8950
8950
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
CHEMICAL TESTING
LOCATION 1
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
pH IS 8654-2001(RA 2016) 5 to 13
SAEJ1703-(2012)
SAEJ1704-(2012) FMVSS
116-(2018)
Water tolerance IS 8654-2001(RA 2016) Bubble flow time
SAEJ1703-(2012) 2 sec to 60 sec
SAEJ1704-(2012) FMVSS
116-(2018)
Fluidity and IS 8654-2001(RA 2016) Bubble flow time
appearance SAEJ1703-2012 2 sec to 60 sec
SAEJ1704-(2012) FMVSS
116-(2018)
Compatibility IS 8654-2001(RA 2016) Visual Appearance
SAEJ1703-(2012)
SAEJ1704-(2012) FMVSS
116-(2018)
Resistance to IS 8654-2001(RA 2016) Change in mass
Oxidation SAEJ1703-(2012) 0.01 mg/cm2 to 2 mg/cm2
SAEJ1704-(2012) FMVSS
116-(2018)
Effect on rubber IS 8654-2001(RA 2016) Diameter change
SAEJ1703-(2012) 0.01 mm to 5 mm
SAEJ1704-(2012) FMVSS Hardness change
116-(2018) Upto 15 IRHD Volume
change 0.05 % to 25 %
2. Antifreeze Density IS 5759-2006 (RA 2018) 1.100 g/cm3 to 1.150 g/cm3
Coolant ASTM D1122-2016
JISK 2234-2006
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Water content ASTM D1123-1999(2015) 0.5 % m/m to 10 % m/m
IS 5759-2006 (RA 2018)
JISK 2234-2006
ASTMD 4377-(00)2006
pH Value ASTM D1287-2011 5 to 12
IS 5759-2006(RA 2018)
JISK 2234-2006
Boiling Point IS 5759-2006(RA 2018) 100 °C to 200 °C
JISK 2234-2006
ASTM D1120-2011
Foaming Properties IS 5759-2006(RA 2018) Upto 10 ml
JISK 2234-2006
ASTM D4921-95 (2006)
Reserve Alkalinity IS 5759-2006(RA 2018) 0.2 ml to 25 ml of
JISK 2234-2006 0.1N HCl
ASTM D1121-2011
Corrosion Property of IS 5759-2006(RA 2018) 0.05 mg/cm2 to 10 mg/cm2
Cast Aluminum at Heat JISK 2234-2006
Transfer Surface
Glassware Metal IS 5759-2006(RA 2018) 0.005 mg/cm2 to 6 mg/cm2
Corrosion Property JISK 2234-2006
Circulating Corrosion IS 5759-2006(RA 2018) 0.005 mg/cm2 to 6 mg/cm2
Property JISK 2234-2006
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
II. RUBBER AND RUBBER PRODUCT
1. Vehicle
4 wheeler, A) Tailpipe emissions MoRTH/CMVR/TAP/115-
3 wheeler and CO 116 (Issue4, Amendment 8) 10 mg/km to 20 g/km
2 wheeler vehicles HC GSR 493(E), GSR 400(E), 0.6 mg/km to 5 g/km
NOX GSR 77(E), GSR 720(E), 1 mg/km to 2 g/km
CH4 GSR 686(E), GSR 853(E), 0.6 mg/km to 1 g/km
GSR 284(E), GSR 589(E),
CO2 1 g/km to 500 g/km
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
GSR 786(E), GSR 84 (E),
Fuel Consumption GSR 515 (E), GSR 111(E), 2 km/l to 30 km/l
(calculated from CO, GSR103(E), GSR431(E),
HC, CO2) GSR487(E), GSR498(E),
Particulate Matter GSR99(E), GSR412(E), 0.000001mg/km to 0.5 g/km
Particulate Number GSR682(E), GSR629(E), 1x106 to 9x1015 number/km
B) Idling Emission GSR889(E), GSR954 (E),
Measurement GSR290(E), GSR490(E)
GSR518(E), GSR1461(E),
CO Upto 10%
GSR400(E), GSR84(E),
HC Upto10000 ppm (V)(C6)
GSR103(E), GSR498(E),
C) Free Acceleration GSR99(E), GSR412(E), 0.001 m-1 to10 m-1
Smoke GSR 682(E), GSR 954 (E),
D) Crankcase GSR 889(E), Qualitative
emissions R83-07(Except Type VI),
E) Evaporative R-101, R40, R47 0.01 g/test to 30 g/test
emissions (HC) ADR79/05 (Except Type VI)
(Volume of SHED EEC70/220, (EC)715/2007,
Facility is 87.48±13 (EU)2017/1151,
(EU)2017/1154, (EU)
2017/1347 (Except Type
VI), GTR02,
97/24/EC (Chapter5),
(EU)168/2013
supplemented by
(EU)134/2014 and (EU)
44/2014, (EU)2018/295
CARB 2001 for EVAP only,
Colombian Decree 910,
Indonesian Decree 141of
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
2003,
TRIAS31-J044(1)-01,
TRIAS31-J044(2)-01,
EPA CFR 40 Part86-Sub
Part E&F (Only for 2W),
GB15744-2008, GB20998-
2007, GB14621-2011,
GB14622-2007
2. Engine A) Pollutants MoRTH/CMVR/TAP/
(measured on steady 115-116 Issue 4
state cycles and Amendment 5, R-49-
transient test cycles) 02 to R 49-06, 88/77/EEC
CO as amended 2001/27/EC, 10 mg/kWh to 25 g/kWh
HC 2005/55/EC as amended 10 mg/kWh to 25 g/kWh
NOX 2005/78/EC, (EU) no. 10 mg/kWh to 25 g/kWh
CH4 595/2009 as amended by 10 mg/kWh to 10 g/kWh
(EU) no.
