Field Load Tests and Numerical Analysis of Qingzhou Cable-Stayed Bridge
Field Load Tests and Numerical Analysis of Qingzhou Cable-Stayed Bridge
Cable-Stayed Bridge
                                                                                                                                                                          Wei-Xin Ren1; You-Qin Lin2; and Xue-Lin Peng3
                                                                                                                                 Abstract: A field load test is an essential way to understand the behavior and fundamental characteristics of newly constructed bridges
                                                                                                                                 before they are allowed to go into service. The results of field static load tests and numerical analyses on the Qingzhou cable-stayed bridge
                                                                                                                                 共605 m central span length兲 over the Ming River, in Fuzhou, China are presented in the paper. The general test plan, tasks, and the
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                                                                                                                                 responses measured are described. The level of test loading is about 80–95% of the code-specified serviceability load. The measured
                                                                                                                                 results include the deck profile, deck and tower displacements, and stresses of steel-concrete composite deck. A full three-dimensional
                                                                                                                                 finite-element model is developed and calibrated to match the measured elevations of the bridge deck. A good agreement is achieved
                                                                                                                                 between the experimental and analytical results. It is demonstrated that the initial equilibrium configuration of the bridge plays an
                                                                                                                                 important role in the finite-element calculations. Both experimental and analytical results have shown that the bridge is in the elastic state
                                                                                                                                 under the planned test loads, which indicates that the bridge has an adequate load-carrying capacity. The calibrated finite-element model
                                                                                                                                 that reflects the as-built conditions can be used as a baseline for health monitoring and future maintenance of the bridge.
                                                                                                                                 DOI: 10.1061/共ASCE兲1084-0702共2007兲12:2共261兲
                                                                                                                                 CE Database subject headings: Bridges, cable-stayed; Load tests; Bridge tests; Finite element method; Structural safety; China;
                                                                                                                                 Monitoring.
Fig. 2. General view of Qingzhou cable-stayed bridge: 共a兲 plan view; 共b兲 elevation view; and 共c兲 typical cross section of composite deck
                                                                                                                                 dimensional finite-element model to have a baseline model for              lenses that were installed at the top of both towers. Two lenses on
                                                                                                                                 further study of the bridge performance under other types of ser-          one tower were symmetrically located on both sides of upstream
                                                                                                                                 vice load conditions; and 共5兲 setting up the basic data for the            and downstream. The data were taken by means of general total
                                                                                                                                 health monitoring and future maintenance of the bridge.                    stations 共GTS兲, a kind of optoelectronic instruments.
                                                                                                                                     The main measurement tasks of the load tests on the Qingzhou               To study the stress responses of the steel-concrete composite
                                                                                                                                 cable-stayed bridge include the deck deflections, tower horizontal         deck under various load conditions, the strain measurements were
                                                                                                                                 displacements, and strains 共stresses兲 of the key structural parts          implemented at seven critical sections along the bridge length.
                                                                                                                                 under the planned test loading. One of the important features of a         They are Sections A–G as shown in Fig. 2共b兲. Twenty-eight strain
                                                                                                                                 large span cable-stayed bridge is that the dead load 共self-weight兲         gauges were instrumented at A, C, and G sections, whereas 43
                                                                                                                                 is dominant. The pretensions in the stay cables control the internal       and 35 strain gauges were instrumented at B, E, D, and F sec-
                                                                                                                                 force distribution and the bridge deck profile. The initial equilib-       tions. The strain gauge instrumentation on the steel girders, floor
                                                                                                                                 rium configuration of cable-stayed bridges is, therefore, the final        beam, and concrete slab of E section 共span center兲 is shown in
                                                                                                                                 elevation of the bridge deck, that is the bridge initial equilibrium       Fig. 4. In addition, 40 and 36 strain gauges were instrumented on
                                                                                                                                 position due to dead load, and tension forces in the stay cables.          the towers close to the deck and cable anchorages, respectively, to
                                                                                                                                 The initial equilibrium configuration is important in cable-stayed         check the corresponding responses under the planned truck loads.
                                                                                                                                 bridges since it is a starting position to perform the succeeding          As a result, there were, in total, 316 strain gauges instrumented in
                                                                                                                                 analysis. Just before the load tests, the as-built elevation of the        the load tests.
                                                                                                                                 bridge deck was surveyed by using the precision leveling
                                                                                                                                 instruments.
