FALDIC-a RYS-V TYPE
FALDIC-a RYS-V TYPE
User's Manual
MHT258a (Engl.)
SAFETY INSTRUCTIONS
In all stages of the basic planning of this equipment, its transport, installation, operation, maintenance and check, reference must be made to
this manual and other related documents. The correct understanding of the equipment, information about safety and other related
instructions are essential for this system.
Cautionary indications DANGER and CAUTION are used in this manual to point out particular hazards and to highlight some unusual
information which must be specially noted.
Warning display
The warning display in Fig. B is located at the arrows in Fig. A.
Fig. A Fig. B
Warning display
MHT258a (Engl.)
DANGER
●Prior to inspection, turn off power and wait for at least five minutes.
Otherwise, there is a risk of electric shock.
●Do not touch the amplifier when the commercial power is supplied. Otherwise, there is a risk of electric shock.
CAUTION
●Do not disassemble the motor. Otherwise, the operation may be abnormal, thereby damaging the coupled machine.
●Do not hit the motor with hammer or any other instruments. The integrated (built-in) encoder may break causing the motor
to run at an excessive speed.
●Do not connect a commercial power supply directly to the motor. Otherwise, it may break.
●Supplying other than 200 [V] to the amplifier may break it.
●Do not turn on and off the commercial power repeatedly. Otherwise, the amplifier rectifier may break.
●The motor must be firmly tightened to the mounting base or the driven machine. If rapid acceleration or deceleration is
attempted without this firm tightening, the motor may become dislocated.
●Withstand voltage and insulation test with megger must not be conducted.
Products introduced in this manual have not been designed or manufactured for such applications in a system or equipment that will
affect human bodies or lives. Customers, who want to use the products introduced in this manual for special systems or devices
such as for atomic-energy control, aerospace use, medical use, and traffic control, are requested to consult the Fuji. Customers
are requested to prepare safety measures when they apply the products introduced in this manual to such systems or facilities that
will affect human lives or cause severe damage to property if the products become faulty.
The technical data and dimensions are subject to change without notice in the individual pages of this document.
The illustrations are for reference-only.
The company names and product names described herein are generally the registered trade names. Although this manual indicates
technical units given in SI units, the indications (rating plate, etc.) on the products themselves may be in units other than SI units.
MHT258a (Engl.)
CONTENTS
SAFETY INSTRUCTION
1. GENERAL ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 1-1 10. PERIPHERAL DEVICES ெெெெெெெெெெெெெெெெெெெெெெெ 10-1
1.1 Outline ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 1-1 10.1 Cables ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 10-3
1.2 System configurationெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 1-3 10.2 Auto circuit breaker (FAB, MCCB), earth leakage
1.3 Functions ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 1-5 circuit breaker (ELCB) and magnetic
1.4 Explanation of model type ெெெெெெெெெெெெெெெெெெெெெெெெெ 1-6 contactor (MC) ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 10-4
10.3 Surge suppressor (surge killer) ெெெெெெெெெெெெெெெெெெெ 10-4
2. SPECIFICATIONS ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 2-1 10.4 Power filter ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 10-5
2.1 Motor ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 2-1 10.5 AC reactor (reactor for impedance matching) ெெெெெெெெ 10-6
2.2 Amplifier ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 2-10 10.6 External braking resistor ெெெெெெெெெெெெெெெெெெெெெெெெெ 10-6
2.3 Torque-speed data ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 2-14 10.7 DC reactor ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 10-7
10.8 Optional cables, connector kits, battery and
3. INSTALLATIONெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 3-1 external braking resistors ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 10-8
3.1 Motor ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 3-1
3.2 Amplifier ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 3-3 11. APPENDIXES ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 11-1
3.3 External dimensions ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 3-8 11.1 Model type selection ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 11-1
11.2 Example of program ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 11-10
4. TERMINAL DIAGRAMS AND WIRING ெெெெெெெெெெெெெ 4-1 11.3 Control block diagram ெெெெெெெெெெெெெெெெெெெெெெெெெெெ 11-15
4.1 Amplifier, motor and optional devices layout ெெெெெெெெெெ 4-1
4.2 Commercial power supplyெெெெெெெெெெெெெெெெெெெெெெெெெ 4-5
4.3 Wiring between motor and encoder ெெெெெெெெெெெெெெெெெ 4-6
4.4 Host interface (I/F) ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ 4-10
4.5 External connection diagrams (basic) ெெெெெெெெெெெெெெெ 4-15
1.1 Outline
The FALDIC-α series which corresponds to a host interface is an AC servo system for motion-control necessary for a driven machine.
(i) Servo system support tools capable of controlling the para. (*) editing, monitoring, test
running, etc. are available.
(ii) Fault diagnostic function alarm can be detected and fault cause covering the mechanical
equipment system can be assumed.
available at a status where the main circuit power supply is trun off.
K80791543 CHARGE CHARGE
(iii) PN terminals for higher harmonics suppression are provided. A DC
K80791234
L1 L1
reactor can be mounted. L2 L2
(iv) A touch panel is provided. L3 L3
value ± 79,999,999) W W
F1
F1
UG20
F2
F2
F3
F3
F4
F4
F5
F5
F6
F6
Programmable logic controller (PLC)
MICREX-SX
F7
F7
MICREX-F
FLEX-PC
ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL CH1
CH1
APS30 SCPU32 ONL
SCPU32 ONL EMG +OT -OT
EMG +OT -OT
ONL ONL
SX
RUN
RUN RUN
RUN ERR
ERR 88 99 101112131415
101112131415 ERR
ERR ERR
ERR 88 99 101112131415
101112131415 ERR CH2
ERR
ERR ERR
ERR ERR CH2
TERM
TERM TERM
TERM
SLV
SLV RUN
RUN SLV
SLV RUN
RUN
PWR
PWR ALM
ALM ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT CH
CH
ALM No.
No.
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
PH
20
PL 20
LOADER
LOADER LOADER
LOADER DA
11
B/A
B/A
PE1 HP2
ONL
ONL ONL
ONL ONL
ONL CH1
CH1 ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL
APS30 EMG +OT -OT
EMG +OT -OT
SX
ERR
ERR ERR
ERR ERR
ERR CH2
CH2 ERR
ERR 88 99 101112131415
101112131415 ERR
ERR 88 99 101112131415
101112131415 ERR
ERR
PWR
PWR
ALM
ALM
FH
FL 20
20
11
22
33
44 11
B/A
B/A
General-purpose PC
[Programming support tool]
・D300win (MICREX-SX)
・Screen editor (UG)
・Servo-loader (FALDIC-α)
MODE SHIFT
ESC ENT
K80791234 CHARGE
L1
L2
L3
DB
P1
P+
N
U
V
W
Option cable
WSC
Motor
GYC
GYS
(a) Amplifier
R Y S 2 0 1 S 3 - V V S
Major function
G Y S 2 0 1 D C 1 - S - B
G Y N 2 0 1 S A G - G 0 9
Motor type
Type Slim Cubic
Letter S C
2.1 Motor
(1) Cubic type motor (0.1 to 5 [kW])
(a) Basic design
(i) 0.1 to 1.5 [kW]
Type GYC□□□DC1-S 101 201 401 751 102 152
Rated output [kW] 0.1 0.2 0.4 0.75 1 1.5
Rated torque (*4) [N•m] 0.318 0.637 1.27 2.39 3.18 4.78
Speed [r/min] Rated 3000
Max. 5000
Breakdown (max.) torque (*3) [N•m] 0.955/1.43 1.91/2.87 3.82/5.73 7.17/10.7 9.55/12.7 14.3/19.1
Moment of inertia of motor rotor (×10-3) J[kg•m2] 0.00538 0.0216 0.0412 0.121 0.326 0.451
Current [A] Rated 1.0 1.5 2.6 4.8 6.7 9.6
Max. (*3) 3/4.5 4.5/6.8 7.8/11.8 14.4/21.6 20.1/26.8 28.8/38.4
Winding insulation class B F
Operation duty type Continuous
Degree of enclosure protection Totally enclosed, IP55 except for shaft sealing
Electrical connection Motor power With 0.3 m flexible leads and connectors With cannon connectors
terminals Encoder detector
Temp. detection Without providing
Type of construction (mounting) IMB5, IMV1, IMV3, flange-mounted
Shaft extension Cylindrical extension with key
Final color for external non-machined surface Munsell N1.5
Encoder detector 16-bit serial encoder
Vibration level, peak to peak amplitude 5 micrometers 10 micrometers (*1)
Install location For indoors, 1000[m] and below of site-altitude
Ambient climatic conditions Temperature : −10 to +40 [°C], humidity : 90 [%] RH max. (free from condensation)
Acceleration vibration, acceptable (max.) 49 [m/s2] 24.5 [m/s2]
Mass (weight) [kg] 0.75 1.3 1.9 3.5 5.7 7
Note : (*) The direction of motor rotation (when viewed from a point facing the drive-end of motor) is designed according to Japanese
standards:
• Forward direction : Counter-clockwise rotation (CCW)
• Reverse direction: Clockwise rotation (CW)
(3) RYS□□□
□□□S3-VSS
□□□ type amplifier, SX type design
Signal name Function Terminal
symbol
SX bus − (IN, OUT)
Freq. Output Freq. 500 [kHz] max. (differential output) FA, *FA
dividing Form Two 90° phase-different signal FB, *FB
output Pulse 16 to 16384 [pulse/rev.] (in increment of 1) FZ, *FZ
Monitor output 1/2 For analog-meter (two/one-way deflection). (1) Speed command, MON1
(2) Speed feedback, (3) Torque command, (4) Position deviation MON2
Power supply for I/F +24 [V] DC, 300 [mA] (supplied from external) P24, M24
Control input +24 [V] DC, 10 [mA] (one-point) source input CONT1 to
External control input terminals CONT5
OUT output +30 [V] DC, 50 [mA] max. sink output OUT1 to
External control output terminals OUT2
External backup Input terminals of backup power supply from external to encoder BAT+, BAT−
Control function MICREX-SX FB
(4) Optional cables, connection kits, battery and external braking resistors
Refer to 4.1 (3).
(a) Within the range of “(A) Acceleration/deceleration area 1” and “(B) Acceleration/deceleration area 2” are used for accel./decel. (*) the
motor.
(i) (A) Acceleration/deceleration area 1 : Output torque is available at accel./decel. In case of the same output [kW] rating of the amplifier
and motor combination.
(ii) (B) Acceleration/deceleration area 2 : Output torque is available at accel./decel. When the amplifier size is one step larger than the
motor frame No. size corresponding with the amplifier. Refer to 9.3 (3) (d).
(iii) In the case of (A) and (B), a torque higher than rated cannot be outputted continuously.
(b) Within the range of “(C) Continuous operation area”, the motor can continuously be operated (at rated speed or lower). Above the
rated speed, the rated torque cannot be outputted continuously.
1.6 4.0
1.43
1.4 3.5
(B)
(B)
1.2 3.0 2.87
0.4 1.0
0.318
0.637
0.2 0.5
(C)
(C)
(C)
(C)
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
・GYC401DC1−S(0.4[kW]) ・GYC751DC1−S(0.75[kW])
8.0 16.0
7.0 14.0
(A)
(A) 6.0 (A)
(A)
3.0
2.0 4.0
1.27 2.39
1.0 2.0
(C)
(C) (C)
(C)
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
12.0 (B)
(B) 30.0
9.55
10.0 25.0
21.5
Torque Torque
[N・m] 8.0 (A)
(A) [N・m]20.0
(B)
(B)
6.0 15.0 14.3
3.18 (A)
(A)
4.0 10.0
4.78
2.0 (C)
(C) 5.0
(C)
(C)
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
4.0 8.0
3.5 7.0
6.0 5.73
3.0 2.87
(B)
(B)
2.5 (B)
(B) 5.0
Torque Torque
1.91 [N・m] 4.0 3.82
[N・m] 2.0
(A)
(A)
1.5 (A)
(A) 3.0
1.0 2.0
0.637 1.27
0.5 1.0
(C)
(C)
(C)
(C)
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
・GYS152DC1−S(1.5[kW])
40.0
35.0
30.0
25.0
Torque 21.5
[N・m]20.0
(B)
15.0 14.3
(A)
10.0
4.78
5.0
(C)
3.1 Motor
(1) Installation environment
Temperature : −10 to + 40℃
Humidity : 90%RH max. (free from condensation)
Flange-mounted
IMB5 IMV1 IMV3
Encoder
Do not disassemble the motor unit. There is a risk that the machine can be broken due to abnormal operation.
CAUTION
Never give shocks to the encoder, motor and shaft extension, for example by hitting them with a hammer etc.
In addition, be careful not to apply a load to the encoder during installation.
CAUTION
[unit : mm]
3.2 Amplifier
(1) Installation environment
(a) Ambient climatic conditions
Control rooms and equipment rooms Temperature −10 to +55[℃] −10 to +40[℃]
(*1)
Humidity 90[%] RH max.
MODE SHIFT
ESC ENT
K80791543 CHARGE
L1
L2
L3
DB
P1
P+
N
U
V
W
(c)
ESC ENT
(d)
ESC ENT
L1 L1
L2 L2
L3 L3
DB DB
P1 P1
P+ P+
N N
U U
(a)
V V
W W
(b)
[unit : mm (min.)]
(a) (b) (c) (d)
Upper and Lower Left and right Between amplifiers
front
50 40 10 (i) 5
(ii) If the clearance is 4.9 [mm] and below, operation duty type of amplifier is
reduced to 80%ED (*), instead of continuous duty.
(f) Fan mounting
Intermittent periodic duty involve alternating operating and loading times and pauses during which a motor (or
amplifier) is at a standstill (or de-energized).
The loading and standstill times of one cycle, which has a duration of 10 minutes, are so short that the steady-
state temperature cannot be attained. The cycle duration factor is the ratio between the operating or loading time
and cycle duration.
An ambient temperature of the amplifier must be kept at 55 [℃] maximum, at different points around the amplifier, at a distance of 50[mm]
maximum from the amplifier.
To keep the above mentioned ambient temperature of amplifier, the amplifier should be mounted in a forced-fan-ventilated panel or
equivalent cooling conditions.
Avoid the excessive temperature rise due to heat losses by the regenerating braking resistor etc. in the panel.
(1) (5)
(6)
(3)
(1)
(3)
(1) Amplifier
(2) Reinforced isolation transformer
(3) 230[V] / 3 = 133[V]
(2)
For the interface power source, use a 24[V] DC power source with reinforced isolation type input and output.
CA CB
L L
LL LR □LC LL LR
□LC
LG LE 4-ΦLZ LG LE 4-ΦLZ
A
ΦL ΦL
A
□60
φLB
□60
φLB
QK
QK
300±30
300±30
300±30
300±30
T
T
U
U
(**)
S (**)
W
W
SHAFT EXTENSION
SHAFT EXTENSION
CC CD
L
LL LR □LC
L
LG LE 4-ΦLZ
LL LR □LC
LG LE 4-ΦLZ
A
ΦL
φLB
□60
QK
φLB
QK
65
300±30
102
300±30
T
LA
T U
U
(**) S
W
Φ
S
W
SHAFT EXTENSION
SHAFT EXTENSION
CJ CK
L
LL LR □LC
L
4-ΦLZ
LG LE LL LR
□LC
LG LE 4-ΦLZ
Φ LA
A
ΦL
□60
φLB
□60
φLB
QK
QK
T T
300±30
300±30
300±30
300±30
U
U
W
S ΦS
W
Φ
(**) (**)
SHAFT EXTENSION
SHAFT
EXTENSION
CL
L
LL LR □LC
4-ΦLZ
LG LE
A
ΦL
□60
φLB
QK
300±30
300±30
T
U
(**) S
W
SHAFT EXTENSION
CR CS
L
LL LR L
□LC LL LR
LE
□LC
LA LE
LA
Φ Φ
□60
φLB
□60
φLB
QK
QK
4-M5×12DEPTH
4-M6×15DEPTH
T
300±30
300±30
300±30
300±30
U
U
ΦS
W
S
W
Φ
(**) (**) (*1)
SHAFT EXTENSION
SHAFT EXTENSION (*1)
CT CU
L
LL LR L
□LC
LE LL LR
LA □LC
Φ LE
LA
Φ
□60
φLB
φLB
QK
65
102
QK
4-M8×20DEPTH
300±30
T
300±30
T
U 4-M10×20DEPTH
U
S (*2)
W
Φ
S
W
(**) Φ
SHAFT EXTENSION
(*1) (*1)
SHAFT EXTENSION
DA DB
L
L
LL LR
□LC LL LR
LE □LC
LE
LA LA
Φ Φ
□60
φLB
□60
φLB
QK
QK
4-M5×12DEPTH
4-M6×15DEPTH
T
300±30
300±30
300±30
300±30
U
U
S
W
Φ
ΦS
W
(**) (**)
M5×13DEPTH
(*)
(*)
M4×8 DEPTH SHAFT EXTENSION
SHAFT EXTENSION
DC
L
LL LR □LC
LE
LA
Φ
□60
φLB
QK
4-M8×20DEPTH
300±30
T
300±30
U
W
S
Φ
(**) (*)
M6×15 DEPTH
SHAFT EXTENSION
DJ DK
L L
LL LR LL LR
□LC □LC
LE
LE
LA LA
Φ Φ
Q Q
φLB
φLB
QK QK
T
4-M5 DEPTH12 T 4-M6 DEPTH15
U
U
ΦS
W
W
Φ
(*1)
M4×8 DEPTH (*1)
(*1)
SHAFT EXTENSION
SHAFT EXTENSION
DL DM
L L
LL LR LL LR
□LC LE □LC
LE
LA
LA Φ
Φ
Q Q
φLB
φLB
QK
QK
T 4-M8 DEPTH20
T
U 4-M10×20DEPTH
U
(*2)
W
S
W
Φ ΦS
(*1) (*1)
SHAFT EXTENSION
SHAFT EXTENSION
DR DS
L
L
LL LR LL LR
□LC
□LC
LE LE
LA LA
Φ Φ
Q Q
φLB
φLB
QK QK
T
4-M5 DEPTH12 T 4-M6 DEPTH15
U
U
ΦS
W
ΦS
W
(*)
(*) SHAFT EXTENSION
SHAFT EXTENSION
DT
L
LL LR
LE □LC
LA
Φ
Q
φLB
QK
T 4-M8 DEPTH20
U
W
S
Φ
(*)
SHAFT EXTENSION
EC ED
L
L
LL LR LL LR □LC
□LC 4-ΦLZ
LG LE 4-ΦLZ LG LE
A A
ΦL ΦL
□60
φLB
□60
φLB
QK
QK
300±30
300±30
300±30
T
T
300±30
U
U
ΦS
W
ΦS
W
(**)
(**)
SHAFT
EE
L
LL LR □LC
LG LE 4-ΦLZ
φLB
QK
72.5
65
T
ΦL
U
A
ΦS
W
SHAFT EXTENSION
60 - - - 5.5 - - - - - - 1.2
60 - - - 5.5 - - - - - - 1.8
80 - - - 7 - - - - - - 3.4
100 - - - 9 - - - - - - 4.6
100 - - - 9 - - - - - - 5.5
EL EM
L L
LL LR □LC LL LR □LC
4-ΦLZ 4-ΦLZ
LG LE LG LE
A
ΦL ΦL
A
□60
φLB
□60
φLB
QK
QK
300±30
T
300±30
300±30
T
300±30
U
U
ΦS
W
W
ΦS
(**) (**)
SHAFT EXTENSION
SHAFT EXTENSION
EN
L
LL LR □LC
LG LE 4-ΦLZ
φLB
QK
72.5
65
T
ΦL
U
A
S
W
SHAFT
EXTENSION
60 - - - 5.5 - - - - - - 1.7
60 - - - 5.5 - - - - - - 2.3
80 - - - 7 - - - - - - 4.2
100 - - - 9 - - - - - - 6.6
100 - - - 9 - - - - - - 7.5
ET EU
L □LC
A
LL LR □LC
ΦL
L
Φ LA
LE LL LR
LE
□60
φLB
□60
φLB
QK
QK
4-M6×15DEPTH 4-M8×20DEPTH
300±30
300±30
300±30
T T
300±30
U U
ΦS
W
ΦS
W
(**) (**)
(*)
(*) SHAFT EXTENSION
SHAFT EXTENSION
78 - - - - - - - - - - 3.3
78 - - - - - - - - - - 3.9
98 - - - - - - - - - - 7.3
FC FD
L □LC
A
LL LR
ΦL
L □LC
LE
ΦLA
LL LR
LE
□60
φLB
□60
φLB
QK
QK
4-M6×15DEPTH 4-M8×20DEPTH
300±30
300±30
300±30
T
300±30
U U
S
W
ΦS
W
Φ
(**) (**)
(*) (*)
SHAFT EXTENSION
SHAFT EXTENSION
78 - - - - - - - - - - 3.3
78 - - - - - - - - - - 3.9
98 - - - - - - - - - - 7.3
FL FM
L
L
LL LR □LC
LL LR □LC
A
ΦL
LE
A
ΦL
LE
Q
Q
φLB
φLB
QK
QK
4-M6×15DEPTH T
T 4-M8×20DEPTH
U
U
ΦS
W
ΦS
W
(*)
M4×8 DEPTH (*)
SHAFT EXTENSION
SHAFT EXTENSION
FT FU
L
L
LL LR □LC
LL LR □LC
A
ΦL
LE
A
ΦL
LE
Q
Q
φLB
φLB
QK
QK
4-M6×15DEPTH T
T 4-M8×20DEPTH
U
U
ΦS
W
ΦS
W
(*) (*)
SHAFT EXTENSION
SHAFT EXTENSION
53
+0.5
150-0.5
2−M4
160
60
130
53
+0.5
150-0.5
2−M4
160
60 130
80
+0.5
39-0.5 54
+0.5
150-0.5
4−M4
160
60 130
100
54+0.5
-0.5
54
+0.5
150-0.5
4−M4
160
(*) 60 130
115
Shaft-extension
FALDIC RYS201S3-VVS
MODE SHIFT
ESC ENT
K80791234 CHARGE
L1
L2
L3
DB
① Control input/output cable
P1
P+
N
U
V
W
⑤ Connector for
control input/output
④ Connector kit
Amplifier type RYS□□□S3 101 201 401 751 102 152 202 302 402 502
Motor type (example) GYC□□□
Motor output [kW] 0.1 0.2 0.4 0.75 1 1.5 2 3 4 5
Power capacity [kVA] 0.15 0.6 1.2 1.8 3 4.5 6 9 10 15
Connect to control
Connect to power supply
amplifier bottom
CAUTION
Do not connect commercial power supply directly to the motor. Otherwise, It may break.