Particulate Matter 4 mg/kWh to 2 g/kWh
133/2014. AIS 137 Part-4,
NH3 0.1 ppm to 1000 ppm
AIS 137 Part-7
CO2 ADR80/03, 10 mg/kWh to 1000 g/kWh
97/68/EC as amended
2012/46/EU, R 96-04,
2000/25/EC as amended
2014/43, 40 CFR Part
89Sub-Part E, 40 CFR Part
86 Sub-Part N,
GSR 286(E), GSR 83 (E),
GSR 853(E), GSR 686(E),
GSR 284(E), GSR 589(E),
GSR276(E), GSR720(E),
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
GSR 84(E), GSR 412(E),
GSR 889(E), GSR 498(E)_
2015, GSR
Particulate Number 412(E) 2016, GSR 201(E) 1 X 106 to 9X 1015
Number /kWh
B) Measurement of R-85-00 2 kW to 20 kW
Engine Power (for CI & SI engines only), 15 kW to 150 kW
80/1269/EEC as amended 22 kW to 220 kW
1999/99/EC, R 120-01, 25 kW to 250 kW
ADR30/01, IS14599:1999. 50 kW to 500kW
AIS 137 Part-5, Part-7
B) Measurement of UNECE-R24-03, 0.001 m-1 to 10 m-1
visible Pollutant 72/306/EEC
(Smoke density) as amended by
2005/21/EC,77/537/EEC as
amended by 97/54/EEC,
GSR 103(E), IS 8118:1998,
40 CFR Part 86 Sub Part I,
AIS 137 Part-5, Part-7
3. Off‐road Emission of pollutants 80/1269/EEC as amended 15 kW to 150 kW
diesel Engines from diesel engines by 1999/99/ EC, ECER‐120
(Agricultural i) Power Rev.1, ECER‐ 24 Rev 2
Tractor engines, amend. 3, ADR30/012006
Genset engines, MoRTH/CMVR/TAP/
CEV engines) 115‐116 Issue 4
Amendment ‐1 (Part IV),
Central Pollution Control
Board, GSR771(E),
GSR232(E)
ii) Free acceleration, 77/537/EEC as amended 0.1 % to100 %
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Full load & 80%Smoke by 97/54/EC (0.001 m-1 to 10 m-1)
MoRTH/ CMVR/TAP/115‐
116
Issue 4Amendment ‐1
(Part IV),
Central Pollution Control
Board, GSR 771(E),
GSR232(E),
ISO 8178‐3:1994
iii) Pollutants 97/68/EC as amended by
(measured on steady 2012/46/EU (for Non‐Road
state cycles) Steady Cycle only),
2000/25/EC as amended by CO: 0.01g/kWh to
CO, 2014/43/EU, ECE R‐96 25 g/kWh
Rev3 Amend.1
(Annex4A, for Non‐Road HC: 0.01g/kWh to
HC, Steady Cycle only), 25 g/kWh
MoRTH/CMVR/TAP/115‐116
Issue 4 Amendment ‐1 NOx:0.01g/kWh to 25
NOx, Part XV, Sub‐ Part A, g/kWh
(Agri Tractors Stage III A
and CEV Stage III), Central PM:0.004g/kWh to 2
Particulate Pollution Control Board, g/kWh
Matter GSR 771(E), GSR232 (E),
ISO 8178‐1:2006,
ISO 8178‐4:1996
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
CHEMICAL TESTING
LOCATION 2
I. ATMOSPHERIC POLLUTION
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
C) Free Acceleration ADR79/05 0.001 m-1 to 10 m-1
Smoke
EEC70/220lastamendedby
2006/96/EC, (EC)715/2007
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
ELECTRONICS TESTING
LOCATION 1
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
(Annex 6)
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
plane method only)
ISO 11452-4 fourth edition 1 MHz to 400 MHz,
2011 (BCI) 200 mA
ISO 11452-5 second edition 100 kHz to 400 MHz,
2002 (Strip line) 200 V/m
5. Vehicle Electronic Conducted Emissions CISPR 25 edition 4.0:2016 150 kHz to 108 MHz
Systems/ Upto 110dBµV
Sub-systems
operating on
vehicle battery
supply
6. ISM Equipment Conducted Emissions CISPR 11:2016 150kHz to 30MHz
CISPR 32:2015 Upto 90dBµV
7. Vehicle Electronic Immunity to conducted ISO 7637-2:2011(E) Upto 12 V/24V DC,
Systems/ transient disturbances AIS004:Part 3/2009 50 A
Sub-systems on power supply lines (Annex 8)
operating on Test pulse 1 (12/24 V ECE R-10 Rev.05
vehicle battery system) Test pulse 2a (Annex 10)
supply (12/24 V system) Test SANS 20010:2010
pulse 2b (12/24 V (Annex 10)
system) Test pulse 3a
& 3b (12/24 V system)
Test pulse 4
(12/24 V system) Load ISO 16750-2:2012
dump test pulse (For Load dump)
(12/24 V system)
Immunity to coupled ISO 7637-3:2016 Upto 12 V/24VDC,
transient disturbances 50 A
on lines other than
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
power supply lines
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Test Voltage 1 MΩ to 10 MΩ
Immunity to magnetic ISO 11452-8:2015 Frequency DC-150kHz
fields Amplitude 1000A/m
(Uniformed field
area:30cm x 30cm x
30cm)
1. Vehicle Electronic Thermal Shock IEC 60068-2-14 Na:2009 0.5m x 0.6m x 0.45m
Systems/ Test/Rapid change of IS 9000(Part 14/Sec 1): (-) 40 °C to 150 °C
Sub-systems and temperature with 1988 SAE J1455:2017 Transfer Time < 10 sec.
other Components prescribed time of JASO D 001:1994
transfer. Rapid ISO 16750-4:2010(E)
Temperature Cycling JSS 55555:2012
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Cold Test IEC 60068-2-1:2007 0.95 mx 0.95 mx 1.0 m
Low Temperature IS 9000(Part 2):1977 Ambient to-50 °C
JSS 55555:2012
Dry Heat Test IEC 60068-2-2:2007 0.95m X 0.95m X 1m
High Temperature Test IS 9000(Part 3):1977 Ambient to 150 °C
JSS 55555:2012
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IEC 61373:2013 11ms with a mass of 1 kg
IEC-60068-2-27:2008
JSS55555:2012
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
MECHANICAL TESTING
LOCATION 1
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
No.2.2 and 3.9
3. Metals and Axial Fatigue Number ASTME 466-15
Alloys of cycles for test pass
or fail
Load 25 kN to 250 kN
Fatigue life estimation 5 kN to 25 kN
(S-N Curve)
4. Ferrous & Non- Residual Stress SAE HS 784:2003 2θ angle
Ferrous Measurement Scanning range:10° to 163°
(Normal stress)
II. PERFORMANCE/DURABILITY/SAFETY TEST
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
component Section width of tyre AIS 110 ECE R No. 54 150 mm to 450 mm
testing: Tyre outer diameter amendment No.2 Rev No.2 500 mm to 1600 mm
Pneumatic tyres SANS:20054-2007
for commercial
vehicles diagonal
and radial ply
Load/Speed IS 15636-2005 20 °C to 40 °C
Performance Test AIS 110-2009 32 km/h to 96 km/h
ECE R No. 54 1. 200 kg to 10000 kg
Amendment No.2 Rev No.2 2. 200 kg to 5000 kg
SANS:20054-2007 100 kPa to 1000 kPa
Endurance Test IS 15636-2005 20 °C to 40 °C
ECE R No. 54 80 km/h to 90 km/h
SANS:20054-2007 1. 200 kg to 10000 kg
2. 200 kg to 5000 kg
100 kPa to 1000 kPa
Tyre Strength Test IS 15636-2005 10 kPa to 180 kPa
AIS 110-2009 50 (±) 1.5 mm/minute
100 kg to 10000 kg
Tread-Wear-Indicators IS 15636-2005 1 mm to 5 mm
AIS 110-2009
ECE R No. 54
Amendment No.2 Rev No.2
SANS:20054-2007
