MACHINE INSTRUCTION MANUAL

MINI BI-LAYER TABLET PRESS

Type : MINI-II 8D - 10B - 10D

Tooling : ………………………………………..
Station : ………………………………………..
Year of MFG. : ………………………………………..
Machine Serial No. : ………………………………………..

DYNAMIC EXIM CORPORATION

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road,
Jamnagar - 361 001. GUJARAT – INDIA
Phone: +91-288-2675560 Fax: +91-288-2556844
E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
INSTALLATION & OPERATION.

CONTENTS SUBJECT TO REVISION WITHOUT NOTICE

As the machine, accessories, and tools are constantly being improved, this operating instruction
may differ in detail with the machine supplied. Therefore, when ordering spare parts, always
state the number of the respective part found in this Instruction Manual, and also the serial
number of the machine.

CAUTION
Failure to comply the with instruction in this manual may result in damage to equipment and
personnel.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 2
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
INDEX
Sr. No. Contents Page

01. Introduction 04
02. Technical Specification 05
03. Installation 06
04. Cleaning a New Machine 06
05. Machine Lubrication 07
06. Connection of Services 09
07. Checking the Machine Controls after Connecting Services 10
08. Setting up the Machine 11
09. Punches and Dies 16
10. Two layer Tablet Compression System 20
11. Tablet Making 22
12. Cleaning 24
13. Trouble Shooting Chart 26
14. Drawings 28
15. General Arrangement of Table Top Rotary Tablet Press 29
16. Structure & Lower guard Assembly 30
17. Upper Guard assembly 31
18. Lower Cam Track Assembly 32
19. Turret Assembly 33
20. Hopper, Feed frame, Dust nozzle & Excess powder collector assembly 34
21. Pressure lever Assembly 35
22. Upper Cam Disc Assembly 36
23. Pre-compression Assembly (Upper) 37
24. Pre-compression Assembly (Lower) 38
25. Motor drive Assembly 39
26. Weight Adj. Assembly 40
27. First Layer Sampling Assembly 41
28. Upper Carrier Assembly 42
29. Part List 43
30. Recommended Spares 50
31. Wiring Diagram 51

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 3
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
1. INSTRODUCTION.
DYNAMIC offers a comprehensive range of machines for pharmaceuticals and allied applications, with
special emphasis on R&D equipments.

TABLE TOP “MINI-Il ROTARY TABLET PRESS” is a versatile machine in the range of tabletting. This manual,
giving exhaustive information on operation and maintenance of this machine, is intended for the
operator as well as maintenance staff, to enable them to obtain long and trouble free service
throughout its use. To derive maximum benefits out of this machine, it is expected to adhere the
instructions given in this manual.

Details of the machine regarding technical specifications, instruction for installation, operation,
lubrication, adjustments, special design are elaborated at length. Each and every part of the machine is
discreetly identified and numbered. Details like the part description, part number, machine serial
number, type of machine, year of manufacture, etc., may please be furnished while ordering spares. A
separate list of recommended spare parts is given and it is requested to keep them in stock for
uninterrupted operation of the machine.

Essential parts, sub - assemblies, and important views of the machine are illustrated with the help of
drawings of acquaint with the machine. Lubrication, which is very vital for extended life of the machine,
may please be observed as per the instructions given.

In case of any doubt or clarification, we DYNAMIC WOULD BE PLEASED TO OFFER OUR BEST SERVICES
ALL THE TIME.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 4
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
2. TECHNICAL SPECIFICATIONS:

Machine Type Model II 10B Mini Press II 8D Mini Press II 10D Mini Press II

No. of stations 10 Station 8 Station 10 Station

Type of Tooling “B” “D” “D”

Output Tablets/Hr. (Single Layer) 6,000/18,000 4,800/14,000 6,000/18,000

Output Tablets/Hr. (Two Layer) 6,000/1 2,000 4,800/9,600 6,000/12,000

Turret RPM (Mini. /Max.) (Single Layer) 10-30 10-30 10-30

Turret RPM (Mini. / Max.) (Two Layer) 10-20 10-20 10-20

Max. Operating Pressure (1st Layer) 2 Tons 2 Tons 2 Tons

Max. Operating Pressure (2nd Layer) 6 Tons 6 Tons 6 Tons

Maximum Tablet Dia. 16mm 22mm 22mm

Maximum Depth of fill (1st Layer) 9.5mm 9.5mm 9.5mm

Maximum Depth of till (2nd Layer) 17.5mm 20mm 20mm

Upper Punch Penetration 2 to 6 mm 2 to 6 mm 2 to 6 mm

Dia. of Die (mm) 30.16mm 38.10mm 38.10mm

Length of Die (mm) 22.22 mm 23.81mm 23.81mm

Dia. of Punch (mm) 19.00 mm 25.35 mm 25.35 mm

Length of Punch (mm) 133.65mm 133.65mm 133.65mm

Power 2.0 HP x 1440 RPM X 415 v X 50Hz

Overall Dimensions (cm) 48 x 67 x 105 H

Net Weight (kg) 450 kg

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 5
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
3. INSTALLATION.
Unpacking of the machine should be done carefully. The machine is secured firmly to the bottom
wooden pellet by 4 bolts. When unpacking the machine, first open the top of the case and then side of
the case. The machine is dispatched with Tool Kit packed separately along with machine.

These should be removed from the case. After removing the box, the case and plastic covering over the
machine can be removed.

3.1 LIFTING THE MACHINE.

The machine may be moved by applying a direct lift to the hook on the top of the machine. Before
lifting the machine, ensure that the eyebolt is fully with center support then lift machine straight and
set machine at the desired location.

Please note that the machine does not require any foundation. The machine should be placed on a
rigid platform having approximately 2 feet (600 mm) height.

3.2 LEVELLING THE MACHINE.

This is a smaller and lightweight machine and is mounted on fixed type antivibration pads. When the
machine is positioned, it must be set level. Usually the machine does not require any adjustment for
leveling. However, if required, packing of suitable thickness can be inserted between the antivibration
pads and machine base plate after unscrewing the Allen bolts fixing the antivibration pads to the base
plate.

4. CLEANING A NEW MACHINE.

For protection during transit, all unpainted parts within the turret zone are treated with anti corrosive
coating. This should be thoroughly cleaned off using a solvent such as paraffin.

To obtain access for cleaning, it is necessary to remove the feed frame assembly, hopper, and guard for
turret and tablet chute.

4.1 REMOVAL OF THE HOPPER & FEED FRAME.

For removal of hopper, it is necessary to loosen the locking knob. After that, the hopper can be lifted up
at the top.

To remove feed frame, unscrew the knobs fixing the feed frame assembly with the feeder support plate.
The feed frame assembly can be pulled out straight.

4.2 REMOVAL OF TABLET CHUTE.

After removing the locking knobs, the tablet chute can be removed.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 6
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
4.3 REMOVAL OF THE TURRET GUARDS.
Each segment of the guard is secured by locking knobs. The segments are marked with numbers so
that they can be refitted in their correct position. Each guard segment can be pulled out outward after
unscrewing the locking knobs.
After removing the parts mentioned above, clean the turret die bores, punch guide holes, die table as
well as tipper cam track, lower cam track and dozer assembly thoroughly with suitable liquid cleaner
(preferably alcohol). Also clean all the parts, which are removed from the machine. Please refer chapter
“Cleaning” for detailed instructions.

Now fit punches and dies as detailed in chapter “Punches and Dies”. Then refix the parts which were
removed from the machine.

5. MACHINE LUBRICATION.
As lubrication plays an important role in smooth working as well as extended life of the machine, the
instruction for the lubrication must be followed particularly. The correct application of suitable
lubrication contributes considerably towards obtaining high performance and reliability. It is most
important to use correct grade of oil or grease of their equivalent, of any other reputed make. We,
therefore, recommended customers to follow the under mentioned general instructions and
lubrication chart.

1. Slide ways should always be kept free from dirt and dust. The lubrication points of the machine
should be kept clean to avoid lubrication. Lids and covers should be closed properly after grease
and oil application.
2. Anti- friction bearing should only be filled up to 1/3 of the free space Excessive lubrication of fast
running bearing may cause increase of bearing temperature.