                                                                                                                                     To measure the deflection of the bridge deck, the water tubes
                                                                                                                                 installed just beside the crashworthy balusters of both upstream           Description of Field Load Tests
                                                                                                                                 and downstream sides along the span length were used as shown
                                                                                                                                 in Fig. 3共a兲. There were, in total, 2 ⫻ 21= 42 deflection measure-         The field load tests on the Qingzhou cable-stayed bridge em-
                                                                                                                                 ment stations spacing approximately at 60 m to take the data as            ployed the heavily loaded four-axle dump trucks, each with ap-
                                                                                                                                 shown in Fig. 3共b兲. At the same time, the deck deflections were            proximately 300 kN weight, to simulate the design live loads of
                                                                                                                                 simultaneously surveyed by using the precision leveling instru-            the bridge 共Truck-20 and Trailer-120 loads specified in the Bridge
                                                                                                                                 ments to supplement the deflection results. The horizontal dis-            Design Code of China兲. Due to the difficulty to hire the same type
                                                                                                                                 placements of both towers were measured by using four reflected            of such heavy dump trucks in the area, there were, in total, 24
Fig. 3. Measurement of deck deflections: 共a兲 water tube installed at main span; 共b兲 data taken from the measurement station of water tubes
                                                                                                                                 trucks employed during the static load tests. The individual axle           loadings of two critical load cases for the symmetric loading on
                                                                                                                                 load and spacing of each dump truck were carefully measured at              the main span 共LC6兲 and eccentric loading on the main span
                                                                                                                                 the nearby weight station before it was moved to the bridge. The            共LC7兲 during the field tests are shown in Fig. 7.
                                                                                                                                 average axle loads and axle spacing of the dump trucks used in                 The field load tests on the Qingzhou cable-stayed bridge were
                                                                                                                                 the field tests are as shown in Fig. 5.                                     carried out on November 20–22, 2002, prior to officially opening
                                                                                                                                     Ideally, the applied test loads should be identical to the design       the bridge. To reduce the disturbance of environmental tempera-
                                                                                                                                 live loads of the bridge. Due to the limitation of actual test con-         ture on the measurements, the load tests were performed during
                                                                                                                                 ditions, however, the applied truck loads and their distribution            8:00 p.m. to 5:00 a.m. In each load case, the total truck loads
                                                                                                                                 used in the tests might be different from those specified in the            were proceeded on the deck in two steps as an incremental load-
                                                                                                                                 design codes. The applied test loads are normally designated by             ing. During each load case, the initial data were measured before
                                                                                                                                 the static test load efficiency                                             truck loading. In each loading, the data were collected after
                                                                                                                                                                                                             10 min to obtain the stable strains and deformation of the bridge.
                                                                                                                                                                    Ss                                       After unloading of all trucks, the corresponding data were re-
                                                                                                                                                            =                                     共1兲       corded again 10 min later to check whether the strains and defor-
                                                                                                                                                                 S共1 + 兲
                                                                                                                                                                                                             mation can resume completely or not.
                                                                                                                                 where Ss = most critical value of static deformation or resultant
                                                                                                                                 force at the specified section under the planned static test loads;
                                                                                                                                 S = most critical value of static deformation or resultant force at         Three-Dimensional Finite-Element Modeling
                                                                                                                                 the same specified section under the design live loads;
                                                                                                                                  = impact factor used in the design of the bridge.                         Creating a good three-dimensional finite-element model for large
                                                                                                                                     To fully understand the loading performance of such a large             span cable-stayed bridges is not an easy task. Many different
                                                                                                                                 span cable-stayed bridge, nine different load cases were imple-             modeling strategies 共i.e., which element types, how many degrees
                                                                                                                                 mented during the field static load tests. The trucks were posi-            of freedom, etc.兲 are possible. The choice of strategy depends on
                                                                                                                                 tioned back-to-back at the designated arrangement for each test             the skill and experience of the analysts and on the intended ap-
                                                                                                                                 configuration as shown in Fig. 6. All test load efficiency  values         plication of the model. The established finite-element model often
                                                                                                                                 are within 0.8–1.0, which demonstrates the validity of the stati-           requires achieving a balance between full bridge description and
                                                                                                                                 cally loaded tests on the bridge. The photos showing the field              the degrees of freedom. There is no unique way to conclude that
Fig. 8. Three-dimensional finite-element model of the bridge; 共a兲 3D view; 共b兲 side view; and 共c兲 local view of tower and deck
                                                                                                                                 Fig. 10. Measured and calculated deflection of bridge deck under the       Fig. 11. Measured and calculated deflection of bridge deck under the
                                                                                                                                 load case of LC6                                                           load case of LC7
                                                                                                                                 Stresses of Steel-Concrete Composite Deck                                  observed that the stress discrepancy at the bottom flange is less
                                                                                                                                                                                                            than that at the top flange. The measured stress of Point 1 at the
                                                                                                                                 The deck of the Qingzhou cable-stayed bridge is a type of steel-
                                                                                                                                                                                                            top flange is positive, which further confirms that the actual cen-
                                                                                                                                 concrete composite construction where steel girders and concrete