U U
V V
W W
(ground line)
Motor
Amplifier
The wiring length between amplifier and motor should be within 50[m] long.
It is not permitted to perform ON/OFF of the wiring between the amplifier and motor by magnetic-contactors. It is not permitted to turning
ON/OFF multiple motors with a single amplifier.
Furthermore, it is not permitted to wiring the following equipment along the wiring between amplifier and motor :
Phase advancing capacitor, reactor, power filter, surge suppressor (surge killer)
U
• 1 cap housing : 350780-1 type
V • 4 sockets : 350750-3 or
350689-3 type
Projection
W
Projection
Projection
Brake W
A
D U • 1 of connector :
MS3108B18-10S type
W B V • 1 of cable clamp :
C
MS3057-10A type
H PS
C G MS
T D C SIG+
S D SIG−
T BAT+
J
H S BAT−
G
J Shield
(d) Connection
It is not allowed to extend the wiring distance by connecting two or more cables of short wiring length.
CAUTION
Do not extend the wiring distance by connecting two or more encoder wiring cables.
A voltage drop by contact resistance of connector may stop the operation abruptly.
Remark : The wire size conversion between AWG and [mm] is as follows.
Gauge Diameter Sectional area
Circular mil mm2
AWG mm G mil mm CM mm2
1.4 55.12 1.400 3038 1.539
16 50.82 1.291 2583 1.309
1.2 47.24 1.200 2232 1.131
23 22.57 0.5773 509.4 0.2581
.55 21.65 0.5500 468.7 0.2376
24 20.10 0.5106 404.0 0.2047
.50 19.69 0.5000 387.7 0.1963
25 17.90 0.4547 320.4 0.1623
.45 17.72 0.4500 314.0 0.1590
36 *CA 18 M5
35 CA 17 NREF
34 *CB 16 MON1 Plug : 10136-3000VE
33 CB 15 TREF Shell kit : 10336-52A0-008
32 *FA 14 MON2
31 FA 13 M5
30 *FB 12 BAT−
29 FB 11 P10
28 *FZ 10 BAT+
27 FZ 9 M5
26 OUT3 8 OUT5
25 M5 7 OUT4
24 CONT8 6 OUT2
23 CONT7 5 OUT1
22 CONT2 4 CONT6
21 CONT1 3 CONT5
20 P24 2 CONT4
19 M24 1 CONT3
26 − 13 −
25 − 12 M5
24 − 11 MON1
23 − 10 MON2
22 − 9 M24
21 *FZ 8 P24
20 FZ 7 OUT2
19 *FB 6 OUT1
18 FB 5 CONT5
17 *FA 4 CONT4
16 FA 3 CONT3
15 BAT− 2 CONT2
14 BAT+ 1 CONT1
ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL CH1
CH1
APS30 SCPU32 ONL
SCPU32 ONL EMG +OT -OT
EMG +OT -OT
ONL ONL
SX
RUN
RUN ERR
ERR RUN
RUN ERR
ERR ERR
ERR 88 99 101112131415
101112131415 ERR
ERR ERR
ERR 88 99 101112131415
101112131415 ERR
ERR CH2
CH2
TERM
TERM TERM
TERM
SLV
SLV RUN
RUN SLV
SLV RUN
RUN
PWR
PWR ALM
ALM ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT CH
CH
ALM No.
No.
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
PH
LOADER
LOADER LOADER
LOADER DA
11
B/A
B/A
PE1 HP2
SX
ERR
ERR ERR
ERR ERR
ERR CH2
CH2 ERR
ERR 88 99 101112131415
101112131415 ERR
ERR 88 99 101112131415
101112131415ERR
ERR
PWR
ALM
FH
FL 20
20
1
2
3
4 11
B/A
B/A
FALDIC RYS201S3-VSS
MODE
MODE SHIFT
SHIFT
ESC
ESC ENT
ENT
K80791234
K80791234 CHARGE
CHARGE
M24
Amplifier
+24V
Amplifier
22k
220k
M5
Amplifier
470
M5
Amplifier
Pulse train input Differential input
AM26LS32
470×3
P5
M5
Amplifier
M5
Amplifier
Page
(1) DI/DO : 0.2[kW] and below (*) ..................................................... 4-16
(2) Ditto. : 0.4[kW] and above ......................................................... 4-17
(3) SX bus : 0.2[kW] and below (*) ..................................................... 4-18
(4) Ditto. : 0.4[kW] and above ......................................................... 4-19
(5) Positioning module : NP1F-MP2 .................................................... 4-20
(6) Ditto. : NC1F-VP1 .......................................................................... 4-22
(7) Positioning unit : AD75................................................................... 4-24
(8) Position control unit : C200HW-NC113 .......................................... 4-25
(*) For 0.2[kW] and below, braking resistor is not provided (is not built-in) with amplifier.
Power supply P1 P+ DB N
3-phase 200[V]
L1
L2 U U
L3 V V
W W
M
L1C
E
L2C
CN2
Safety lsolation
P5 1 1 P5
CN1 M5 2 2 M5
BAT+ 3 3 BAT+ PG
BAT- 4 4 BAT-
11 P10
SIG+ 5 5 SIG+
17 NREF
SIG- 6 6 SIG-
18 M5
15 TREF
13 M5
35 CA BAT+ 10
Motor
36 *CA BAT- 12
33 CB
34 *CB FA 31
25 M5 *FA 32
FB 29
*FB 30
P24 20 P24 FZ 27
*FZ 28
21 CONT1
MON1 16
22 CONT2
MON2 14
1 CONT3
M5 9
2 CONT4
3 CONT5
4 CONT6 OUT1 5 P24
23 CONT7 OUT2 6
24 CONT8 OUT3 26
OUT4 7
19 M24 OUT5 8
Amplifier
• CONT and OUT terminals are factory assigned : Refer to “Control function” (1) of 4.4.
• The wiring length between amplifier and motor can be extended to 20[m] long if an optional cable is applied (or to approx. 50[m] long
provided that the cable sectional area is enlarged).
Power supply P1 P+ DB N
3-phase 200[V]
L1
L2 U U
L3 V V
W W
M
L1C
E
L2C
CN2
Safety lsolation
P5 1 1 P5
CN1 M5 2 2 M5
BAT+ 3 3 BAT+ PG
BAT- 4 4 BAT-
11 P10
SIG+ 5 5 SIG+
17 NREF
SIG- 6 6 SIG-
18 M5
15 TREF
13 M5
35 CA BAT+ 10
Motor
36 *CA BAT- 12
33 CB
34 *CB FA 31
25 M5 *FA 32
FB 29
*FB 30
P24 20 P24 FZ 27
*FZ 28
21 CONT1
MON1 16
22 CONT2
MON2 14
1 CONT3
M5 9
2 CONT4
3 CONT5
4 CONT6 OUT1 5 P24
23 CONT7 OUT2 6
24 CONT8 OUT3 26
OUT4 7
19 M24 OUT5 8
Amplifier
• CONT and OUT terminals are factory assigned : Refer to “Control function” (1) of 4.4.
• The wiring length between amplifier and motor can be extended to 20[m] long if an optional cable is applied (or to approx. 50[m] long
provided that the cable sectional area is enlarged).
Power supply P1 P+ DB N
3-phase 200[V]
L1
L2 U U
L3 V V
W W M
L1C
L2C E
CN2
Safety lsolation
P5 1 1 P5
M5 2 2 M5
CN3
BAT+ 3 3 BAT+ PG
BAT- 4 4 BAT-
SIG+ 5 5 SIG+
IN SX SIG- 6 6 SIG-
OUT SX
BAT+ 14
Motor
BAT- 15
FA 16
*FA 17
FB 18
*FB 19
FZ 20
*FZ 21
CN1 MON1 11
MON2 10
M5 12
P24 8 P24
1 CONT1 P24
OUT1 6
2 CONT2
OUT2 7
3 CONT3
4 CONT4
5 CONT5
9 M24
Amplifier
• CONT and OUT terminals are factory assigned : Refer to “Control function” (2) of 4.4.
• The wiring length between amplifier and motor can be extended to 20[m] long if an optional cable is applied (or to approx. 50[m] long
provided that the cable sectional area is enlarged).
Safety lsolation
Power supply P1 P+ DB N
3-phase, 200[V]
L1
L2 U U
L3 V V
W W M
L1C
L2C E
CN2
Safety lsolation
P5 1 1 P5
M5 2 2 M5
CN3
BAT+ 3 3 BAT+ PG
BAT- 4 4 BAT-
SIG+ 5 5 SIG+
IN SX SIG- 6 6 SIG-
OUT SX
BAT+ 14 Motor
BAT- 15
FA 16
*FA 17
FB 18
*FB 19
FZ 20
*FZ 21
CN1 MON1 11
MON2 10
M5 12
P24 8 P24
1 CONT1 P24
OUT1 6
2 CONT2
OUT2 7
3 CONT3
4 CONT4
5 CONT5
9 M24
Amplifier
• CONT and OUT terminals are factory assigned : Refer to “Control function” (2) of 4.4.
• The wiring length between amplifier and motor can be extended to 20[m] long if an optional cable is applied (or to approx. 50[m] long
provided that the cable sectional area is enlarged).
DO1 A12
DO2 B12
NP1F-MP2
Safety lsolation
(*)
P1 P+ DB N
L1
L2 U U
L3 V V
W W
M
L1C
L2C E
CN2
Safety lsolation
P5 1 1 P5
CN1 M5 2 2 M5
BAT+ 3 3 BAT+ PG
BAT- 4 4 BAT-
11 P10
SIG+ 5 5 SIG+
17 NREF
SIG- 6 6 SIG-
18 M5
15 TREF
(continued from the previous page)
13 M5
① 35 CA BAT+ 10 Motor
② 36 *CA BAT- 12
③ 33 CB
④ 34 *CB FA 31 ⑤
25 M5 *FA 32 ⑥
FB 29 ⑦
*FB 30 ⑧
FZ 27 ⑨
P24 20 P24
*FZ 28 ⑩
21 CONT1 ⑪
MON1 16 ⑫
22 CONT2
MON2 14
1 CONT3 M5 9 (continued from the previous page)
2 CONT4
3 CONT5
4 CONT6 OUT1 5
23 CONT7 OUT2 6
24 CONT8 OUT3 26
OUT4 7
M24 19 M24
OUT5 8
Amplifier
(*) For 0.2[kW] and below, braking resistor is not provided (is not built-in) with amplifier.
Typical connection with a positioning module for MICREX-F F70 (Fuji’s PLC) is shown below.
Linear positioning can be applied. The pulse train of NC1F-VP1 is open collector output.
The output form setting at our shop before shipping is forward and reverse pulses.
COM B7 M24
+5[V] A10
+5[V] B10
Positioning end A9
Ready A8
COM B8
(continue to the next page)
Forward pulse A11 ①
COM B11 ②
Reverse pulse A12 ③
COM B12 ④
⑤
External marker B4 ⑥
COM B9
NC1F-VP1
Safety lsolation
(*)
Power supply P1 P+ DB N
3-phase, 200[V]
L1
L2 U U
L3 V V
W W
M
L1C
L2C E
CN2
Safety lsolation
P5 1 1 P5
CN1 M5 2 2 M5
BAT+ 3 3 BAT+ PG
BAT- 4 4 BAT-
11 P10
SIG+ 5 5 SIG+
17 NREF
SIG- 6 6 SIG-
18 M5
15 TREF
(continued from the previous page) 13 M5
① 35 CA BAT+ 10 Motor
② 36 *CA BAT- 12
③ 33 CB
④ 34 *CB FA 31
⑤ 25 M5 *FA 32
⑥ FB 29
*FB 30
P24 20 P24 FZ 27
*FZ 28
21 CONT1
MON1 16
22 CONT2
MON2 14
1 CONT3 M5 9
2 CONT4
3 CONT5
4 CONT6 OUT1 5
23 CONT7 OUT2 6
24 CONT8 OUT3 26
OUT4 7
M24 19 M24
OUT5 8
Amplifier
(*) For 0.2[kW] and below, braking resistor is not provided (is not built-in) with amplifier.
(*1)
Power supply P1 P+ DB N
3-phase, 200[V]
L1
L2 U U
L3 V V
W W
M
L1C
E
L2C
CN2
Safety lsolation
P5 1 1 P5
PULSE F+ 3 CN1 M5 2 2 M5
PULSE F- 21 BAT+ 3 3 BAT+ PG
PULSE R+ 4 BAT- 4 4 BAT-
PULSE R- 22 11 P10
SIG+ 5 5 SIG+
PGO(5V) 24 17 NREF
SIG- 6 6 SIG-
PGO COM 25 18 M5
READY 7 15 TREF
INPS 8 13 M5
COM 26
35 CA BAT+ 10 Motor
PULSER A+ 9
+24V 36 *CA BAT- 12
PULSER A- 27
PULSER B+ 10 33 CB
PULSER B- 28 34 *CB FA 31
DOG 11 25 M5 *FA 32
FLS 12 FB 29
RLS 13 *FB 30
STOP 14 20 P24 FZ 27
CHG 15 *FZ 28
STAT 16 21 CONT1
MON1 16
COM 35 22 CONT2
MON2 14
COM 36 1 CONT3 M5 9
2 CONT4
AD75P1-S3 3 CONT5
4 CONT6 OUT1(RDY) 5
23 CONT7 OUT2 6
24 CONT8 OUT3 26
OUT4(PSET) 7
19 M24 OUT5 8
Amplifier
(*1) For 0.2[kW] and below, braking resistor is not provided (is not built-in) with amplifier.
• The pulse output mode is used for CW/CCW (*2) pulse output.
• CONT and OUT terminals are factory assigned :
(i) System para. 1 to 8 : Refer to “Control function” (1) of 4.4
(ii) System para. 31 to 35 :
Terminal symbol OUT1 OUT2 OUT3 OUT4 (*3) OUT5
Function Ready [RUN] CPU ready [CPURDY] Speed zero [NZERO] Positioning end [PSET] (not specified)
(*2) Direction of motor shaft rotation (when viewed from a point facing the drive-end of motor) is designed according to Japanese standards :
• Forward direction : Counter-clockwise (CCW) rotation • Reverse direction : Clockwise (CW) rotation
(*3) All other terminals are the same as factory assigned.
The assign number for positioning end [PSET] is “2”.
P1 P+ DB N
Power supply
3-phase, 200[V]
L1
L2 U U
L3 V V
W W
M
L1C
E
L2C
CN2
Safety lsolation
P5 1 1 P5
CW pulse output A5 CN1 M5 2 2 M5
BAT+ 3 3 BAT+ PG
CCW pulse output A7 BAT- 4 4 BAT-
11 P10
SIG+ 5 5 SIG+
17 NREF
24[V] GND for output A2 SIG- 6 6 SIG-
18 M5
15 TREF
Origin input signl (5[V]) A16 13 M5
Origin common A24 BAT+ 10
35 CA Motor
Positioning end signal A12
36 *CA BAT- 12
33 CB
34 *CB FA 31
Origin proximity input signal A21 25 M5 *FA 32
FB 29
Common for input A24
*FB 30
24[V] power supply for output A1 20 P24 FZ 27
+24V *FZ 28
21 CONT1
MON1 16
22 CONT2
MON2 14
1 CONT3
M5 9
2 CONT4
3 CONT5
4 CONT6 OUT1(RDY) 5
23 CONT7 OUT2 6
CCW limit input signal A23 24 CONT8 OUT3 26
OUT4(PSET) 7
19 M24 OUT5 8
CW limit input signal A22
Immediate stop input signal A20
NC113
Amplifier
(*1) For 0.2[kW] and below, braking resistor is not provided (is not built-in) with amplifier.
• The pulse output mode is used for CW/CCW (*2) pulse output.
• CONT and OUT terminals are factory assigned :
(i) System para. 1 to 8 : Refer to “Control function” (1) of 4.4
(ii) System para. 31 to 35 :
Terminal symbol OUT1 OUT2 OUT3 OUT4 (*2) OUT5
Function Ready [RUN] CPU ready [CPURDY] Speed zero [NZERO] Positioning end [PSET] (not specified)
(*2) All other terminals are the same as factory assigned.
The assign number for positioning end [PSET] is “2”.
5.1 Summary
The control functions of RYS-V type are listed below.
・Speed control
The motor speed is controlled.
・Position control
The rotational quantity of motor’s output shaft is controlled (pulse train input, origin return and interrupt positioning).
・Torque control
The motor torque is controlled.
The speed control, position control or torque control can be selected by control input signal while the speed zero [NZERO] signal is turned
on.
The ON width of speed zero signal can be changed by the basic para.(*) 52.