IMPORTANT
Only recommended lubricants or their equivalent should be used.
REMEMBER OIL IS CHEAPER THAN SPARES

5.1 MAIN GEARBOX.

This is located within the lower cabinet. Access to the filler and oil sight glass is obtained by opening
the R.H. panel.

When topping up or refilling the gearbox, care should be taken not to overfull, as this can result in over
pressurizing oil seals.

If circumstances permit, it is preferable to run the machine under gradually increasing loads, attaining
full after 30-40 hours running.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 7
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
DRAIN AND FLUSH THE OIL AFTER 200 HOURS RUNINNG
Thereafter only normal attention is necessary to maintain correct oil level.

Type of Oil: Refer to lubricants chart.

Note: Lubricants with strong E.P. additives are not recommended for worm gearing.

5.2 LUBRICATION OF FULCRUM PINS AND LOWER ROLL CARRIER FORK PINS.
All the pins are filled with out nipple. They can be lubricated through oil nipple by applying one or two
shot of oil gun.

5.3 OIL DRIP TRAY.

Drip tray with felt wiper is fitted to lower roll carrier. It is filled with oil. The wiper in the drip tray
lubricates the circumference of the lower roll which in turn lubricates the crown of the lower punch
heads.

Fill the drip tray after installation of the new machine and then at regular intervals as required.
Type of Oil: Refer to the lubricants chart.

5.4 LUBRICATION OF TOOLINGS.

CAUTION:
1. 1 Thorough cleaning of the tools is a must before lubrication.
2. 2 Only recommended lubricants or their equivalent should be used. Named oils in this list will be
used in the following instructions.
a. Very lightly smear Enklo-68 or food grade oil on punch body and also the diameter of the
dies at the time of die fitting.
b. Smear sparingly Enklo-68 oil on the lower punch bodies. Also apply little amount of
grease to punch heads and cam running surface.
3. The upper punch head is lubricated by oil from an oil cup through felt pad.

5.4.1 STORAGE OF TOOLING

Toolings are expensive and precise. So they must be stored carefully in wooden boxes to avoid any
damage. Before storing the tools when they are not in use, clean them thoroughly with alcohol or other
suitable solvent, dry them, and then apply lubricant oil to the punches and dies to prevent rusting.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 8
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
5.5 LUBRICATION OF CAM PROFILES
All the cam running surfaces need lubrication for smooth running and to reduce wear and tear on cam
surfaces and punch head as well as punch cam running surfaces as the punches continuously pass over
them. These are manually lubricated with Servogem - 3 or Alvania RA grease.

Apply little amount of grease to the upper cam track profile.

Also apply grease to ejection cam surface, lower filling cam and weight adjusting ramp surfaces.

LUBRICATION CHART:
SR LUBRICANT
DESCRIPTION LOCATION ATTENTION REQUIRED
NO. MAKE.
About 2000 working
1 Main drive Gear box Within lower cabinet SAE-140
hours

2 Oil block On Upper cam plate Fill as required Enklo-68

Oil nipples at Fulcrum

3 Pressing Unit Twice daily Enklo-68
pin, Press Roll pin

4 Oil drip tray Besides Lower roll carrier Fill as required Enklo-68

Apply manually Once in a

5 Cam profiles Servogen-3
week
Apply manually after
6 Motor bearing Within lower cabinet Servogen-3
about 3000 working hours

6. CONNECTION OF SERVICES
6.1 ELECTRICITY
Supply should be taken from the mains through an isolating switch or plug and socket connection. The
capacity of the cable must be suitable for the voltage and current load of the machine.

Positive earthing connection must be made for the machine.

All internal connection are made as per the wiring diagram.

All electrical connection work must be carried out by skilled person.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 9
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
6.2 DIRECTION OF ROTATION.
With all upper guard closed, rotate the machine as per direction arrow by hand to ensure that all
moving parts are free. Access to hand wheel is obtained by opening L.H. panel.

MAKE SURE THAT NO PUNCHES HAVE BEEN FITTED IN TURRET.

Switch on the mains. Then start the main motor by pressing green push button.

The direction of rotation of hand wheel should be anti-clockwise, as indicated by the direction arrow.
The correct direction of rotation of turret is clockwise, when viewed from top.

Our turret drive motor is equipped with frequency converter so it has got self intelligence for direction.
It is only to confirm the direction of rotation of motor.

7. CHECKING THE MACHINE CONTROLS

Checking the machine controls after connecting services

7.1 MACHINE HAND WHEEL

The hand wheel is located within the lower cabinet. It is accessed by opening the L.H. guard.

Anti-clockwise rotation of hand wheel rotates the turret in the correct direction.

WARNING: the machine must not be rotated backwards when punches are fitted in the turret,
otherwise punches and cams may be damaged.

7.2 STARTING AND STOPPING THE MACHINE.

The control panel consists of an isolator switch, speed - regulating knob, “ON” push button, emergency
stop button, and digital counter.

Ensure all guards are properly closed. Turn the electric switch to the “ON” position.
To start the machine, press the green push button on the main control console.
To stop the machine, press the emergency stop button. This button will remain locked in off position
until it is released by turning in clockwise direction.

7.3. MACHINE SPEED ADJUSTMENT

The speed of the machine is regulated by rotating the knob at the control panel. Always start the
machine at low speed initially and increase the speed gradually. The speed of the machine can be
regulated even when the machine is running.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 10
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
There is a knob type switch for mode selection of digital counter. The digital counter indicated total
number of tablets compressed, output in tablets per minute or turret r.p.m. as per selection mode. The
digital counter operates, only when the turret is fitted with punches. It should be noted that the
indicator will show the correct speed at the interval of about 1-minute after the adjustment is made.
Also, a key switch for resetting is provided. When the key switch is rotated to reset position, the values,
in memory are erased. Then It starts recounting from zero, after the switch is rotated by 900 clockwise.
Also note that, if all punches are not fitted, the tablet counter will not show the correct figher.

8. SETTING UP THE MACHINE

8.1 TOP PUNCH ENTRYCONTROL
This allows selection of the position within the die where the tablet is compressed and is measured
from the die top face to the lower edge of the upper punch tip.

The upper punch penetration should be predetermined initially. Unless experience shows that a
particular type of tablet can be best produced using is specific top punch entry value, it is advised that
minimum penetration should be used.

The minimum upper punch penetration is useful for easy air escape from the material in die. Proper
selection of upper punch penetration reduces the ejection loads and can extend the working fife of the
die.
The amount of punch entry is varied by, rotating the adjusting knob, at the machine top after loosening
the lock nut. The clockwise rotation of knob increases the penetration. The penetration range is from 2
to 6 mm.

Usually the setting of upper punch penetration should be predetermined before commencement of
making tablets. Do not alter the punch penetration whilst the machine is running.

After setting upper punch penetration, reset the lower roll carrier so that a minimum gap of 0.015” is
maintained between the upper and lower punch tips.

8.2 TABLET THICKNESS CONTROL

The tablet thickness is controlled by adjusting the lower press roll so that lower punch tip positions also
change in die accordingly.

The tablet thickness setting must be done only when the system has some initial overload release
pressure.

The tablet thickness control can be adjusted by opening rear panel of lower cabinet. Rotating hand
wheel from left to right (anti-clockwise) will increase tablet thickness and vice versa.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 11
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
Tablet thickness can be adjusted while the machine is running. Always reduce the depth of fill first, at
the time of decreasing the tablet thickness, to avoid overloading.

IMPORTANT:
Before fitting punches ensure that the tablet thickness is set to maximum i.e. the lower roll is in its
lowest position. Failure to do this could result in damage to the upper and lower punch tips.

The reason for this procedure is that whilst turret is being rotated, without tabletting material in the
dies, it is possible for the upper and lower punch tips to come into contact at the compression position,
unless the lower punch is fully lowered.

8.3 TAMPING TABLET THICKNESS CONTROL

The purpose of the pre-pressure is to deaerate the die filling & thereby shorten the main press
operation, which can lead to a considerable increase in the productivity of the machine; this effect is
brought about by the expenditure of relatively little pre- pressure energy.
Too high a pre-pressure brings no such commensurate improvement in the machine productivity, but
on the contrary, produces more noise & wear. It is recommended to apply the following principles
when making adjustments.