Markings IS 15636-2005 5 mm to 50 mm
AIS 110-2009
ECE R No. 54
Amendment No.2 Rev No.2
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
SANS:20054-2007
5. Driver’s forward Driver’s forward Field of AIS 021-2011 1° to 6°
Field of Vision Vision Amendment 1
EEC 77/649
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Trailer excluding Number ECE R48.03, Rev4, 0.5 m to 5 m (±) 1 mm
Agricultural Arrangement amendment 01
Tractor and Position 2° to 180° (±) 2°
Special Purpose Geometric Visibility
Vehicle Orientation
Electrical connection
Tell-tale 5 s to150 s
Other requirements
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Webbing or such as Cl.No.6.2,6.3,7.4,7.5 of
Straps/Rigid Parts Room/Cold/Heat/Light/ ECE16-07-Cl.6 of
Water Abrasion ECE16-07-07 series of
amendments
Cl.6 of ADR4/05
Cl.No.6.2,6.3,7.4,7.5 of
SANS20016:2009
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
SANS 20016:2009
12. Safety Belt Buckle Release Force Cl.No.4.4.2.10.c) and 5.5.3 Upto 500N
Measurement Test of IS 15140:2003
Cl.No.6.2.2.5 and 7.8 of
ECER 16-
07-Cl.6 of ECE 16-07-07
series of amendments
Cl. 6 of ADR 4/05
Cl.No.6.2.2.5 and 7.8 of
SANS 20016:2009
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
SANS 20016:2009
Retractor Retraction Cl.No.4.2.5.2,4.2.5.3 and Upto 2000 mm
Force Measurement 5.3.4 of IS 15140:2003 Upto 110 N
Test Cl.No.7.6.4 of ECER16-
07Cl.6 of ECE16-07-07
series of amendments
Cl.6 of ADR4/05
Cl.No.7.6.4 of
SANS 20016:2009
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Clause 4.2.3,4.3.3 of
AIS-023
Cl.6.3 of Appendix A of
ADR 3/03
Cl.6.3 of SANS 20017:2004
14. Seats Luggage Retention test Cl.5.15 of ECE17:08- ‘g’ Level 24±4 g
Using Bungee Sled Supplement 4 to the 08 Within Specific Corridor,
Facility series of amendments Speed 48 to 50 kmph,
Cl.No.5.9 of IS 15546:2005 Seat Back and Head
Cl.5.15 of Appendix A of Restraint Movement wrt
ADR3/04 R Point Upto 200 mm
Cl.5.15 SANS 20017:2004
15. Cabins& their Frontal Impact Test Cl.5.2 of AIS 029/2004 3000 mkgf for vehicles
attachments of (Test A) using Pendulum weighing<=7.0tons
Commercial Impact Test Rig 4500mkgf for vehicles
Vehicles of weighing>7.0tons
Category N Cl.5.2 of ECER 29.02 29.4kJforvehicles
Supplement 1 to the series weighing<=7.0tons
02 of amendments
44.1kJforvehicles
weighing>7.0tons
Cl.5.1.2 of ECER 29.03 29.4kJforvehicles
03 series of amendments weighing<=7.0tons
55kJforvehicles
weighing>7.0tons
16. Driver/Passenger/ Static Airbag SAEJ1630-JAN2011 Temperature Conditioning
Seat Airbag Deployment Test after from-35°C to +90°C,
Modules temperature Programmable Firing
conditioning Current Pulse up to 5A
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
(Exclusion:Sun Load
Simulation and
Pressure
Measurement)
17. Strength of Full Vehicle Rollover Cl.7.1.1,Cl.8 of Rate of Tilting≤5deg./sec
Superstructure of AIS 031/2004 Intrusion of vehicle
Large Passenger incl. Amd.1, superstructure into
Vehicles Cl.5.1toCl.5.3 of residual space
ECER66.01
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
21. CRS Child Parts: Durability Cl.No.7.2.1.7 of 5000 cycles;
Buckle AIS 072:2011 Operational check
Cl. No.7.2.1.7 of
ECE R44.04
Opening Force under Cl. No. 7.2.1.8 of Upto 500N
no-load AIS 072:2011
Opening Force under Cl. No. 7.2.1.8 of ECE Upto 500N
load R44.04
Strength Cl.No.7.2.1.9 of Upto 100KN
AIS 072:2011
Cl. No. 7.2.1.9 of ECE
R44.04
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Retraction Force Cl.No.7.2.3.2.1 and Upto 2000 mm
Measurement Test 7.2.3.2.5 of AIS0 72:2011
Cl.No.7.2.3.2.1 and Upto 110 N
7.2.3.2.5 of ECE R44-04
Dust Test Cl.no.8.2.4.5 of AIS 072 Visual Inspection
Cl.no.8.2.4.5 of ECER44-04 Operational check
24. CRS Child Parts Width Cl.7.2.4.1 of AIS 072:2011 Upto 100 mm
Straps Cl.7.2.4.1 of ECE R44-04
Strength after room Cl.7.2.4.2 of AIS 072:2011 Upto100 KN
conditioning Cl. 7.2.4.2 of ECE R44-04
Strength after special Cl.7.2.4.3 of AIS 072:2011
conditioning Cl.7.2.4.3 of ECE R44-04
25. CRS Child Parts Micro slip:Class B Cl.7.2.5.3 of AIS 072:2011 60cycles;
Lock-Off devices devices Cl.7.2.5.3 of ECE R44-04 strapslip≤25mm
26. Complete Child Dynamic Test Cl.7.1.4 of AIS 072:2011 Forward Impact:
Restraint System 50-2+0kmph;‘g’levelwithin
Cl.7.1.4 of ECE R44.04 specific corridor; Manikin
Chest
Acceleration:resultant
≤55g; Peak Upwards≤30g;
Head forward &upward
movement within limits
Rearward impact:
30-2+0kmph; ‘g’levelwithin
specific corridor; Manikin
Chest Acceleration:
≤55g; Peak Upwards≤55g;
Head forward &upward
Movement within limits
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
27. BIW+Seat Seat Belt IS 15139/2002 Cl No. 4.5; Upto 20.25 kN for 3 point
Anchorage Test ECER 14 Rev.07/2012cl. belts
6.1 to 6.4 excluding
ISO FIX anchorages;
ADR 05/5 year 2006 Upto 33.37 kN for 2 point
Amendment1-Cl.6.4 only belts
SANS 20014:2004
28. Automotive Dimensional IS 15546/2005 Cl. 4.4,4.5,
Seats measurements of head 4.6.1 ECE regulationno
restraint R 17, Revision 08/2009
Height CL. 5.5,5.7,5.10 Upto 1100 mm
Width ADR 03/3 year 2006 Upto300 mm
Gap Amendment1-Cl. 6.6 & 6.7 Upto 80 mm
SANS 20017:2004
Width AIS 023/2205 Cl 4.2.1, Upto 500 mm
Depth 4.2.2,4.3.1,4.4.1, Upto 500 mm
Back Rest Height 4.4.2, 4.5.1 (Component Upto 1, 200 mm
Torso Angle Level dimensions) Upto 25 Degree
Longitudinal adjustment Upto 100 mm
Arm Rest Height Upto 300 mm
Arm Rest Width Upto70 mm
Head restraint IS 15546/2005 Cl. 4.7,
performance test reference standards ECE
Moment regulation no R17, Revision Upto 560 Nm
Force 08/2009 Cl 5.12 Upto1335N
R point Deflection of ADR 03/3 year 2006 less than 102 mm
HR Amendment 1-Cl.6.4
SANS 20017:2004
AIS023/2005 Cl No 4.2.3
Seat Back IS 15546/2005 Cl. 4.3.1
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Strength test reference standard ECE
Moment about Rpoint regulation no R17, Upto 795 Nm
Revision 08/2009 Cl 6.2
ADR 03/3 year 2006
Amendment 1-Cl.6.2
SANS 20017:2004
AIS023/2005 Cl No 4.2.3
Energy Dissipation test IS 15546/2005 Cl. 4.2.2,
Deceleration of Head 4.2.3 ECE regulation No. Upto 250g continuously for
Form R17,08/2009CL5.5.2 more than 3 milliseconds.