Base off
Under speed control Pluse train positioning
(no driving force)
RUN (1)
ON OFF OFF ON
EMG (10)
FWD (2) Pluse train ratio 1 (27)
REV (3) OFF ON
Pluse train ratio 2 (28)
ON
Under stopping Under stopping
(speed control) (position control)
OFF
Position control (37) FWD (2)
Torque control (38)
REV (3)
ON OFF OFF ON Origin return (5)
Interrupt input (49)
Torque control
ON OFF
■ RYS□□□S3-VVS ■ RYS□□□S3-VSS
① (DI/DO, speed control) ② (SX bus, speed control)
36 *CA 18 M5 26 − 13 −
35 CA 17 NREF 25 − 12 M5
34 *CB 16 MON1 24 − 11 MON1
33 CB 15 TREF 23 − 10 MON2
32 *FA 14 MON2 22 − 9 M24
31 FA 13 M5 21 *FZ 8 P24
30 *FB 12 BAT− 20 FZ 7 OUT2
29 FB 11 P10 19 *FB 6 OUT1
28 *FZ 10 BAT+ 18 FB 5 CONT5
27 FZ 9 M5 17 *FA 4 CONT4
26 OUT3 8 OUT5 16 FA 3 CONT3
25 M5 7 OUT4 15 BAT− 2 CONT2
24 CONT8 6 OUT2 14 BAT+ 1 CONT1
23 CONT7 5 OUT1
22 CONT2 4 CONT6
21 CONT1 3 CONT5
20 P24 2 CONT4
19 M24 1 CONT3
Functions of terminals CONT1 to CONT8 and OUT1 to OUT5 can be changed according to the system para. setting.
Remarks:
The number in parentheses following the signal name on the previous page and hereinafter means the setting number to the system para.
For example, Before performing position control using pulse train input, set “position control” (37) to “CONT assignment.” Setting a number in
parentheses to the system para. 87 or 88 varidates a corresponding signal at all times.
This section explains the signals to run the motor and the signals to reset alarm detection.
While [RUN] signal is on and other signals are off, the motor is in stopping condition.
■ Interface
P24
+24V
2.2k Run command [RUN] (1)
ON : Allows the motor to rotate.
OFF : Motor is in free-run status.
M24
■ Parameter setting
To allocate the run command [RUN] signal to the control input terminal, set (1) to the system para. If this signal is not allocated to the control
input terminal, this signal is deemed "always off."
■ Related item
For the forced stop [EMG] signal, see 5.5.1.
This signal input resets the alarm detection being issued from the amplifier.
At the ON edge of alarm reset [RST] signal of control input signals, the alarm detection is reset.
Alarm detection can also be reset in the trial operation mode [ ] by keypad panel.
Alarm detection can also be reset by turning on power supply again.
■ Interface
P24
+24V Alarm reset [RST] (11)
2.2k ON edge : Resets the alarm detection
(ON edge means at the transition from OFF level to ON level.)
M24
■ Parameter setting
To allocate the alarm reset [RST] signal to the control input terminal, set (11) to the system para. If this signal is not allocated to the control
input terminal, this signal is deemed "always off."
■ Related item
How to reset alarm reset is as listed below:
1) At the ON edge of [RST] signal of control input signal
2) ENT key operation in the trial operation mode [ ]
3) Press ∧ key and ∨ key simultaneously (longer than 1s) at alarm detection [ ]
4) Press ∧ key and ∨ key simultaneously (longer than 1s) at alarm history [ ]
5) Power shut down and turn on again
To initialize the history of alarm detection, press ENT key in the trial operation mode [ ].
APS30
APS30 SCPU32
SCPU32 ONL
ONL
ONL
ONL
SCPU32
SCPU32 ONL
ONL
ONL
ONL
O
OO
ON
NN
NL
LL
L 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 O
7
7
O
7ON
O NL
NN L
LL O
OO
ON
NN
NL
LL
L 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 O
7
7
O
7ON
O NL
NN L
LL
E
EE
EM
MM
MG
GG
G ++O
++
CCH
CC
OT
OO
H1
HH
T -
TT
111
-O
-- OT
OO T
TT FALDIC RYS201S3-VVS
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
441E
1E
E
1E5
5R
5R
R
5RRR
RR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
44 1E
1E
1E55R
5R
5RRR CCHH2 2
ERR
ERR ERR
ERR E R RR CCHH22
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR SLV
SLV ALM
ALM
ALM
ALM
SLV
SLV ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
LOADER
LOADER LOADER
LOADER DA
DA MODE
MODE SHIFT
SHIFT
ESC
ESC ENT
ENT
1
Ready [RDY]
11
BB/
BB
1
/A
// A
AA K80791234
K80791234 CHARGE
CHARGE
PE1
PE1 HP2
HP2
L1
L2
L3
DB
P1
P+
N
U
V
W
■ Interface
■ Parameter setting
To allocate the ready [RDY] signal to the control output terminal, set (1) to the system para.
■ Related items
The amplifier can also output “CPU ready” [CPURDY] (28) signal, which is turned on when the power is being supplied to amplifier and the
internal CPU is processing normally.
For alarm detection (16) signal, see 5.2.4.
For external fault input (34) signal, see 5.5.5.
For free-run [BX] (54) signal, see 5.7.7.
This signal is turned on when the amplifier protective function activates (detects an alarm).
This signal is on when amplifier detects alarm, and retained by amplifier. The signal is turned off at the ON edge of alarm reset [RST] signal
after the cause of alarm is removed (Operation is enable).
Alarm or no alarm can be checked when the host control device recognizes the on/off status of the alarm detection [ALM] signal. This also
can be checked whether the ready [RDY] signal is off when the running command [RUN] is on.
FALDIC RYS201S3-VVS
O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL CCHH1 1
APS30
APS30 SCPU32
SCPU32 SCPU32
SCPU32 L 00 11 22 33 44 55 66 7
O
7ONNLL L 00 11 22 33 44 55 66 7
O
7ONNLL
E
EE
EM
MM
MG
GG
G ++O
++
CC
OT
OO
HH
T -
TT
11
-O
-- OT
OO T
TT
ONL
ONL
ONL
ONL ONL
ONL
ONL
ONL
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
441E
1E
E
1E5
5R
5R
R
5RRR
RR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
44 1E
1E
1E55R
5R
5RRR CCHH2 2
ERR
ERR ERR
ERR E R RR CCHH22
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR SLV
SLV ALM
ALM
ALM
ALM
SLV
SLV ALM
ALM
ALM
ALM
STOP
STOP STOP
STOP
Alarm detection[ALM]
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP BAT
BAT
BAT
BAT CCHH
CCHH
ALM NN
NNo
oo
o.
..
.
ALM
CPU
CPU
CPU
CPU CPU
CPU
CPU
CPU
No.
No.
No.
No. No.
No.
No.
No.
PH
PH
2
MODE
MODE SHIFT
SHIFT
PL
PL 22
20
00
0
ESC
ESC ENT
ENT
LOADER
LOADER LOADER
LOADER DA
DA
K80791234
K80791234 CHARGE
CHARGE
11
11
BB
BB///
/A
AA
A
PE1
PE1 HP2
HP2
L1
L2
L3
DB
P1
P+
N
U
V
W
■ Interface
■ Parameter setting
To allocate the alarm detection [ALM] signal to the control output terminal, set (16) to the system para.
■ Related item
The contents of alarm detection can also be output to the control output terminals by alarm code.
Alarm code 4 [ALM4] (36) Alarm code 3 [ALM3] (35)
Alarm code 2 [ALM2] (34) Alarm code 1 [ALM1] (33)
Alarm code 0 [ALM0] (32)
*1) BCD error, out of range, and negative sign specified are not included in the alarm detection (amplifier protective function activation).
*2) If several alarms are simultaneously detected, the output priority is as given on the table above.
*3) The alarm reset [RST] signal cannot release the alarm detection. Turn on power supply again.
*4) The alarm reset [RST] signal cannot release the alarm detection. Reset it by inputting the position preset signal
This section explains the signals to run or control the motor speed.
While the forward command [FWD] (reverse command [REV]) signal is on, the motor rotates forward (in reverse). Acceleration starts at the
ON edge, deceleration starts at the OFF edge.
When the forward command and reverse command are turned on simultaneously, the motor decelerates to stop.
Operation depends, in speed control, position control, or torque control.
■ Interface
22k
Speed command [NREF]
220k Torque command [TREF]
±10V/max. speed (±9V/max. torque)
M5
Analog voltage input
■ Related items
・Changeover of acceleration/deceleration time
The acceleration and deceleration time of motor can be set by basic para. 21 to 24. The acceleration time and deceleration time can be
set independently.
Speed
Time
Basic parameter 21 to 24
Para. Name Setting range. Initial value Change
21 Acceleration time 1 0.000 to 99.999s (in 0.001s steps) 0.100 Always
22 Deceleration time 1 0.000 to 99.999s (in 0.001s steps) 0.100 Always
23 Acceleration time 2 0.000 to 99.999s (in 0.001s steps) 0.100 Always
24 Deceleration time 2 0.000 to 99.999s (in 0.001s steps) 0.100 Always
The acceleration time is set by the basic para. 21 or 23, regardless of rotational direction.
Acceleration time 1 or 2 (basic para. 21 or 23) can be selected by system para. ACC0 [ACC0] setting.
[ACC0] (14) Acceleration time Deceleration time
OFF Basic para. 21 Basic para. 22
ON Basic para. 23 Basic para. 24
To allocate the ACC0 [ACC0] signal to the control input terminal, set (14) to the system para. If this signal is not allocated to the control
input terminal, this signal is deemed "always off."
・Rotation speed
In speed control, seven kinds of motor speed can be set by the basic para. 1 to 7.
Basic parameter 1 to 7
Para. Name Setting range Initial value Change
1 Manual feed speed 1 0.01 to Max. speed [r/min] (in 0.01 steps) 100.00 Always
2 Manual feed speed 2 0.01 to Max. speed [r/min] (in 0.01 steps) 500.00 Always
3 Manual feed speed 3 0.01 to Max. speed [r/min] (in 0.01 steps) 1000.00 Always
4 Manual feed speed 4 0.01 to Max. speed [r/min] (in 0.01 steps) 100.00 Always
5 Manual feed speed 5 0.01 to Max. speed [r/min] (in 0.01 steps) 100.00 Always
6 Manual feed speed 6 0.01 to Max. speed [r/min] (in 0.01 steps) 100.00 Always
7 Manual feed speed 7 0.01 to Max. speed [r/min] (in 0.01 steps) 100.00 Always
Motor speed can be changed by combining the on/off status of X1, X2 and X3 terminals.
The speed change is possible even while motor is rotating.
・Rotational direction
The rotational direction of motor output shaft for the forward
command [FWD] can be changed by the system para. 80.
When the para. 80 is initial value, motor rotates in forward
Foward
direction (counterclockwise viewed from shaft extension) rotation
for forward command. In case the motor rotates opposite
to the machine movement, set 1 at the para. 80. The
setting change of the system para. becomes valid after
turning on power again.
Speed
(×1.5)
+5000r/min (×1.0)
-5000r/min
If the system para. 63 has been set at 0.1, the speed can be adjusted to 500[r/min] against +10V of the speed command voltage.
・Torque limiting
Motor output torque can be limited by using the torque limiting [TLMT] (30) signal. The torque limiting value can be selected by analog
voltage at torque command [TREF] terminal and parameter setting. For details, see 5.5 Signal for safety.
・S-curve acceleration/deceleration
S-curve acceleration/deceleration can be carried out by basic para. 25 setting.
The speed slowly increases by drawing an S-curve, and a shock during acceleration can be reduced.
See 6.1.5 Non-linear (S-curve) filter coefficient.
This signal turns on when the motor speed is below the value set by basic para. 52.
Control can be changed among speed control, position control and torque control when speed zero [NZERO] signal is on.
Control is shifted to position control mode when position control (37) is on, to torque control mode when torque control (38) is on.
FALDIC RYS201S3-VVS
O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL CCHH1 1
APS30
APS30 SCPU32
SCPU32 SCPU32
SCPU32 L 00 11 22 33 44 55 66 7
O
7ONNLL L 00 11 22 33 44 55 66 7
O
7ONNLL
E
EE
EM
MM
MG
GG
G ++O
++
CC
OT
OO
HH
T -
TT
11
-O
-- OT
OO T
TT
ONL
ONL
ONL
ONL ONL
ONL
ONL
ONL
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
441E
1E
E
1E5
5R
5R
R
5RRR
RR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
44 1E
1E
1E55R
5R
5RRR CCHH2 2
ERR
ERR ERR
ERR E R RR CCHH22
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR SLV
SLV ALM
ALM
ALM
ALM
SLV
SLV ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT CCHH
CCHH
BB
B
1
B/
1
11
//
/A
AA
A K80791234 CHARGE
PE1
PE1 HP2
HP2
L1
L2
L3
DB
P1
P+
N
U
V
W
■ Interface
■ Parameter setting
To allocate the speed zero [NZERO] signal to the control output terminal, set (24) to the system para.
■ Related item
Basic parameter 52
Para. Name Setting range Initial value Change
52 Speed zero width 10 to Max. speed [r/min] (in increments of 1) 20 Always
Check can be done that the motor rotation reaches the reference speed.
This signal turns on when motor speed reaches within setting value of basic para. 51 from the reference speed. The reference speed is the
setting values of basic para. 1 to 7 and the speed command voltage. This signal is effective in speed control and position control (interrupt
positioning). When control is shifted to torque control, the signal on/off status is retained at the point.
■ Interface
+24V
■ Parameter setting
To allocate the speed arrive [NARV] signal to the control input terminal, set (25) to the system para. If this signal is not allocated to the
control input terminal, this signal is deemed "always off.”
■ Related items
Basic parameter 51
Para. Name Setting range Initial value Change
51 Speed matching zone (width) 10 to Max. speed [r/min] (in increments of 1) 50 Always
The "speed arrive" signal is turned on when the motor speed is near the reference speed (set by para.) As the initial value is 50[r/min], the
"speed arrive" signal is on when the motor speed reaches the reference speed±50[r/min].
When the motor speed does not reach the reference speed due to the max. speed setting (basic. para. 16) or override setting, this signal
turns off. When [FWD] or [REV] signal is off, the "speed arrive" signal does not turn on.
Basic parameter 16
Para. Name Setting range Initial value Change
16 Maximum speed 0.01 to Max. speed [r/min] (in 0.01 steps) 5000 Always
Time
This section explains the signals related to position control using pulse train input.
While the position control (37) signal turns on, the amplifier is in position control. Positioning using pulse train input, origin return and interrupt
positioning is available.
FALDIC RYS201S3-VVS
Pulse train
MODE SHIFT
ESC ENT
O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL CCHH1 1
APS30
APS30 SCPU32
SCPU32 SCPU32
SCPU32 L 00 11 22 33 44 55 66 7
O
7ONNLL L 00 11 22 33 44 55 66 7
O
7ONNLL
E
EE
EM
MM
MG
GG
G ++O
++
CC
OT
OO
HH
T -
TT
11
-O
-- OT
OO T
TT
ONL
ONL
ONL
ONL ONL
ONL
ONL
ONL
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
441E
1E
E
1E5
5R
5R
R
5RRR
RR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
44 1E
1E
1E55R
5R
5RRR CCHH2 2
ERR
ERR ERR
ERR E R RR CCHH22
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR SLV
SLV ALM
ALM
ALM
ALM
SLV
SLV ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT C
CC
CH
HH
H
ALM NNo
NN o.
oo .
..
ALM
CPU
CPU
CPU
CPU CPU
CPU
CPU
CPU
No.
No.
No.
No. No.
No.
No.
No.
PH
PH K80791234 CHARGE
2
22
20
00
PL
PL 0
LOADER LOADER DA
DA
LOADER LOADER
L1
L2
B
1
11
B/
BB
1
/A
// A
AA L3
PE1
PE1 HP2
HP2
DB
P1
P+
Position control (37) N
U
■ Interface
Position control
P24 ON : In position control mode
+24V OFF : In speed control mode
2.2k Pulse train ratio 1, 2
ON : Pulse train input is valid
OFF: Pulse train input is ignored
M24
470×3 AM26LS32
P5 Pulse train input
Max. input frequency 400kHz
M5
■ Related items
・Pulse correctionα, Pulse correction β
At factory setting, the motor rotates by the move quantity per encoder one pulse in response to one pulse of pulse train input.
In standard encoder, one rotation of motor shaft corresponds to 65536 pulses. Motor rotational quantity in response to one pulse of pulse
train input can be changed.
Move amount of mechanical equipment system per 1 pulse of pulse train input can be converted to unit quantity.
(Move amount of mechanical equipment system per one motor rotation) Command pulse correction
α × = (Unit quantity)
65536 [pulses/rev] Command pulse correctionβ
Pulse correction value can be calculated by using move amount and unit quantity of mechanical equipment system per one rotation of
motor.
【Calculation example】
Linear positioning of 10mm lead screw to incremental encoder (required unit quantity is 1/100)
With the above setting, the mechanical equipment system can now be advanced by 0.01mm per one pulse of pulse train input.
If move amount of mechanical equipment system per one rotation includes π, it can be replaced with 355/113.
Frequency dividing output has no relation with command pulse correction. The output is according to the system para. 79 setting.
See 5.4.5 for details.
Decimal point can be displayed at the current position indication on the keypad panel by the basic para. 95 setting. Mechanical equipment
system position can be checked by the numerical value with decimal point.
Basic parameter 95
Para. Name Setting range Initial value Change
95 Decimal point at positioning data 0:1 0 Always
1 : 0.1
2 : 0.01
3 : 0.001
4 : 0.0001
5 : 0.00001
Manual feed (forward command, reverse command), origin return and interrupt positioning are invalid while the pulse train ratio factor 1 or
2 is on and the pulse train input is effective.
Temporary stop (pause) and positioning cancel signal are invalid when pulse train input is effective.
When this signal turns on, the difference (deviation) between current command position and current feedback position is cleared to zero.
■ Interface
M24
■ Parameter setting
To allocate the deviation clear signal to the control input terminal, set (50) to the system para.
■ Related items
All of the rotation commands are ignored while the deviation clear signal is on.
Even if the deviation clear is carried out, the current feedback position does not change.
The remaining deviation due to the contact stoppage can be cleared to zero when the work is released, in order to avoid movement
corresponding to the deviation quantity.
When the deviation clear is carried out, the deviation zero signal of the control output is on. See 5-4-4
When this signal turns on, the current command position can be rewritten.
At the ON edge of this signal input, the current command position can be rewritten to the basic para. 80 setting. .On edge means the control
input signal's transfer point from off to on.
Position preset is executable while speed zero [NZERO] signal is on. The origin return complete signal is output.
This signal will reset the following alarm detection:
1) ABS (absolute) data lost
2) Multiple rotation overflow
■ Interface
P24
Position preset (16)
+24V
ON edge : Presets the current command position
2.2k
M24
■ Parameter setting
To allocate the position preset signal to the control input terminal, set (16) to the system para. If this signal is not allocated to the control
input terminal, this signal is deemed "always off."
■ Related item
Basic parameter 80
Para. Name Setting range Initial value Change
80 Preset position 0 to ±79,999,999 ( in increments of 1) 0 Always
* When the basic para. 95 is set, the decimal point indication is available.
At the ON edge of position preset, the current command position can be rewritten by the basic para. 80 setting.
Check can be done that the motor is near the reference position.
This signal turns on when the difference (deviation) between the current command position and current feedback position is within the value
set by basic para.53.
Deviation zero signal is effective for the following control conditons:
1) In speed control, the stopped motor is in "servo lock" condition (system para. 81).
2) In position control
The signal on/off status is retained in other control mode such as torque contol.
The level of setting value of basic para. 53 has no relation with the positioning accuracy.
■ Interface
+24V
■ Parameter setting
To allocate the deviation zero signal to the control output terminal, set (23) to the system para.
■ Related item
Basic parameter 53
Para. Name Setting range Initial value Change
53 Deviation zero zone (width) 10 to 10,000 pulses (in increments of 1) 200 Always
* Can be set by the motor’s encoder pulse count.
The current position output signal value is a signal of unit quantity set by basic para. 91 and 92. Actual move amount of mechanical
equipment system is transmitted based on an origin point. When pulse correction function is not used, the current position is represented by
the rotational quantity (accumulated absolute position) where one revolution of motor is divided by 16384 pulses/rev.
Transmission format
MSB LSB
Current position Current position Check sum
(Upper 16 bit) (Lower 16 bit) (8 bit)
40bit
Remarks :
Motor position detector (16 bit serial encoder) consists of one rotation data and multiple rotation data. This is different from the current
position output data transmitted from amplifier.