8.4 UPPER TAMPING ROLL ADJUSTMENT

Before setting the upper tamping roll position, first set the main upper punch entry. The penetration of
the punches which is adjusted by the upper pre-pressure roller should be the same as, or apprpx.
Between 0.5 to 1mm smaller than the penetration adjusted by the main upper pressure roll.

The upper tamping roll can be adjusted by loosening the clamping bolt at block for upper p.c. roll pin &
rotating the eccentric tamping roll pin by handle. The block for Upper p.c. roll pin is marked with
graduations to indicate punch tip position from the top of the die.

8.5 LOWER TAMPING ROLL ADJUSTMENT

After fixing the upper tamping roll position, minimize the pre-pressure by turning the Knob until the
upper pre-pressure roller no longer turns while the machine operates.

Now start and set the machine for required tablet parameters. After setting run the machine
continuously. Turn the Knob slowly until the upper tamping roll turns fully with the machine. Normally
the lower tamping roll is adjusted to get tamping tablet thickness approximately 3mm more than the
final tablet thickness. The clockwise rotation of the Knob is results in decrease in tamping tablet
thickness.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 12
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
8.6 WEIGHT ADJUSTMENT
Both the Layer Tablet weight can be controlled by adjusting the dozer position. The dozer and wedge
can be adjusted vertically by rotating the adjusting knob. Anti-clockwise rotation of the knob increases
tablet thickness, whereas clockwise rotation decrease tablet weight.

The adjusting knob of First layer is located at Right side of lower cabinet,& For Second layer Left side of
Lower cabinet.

Note: To maintain accurate weight control, it is essential that the lower punch brake plugs are fitted
and working correctly.

8.7 FIRST LAYER TABLET SAMPLING DEVICE

This is a manual operating device to take first layer sampling tablet through Discharging chute located
on left side on machine. To operate this device simply rotates Knob anticlockwise of sampling assembly.
Once you rotate the knob the rack moves up side & through wedge at Sampling boss the Lower punch
takeout sampling tablet. Through Tablet scraper tablet discharge in discharging chute.

8.8 SAFETY OVERLOAD PRESSURE SETTING.

Before commencing to make tablets, check the “maximum punch load” chart against the diameter and
tip of the punches fitted, to the machine. Using the overload adjusting wheel set appropriate load in
the machine.

When the machine has finally been set up and is producing the required both the layer tablets with
respect to all parameters, set the safety overload pressure as under:

After the machine has been set and able to produce required tablets for both the layer, reduce overload
release pressure until an overload condition just occurs. This can be observed by movement of lower
roll carrier. Increase the pressure until the overload condition ceases and increases the pressure further
by one more turn of the adjusting wheel. Always make this setting, while the machine is running.

The safety overload system will then will then give the maximum protection to the machine as well as
punches for particular tablets being compressed.

WARNING:
UNDER NO CIRCUMSTANCES MUST THE MACHINE BE RUN IN A CONTINUOUS OVERLOAD CONDITION,
OTHERWISE THE MACHINE AND PUNCHES WILL SUFFER MECHANICAL DAMAGE.

Note: Unless the machine is in an overload condition, increasing the overload pressure will not effect
the hardness of the tablets.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 13
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
MAXIMUM ALLOWABLE LOAD ON PUCH TIPS:
PUNCH TIP DIA. MAXIMUM LOAD
Inches mm Flat shallow And normal Concave Deep Concave and Bevel edge
Inches mm Tons kN Tons kN
1/8” 3.0 ½ 5 ¼ 2.5
5/32” 4.0 ¼ 7.5 ½ 5
3/16” 5.0 1 10 ¾ 7.5
7/32” 6.0 1.1/2 15 1 10
¼” 6.5 2 20 1.1/4 12.5
9/32” 7.0 3 30 1.1/2 15
5/16” 8.0 3.3/4 37.5 1.3/4 17.5
11/32” 9.0 4.3/4 47.5 2 20
3/8” 9.5 5.1/2 55 2.1/4 22.5
13/32” 10.5 6.1/2 65 2.1/2 25
7/16” 11.0 7.3/4 77,5 3 30
15/32” 12.0 8.3/4 87.5 3.1/2 35
½” 13 10 100 4 40
9/16” 14.0 12.3/4 127.5 5.1/4 52.5
5/8” 16.0 15.1/4 152.5 6.1/2 65
11/16” 17.5 18.1/2 185 7.1/2 75
¾” 19.0 22 220 8.3/4 87.5
7/8” 22.0 30 300 12 120
1” 25.0 35 350 14 140

THEN FIGURES SHOULD BE USED AS A GENERAL GUIDE ONLY.

8.9 SETTING EJECTING HEIGHT OF FINAL TABLET

When the machine leaves the factory, the ejection cam is set according to standard 5.262 long punches.

If shorter or re-faced lower punches are to be used it is necessary to adjust the height of the ejection
cam accordingly. The adjustment is achieved by inserting shims under ejection can.

When set correctly, the punch tip should be perfectly level with die table at the point of ejection.
Generally for normal tablets the punch tip should be flush with the die table surface. However, for
tablets having more cup depth, the punch tip may protrude above the die table depending upon the
requirement.

If the height of the ejection to the cam platform by an Allen bolt. To access this remove the turret
guards.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 14
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
The ejection cam is secured to the cam platform by an Allen bolt. To access this remove the turret
guards.

This work must be carried out before the lower punches are fitted.

8.10 LEVELLING THE FEEDER PLATFORM

It is important that the feeder platform is set correctly before fitting feed frame to it.

The feeder platform is correctly set during the building of the machine and need not be leveled.

The platform level should be checked at regular intervals. This is done by placing a parallel ground bar
about 1” square and 8” long or the platform. Check that the surface of the platform is perfectly parallel
with the die table. The height of the platform must be 0.12 mm (0.005”) higher than the die table. Use
filer guage to check this. If any deviation is found, adjust the platform by inserting, packing’s between
support pillar and feeder platform.

CAUTION:
If the clearance between the feeder platform and die table is more, there will more spillage of material
from the space between the feed frame and die table. If the clearance is less, the bottom, surface of the
feed frame may be damaged.

Note: The feeder platform should not be disturbed for cleaning operations or other simple work and
should only be removed to allow major maintenance work.

8.11 TABLET MATERIAL FLOW ADJUSTMENT

The hoppers fits on the spindle and can be adjusted vertically by means of the hopper height adjusting
knob after loosening the locking knob to control the flow of powder from the hopper into the first
compartment of the feed frame. A small laterai adjustment can also be made, which has a marked
effect upon the flow of powder. The most suitable position for the hopper can only be determined by
experiment and is dependent on the type of material being compressed, the size of the tablets being
produced and speed of the machine. The flow of material should be sufficient to allow for a return flow
material to the front of the feed frame for re-circulation.

Note: It is important that the input of material only, slightly exceed the amount being consumed to
make tablets. This prevents the excess, material front held too long in the feeder and the characteristics
of the granules altered by pulverization, thus altering the quality of the tablet.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 15
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
9. PUNCHES AND DIES
The production of good tablets depends finally on good punches and dies and these must be (1)
Accurate in dimensions (2) Correctly hardened, and (3) Perfectly finished.
The clearance between punch tip and die bore should be such that punch is not too tight in the die or
too big clearance for powder to get down.
The life of moving parts can be considerably lengthened by the skill and care given to the finish of
toolings.
We therefore recommend to use punches and dies made by only, reputed manufactures.

9.1 FITTING OF PUNCHES AND DIES.

Before fitting or removal of punches and dies, first isolate the electric supply to the machine. It is also
necessary to remove various items from the machine, i.e. hopper, feed frame assembly.
Remove the powder from the turret zone. Clean the machine. Please refer chapter “Cleaning” for
detailed instructions.

9.1.1 FITTING DIES.

Ensure that the die pockets are thoroughly cleaned. The die should be cleaned and lightly smeared the
outer diameter with Enklo-68 oil, then be placed on the die table of the turret. By pressing the die down
with the fingers, the die can be accurately located in the pocket. It is imperative that the dies must be
driven into the die pocket, perfectly square otherwise die pocket will be damaged. Once the die is
located, the die bar (supplied with the tool kit) should be entered through the upper punch guide hole
and allowed to drop onto the die face three or four times from a height of approximately 3 inches. This
is sufficient force to enter the die in the pocket. After the die is well entered and it is certain it is square
with the die pocket more force can be applied either by increasing the height from which the die bar is
dropped or with blows from a hammer on the die bar until the die is fully down on the seat of the die
pocket.

