Document ID: 1433118 Page 1 of 1
2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Mechanical - 1.4L (L95) |
Specifications |
Fastener Tightening Specifications
Specification
Application Metric English
Pernos de Soportes de Montajes de Accesorios 37 N·m 27 lb ft
Pernos del Sensor de Posición del Arbol de Levas 12 N·m 106 lb in
Pernos de Retencion del Sensor de Posicion del Cigüeñal 6.5 N·m 58 lb in
Pernos de retención de la bobina de encendido electrónico 10 N·m 89 lb in
Pernos del módulo de control del motor 4 N·m 35 lb in
Perno del sensor de temperatura del refrigerante del motor 20 N·m 15 lb ft
Perno de la Brida del Resipiente de Emisiones Evporativas 20 N·m 15 lb ft
Cubierta protectora del recipiente de emisiones evaporativas 8 N·m 71 lb in
Evaporative Emission Canister Purge Solenoid Bracket Bolt 5 N·m 44 lb in
Evaporative Emission Vent Solenoid Bolt 8.5 N·m 75 lb
in
Exhaust Gas Recirculation Valve Retaining Bolts 30 N·m 22 lb ft
Fuel Filter Mounting Bracket Assembly Bolt 4 N·m 35 lb in
Fuel Pressure Regulator Retaining Screw 12 N·m 106 lb in
Fuel Rail Retaining Bolts 25 N·m 18 lb ft
Fuel Tank Retaining Bolts 20 N·m 15 lb ft
Idle Air Control Valve Retaining Bolts 3 N·m 27 lb in
Knock Sensor Bolt 20 N·m 15 lb ft
Manifold Absolute Pressure Sensor Mounting Bracket Bolt 4 N·m 35 lb in
Manifold Absolute Pressure Sensor Retaining Bolts and Nuts 8 N·m 71 lb in
Oxygen Sensor Bolt 42 N·m 31 lb ft
Rear A/C Compressor Mounting Bracket Bolts 35 N·m 26 lb ft
Spark Plug Cover Bolts 3 N·m 27 lb in
Throttle Body Retaining Nuts 15 N·m 11 lb ft
Throttle Position Sensor Retaining Bolts 2 N·m 18 lb in
Variable Geometry Induction System Solenoid 10 N·m 89 lb in
© 2010 General Motors Corporation. All rights reserved.
Document ID: 1542451 Page 1 of 3
2009 Chevrolet Aveo
Engine Mechanical Specifications
Table 1: Valve Guide Reaming Table
Specification
Application Metric English
General Data
Engine Type 4 Cylinder - In-Line
Displacement 1399 cm³ 85.37 in³
Bore Stroke 77.9x73.4 mm 3.07x2.89 in
Compression Ratio 9.5:1
Firing Order 1-3-4-2
Maximum Power - At 6200 RPM 69 kw/92.5 hp
Maximum Torque - At 3400 RPM 130 N·m 95.9 lb ft
Cylinder Bore
Diameter 77.9 mm 3.07 in
Out of Round - Maximum 0.0065 mm 0.00025 in
Taper - Maximum 0.0065 mm 0.00025 in
Piston
Diameter 77.87 mm 3.07 in
Clearance to Bore 0.020-0.040 mm 0.0008-0.0016 in
Piston Rings
Ring, End Gap - Top Compression 0.15-0.3 mm 0.006-0.012 in
Ring, End Gap - Second Compression 0.3-0.5 mm 0.012-0.019 in
Groove Clearance - Top Impression 0.05-0.09 mm 0.0019-0.0035 in
Groove Clearance - Second Compression 0.06-0.01 mm 0.0024-0.0039 in
Piston Pin
Diameter 17.990-17.995 mm 0.7083-0.7085 in
Pin Off-Set 0.7-0.9 mm 0.0276-0.0354 in
Camshaft
Lift Intake 7.2 mm 0.283 in
Lift Exhaust 7.2 mm 0.283 in
End Play 0.1-0.25 mm 0.0039-0.0079 in
Journal OD - No. 1 29.935-29.95 mm 1.1785-1.1791 in
Journal OD - No. 2 26.935-26.95 mm 1.0604-1.0610 in
Journal OD - No. 3 26.935-26.95 mm 1.0604-1.0610 in
Journal OD - No. 4 26.935-26.95 mm 1.0604-1.0610 in
Journal OD - No. 5 26.935-26.95 mm 1.0604-1.0610 in
Bearing OD - No. 1 30.0-30.021 mm 1.1811-1.1819 in
Bearing OD - No. 2 27.0-27.021 mm 1.0630-1.0638 in
http://localhost:9001/si/showDoc.do?docSyskey=1542451&pubCellSyskey=123351&pubO... 7/6/2010
Document ID: 1542451 Page 2 of 3
Bearing OD - No. 3 27.0-27.021 mm 1.0630-1.0638 in
Bearing OD - No. 4 27.0-27.021 mm 1.0630-1.0638 in
Bearing OD - No. 5 27.0-27.021 mm 1.0630-1.0638 in
Crankshaft
Main Journal - Diameter - All 55 mm 2.17 in
Taper - Maximum 0.005 mm 0.0001 in
Out of Round - Maximum 1.4 mm 0.0001 in
Main Bearing Clearance - All 0.026-0.042 mm 0.001-0.00165 in
Crankshaft End Play 0.1 mm 0.003 in
Connecting Rod Journal - Diameter - All 43 mm 1.69 in
Taper - Maximum 1.5 mm 0.00019 in
Out of Round - Maximum 0.004 mm 0.00015 in
Rod Bearing Clearance - All 0.019-0.07 mm 0.0007-0.0027 in
Rod Side Clearance 0.07-0.242 mm 0.0027-0.009 in
Valve Stem Valve Lash
Compensators
Hydraulic
Face Angle - All
45-45.25 degrees
Seat Angle - All
44.5-45 degrees
Seat Runout -
Maximum, All
mm
Face Runout -
Maximum, All
mm
Seat Width -
Intake
mm
in
Seat Width -
Exhaust
mm
Valve Guide Inside
Diameter - All
6.02 mm
0.237 in
Valve Stem
Diameter - Intake
5.955-5.97 mm
0.234-0.235 in
Valve Stem
Diameter -
Exhaust
5.95 mm
0.2342 in
Valve Diameter -
All - Intake
mm
Valve Diameter -
http://localhost:9001/si/showDoc.do?docSyskey=1542451&pubCellSyskey=123351&pubO... 7/6/2010
Document ID: 1542451 Page 2 of 3
Exhaust 27.24 mm 1.074 in
Valve Spring Loads - Valve Open
609 N·m
Valve Spring Loads - Valve
Closed 247-273 N·m 181-200
lb ft Lubricating Type
Forced Feed
Oil Filter Type
Oil Pan Capacity Including Oil
Filter
4 quarts Oil Pump
Gap Between Oil Pump Body and Out
Rotor
0.0157-0.0191 in
Out Rotor Side Clearance
0.0018-0.0039 in
Inner Rotor Side Clearance
mm
Relief Valve Spring Free
Length 81 mm3.2 in Oil
Pump Type Rotary
(Trochoid)
Valve Guide Reaming Table
Si Reamer Production Code
ze
http://localhost:9001/si/showDoc.do?docSyskey=1542451&pubCellSyskey=123351&pubO... 7/6/2010
Document ID: 1542451 Page 3 of 3
Normal 0.075 -- KM-805 -- 1 K K1
0.150 -- 2 K2
http://localhost:9001/si/showDoc.do?docSyskey=1542451&pubCellSyskey=123351&pubO... 7/6/2010