1) Multiple rotation data
Rotational quantity per one rotation based on the origin of motor (encoder)
The data is complement of 2 in 16 bit and from –32768 to +32767.
2) One rotation data
Absolute position within motor (encoder) one rotation
16 bit data and 0 to 65535.
■ Related item
System parameter 79
Para. Name Setting range Initial value Change
79 Output pulse count 16 to 16384 (in increments of 1) 2048 Power
* Output pulse count from terminals such us FA /*FA.
Output pulse count from frequency dividing output terminals FA/*FA, FB/*FB is set.
The pulse count is A-phase and B-phase pulse count per one rotation of motor output shaft.
2048 pulses/rev. is set at factory shipment.
M24
■ Parameter setting
To allocate the current position output to the control input terminal, set (56) to the system para. If this signal is not allocated to the control
input terminal, this signal is deemed "always off."
The sequence of current position output is explained as below. Output is in 2-bit unit.
APS30
APS30 SCPU32
SCPU32 ONL
ONL
ONL
ONL
SCPU32
SCPU32 ONL
ONL
ONL
ONL
O
OO
ON
NN
NL
LL
L 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 O
7
7
O
7ON
O NL
NN L
LL O
OO
ON
NN
NL
LL
L 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 O
7
7
O
7ON
O NL
NN L
LL
E
EE
EM
MM
MG
GG
G ++O
++
CCH
CC
OT
OO
H1
HH
T -
TT
111
-O
-- OT
OO T
TT FALDIC RYS201S3-VVS
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
441E
1E
E
1E5
5R
5R
R
5RRR
RR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
44 1E
1E
1E55R
5R
5RRR CCHH2 2
ERR
ERR ERR
ERR E R RR CCHH22
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR ALM
ALM
ALM
ALM ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT CCHH
CCHH
ALM NN
NNo
oo
o.
..
.
ALM
CPU
CPU
CPU
CPU CPU
CPU
CPU
CPU
No.
No.
No.
No. No.
No.
No.
No.
PH
PH
2
22
20
00
PL
PL 0
LOADER LOADER DA
DA
LOADER LOADER
MODE SHIFT
ESC ENT
11
11
BB
BB///
/A
AA
A
K80791234 CHARGE
PE1
PE1 HP2
HP2
L1
L2
OUT3 (DATA0)
V
W
OUT4 (DATA1)
1) Makes the current position output (command) on for 5ms or longer. The current position output sequence starts.
2) OUT2 (response) turns on.
3) Makes the current position output (command) off. OUT2 (response) turns off.
4) Makes the current position output (command) on. When OUT3 (DATA0) and OUT4 (DATA1) are established, OUT2 (response) turns on.
5) When OUT3 (DATA0) and OUT4 (DATA1) are recognized, makes current position output (command) off.
6) OUT2 (response) turns off.
7) Steps 4) to 6) are repeated the remained 19 times. When OUT2 (response) turns off at the 19th times, terminals OUT3 and OUT4 output
the control output signals preset beforehand.
Current position output (command) and OUT2 (response) are interlocked in ON/OFF level.
If ON period of current position output (command) is too long, current position output sequence does not proceed.
Data transmission or receiving cannot be stopped without completing sequence. And the current position output sequence terminates
forcibly in 5 seconds.
Current position output (command) is always effective. While the motor is rotating, the current position is transferred at the first ON edge of
current position output (command).
Because the function of terminal OUT2, OUT3 and OUT4 is forcibly changed, do not make the current position output (command) on while
the running command [RUN] is on.
This function sets the deviation amount of deviation excessive (alarm detection) of amplifier.
■ Related items
Basic parameter 54
Para. Name Setting range Initial value Change
54 Deviation excessive width 10 to 65535 (in increments of 1) 10000 Always
[x 100 pulse]
* Setting is made by motor encoder pulse count.
Sets the pulse count for alarm detection about deviation excessive. Initial value at factory setting is 10,000 and detects the deviation
amount with 1,000,000 pulses. At factory setting, deviation excessive is detected when the difference (deviation) between command
position and feedback position becomes approximately 15.2 revolution when converted to motor rotation.
The deviation excessive width is set for use with alarm detection, and becomes effective when the stopping status is in “servo lock” in
position control and speed control.
This section explains the functions and input/output signals for safety operation contained in amplifier.
Stops the motor forcibly using the signal to control input terminal.
While the forced stop (10) signal is off, the motor forced stop is kept.
This input signal is always effective in any control condition, and has the highest priority. (all other commands are ignored.)
Normally, connect this terminal to a push-lock type (NC contact) pushbutton switch (FUJI’s COMMAND SWITCH recommended).
FALDIC RYS201S3-VVS
MODE SHIFT
O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL O
OO
ON
NN
NL
LL 00 11 22 33 44 55 66 7
O
7ONNLL CCHH1 1
APS30
APS30 SCPU32
SCPU32 ONL
ONL
ONL
ONL
SCPU32
SCPU32 ONL
ONL
ONL
ONL
L 00 11 22 33 44 55 66 7
O
7ONNLL L 00 11 22 33 44 55 66 7
O
7ONNLL
E
EE
EM
MM
MG
GG
G ++O
++
CC
OT
OOTT
HH
T -
11
-O
-- OT
OO T
TT ESC ENT
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
441E
1E
E
1E5
5R
5R
R
5RRR
RR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
44 1E
1E
1E55R
5R
5RRR CCHH2 2
ERR
ERR ERR
ERR E R RR CCHH22
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR ALM
ALM
ALM
ALM ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT CCHH
CCHH
ALM NN
NNo
oo
o.
..
.
ALM
CPU
CPU
CPU
CPU CPU
CPU
CPU
CPU
No.
No.
No.
No. No.
No.
No.
No.
PH
PH
PL
PL 2
22
20
00
0
K80791234 CHARGE
LOADER
LOADER LOADER
LOADER DA
DA
L1
11
L2
11
BB
BB///
/A
AA
A
PE1
PE1 HP2
HP2 L3
DB
P1
P+
N
U
V
W
■ Interface
P24
Forced stop [EMG] (10)
+24V
ON : Motor can rotate.
2.2k
OFF : Stops the motor forcibly
M24
■ Related items
・Forced stop detection (41)
Connect the forced stop (10) signal directly to the control input terminal of amplifier because the safe operation and detection speed are
most important. When the forced stop (10) signal is turned off, the forced stop detection (41) signal is turned on to inform the current
status externally.
However, the forced stop detection (41) signal is turned off while external fault input (34) is off.
・Ready [RDY]
After the forced stop (10) signal is allocated to the control terminal, when the ready [RDY] signal is turned on with both the run command
[RUN] (1) and the forced stop signals on, the motor can rotate.
・Rotation command
While the forced stop signal is off, all of the rotational commands are ignored.
This function allows external signal to limit editing the parameter etc.
On/off to the control input signal can limit editing or trial operation using keypad panel, exclusive loader or PC loader.
Only while edit permit command (55) is on, the following operation is possible.
1) Parameter edit mode (Positioning data edit mode)
2) Trial operation mode
When edit permit command (55) is turned off, only monitor mode is effective.
The move of motor or fall of machine etc. can be prevented, occurring from careless operation of keypad panel, exclusive loader or PC
loader.
■ Interface
P24
+24V Edit permit command (55)
2.2k ON : Editing parameter enabled
OFF : Only monitor mode is enabled
M24
■ Parameter setting
To allocate the edit permit command to the control input terminal, set (55) to the system para. Set (29) for the edit permit ON.
When 1 is set at system parameter 94, parameter editting with keypad panel is disabled, same as with PC loader or exclusive loader.
The system parameter 94 is always rewritable.
The relation between the edit permit command and system parameter 94 is as follows:
5.5.3 Overtravel
Move of machine can be forcibly stopped by inputting signals from limit switch etc.
■ Interface
P24
+24V +OT (7), -OT (8)
2.2k ON : Motor can rotate
OFF : Ignores rotation command and stops the motor.
M24
■ Parameter setting
To allocate the +OT signal to the control input terminal, set (7) to the system para. Set (8) for the -OT signal. If these signals are not
allocated to the control input terminal, these signals are deemed "always on."
System parameter 80
Para. Name Setting range Initial value Change
80 Rotating direction change 0: Positive direction/Forward rotation 0 Power
1: Positive direction/Reverse rotation
* Forward rotation : Counter-clockwise when viewed from a point facing the shaft extension of motor
APS30
APS30 SCPU32
SCPU32 ONL
ONL
ONL
ONL
SCPU32
SCPU32 ONL
ONL
ONL
ONL
O
OO
ON
NN
NL
LL
L 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 O
7
7
O
7ON
O NL
NN L
LL O
OO
ON
NN
NL
LL
L 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 O
7
7
O
7ON
O NL
NN L
LL
E
EE
EM
MM
MG
GG
G ++O
++
CCH
CC
OT
OO
H1
HH
T -
TT
111
-O
-- OT
OO T
TT FALDIC RYS201S3-VVS
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
441E
1E
E
1E5
5R
5R
R
5RRR
RR E
EE
ER
RR
RR
RR
R 88 9
88 9 1
99 10
11 01
00 11
11 11
11 12
11 21
22 13
11 31
33 14
11 41
44 1E
1E
1E55R
5R
5RRR CCHH2 2
ERR
ERR ERR
ERR E R RR CCHH22
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR ALM
ALM
ALM
ALM ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT C
CC
CH
HH
H
ALM NNo
NN o.
oo .
..
ALM
LOADER
LOADER LOADER
LOADER DA
DA
MODE SHIFT
ESC ENT
B
1
11
B/
BB
1
/A
// A
AA
-OT detection (39)
PE1
PE1 HP2
HP2 K80791234 CHARGE
L1
L2
L3
DB
P1
P+
N
U
V
W
+OT(7)
-OT(8)
System parameter 75 to 77
Para. Name Setting range Initial value Change
75 Soft OT valid/invalid 0: Invalid, 1: Valid 0 Power
76 + Soft OT detection position 0 to±79,999,999 (in increments of 1) 79,999,999 Always
77 - Soft OT detection position 0 to±79,999,999 (in increments of 1) -79,999,999 Always
Movable zone
The soft OT function can be also valid after the origin return complete by basic para. 67 setting.
Basic parameter 67
Para. Name Setting range Initial value Change
67 Position detection valid/invalid 0: Effective after end of origin return, 1: Always 0 Always
*When the origin return action is completed or the position preset is executed, the origin return is completed.
Motor output torque can be limited while torque limit [TLMT] (30) signal is on.
Torque limit value can be set by basic para. 59, from 0 to maximum output torque in 1% steps.
Maximum output torque depends on motor type.
Maximum output torque is set assuming the rated torque is 100%.
■ Interface
M24
■ Interface
P24
+24V
2.2k External fault input (34)
ON : Motor is in normal operation status
OFF : Motor is in forced stop status
M24
■ Parameter setting
To allocate the external fault input signal to the control input terminal, set (34) to the system para. If this signal is not allocated to the control
input terminal, this signal is deemed "always on."
■ Related item
See 5.5.1 for the forced stop (10).
This signal is turned on when the motor load factor has reached the overload early warning level set at the basic para. 58. This signal cannot
be reset by the control input signal (external signal input.)
Early warning signal can be output before the amplifier trips due to motor overload alarm.
■ Interface
■ Parameter setting
To allocate the overload early warning signal to the control output terminal, set (27) to the system para.
■ Related items
Basic parameter 58
Para. Name Setting range Initial value Change
58 Overload early warning level 10 to 100% (in increments of 1) 50 Always
* Overload early warning level is set assuming the amplifier trip level 100%
60.0 20%(5000r/min)
20% (5000[r/min])
40% (5000[r/min])
40%(5000r/min)
60% (5000[r/min])
60%(5000r/min)
80% (5000[r/min])
80%(5000r/min)
50.0
100% (5000[r/min])
100%(5000r/min)
Overload detection
Overload detection level
level (5000
(5000[r/min])
r/min)
40.0
Overload early
Overload earlywarning
warring
output
output time[s]
time [s] 30.0
20.0
10.0
0.0
50 100 150 200 250 300 350 400 450
Load factor
Load factor [%]
[%]
60.0
20% (3000[r/min])
20%(3000r/min)
40%(3000r/min)
40% (3000[r/min])
60%(3000r/min)
60% (3000[r/min])
80%(3000r/min)
80% (3000[r/min])
50.0 100%(3000r/min)
100% (3000[r/min])
トリップ時間(3000r/min)
Overload detection level (3000[r/min])
40.0
30.0
Overloadearly
Overload earlywarning
warring
outputtime
output time[s]
[s]
20.0
10.0
0.0
50 100 150 200 250 300 350 400 450
Load
Load factor
factor [%] [%]
While torque control (38) signal is on, the amplifier can control the output torque of motor shaft using the torque control function.
With “speed zero” [NZERO] output on, “torque control” signal on, torque control is enabled.
Torque is actually output during the on period of forward command [FWD] or reverse command [REV].
Torque command is given as the input voltage to the terminal [TREF].
±9 [V] ±300%
The rotational direction depends on forward command [FWD] or reverse command [REV]. See 6.1.1 Change of rotational direction.
■ Interface
M24
220k
M5
■ Parameter setting
To allocate the torque control signal to the control input terminal, set (38) to the system para. If this signal is not allocated to the control
input terminal, this signal is deemed "always off."
■ Related items
・Maximum speed
If the motor is rotating at no-load, the motor speed fluctuates by some ±100[r/min] though the speed is being limited by basic para. 16.
This is because speed control is not carried out in torque control.
Basic parameter 16
Para. Name Setting range Initial value Change
16 Maximum speed 0.01 to Max. speed [r/min] (in 0.01 steps) (Max. speed) Always
Maximum speed depends on the basic para. 16 at factory shipment. Maximum speed can also be limited by the input voltage to speed
command [NREF] terminal by setting system para. 61.
Basic parameter 43
Para. Name Setting range Initial value Change
43 Torque command filter 0.0 to 9.9s (in 0.1s steps) 0 Always
System parameter 65
Para. Name Setting range Initial value Change
65 Torque command gain ±0.10 to ±1.50 (in 0.01 steps) 1.00 Always
System parameter 66
Para. Name Setting range Initial value Change
66 Torque command offset –200 to +200 (in increment of 1) (Individval) Always
・Output torque
There is an output torque dispersion of approximately ±10% between indiviclual motors.
If the output torque is the rated torque or lower, a continuous running is available.
・Torque limiting
Output torque can be limited by basic para.59. Maximum torque limit value is always effective.
Basic parameter 59
Para. Name Setting range Initial value Change
59 Maximum torque limiting 0 to Max. torque [%] (in increment of 1) 300 Always
FALDIC RYS201S3-VVS
L1
Torque command filter : Basic para. 43 L2
L3
DB
P1
P+
N
U
V
This section explains other control functions that the amplifier supports.
The amplifier outputs this signal to automatically turn on or off the brake operation of the motor.
This signal turns excite or release the motor brake in accordance with the rotation command sent to the amplifier.
The control condition when the motor is stopped can be set by system para. 80.
■ Interface
-24V
■ Parameter setting
To allocate the brake timing output to the control output terminal, set (14) to the system para. If this signal is not allocated to the control
output terminal, this signal is deemed "always off."
■ Related items
・Brake timing
The step to set the brake timing at the control output terminal is as follows:
2) Setting at stoppage
Set “2” or “3” at the system para. 81 to select the motor status while motor is stopping. When “3” is set at para. 81, the motor comes
to free-run status when activating the brake and the motor exciting noise is eliminated.
Brake operation time : Time period from when the amplifier output is off, to when the external brake starts braking actually.
Brake releasing time : Time period from when the amplifier output is on, to when the external brake release is completed.
If too long brake operation time is set, the brake cannot operate when the movement restarts within that time.
Safety lsolation
P1 P+ DB N
L1
L2 U U
L3 V V
M
W W
L1C
E
L2C
CN2
P5 1 1 P5
CN1 M5 2 2 M5
BAT+ 3 3 BAT+ PG
BAT- 4 4 BAT-
11 P10
SIG+ 5 5 SIG+
17 NREF
SIG- 6 6 SIG-
18 M5
15 TREF
13 M5 RY1
P24 1 BR
35 CA BAT+ 10 2 BR
36 *CA BAT- 12 M24
33 CB
34 *CB FA 31
25 M5 *FA 32
FB 29
*FB 30
P24 20 P24 FZ 27
*FZ 28
21 CONT1
MON1 16
22 CONT2
MON2 14
1 CONT3
M5 9
2 CONT4
3 CONT5 RY1
4 CONT6 OUT1 5 P24
23 CONT7 OUT2 6
24 CONT8 OUT3 26
OUT4 7
M24 19 M24 OUT5 8
Speed
Speed zero
ON OFF
(P-action) ON OFF
・The brake timing output is held off from when the power supply is applied until any kind of rotation command is given.
When the following control input (ON edge) signals are given, the brake timing output is turned on.
When starting a movement : Brake timing turns on at the ON edge of control input signal.
After the brake releasing time (system para. 83), a rotation starts assuming that the brake has actually
been released.
When terminating the movement : After the amplifier has checked the “deviation zero” (positioning complete), turned off the brake
timing, and the brake operation time (system para. 82) has elapsed, the amplifier turns on P-action
signal. Brake timing output does not turn off if a movement restarts at the ON edge of control input
signal during the brake operation time.
Brake
(Operation) (Release) (Operation)
Speed
Deviation zero
ON OFF
(P-action) ON OFF
* If an external brake is used, the motor comes to free-run status at the timing of P-action as shown on the above figure.
This function executes the origin return action and determines the origin.
This function executes the origin return action at the ON edge of origin return (5).
This function is not used when origin return is executed from a host controller (such as positioning module of PLC).
Origin return action depends on basic para. setting 71 to 79.
■ Interface
P24
+24V Origin return (5)
2.2k ON edge : Starts origin return action
Origin LS (6)
M24
ON / OFF : Input for detecting the origin
■ Parameter setting
To allocate the origin return signal to the control input terminal, set (5) to the system para.
(a) At the ON edge of [ORG] signal, motor starts at “Origin return speed” (basic para. 75) in “Origin return direction” (basic para. 72)
(b) When the [LS] signal turns from off to on, speed is reduced to “Origin detection creep speed” (basic para. 76). While [LS] on, motor runs
at constant speed.
(c) The first encoder Z-phase signal is detected following the transition of [LS] signal from OFF to ON.
(d) The motor stops after rotating by “Origin shift q’ty” (basic para. 77) from the detection of Z-phase signal.
(e) The [PSET] signal turns on with the stopped position as “Origin return position” (basic para. 79). “Origin return complete” signal as the
control output signal turns on.
An origin return action can be selected out of 4 patterns in the “Origin return pattern” (basic para. 71).
Also, with the Z-phase input invalid (1) selected in the “Z-phase valid/invalid” (basic para. 73), motor can be stopped after running by the
“Origin shift q’ty” (basic para. 77) from the ON to OFF edge of [LS] signal.
The ON/OFF status of [LS] signal can be inverted using “Origin LS logic” (basic para. 74)
Speed
Time
Encoder Z-phase
(f) The motor starts rotation at the origin return speed in the opposite to the origin return direction.
(g) The motor stops on detection of OFF to ON to OFF transition of the “Origin LS” [LS] signal.
(h) Operations (a) through (e) are carried out again.
In case the [OT] signal toward the opposite to the origin return direction is detected during (f) operation in the origin return operation, the
motor stops immediately ([LS] on is not detected).
In this case, origin return operation has not been completed.
Speed
Time
[+OT] ON
Encoder Z-phase
[PSET] (level) ON
Speed
Time
Z-phase encoder
[PSET] (level) ON
Speed
Time
Origin LS [LS] ON
Encoder Z-phase
[PSET] (level) ON
Basic parameter 66
Para. Name Setting range Initial value Change
66 Origin detection zone 1 to 79,999,999 (in increments of 1) 100 Always
[x unit q’ty]
Origin
Current position
Note : The origin is the position where the machine has stopped after completed the origin return action, or has executed the position preset.
