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Krulex Services Limited: Warri

Krulex International Services Limited conducted a thorough examination and certification of a 100-ton capacity rough terrain crane with a safe working load of 52 tons for E.A. Temile & Sons (Nig.) Limited. The inspection found the crane to be in good structural and functional condition, with its main hoist wire rope, boom, and accessories showing no significant defects. Performance testing confirmed the crane could accurately perform its designated functions within operational parameters. Krulex certified the crane as fit for purpose subject to not exceeding its safe working load and following manufacturer guidelines.

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0% found this document useful (0 votes)
245 views6 pages

Krulex Services Limited: Warri

Krulex International Services Limited conducted a thorough examination and certification of a 100-ton capacity rough terrain crane with a safe working load of 52 tons for E.A. Temile & Sons (Nig.) Limited. The inspection found the crane to be in good structural and functional condition, with its main hoist wire rope, boom, and accessories showing no significant defects. Performance testing confirmed the crane could accurately perform its designated functions within operational parameters. Krulex certified the crane as fit for purpose subject to not exceeding its safe working load and following manufacturer guidelines.

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ikponmwonsa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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KL KRULEX INTERNATIONAL SERVICES LIMITED

Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1222259577

STA/EAT/03/RP/21

THOROUGH EXAMINATION AND CERTIFICATION

OF A

ROUGH TERRAIN CRANE

CAPACITY 100TONS

SWL 52TONS

FOR
KL
E.A TEMILE & SONS (NIG.) LIMITED

WARRI

FEBRUARY 2021

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1222259577

A. PARTICULARS
1. Crane make GROVE
2. Serial No. 221852
3. Capacity 100Tons
4. SWL 52Tons
5. Model RT9100
6. Date of inspection 19/02/2021
7. Next due date 18/02/2022
8. Previous date of inspection 23/07/2020
9. Registration Number KLK 378 XA
10. Inspected by Krulex Int’l Services Ltd
11. Location Shell IA Ogunu, Warri
12. Owner/Owner’s address E.A.Temile & Son Nig.Ltd

C. STRUCTURE /ACCESSORIES CONDITIONS


1. Boom Operates Smoothly and in good condition
2. Hook block & hook In good Condition.
Make: Crosby
Max. Cap: 80TONS
Serial No: 1P1A053025E
3. Main Hoist Wire Rope 19mm Diameter
Minimum Breaking Load: 26.2 tons
KL
Safety Factor: 5:1
SWL: Min Breaking Load/ Safety Factor – 26.2/5 = 5.24
Number of falls: 10
SWL of Crane: 5.24 x 10 = 52.4TONS
4. Main hoist Wire rope CHECKED ITEMS REMARK
inspection Rope construction RH0L
Kink, bird cage crush Nil
Measured diameter 19mm
Broken wires, wear in diameter Nil
Exposed core, loose/high strands Nil
Lubrication Well lubricated
Corrosion Nil
5. Wear / Corrosion No significant defect
6. Label / markings Clear and intact
7. Weld / Joints In good condition

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1222259577

8. Tires 4-off tires are in good condition.


9. Outriggers Extension, base and legs in good condition, no leakage.
10. Slew Ring (Kingpost) Gear teeth well greased in good condition
11. Hydraulic system No leakage observed on joints and valve, Satisfactory
Cylinder/Seals
12. Limit Switch Anti-two block fixed & functional.
13. Cab 1 for operation & driving in good condition, well
covered and ventilated
14. LMI /SLI Fixed and functional.
15. Counter Weight Fixed and functional
16. Wire rope Drum In good condition, properly spooled
17. Sheaves Six (6) hook Block sheaves in good condition
18. Access Ladder In Good Condition

C. FUNCTIONAL TEST
Crane able to perform all designated functions with outriggers fully extended
Maximum Boom Angle 800
Boom telescope Smooth
Rotation and Slew Smooth
Head lights/Brake
Reverse alarm
Functional
Functional KL
Lights Functional

D. PERFORMANCE TEST (MAIN HOIST BLOCK)


The crane was able to perform all functions.
S/N PARAMETERS LOAD CHART LMI OBSERVATION
PARAMETER
1 Radius 20ft 20.3ft LMI Fixed and functional.
2 Boom Length 51ft 50.9ft
3 Boom Angle 61.50 61.50
4 Max. Load 90,050lbs 89,200lbs
5 Actual Load 4,300lbsT

OBSERVATION/ COMMENT
1. The safety critical gadgets are found functional
2. LMI is fixed and functional.
3. No significant leakages were observed from the seals, valves, outriggers and the
hydraulic hoses.

