Concrete Structures For Storage of Liquids - Practice
Concrete Structures For Storage of Liquids - Practice
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Indian Standard
CONCRETE STRUCTURES FOR STORAGE OF
LIQUIDS — CODE OF PRACTICE
PART 2 REINFORCED CONCRETE STRUCTURES
( First Revision)
0 INS 2009
FOREWORD
This Indian Standard (Part 2) (First Revision) was adopted by thu Bwxxw of hldhm Standards, after the draft
finalized by the Cement and Concrete Sectional Comnittcc had been [q~provc(iby the Civil Engineering Division
Council.
This standard was first published in 1965. The present revision has been tuken up with a view to keeping obrcast
with the rapid development in the field of construction technology and concrctc design and also to bring further
modifications in the light of experience gained while applying the earlier version of this standard and the amendment
issued.
The design and construction methods in reinforced concrete and prestressed concrete structures for the storage
of liquids are influenced by the prevailing construction practices, the physical properties of the materials and the
climatic condition. To lay down uniform requirements of structures for the storage of liquids giving due
consideration to the above mentioned factors, this standard has been published in four parts, the other parts in the
series are:
(Part 1) :2009 General requirements
(Part 3) :1967 Prestressed concrete structures
(Part 4) :1967 Design tables
While the co~mon methods of design and construction have been covered in this standard, for design of structures
of special forms or in unusual circumstances, special literature may be referred to or in such cases special systems
of design and construction may be permitted on production of satisfactory evidence regarding their adequacy
and safety by analysis or test or by both.
In this standard it has been assumed that the design of liquid retaining structures, whether of plain, reinforced or
prestressed concrete is entrusted to a qualified engineer and that the execution of the work is carried out under the
direction of a qualified and experienced supervisor.
All requirements of IS 456:2000 ‘Code of practice for plain and reinforced concrete (@w-th revision)’ and
IS 1343:1980 ‘Code of practice for prestressed concrete (first revision)’, in so far as they apply, shall be deemed
to form part of this standard except where otherwise laid down in this standard. For a good design and construction
of structure, use of dense concrete, adequate concrete cover, good detailing practices, control of cracking, good
quality assurance measures in line with IS 456 and good construction practices particularly in relation to
construction joints should be ensured.
This revision incorporates a number of important modifications and changes, the most important of them being:
a) Scope has been clarified further by mentioning exclusion of dams, pipes, pipelines, lined structures and
damp-proofing of basements;
b) A new sub-clause on loads has been added under the clause on design;
c) Regarding method of design, it has been specified that one of th~ two alternative methods of design, that
is, limit state design and working stress design may be used; and
d) Provision for crack width calculations due to temperature and moisture and crack width in mature
concrete have been incorporated as Annex A and Annex B, respectively.
The composition of the Committee responsible for formulation of this standard is given in Annex C.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the results of a test or analysis, shall be rounded off in accordance with
IS 2:1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
IS 3370 (Part 2) :2009
Indian Standard
CONCRETE STRUCTUIWS FOR STORAGE OF
LIQUIDS — CODE OF PRACTICE
PART 2 REINFORCED CONCRETE STRUCTURES
( First Revision)
1 SCOPE 3 GENERAL REQUIREMENTS
1.1 This standard (Part 2) lays down the requirements Design and construction of reinforced concrete liquid
applicable specifically to reinforced concrete structures retaining structures shall comply with the requirements
for the storage of liquids, mainly water. These of IS 3370 (Part 1) and IS 456 unless otherwise laid
requirements are in addition to the general requirements down in this standard.
laid down in IS 3370 (Part 1).