It is not necessary the “origin” (where the current position is at zero position).
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR ERR
ERR
ERR
ERR 88 9
88 9 101112131415
99 101112131415 ERR
101112131415
101112131415 ERR
ERR
ERR ERR
ERR
ERR
ERR 88 9
88 9 101112131415
99 101112131415 ERR
101112131415
101112131415 ERR CH2
CH2
ERR
ERR ERR
ERR ERR
ERR CH2
CH2
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR ALM
ALM
ALM
ALM ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT CH
CH
CH
CH
ALM No.
No.
No.
No.
ALM
Origin LS detection
CPU
CPU
CPU
CPU CPU
CPU
CPU
CPU
No.
No.
No.
No. No.
No.
No.
No.
PH
PH
20
20
MODE
MODE SHIFT
SHIFT
PL
PL 20
20
ESC
ESC ENT
ENT
LOADER
LOADER LOADER
LOADER DA
DA
K80791234
K80791234 CHARGE
CHARGE
11
11
B/A
B/A
B/A
B/A L1
PE1 HP2
PE1 HP2
L2
L3
DB
P1
P+
N
U
V
W
Origin LS
・LS-Z pulse
The encoder pulse count from the time when the origin LS signal goes to OFF level until Z-phase signal is detected can be monitored.
[ ]
If this count is small, Z-phase signal of one rotation later may have been detected, depending on the origin LS response. Move the
mechanical position of the origin LS.
The output form of positioning end[PSET]signal can be selected by setting basic para. 55.
In speed and torque controls, the on/off status at position control is retained.
ONL
ONL
ONL
ONL 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 7 ONL
77 ONL
ONL
ONL ONL
ONL
ONL
ONL 00 1
00 1 2
11 2 3
22 3 4
33 4 5
44 5 6
55 6 7
66 7 ONL
77 ONL
ONL
ONL CH1
CH1
CH1
CH1
APS30
APS30 SCPU32
SCPU32 ONL
ONL
SCPU32
SCPU32 ONL
ONL EMG
EMG +OT
EMG
EMG +OT
+OT -OT
+OT -OT
-OT
-OT
ONL
ONL ONL
ONL
SX
RUN
RUN
RUN
RUN ERR
ERR RUN
RUN
RUN
RUN ERR
ERR ERR
ERR
ERR
ERR 88 9
88 9 101112131415
99 101112131415 ERR
101112131415
101112131415 ERR
ERR
ERR ERR
ERR
ERR
ERR 88 9
88 9 101112131415
99 101112131415 ERR
101112131415
101112131415 ERR CH2
CH2
ERR
ERR ERR
ERR ERR
ERR CH2
CH2
TERM
TERM
TERM
TERM TERM
TERM
TERM
TERM
SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN SLV
SLV
SLV
SLV RUN
RUN
RUN
RUN
PWR
PWR ALM
ALM
ALM
ALM ALM
ALM
ALM
ALM
ALM
ALM
STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT STOP
STOP
STOP
STOP BAT
BAT
BAT
BAT CH
CH
CH
CH
No.
No.
No.
No. FALDIC RYS201S3-VVS
CPU
CPU
CPU
CPU CPU
CPU
CPU
CPU
No.
No.
No.
No. No.
No.
No.
No.
PH
PH
20
20
PL
PL 20
20
LOADER
LOADER LOADER
LOADER DA
DA
MODE
MODE SHIFT
SHIFT
ESC
ESC ENT
ENT
11
11
B/A
B/A
B/A
B/A
K80791234
K80791234 CHARGE
CHARGE
PE1
PE1 HP2
HP2
L1
L2
L3
DB
P1
P+
Positioning end N
U
V
W
■ Interface
■ Parameter setting
To allocate the positioning end signal to the control output terminal, set (2) to the system para.
■ Related items
・Output form of positioning end signal is selectable by setting of basic para. 55 and 56.
Basic parameter 55, 56
Para. Name Setting range Initial value Change
55 Positioning end output form 0 : Level, 1 : One shot 0 Power
56 Positioning end output time 0.01 to 1.00 [s] (in 0.01s steps) 0.10 Always
* The on period is specified when the positioning end output form is one shot.
(a) At power on
Level : ON
One shot : OFF. Automatically turns off after the elapsed time set by basic para. 56 has elapsed. So it turns on for about 1.5s in order
tocheck function.
(b) Pulse train
Level : Turns on when the difference (deviation) between command position (pulse train input) and feedback position is within the
deviation zero width (basic para. 53). For the pulse train input, the form of output signal is same as that of deviation zero
signal.
One shot : Turns on for the specified period when the deviation q’ty is within the deviation zero width (basic para. 56)
Time
Deviation zero ON ON
[PSET] (level) ON ON
With one shot selected, when deviation zero signal is off within the time set by basic para. 56, operation is stopped forcibly.
With one shot selected, when positioning has started within the time set by basic para. 56, operation is stopped forcibly.
Speed
Time
Encoder Z-phase
[PSET] (level) ON
With one shot selected, when positioning has started within the time set by basic para. 56, operation is stopped forcibly.
Speed
Basic parameter 57
Para. Name Setting range Initial value Change
57 Positioning end judgment time 0.000 to 1.000 [s] (in 0.001s steps) 0.050 Always
Note : Minor fault … Deviation over [OF], Resistor overheat [rH], Amplifier overheat [AH], Encoder overheat [EH] and Bus communication
error [tE]
Major fault … Alarm detection other than minor fault
Forced zero speed … Decelerates to a stop by regenerative braking torque (maximum braking torque)
Base off … Motor has no driving force (free-run)
An interrupt input causes movement by the determined amount and the stop.
Interrupt positioning can be carried out in position control condition with the position control (37) signal on.
Interrupt positioning makes a start when motor has started rotation with forward (or reverse) command while interrupt valid (48) signal on.
Speed in interrupt positioning follows X1, X2 or X3 signals. An override can be applied to the speed.
Motor moves by the determined distance from the time at the ON edge of “interrupt input” (49) signal, and then automatically stops. The
move amount from interrupt input is set by basic para. 81.
The rotating speed maintains the speed of the time of rising edge of interrupt input.
While “interrupt valid” (48) signal is off, interrupt input (49) is invalid.
■ Interface
■ Parameter setting
To allocate the interrupt valid signal to the control input terminal, set (48) to the system para. Set (49) for the interrupt input. If these signals
are not allocated to the control input terminal, these are deemed "always off."
■ Related items
・Interrupt movement
Move amount after interrupt input can be set at basic para. 81
Basic parameter 81
Para. Name Setting range Initial value Change
81 Interrupt move amount 1 to 79,999,999 (in increments of 1) [x unit q’ty] 100,000 Always
Speed
Time
Position control ON
Interrupt valid ON
Three types of output forms can be selected by the basic para. 62 setting.
Current position
Fixed point
OFF ON
Current position
Passing point
OFF ON
Current position
Passing point
ON OFF
■ Parameter setting
To allocate the fixed/passing point 1 signal to the control output terminal, set (17) to the system para. Set (18) for the fixed/passing point 2.
■ Related items
・Selection of output form
Output form can be set by basic para. 62 to 65.
Basic parameter 62 to 65
Para. Name Setting range Initial value Change
62 Fixed/passing point detection 0 : Fixed point 0 Always
1 : Passing point off àon
2 : Passing point on à off
63 Fixed/passing point detection position 1 0 to ±79,999,999 (in increments of 1) 0 Always
[x unit q’ty]
64 Fixed/passing point detection position 2 0 to ±79,999,999 (in increments of 1) 0 Always
[x unit q’ty]
65 Fixed point detection range (zone) 0 to ±79,999,999 (in increments of 1) 100 Always
[x unit q’ty]
Basic parameter 67
Para. Name Setting range Initial value Change
67 Position detection function valid/invalid 0 : Valid after origin return 1 : Always 0 Always
5.7.6 Override
While “override effective” (43) signal is turned on, the motor speed is variable by a scale factor specified by “override 1/2/4/8” up to 1.5
times the current speed.
Weighting of scale factor corresponding to override 1/2/4/8 can be changed by basic para.
This function is effective for any rotation command except for torque control, pulse train input (pulse train ratio 1 or 2).
This function will not be effective after the ON edge of interrupt input in interrupt positioning.
■ Interface
P24
+24V Override effective (43)
2.2k Override 1 (44)
Override 2 (45)
Override 4 (46)
M24
Override 8 (47)
■ Related items
・Override scale factor
The scale factors while the override effective signal is on are as follows.
If “override effective” goes off, the 100% moving speed is obtained.
The signal not allocated to the control input terminal is deemed “always off.”
・Override weighting
Override weighting can be changed by using basic para. 17 to 20.
Basic parameter 17 to 20
Para. Name Setting range Initial value Change
17 Override 1 0 to 150% (in increments of 1) 10 Always
18 Override 2 0 to 150% (in increments of 1) 20 Always
19 Override 4 0 to 150% (in increments of 1) 40 Always
20 Override 8 0 to 150% (in increments of 1) 80 Always
When override 8, 4, 2 and 1 are all on, adding all initial values gives 150 (= 80 + 40 + 20 + 10). If the initial value has been changed and
resultant sum exceeded 150, the current speed is retained.
・Maximum speed
Maximum speed of the motor output shaft can be set by basic para.16 setting. However, this setting is invalid while pulse train input exists.
While free-run [BX] signal is on, the motor is in free-run status. Motor decelerates (or accelerates) with the loaded torque.
The [BX] signal is always effective in any control status (position control, speed control and torque control).
For safety purpose, do not use this signal to the machine which moves vertically.
In position control, while this signal is on, the motor free-runs. If this signal is turned on when performing position control using pulse train,
the output pulse count of the host controller may differ from the motor rotational quantity.
In speed control or torque control, the motor immediately free-runs. If this signal is turned off during deceleration, the command speed or
command torque can be output.
■ Interface
Free-run (54)
P24
ON : In free-run status
+24V
2.2k OFF : In normal operation status
M24
■ Parameter setting
To allocate the free-run signal to the control input terminal, set (54) to the system para.
■ Related item
The free-run signal takes the precedence over any other signals in all the control modes.
5.7.8 P-action
This signal should be turned on while locking the motor shaft mechanically, with the run command [RUN] on. See 5.7.1 Brake timing.
Speed control or position control becomes unstable if P-action signal is on during motor running. Never put this signal on during motor
running.
■ Interface
M24
■ Parameter setting
To allocate the P-action signal to the control input terminal, set (29) to the system para. If this signal is not allocated to the control input
terminal, this signal is deemed "always off."
This signal is turned on when such a major fault has occurred that the amplifier cannot drive the motor, and is retained until alarm reset
signal is input.
Dynamic braking is a braking type to short-circuit the coils between three phases of a synchronous motor to generate power.
Once the motor is stopped, braking force is not retained.
The output terminal of dynamic braking is +30V DC, 50mA. This cannot directly close a magnetic contactor. Use a general purpose relay or
FUJI SSC (solid state contactor).
■ Interface
■ Parameter setting
To allocate the dynamic braking signal to the control output terminal, set (15) to the system para.
■ Related items
This signal turns on when detecting the following errors while rewriting the parameters.
1) Data (format) other than BCD was input
2) Data outside the setting range was input
3) Negative sign was input (negative sign against positive data)
Once the correct data has been input, this signal goes off.
Even if address error occurs, motor will not stop.
■ Interface
■ Parameter setting
To allocate the address error signal to the control output terminal, set (31) to the system para.
This signal is turned on for the following conditions when power is applied.
CPU ready signal output has no relation with control input signal on/off status.
■ Interface
■ Parameter setting
To allocate the CPU ready signal to the control output terminal, set (28) to the system para.
System parameter 80
Para. Name Setting range Initial value Change
80 Rotational direction changeover 0 : Positive direction / forward 0 Power
1 : Positive direction / reverse
A selected rotational direction affects any of speed control, position control and torque control.
Speed control: The positive direction means the rotational direction when a positive (+) voltage is applied to speed command voltage
terminal [NREF] (multistep speed), and forward command [FWD] is given. The motor output shaft rotates forward.
Position control: The positive direction means the rotational direction when a forward pulse or command code at H level, or a pulse train of
two 90° phase-different (B-phase advance) signal is applied. The motor output shaft rotates forward.
Torque control: The positive direction means the rotational direction when a positive (+) voltage is applied to the torque command voltage
terminal [TREF], and forward command [FWD] is given. The motor output shaft rotates forward.
■Related items
FALDIC RYS201S3-VVS
MODE SHIFT
ESC ENT
K80791234 CHARGE
When forward command [FWD] is given to amplifier and speed command (reference) voltage is positive (+), the motor rotates forward. To
rotate its direction in reverse, change the system para. 80 setting.
System parameter 81
Para. Name Setting range Initial value Change
81 Operation at stopping 0 : Speed zero 0 Power
1 : Servo lock
2 : External brake (P-action)
3 : External brake (free-run)
A selected operation at stopping affects to any of speed control, position control and torque control.
1) Speed zero
The motor is stopping without holding the corrent position by “servo lock” assuming that the speed command is zero, If the motor is rotated
by the load machine system, a counter force is activated in the opposite direction to the driven direction (as the speed is not zero.)
In speed control, if “servo lock” is selected as the operation at stopping, the motor can be stopped retaining the current position. “Servo lock”
should be done at the speed lower than “speed zero width” set by basic para. 52.
Set the “operation at stopping” at “zero-speed” in order to generate an analog speed command voltage with the host controller and to obtain
feedback signal via the freq. dividing output from amplifier.
OONNLL 00 11 22 33 44 55 66 77
OONNLL OONNLL 00 11 22 33 44 55 66 77OONNLL CCHH11
APS30
APS30 SCPU32
SCPU32 ONL
SCPU32
SCPU32 ONL EEMMGG ++OOTT --OOTT
ONL ONL
SX
RUN
RUN RUN
RUN EERRRR 88 99 1100111111221133114411EE55RRRR EERRRR 88 99 1100111111221133114411EE55RRRR
FALDIC
ERR
ERR ERR
ERR CCHH22
TERM
TERM TERM
TERM
PWR
PWR SLV
SLV RUN
RUN
ALM
ALM
SLV
SLV RUN
RUN
ALM
ALM
RYS201S3-VVS
STOP
STOP BAT
BAT STOP
STOP BAT
BAT CCHH
ALM NNoo..
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
PH
PH
2200
PL
PL
LOADER
LOADER LOADER
LOADER DA
DA MODE
MODE SHIFT
SHIFT
ESC
ESC ENT
ENT
K80791234
K80791234 CHARGE
CHARGE
11
BB//AA
PE1
PE1 HP2
HP2 L1
L2
L3
DB
P1
Speed command P+
N
U
V
W
2) Servo lock
The motor can be stopped retaining the current position (current position of motor’s encoder).
Basic parameter 21 to 24
Para. Name Setting range Initial value Change
21 Acceleration time 1 0.000 to 99.999s (in 0.001s steps) 0.100 Always
22 Deceleration time 1 0.000 to 99.999s (in 0.001s steps) 0.100 Always
23 Acceleration time 2 0.000 to 99.999s (in 0.001s steps) 0.500 Always
24 Deceleration time 2 0.000 to 99.999s (in 0.001s steps) 0.500 Always
This function is effective for all of the accel./decel. operation in speed control and position control (except for pulse train input).
The time setting is for the speed range of 0 to 2000 [r/min].
Acceleration time 2 and deceleration time 2 are effective while ACC0 signal is on.
ON/OFF input of ACC0 is always effective and accel. time/decel. time can also be changed over. The ACC0 is a signal allocated to CONTrol
of system parameters.
Acceleration time 1 and deceleration 1 can be set separately. For example, only deceleration time can be lengthened. Most suitable
deceleration time can be selected depending on the load volume in driving a carrier machine.
Speed
Time
Set the accel. and decel. time at 0.000s to send the analog speed reference voltage signal from the host controller and to feedback the freq.
dividing output from the amplifier.
Non-linear (S-curve) filter coefficient can be set for pulse train input in position control. See 6.1.5.
Torque control voltage can be changed by a filter time constant concerning torque command voltage. See 5.6 Torque control.
6.1.4 Soft OT
The soft OT (overtravel preventive signal set by software) can be set.
System parameter 75 to 77
Para. Name Setting range Initial value Change
75 Soft OT valid/invalid 0: Invalid 1: Valid 0 Power
76 +Soft OT detection position –79,999,999 to +79,999,999 (in increments of 1) [x unit q’ty] 79999999 Always
77 –Soft OT detection position –79,999,999 to +79,999,999 (in increments of 1) [x unit q’ty] –79999999 Always
Basic parameter 67
Para. Name Setting range Initial value Change
67 Position detection function valid / invalid 0: Valid after end of origin return 1: Always 0 Always
Different from the +OT, -OT of the control input signal, the soft OT function stops the motor forcibly when the motor current position is
beyond the setting value. When the motor has stopped, OT detection (20) of the control output signal is turned on.
-OT +OT
Current position
ON OFF ON
Soft OT cannot be used for OT detection invert operation in origin return pattern 2, 3 or 4.
Basic parameter 25
Para. Name Setting range Initial value Change
25 Non-linear (S-curve) filter coefficient 0.001 to 1.000s (in 0.001s steps) 0 Always
- Speed control
In speed control, S-shaped curve is drawn at the beginning and at the end of acceleration with the setting of the filter coefficient.
Speed
Time
1s 1s
(where filter coefficient is 1s.)
- Position control
Accel./decel. can be adjusted by using the time constant of the filter coefficient when the pulse train input is given by constant frequency.
The motor rotates as much as the pulse train input.
Even if the host controller cannot perform linear acceleration, smooth acceleration can be realized.
Pulse train
Speed
Time
Approx. 3s
(filter coeff.: 1s, accel./decel.: 1s, filter coeff.: 1s)
6.1.6 Auto-tuning
This function adjusts the motor’s response rate according to the mechanical equipment system.
Basic parameter 31 to 33
Para. Name Setting range Initial value Change
31 Tuning method 0: Manual 1 Always
1: Auto (low stiffness)
2: Auto (high stiffness)
32 Load inertia ratio 0.0 to 100.0 (in 0.1 step) 0.0 Always
33 Operating speed response 10 to 1000Hz (in increments of 1) 100 Always
Basic parameter 31
Set value Target machine
1: Auto (low stiffness) Ball-screw (with speed reducer)
Rack and pinion
Timing belt
Conveyor
Chain drive
Feed roll
Table indexing (dividing)
Spindle drive (with speed reducer)
2: Auto (high stiffness) Ball-screw (direct coupling of motor and screw)
Spindle drive (Direct coupling)
0: Manual All of the para. must be set individually.
Auto-tuning is always effective when the load inertia ratio (basic para.32) is set at 0.0. The load inertia ratio after auto-tuning is executed can
be checked in the monitor mode on the keypad panel. (Auto-tuning is invalid when basic para. is set at 0.)
Remarks : The load inertia ratio after auto-tuning will be canceled when power supply is shut down. Auto-tuning will be executed again
when power supply is on.
To save the resultant load inertia ratio, set the load inertia ratio (basic para. 32) so that it can be monitored on the keypad panel.
(in monitor mode [ ])
Basic parameter 33
Para. Name Setting range Initial value Change
33 Operating speed response 10 to 1000Hz (in 1Hz steps) 100 Always
Use the motor with the initial value of 100Hz in ordinary mechanical equipment system. The higher is the setting value, the quicker is the
motor’s response rate. If the setting value is too high, vibration may be generated depending on the mechanical equipment system.
Mechanical equipment system having direct-coupled ball-screw can have a higher setting value (higher response rate as well).
Basic parameter 37 to 39
Para. Name Setting range Initial value Change
37 Torque filter time constant 0.00 to 20.00 [ms] (in 0.01s steps) 0.30 Always
38 Speed regulator integration time 1 to 1000 [ms] (in 1ms steps) 20 Always
39 Position controller gain 1 to 1000 (in increments of 1) 50 Always
Basic para. 37 to 39 can be automatically rewritten only when the “auto” has been selected in the tuning method (basic para. 31).