ADR 03/3 year 2006
Amendment 1-Cl.6.8
SANS 20017:2004
AIS 023/2005 Cl. No.4.2.3
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
30. Automotive Constant Speed Fuel
vehicle testing Consumption
2W, 3W, 4W & Evaluation
their derivatives 2 Wheelers and their IS 10881:1994 0.4 L/hr to 60 L/hr.
derivatives
3 & 4 Wheelers and IS 11921:1993 0.06 L/hr to 60 L/hr.
their derivate
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Agricultural Tractor and
Trailer combination
32. Automotive vehicle Gradeability Evaluation AIS003-1999 7°,10.2°,15°,25°& 30°
testing 2W, 3W, 4W IS 13988-2002
& their derivatives
33. Steering Torque 70/311/EEC or ECE R79 250 Nm
Equipment for Angle IS 11948-1999 1250°
Automotive Steering Equipment for AIS 042:2017
vehicle testing for 4 wheeler & Agricultural AIS 113
4W, Agricultural tractors, Automotive
tractors, trailer
Automotive trailer
& Construction
Equipment
Vehicles (CEV)
34. Automotive Turning Circle Diameter IS 12222:2011 70m
vehicle evaluation IS 11859:2004
4W, Agricultural
tractors &
Construction
Equipment
Vehicles (CEV)
35. Automotive Speedo meter
vehicle Calibration
2W, 3W, 4W, Speed 97/39/EEC or ECE R39, Upto 140 km/h
Construction i) 4 Wheelers and their IS 11827-1995, 2008 (Speed limit on N-CAT
Equipment derivatives & Test Track is 150 km/h)
Vehicles (CEV) & Construction
their derivatives Equipment
Vehicles (CEV)
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
ii) 2 & 3 Wheelers and 2000/7/EEC
their derivate IS 11827-1995, 2008
36. Automotive Coast Down Test IS 14785-2000
Vehicles 4W Speed TAP-115/116 Upto 140 km/h
(Speed limit on N-CAT
Test Track is 150 km/h)
37. Automotive Max. Speed Test
Vehicles Speed ECE/68, IS 11877:1986 Upto 150 km/h
2W, 3W, 4W, i) 4 Wheelers and their (Speed limit on N-CAT
Construction derivatives Test Track is 150 km/h)
Equipment ii) 2 Wheelers and their 95/1/EEC, IS 10278:2002
Vehicles(CEV) & derivatives
Agricultural iii) 3 Wheelers and their 95/1/EEC
Tractor their derivate
derivatives iv) Agricultural Tractor AIS 116
38. Automotive Permissible Sound 30 dB(A) to 130 dB(A)
Vehicles Level Test
2W, 3W, 4W, i) 4 Wheelers and their IS 3028-1998 70/157/
Agricultural derivatives EEC, ECE R51,
Tractor & their ADR 83/00
derivatives ii) 2 Wheelers and their IS 3028-1998,
derivate ECE R41,
ADR 83/00
iii) 3 Wheelers and their IS 3028-1998,
derivate ADR 83/00
iv) Agricultural Tractor AIS 115 (Part 2)
By stander Noise and AIS 115 (Part 1)
OEL Noise level
39. Automotive Internal Sound Level AIS 020, IS 12832:1989 30 dB(A) to 130 dB(A)
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Vehicles Hood Latch Tests IS 14226:1995 120 km/h
4W & their
derivatives
40. Automotive External projection- IS 13942:1994 10 mm to 10000 mm
Vehicles Performance
2W, 3W, 4W& their Requirements
derivatives except
for two and three
wheeled vehicles
below 500 cc.
41. Automotive The Arrangement of AIS 035 30 mm to 500 mm
Vehicles of Foot Controls of
category M1 and Vehicles
L7-M
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Vehicles of Wheel/Tyres and Run Amd.01-2013
vehicle category Flat Tyres
M1 & N1 Speed Upto 80 km/h
46. Automotive Physical/Dimensional AIS-052 (Rev.1):2008 10 mm to 20000 mm
vehicles-Fully and Other verification of Amd.08
Built Bus, Buses (Bus Code)
FullyBuilt School Physical/Dimensional AIS-063:2005 Amd.09 10 mm to 20000 mm
Bus & Sleeper and Other verification of
Coaches School Buses
Specific Constructional AIS-119 (Rev 1):2016 10 mm to 20000 mm
Requirements for
Sleeper Coaches
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
vehicles-Category Functional &2
M & L Vehicles Requirements for Road
Ambulances
50. Pneumatic tyres Dimensional check IS 15633-2005
for passenger car Section width of tyre AIS 110 100 mm to 400 mm
vehicles diagonal Tyre outer diameter ECE R 30 amendment No.2 200 mm to 1000 mm
and radial ply Rev No.3
ADR 23
SANS:20030-2007
Load/Speed IS 15633-2005 20°C to 40 °C/
Performance Test AIS 110 30 °C
ECE R 30 amendment No.2 100 km/h to 350 km/h
Rev No.3 200 kg to 2500 kg
ADR 23 100 kPa to 500 kPa
SANS:20030-2007
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Rev No.3 ADR 23
SANS:20030-2007
Markings IS 15633-2005 5 mm to 50 mm
AIS 110 ECE R 30
amendment No.2
Rev No.3 ADR 23
SANS:20030-2007
III. RUBBER AND RUBBER PRODUCT
1. Automotive porous Flow resistivity ISO 9053-1991 and 1000 to 1000000 (N.s/m4)
materials such as ASTM C-522-2003
foams, fibers,
boards scrims,
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
blankets
2. Automotive porous Normal incidence ISO 10534-2-1998, ASTM 100 Hz to 6300 Hz
material such as sound absorption E-1050-2012 (0.05 to 1)
foam, fibers, dash coefficient
panel, carpet, seats, measurement using
headliners, jute impedance tube
3. Automotive sound Random incidence ISO 354-2003 and 125 Hz to 5000 Hz
package materials sound absorption ASTM C-423-17 (0.05 to 1)
such as floor coefficient
carpet, dash panel, measurement using
headliner, hood Reverberation chamber
insulator Non-
Automotive
building acoustic
materials such as
PU foam, Rockwool
Glass wool,
Curtains, ceiling
tiles
4. Automotive sound Sound transmission ISO 10140-2-2010/ 125 Hz to 5000 Hz
Package materials loss measurement ASTM E 90-09 (6 dB to 70 dB)
such as Floor using reverberation
Carpet, Dash Panel, chambers
Headliner, Glass
Panel, Sheet Meal
etc. Non-
Automotive
Building Acoustic
Materials Such as
Drywall Partitions,
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Glass Partitions,
Roofing Systems,
Doors, Windows
5. Horn Measurement of sound IS 1884:1993 80 dBA to 125 dBA
level ECE R-28-Rev. 2
Sound spectrum (Amendment 3, 80 dBA to 125 dBA
Supplement 3 to original (1.6 KHz to 4 KHz)
Endurance version of the 1 sec ON/4 sec (3 sec)
regulation) OFF
Vibration test 10 to 55 Hz,
SANS:20028-1972 0.75 mm 3 hrs
Corrosion Resistance 25 °C to 55 °C
Test 1 hrs to 1000 hrs.