When the die is fitted correctly, the top face must be perfectly flush with the die table. Failure to do this
will result in damage to the feed frame surface powder scraper blade, etc.

9.1.2 FITTING THE DIE LOCKING SCREWS.

The die locking screws have a curved spigot end and are fitted with a dowel pin to align with the
annular recess in the periphery of the die.
The die screws should be tightly oiled on the thread and fitted into die screw holes with the dowel
located in the keyway of the die screw hole.

IT IS OF THE UTMOST IMPORTANCE THAT NO EXCESSIVE FORCE IS USED IN TIGHTENING THE DIE
SCREWS, ALSO DIE SCREWS SHOULD BE TIGHTENED AFTER MOUNTING ALL THE DIES PERFECTLY.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 16
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
A MAXIMUM LOAD OF 14 LB.FT (194 KG. CM) SHOULD NOT BE EXCEEDED TO PREVENT DISTORTON OF
THE TURRET.

An extension of the special Allen key supplied or a hammer must NOT be used as this can cause the
turret to crack, or distort the die bore.

After tightening the die screw, check that the top face of the - die has remained flush with the die table.
If it should happen that a die rises in the die plate due to escessive tablet ejection loads, no amount of
tightening of the die - screw will prevent this.

Note: Further investigation should be made as to the cause of the excess force.
Assuring the bores are not worn (barreled), it may be possible to reduce ejection loads by adding more
lubricant to the material being compressed or by using dies with specially manufactured tapered bores.

9.1.3 FITTING LOWER PUNCHES INCLUDING PUNCH OLDING DEVICE.

Punch loading plug can be accessed by removing the L.H. lower panel.
Remove the punch loading plug from the middle plate by just pushing it from bottom. The punch
loading plug is lying free in the cavity.

A flywheel is provided to rotate the machine manually specifically for loading and unloading of
punches and dies. This arrangement makes it convenient for one person to fit punches and dies. Rotate
the turret slowly with the help of flywheel so that a punch guide hole coinsides with the punch loading
plug cavity.

Check that the guide bore and punch are clean. Smear the lower punch body with the specified grade
of oil and apply little amount of grease to the head and cam running surface.

Insert the punch into the guide hole. Push the punch to its highest position and ensure it drops freely
under its own weight. Carefully rotate the turret by means of the flywheel until the punch is clear of the
loading port. Fit the remaining punches in the same way.

REMEMBER TO REPLACE THE PUNCH LOADING PLUG AFTER INSERTING ALL THE LOWER PUNCHES.

WARNING: DO NOT START THE MACHINE UNTIL THE PUNCH LOADING PLUG IS PROPERLY POSITIONED.
WHEN LOWER PUNCHES ARE FITTED.

Now enter the brake plug for lower punch into the turret and fix the anti turning spring with the round
head screw.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 17
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
To prevent punch flight and also double embossing of the tablet, friction is applied to the lower punch
body by means of a brake plug, which is tensioned by a leaf spring.

IT IS ESSENTIAL THAT THESE PLUGES ARE FITTED OTHER WISE CONSISTENT TABLET WEIGHT CANNOT BE
MAINTAINED.

The condition of the brake plugs should be periodically examined and if they are worn out and not
capable of restraining the punches, they should be replaced immediately

Tighten the punch holding plugs. After tightening them, lift each punch to make sure the plugs are
capable of retaining the punch in the elevated position.

Rotate the turret at least one full revolution, with the flywheel to ensure the punches run freely through
the cam system.
NEVER ROTATE THE TURRET BACKWARDS AS THIS WILL DAMAGE THE PUNCHES PND CAMS.

9.1.4 FITTING ROUND UPPER PUNCHES.

Ensure the punch guide holes and the punches are clean.
Smear lightly the upper punch body with specified oil and apply a little amount of grease to the punch
head and cam running surface.

Check that each punch is free to move in its guide and capable of dropping under its own weight onto
the cam track.

Note: Care should be taken to ensure that the keyways in upper punch guide holes are thoroughly
cleaned.
Rotate the turret at least one full turn by flywheel to recheck to ensure that the upper punches enter
the die bores without tipping and they run freely throughout the cam system.

9.2 SPECIAL PURPOSE PUNCHES AND DIES.

9.2.1 FITTING SHAPED PUNCHES AND DIES.
Shaped Punches and dies can only be fitted to machines which have a turret with slotted upper punch
guides. The turrets are slotted as standard.
Punches and dies with any shape other than round require very careful fitting. The procedure for
cleaning the punch guide hole and die pocket is the same as when fitting the round punches and dies.
In addition to removing the parts mentioned earlier, the punch take out plate for upper punch must
also be removed.
Thoroughly clean an upper punch and lightly smear the punch body with specified oil and apply little
amount of grease to the punch head and cam running surface. Then place it into the punch guide hole.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 18
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
Make sure that it will work up and down freely without any suspicion of tightness in the keyway. With
the punch still in position, place a die over the punch tip before entering the die into the die pocket in
the die plate. Push the die into the die pocket with the same punch. Remove the upper punch and
drive the die into position in the normal manner. After filling the die, re-enter the punch and check that
it will enter freely into the die for its full depth.

Replace and lightly, tighten the locking screw assembly as a precaution against it standing projected
out of the periphery of the turret, but on no account use force. If the Die should have turned when
being driven in, it will be necessary to drive it out and start again. When assured that free fitting is being
obtained, apply lubricants to lower punch and fit it in usual manner Ensure that the lower punch also
moves freely in the die bore. The remaining punches and dies should be fitted with the same
procedure.

IT IS OF THE UTMOST IMPORATANCE THAT DIE SCREWS SHOULD BE TIGHTENED AFTER MOUNTING ALL
THE DIES PERFECTLY.
It is then advisable to recheck to ensure that all the upper punches enter into the die smoothly without
“tipping” by rotating the turret. Refit the punch, take out plate, check the level of cam running profile
and lock in position with the socket head screw.
Special attention should be given to lubrication when using shaped punches and dies, as they do not
revolve and disperse the lubricant in the same manner as round punches. This particularly applied to
the punch heads and also the cam running surface and they should be well smeared with the
recommended lubricant.

9.3 LUBRICATION OF TOOLINGS

CAUTION:
1. Thorough cleaning of the tools is a must before lubrication.
2. Only recommended lubricants or their equivalent should be used. Named oils in this list will be
used in the following instructions.
(a) Very lightly smear Enklo-68 food grade oil on punch body and also the diameter of the dies at
the time of die fitting.
(b) Smear sparingly Encklo-68 oil on the lower punch bodies. Also apply little amounted of
grease to punch heads and cam running surface.
3. 3 The upper punch head is lubricated by oil from an oil cup through felt pad.

9.4.1 STORAGE OF TOOLING

Toolings are expensive and precise. So they must be stored carefully in wooden boxes to avoid any
damage. Before storing the tools, when they are not in use, clean them thoroughly with alcohol or
other suitable solvent, dry them, and they apply lubricant oil to the punches and dies to prevent
rusting.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 19
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
10. TWO LAYER TABLET COMPRESSION SYSTEM:
Two layer tablet compression system is enables the machine to be used as first layer sampling tablet
producing & takeout separately & Two layers will be separate on ejection. Two layer tablet compression
system producing high quality two layer tablet with a single outlet.
The machine is built up with facilities for,
1) Hardening first layer prior to weight checking.
2) Adequate provision to prevent cross contamination between the materials of the two layers.
3) Hardening first layer sample take out separately & also at the time of Final tablet.