Remark : The values of basic para. 37 to 39 are rewritten once the operating speed response (basic para. 33) is changed.
Basic para. 37 to 39 can also be set manually after these have been changed by the amplifier. Usually amplifier set value is
used.
Basic parameter 34 to 36
Para. Name Setting range Initial value Change
34 Speed response at stoppage 10 to 1000 [Hz] (in 1Hz steps) 100 Always
35 Stoppage detection width 5 to 100 [r/min] (in increments of 1) 20 Always
36 Stoppage judgment time 0.0 to 1.00s (in 0.01s steps) 0.0 Always
Speed
Time
Operating speed response (basic para. 33) Speed response at stoppage (basic para. 34)
Remarks : “Operating speed response” and “speed response at stoppage” should be changed after the speed has been lower than the
stoppage detection width (basic para. 35) and the stoppage judgment time (basic para. 36) has elapsed. This can prevent the
motor shaft from starting rotating after the motor has stopped if the setting of “speed response at stoppage” is low. Set an
appropriate time for the stoppage judgment time as its initial value is 0.0s.
Basic parameter. 42
Para. Name Setting range Initial value Change
42 Speed feedback filter 0: OFF 1: ON 0 Always
Basic parameter 41
Para. Name Setting range Initial value Change
41 Speed setting filter 0.0 to 20.0 [ms] (in 0.1ms steps) 0.0 Always
Basic parameter 40
Para. Name Setting range Initial value Change
40 Feed forward gain 0.000 to 1.500 (in 0.001 steps) 0.000 Always
If the feed forward gain is set at 1.0, a smaller deviation (difference between command position and feedback position) can be expected.
Set the gain at 1.000 to carry out a synchronous operation between 2 axes using the pulse train input.
FALDIC RYS201S3-VVS
Pulse train
K80791234
K80791234 CHARGE
CHARGE
L1
L2
L3
DB
MODE SHIFT
ESC ENT
K80791543 CHARGE
L1
L2
Freq. dividing output
L3
DB
P1
P+
N
U Pulse train input
V
W
The vibration suppression time constant (basic para. 44) sets the vibration cycle of rotational speed. Larger effect can be obtained with the
higher setting for the vibration suppression gain.
Vibration cycle
Speed
Time
System parameter 63 to 66
Para. Name Setting range Initial value Change
63 Speed command gain ±0.10 to ±1.50 times (in increments of 0.01) 1.00 Always
64 Speed command offset –2000 to + 2000 (in increments of 1) (Individual) Always
65 Torque command gain ±0.10 to ±1.50 times (in increments of 0.01) 1.00 Always
66 Torque command offset –200 to + 200 (in increments of 1) (Individual) Always
Speed
(×1.5)
+5000r/min (×1.0)
(×0.1)
−10V
Speed command voltage
+10V
* : System para. 63 setting
−5000r/min
Output torque
(×1.5)
(Max. torque) (×1.0)
(×0.1)
−9V
Torque command voltage
+9V
* : System para. 65 setting
(Max. torque)
The terminal function of speed command [NREF] and torque command [TREF] terminal can be selected.
System parameter 60 to 62
Para. Name Setting range Initial value Change
60 Torque command function select 0: Torque command 1: Speed command (aux.) 0 Power
61 Speed limit select 0: Parameter 1: Speed command terminal 0 Power
62 Torque limit select 0: Parameter 1: Torque command terminal 0 Power
When “1: Speed command terminal” is selected, gain and offset can be adjusted by system para. 63 and 64.
When “1: Torque command terminal” is selected, gain and offset can be adjusted by system para. 65 and 66.
When “0: Parameter” is selected, the setting of basic para. 59 is always effective.
In torque control mode, the setting of basic para. 59 is always effective. In torque control, the function of the torque command terminal does
not change.
The torque limit (30) signal is assigned to the control input terminal, the basic para. 59 setting and the motor’s maximum torque can be
changed over. If the torque command is selected by the system para. 62, the motor torque can be selected between the maximum torque
and the one in proportion to the torque command terminal voltage.
・Where the torque limit (30) is not assigned to the control input terminal.
The setting of basic para. 59 is always effective.
Torque limit (30) can be set “always effective.” See 6-3-6 Always valid.
Setting Description
0 : Torque command Torque command terminal [TREF] functions as torque command terminal.
1 : Speed command (aux.) Torque command terminal [TREF] functions as speed command (aux.) terminal.
In torque control mode, torque command terminal [TREF] operates an input terminal of the torque command terminal.
When “1: Speed command (aux.)” is selected, the motor rotates according to the added voltage of the speed command [NREF] terminal and
the torque command [TREF] terminal.
For the gain of the torque command [TREF] terminal, the torque command gain (system para. 65) setting is effective. For the offset of
[TREF] terminal, the torque command offset (system para. 66) setting is effective.
When “1: Speed command (aux.)” is selected, [TREF] terminal does not function as the torque command terminal, the torque command
function select (system para. 60) have the precedence over this.
The resolution of analog voltage of the speed command terminal is different from the one of the torque command terminal.
See 5-3-1 Forward command, Reverse command
When the torque command terminal [TREF] is used as the speed command (aux.) terminal, 100ms of filter can be inserted automatically.
The output signal form of the monitor 1 [MON1] and monitor 2 [MON2] terminals can be selected.
Output form is common to position control, speed control and torque control.
System parameters 67 to 73
Para. Name Setting range Initial value Change
67 Monitor 1 signal assignment 1: Speed command 2: Speed feedback 2 Always
3: Torque command 4: Position deviation
68 Monitor 2 signal assignment 1: Speed command 2: Speed feedback 3 Always
3: Torque command 4: Position deviation
69 Monitor 1 scale ±2.0 to ±10V (in 0.1V steps) 7.0 Always
70 Monitor 1 offset –50 to +50 (in increments of 1) 0 Always
71 Monitor 2 scale ±2.0 to ±10V (in 0.1V steps) 6.0 Always
72 Monitor 2 offset –50 to +50 (in increments of 1) 0 Always
73 Monitor 1/2 output form 0: Monitor 1 (two-way deflection) / Monitor 2 (two-way deflection) 0 Always
1: Monitor 1 (one-way deflection) / Monitor 2 (two-way deflection)
2: Monitor 1 (two-way deflection) / Monitor 2 (one-way deflection)
3: Monitor 1 (one-way deflection) / Monitor 2 (one-way deflection)
+7.0V
+7.0V
−5000r/min −5000r/min
+5000r/min +5000r/min
−7.0V
The output pulse count can be set for the freq. dividing output terminals [FA], [*FA], [FB], [*FB], [FZ], and [*FZ]. The output pulse count is
common to position control, speed control and torque control.
A-phase [FA]
A-Phase [*FA]
B-Phase[FB]
B-Phase[*FB]
Z-Phase[FZ]
Z-Phase[*FZ]
t11 t11
36 *CA 18 M5
35 CA 17 NREF 26 M5 13 −
34 *CB 16 MON1 25 − 12 M5
33 CB 15 TREF 24 − 11 MON1
32 *FA 14 MON2 23 − 10 MON2
31 FA 13 M5 22 − 9 M24
30 *FB 12 BAT+ 21 *FZ 8 P24
29 FB 11 P10 20 FZ 7 OUT2
28 *FZ 10 BAT− 19 *FB 6 OUT1
27 FZ 9 M5 18 FB 5 CONT5
26 OUT3 8 OUT5 17 *FA 4 CONT4
25 M5 7 OUT4 16 FA 3 CONT3
24 CONT8 6 OUT2 15 BAT− 2 CONT2
23 CONT7 5 OUT1 14 BAT+ 1 CONT1
22 CONT2 4 CONT6
21 CONT1 3 CONT5
20 P24 2 CONT4
19 M24 1 CONT3
System parameter 79
Para. Name Setting range Initial value Change
79 Output pulse count 16 to 16384 [pulse/rev] (in increment of 1) 2048 Power
The freq. dividing output pulse count per one rotation of motor is set. The output form is two 90° phase-different signal.
When the motor rotates forward, a B-phase advanced pulse is output. This does not depend on the rotational direction changeover setting
(system para. 80)
Two 90° phase-different signal is output based on the level at the time of power on.
Max. output frequency depends on the performance of IC (differential driver: AM26LS31 or equivalent) for output terminal. The output
frequency is not restricted by the amplifier.
If the motor rotation exceeds 5000[r/min] at 16384[pulse/rev] max., the pulse count will exceed 1.3[MHz].
The pulse form of pulse train input terminal [CA], [*CA], [CB], [*CB] can be selected. The maximum input frequency is 400kHz.
System parameter 78
Para. Name Setting range Initial value Change
78 Pulse train input form 0 : Command code, command pulse 1 Power
1: Forward pulse, reverse pulse
2: Two 90° phase-different signal
Command pulse
[CA]
Command code
[CB]
t1
t2 t3 t4
Forward pulse
[CA]
Reverse pulse
[CB]
t5
t6 t7
A-phase
[CA]
B-phase
[CB]
t 10
t8 t9
System parameter 86
Para. Name Setting range Initial value Change
86 Braking resistor thermal overload relay 0: Electronic thermal O/L relay 0 Power
1: External thermal O/L relay
To use external thermal relay, set the external alarm input (34) at the control allocation terminal, connect NTC thermistor for the external
resistor.
Protective function by electronic thermal relay built-in the amplifier will be disabled.
6.3.1 INC/ABS
Incremental or absolute system can be selected.
System parameter 99
Para. Name Setting range Initial value Change
99 INC/ABC system 0: INC (Incremental) 0 Power
1: ABS (Absolute)
■ Pulse encoder
A 16-bit serial encoder built-in the motor is an INC/ABS common-use encoder.
An ABS system can be established if a battery is installed in the amplifier.
The encoder can output a freq. dividing output pulse of 16 to 16384 pulse per revolution.
The multiple rotation count is –32767 to 32767 in an ABS system.
System parameter 94
Para. Name Setting range Initial value Change
94 Parameter rewriting inhibit 0: Rewriting allowed 0 Always
1: Rewriting inhibit
Remark : Rewrite operation can be restricted by the control input terminal. See 5-5-2 Edit permit on.
System parameter 1 to 8
Para. Name Setting range Initial value Change
01 CONT1 signal assignment 0 to 56 (in increments of 1) 1 Power
02 CONT2 signal assignment 0 to 56 (in increments of 1) 2 Power
03 CONT3 signal assignment 0 to 56 (in increments of 1) 3 Power
04 CONT4 signal assignment 0 to 56 (in increments of 1) 11 Power
05 CONT5 signal assignment 0 to 56 (in increments of 1) 51 Power
06 CONT6 signal assignment 0 to 56 (in increments of 1) 52 Power
07 CONT7 signal assignment 0 to 56 (in increments of 1) 27 Power
08 CONT8 signal assignment 0 to 56 (in increments of 1) 37 Power
System parameter 31 to 35
Para. Name Setting range Initial value Change
31 OUT1 signal assignment 0 to 41 (in increments of 1) 1 Power
32 OUT2 signal assignment 0 to 41 (in increments of 1) 28 Power
33 OUT3 signal assignment 0 to 41 (in increments of 1) 24 Power
34 OUT4 signal assignment 0 to 41 (in increments of 1) 0 Power
35 OUT5 signal assignment 0 to 41 (in increments of 1) 0 Power
0: Not assigned 37: Position control 0: Not specified 32: Alarm code 0
1: Run command [RUN] 38: Torque control 1: Ready [RDY] 33: Alarm code 1
2: Forward command [FWD] 43: Override valid 2: Positioning end [PSET] 34: Alarm code 2
3: Reverse command [REV] 44: Override1 14: Brake timing 35: Alarm code 3
5: Origin return [ORG] 45: Override2 15: Dynamic braking 36: Alarm code 4
6: Origin LS [LS] 46: Override4 16: Alarm detection [ALM] 38: +OT detection
7: +OT 47: Override8 17: Fixed, passing point 1 39: -OT detection
8: -OT 48: Interrupt input valid 18: Fixed, passing point 2 40: Origin LS detection
10: Forced stop [EMG] 49: Interrupt input 20: OT detection 41: Forced stop detection
11: Alarm reset [RST] 50: Deviation clear 22: Origin return end
14: ACC0 51: X1 23: Deviation zero
16: Position preset 52: X2 24: Speed zero [NZERO]
27: Pulse train ratio 1 53: X3 25: Speed arrive [NARV]
28: Pulse train ratio 2 54: Free-run [BX] 26: Torque limit detection
29: P-action 55: Edit permit command 27: Overload early warning
30: Torque limit 56: Current position output 28: CPU ready [CPURDY]
34: External fault input 29: Edit permit on
31: Address error
Set a number corresponding to signal name at desired system parameter, so that the signal can be assigned to the terminal.
■ Setting example
Set “1” at the “system parameter 1” so that the terminal [CONT1] of the control input/output connector [CN1] functions as the input terminal
for the “Run command” [RUN] signal.
■ Duplicated allocation
For the control input terminals, a signal cannot be assigned to more than one terminal simultaneously.
However, only the following signals can be assigned to more than one terminal:
・Forced stop (10)
・Free-run (54)
・External fault input (34)
In case of “forced stop” and “external fault input”, the motor will stop forcibly if an input terminal is off.
In case of “free-run”, the motor will be in free-run status if an input terminal is turned on.
If the signals other than the above have been assigned to more than one terminal, a control signal error [CtE] will be detected when turning
on power supply again.
For the control output terminals, a signal can be assigned to more than one terminal simultaneously.
Each terminal goes on or off at the same timing.
■ Always valid
The functions can be assigned to the terminals by setting a numerical value at the system para. 1 to 8.
Similarly, the assigned functions can be always valid by setting the function (signal) number at the system para. 87 or 88. (See 6.3.6.)
Remark : If a number has been assigned to system para. 1 to 8 and system para. 87, 88 simultaneously, a control signal error [CtE] will not
be detected.
The assigned signal is always effective.
System parameter 22 to 30
Para. Name Setting range Initial value Change
22 Parameter RAM storage 1 0: Not specified 1 to 99: Basic para. No. 0 Power
23 Parameter RAM storage 2 0: Not specified 1 to 99: Basic para. No. 0 Power
24 Parameter RAM storage 3 0: Not specified 1 to 99: Basic para. No. 0 Power
25 Parameter RAM storage 4 0: Not specified 1 to 99: Basic para. No. 0 Power
26 Parameter RAM storage 5 0: Not specified 1 to 99: Basic para. No. 0 Power
27 Parameter RAM storage 6 0: Not specified 1 to 99: Basic para. No. 0 Power
28 Parameter RAM storage 7 0: Not specified 1 to 99: Basic para. No. 0 Power
29 Parameter RAM storage 8 0: Not specified 1 to 99: Basic para. No. 0 Power
30 Parameter RAM storage 9 0: Not specified 1 to 99: Basic para. No. 0 Power
The contents of basic parameter is stored in the EEPROM (electrically erasable program read only memory) for retaining purpose at power
shut down. By specifying RAM, infinite rewriting is enable.
Set the basic para. number to be stored in RAM at the system para. 22 to 30.
System parameter 89
Para. Name Setting range Initial value Change
89 Initial indication 0 to 20 (in increments of 1) 0 Power
14 [ ] Peak torque
15 [ ] Input voltage 1
16 [ ] Input voltage 2
17 [ ] LS-Z pulse
18 [ ] Input signal
19 [ ] Output signal
20 [ ] Load inertia ratio
14 : ACC0 Only acceleration time 2 and deceleration time 2 become always effective.
27 : Pulse train ratio 1 Pulse train ratio 1 or 2 becomes always effective. Do not assign these two signals 1 and 2 at system
28 : Pulse train ratio 2 para. 87 and 88 at the same time.
30 : Torque limit Torque limit value becomes always effective. Unless assigned, maximum torque limit value (basic
para. 59) setting is effective.
51 to 53 : [X1], [X2], [x3] Only specifically determined multistep speed becomes effective.
Remarks: The signals that have been assigned to system para. 87 or 88 are always effective.
The only two signals can be “always effective.”
If “0” has been set, the motor stops according to the preset operation to be made at undervoltage, and alarm detection will not be output.
Remark: If the power voltage decrease (undervoltage) due to momentary power failure is detected, the motor decelerates by system para.
84 setting. Due to regenerative power generated by the motor during deceleration, voltage level may exceed undervoltage level.
In this case, the motor starts deceleration at the undervoltage level. After that, the motor will accelerate again after alarm detection
of undervoltage is released.
System parameter 96
Para. Name Setting range Initial value Change
96 Station number 1 to 31 (In increments of 1) 1 Power
Station No. setting Station No. setting Station No. setting Station No. setting Station No. setting Station No. setting
(decimal) (hexadecimal) (decimal) (hexadecimal) (decimal) (hexadecimal)
1 01H 11 0BH 21 15H
2 02H 12 0CH 22 16H
3 03H 13 0DH 23 17H
4 04H 14 0EH 24 18H
5 05H 15 0FH 25 19H
6 06H 16 10H 26 1AH
7 07H 17 11H 27 1BH
8 08H 18 12H 28 1CH
9 09H 19 13H 29 1DH
10 0AH 20 14H 30 1EH
31 1FH
System parameter 97
Para. Name Setting range Initial value Change
97 Baud rate 0 : 9600[bps] 0 Power
1 : 19200[bps]
2 : 38400[bps]
Basic parameter
The basic parameters are rather frequently adjusted. Changing almost any basic parameter immediately affects the amplifier and the motor
actions.
0: Not assigned 37: Position control 0: Not specified 32: Alarm code 0
1: Run command [RUN] 38: Torque control 1: Ready [RDY] 33: Alarm code 1
2: Forward command [FWD] 43: Override valid 2: Positioning end [PSET] 34: Alarm code 2
3: Reverse command [REV] 44: Override1 14: Brake timing 35: Alarm code 3
5: Origin return [ORG] 45: Override2 15: Dynamic braking 36: Alarm code 4
6: Origin LS [LS] 46: Override4 16: Alarm detection [ALM] 38: +OT detection
7: +OT 47: Override8 17: Fixed, passing point 1 39: -OT detection
8: -OT 48: Interrupt input valid 18: Fixed, passing point 2 40: Origin LS detection
10: Forced stop [EMG] 49: Interrupt input 20: OT detection 41: Forced stop detection
11: Alarm reset [RST] 50: Deviation clear 22: Origin return end
14: ACC0 51: X1 23: Deviation zero
16: Position preset 52: X2 24: Speed zero [NZERO]
27: Pulse train ratio 1 53: X3 25: Speed arrive [NARV]
28: Pulse train ratio 2 54: Free-run [BX] 26: Torque limit detection
29: P-action 55: Edit permit command 27: Overload early warning
30: Torque limit 56: Current position output 28: CPU ready [CPURDY]
34: External fault input 29: Edit permit on
31: Address error
7.1 Summary
The amplifier is provided with a keypad panel. It has a display section of five 7-segment
LED digits and 4 operation keys. Figures and letters are displayed on the display section.
RYS201S3-VVS
(See left figure.)
MODE SHIFT
ESC ENT
(1) Mode
The keypad panel operation can be classified into 5 modes.
A b C d E F G H I J L
MODE Change the mode (MODE). SHIFT Moves the cursor to the right at data change
ESC Returns from the mode (ESC). ENT (SHIFT).
Stores the mode and figure (ENT). Press more
than 1s to store the data.
Pressing the MODE key while pressing the SHIFT key changes over the indication between the upper 4 digits and lower
ESC ENT 4 digits.
Sequence mode
MODE
ESC
Monitor mode
MODE
ESC
MODE
ESC
Positioning data edit mode ← * For RYS-V type, positioning data edit
mode is invalid.
MODE
ESC (Mode indication is only .)
MODE
ESC
Sub-mode
Alarm detection
Alarm history
Amplifier setting
Motor setting
Command speed
Actual torque
Feedback position
Command position
Deviation amount
Cumulated pulse
Peak torque
Input voltage 1
Input voltage 2
LS-Z pulse
Input signal
Output signal
System para.
