Design and Analysis of A Brushless Doubly Fed Induction Machine With Rotary Transformer
Design and Analysis of A Brushless Doubly Fed Induction Machine With Rotary Transformer
    Φ
      Abstract -- This paper analyses design and performance                   The Doubly Fed Three-Phase Induction Machine with
aspects of a brushless doubly fed three-phase induction machine             Rotary Transformer is one alternative to overpass these
with wound rotor circuit accessed by rotary transformer. It                 difficulties. Working with induction machine rotor
focuses firstly on the advantages of substituting brushes and               frequency, rotary transformers permit act on rotor circuit
slip-rings by rotary transformers. Secondly it shows the device             without any mechanical contact. By using an appropriated
operation conditions and rotary transformer calculation by
                                                                            drive, it is possible to control the induction machine to
using Finite Element Software in 2D domain. In sequence are
presented analytical dynamic and steady state models for                    operate as generator as well as motor at almost any speed,
prediction of machine behavior. The analytical dynamic model                except on synchronicity. This is especially convenient for
is obtained by transforming the equations written in machine                systems that must generate constant frequency voltage by the
variables into equations written in arbitrary reference frame.              use of variable speed devices, like wind turbines [1].
The steady state model considers electrical circuit techniques to              The use of rotary transformers working direct with rotor
obtain information about current, power factor and efficiency               frequency has been practically not studied. Until nowadays,
on load. Design data of a 90kW prototype were considered for                studies are more concentrated in applications involving
numerical results presented on this study.                                  frequencies higher than hundreds of Hz [7], [8].
                                                                               To evaluate the proposed device capabilities, it is
   Index Terms -- brushless rotating machines, doubly fed
                                                                            important to use pertinent analytical models to aide in the
induction machines, rotary transformers
                                                                            machine design and to have a better insight on its peculiar
                                                                            characteristics mainly in what concerns the rotary
                        I.    INTRODUCTION
                                                                            transformer module [4].
                                                                                             -fm1
                                                                                                             Frequency of induction machine stator
                                                                                                             Frequencies of induction machine rotor, rotary
                                                                                                             transformer rotor and rotary transformer stator
 Fig. 3 – Simplified equivalent circuits for induction machine and rotary     Fig. 4 – Current frequency in induction machine and rotary transformer
                               transformer
                             TABLE I
                   ROTARY TRANSFORMER DIMENSIONS
                                                                              Tel =
                                                                                    3
                                                                                    2
                                                                                                    '
                                                                                      pm .Lmm imq1.imd     (        '
                                                                                                       2 − i md 1 .imq 2            )                           (6)
                                                                                           d ω 
           ht1a          ht1b             ht2a          ht2b    Nt1           TL = Te − J .  m 2                                                            (7)
          32mm         21mm             65mm          33mm      19                         dt  pm 
            lta           ltb              rt            g      Nt2
          52mm         110mm            192mm         1,5mm     19               In equations (5), (6) and (7), the sub-indices m and t are
                                                                              related to the induction machine and the rotary transformer,
   Nominal data of the prototype discussed in this paper are                  respectively. In the same way, indices 1 and 2 are related to
shown in table II.                                                            the stator and rotor. Rm1, R’t1 are stator resistances of
                                                                              induction machine and rotary transformer reflected to
                               TABLE II
                     NOMINAL DATA OF THE PROTOTYPE
                                                                              induction machine stator; R’m2, R’t2, the rotor resistances of
                                                                              induction machine and rotary transformer also reflected to
    Vm1        Im1       fm1           2.pm    Pshaft        Vm2        St    induction machine stator; λ_qd0, the flux linkage; v_qd0, the
   690V       99A       60Hz            6     90kW          525V      90kVA   voltages; i_qd0, the currents; Lmm, magnetizing inductance of
                                                                              induction machine; Tel and TL, electromagnetic and load
                                                                                                                                                                                             Torque ( Tbase = 741N.m, nbase = 1200 rpm )
torques; J is the inertia of the system.                                                                                                                                      5
    Equations (5), (6) and (7) are solved by the fourth order                                                                                                                 4
                                                                                                                                                                                                                                                 Tel
                                                                                                                                                                                                                                                 TL
Runge-Kutta method and, as a result, the dynamic behavior                                                                                                                     3
                                                                                                                                                              Torque (p.u.)
machine.                                                                                                                                                                      0
                            Current "abc" on induction machine stator (I base = 140Apeak , nbase = 1200 rpm )                                                                 -1
                                6
                                                                                                                                                                              -2
                                                                                                                                                                              -3
                                                 4
                                                                                                                                                                              -4
                                                 2                                                                                                                            -5
                                                                                                                                                                                   0   0.2   0.4   0.6    0.8   1      1.2    1.4    1.6   1.8         2
                            Current (p.u.)
                                                                                                                                Im a1                                                                       Speed (p.u.)