10.1 PRINCIPLE OF OPRATION FOR LAYER TABLETTING:

The granules for the first layer are fed into the dies by the right hand force feeder, the correct amount is
regaled by the weight adjusting cam, and excess granules are ejected from the die cavity back into the
feeder. The material then passes between the front pressure rolls where the granules are tamped by the
upper and lower punches. The degree of pressure applied should be just sufficient to produce a sharp
demarcation between layers without affecting the bonding of the first and second layer. The degree of
tamping can be regulated by adjusting the lower roll by the tablet thickness control. The lightly
compressed tablet, maintained at a height fixed by the amount of top punch penetration at the first
compression station, passes under the second feeder and receives its second charge of granules. Again
the fill of granules is controlled by the appropriated weight adjusting cam and the surplus granules are
ejected into the left hand force feeder. But it should be noted that the maximum depth of feel is
controlled by amount of upper punch entry at the first compression. The dies, containing the two layer
of material pass between the final compression rolls. Which are the compressed tablet hardness. The
compressed tablet is ejected and deflected down the take off chute (R.H.) The weight of the layers can
be checked whilst the machine is in operation. To affect this lower pressure roll of the first compressing
station is mounted on an eccentric pin, which has a gear cut on one end. This gear meshes with a rack
mounted on the end of an air cylinder piston rod. When a weight check of the first layer is required the
selector switch is put in ‘ON” condition. This actuates the air cylinder, which in turn pushes the rack
upwards, and thus rotates the eccentric pin. The movements of the eccentric pin lift the lower pressure
roll and increase the hardness of the first layer. Due to this increased hardness no bonding between
layers will take place during the final compression and the two layers will separate on ejection.

Weight of the first layer can be obtained by direct weighing the first layer sample and the weight of the
second by subtracting the first layer sample tablet weight from the total weight of the completed two
layer tablet.

10.2 OPEARATING INSTRUCTION FOR TWO LAYER TABLETS:

Fill the hopper feeding the right hand force feeder with the material for the first layer. Set the upper
punch main & pre compression penetration. Start the machine and adjust the first layer weight
adjustment by rotating knob right hand side on machine and set lower pre-compression roll to give a

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 20
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
hard tablet of the weight required for the first layer. Having set the weight of the first layer, fill the left
hand hopper with the material for the second layer. Start the machine and adjust the second layer
weight adjustment by rotating knob left hand side on machine and then final tablet thickness control
to produce a final two layer tablet of correct weight and thickness.

At this stage it is advisable to examine the tablet for clear layer demarcation and good cohesion
between the layers.

10.3 LAYER SAMPLING:

When we need two layer tablet of correct weight, hardness and quality fill the required correct weight
of first layer weight adj. & set Lower pre compression roll to make soft tablet of first layer. Now fill
required correct weight of second layer weight adj. & set main roll to make final two layer tablet.

When we need First layer sample tablet, fill the required correct weight of first layer weight adj. from
right side of the machine & than set lower pre compression roll upper than soft tablet position to make
first layer hard tablet. After that second layer weight fill & two layer tablet produced. At this stage first
layer hard tablet easily we can separate from second layer.

When we need only first layer sample tablet, fill required correct weight of first layer weight adj. & set
lower pre-compression roll as per required hardness. Now after that rotate knob of First layer sampling
assembly anticlockwise. Once you rotate the knob the rack moves up side & through wedge at
Sampling boss the Lower punch takeout sampling tablet. Through Tablet scraper tablet discharge in
discharging chute.

10.4 TROUBLE SHOOTING:

I. POOR DEMARCATION LINE
This may be due to the tamping pressure being too light. If it is, the tamping pressure can be
increased by raising the lower roll, slowly, by means of the tablet thickness handle at the front
compression station. The first layer should be re-checked by switching on the air supply. This will
ensure that the machine or the air cylinder controlling the machine has not been subjected to
an overload. If the machine has been overloaded the red light on the control panel would light
up or hissing noise will be heard from the pressure regulator. If either of these warning occur
decrease the hardness layer sampling controlling control until the machine runs smoothly.

Further the reasons for poor demarcation may be the size of granules used, the distribution of
granule sizes, poor lubrication of the granules etc. if the mechanical conditions of compression
appear to be satisfactory the next point to investigate is the granulation.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 21
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
II. POOR COHESION BETWEEN LAYERS
If the two layers do not cohere this may be due to the tamping pressure being too great. To
reduce the tamping pressure, gradually lower the front lower roll increasing the tablet thickness.
Improved coherence between layers should result from this reduction of tamping pressure.

IMPORTANT:
If the customer is interested in two layer tablet compression system for CADPRESS - II machine, it should
be ordered out specifically along with the standard machine.
Note: Before operating the machine for production of two layer tablet it is advisable to refer to the
general instructions for operation and lubrication and standard machine components details. These are
contained in the CADPRESS-ll instruction manual.

11. TABLETING MAKING

11.1 CHECK POINTS BEFORE AND AFTER STARTING THE MACHINE.
(1) The operation of all the machine controls is understood very well.
(2) After fitting the dies, check that they are flush with the die table and the dies are locked
properly with the die lock screws.
(3) Check that punches are free in punch guide and upper punches drop, under their own
weight.
Note: Tight punches cause unnecessary wear on cam track, punch heads and punch
guides.
(4) Check that punches move freely through the cam tracks (upper and lower)
(5) Check lower punch tip position. At the ejection it should be flush with the die table.
(6) Check that lower punch brake plugs (anti turning device) are fitted and working.
(7) Check free rotation of press rolls.
(8) Check that all the necessary parts are properly lubricated.
(9) Check that Feed Frame is mounted correctly.
(10) Check oil levels at main drive gearbox, oil cup, oil drip tray at lower carrier.
(11) Check that all guards are closed.
(12) Check overload, pressure corresponding to the punch tip is set correctly.
(13) Check that scraper blade is flush with the die table.
(14) If tapered dies are fitted, check that they are fitted correctly, i.e. with “U” showing on the
upper side.
(15) Check that upper punch penetration is set correctly.
(16) Always turn machine at least two to three revolution BY HAND before running under
power.
(17) Check that there is material in hopper.
(18) Check that there is clearance between hopper bottom outlets and die table surface.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 22
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
11.2 MAKING TABLETS
(a) Set the initial overload pressure at minimum (approximately 1.5 tons)
(b) Set upper punch penetration as required. It is suggested that 1/8” (3mm) should be used at first
unless high or low punch penetration is decided by previous experience.
(c) Set the tablet thickness to double the thickness of that tablet required.
(d) Set weight adjustment to the estimated value. If any doubt, set at lower side.
(e) Adjust the gap between hopper and the die table to control the flow of material. Normally it is
kept between 2 to 3 mm depending upon the granule size.
(f) Fill hopper with the material to be compressed.
(g) Rotate the turret with the flywheel if necessary, adjust the weight control and tablet thickness
control until tablets are produced with sufficient hardness.
(h) Adjust the speed control knob to the minimum output, before starting the main motor.
(i) Rotate the machine under power, taking sample weights and if required, adjust the weight
control until the correct tablet weight is consistently obtained.
ALWAYS INCREASE THE TABLET THICKNESS PRIOR TO INCREASING THE TABLET WEIGHT TO
AVOID OVERLOADING.
(j) Reduce the tablet thickness control to obtain the required tablet thickness as well as hardness.
(k) Increase the speed to achieve the output required. When the output is increased are decreased
compensating adjustments will have to be made to weight control and material flow from
hopper.
(l) Set the safety overload pressure using the flowing method. After the machine has been set and
able to produce required tablets, reduce the overload release pressure until an overload
condition just occurs. This can be observed by movement of lower roll carrier. Increase the
pressure until the overload condition ceases and increases the pressure further by one more turn
of adjusting hand wheel. Always make this setting while the machine is running.
The safety overload system will then give the maximum protection to the machine as well as
punches for particular tablets being compressed.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 23
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
12. CLEANING
Importance of Cleaning
Cleaning of the machine plays an important role for the smooth and continuous operation of the
machine as well as low maintenance. It is important to avoid product contamination.

It is strongly recommended to clean the machine thoroughly, when changing over from one product
to another as well as at the end of daily production. The machine should not be left un-cleaned
overnight. Frequent cleaning of toolings should be done depending upon the product characteristics.