4 DESIGN
1.2 This standard does not cover the requirements for
reinforced and prestressed concrete structures for 4.1 General
storage of hot liquids and liquids of low viscosity and Provisions shall be made for conditions of stresses that
high penetrating power like petrol, diesel oil, etc. This may occur in accordance with principles of mechanics,
standard also does not cover dams, pipes, pipelines, recognized methods of design and sound engineering
lined structures and damp-proofing of basements. practice. In particular, adequate consideration shall be
Special problems of shrinkage arising in the storage given to the effects of monolithic construction in the
of non-aqueous liquid and the measures necessary assessment of axial force, bending moment and shear.
where chemical attack is possible are also not dealt
with. The recommendations, however, may generally 4.2 Loads
be applicable to the storage at normal temperatures of All structuresrequired to retain liquids should be designed
aqueous liquids and solutions which httve no for both the full and empty conditions, and the
detrimental action on concrete and steel or where assumptionsregarding the arrangements of loadingshould
sufficient precautions are taken to ensure protection be such as to cause the most critical effects. For load
of concrete and steel from damage due to action of combinations, water load shall be treated as ‘dead load’.
such liquids as in the case of sewage.
Liquid loads should allow for the actual density of the
2 REFERENCES contained liquid and possible transient conditions, for
example, suspended or deposited silt or grit where
The following standards contain provisions, which appropriate. For ultimate limit state conditions and
through reference in this text, constitute provisions of working stress design, liquid levels should be taken to
this standard. At the time of publication, the editions the maximum level the liquid can rise assuming that the
indicated were valid. All standards are subject to liquid outlets are blocked. For serviceability, limit state
revision and parties to agreements based on this conditions, the liquid level should be taken to the working
standard are encouraged to investigate the possibility top liquid level or the overflow level as appropriate to
of applying the most recent editions of the standards working conditions. Allowance should be made for the
indicated below: effects of any adverse soil pressures on the walls,
1S No. Ztle according to the compaction and/or surcharge of the soil
and the condition of the structure during construction
456:2000 Code of practice for plain and
and in service. No relief should be given for beneficial
reinforced concrete (fburth revision)
soil pressure effects on the walls of containment
1786:2008 Specification for high strength bars
structures in the full condition. Loading effects due to
and wires for concrete reinforcement
temperature occurs when thermal expansion of a roof
~ourth revision) forces the walls of an empty structure into the
3370 Concrete structures for the storage of surrounding backfill causing passive soil pressure. This
liquids — Code of practice: effect can be reduced by providing a slidingjoint between
(Part 1): 2009 General requirements @-st revision) the top of the wall and under side of the roof which may
(Part 4): 1967 Design tables be either a temporary free sliding joint that is not cast
1
IS 3370 (Part 2) :2009
into a fixed or pinned connection, or a permanently that in mature concrete shall be calculated as given in
sliding joint of assessed limiting friction. Movement of Annex B.
a roof may occur also where there is substantial variation
4.4.3.1 Crack widths for reinforced concrete members in
in the temperature of the contained liquid. Where a roof
direct tension and flexural tension maybe deemed to be
is rigidly connected to a wall this may lead to additional
satisfactory if steel stress under service conditions does
loading in the wall that should be considered in the
not exceed 115 N/mmz for plain bars and 130 N/mmz
design. Earth covering on reservoir roof’maybe taken as
for high strength deformed bars.
dead load, but due account should be taken of
construction loads from plant and heaped earth which 4.5 Working Stress Design
may exceed the intended design load. 4.5.1 Basis of Design
The junctions between various members (between wall
The design of members shall be based on adequate
and floor) intended to be constructed as rigid should
resistance to cracking and adequate strength.
be designed accordingly and effect of continuity should
Calculation of stresses shall be based on the following
be accouuted in design and detailing of each member.
assumptions:
4.3 Methods of Design a) At any cross-section plane section remains
One of the two alternative methods of design given plane after bending.
in 4.4 and 4.5 for design of water retaining structures b] Both steel and concrete are perfectly elastic and
shall be followed: the modular ratio has the value given in IS 456.
c) In calculation of stresses, for both flexural and
Additional provisions for design of floors, walls and direct tension (or combination of both)
roofs are given in 5,6 and 7 respectively. Structural relating to resistance to cracking, the whole
elements that are not exposed to the liquids or to section of concrete including the cover
moist coriditions shall be designed in accordance together with the reinforcement can be taken
with IS 456. into account provided the tensile stress in
concrete is limited to Table 1.
