Han products manufactures 30,000 units of part S-6 each year for use on its production
line. At this level of activity, the cost per unit for part S-6 is as follows:
      Direct materials …………………………... $ 3.60
      Direct labor………………………………... 10.00
      Variable Manufacturing overhead……… 2.40
      Fixed Manufacturing overhead…………. 9.00
      Total cost per part               $ 25.00
An outside supplier has offered to sell 30,000 units of part S-6 each year to Han
Products for $ 21 per part. If Han Products accept this offer, the facilities now being
used to manufacture part S-6 could be rented to another company at an annual rental of
$ 80,000. However, Han Products has determined that two-thirds of the fixed
manufacturing overhead being applied to part S-6 would continue even if part S-6 were
purchased from the outside supplier.
Required: Prepare computation showing how much profit will increase or decrease if
the outside supplier’s offer is accepted.
Solution:
The costs that are relevant in a make-or-buy decision are those costs that can be avoided
as a result of purchasing from the outside. The analysis for this exercise is:
                                Per unit differential
                                        cost                       30,000 Units
                              Make              Buy             Make          Buy
Cost of purchasing …….                        $ 21.00                       $ 630,000
Cost of making:
       Direct materials       $ 3.60                           $ 108,000
       Direct labor           10.00                             300,000
       Variable overhead       2.40                              72,000
       Fixed overhead          3.00                             90,0000               00
Total cost                   $19.00           $ 21.00         $ 570,000        $ 630,000
The $80,000 rental value of the space being used to produce part S-6 represents an
opportunity cost of continuing to produce the part internally. Thus, the completed
analysis would be:
                                                                 Make    Buy
Total cost, as above......................................... $570,000   $630,000
Rental value of the space (opportunity cost) .......            80,000  ………...
Total cost, including opportunity cost .................       $650,000 $630,000
Net advantage in favor of buying ..........................             $20,000