Damp Heat Test 25 °C to 55 °C
(Cycling test) 80 % to 95 % RH
7 cycles
(24 hrs. one cycle)
Water Spray Proof Precipitation of 2.54 mm of
Test water per minute at 45°
spray angle, 4 rev/min,
6 hrs.
Temp Stability Test 70°C/55°C for 4hrs/16hrs
and-10°C for 2 hrs
Insulation Resistance 50 °C to 60 °C,
test 95 %RH 48 hrs,
500 V dc
Current Draw Test At rated voltage current
measurement Upto 15A
Operating Voltage From 5 Vdc to 30 Vdc
Range Test
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
High Voltage test AC 240 V rms,
frequency between
40 HZ to 60 HZ
for 5 seconds
Continuous operation 80 dBA to 125 dBA
test
Dust Test At interval of 15min., 2
sec. dust agitation, 5hrs
test duration
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
(Laminated) Height of drop:1.5 to 12m
Resistance to high 60 ° C to 100 °C
temperature
(Boil test)
Temperature and 30 °C to 180 °C
humidity (Laminated) 95%RH
Head form Weight of Head Form
(Laminated) 10 kg,
Height of drop:4 m
Resistance to 750 W (±) 50 W
radiation (Laminated)
2. Door Hinges & Longitudinal load test IS 14225-1995 100 kgf to 30000 kgf
latches for Hinges & latches ECE R-11-03 supplement
03 to the 03 & 04 series of
Transverse load test for amendments
Hinges & latches SANS:20011-1981
3. Rear View Mirror Radius of curvature AIS 001, Rev 01, Part1 and 100 mm to 2000 mm
Part 2-2011
Co-efficient of reflection ECE R 81-Amendment 1 2.5 %
Supplement 2 to the 00 Upto 100 %
Impact test series of amendments. 2 ° to 60 °
Bending test ECE R-46, Rev3, At 25 Kg Load
Supplement 4 to the 02
series of amendments.
ADR 14, 2006 Amendment 1
4. LPG Pressure Tests for Class 1, ECE R-67-04
Regulator, LPG Class 2 (A) and Class 3
solenoid valve, Over Pressure 1000 kPa to 10000 kPa
Gas air mixer External Leakage 1000 kPa to 10000 kPa
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
(-) 40 °C to 120 °C
High temperature 1000 kPa to 10000 kPa
(-) 40 °C to 120 °C
Low temperature 1000 kPa to 10000 kPa
(-) 40 °C to 120 °C
Seat leakage 1000 kPa to 10000 kPa
5. Electrical Fuse Electrical Fuse Test AIS 026:2002 5 Amp. to 13.5 Amp.
Clause No.12 (c) 10 sec to 70 min.
AIS 028:2015
Clause No.4.3.3
6. CNG Pressure Hydro-static strength. ISO 15500:Part 9-2016, 5 MPa to 100 MPa
Regulator, CNG Leakage Part 6-2016, 5 MPa to 30 MPa
Solenoid Valve, Excess Torque Part 11-2015 3 kg-m to 14 kg-m
CNG Gas Air Resistance Part 2-2016
Mixer Electrical over voltages. IS 15712-2006; 9 Volts DC to 18 Volts DC,
IS 15713-2006; for 3 minutes
Vibration Resistance IS 15714-2006
Acceleration 1.5g,
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Frequency Range 10Hz to 500 Hz
Sweep Time 10 minute
Resonance frequency 500Hz
Corrosion resistance Qualitative
(Sodium Chloride
concentration in distilled or
deionized water
50 g/l., 35°C test temp. for
144 hrs or 500 hrs.)
Brass Material Exposure to Ammonia air
compatibility. mixer at 34°C for 10 days.
Insulation resistance. 10 kΩ to 240 kΩmin.
Minimum opening 8 to 16 V DC at 0.75 times
voltage. WP
Pressure impulse. 1 MPa to 20 MPa
Water jacket freezing. (-) 10 °C or (-) 40 °C
7. CNG Rigid piping Burst Pressure Test AIS 028-2002 10 MPa to 100 M Pa
and connections Clause No.3.1.1
IS 15716-2006
Corrosion Resistance ASTM B117-2007 25 °C to 55 °C test temp.
Test 1 hrs to 1000 hrs.
500 g to 10 kg
8. LPG Rigid piping Pressure Test AIS 026:2002 10 kg/cm2 to 100 kg/cm2
and connections Clause No.9 (a)(i).
9. Wheel Rim Radial Fatigue test IS 9436-1980 500 kgf to 3000 kgf
Corner Fatigue test IS 9438-1980 500 kg-m to 3000 kg-m
10. Hydraulic brake Visual examination IS 7079:2008
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
hose Constriction test Within 1 sec.to 10 sec.
Whip test Pressure
0.5 Mpa to 2 Mpa
Rotational speed
100 rpm to 900 rpm
Whip life of min1-100HRS.
Pressure test 10 MPa to 100 MPa
Burst test 10 MPa to 100 MPa
Tensile test 10 N to 4000 N
Cold bend test (-) 20 °C to (-) 50 °C
Expansion test Burette:0.5 cc to 10 cc
1 MPa to 30 MPa
Salt spray test 25 °C to 55 °C test temp.