Speed data
M code
Origin return
Position preset
Alarm reset
History initialization
Parameter initialization
: Sequence
: Sub mode
: Alarm detection
: Alarm history
: Amplifier setting
: Motor setting
(1) Sequence
Indicates the amplifier output signal status and operation status.
Speed zero
Speed arrival
Ready
* The corresponding LED goes on when the above The amplifier has detected an overtravel signal in positive
each output signal is on. direction and stops.
The amplifier has detected an overtravel signal in negative
direction and stops.
The amplifier has received a forced stop signal and stops with
the speed zero.
Remark : When power is applied to the amplifier, the sequence mode is displayed. The type of indication at power on can be changed by
system para. 89 setting.
(2) Sub-mode
Indicates the sub-mode of the sequence mode.
ENT (1s or more)
ESC
Indication Description
In base-off condition. The motor does not have
driving force and in free-run status.
The motor can rotate and is waiting run command.
The motor can rotate and the pulse train input is valid.
ESC
Alarm code
Remarks : The alarm codes are indicated automatically. In alarm history, if of [ ***] is flickering, the alarm has not reset yet.
On this indication, if the alarm detection is reset by the control input signal, the initial screen (system para. 89 setting) is
displayed. The reset of alarm detection can be carried out by trial operation mode [ ].
Press the ∧ key and ∨ key simultaneously for 1s or more while alarm detection is indicated to reset the alarm detection.
ESC
∧,∨
ESC
Control function (1st digit, left end digit) Main control connector (2nd digit)
Indication Function Indication Function
Speed control DI/DO standard
Rotation indexing (dividing) SX bus
Linear positioning
ESC Capacity : in kW
ESC
Receive monitor
ESC
ESC
ESC
Remarks : If the rotating direction has been altered by system para. 80, an increase from the current position raises the reading.
The maximum positive count of 99,999,999 is followed by 0. The maximum negative count of -99,999,999 is followed by 0.
I.e., the count becomes 0 every ± 100,000,000. The indication is correct even when rotated by the load (mechanical system).
4 digits preceded by "H" are high order 4 digits, and those by "L" are low order 4 digits.
In case of a negative value, H (or L) and - (minus sign) appears alternately.
ESC Pressing the MODE key holding down the SHIFT key
interchanges the high order 4 digits and low order 4
digits.
ESC Pressing the MODE key holding down the SHIFT key
interchanges the high order 4 digits and low order 4
digits.
ESC Pressing the MODE key holding down the SHIFT key
interchanges the high order 4 digits and low order 4
digits.
ESC
ESC
ESC
ESC Pressing the MODE key holding down the SHIFT key
interchanges the high order 4 digits and low order 4
digits.
[CONT16] ・・・・・・・[CONT10] [CONT9]
ESC
[CONT8]・・・・・・・・・・[CONT2] [CONT1]
[CONT32]・・・・・・・・・・・・・・・・[CONT26] [CONT25]
[CONT24]・・・・・・・・・・・・・・・[CONT18] [CONT17]
Note : Depending on the amplifier type, the number of control input signals changes.
[OUT16] ・・・・・・・・・[OUT10] [OUT9]
ESC
[OUT8]・・・・・・・・・・・[OUT2] [OUT1]
[OUT32]・・・・・・・・・・・・・・・・・・[OUT26] [OUT25]
[OUT24]・・・・・・・・・・・・・・・[OUT18] [OUT17]
Note : Depending on the amplifier type, the number of control output signals changes.
ENT ( 1s or more )
EST
Displays the magnification (in 0.1 times unit) of the moment of inertia of the motor.
: Basic para.
: System para.
By ∧ key or ∨ key, select a number of para. By pressing the ENT key, its contents can be edited.
ESC ESC
∧ ∨
ENT
ESC
∧ ∨
ENT
ESC
ESC ESC
∧ ∨
ENT
ESC
∧ ∨
ENT
ESC
・Value indication
A value of unsigned 5 digits or signed 4 digits or less is displayed as it is.
For clearly indicating the number of digits of a selectable value, zeroes of other columns are suppressed.
The above example shows a value has 6 digits. (The value will be 500.00.) For interchanging the H side and L side, press the MODE
key holding down the SHIFT key.
・Sign indication
In case of data with minus sign, "H" (or "L") indications and "-" blink alternately.
In case of data with plus sign, "H" (or “L”) indication blanks.
Example : Data with minus sign
(H side)
Alternately lights
Note that there is no borrow nor carry from H side to L side or reversely.
The shifting order is as follows.
MODE Press the MODE key for selecting the para. edit mode.
ESC
SHIFT Hold down the ENT key for at least 1 [sec] for designating the para.
ENT
1 [sec] min. number.
Blink
SHIFT Press the MODE key holding down the SHIFT key to display the L side
ENT MODE (low order 4 digits).
ESC
Blink
SHIFT Press the SHIFT key to shift the cursor to the adjacent digit on the right.
ENT
Blink
Blink
SHIFT Hold down the ENT key for at least 1 [sec] to store the new value.
ENT
1 [sec] min.
Storing the value keeps it displayed. Pressing the ESC key resumes
the para. number selecting screen.
ESC
ESC ENT
ESC ENT
ESC
ENT
Return end
ESC
After the end of origin return, the indication remains [ ]. Pressing the ESC key resumes a sub-mode selection.
ESC
ESC ENT
ENT
Preset end
ESC
ESC ESC
ESC
(Initializing complete)
The alarm history is held even after turning off power. ESC
ESC
(Initializing complete)
ESC
ESC
(Initializing complete)
ESC
ESC
Adjustment end
ESC
(2)
FALDIC RYS201S3-VVS
When the motor rotates slowly with the run command given, the speed
command voltage offset is generated. (Where the speed command
MODE
ESC
SHIFT
ENT
voltage is selected in speed control)
(1)
K80791234 CHARGE
L1
L2 (1) Sets 0 [V] at the terminal [NREF].
L3
Whether the run command is given or not has no influence.
DB
P1
P+ (2) Select [ ] on the keypad panel and press ENT key, then the
N offset can adjusted automatically.
U
V
(3) (3) Make sure that the motor will not rotate even if the run command is ON.
W
Remarks:
Both the terminal [TREF] and [NREF] can be adjusted simultaneously by the automatic offset adjust.
The adjustment result will be stored in system paras. 64 and 66.
Along with the change of ambient environment, the offset adjust may be required again.
With the setting of system para. 81, the operation at stoppage can be selected. When “servo lock” is selected, the motor can be stopped
by “servo lock” even in speed control mode. However, when the host controller is controlling the amplifier using the speed command
voltage and freq. dividing output pulse (feedback), do not select the “servo lock.
SX
RUN
RUN ERR RUN
RUN ERR ERR
ERR 88 99 101112131415
101112131415ERR
ERR ERR
ERR 88 99 101112131415
101112131415ERR
ERR CH2
ERR ERR CH2
TERM
TERM TERM
TERM
SLV
SLV RUN
RUN SLV
SLV RUN
RUN
PWR ALM
ALM ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT CH
CH
ALM No.
No.
CPU
CPU CPU
CPU
No.
No. No.
No.
PH
20
PL 20
LOADER LOADER DA
FALDIC RYS201S3-VVS
MODE SHIFT
11
ESC ENT B/A
B/A
PE1 HP2
K80791234 CHARGE
L1
L2
L3
DB
P1
P+
Speed command voltage (analog)
N
U
V
W
8.1 Preparation
(1) Preparation
A test running is carried out upon connecting the amplifier and motor. For the wiring method, see 4.
For the test running, the motor is not connected to the mechanical equipment system and, when the operation is normal, it is connected to
the mechanical equipment system.
Period
If the para.(*) are as set at factory, the sequence of sequence mode appears.
(7-segment digit display on touch panel.)
MODE SHIFT
ESC ENT
K80791234 CHARGE
Motor cable
Motor cable
Remark : The “CHARGE” LED lights on either the main circuit power supply or control power supply.
Depending on the system para. setting, “ABS data lost “ [AL] or other alarms may occur but it is not abnormal.
If a system error is displayed, contact us.
(a) Battery
Install a battery (WSB-S type) on the amplifier as follows.
(i) Pull open downward the cover for the battery space located
on the right side of amplifier.
(ii) On the left of the battery space, there is a connector which is
to be engaged with the connector provided for the battery.
(iii) Engage the connectors and close the cover in place.
CAUTION
At the test running, the motor must not be connected to the mechanical equipment system, to be prevent unexpectedly
break the mechanical equipment system.
Before the test running, firmly tightened the mounting-flange so that the motor will not dislocated. Remove the coupling
bolts for mechanical connection.
(1) Motor
Check the motor model type and rated output [kW].
MODE
ESC By the ESC key, select the sub mode.
SHIFT Pressing the ENT key for at least 1 [sec] displays the motor model type.
ENT
GYC type (“C” of cubic) motor of 0.1 [kW] is displayed on the left example.
MODE
ESC ESC key resumes selecting the mode.
MODE
ESC The monitor mode is posted.
MODE
ESC The para. edit mode is posted.
MODE
ESC The positioning data edit mode is posted.
MODE
ESC The test running mode is posted.
SHIFT
ENT Pressing the ENT key for at least 1 [sec] can execute manual feed.
SHIFT
ENT By pressing the ENT key, motor can be rotated.
MODE
ESC Pressing the ESC key resumes selecting the mode.
Remark : In case of a vertical-feed load machine such as elevator, a motor with provided brake is applied.
In this case, the brake release and excitation must be performed according to keying in the test running mode.
For brake timing, use the control output signal “brake timing”.
(*) Direction of motor shaft rotation (when viewed from a point facing the drive-end of motor) is designed according to Japanese standards :
• Forward direction : Counter-clockwise (CCW) rotation
• Reverse direction : Clockwise (CW) rotation
MODE
ESC The MODE key selects a mode.
MODE
ESC Select the monitor mode.
SHIFT Holding down the ENT key for at least 1 [sec] allows to check the input
ENT
signal ON/OFF.
If a control input signal on CN1 turns ON, the corresponding LED lights.
The input signal display [On012] in the monitor mode is updated in real-time.
[CONT8]・・・・・[CONT3][CONT2][CONT1]
(Position control) [REV] [FWD] [RUN]
(e) On the touch panel, the sequence mode recognized by the amplifier can be checked.
MODE
ESC The MODE key selects a mode.
MODE
ESC Change the mode.
MODE
ESC Change the mode.
MODE
ESC Change the mode.
MODE
ESC Change the mode.
SHIFT
ENT Holding down the ENT key for at least 1 [sec] causes a sequence display.
(f) The motor starts running by turning on the forward command [FWD] signal.
Check that raising the voltage at the speed command [NREF] terminal gradually increases the motor speed accordingly.
(g) Turning off the forward command [FWD] stops the motor whether a voltage is present at the speed command [NREF] terminal or not.
(h) Turn off the [RUN] signal to turn off power.
Host controller
OONNLL 00 11 22 33 44 55 66 77OONNLL OONNLL 00 11 22 33 44 55 66 77OONNLL CCHH11
Pulse train
APS30
APS30 SCPU32
SCPU32 ONL
SCPU32
SCPU32 ONL EEMMGG ++OOTT --OOTT
ONL ONL
SX
RUN
RUN RUN
RUN EERRRR 88 99 1100111111221133114411EE
55RRRR EERRRR 88 99 1100111111221133114411E
5E
5RRRR CCHH22
ERR
ERR ERR
ERR
TERM
TERM TERM
TERM
SLV
SLV RUN
RUN SLV
SLV RUN
RUN
PWR
PWR ALM
ALM ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT CCHH
ALM NNoo..
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
PH
PH
2200
PL
PL
LOADER
LOADER LOADER
LOADER DA
DA
11
BB//AA
PE1
PE1 HP2
HP2
[CONT7]・・・・・[CONT3][CONT2][CONT1]
(Pulse train ratio 1) [REV] [FWD] [RUN]
The example of display indicates the integrated input pulse count is 250000. Forward pulse input counts it up or reverse pulse input counts it
down.
Two 90° phase-different signals indicate 4 times the input pulse count (quadrupling).
9.1 Inspection
(1) Before inspection
DANGER
● Prior to inspection, turn off power and wait for at least five minutes. Otherwise, there is a risk of electric shock.
● Do not touch the amplifier when the commercial power is supplied. Otherwise, there is a risk of electric shock.
Ensure that the “CHARGE* LED is extinguished (goes out) on touch panel, before the checking of electrical wirings.
CAUTION
Withstand voltage and insulation test with megger and connection test of PC-board and terminals of amplifier must not
be conducted.
The initialization is impossible while the motor is energized with the [RUN] signal on.
The initialization is impossible while the motor is energized with the [RUN] signal on.
FALDIC RYS401S3-VVS
MODE SHIFT
ESC ENT
K80791543 CHARGE
RYS201S3-VVS
7 segment digits
MODE SHIFT
ESC ENT
Alarm lit of 7 segment LED Remedy as per (3). If alarm is detected, display is headed by AL.
24[V] DC supplied to CN1 [P24] Unless 24[V] DC is supplied all control input signals are invalidated.
and [M24]
(i) Step 1
MODE
Press ESC repeatedly until appears.
(ii) Step 2
ENT (*1)
ESC
Remark : The control input [CONT] is amplifier can be checked on the touch panel.
ESC
(*3)
ENT (*1)
ESC
(*1) 1[sec] min. (*2) Sequence mode display (*3) Sub-sequence mode display
Sub-sequence display Stnd Assign [CONT] to [FWD] and [REV] and turn on either.
If both are turned on, motor does not rotate.
Speed set by multistep speed command. Basic para. 1 to 7 setting may be too low or [CONT]
X1/X2 input may not correctly be turned on.
Speed command voltage inputted. Speed command voltage may be too low.
Checked by monitor mode On009. Check the wiring. Raise the voltage.
Remark : The analog speed command voltage can be checked on the touch panel.
Motor hunting
Check the connection of motor Changing the phase sequence of motor does not change the direction
power to U, V, W of amplifier. of rotation but causes hunting.
Separate mechanical equipment
system and motor, still hunts.
Contact us
Stopped near [+OT, −OT] point. Check in sequence mode of touch panel. It can be displayed at Sn001.
[OT] is detected if display is as follows.
Moved with positioning data with With [FWD] or [REV] positioning accuracy is not sufficient.
RYS-L amplifier.
Current position display of touch [P action] may have been turned on without applying the brake at end of
panel at target position positioning. [RUN] or [EMG] may have been turned off at end of
positioning.
Positioning accuracy within Check the mechanical and electrical resolutions (accuracy).
electrical resolution Check the para. Setting.
Contact us
Moves further beyond origin. [LS] may not be turned on/off. Use 3-wire type of [LS] or contact output.
Stop position different by one Z-phase of encoder is near FF edge of [LS]. Mechanical move the
rotation of motor-shaft position. Stop position can be adjusted by origin shift of basic para.
Pulse count until Z-phase is detected from OFF edge can be displayed
by touch panel : On011.
In mechanical positioning, If gear ratio is 1/2.5, machine and Z-phase match after 5 shaft rotation.
gear ratio has fractional No. For positioning a rotating equipment, apply RYS-R type amplifier.
Speed reduction ratio excessive When required, replace the [LS] with optical detector or other quick
responding device.
Stops at position set by basic Check for erroneous motion of [LS], distance of proximity switch.
para. 79.
Origin return action is ineffective. [ORG] may be turned on at all times after turning on power.
Moves past the origin and then Move the [LS] position opposite to return direction. Move the [LS] to
returns. increase the origin shift.
Contact us
ENT (*)
ESC
Alarm code
(*1) 1[sec] min. Alarm detected
• Detection (example)
The rms (root-mean-square) value of torque (command value) of motor exceeded the value allowed to the motor (detected by electronic
thermal relay built-in amplifier).
Overload (OL)
Detected while motor is at Power wiring for motor and amplifier may be disconnected. Power
standstill. wiring may not be connected to U-U, V-V, W-W phases. Check the
resistance values.
Overload detected while motor is Overload is detected if monitor value of [On003] exceeds 100 at all
rotating at constant speed. times.
Motor dwell time or constant speed Accel./decel. (*) may frequently be repeated and overload may be
running time is short. detected on account of accel. (decel.) torque.
• Increase the accel./decel. time
• Increase the dwell time
If after the above trials, overload is not detected, alarm is attributable
to torque at accel./decel.
• Detection (example)
Absolute value data of the 16-bit serial encoder built-in GYC/GYS type motor are lost.
• Detection (example)
The shaft extension of GYC/GYS type motor rotated beyond the range of −32768 to 0 to +32768 revolutions.
• Detection (example)
The combination of connected amplifier and motor is not correct.
(*)
(a) : Motor frame No. (size) is one step smaller than optimum frame No. (size).
(b) : Motor of same model type as amplifier (optimum frame No. size).
(c) : Motor frame No. (size) is one step larger than optimum frame No. (size).
Refer to (*1) of 2.2 (1) (a).
• Detection (example)
Several control input signal (CONTn) terminals on CN1 of amplifier are assigned to the same signal.
• Detection (example)
The voltage supplied to the amplifier is below the minimum specified level.
• Detection (example)
The DC intermediate voltage in the amplifier is higher than the upper limit.
Overvoltage (Hv)
Occurs when turning on power. Power supply voltage may be higher than specified.
Braking resistor is connected. Study a use of external braking resistor (0.2 [kW] max.).
Contact us
• Detection (example)
The temperature of cooling-fins of the amplifier is above 100 [°C]
• Detection (example)
The communication is not made between 16-bit serial encoder and amplifier.
• Detection (example)
The heating power of the braking resistor of amplifier exceeded a specified value.
• Detection (example)
Deviation quantity (difference between the command position and current position after feedback) exceeded the set value of basic para. 54.
• Detection (example)
The temperature of encoder exceeded a specified value.
• Detection (example)
The regenerative power processing transistor mounted on the amplifier overheats.
• Detection (example)
Contents of the non-volatile storage memory mounted on the amplifier are destroyed.
• Detection (example)
The control power supply circuit mounted on the amplifier is abnormal.
• Detection (example)
The encoder may be broken.
• Detection (example)
The output current from the amplifier to the motor exceeded a specified value.
CAUTION
Do not touch the amplifier when the commercial power is supplied. Otherwise, there is a risk of electric shock.
(b)Specifications : Refer to 2.
(c) Operation
Do not repeatedly turn on and off the power supply to start and stop the motor.
(d) Radio noise : Refer to 3.2 (1) (b) (iv) and 10.4
The amplifier and motor are not protected from radio noise. Therefore, following devices may receive noises:
• AM radios near the amplifier or motor
• Wired broadcst, etc. near the wiring
• Measuring instruments or household appliances
Power supply
3-phase Amplifier
200[V] or
single-
FALDIC RYS201S3-VVS
phase
FUJIi AUTO
FUJIi AUTO
100[V]
BREAKER
BREAKER
SA33
K80791234 CHARGE
L1
L2
L3
DB
SC-5-1
SC-5-1
MC
P1
Refer to
P+
10.2.
N
U
V
W
AC reactor
U V W XYW Refer to 10.5.
Power filter
Refer to 10.4.
5A 3 Phase
AC 250V
DC reactor
Refer to 10.7.
P+ P1
Motor
SX
RUN
RUN ERR
ERR RUN
RUN ERR
ERR EERRRR 88 99 11001111112211331144115
E5
ERRRR EERRRR 88 99 11001111112211331144115E5ERRRR CCHH22
TERM
TERM TERM
TERM
SLV
SLV RUN
RUN SLV
SLV RUN
RUN
PWR
PWR ALM
ALM ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT CCHH
ALM NNoo..
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
PH
2200
PL
LOADER
LOADER LOADER
LOADER DA
11
BB//AA
PE1 HP2
Wiring length within Cable size and pair, core quantities (*)
10 [m] AWG No.25 / 4-pair and AWG No.23 / 2-core
50 [m] AWG No.25 / 4-pair and AWG No.17 / 2-core
or optional cable : See 10.8.