4.4 Limit State Design
d) In strength calculations the concrete has no
4.4S Limit State Requirements tensile strength.
A1lrelevant limit states shall be considered in the design 4.5.2 Permissible Stresses on Concrete
to ensure an adequate degree ofkafety and serviceability.
4.5.2.1 Resistance to cracking
4.4.1.1 Limit state ofcolla.pse
For calculations relating to the resistance to cracking,
The recommendations given in IS 456 shall be the permissible concrete stresses shall conform to the
followed. values specified in Table 1. Although cracks may
4.4.1.2 Limit states of serviceability develop in practice, compliance with assumption given
in 4.5.1(c) ensures that these cracks are not excessive.
a) Deflection — The limits of deflection shall
be as per IS 456. Table 1 Permissible Concrete Stresses in
b) Cracking — The maximum calculated surface Calculations Relating to Resistance
width of cracks for direct tension and flexure to Cracking
or restrained temperature and moisture effects [Clauses 4.5.1(c), 4.5.2.1 and 6.3(b)]
shall not exceed 0.2 mm with specified cover.
$1 Grade of Permissible Concrete Stresses,
4.4.1.3 Partial safety factors No. Concrete N/mm2
The recommendations given in IS 456 for partial safety Direct Tension Tension Due
factors for serviceability shall be followed. to Bending
(1) (2) (3) (4)
4.4.2 Basis of Design
i) M25 1.3 1.8
Design and detailing of reinforced concrete shall be as ii) M30 1.5 2.0
specified in Section 5 of IS 456 except that 37.L1 of iii) M35 1.6 2.2
IS 456 shall not apply. iv) M40 1.8 2.4
v) M45 2.0 2.6
4.4.3 Crack Widths vi) M50 2.1 2.8
NOTE — The maximum values of shear stress in concrete
Crack widths due to the temperature and moisture shall be as given in IS 456.
effects shall be calculated as given in Annex A and
2
1S 3378 (Part 2) :2009
4.5.2,2 Strength calculation steel shall be equal to the product of modular ratio of
steel and concrete, and the corresponding permissible
In strength calculations, the permissible concrete
tensile stress in concrete.
stresses shall be in accordance with Table 2 and Table 3.
4.5.3.2 Stwigth calculations
Table 2 Permissible Stresses in Concrete
AllvaluesareinN/rnm2, For strength calculations, the permissible stresses in
steel shall conform to the valu~s specified in Table 4.
N Gradeof Permissible Stressin Permissible
No. Concrete Compression Stress in Bond
(Average) for Table 4 Permissible Stresses in Steel
3 Plain Bars in Reinforcement for Strength
Bending Direct Tension
(J* c= T$(j S1 Type of Stress in Steel Permissible Stresses, N/mm2
(1) (2) (3) (4) (5) ?40. Reinforcement
Plain Round High Strength
i) M25 8.5 6.0 0.9 Mild Steel Bars Deformed Bars
ii) M30 10.0 8.0 1.0
iii) M35 11.5 9.0 1.1 (1) (2) (3) (4)
iv) M40 13.0 10.0 1“2 i) Tensile stress in members 115 130
v) M45 14.5 11.0 1.3
under direct tension,
vi) M50 16.0 12.0 1.4
bendingand shear
NOTES ii) Compressive stress in 125 140
1 The values of permissible shear stress in concrete are given in columns subjected to
Table 3. direct ioad
2 The bond stress given in COI5 shall be increased by 25
percent for bars in compression.
3 In case of deformed bars conforming to IS 1786, the bond 4.5.4 Stresses Due to Moisture or Temperature Chwzges
stresses given above may be increased by 60 percent.