1 hrs to 1000 hrs.
500 g to 10 kg
Ozone resistance test 10 pphm to 100 pphm
Brake fluid compatibility 50 °C to 120 °C
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
of amendments
ECE R 116 Rev 2
Wear Producing test AIS 075-2005 5 Nm to 50Nm
ECE R 18:Rev 3, 03 series
of amendments
ECE R 116 Rev 2
12. Anti- Torque test for key AIS 074 0.5 Nm to 2.45 Nm
theft devices (component level and ECE R 62; amendment 01
(Device to prevent vehicle level) corrigendum 1
unauthorized use) ECE R 116 Rev 2
Lock Bolt strength test AIS 074 10 Nm to 200 Nm
(component level and ECE R 62; amendment 01
vehicle level) corrigendum 1
ECE R 116 Rev 2
13. Metallic-Fuel Tank Leakage test IS 12056:1987 Cl. No 4.1, 10 g to 100 g/min when
for 4 Wheelers AIS 104, Cl. No. 4.1.1 inverted for 5 minutes
for Tractor
10 g to 100 g/min
(PTO power up to 75kW)
10 g to 100 g/min
(PTO power above75kW)
Pressure test IS 12056:1987 Cl. No. 4.3 Qualitative
ECE R 34-2001Cl.6.1 (No mechanical failure of
AIS 104, Cl. No. 4.1.3 tank.)
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Vent Size (diameter) IS 12056:1987 Cl. No. 4.2 1 mm to 10 mm
(vehicles Upto 6000 Kg)/
1mm to 2 mm
(vehicles above 6000 Kg)
14. Metallic-fuel tank Leak Tightness Test IS 14681:1999 Cl. No 3.1, 10 kPa to 600 kPa
for 2 and 3 W EEC 97/24 Ch.VI Annex-1
Cl. No. 1.3
Leakage Test IS 14681:1999 Cl. No 3.2, 10 ml/minute to
EEC 97/24 Ch.VI, Annex-1 100 ml/minute
Cl. No. 1.3
15. Non-Metallic fuel Permeability Test IS 14681:1999 Cl No 4.1 20 g/day
tank for 2 and 3W EEC 97/24 Ch.VI, Cl. No.
2.1.1
Leak Tightness Test IS 14681:1999 Cl No 3.1 5 kPa to 50 kPa
EEC 97/24 Ch.VI, Annex-I
Cl. No. 1.3
Leakage Test IS 14681:1999 Cl No 3.2 1 ml/minute to
EEC 97/24 Ch.VI, Annex-I 100 ml/minute
Cl. No. 1.3 at the end of 5 minutes
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
MECHANICAL TESTING
LOCATION 2
I. PERFORMANCE/DURABILITY/SAFETY TEST
1. Seats and their Dynamic test Cl. 5.1, 5.3 of ‘g’ Level Upto 50g,
Anchorages (Resistance to Inertia IS 15546:2005 Pulse Width Upto150 ms
Effects) Cl. 6.3 of ECE 17.08
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
(Using Bending bar Cl. 4.2.3, 4.3.3 of AIS-023
sled test facility) Cl. 6.3 of Appendix A of
ADR 3/03 Cl. 6.3 of
SANS 20017:2004
2. Seats Luggage Retention test Cl. 6.3 of ECE 17.08 ‘g’ Level 24 (±) 4g
(Using Bending bar Cl. No. 5.9 of IS15546:2005 Within Specific Corridor,
sled test facility) Cl.5.15 of Appendix A of Speed
ADR 3/03 49 kmph to 50 kmph,
Cl.5.15 SANS 20017:2004 Seat Back Movement wrt
R Point Upto 200 mm
3. Ambulance Dynamic test Clause 5.0 of AIS-125 ‘g’ Level 10 (±) 2g
Stretcher (Resistance to Inertia (Part 1) including Within Specific Corridor
Effects) Amendment No. 2
(Using Bending bar
sled test facility)
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Annex 6 of ECE 95.03
C. Hybrid-III 50%tile Neck Flexion Test Annex 7 of AIS-098 Velocity 6.89 m/s to 7.13
dummy including m/s, Acceleration 29 g max,
Amendment No. 2 Rotation 64 to 78°,
Cl. 2.0 and Annex 10 of Moment
ECE 94.03 88.1 Nm to 108.4 Nm
Neck Extension Test Velocity 5.94 m/s to 6.19
m/s, Acceleration 22g max,
Rotation 81 to 106°,
Moment 52.9 Nm to 80 Nm
D. Eurosid-II Dummy Neck Test Annex 3(B) of AIS-099 Velocity 3.3 m/s to 3.5
including m/s, Pendulum Velocity
Amendment No. 2 within specified corridor,
Annex 6 of ECE 95.03 Head Flexion Angle
49 to 59°, Fore and Aft
angle 26.8 to 32.5°
E. Hybrid-III 50%tile Thorax Impact Test Annex 7 of AIS-098 Velocity 6.59 m/s to 6.83
dummy including m/s, Chest Deflection
Amendment No. 2 63.5 mm to 72.6 mm,
Cl. 2.0 and Annex 10 of Pendulum Force
ECE 94.03 5.16 kN to 5.9 kN, Internal
Hysteresis between
69 % to 85 %
Knee Impact Test Annex 7 of AIS-098 Velocity 2.07 m/s to 2.13
including m/s, Pendulum Force
Amendment No. 2 4.715 kN to 5.782 kN
Cl. 2.0 and Annex 10 of
ECE 94.03
Knee Slider Impact Annex 7 of AIS-098 Velocity 2.7 m/s to 2.8 m/s,
Test including Femur Force
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Amendment No. 2 1.26kN to 3.1 kN,
Cl. 2.0 and Annex 10 of Displacement
ECE 94.03 10.2 mm to 17.8 mm
Hip Joint Range of Annex 7 of AIS-098 Rate of Torque between
Motion Test including Amendment No. 2 5 °/s to 10 °/s, Femur
Cl. 2.0 and Annex 10 of Angle between40° to 50°,
ECE 94.03 Torque Upto 203 Nm
Upper Foot Impact Annex 7 of AIS-098 Velocity 6.6 m/s to 6.8 m/s,
Test including lower tibia bending
Amendment No. 2 momentum about the y-
Cl. 2.0 and Annex 10 of axis(My)between