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1222259577

RECOMMENDATIONS
1. Load chart should always be kept in the crane cabin.
2. Crane must not be use to lift loads more than the designated SWL.
3. Operate crane only in accordance with the recommendations as given in the
manufacturers’ manuals and only competent operators should operate the crane.

SURVEY STATEMENT

The equipment after thorough examination is found in good structural and functional
condition as at the time of inspection and is hereby certified FIT FOR PURPOSE only
within designated operational parameters.

CONCLUSION

We certify that the Equipment described herein was thoroughly examined in accordance with the
relevant sections of the factory Acts 2004 and those other standards upon which our procedure
is drawn.

For: KRULEX INT’L SERVICES LTD


KL
IDUSERI GEORGE
FID

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1222259577

CERTIFICATE OF TEST/THOROUGH EXAMINATION OF LIFTING EQUIPMENT


Issued in accordance with the relevant sections of the Nigerian Factories Act 2004 and other relevant Regulations

Name of Client Certificate No. STA/EAT/004/21


E.A.TEMILE & SONS COMPANY (NIG.) LIMITED Client’s Order TBA
Number
Applicable Standard: BS 7121 PART 2 Location IA OGUNU

Identification Item Description Number Date of Test/Proof SWL


Number Tested Test Load(Tonnes) (Tonnes)

221852 ROUGH TERRAIN CRANE 1pc 19TH FEB THOROUGH 52TONS


MAKE: GROVE 2021 VISUAL
EXAMINATION
MODEL NO: RT9100
CAPACITY: 100TONS

Date of last Examination Name of Examiner


KL Company
9/07/2020 IDUSERI GEORGE KRULEX SERVICES
Name & Address of Manufacturer / Supplier GROVE
We certify that the item described herein was thoroughly examined and found to be adequate. It is therefore certified fit
for use.
NEXT DUE DATE: 18TH FEBRUARY, 2022
Date Issued Competent Signature Release Signature
person/Inspector Authorization
TH
19 FEB. 2021 IDUSERI GEORGE NWABUDE ALEX

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1222259577

CERTIFICATE OF TEST/THOROUGH EXAMINATION OF HOIST WIRE ROPE


Issued in accordance with the relevant sections of the Nigerian Factories Act 2004 and other relevant Regulations
Name of Client Certificate No. STA/EAT/005/21
E.A TEMILE & SONS (NIG.) LIMITED Equipment 100TONS GROVE MOBILE CRANE
Description SERIAL NO: 221852, MODEL: RT9100
Applicable Standard: BS EN 13414 PT2 Location IA OGUNU, WARRI
WIRE ROPE CERTIFICATE REFERENCE NUMBER NR/1411159/17

CRANE CRANE WIRE ROPE LEN MBL DATE OF SWL


SERIAL NO DESCRIPTION INSP (Tonnes)
221852 19MM 18X19 IWRC NON 244M 26.2TONS 19/02/2021 5.24Tons
ROTATIONAL WIRE ROPE,
RHOL

COMPLIANCE
S/N CHECKED AREA YES NO NA
1. CORROSION/ PITTING √
2. KINK √
3. CRUSHING √
4. BIRD CAGE √
5. EXPOSED CORE √
6. HIGH STRAND √
7. BROKEN WIRES √ KL
8. NO OF BROKEN WIRES IN A LAY √
9. WEAR/REDUCTION IN DIA √
10. CONDITION OF FERRULE √
11. HEAT DAMAGE √

We certify that the CRANE HOIST WIRE ROPE described herein was thoroughly examined and found to be
adequate. It is therefore certified fit for use.
NEXT DUE DATE: 18TH FEBRUARY, 2022
Date Issued Competent Signature Release Signature
person/Inspector Authorization
19TH FEB 2021 IDUSERI GEORGE NWABUDE ALEX

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com

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