No separate calculation is required for.-.stresses due to
moisture or temperature change in the concrete
Table 3 Permissible Shear Stress in Concrete provided that:
(Clause 4.5.2.2, and Table 2)
a) The reinforcement provided is not less than
N A Permissible Shear Stress in Concrete TC,
No. 100$
N/mm*
that specified in 8,
.-
Grade of Concrete b) The recommendations of the standard with
~-—---- regard to the provision of movement joints
M25 M30 M35 M40 and
Above and f-or a suitable sliding layer beneath the
(1) (2) (3) (4) (5) (6) tank given in IS 3370 (Part 1) are complied
i) <o.~5 0.19 0.20 0.20 oe20 with,
ii) 0.25 0.23 0.23 0.23 0.23 c) The tank is to be used only for the storage of
iii) 0.50 0.31 0.31 0.3 I 0.32
iv) 0.75 0.36 0.3-7 0.37 ~o~g water or aqueous liquids at or near ambient
v) 1.00 0.40 0.41 0.42 0.42 temperature and the concrete never dries out,
vi) 1.25 0.44 0.45 0.45 0.46
and
vii) 1.50 0.46 0.48 0.49 0.49
viii) 1.’?5 0.49 0.50 0.52 0.52 d) Adequate precautions are taken to avoid
ix) 2.00 0.51 0.53 0.54 0.55
x) 2s25 0.53 0.55 0.56 0.5°7
cracking of the concrete during the
xi) 2.50 0.55 0.57 0.58 0.60 construction period and until the tank is put
xii) 2.75 0.56 0.58 0.60 0.62 into use.
xiii) 3.00 and 0.57 0.60 0.62 0.63
above 4S.4.1 Shrinkage stresses may, however, be required
NOTE — A, is that area of longitudinal tension reinforcement to be calculated in specia~ cases, when a shrinkage
which continues at least one effective depth beyond the section
being considered except at supports where the fill area of coefficient of 300 x 10-6may be assumed,
tension reinforcement may be used provided the detailing
conforms to 26.2.2 and 26.2.3 of IS 456. 4.5.4.2 Where reservoirs are protected with an
internal impermeable lining, consideration should
4.5.3 Permissible Stresses in Steel be given to the possibility of concrete eventually,
4.5.3.1 Resistance to cracking drying out, Unless it is established on the basis of
tests or experience that the lining has adequate crack
The tensile stress in the steel will necessarily be limited bridging properties, allowance for the increased
by the requirement that the permissible tensile stress effect of drying shrinkage should be made in the
in the concrete is not exceeded; so the tensile stress in design.
3
IS 3370 (Part 2) :2009
4
IS 3370 (Part 2) :2009
influence of liquid pressure is restricted at the the rest of the tank or by use of the covering of
base. waterproof membrane or by providing slopes to ensure
b) Unless the extent of fixity at the base is adequate drainage.
established by analysis with due consideration
8 DETAILING
to the dimensions of the base slab, the type of
joint between the wall and slab and the type 8.1 Minimum Reinforcement
of soil supporting the base slab, it is advisable
to assume wall to be fully fixed at the base.
8.1.1 The minimum reinforcement in walls, floors and
roofs in each of two directions at right angles, within
Coefficient for ring tension and vertical moments for each surface zone shall not be less than 0.35 percent
different conditions of the walls for some common of the surface zone, cross section as shown in Fig. 1
cases are given in IS 3370 (Part 4) for general and Fig. 2 for high strength deformed bars and not
guidance. less than 0.64 percent for mild steel reinforcement bars.
The minimum reinforcement can be further reduced
7 ROOFS to 0.24 percent for deformed bars and 0.40 percent for
plain round bars for tanks having any dimension not
7.1 Provision of Movement Joints
more than 15 m. In wall slabs less than 200 mm in
To avoid the possibility of sympathetic cracking, it is thickness, the calculated amount of reinforcement may
important to ensure that movement joints in the roof all be placed in one face. For ground slabs less than
correspond with those in walls if roof and walls are 300 mm thick (see Fig. 2) the calc@ated reinforcement
monolithic. If, however, provision is made by means should be placed in one face as near as possible to the
of a sliding joint for movement between the roof and upper surface consistent with the nominal cover. Bar
the wall, correspondence of joints is not important. spacingshouId generally not exceed 300 mm or the
thickness d’ the section, whichever is less.