                                                                                                                                                                                                            troid axis of the steel-concrete composite section is in the con-
                                                                                                                                 slab work together to carry the loads. The bending stresses of a
                                                                                                                                                                                                            crete slab. In general, the calculated stresses are less than the
                                                                                                                                 steel-concrete composite beam are normally calculated by the
                                                                                                                                                                                                            corresponding measured stresses. It is indicated that the calcula-
                                                                                                                                 equivalent section method. To determine the equivalent section of
                                                                                                                                                                                                            tion of the effective concrete width for the steel girder is not
                                                                                                                                 a steel-concrete composite beam, the contribution of the concrete
                                                                                                                                                                                                            suitable to such a large composite span length. The actual inter-
                                                                                                                                 slab needs to be first identified. According to the Design and
                                                                                                                                                                                                            action between steel girder and concrete slab is still an issue to be
                                                                                                                                 construction specification for steel-concrete composite structures
                                                                                                                                                                                                            addressed in the design and analysis of steel-concrete composite
                                                                                                                                 in China 共1992兲, this contribution is approximately represented by
                                                                                                                                                                                                            decks for large span cable-stayed bridges. In addition, it was ob-
                                                                                                                                 the participating 共effective兲 width of the concrete slab
                                                                                                                                                        be = min兵be1,be2,be3其                     共2兲
                                                                                                                                                                                                            Table 1. Measured and Calculated Horizontal Displacements 共mm兲 at the
                                                                                                                                     Choosing the most critical section at the span center under the        Top of Towers
                                                                                                                                 truck loading case of LC6, the participating width of the concrete
                                                                                                                                                                                                                                 Measured 共calculated兲 displacements 共mm兲
                                                                                                                                 slab of the Qingzhou cable-stayed bridge can be calculated by
                                                                                                                                 be = min兵8.3, 3.8, 7.8其 = 3.8 m. Subsequently, the equivalent sec-         Load case        2-1#a         2-2#b          3-1#c         3-2#d
                                                                                                                                 tion of the composite deck, as shown in Fig. 12, can be achieved
                                                                                                                                                                                                            LC1               0 共0兲          0 共0兲         3 共0兲     2 共0兲
                                                                                                                                 and the centroid of the equivalent section can be determined ac-
                                                                                                                                                                                                            LC2             −50 共−52兲      −51 共−52兲      1 共−5兲    0 共−5兲
                                                                                                                                 cordingly. Once the equivalent section is determined, the bending
                                                                                                                                 stress of a steel-concrete composite beam can be calculated like a         LC3             −23 共−25兲      −25 共−25兲      4 共−2兲    3 共−2兲
                                                                                                                                 normal beam                                                                LC4               2 共0兲          0 共0兲         2 共0兲     1 共0兲
                                                                                                                                                                                                            LC5              37 共36兲        35 共36兲        0 共3兲     1 共3兲
                                                                                                                                                                   M                                        LC6             126 共124兲      125 共124兲     129 共150兲 130 共150兲
                                                                                                                                                              =      y                           共3兲
                                                                                                                                                                   Iz                                       LC7              65 共62兲        65 共62兲       67 共73兲   63 共73兲
                                                                                                                                                                                                            LC8               2 共0兲          2 共0兲         1 共2兲     1 共2兲
                                                                                                                                 where M = bending moment at the specified section that is ob-
                                                                                                                                                                                                            LC9              −9 共−7兲        −8 共−7兲      −40 共−50兲 −41 共−50兲
                                                                                                                                 tained from the finite-element calculation; Iz = inertia moment of
                                                                                                                                 the equivalent section; and y = distance to the centroid of the            Note: Positive displacement: Toward the main span; negative
                                                                                                                                 section.                                                                   displacement: outward the main span.
                                                                                                                                                                                                            a
                                                                                                                                     The calculated and measured stresses at points 1–8 共Fig. 12兲 of          2-1#: measurement station of upstream at Tower 2.
                                                                                                                                                                                                            b
                                                                                                                                 the mid-span section under the loading case of LC6 are compared              2-2#: measurement station of downstream at Tower 2.
                                                                                                                                                                                                            c
                                                                                                                                 in Table 2, where the sectional bending moment M = 11.8 MN m                 3-1#: measurement station of upstream at Tower 3.
                                                                                                                                                                                                            d
                                                                                                                                 and inertial moment Iz = 0.5258 m4 are implemented. It can be                3-2#: measurement station of downstream at Tower 3.