                                                                                                                                Im b1
                                                 0
                                                                                                                                Im c1
                                                                                                                                                   Fig. 11 – Electromagnetic torque for doubly fed three-phase induction
                                                                                                                                                                     machine with rotary transformer
                                             -2
I`m a2
                                   0                                                                                     I`m b2
                                                                                                                         I`m c2
-2
                               -4
                                                                                                                                               Fig. 12 - Equivalent circuit of doubly fed induction machine with rotary
                               -6                                                                                                                                              transformer
                                             0           0.2     0.4     0.6     0.8   1      1.2      1.4     1.6     1.8            2
                                                                                   Speed (p.u.)
  Fig. 9 – Dynamic current on induction machine and rotary transformer                                                                             The meaning of the parameters is as following:
                                 rotors                                                                                                            Rm1: stator resistance of induction machine
                                                                                                                                                   Xm1: stator leakage reactance of induction machine
   Fig. 10 shows dynamic current on stator transformer. The                                                                                        R’m2: rotor resistance of induction machine
frequency profile of this graph is very similar to that                                                                                            X’m2: rotor leakage reactance of induction machine
presented in Fig. 9; the difference between currents of Fig. 9                                                                                     Rmfe1: stator iron resistance of induction machine
and 10 is only a small reduction on amplitude, due to                                                                                              R’mfe2: rotor iron resistance of induction machine
magnetizing current absorbed by the transformer.
                                                                                                                                                   Xmm: magnetizing reactance of induction machine
            Current "abc" on rotary transformer stator (Ibase = 140Apeak , nbase = 1200 rpm )
                                   6
                                                                                                                                                   R’t2: rotor resistance of rotary transformer
                                                                                                                                                   X’t2: rotor leakage reactance of rotary transformer
                                   4                                                                                                               R’t1: stator resistance of rotary transformer
                                                                                                                                                   X’t1: stator leakage reactance of rotary transformer
                                   2
                                                                                                                                                   R’tfe2: rotor iron resistance of rotary transformer
           Current (p.u.)
I`t a1
                                                                                                                                                               Torque (p.u.)
0.045       0.228                                  0.047           0.346             505                     10.0        500                                                       0
                                                                                                                                                        Current (p.u.)
                                   2                                                                                                                                           2.5
                                                                                                                                                                                   2
                                   1                                                                                                                                                                                                                       R`ext = 0.R`m2
                   Power (p.u.)
                                                                                                                                                                               1.5
                                                                                                                                                                                                                                                           R`ext = 5.R`m2
                                   0
                                                                                                                                                                                   1                                                                       R`ext = 10.R`m2
                                   -1                                                                                                                                                                                                                      R`ext = 15.R`m2
                                                                                                                                                                               0.5
                                                                                                                                                                                                                                                           R`ext = 20.R`m2
                                   -2                                                                                                                                              0
                                                                                                                                                                                       0     0.2      0.4     0.6     0.8   1      1.2       1.4     1.6       1.8       2
                                                                                                                                                                                                                        Speed (p.u.)
                                   -3
                                                                                                                                  Fig. 16 – Induction machine stator winding current for transformer stator
                                   -4
                                        0   0.2      0.4   0.6    0.8   1      1.2    1.4     1.6      1.8          2
                                                                                                                                                  winding connected to external resistances
                                                                    Speed (p.u.)
        Fig. 13 – Power for transformer stator winding short-circuited                                                                 Fig. 17 presents a comparison between the induction
                                                                                                                                 machine with and without rotary transformer connected to its
   Fig. 14 shows the behavior of the diverse currents                                                                            rotor winding. As can be observed, presence of rotary
presented on the equivalent circuit from Fig. 12.                                                                                transformer does not change synchronous speed. In all
                                                                                                                                 situations shown synchronous speed is always 1p.u.
                                                  Current vs. speed (Ibase = 99A, nbase = 1200 rpm)
                                   5
                                                                                                                                                                                            Torque vs. rotação (Tbase = 740N.m, nbase = 1200 rpm)
                                  4.5
                                                                                                                                                                         5
                                                                                                                                                                                                                                       Without RT
                                   4
                                                                                                                                                                         4                                                             With RT (R`ext = 0.R`m2)
                                  3.5                                                                                                                                                                                                  With RT (R`ext = 10.R`m2)
                                                                                                      Im1                                                                3
                                   3
            Current (p.u.)
                                                                                                      Imm                                                                2
                                                                                                      I`m2 = I`t2
                                  2.5                                                                                                                                    1
                                                                                                                                             Torque (p.u.)
                                                                                                      I`tm
                                   2
                                                                                                      I`t1                                                               0
                                  1.5
                                                                                                                                                                  -1
                                   1
                                                                                                                                                                  -2
                                  0.5
                                                                                                                                                                  -3
                                   0                                                                                                                              -4
                                        0   0.2      0.4   0.6    0.8   1      1.2    1.4     1.6      1.8          2
                                                                    Speed (p.u.)
                                                                                                                                                                  -5
                                                                                                                                                                               0           0.2     0.4      0.6     0.8    1     1.2      1.4      1.6      1.8      2
    Fig. 14 – Currents for transformer stator winding short-circuited                                                                                                                                                Rotação (p.u.)
