-9900 FAX: +55-15-3363-9911 ALABAMG MUNTINLUPA METRO MANILA, PHILIPPINES 1771
TEL: +63-2-807-2416 FAX: +63-2-807-2417
European FA Center (MITSUBISHI ELECTRIC EUROPE B.V.) Vietnam MITSUBISHI CNC Agent Service Center (SA GIANG TECHNO CO., LTD)
Germany CNC Service Center 47-49 HOANG SA ST. DAKAO WARD, DIST.1 HO CHI MINH CITY, VIETNAM
GOTHAER STRASSE 8, 40880 RATINGEN, GERMANY TEL: +84-8-910-4763 FAX: +84-8-910-2593
TEL: +49-2102-486-0 FAX:+49-2102486-591
South Germany CNC Service Center China FA Center (MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD.)
KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY China CNC Service Center
TEL: +49-711-3270-010 FAX: +49-711-3270-0141 2/F., BLOCK 5 BLDG.AUTOMATION INSTRUMENTATION PLAZA, 103 CAOBAO RD. SHANGHAI 200233,
France CNC Service Center CHINA
25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE TEL: +86-21-6120-0808 FAX: +86-21-6494-0178
TEL: +33-1-41-02-83-13 FAX: +33-1-49-01-07-25 Shenyang CNC Service Center
Lyon CNC Service Satellite TEL: +86-24-2397-0184 FAX: +86-24-2397-0185
Beijing CNC Service Satellite
U.K CNC Service Center 9/F, OFFICE TOWER1, HENDERSON CENTER, 18 JIANGUOMENNEI DAJIE, DONGCHENG DISTRICT,
TRAVELLERS LANE, HATFIELD, HERTFORDSHIRE, AL10 8XB, U.K. BEIJING 100005, CHINA
TEL: +44-1707-282-846 FAX:-44-1707-278-992 TEL: +86-10-6518-8830 FAX: +86-10-6518-8030
Italy CNC Service Center China MITSUBISHI CNC Agent Service Center
ZONA INDUSTRIALE VIA ARCHIMEDE 35 20041 AGRATE BRIANZA, MILANO ITALY (BEIJING JIAYOU HIGHTECH TECHNOLOGY DEVELOPMENT CO.)
TEL: +39-039-60531-342 FAX: +39-039-6053-206 RM 709, HIGH TECHNOLOGY BUILDING NO.229 NORTH SI HUAN ZHONG ROAD, HAIDIAN DISTRICT ,
Spain CNC Service Satellite BEIJING 100083, CHINA
CTRA. DE RUBI, 76-80 -APDO.420 08190 SAINT CUGAT DEL VALLES, BARCELONA SPAIN TEL: +86-10-8288-3030 FAX: +86-10-6518-8030
TEL: +34-935-65-2236 FAX: Tianjin CNC Service Satellite
Turkey MITSUBISHI CNC Agent Service Center RM909, TAIHONG TOWER, NO220 SHIZILIN STREET, HEBEI DISTRICT, TIANJIN, CHINA 300143
(GENEL TEKNIK SISTEMLER LTD. STI.) TEL: -86-22-2653-9090 FAX: +86-22-2635-9050
DARULACEZE CAD. FAMAS IS MERKEZI A BLOCK NO.43 KAT2 80270 OKMEYDANI ISTANBUL, Shenzhen CNC Service Satellite
TURKEY RM02, UNIT A, 13/F, TIANAN NATIONAL TOWER, RENMING SOUTH ROAD, SHENZHEN, CHINA 518005
TEL: +90-212-320-1640 FAX: +90-212-320-1649 TEL: +86-755-2515-6691 FAX: +86-755-8218-4776
Poland MITSUBISHI CNC Agent Service Center (MPL Technology Sp. z. o. o) Changchun Service Satellite
UL SLICZNA 34, 31-444 KRAKOW, POLAND TEL: +86-431-50214546 FAX: +86-431-5021690
TEL: +48-12-632-28-85 FAX: Hong Kong CNC Service Center
Wroclaw MITSUBISHI CNC Agent Service Satellite (MPL Technology Sp. z. o. o) UNIT A, 25/F RYODEN INDUSTRIAL CENTRE, 26-38 TA CHUEN PING STREET, KWAI CHUNG, NEW
UL KOBIERZYCKA 23, 52-315 WROCLAW, POLAND TERRITORIES, HONG KONG
TEL: +48-71-333-77-53 FAX: +48-71-333-77-53 TEL: +852-2619-8588 FAX: +852-2784-1323
Czech MITSUBISHI CNC Agent Service Center
(AUTOCONT CONTROL SYSTEM S.R.O. ) Taiwan FA Center (MITSUBISHI ELECTRIC TAIWAN CO., LTD.)
NEMOCNICNI 12, 702 00 OSTRAVA 2 CZECH REPUBLIC Taichung CNC Service Center
TEL: +420-596-152-426 FAX: +420-596-152-112 NO.8-1, GONG YEH 16TH RD., TAICHUNG INDUSTIAL PARK TAICHUNG CITY, TAIWAN R.O.C.
TEL: +886-4-2359-0688 FAX: +886-4-2359-0689
Taipei CNC Service Satellite
TEL: +886-4-2359-0688 FAX: +886-4-2359-0689
Tainan CNC Service Satellite
TEL: +886-4-2359-0688 FAX: +886-4-2359-0689

Korean FA Center (MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD.)

Korea CNC Service Center
1480-6, GAYANG-DONG, GANGSEO-GU SEOUL 157-200, KOREA
TEL: +82-2-3660-9631 FAX: +82-2-3664-8668
Notice

Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some
unavoidable cases simultaneous revision is not possible.
Please contact your Mitsubishi Electric dealer with any questions or comments
regarding the use of this product.

Duplication Prohibited

This manual may not be reproduced in any form, in part or in whole, without written
permission from Mitsubishi Electric Corporation.

© 2004-2006 Mitsubishi Electric Corporation

ALL RIGHTS RESERVED