I Order of Cleaning (When changing over form one product to another)

(a) For easy, convenient and fast cleaning of the machine remove the following parts and
subassemblies from the machine.
Remove the hopper, feed frame, tablet chute, turret guards. Please refer ‘Cleaning a New
Machine” for detailed instructions.
The procedure to remove hopper and feed frame during production run is as under.
Remove the hopper, if it is empty. If it is filed with material, empty the raw material from the
hopper by running the machine.
Run the machine till the material in the feed frame and die cavities is emptied i.e. soft tablets
coming down the discharge chute.
IMPORTANT: Be very careful not to run further then this stage, under power otherwise there is
high risk that the punch tops will be damaged.

After emptying the raw material from the feed frame, remove the feed frame.
Clear all these applying vacuum.
(b) Vacuum apparent surplus material and powder from the machine, starting at the top working
down including turret.
(c) Remove the punches and dies.
Ensure the complete turret zone is thoroughly cleaned and free from deposits of tabletting
material.
NOTE: Check that the undersides of the die pockets are clean. It will be found that a concealed
mass of oil and powder mixture will form here.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 24
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
(d) Clean the upper punch guides using the nylon wire brush dipped in a suitable solvent, especially
clean the turret faces at the upper and lower ends of the guide holes.
NOTE: alcohol is a suitable solvent unless otherwise stated.
(e) Using a lint-free cloth only (not - cotton waste) wipe dry any part cleaned with a liquid.
(f) If the dies have been removed wipe clean each guide pocket and clean the die seats.
(g) Clean the lower punch guide holes using a nylon brush dipped in a solvent suitable for the
tabletting material being cleaned off.
CAUTION: (1) When lower punch scraper seal are fitted take care not to damage them.
(2) When cleaning lower punch guide holes, position a cloth below the guides to
prevent dirt falling into the cam area.
(h) Clean the edge on the upper side of the lower guide holes. Clean the under face of the turret at
the bottom of the lower guide holes.
(i) Clean the lower cam track by pushing a cloth through it. Also clean the ejection cam and dozer
with a cloth.
II Order of Cleaning (at the end of daily production)

Run the machine till the material in the feed frame and die cavities is emptied i.e. soft tablets coming
down the discharge chute.

IMPORTANT: Be very careful not to run further then this stage under power otherwise there is high risk
that the punch tips will be damaged.
After emptying the raw material from the feed frame, remove the feed frame.

CLEAN ALL THESE APPLYING VACUUM.

Vacuum apparent surplus material and powder from the machine, starting at the top working down
including turret.
Ensure the complete turret zone is thoroughly cleaned and free from deposits of tabletting material.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 25
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
TROUBLE SHOOTING CHART
PROBLEM POSSIBLE CAUSE CURE
1. Inconsistent weight • Variation in punch length [lower] • Replace or regrind to length
• Inconsistent granule • Improve granule/mixing technique.
• Empty feed frame • Check hopper/feeder granule flows freely
• Brake plugs worn out • Replace
• Dirt underweight adjust ramp • Remove ramp clean
• Material loss or gain after proper die fill • Tail over die missing or not lying flat on die table.
• Dies not filling • Press running too fast.
• Adjust the material flow.
2. Tablet sticks to upper • Damaged upper punch • Refurbish or replace punches
punches • High moisture level in granule • Dry granules in oven or FBD sieve and re lubricate
• Room humidity condition
• Lack of, or insufficient lubricant • Add or increase lubricant
• Insufficient compaction force • Increase weight and/or reduce thickness within
allowable tolerances.
3. Double impression • Worn brake plugs • Replace
• Excessive tamping force • Increase tablet thickness
4. Flash on tablet • Worn punch or die • If possible reverse die. Replace badly worn punches
edge • If tapered dies are being used tablet • Increase upper punch penetration.
being compressed in tapered section of
die.
5. Variation in • Inconsistent weight • See (1) above
thickness/hardness • Worn pressure roll • Replace
• Variation in upper or lower punch • Replace or grind to length
lengths
• Overload pressure setting set too close • Reset
to tabletting pressure
• Unequal granule distribution in die • Stratification or separation in Hopper
cavities • Excess recirculation.
6. Safety overloads • Damaged punches (burr on HP) • Refurbish or replace
pressure release system • Excessive pressure • Reduce pressure i.e.
operating frequently • Increase tablet thickness ii) Reduce fill
• Overload set too close to tabletting • Reset overload
pressure.
7. Lower punch binding • Material stuck to punch or die • Check for worn punches and dies
in die • high moisture level in granules • Dry in oven or F.B.D. Sieve and re lubricate.
8. Top of tablet is • Damaged punches • Refurbish/replace
split/cracked • Granules may be too dry • Add moisture remix, re granulate lubricate
9. Tablets breaking on • Take off plate incorrectly set • Check and reset
take off
• Lower punch ejection height incorrect • Check and reset
• Insufficient load at compression point • Increase pressure, check overload
• Speed too high for particular material. • Reduce speed until acceptable tablet is obtained
• Not enough binder • Increase
• Granules too dry • Increase moisture level
• Insufficient feed to dies (soft tablets) • Check hopper and flow of material
• Feeder position incorrectly set. • Check and reset.
10. Tablet binding in die • Worn dies • Reverse or replace.
• High moisture level granule • Dry, sieve and re lubricate
• Lack of or insufficient lubricant • Increase
• Die bore surface too rough • Hone or lap the die bore

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 26
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
11. Tablets split in half • Take off plate incorrectly set • Check and reset
(Lamination) • Lower punch ejection incorrectly set • Check and reset
• Speed to high • Reduce speed
• Insufficient feed to die • Check hopper and flow of material
• Worn/damaged punches • Refurbish or replace.
• High moisture level in granule • Dry in oven or F.B.D. sieve and re lubricate
• Not enough binder in mix • Increase
• Excessive pressure • Increase tablet thickness
• Granules too dry • Increase moisture level
• Burr on punch tips • Refurbish or replace.
• Feeder position incorrectly set • Check and reset.
• Air entrapment • Compress higher in the die
• Reduce press speed
• Reduce cup depth on Punches
• Use taper dies
• Reduce quantity of fines in the granulation.
• Excess pressure • Reduce weight and/or increase thickness within
allowable tolerances.
• Ringed or barreled die bore • Reverse dies
• Hone or lap die bores.
• Compress higher in the die.
• Too rapid expansion • Use taper dies.
12. Excessive material • Feed frame/pedestal • Check and reset
loss • Upper punch penetration set to high • Check and reset
• worm lower punches or dies • Replace
• Tail over die/scraper blade incorrectly • Check, reset or replace
set/worn
• Re circulating bend worn or missing • Replace
• Inadequate dust control unit • Overload or replace
• Excessive flow of material to feed frame • Reduce flow
• Excessive sifting • Excessive lower top to die bore clearance
• Excessive fines in the granulation
• Tapered dies installed upside down.
13. Excess machine • Worn drive belt • Replace belt
vibration • Mismatched punch Length • Replace or regrind to Length
• Operating near maximum density point • Increase tablet thickness and/or reduce weight within
of granulation allowable tablet tolerances.
• Heavy ejection pressure • Replace ejection cam if worn out
• Need for more lubricant in Granulation or use tapered
dies.
• Improper pressure release setting • Increase release pressure to limit of tools
14. Excess punch head • Binding punches. • Dirty punch guides
and cam wear • Inadequate and improper lubrication.
• Inadequate exhaust
• Rough sports o surface from previous • Not polishing off rough sports caused by normal wear
operation or accidents.
15. Dirt in product (black • Need for more frequent cleaning.
specks) • Excess or wrong lubrication
• Proper punch dust cups and fliers.
• Punch-to-die binding.

