Mini Hi-Fi System: Service Manual
Mini Hi-Fi System: Service Manual
SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
CONTENTS
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
MCS
FINISH
AUTO POWER OFF
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
EQDEMOUP
FINISH
AUTO POWER OFF
After connecting the BT App with SET, When touch the “Device Version info” button,
the user could find the “Device Version info” on user could find the current and latest SET
Setting tab. version on pop-up menu.
When touch the “Update” button, user could Select the OK button on the caution message.
update the SET firmware using FOTA.
1st step is download from CDN server to After completed the download from server,
smart phone. The progress bar is displayed smart phone start to transfer the firmware to the
on BT App. SET. The progress bar is displayed on BT App.
After completed the download from the smart When finishing the flash memory writing, pop-up
phone, the SET overwrite the firmware to flash message about finish is displayed and the SET
memory. auto power off.
• INPUTS
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 75 Ω, RCA jack (L, R)
Portable in (PORTABLE IN) 1.0 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 1
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1,620 kHz, 520 to 1,710 kHz or 522 to 1,710 kHz
• SYSTEM
Frequency Response 40 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 75 dB
Bus Power Supply (USB) 5V 500 mA
• FRONT SPEAKER
Type 2 Way 2 Speaker
Impedance 4Ω
Rated Input Power 350 W RMS
Max. Input power 700 W RMS
Dimensions (W x H x D) Approx. 300 mm x 363 mm x 256 mm
• SUBWOOFER SPEAKER
Type 1 Way 1 Speaker
Impedance 3Ω
Rated Input Power 400 W RMS
Max. Input power 800 W RMS
Dimensions (W x H x D) Approx. 310 mm x 363 mm x 256 mm
CONTENTS
A
B
C
MAIN
D
E G
F
A46
SMPS 274
A47
H
BT
A52 D
CABLE1
266
A
B
273
C
E
MIC 254
A45 CABLE2 F
254 A00
272
A42
262
252 G
FRONT 272 263
A43
H 300
252
A60
A90
Figure D1
2. Power Cord
2-1) Pull the Power Cord in the direction of Figure D2-1.
Figure D2-1
Figure D2-2
3. Plate Bridge
3-1) Pull the Front Assembly in the direction of and remove the Plate Bridge in the direction of .
¢
¤
Figure D3
Figure D4-1
4-2) Disconnect the 2 FFC Cables and the 2 Harness Cables from the MAIN PCB.
Figure D4-2
¢
Figure D4-3
4-4) Unhook the 2 Hooks ( in Figure D4-4) under the Front Assembly.
4-5) Remove the Front Assembly.
¤ ¤
Figure D4-4
Figure D5
6. FRONT PCB
6-1) Remove the 8 Screws from the FRONT PCB.
6-2) Remove the 2 Plate Grounds
Figure D6-1
Figure D6-2
7. JACK PCB
7-1) Unhook the 1 Hooks and Remove the JACK PCB.
Figure D7
Figure D8
9. Panel Rear
9-1) Remove the 5 Screws.
9-2) Remove the Panel Rear.
Figure D9
Figure D10
11. Chassis
11-1) Remove the Chassis.
Figure D11
Figure D12
Figure A1
Figure A2-1
Figure A2-2
3. Panel Rear
3-1) Assemble the Panel Rear.
c Be careful because the area around the Panel Rear is sharp.
3-2) Tighten the 5 Screws.
Figure A3
Figure A4
5. JACK PCB
5-1) Assemble the JACK PCB.
Figure A5
Figure A6-1
Figure A6-2
Figure A7
8. Front Assembly
8-1) Assemble the Front Assembly to the marked hook.
Figure A8-1
Figure A8-2
Figure A8-3
Figure A9
Figure A10-1
Figure A10-2
11. Case
11-1) Assemble the Case.
11-2) Tighten the 5 Screws.
Figure A11
CONTENTS
KEY2
IC500
X500
X501
IC501
12 VA
IC102
3-1. VFD
3-1-1. Solution
Please check and replace VFD301 on FRONT board.