7.2 Water-Tightness
8.2 Size of Bars, Distance Between Bars, Laps and
In case of tanks intended for the storage of water for Bends — Size of bars, distance between bars, laps and
drinking purposes, the roof must be made water-tight, bends in bars, and fixing of bars shall be in accordance
This may be achieved by limiting the stresses as for with IS 456.
D
l— I
NOTE — For D c 500 mm, assume each reinforcement face controls D/2 depth of concrete.
For D >500 mm assume each reinforcement face controls 250 mm depth of concrete,
ignoring any central core beyond this surface depth.
t
t 13f2
D
UNDER -_._J
3oomn ( NO BOTTOM
1 . , REINFORCEMENT
t
! D/2
D
300mn7 T(3
500mm
. !
1OC)mm
l--
t
1
250mn
I
D
OVER
Nxhm-1
!- m
ANNEX A
(Foreword, and Clause 4.4.3)
CRACK WIDTH DUE TO TEMPERATURE AND MOISTURE
A-1 CALCULATION OF MINIMUM REIN- Grade of M25 M30 M35 M40 M45 M50
FORCEMENT CRACK SPACING AND CRACK concrete
WIDTHSIN RELATION TO TEMPERATURE ~,, N/mm2 1.15 L3 L45 1.6 1.7 1.8
AND MOISTURE EFFECTS IN THIN SECTION fY- - characteristic strength of the reinforcement.
A-1.1 The design procedures given in A-1.2 to A-1.3 For ground slabs under 200 mm thick the minimum
are appropriate to long continuous wall or floor slabs reinforcement may be assessed on the basis of
of thin cross section. A-2 considers thick sections. thickness of 100 mm and placed wholly in the top
surface with cover not exceeding 50 mm. The top
A-1.2 Minimwn Reinforcement surface zone for ground slab from 200 to 500 mm
To be effective in distributing cracking, the amount of thick may be assessed on half the thickness of the
reinforcement provided needs to be at least as great as slab. For ground slabs over 500 mm thick, consider
that given by the formula: them as ‘thick’ sections with the bottom surface zone
only 100 mm thick.
f(a
PCrh = — .** (1) A-1.3 Cracks can be controlled by choosing the
f Y spacing of movement joint and the amount of
where reinforcement. The three main options are summarized
Pait - critical steel ratio, that is, the minimum ratio, in Table 2 of IS 3370 (Part 1).
of steel area to the gross area of the whole
concrete section, required to distribute the
A=l.4 Crack Spacing
cracking; When sufficient reinforcement is provided to distribute
f Ct = direct tensile strength of the immature cracki~.g the likely maximum spacing of crack S~~X
concrete, which is taken as given below: shall be given by the formula:
6
IS 3370 (Part 2) :2009
&O where
s=—— ● .* (2)
‘ax A 2p w = coefficient of thermal expansion of mature
where concrete, and
T1 = fall in temperature between the hydratiom
f ratio of the tensile strength of the concrete
peak and ambient.
?=
~b (&) tO tk average bond strength between
concrete and steel, The value of Tl depends on the temperature of
@= size of each reinforcing bar, and concreting, cement content, thickness of the member
steel ratio based on the gross concrete and material for shutters. As guideline, it is
P=
sectiom recommended to use TI = 30”C for concreting in
●
7
IS 3370 (Part 2) :2009
ANNEX B
(Foreword, and Clause 4.4.3)
CRACK WIDTHS IN lv[ATIJRE CONCRETE
3acr~m
w . . . (7) q = strain at the level considered,
2(a
1+
-. “- o ‘in
D–x &* = strain due to the stiffening effect of concrete
where between cracks,
b t= width of section at the centroid of the tension
w= design surface crack width,
steel,
aC~ = distance from the point considered to the
D= overall depth of the member,
surface of the nearest longitudinal bar,
E= average strain at the level where the cracking x= depth of the neutral axis,
m
is being considered. To be calculated in E, = modulus of elasticity of reinforcement,
accordance with IL2,
A, = area of tension reinforcement,
c Min = minimum cover to the tension steel,
d effective depth, and
D= overall depth of the members, and
at = distance from the compression face to the
x= depth of neutral axis. point at which the crack width is being
calculated.