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 27
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 28
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

GENERAL ARRANGEMENT OF MACHINE

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 29
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

STRUCTURE & LOWER GUARD ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 30
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

UPPER GUARD ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 31
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

LOWER TRACK ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 32
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

TURRET ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 33
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

HOPPER, FEED FRAME, DUST NOZZLE & EXCESS POWDER COLLECTOR ASSEMBLY
241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 34
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

PRESSURE LEVER ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 35
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

UPPER CAM DISC ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 36
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

PRE. COMP ASSEMBLY (UPPER)

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 37
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

PRE. COMP ASSEMBLY (LOWER)

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 38
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

MOTOR DRIVE ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 39
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

WEIGHT DOZZER ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 40
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

FIRST LAYER SAMPLING ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 41
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

UPPER CARRIER ASSEMBLY

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 42
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 43
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
STRUCTURE & LOWER GUARD ASSEMBLY
CODE NO. PART NO. NAME OF THE PART QTY.
A-01 31200145 Base Plate 01
A-02 31100102 Bottom Pillar 04
A-03 31200101 Middle Plate 01
A-04 31100104 Top Pillar 01
A-05 31200102 Top Plate 01
A-06 31100106 Washer At Top & Bottom Plate 08
A-07 31100107 Hex Bolt At Top & Bottom Plate 08
A-08 31100108 Penal Box 01
A-09 31100109 Front Cover At Penal Box 01
A-10 31100110 Rear Penal Box 01
A-11 31100111 Cover at rear penal 01
A-12 31100112 Top cover at penal box 01
A-13 31200142 Lower Guards (R.H.) 01
A-14 31200143 Lower Guards (L.H.) 01
S-01 31140201 Lock 05
A-15 31100115 Handle for lower guard 04
A-16 31100116 Lower guard fixing clamp 04
S-02 31140205 Anti Vibration Pad 04
UPPERGUARD ASSEMBLY
S-03 31140202 Door Magnet 08
B-01 31200141 Upper Guard (R.H. & L.H.) 02
B-02 31100202 Acrylic Guard Front & Rear Side 02
S-04 31140203 Handle For Acrylic Guard 04
B-03 31200144 Discharging Chute 02
B-04 31100204 Upper guard hinge block 08
B-05 31100205 Hinge Strip 08
B-06 31100206 Pin For Hinge 08
LOWER TRACK ASSEMBLY
C-01 31200117 Ejection Cam 01
C-02 31200118 Lower Cam Track (D’ Tooling) 01
C-03 31200119 First Layer Sampling Track (V Tooling) 01
C-04 31200120 Punch Plug 01
TURRET ASSEMBLY
D-01 31100301 Bearing Housing (Upper) 01
D-02 31100302 Main Drive Shaft 01
D-03 31100303 Spacer On Turret 01
D-04 31100304 Starm Washer 01
D-05 31100305 Locking Washer 01
D-06 31100306 Turret 01

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 44
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
D-07 31100307 Number Strip 01
D-08 31140109 Die Lock Body (Assly.) 10
D-09 31140110 Break plug 10
D-10 21200468 Anti Turning Strip 10
D-11 31100311 Brg. housing (Lower) 01
D-12 31100312 Cover For Bearing Housing 01
D-13 31100313 Turret Guard (Pc-1) 02
D-14 31100314 Turret Guard (Pc-2) 02
D-15 31100315 Locking Knob At Turret Guard 04
S-05 31120201 Double Roller A.C Ball Bearing No. SKF-3210 (50x90x30.2) 01
S-06 31120202 Ball Bearing No. SKF-6007 (35x62x14) 01
S-07 31150201 Oil Seal No. MOM-1013 (32x45x6) 01
S-08 31120203 Cyl. Roller Brg SKF NU-207 (35x72x17) 01
HOPPER & FEED FRAME ASSEMBLY
E-01 31200127 Feed Frame 02
E-02 31200128 Feeder support plate 02
E-03 31200129 Hylam Strip At Feeder Support Plate 02
E-04 31200130 Powder Scraper (Long) 02
E-05 31200131 Powder Scraper (Short) 02
E-06 31200132 Tablet Scraper at Feed Frame 02
E-07 31200133 Hopper (Feed Frame) 02
E-08 31200134 Bracket for hopper fixing 02
E-09 31200136 Suction Adaptor 04
E-10 31200146 Plug at feeder support plate 04
E-11 31100403 Guid Stud For Hopper Adj. Block 01
E-12 31100404 Hopper adj. Block 01
E-13 31100403 Locking Knob (M-8) 01
E-14 31100406 Locking Knob (M-10) 01
E-15 31100415 Locking Knob For Feeder 04
E-16 31200135 Dust Nozzle 02
HOPPER & FEED FRAME ASSEMBLY
E-17 31200151 Pipe For Dust Nozzle 01
E-18 31200137 Excess Powder Collector 02
E-19 31200138 Dust Extraction Pipe 01
E-20 31200139 Outlet Pipe At Excess Powder Collector 02
E-21 31200140 Outlet Pipe 02
E-22 31200147 Hopper Dust Ring 02
E-23 31200148 Rubber packing at hopper dust ring 02
E-24 31200149 Hopper Lid 02
E-25 31100414 Feeder support piller 04

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 45
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
PRESSURE LEVER ASSEMBLY
F-01 31100501 Pivot Block For Pressure Lever (Blackodised) 01
F-02 31100502 Pivot Pin (Pressure Lever Pin) 01
F-03 31100503 Pressure Lever (Blackodised) 01
F-04 31100504 Fork (Blackodised) 01
F-05 31100502 Pivot Pin (Fork Pin) 01
F-06 31100505 Tablet thickness adj. Bracket (Blackodised) 01
F-07 31100506 Shaft For 12 Teeth Gear 01
F-08 31100507 Knob For Shaft 01
F-09 31100508 Shaft For 12 Teeth Gear 01
F-10 31100509 24 teeth gear (Blackodised) 01
F-11 31100510 12 teeth gear(Blackodised) 01
F-12 31100511 Eye Bolt (Hard Chrome) 01
F-13 31100512 Lower roll carrier (Hard chrome) 01
F-14 31100513 Pc C For Lower Roll Carrier (H.C) 02
F-15 31100514 Pressure Roll Lower 1/2
F-I6 31100515 Lower Roll Pin 01
F-17 31100516 Lock Plate For Lower Roll Carrier 01
F-18 31100517 Eye Bolt Pin (Pivot Pin) 01
F-19 31100518 Set Pin 04
F-20 31100519 Pivot Block For Lower Roll Carrier (Blackodised) 01
F-21 31100517 Pivot Pin At Lower Carrier Pivoting Side 01
F-22 31100520 Over Load Adj. Shaft (Blackodised) 01
F-23 31100521 Anchor Pin (Over Load Adj.) 01
F 24 31100522 Washer At Anchor Pin 01
F-25 31100523 Over Load Adj. Nut (Hard Chrome) 01
F-26 31100524 Cap For Safety Over Load Spring (BLACKODISED) 01
PRESSURE LEVER ASSEMBLY
F-24 31100522 Washer At Anchor Pin 01
F-25 31100523 Over Load Adj. Nut (Hard Chrome) 01
F-26 31100524 Cap for safety overload spring(Blackodised) 01
F-27 31100525 Safety Over Load Spring (Blackodised) 01
F-28 31100526 Spring Cover Upper (Blackodised) 01
F-29 31100527 Over Load Release Scale 01
F-30 31100526 Spring cover lower (Blackodised) 01
F-31 31100529 Base For Safety Over Load Spring (Blackodised) 01
F-32 31100530 Pin at pressure lever (Over load side) 01
F-33 31100531 Stud For Indicator 01
F-34 31100532 Label (Temp. tablet thk.) 01
F-35 31100533 Oil tray for lower roll carrier 01
F-36 31100534 Indicator 01