(*) AWG : Refer to Remark of 4.3 (2) (d).
27.5 27.5
Load Load
(8)
(10) (1) Power supply
(2) (4)
(2) Power transformer
(3) Amplifier
(1) (3) M
(4) Motor
(5) Measuring instrument
(6) Electronics device
(9) (11) (12)
(7) Sensor
(8) Radio
(9) Power line noise
(5) (7) (10) Radiation noise
(11) Electrostatic induced noise
(12) Electromagnetic induced noise
(6)
(a) Installation of amplifier in a grounded steel container. Avoid close installation with personal computer and measuring instrument.
(b) Installation of power filter at primary side of amplifier to prevent : PWM from exerting influence over power source.
(c) Install the cable from each amplifier to motor in a grounded metal conduit.
(d) Minimize the distance of ground connection by using a larger size copper bar. Ground connection should be wiried to each equipment
separately. See figure below.
(1)
(2) Connection
Connect an AC reactor to the primary (power supply) side of the amplifier.
Resistor type Open circuited the thermistor at Withstand AC voltage tested Contact capacity
WSR- the following temperature [℃] for one minute [kV] DC
401 135 ± 5 1.5 30 [V], 3 [A]
751 2.5
152 150 ± 10
DB
P+
P1
L1
L2 (1)
L3
M
PG
(3)
(2)
Motor
(4)
L1C L2C
Amplifier
(5)
(6)
(1) Resistor
(2) Power supply for control circuit
(3) For control input terminal
(4) Battery
(5) 1.25[mm2] cables. Cable length should be within 10 [m]
(6) 0.5[mm2] cables for NTC-thermistor. See 6.2.5.
10.7 DC reactor
(1) DC reactor application
Provide and connect an DC reactor in any of the following cases.
(a) Power supply capacity is large
When the power supply capacity exceeds 500 [kVA] (*), the input current of the amplifier becomes large at the time of power on, and there is
a possibility where the rectifying diodes of the amplifier are damaged.
Note : (*) Cable length of 20 [m] with specified cable diameter size.
(b) Power supply voltage is unbalanced
Connect an DC reactor if the power supply voltage unbalance rate is 3% or higher.
(2) Connection
Connect an DC reactor to the primary (power supply) side of the amplifier.
10.8 Optional cables, connector kits, battery and external braking resistors
(1) Connecting cables [unit : mm]
(a) Control input/output (expanded I/O of L and R types)
Cable type : WSC-D20P03 (20-pin)
Application : CN3 of RYS□□□S3-LPS, RPS amplifier
Marking tube
L 100+10
0
Plug 10120-3000V
Shell 10320-52A0-008
Black 1
Black 1
Black 1
Black 1
Black 2
Black 2
Black 2
Black 2
Black 2
Red 1
Red 1
Red 1
Red 1
Red 1
Red 2
Red 2
Red 2
Red 2
Red 2
WSC-D20P03 3000+300
0 400
Marking tube
L 100+10
0
Plug 10126-3000V
Shell 10326-52A0-008
Black 1
Black 1
Black 1
Black 1
Black 2
Black 2
Black 2
Black 2
Black 2
Red 1
Red 1
Red 1
Red 1
Red 1
Red 2
Red 2
Red 2
Red 2
Red 2
Pin No. for CN1 21 22 23 24 25 26
Marking tube 21 22 23 24 25 26
Wire color Orange Gray White
Marking
Black 3
Black 3
Black 3
Red 3
Red 3
Red 3
WSC-D26P03 3000+300
0 450
Marking tube
For CN1
L
Plug 10136-3000V
Shell 10336-52A0-008
Black 1
Black 1
Black 1
Black 1
Black 2
Black 2
Black 2
Black 2
Black 2
Red 1
Red 1
Red 1
Red 1
Red 1
Red 2
Red 2
Red 2
Red 2
Red 2
Pin No. for CN1 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Marking tube 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Wire color Orange Gray White Yellow Pink Orange Gray White
Marking
Black 3
Black 3
Black 3
Black 3
Black 3
Black 4
Black 4
Black 4
Red 3
Red 3
Red 3
Red 3
Red 3
Red 4
Red 4
Red 4
WSC-D36P03 3000+300
0 550
molex
molex
L
For CN1 For CN2
(i) Connector
1) CN1
P10 10000+1000
0 500
CAUTION
Do not extend the wiring distance by connecting two or more encoder wiring cables.
A voltage drop by contact resistance of connerctor may stop the operation abruptly.
For CN1
molex
For CN2
L
P10-C 10000+1000
0 650
L
Connector
(i) Connector
P10-W 10000+1000
0
90±20
Connector L
(i) Connector
Socket 350570 - 1
P10 10000+1000
0 1700
90
Connector
(i) Connector
Socket 350570 - 1
P10 10000+1000
0 1750
41 (max.)
33.3 22
Mass : 20 [g]
41 (max.)
37.2 25.8
Mass : 20 [g]
41(max.)
Mass : 20 [g]
(d) Encoder
Connector kit type for amplifier side (CN2) : WSK-P06-M
58300 - 0600
18.8
Mold cover 54181 - 0615
54182 - 0605
(f) Encoder
Connector kit type for motor side (CN2) : WSK-P06P-C
Application : 1 [kW] and above
Notch position
37.3
Mass : 150 [g]
Rubber bush
81
37.3
70.9
4
27.4
Cap 350780 - 1
Mass : 10 [g]
Notch position
Connector MS3108B18 - 10S
Rubber bush
71.5
31.7
65.8 3.2
Notch position
Connector MS3108B22 - 22S
Rubber bush
81
37.3
72.5 4
Mass : 10 [g]
27.4
14
Notch position
Connector MS3108B20 - 15S
Rubber bush
80.7
37.3
70.9 4
Notch position
Connector MS3108B24 - 10S
Rubber bush
90
42.9
79.6 4.8
26.3
Connector 231702/026 - 000
Mass : 4 [g]
(n) Battery
Connector kit type : WSB - S
Storage of battery
If a battery has been out of service for long-term, the following procedures should be followed.
Battery should be stored in the storeroom. The storeroom should be well ventilated, and selected for possible protection against temperature and moisture.
Surrounding condition should be kept within−10 to + 75 [℃] temperature and 10 to 90[%]RH humidity.
Storage term should be within two years.
182.5±1.5
172±1
1000+100
0
20±0.3
230±1.5
220±1
1000+100
0
64+0.5
0
21±0.5
0
345±1.5
60 25
50
18
φ15 +0.3
C
10
-0
4-
10 M3.5 M4
8
P DB 1 2
76±1
0 3
- 0.
R
+
3.
5
3.
5
R
6 332 +0
-1.0 (7)
210±1
94±1.5
15
25
t2
Ball-screw (with reduction gear) Load torque is increased through deceleration. Compensation is required for gear backlash.
Conveyor (with timing belt) Used for light loads. πcompensation is required.
Feed roll drive A material having a plate shape is emitted and sandwiched between rolls.
An error appears over a large length due to a difference in roll diameter.
π compensation is required. Feed amount becomes inadequate due to slip at rapid accel./decel..
Table indexing A large reduction speed ratio is required for a large inertia moment of the machine table.
Rotational speed of the table is low and a worm-gear is often used.
Spindle dreive In winding of wire material, etc., inertia moment becomes larger. Larger reduction speed
is necessary.
For constant peripheral velocity control, a control system should be checked.
(*)
2 2
W D2 D1
Jz= +
8 103 103
2 2
πρ L D2 D1
= −
32 103 103 103
2 2 2
W D2 D1 W L
Jx= Jy= + +
16 3 3
10 10 12 103
10
2 2
πρ L D2 D1
W= −
4 103 103 103
2
W D
Jz=
8 10 3
4
πρ L D
=
32 103 103
2 2
W D W L
Jx= Jy= +
16 103 12 103
2
πρ L D
W= 3 3
4 10 10
2 2
W A B
Jz= +
16 103 103
2 2
W B W L
Jx= +
16 103
10 12 103
10
2 2
W A W L
Jy= +
16 103 12 103
πρ A B L
W=
4 103 103 103
2 2
W B L
Jz= +
12 3 3
10 10
2 2
W L A
Jx= +
12 103 103
2 2
W A B
Jy= +
12 103 103
A B L
W= ρ
103 103 103
2 2 2 2
W2 B2 L W1 B1 L
Jx= + − +
12 103 103 12 103 103
2 2 2 2
W2 A2 L W1 A1 L
Jy= + − +
12 103 103 12 103 103
2 2 2 2
W2 A2 B2 W1 A1 B1
Jz= + − +
12 103 103 12 103 103
A2 B2 A1 B1 L
W= ρ −
103 103 103 103 103
A2 B2 L A1 B1 L
W2= ρ W1= ρ
103 103 103 103 103 103
2
1 BP
J1= W × × GL2
2π 103
2
W D
J2= × GL2
4 103
2
W D
J3= × GL2
4 103
Table indexing
2
L
J4= J + W × GL2
103
(( µ + 1)W1−W 2) × 9.81 æ BP ö
TL = ç 3 ÷ × GL
V BP 2πη è 10 ø
・TL at lowering :
GL
(( µ−1)W1−W 2) × 9.81 æ BP ö
TL = ç 3 ÷ × GL
2πη è 10 ø
N
・TL at stop (servo lock) :
( W1−W 2) × 9.81 æ BP ö
TL = ç 3 ÷ × GL
2πη è 10 ø
(( µ + 1)W1 − W 2) × 9.81 æ D 1 ö
V TL = ç × 3 ÷ × GL
η è 2 10 ø
GL
D ・TL at lowering :
(( µ − 1)W1 − W 2) × 9.81 æ D 1 ö
TL = ç × 3 ÷ × GL
N η è 2 10 ø
( W 1 − W 2) × 9.81 æ D 1 ö
TL = ç × 3 ÷ × GL
η è 2 10 ø
Where
BP : Screw-pitch [mm] L : Length or distance of parts
D : Pulley, pinion or roll diameter [mm] N : Motor speed
F : Thrust (axial) force (opposes feed on is + direction) TL : Load torque, total
GL : Reduction speed ratio v : Moving velocity
J : Moment of inertia, total W : Mass (weight)
JL : Ditto, load parts W 1 : Ditto, movable part
JM : Ditto, motor rotor W 2 : Ditto, counter movable part
where, η : Mechanical efficiency
JL = JM x 100 : Load of low moving velocity μ : Friction coefficient
JL = JM x 50 : Load of positioning
JL = JM x 10 : Load of high frequent positioning
Where,
JL : Moment of load inertia after conversion into motor shaft extension [kg・m2]
JM : Moment of inertia motor rotor [kg・m2]
N0 : Motor speed before the speed change [r/min]
N1 : Speed after the speed change [r/min]
tAC : Accel./decel. time [s]
TAC : Max. accel./decel. (breakdown (max.) ) motor torque
TL : Load torque after conversion into motor shaft [N・m]
The result of the above calculation should be within the allowable maximum accel. /decel. torque of motor.
Accel. torque
Where,
TDC = Decel. torque [ N・m]
N10 = Speed at decel. duration [ r/min ]
Where,
TL0 = Load torque at lowering [ N・m]
N20 = Speed at lowering [ r/min ]
Where,
t1, t2 : Decel. time during P1/P2 operation
Mass : 20kg
= 20 x 10 x 500
2 2
ì 1 BP ü ì 1 10 ü
× 3 ý × (1 / 1) = 0.05 × 10 − 3 [kg・m2 ]
2
JL1 = W í × 3 ý × GL2 = 20 í
î 2 π 10 þ î 2 π 10 þ
b) Ball-screw (JL2)
4 4
πρ BL ì BD ü π × 7.85 × 103 500 ì 20 ü
( )
2
JL2 = × 3 × í 3 ý × GL2 = × 3
× í 3 ý × 1 / 1 = 0.06 × 10 − 3 [kg・m2 ]
32 10 î 10 þ 32 10 î 10 þ
Where, ρ : Density of ball-screw (assumed as 7850 [kg/m3])
thus, JL = JL1 + JL2 = 0.11 × 10-3 [kg・m2]
Where,
TL = 0.03 [N・m], JL = 0.11 × 10-3 [kg・m2], from motor data of 2.1 : rated torque = 0.637 [N・m], breakdown (max.) torque =
1.91 [N・m], moment of motor rotor inertia = 0.0216 × 10-3 [kg・m2] for 0.2 [kW], GYC 201DC1-S motor.
b) Accel./decel. torque for application to soft operation (0.05 [s] accel. time) from 0 to 3000 [r/min] speed
Where,
JM : Moment of inertia of motor
N : Motor speed [r/min]
TAC : Max. torque which can be output within an increase from 0 to 3000 [r/min]
500[mm/s]
50[mm]
0.05
0.05 0.05
0.86
0.03
0.86
N 3000
V= × BP × GL = × 10 × (1 / 1) = 500 [mm/s]
60 60
Since the rated torque of 0.2[kW] motor is 0.637 [N・m], a relation of “actual torque < rated torque “ is satisfied. Therefore, the temporarily
selected motor is actually applicable.
135 × 0.05
P= = 14 [W]
0.5
1
EG = (JM + JL)・(2πN / 60)2
2
2
1 é 2π × 3000 ù
= (0.0216 × 10 − 3 + 0.11 × 10 − 3 ) × ê ú = 6.5 [ J ]
2 ë 60 û
EL = ( 2π / 60 )× TL × N × tDC × ( 1/2 )
= ( 2π / 60 )× 0.03 × 3000 × 0.05 × ( 1/2 ) = 0.24 [ J ]
1
1 1
ES = CV 2 = (660 × 10 − 6 ) × ( 370 2 − ( 200 × 2 2 ) 2) = 18.7 [ J ]
2 2
Where,
R : Phase resistance of stator winding of GYC201 type motor is 2[Ω], at room temperature
V : Power supply voltage 200 [ V ]
C : DC intermediate capacity of RYS201 amplifier 660[μF]
(e) Consumption and absorbing energies ( EL + EM + ES ) is 20 [ J ], which is larger than the energy on the mechanical equipment
system ( EG = 6.5 [ J ]). Therefore, external braking resistor provision is not required in this example.
P0001
00000 PAGE 1
Initial scan Initialize
P0001 F0050 S00.99
00001 (SC)
Initialization input Initialize 2
P0001 B0001 S00.98
00003 (SC)
P0001
00003 Start Answer Answer Read 2-bit
Start output acquiring First time ON OFF command output Unload
P0001 B0000 S00. 10 S00.12 S00. 14 S00. 16 S00. 20 S00. 22 S00.26
00004 Start
Confirm OFF acquiring
S00.28 S00.10
(SC)
Start acquiring High order 16-bit
P0001 S00.10
00005 00000000 MOV BD0000
Start acquiring Low order 16-bit
P0001 S00.10
00006 00000000 MOV BD0001
Start acquiring Check sum
P0001 S00.10
00007 00000000 MOV BD0002
Start acquiring BD3
P0001 S00.10
00008 00000000 MOV BD0003
Start acquiring BD4
P0001 S00.10
00009 00000000 MOV BD0004
Start acquiring BD5
P0001 S00.10
00010 00000000 MOV BD0005
Start acquiring BD6
P0001 S00.10
00011 00000000 MOV BD0006
Start acquiring BD7
P0001 S00.10
00012 00000000 MOV BD0007
Start acquiring BD8
P0001 S00.10
00013 00000000 MOV BD0008
Start acquiring BD9
P0001 S00.10
00014 00000000 MOV BD0009
Start acquiring BD10
P0001 S00.10
00015 00000000 MOV BD0010
Start acquiring BD11
P0001 S00.10
00016 00000000 MOV BD0011
Start acquiring Current position
P0001 S00.10
00017 00000000 MOV BD0012
Start acquiring First time
P0001 S00.10 S00.12
00018 (SC)
Fist time Wait
P0001 S00.12 T0000
00019 TON 00000005
P0001 D0090
00027 WM0010 SLL WM0010 : 00000002
Low order bit
P0001 M0091
00028 WM0010 SBIT WM0010 : 00000014
High order bit
P0001 M0092
00029 WM0010 SBIT WM0010 : 00000015
2-bit output Unload
P0001 S00.22 D0090 S00. 26
00030 (SC)
Unload OUT2 Confirm OFF
P0001 S00. 26 B0021 S00.28
00031 (SC)
Read command Acquiring
P0001 S00. 20 M0093
00032 ( )
2-bit output
S00. 22
Unload
S00. 26
Confirm OFF
S00. 28
High order 16-bit
P0001 D0090 C0090
00033 + 00000008
Acquiring CT
M0093
R
P0001 M0095
00041 WM0010 SLL WM0010 : 00000015
Check sum
P0001 D0090 C0092
00042 + 00000020
Acquiring CT
M0093
R
Acquiring Check sum
P0001 M0093 C0092 D0093
00043 ( )
2-bit output
S00. 22
(1) Override
Validated by assigning the control assign terminals [CONTn] to signals.
X3 X2 X1 Speed
OFF OFF OFF NREF terminal (speed command voltage)
OFF OFF ON 1
OFF ON OFF 2
OFF ON ON 3
ON OFF OFF 4 of manual feed speed (basic para.)
ON OFF ON 5
ON ON OFF 6
ON ON ON 7
11-16
Control 41 37 PG
input 63 64 25 32~34, 38
terminal Manual
CONTn
feed speed
1 to 7 Acceleration / CONTn (14)
Basic para. 42
Basic para. deceleration
1~7 time 1
Basic para.
21, 22
Acceleration /
deceleration
time 2
Basic para.
Torque 23, 24
command Position /
input Torque Torque
command command speed
TREF
gain offset detection
Basic para.
System para. System para. 43
65 66
Freq. dividing
output terminal Freq.
FA, *FA dividing
FB, *FB circuit
FZ, *FZ System para.
79
MHT258a (Engl.)
Worldwide Operations
Fuji Service Centers ●Donghai Corporation
Donghai Bldg., 1056-28, Namhyun-dong, Kwanak-ku, Seoul, R.O.
Asia and Oceania KOREA
Phone : 02-586-0058
● A/O Service Center, Fuji Electric Facsimile : 02-586-0057
11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, JAPAN
●Gaius Industries Co., Ltd.
Phone :Tokyo 5435-9058
Facsimile : 03-5435-7525 2nd Fl., Young Shin Bldg., 954-4, Dogok-dong, Kangnam-gu, Seoul,
135-270, R.O. KOREA
Phone : 02-554-0766
America
Facsimile : 02-554-1118
● USA Service Center, Fuji Electric ●Taiwan Optical Measuring Instrument Co., Ltd.
5550 Cerritos Ave., Suite H Cypress, CA 90630 U.S.A. 6th Fl.-3, No.190, Sec. 2, Chung Hsing Rd., Hsin Tien City, Taipei
Phone : 714-220-1879 Hsien, TAIWAN R.O.C.
Facsimile : 714-220-1870 Phone : 02-29118420
Facsimile : 02-29189378
EC, Middle East and Africa
America
●EC Service Center, Fuji Electric
Senefelder Str. 1, 63110 Rodgau, F.R. GERMANY ●OESS Corporation
Phone : 06106-75013
Facsimile : 06106-72713 ・New Jersey Head Office
800 Huyler St., Teterboro, NJ 07608, U.S.A.
South East Asia Phone : 201-288-4422
Facsimile : 201-288-4496
●South East Asia Service Center, Fuji Electric ・Chicago Office
Block 5000 Ang Mo Kio Ave. 5 #02-03 SINGAPORE 569870 4825 N Scott Suite 210, Schiller Park, IL 60126, U.S.A.
Phone : 481-5079 Phone : 847-233-9412
Facsimile : 481-5476 Facsimile : 847-233-9413
・Los Angeles Office
Contracted Service Companies 5550 Cerritos Ave., Suite H, Cypress, CA 90630, U.S.A.
Phone : 714-220-1879
Asia and Oceania Facsimile : 714-220-1870