B-2 AVERAGE STRAIN IN FLEXURE
The average strain at the level where cracking is being B-4 ASSESSMENT OF CRACK WIDTHS IN
considered, is assessed by calculating the apparent DIRECT TENSION”
strain using characteristic loads and normal elastic Provided that the strain in the reinforcement is limited
theory. Where flexure is predominant but some tension to 0.8 fJE,, the design crack width should not exceed
exists at the section, the depth of the neutral axis should the appropriate value given in 8 of IS 3370 (Part 1)
be adjusted. The calculated apparent strain, &lis then and may be calculated from equation (10):
adjusted to take into account the stiffening effect of
the concrete between cracks &z.The value of the w=3acr&m . . . (lo)
stiffening effect may be assessed from B-3, and where S~ is assessed in accordance with B-5.
sln=&~–q
B-5 AVERAGE STRAIN IN DIRECT TENSION
where
The average strain is assessed by calculating the
&m= average strain at the level where cracking is apparent strain using characteristic loads and normal
being considered,
elastic theory. The calculated apparent strain is then
&, = strain at the level considered, and adjusted to take into account the stiffening effect of
% strain due to stiffening effect of concrete the concrete between cracks. The value of the stiffening
between cracks. effect may be assessed from B-6.
8
IS 3370 (Part 2) :2009
ANNEX C
(Foreword)
COMMITTEE COMPOSITION
Organization Representative(s)
Delhi Tourism and Transportation Development Corporation SHRI JOSE KURiAN (Chairman)
Ltd, New Delhi
ACC Ltd, Mumbai SHRI NAVEENCHADHA
SHRI P. SRINIVASAN(Alternate)
Central Soil and Materials Research Station, New Delhi SHRI MURARIRATNAM
(Alternate)
SHRI N. CHANDRASEKHRAN
9
IS 3370 (Part 2) :2009
Organization Representative(s)
Gammon India Limited, Nlumbai SHRI S. A. R~DIX
SHRI V. N. FIE~~ADE(Alternate)
10
Is 3370 (Part 2) :2009
Organization Representative(s)
Voluntary organization in Interest of Consumer Ed~cation, SHRI HEMANTKIJMAR
New Delhi
BIS Directorate General SHRIA. K. SAINL Scientist ‘F’& Head (Civ Engg)
[Representing Director General (Ex-o~cio)]
Member Secretaries
SW SAN~A~P~PJ~
Scientist ‘E’ &Director (Civ Engg), BIS
SHIU S. AIWN KUMAR
Scientist ‘B’ (Civ Engg), BIS
Central Soil & Materials Research Station, New Delhi SHRt MURARIRATNAM
(Alternate)
SHRIN. CHAN~RASIiKH;~RAN
11
IS 3370 (Part 2) :2009
Organization Representative(s)
Ministry of Road Transport and Highways, New Delhi SHR1T, B. B~N~RJEE
SHRI KAMLESHKUMAR(Alternate)
National Council for Cement and Building Material, DR ANIL KUMAR (Convener before 18 October 2006)
13allabgarh
In personal capacity (36, Old Sneh Nagac Wardha Road, SHRI LALITKUMARJAIN (Convener since 18 October 2006)
iVagpur)
Central Road Research Institute (CSIR), New Delhi DIRECTOR
SHRI SATANDERKUNIAR(Alternate)
GMGIPN-140 Rls/fw/09-3oo
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This Indian Standard has been developed from Doc No.: CED 2 (’7330).
PRIIVTED 13Y THE GENERAL MANAGER, GOVT. OF INDIA PRESS, NASHIK-422 006