ECE 94.03 95 Nm to 145 Nm
Lower Foot Impact Velocity4.3 m/s to 4.5 m/s,
Test Without Shoe Impactor Acceleration
between 245 g to 345 g
Lower Foot Impact Velocity6.6 m/s to 6.8 m/s,
Test With Shoe Tibia Compressive
Force between
2.8 kN to 3.8 kN
F. Eurosid-II Dummy Rib Module Test Annex 3(B) of AIS-099 Velocity 3.96 m/s to 4.04
including Amendment No. 2 m/s, Rib Deflection
46 mm to 51 mm
Annex 6 of ECE 95.03 Velocity 1.98 m/s to 2.02
m/s, Rib Deflection
23.5 mm to 27.5 mm
Velocity 2.97 m/s to 3.03
m/s, Rib Deflection
36 mm to 40 mm
Lumbar Spine Impact Annex 3(B) of AIS-099 Velocity 5.95 m/s to 6.15
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Test including Amendment No. 2 m/s, Pendulum velocity
Annex 6 of ECE 95.03 within specified corridor,
Head FlexionAngle
45 to 55°, ForeandAftangle
26.7 to 34.2°
Shoulder Impact Test Annex 3(B) of AIS-099 Velocity 4.2 m/s to 4.4 m/s,
including Amendment No. 2 Pendulum Acceleration
Annex 6 of ECE 95.03 7.5 g to 10.5 g
Abdomen Impact Test Annex 3(B) of AIS-099 Velocity3.9 m/s to 4.1 m/s,
including Peak Abdomen Force
Amendment No. 2 2.2 kN to 2.7 kN, Max
Annex 6 of ECE 95.03 Pendulum Force between
4.0 kN to 4.8 kN
Pelvis Impact Test Annex 3(B) of AIS-099 Velocity4.2 m/s to 4.4 m/s,
including Amendment No. 2 PubicForce
Annex 6 of ECE 95.03 1.04 kN to 1.64 kN
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Cl. 5.2 of ECE 94.03 Upto 3500 kg
Cl. 5.1 of ADR 73/00
SANS 20094:2009/ECE
R94:2007 Rev1
Lateral Collision Cl. 5.2 of AIS-099 including Speed 49 kph to 51 kph,
(Crash) Test Amendment No. 2 Total Vehicle Mass
Cl. 5.1 of ECE 95.03 Upto 3500 kg
Cl. 5.1 of ADR 72/00
Rear Impact (Crash) Cl. 5.0 of AIS-101 including Speed between
Test Amendment No. 1 35 kph to 38 kph, Total
Vehicle Mass 3500 kg
6. Front &Rear Vehicle Impact Test Cl. No. 4.2 of Speed:
Bumpers of IS 15901-2010 min.:4km/h for center
vehicle Annex-3 Cl. No. 2.7.5 & impact
(Vehicle testing) 2.8.4 of ECE 42.00 min:2.5km/h for corner
impact
7. Interior fittings Head Form Impact Annex-4 Cl. No. 1.4.2 & 2.1 Velocity:min. 24.1 Km/h
Test (Using Occupant of ECE 21.01 Annex-B, Deceleration:80g
Impact test Rig) Cl. No. B-1.4.2 & B-2.1 of
IS 15223:2002
Appendix A, Annex-4 Cl.
No. 1.4.2 &2.1 of ADR 21
SANS 20021:1993
Impact Test (Pendulum Annex-4 Cl. No. 1.4.2 & 2.1 Velocity:min. 24.1 Km/h
Impactor) of ECE R 21.01 Deceleration:80g&3
(Using Universal Annex-B, Cl. No. B-1.4.2 & milliseconds
Launcher-Pedestrian B-2.1 of IS 15223:2002
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
test facility) Appendix A, Annex-4 Cl.
No. 1.4.2 & 2.1 of ADR 21
SANS 20021:1993
8. Steering control Body Block Test Cl. No. 5.2 of ECE R 12.04, Velocity:min. 24.1 Km/h
assembly (Using Occupant Cl. No. 6.1 of IS Force:11150 N
Impact test Rig) 11939:1996 (RA 2012) Deceleration:120 g
Cl. No. 5.2of AIS 096
Appendix-A Cl.No. 5.2 of
ADR10 SANS 20012:1994
9. Steering control Body Block Test Cl. No. 5.2 of ECE R 12.04, Velocity:min. 24.1 Km/h
assembly Cl. No. 6.1 of IS Peak Horizontal Force:
(Using Universal 11939:1996 (RA 2012) 11150 N Methods:
Launcher-Pedestrian Cl. No. 5.2 of AIS 096 Tri-axial Load Cell
test facility) Appendix-A Cl.No. 5.2 Accelerometers
of ADR10 SANS
20012:1994
Head Form Test Cl. No. 5.3 of ECE R 12.04, Velocity:min. 24.1 Km/h
Cl. No. 8.1 of IS
(Using Universal 11939:1996 (RA 2012) Deceleration:80 g & 3
Launcher-Pedestrian Cl. No. 5.3 of AIS 096 Milliseconds
test facility) Appendix-A Cl.No. 5.3 of
ADR10 SANS 20012:1994 Max.Acceleration:120 g
10. Pedestrian safety
A. Front structure of Pedestrian Child head Cl. 5.2. & 7.3 of AIS 100 HIC≤1000 & HIC≤1700
Passenger cars form test Appendix-5 Cl.4 & Cl. 5.2 of Child Head form test area.
ECE 127.02 Speed-9.7 (±) 0.2 m/s.
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Cl. 5.2. & 7.3 of GTR-9 Mass 3.5 (±) 0.07Kg
Amendment 1 Impact Angle-50º (±) 2 º
Target accuracy- (±) 10mm
Temperature-20 (±) 4ºc
Humidity-40 (±) 30%
Pedestrian Adult head Cl. 5.2. & 7.4 of AIS 100 HIC≤1000 & HIC≤1700
form test Appendix-5 Cl.5 & Cl. 5.2 of Adult Head form test area.
ECE 127.02 Speed-9.7 (±) 0.2 m/s.
Cl. 5.2. & 7.3 of GTR-9 Mass 4.5 (±) 0.1Kg Impact
Amendment 1 Angle-65º (±) 2 º
Target accuracy- (±) 10mm
Temperature-20 (±) 4ºc
Humidity-40 (±) 30%
Pedestrian Upper leg Cl. 7.1.2 & Cl 5.1 of AIS 100 Sum of Impact forces<
form test Appendix-5 Cl.2 & Cl. 5.1.2 7.5kN, Bending
of ECE 127.02 moment<510Nm, Speed
Cl. 7.1.2 & Cl 5.1 of GTR-9 11.1 (±) 0.2 m/s.
Amendment 1 Mass 9.5 kg (±) 0.1 kg.