SP+ : pin17
to CN401(pin6)
About 3.6 Vpp
IC400
CN401
IC400
SLED- : pin18
SL- TO CN401
CN401
to CN401(pin9)
SL+ TO CN401
SLED+ : pin17
to CN401(pin7)
< Waveform of SLED- & SLED+ < MAIN
board top < MAIN board bottom view >
for driving SLED motor > view >
IC400
MOT_OPEN
CN401
CLOSE
LO- TO CN401
LO+ TO CN401 LOAD+ : pin9 to CN401(pin4)
LOAD- : pin10 to CN401(pin2)
IC400
IC400
F- : pin13 to CN401(pin18)
F+ : pin14 to CN400 (pin15)
CD_RST
( VCC50) A, B, C, D, E, F, PD SERVO
LD
I C401
P/ UP ( 4 X)
SPDO/ SLDO CD_RW/ MCLK/ LRCK/ BCK,
/ FOD/ TRD CD_DAT
DECK
OP_SW, CL_SW, UP_SW, DN_SW, D_SENSE
MECHANI SM
LPF MCS_DATA_OUT
FRONT( BTL)
CK57 Only
LPF SW(PBTL)
AMP
I c701
< I2S Signal Flow > < Waveform of I2S audio interface signals >
OUT_A
OUT_A OUT_D
OUT_D
IC702 IC701
DECK
OP_SW, CL_SW, UP_SW, DN_SW, D_SENSE
MECHANI SM
LPF
FRONT( BTL)
PWM AMP
I C700 I C702 FRONT( BTL)
CK57 Only
LPF SW(PBTL)
D- to pin 1&4 of CN502
AMP
I c701
< USB function signal flow > < Waveform of USB D± signal >
AUX I N
I C501 I C202
Mai n DSP
IC202
AUX_R/ AUX_L
PWM_LRCK/ BCK/ DATA
LPF
FRONT( BTL)
ADC_D/ ATA_IN
PWM AMP
I C700 I C702 FRONT( BTL)
CK57 Only
LPF SW(PBTL)
BCK LRCK
AMP
I c701
< AUX function signal flow > < MAIN board top view >
I C501 I C202
Mai n DSP FM/AM TUNER
( FM/ AM)
IC202
TUNER_R/ TUNER_L
PWM_LRCK/ BCK/ DATA
LPF
FRONT( BTL)
PWM
I C700
AMP
I C702 FRONT( BTL)
ADC_D/ ATA_IN
CK57 Only BCK LRCK
LPF SW(PBTL)
AMP
I c701
No 5.6 VA
YES
NO
F901 normal? Replace F901 (Use the same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
TH901(TH903) normal? Replace TH901.
YES
Is Vcc
NO
(10 V ~ 18 V) supplied to D902 normal?
IC901 pin7?
NO
NO
D933 / D934 normal? Replace D933 / D934.
YES
Is there NO
about 2.5 V at Replace IC941.
IC941 pin1?
YES
NO
D935 normal? Replace D935.
YES
NO
D932 normal? Replace D932.
YES
NO
D931 normal? Replace D931.
YES
No PVDD
YES
NO
F901 normal? Replace F901 (Use the same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
TH901(TH903) normal? Replace TH901.
YES
Is Vcc NO
(10 V ~ 18 V) supplied to NO
D903 normal?
IC911 Pin4?
YES
NO
Q911 base HIGH?
YES
NO
Q901 normal? Replace Q901.
YES
NO
D951 normal? Replace D951.
YES
YES
No 12 V
YES
Is Vcc (15 V) NO
Check or replace D935.
supplied to IC931?
YES
NO
IC931 Pin4 “H”? Check P-CTRL “H” signal from MCS.
YES
No VFD
YES
NO
D931 normal? Check or replace D931.
YES
NO
ZD931 normal? Check or replace ZD931.
YES
NO
Q301 / Q302 normal? Check or replace Q301 / Q302.