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 46
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
UPPER CAM DISC ASSEMBLY
G-01 31200103 Upper Cam Disc (D Tooling)(Std.) 01
S-08 31140113 Cyl. Roller Brg. SKF - NU -207 (35 X 72 X 17) 01
G-02 31100652 Take Off Piece (Electroless Plating) 01
G-03 31100653 Proxy Mounting Bracket 01
G-04 31100654 Auxilary Lowering Wedge(Hard Chrome) 01
G-05 31100655 Upper Cam Body Sleeve (Hard Chrome) 01
G-06 31100656 Lifting Hook (Hard Chrome) 01
PRE. COMP ASSEMBLY (UPPER)
H-01 31100701 Bracket For Upper Pre. Comp (H.C.) 01
H-02 31100702 G.M Bush For Pre. Comp Roll 01
H-03 31100703 Pre. Comp Roll (Upper) 02
H-04 31100704 Bush At Bkt. For Upper Pre. Comp 01
H-05 31100705 Pre. Comp Roll Pin (Upper) 01
H-06 31100707 Block For Upper Pre. Comp Roll Pin (H.C) 01
H-07 31100708 Knob For Upper Pre. Comp Roll Pin (H.C) 01
H-08 31140204 Handle For Pre. Comp Roll Pin (H.C) 01
S-10 31100706 Backelite Knob 01
H-09 31200152 Packing At Bkt. For Pre-Comp. 01
PRE. COMP ASSEMBLY (LOWER)
I-01 31100750 Pre. Comp Adj. Housing Pressing (Blackodised) 01
I-02 31100751 Bush At Pre. Comp Roll 01
I-03 31100752 Pre. Comp Roll (Lower) 01
I-04 31100753 Pre Comp Roll Pin 01
I-05 31100754 Gear 27 Teeth For Lower Pre. Comp Adj. 01
S-11 31160201 Disc Spring (Blackodised) 04
I-06 31100755 Bush At Pre. Adj. Nut 01
I-07 31100756 Check Nut For Pre Adj. Nut (Blackodiseo) 01
I-08 31100757 Pre. Adj Nut For Lower Pressing (Blackoded) 01
I-09 31200104 Housing For Pre. Comp Roll 01
I-10 31200116 Guide Bkt. For Worm Shaft (Blackodised) 04
I-11 31200105 Worm Shaft For Lower Pre. Comp Adj. 01
I-12 31100761 Cover For Pre. Comp. Adj. (Blackoded) 01
I-13 31100762 Knob For Worm Shaft 01
I-14 31200106 Stud For Indicator (Lower Pre Compression) 01

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 47
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
MOTOR DRIVE ASSEMBLY
J-01 31100801 Pivot Bar For Motor Mounting Plate 01
J-02 31100802 Pivot Block For Motor Mounting Plate Motor Mounting Plate 02
J-03 31100803 Blackopised) 01
S-13 31110202 Motor 2 HP,1698 Rpm,2 20 V,50 Hz 01
J-04 31100804 Motor Pulley (Blackodised) 01
J-05 31100805 Gear Box Mounting Plate 01
S-14 31110203 Gear Box Size25, Ratio -20:1 01
J-06 31100806 Fly Wheel (Blackodised) 01
J-07 31100807 Driven Pulley (Blackodsed) 01
S-15 31110204 ‘V Belt Section ‘A’ Size-24 02
J-08 31100808 Coupling (Blackodised) 01
J-09 31100809 ‘L’ Clamp 01
WEIGHT DOZZER ASSEMBLY
K-0 1 31200107 Wedge At Dozzer 02
K-02 31200108 Pin at Wedge 03
K-03 31200109 Dozzer Boss (Hard Chrome) 02
K-04 31200110 Weight Adj. Screw 02
WEIGHT DOZZER ASSEMBLY
S-16 31210001 8 Dia. External Circlip 04
K-06 31200111 18 Teeth Gear At Weight Adj. Screw 02
K-07 31200112 Shaft For 18 Teeth Gear 02
K-08 31100857 18 Teeth Gear for Weight Adj. 02
K-09 31200113 Dozzer 02
K- 10 31100859 Stop Block For Dozzer Pin 02
K-11 31200114 Pin at Dozzer 02
K-12 31200115 Support Bracket For 18 Teeth Gear 02
K-13 31100862 Knob For 18 Teeth Gear 02
K-14 31100863 Stud For Indicator 02
K-15 31100534 Indicator 02
K-16 31100864 Filling Depth Lebal U.& L. Cam Track Unit 02
FIRST LAYER SAMPLING ASSEMBLY
L-01 31200121 Housing For Sampling Boss (F. L. Sampling) 01
L-02 31200122 Sampling Boss (F. L. Sampling) 01
L-03 31200123 Wedge At Sampling Boss (F. L. Sampling) 01
L-04 31200124 16T Gear (F. L. Sampling) 01
L-01 31200125 Rack At 16T Gear (F. L. Sampling) 01
L-06 31200126 Shaft For 16T Gear (F. L. Sampling) 01
K-13 31100862 Knob For 18 Teeth Gear 01

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 48
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
UPPER CARRIER ASSEMBLY
M-01 31100901 Upper Roll Carrier (Hard Chrome) 01
M-02 31100513 PC ‘C’ For Upper Roll Carrier (H.C) 02
M-03 31100514 Pressure Roll Upper 1/2
M-04 31100519 Set Pin 01
M-05 31100902 Tunnion At Upper Roll Carrier 01
M-06 31100903 Adj. Screw (Upper Penetration) 01
M-07 31100904 Guide Bush (Upper Penetration) (H.C) 01
M-08 31100905 Pivot Block For Upper Roll Carrier (H.C) 01
M-09 31100906 Pin at Pivot Block 01
M-10 31100907 Hand Wheel (Upper Penetration) 01
M-11 31100908 Check Nut (Upper Penetration) (H.C) 01
M-12 31100909 Lock Pin 01
M-13 31100910 Oli Tray For Upper Roll Carrier 01
M-14 31100911 Upper Roll Pin 01
M-15 31100912 Lable For Upper Punch Penetration 01

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 49
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual
RECOMMENDED SPARES
CODE NO. PART NO. NAME OF THE PARTS QTY.
S-01 21240152 Lock 05
S-02 31140103 Anti Vibration Pad 04
S-03 21240150 Door Magnet 08
S-04 21240149 Handle For Acrylic Guard 04
S-05 31140105 Double Roller A.C. Ball Bearing No SKF-3210 (50x90x30.2) 01
S-06 31140111 Ball Bearing No. SKF-6007 (35x62x14) 01
S-07 31140112 Oil Seal No. MOM-1013 (32x45x6) 01
S-08 31140113 Cyl. Roller Brg. SKF NU-207(35x72x1 7) 01
S-10 31140117 Backelite Knob 01
S-11 31160201 Disc Spring 04
S-13 31140118 Motor 2 Hp,1698 Rpm,220 V,50 Hz 01
J-05 31100805 Gear Box Mounting Plate 01
S-15 31140120 ‘V’ Belt Section ‘A’ Size -24 02
K-01 31200107 Wedge At Dozzer 02
L-03 31200123 Wedge At Sampling Boss ( Fl. Sampling) 01
D-08 31140109 Die Lock Body (Assly) 10
D-10 21200468 Anti Turning Strip 10
D-09 31140110 Break Plug 10
E-01 31200127 Feed Frame 02
E-06 31200132 Tablet Scraper At Feed Frame 02
S-21 31100410 Tension Strip 08
E-04 31200130 Powder Scraper (Long) 02
E-05 31200131 Powder Scraper (Short) 02
M-14 31100911 Upper Roll Pin 01
H-03 31100703 Pre. Comp. Roll (Upper) 01
H-05 31100705 Pre Comp. Roll Pin (Upper) 01
I-03 31100752 Pre. Comp. Roll (Lower) 01
I-04 31100753 Pre Comp. Roll Pin (Lower) 01
F-15 31100514 Pressure Roll ( Upper & Lower) 02
F-16 31100515 Lower Roll Pin 01
C-02 31200118 Lower Cam Track (‘D’ Tooling) 01
C-03 31200119 First Layer Sampling Track (‘D’ Tooling) 01
E-03 31200129 Hylum Strip At Feeder Support Plate 02
S-09 31140212 External Circlip 12 Dia. 06
S-15 14510037 Compression Spring 01
S-16 31210001 External Circlip 8 Dia. 04
S-17 21240167 12 mm ID PVC Transparent Pipe 1 Mtr.
S-18 31210002 19 mm ID Hose Pipe 1 Mtr.
S-24 3121 0004 External Circlip 5 Dia. 02
S-19 31210003 25mm ID Hose Pipe 2 Mtr.
S-20 31110210 Relay And Relay Socket (Schneider) 01
S-21 31110211 NO -Element (Schneider) 01
S-22 31110212 NC -Element (Schneider) 01
S-23 31110213 10K / 3W Pot 01

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 50
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 51
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 52
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com
Machine Instruction Manual

241-242, Indraprasth, Near Nobat Press, Pancheshwar Tower Road, Jamnagar - 361 001. Gujarat - INDIA Page 53
Phone: +91-288-2675560 Fax: +91-288-2556844 E-mail: mail@dynamiceximcorp.com Website: www.dynamiceximcorp.com