Target accuracy-Vertical
plane-±2 º
Lateral and vertical
tolerance (±) 10m
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Pedestrian Lower leg Cl. 7.1.1 & Annex 5 Cl. 5.1 Dynamic Knee
form test of AIS 100 bending<19°,
Appendix-5 Cl.1 & Cl. 5.1.1 Knee Shear Displacement
of ECE <6mm, Tibia
127.02 Acceleration<250g, Speed
Cl. 7.1.1 & Annex 5 Cl. 5.1 11.1 (±) 0.2 m/s Mass-13.4
of GTR-9 (±) 0.2 kg Target accuracy-
Amendment 1 Horizontal plane-(±) 2 º
Longitudinal plane-(±) 2 º
Lateral plane- (±) 2º
About Vertical axis- (±) 5 º
Lateral and vertical
tolerance (±) 10mm
II. MECHANICAL PROPERTIES OF MOTELS
1. Ferrous & Non- Tensile test at room ASTM E8/ E8M-2016a For YS, UTS, MoE:
Ferrous temp. (Offset YS, Load:1 kN to 100 kN
Upper & Lower YS, For Elongation:1 % to 80 %
UTS,% Elongation)
Modulus of Elasticity ASTM E111-2017
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
3. 5th wheel coupling a) Static test-1 AIS 091/Part1,2009 Load: 50 KN to 500 KN
and mounting Limit of deformation & ECE R 55,2018
plate width under specified Annexure 6 clause
load No.3.7.2.2
b) Static test-2
Separation of coupling
pin under specified load
Dynamic test AIS 091/Part 1,2009 Horizontal force =
Number of cycles for & ECE R 55,2018 20 kN to 220 kN
test pass or fail Annexure 6 clause Vertical force =
Horizontal force and No.2.2 and 3.7.3.1 50kN to 500 kN
vertical force
4. 5th Wheel Dynamic test AIS 091/P 1,2009 & ECE R Load: 50 KN to 500 KN
King Pin Number of cycles for 55,2018 Annexure 5
test pass or fail clause 8 Annexure 6
clauseNo.2.2 and 3.9
5. Metals and Axial Fatigue Test: ASTME466-15 Load: 20 kN to 90 kN
Alloys Number of cycles for
test pass or fail
Fatigue life estimation
(S-N Curve)
III. METALLOGRAPHY TEST
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Ti, V, Cr, Mn, Fe, Co,
Ni,Cu,Zn,Br, Sr,Zr,Nb,
Mo,Rh,Ag, Cd,Sn,Sb,
Ba,W,Pt,Au, Pb when
present at % level
1. Rubber Materials Compression Set Test ASTM D395-16 Deflection: Upto 25%
for Rubber Test Method B Temp:50 ºC to 200 ºC
Tensile strength of ASTM D412-16 Method A 50 N to 1000 N
rubber
PHOTOMETRY TESTING
LOCATION 1
1. Head lamp Light distribution and AIS 010 (Part 1, 2 and 4)- 1 lx to 300 lx
Colour Measurement in Rev. 1-Dec. 2010 0.001 co-ordinates to
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
a) driving beam, AIS 010 (Part 5)- 0.5 co-ordinates (x and y)
b) passing beam Rev. 1-Dec. 2010
ECE R-112 (Oct. 2008),
ECE R 113 (July 2009)
ADR 46/00 2006
2. Stop lamp i) Light distribution AIS 010 (Part 3)- 1 cd to 1000 cd
3. Front Position ii) Colour measurement Rev. 1-Dec. 2010 0.001 co-ordinates to
(side) lamps and iii) Illumination area AIS 010 (Part 5)- 0.5 co-ordinates (x and y)
Front end-outline Rev. 1-Dec. 2010
marker lamps AIS 012 (Part 6)-
4. Front position Rev. 1-Dec. 2010
(side) lamps ECE R-50 (Oct. 2008)
incorporated in ECE R-7 (Mar. 2009)
head lamps ADR 53/00 2006
5. Rear Position ADR 49/00 2006
(side) lamps and ADR 60/00 2006
Rear end-outline SANS 20050-2007
marker lamps SANS 20007-2002
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
ADR 53/00 2006
SANS 20050-2007
SANS 20006-2003
7. Reverse lamp i) Light distribution AIS 010 (Part 3)- 1 cd to 1000 cd
ii) Colour measurement Rev. 1-Dec. 2010 0.001 co-ordinates to
iii) Illumination area AIS 010 (Part 5)- 0.5 co-ordinates (x and y)
Rev. 1-Dec. 2010
AIS 012 (Part 7)-
Rev. 1-Oct. 2011
ECE R-50 (Oct. 2008)
ECE R-23 (Oct. 2008)
ADR 53/00 2006
ADR 1/00 2005
SANS 20050-2007
SANS 20023-2012
8. Front Fog lamp i) Light distribution AIS 012 (Part 1)- 1 cd to 1000 cd
ii) Colour Rev. 1-Oct. 2011 0.001 co-ordinates to
AIS 010 (Part 5)- 0.5 co-ordinates (x and y)
Rev. 1-Dec. 2010
ECE R-19 (Mar. 2009)
9. Rear fog lamp i) Light distribution AIS 012 (Part 2)- 1 cd to 1000 cd
ii) Colour measurement Rev. 1-Oct. 2011 0.001 co-ordinates to
iii) Illumination area AIS 010 (Part 5)- 0.5 co-ordinates (x and y)
Rev. 1-Dec. 2010
ECE R-38 (Oct. 2008)
ADR 52/00 2006
II. LUMINARIES
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
1. Number plate i) Luminance AIS 010 (Part 3)- 1 cd/m2 to 1000 cd/m2
lamp distribution Rev. 1-Dec. 2010
ii) Gradient of AIS 010 (Part 5)-
Luminance Rev. 1-Dec. 2010
AIS 012 (Part 4)-
Rev. 1-Oct. 2011
AIS 62(Dec. 2004)
ECE R-50 (Oct. 2008)
ECE R-4 (July 2008),
ADR 53/00 2006
ADR 48/00 2006
SANS 20050-2007
SANS 20004-2012
2. Filament lamp I) Electrical AIS 034 (Part 1)- 1 lm to 5000 lm
Test measurements Rev. 1-Dec. 2010 0.1 VDC to 30 VDC
i) Photometric ECE R-37 (Oct. 2009) 0.01 A to 10 A
measurements ADR 51/00 2006 0.001 co-ordinates to 0.5
ii) Colour measurement SANS 20037-2007 co-ordinates (x and y)
III. GLASSES/MIRRORS
1. Reflex Reflector i) Photometric AIS 057-Rev. 1-Dec. 2010 1 mcd/lx to 50000 mcd/lx
and Warning Measurement AIS 22 (May 2001), 0.001 co-ordinates to
Triangle. (Co-efficient of ECE R27(Feb. 2007) 0.5 co-ordinates (x and y)
Luminous Intensity) ECE R3(Feb 1998)
ii) Colour measurement ADR 47/00 2006
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
SANS 20027-1998
SANS 20003-2005
2. Safety Glass i) Light Transmission IS 2553 (Part II) 1 % to 100 %
ii) Optical distortion ECE R-43 (Aug. 2007), 0.4 Minutes to 8 Minutes of
SANS 20043-2005 arc Visual
iii) Image Separation ABNT NBR 9503
ABNT NBR 9504