YES
YES
YES
Check if IC100 NO
Check and change IC100.
have 3.3 VA output.
YES
Check if IC101 NO
Check and change IC101.
have 1.2 VA output.
YES
YES
OK
3. IC503 CHECK
YES
NO
Check IC500. Replace IC500.
YES
OK OK
YES
Check NO
CN102 Pin13,14 input Refer to SMPS troubleshooting.
12V voltage.
YES
YES
Check NO
CN300 connection and NO
power Pin14, 16, 17 Check CN304 connection. Check each Pin voltage.
(VIN, F+, VDD).
YES
YES
Check
VFD301 voltage Pin27, NO If voltage isn’t over VH : 27 V, F- : 3 V
26, 31, 32 VH: over 27 SW signal is not operation? OK
V, SW Signal, F- : over
3 V is OK?
YES
YES
NO
Check VFD301. Replace VFD301.
YES
OK
Check
IC500->VFD301 data NO Check input data
communication STB/ IC500 Pin F2, B3, B1.
DATA/ CLK
YES
YES
YES
NO
FLD light on? Check IC500. Replace IC500.
YES
YES
OK OK
YES
YES
YES
Check NO NO
X700(12.288 MHz) Check X700 Replace X700(12.288 MHz).
operation. (12.288 MHz).
YES YES
YES
Check Check
NO CD Assy communication NO
IC700 input data Pin24, 25 Refer to CD troubleshooting.
Pin20,21, 22, 23,
PWM wave. 24.
YES YES
Check NO
IC700 input Check each line resistor output.
data.
YES
OK
Check PWM
modulator output NO NO
FL: Pin48(-),49(+)/ FR: Pin46(-),47(+). Check IC700. Replace IC700.
WF : 44(-), 45(+) Other output
check.
YES YES
OK OK
YES
Check NO
Refer to SMPS troubleshooting.
CN102 Pin13, 14: +12 VA
Check IC106 for +12 V.
Pin5, 6, 7 : 49 V.
YES
YES
NO
Check IC701, IC702
Check each line resistor output voltage.
Pin64: +12 V input.
YES
YES
YES
NO
Check output
Replace the coil.
line coil (L705, 706, 707, 708).
YES
OK
FUNCTION CHECK
YES
Check NO
IC202 Pin27, 28, 29, 30 Check JK200, TU200.
input.
YES
Check
Check IC202 NO IC202 Pin8: ADC +3.3 V NO
Pin13,14,25: DVCC +3.3 V.
Check CN102 Pin13,14: 12 VA.
Pin18, 19 output data.
YES YES
YES
YES
YES
OK
YES
YES
NO
Check IC500 Pin P7, P8, P10, P11. Check tuner module data.
YES
CD FUNCTION
YES
YES
YES YES
Check IC400.
NO
Is Motor ok? (about 12 Ω) Check loading motor.
Check IC400
(Motor drive IC).
NO
NO NO Focus,
Disc reading IM driving
tracking, sled signal
is ok? (Focus and tracking) is ok?
is ok?
YES YES
YES NO
Check NO
the signal of IC401 Check Vcc of IC401. Check IM (pick-up).
Pin52,53,54.
YES
Check
the signal (16.9344 NO NO
Check Cristal (X400). Replace Cristal (X400).
MHz) at IC401
Pin51.
YES
Check IC500 NO
input/output and Replace IC500.
control line.
YES
USB FUNCTION
YES
YES
NO NO
Display “NO USB”. Check USB_5V. Check CN301.
YES
YES
Check
USB1_D-/D+(R335,336) NO Check USB jack
Display “READ”. USB2_D-/D+(R301, (CN301/ CN302).
302).
YES
YES
Check IC500 NO
Display “NO FILE”. Replace IC500.
(Pin U7, U8/ A7, A8).
YES
1 CLK
5
DATA CD-16 M
2
3 ADDRESS
4 CS
Fig 1. SDRAM
Fig 2. SERVO
①IC504 pin38, ②IC504 pin53
⑤IC500 pin M1
③IC504 pin35, ④IC504 pin19
MCS_MCLK
9
6 CD_BCK
10 MCS_BCK
7 CD_LRCK
11 MCS_LRCK
8 CD_DATA
12 ADC_DATA
USB_5 V
13
D+
D-
14
Fig 4. USB
⑬IC500 pin A8, ⑭IC500 pin A7
4P 4P
AUX I n Tuner FL RL WF
I C202 I C204
ADC EXPENDER 3P
10P
10P
I C401
RF I C I C500
MD AM5
589
89
I C400
SMPS
23P
23P
Mot or DR I C700
14P B TO B
14P B TO B
I C501 I C504 PWM
F/ S 32M SDRAM
MAI N
I C200
8P
8P
8P 17P 10P
USB
MI C PTB
BT
8P 17P
JACK USB modul e Har ness
FFC
FRONT
USB1 USB2
DECK
OP_SW, CL_SW, UP_SW, DN_SW, D_SENSE I C201
MECHANI SM FM/AM TUNER
( FM/ AM)
DRM_WEN/ CAS/
( +3. 3V_CD, VCC1. 2)
MD 16MB
RAS/ SEL/ CLK/ CKE
M00_15 PTB
SDRAM
Bl ock A00_16
I C501
ADC_DATA
4MB I C200 MI C
S/ Fl ash SF_DI / DO
SF2_CS/ SCK
FRONT LPF
FRONT( BTL)
IR RMC
Recei ver PWM AMP
I C700 I C702 FRONT( BTL)
5.1 VA 1.2 VA
Pull up
+12 VA IC102 IC101
150 mA Resistance 11 mA EXPENDER
2.2 A 37 mA
MAIN DSP 80mA SPK LED
1.5 A
20 mA IC500 25 mA
3.3 VA RF IC401
IC100
486 mA 486 mA
163 mA
IC700
32 mA
P-SENSE BT MODULE 25 mA MIC AMP
0.7 mA IC200
RMC 31 mA
MIC ADC
105 mA IC202
F/S + SDRAM
1 mA
RESET IC 5 mA
VFD
328 mA DVCC_3.3V 40 mA
IC103 TUNER
300mA
1000 mA
USB1
SMPS
IC104
USB2
100 mA
SPK LED
100 mA
PVDD 100 mA IC701
TR Switching
48V Amp 12 V
IC702
2. CAPACITORS 3. ICs
SYMBOL Capacity (uF) SPEC Voltage (V) SPEC -20 % (88 V, 60 Hz) +20 % (288 V, 60 Hz)
Location No.
C121 220 16 3.04 (V, mV) (V) (V)
C134 100 16 5.17 IC100, IC101 Vin : -0.3 ~ 7 Vin : 5.17 Vin : 5.17
C169 100 16 12.02 DC, DC Converter Vsw : -0.3 ~ Vin : +0.3 Vsw : 2.4 Vsw : 2.4
C909 22 16 IC503
Vcc : 2.7 ~ 3.6 V Vcc : 3.35 V Vcc : 3.35 V
Serial Flash Memory
C911 47 22
IC504
C914 10 21 VDD, VDDQ : 3.0 ~ 3.6 V VDD, VDDQ : 3.38 V VDD, VDDQ : 3.38 V
SDRAM
C933 1000 12 IC700 DVDD : 3.0 ~ 3.6 V DVDD : 3.30 V DVDD : 3.30 V
C934 470 12 Sound/Audio Processor AVDD : 3.0 ~ 3.6 V AVDD : 3.30 V AVDD : 3.30 V
C952 2200 43 PVDD : 25 ~ 52.5 V PVDD : 43.7 V PVDD : 43.7 V
IC701, IC702
GVDD : 10.8 ~ 13.2 V GVDD : 11.98 V GVDD : 11.98 V
C953 2200 43 Audio Amplifier
VDD : 10.8 ~ 13.2 V VDD : 11.99 V VDD : 11.99 V
(BOTTOM VIEW)