                                                                                 Without RT
                                                                                                             machine running alone with short-circuited rotor is
                            6                                                    With RT (R`ext = 0.R`m2)
                                                                                                             comprehensible due to inductive nature of the rotary
                                                                                 With RT (R`ext = 10.R`m2)
                            5                                                                                transformer. Nevertheless using VFD coupled to rotor, it is
           Current (p.u.)
Fig. 18 – Currents for doubly fed three-phase induction machine with and
                   without rotary transformer coupling                                                                               VIII.     REFERENCES
                                                                                                             [1]  F. Rüncos, N. Sadowski, R. Carlson, A. M. Oliveira, P. Kuo-Peng,
   Table IV presents a comparison for the three-phase                                                             “Performance Analysis of a Brushless Double Fed Cage Induction
induction machine operating in two conditions: rotor short-                                                       Generator”, presented at Nordic Wind Power Conference, Chalmers
                                                                                                                  University of Technology, Göteborg, Sweden, 2004.
circuited and rotor connected to rotary transformer module.                                                  [2] G. M. Joksimovic, “Double-fed Induction Machine-Dynamic
For both conditions results are referent to motor operation.                                                      Modeling using Winding Function Approach”, in Proc. 2007 IEEE
                                                                                                                  International Electric Machines and Drives Conference, pp. 694-697.
                          TABLE IV                                                                           [3] B. V. Gorti, G. C. Alexander, R. Spée, A. K. Wallace, “Characteristics
 INDUCTION MACHINE WITH ROTOR SHORT-CIRCUITED AND WITH ROTOR                                                      of a Brushless Doubly-Fed Machine in Current-Fed Mode of
     CONNECTED TO ROTARY TRANSFORMER (MOTOR OPERATION)                                                            Operation”, in Proc. 1995 IEEE/IAS International Conference on
                                                                                                                  Industrial Automation and Control, pp. 143-148.
                                                    Induction                    Induction Machine +         [4] R. Mecke, “Contactless Inductive Energy Transmission Systems with
                                                     Machine                      Rotary Transformer              Large Air Gap”, in Proc. 2001 European Conference on Power
                                                                                                                  Electronics and Applications [CD-ROM].
Voltage supply                                        690V                                     690V          [5] F. Rüncos, “Double-Fed in Cascade Brushless Three-Phase
Power from grid                                      94.2kW                                   95.1kW              Asynchronous Machine” (in Portuguese), Master’s dissertation,
                                                                                                                  Universidade Federal de Santa Catarina, Brazil, 2001.
Power on shaft                                       90.0kW                                   90.0kW         [6] F. Rüncos, “Modeling, Project and Analysis of Brushless Double-Fed
Current                                               91.8A                                    98.6A              Three-Phase Asynchronous Machine” (in Portuguese), Doctoral
                                                                                                                  thesis, Universidade Federal de Santa Catarina, Brazil, 2006.
Speed (rpm)                                            1188                                     1180         [7] J. Legranger, G. Friedrich, S. Vivier, J. C. Mipo, “Design of a
Power factor                                          0.859                                    0.807              Brushless Rotor Supply for a Wound Rotor Synchronous Machine for
                                                                                                                  Integrated Starter Generator”, in Proc. 2007 IEEE Vehicle Power and
Efficiency                                            95.5%                                    94.7%              Propulsion Conference, pp. 236-241.
                                                                                                             [8] S. H. Marx, R. W. Rounds, “A Kilowatt Rotary Power Transformer”,
   In efficiency calculation stray losses of 0.5% of power                                                        IEEE Transactions on Aerospace and Electronic Systems, vol. AES-
from grid and mechanical losses of 800W at 1200 rpm are                                                           7, issue 6, pp. 1157-1163, Nov. 1971.
                                                                                                             [9] C. Wm. T. McLyman, “Transformer and Inductor Design Handbook”,
considered.                                                                                                       3rd ed., Ed. New York: Marcel Dekker Inc., 2004, chapter 19.
   The rotary transformer module is an inductive load;                                                       [10] D. Meeker, “Finite Element Method Magnetics (FEMM) – User’s
natural consequences are some reduction on power factor                                                           Manual”, Version 4.2, 2009.
and current increasing, like presented on the table IV.                                                      [11] S. J. Chapman, “Electric Machinery Fundamentals”, 3rd ed., Ed. New
                                                                                                                  York: McGraw-Hill, 1999, pp. 371-378.
                                     V.           PROTOTYPE BUILDING
                                                                                                                                        IX. BIOGRAPHIES
   Results presented in this paper are based on design
parameters of a prototype shown in Fig. 2.                                                                       Maurício Ruviaro is Electrical Engineer at WEG Equipamentos
                                                                                                             Elétricos S.A. and Master’s student at Universidade Federal de Santa
   Industrial conception of rotary transformer was an                                                        Catarina. He received his Engineering Diploma from the same university at
interesting challenge as well as its construction.                                                           2006. His work and research topics are electrical calculation of large
   Prototype building is an important stage to verify practical                                              induction machines and wind energy generation.
results for the developed study.                                                                                 Fredemar Rüncos is Engineering Manager at WEG Equipamentos
                                                                                                             Elétricos S.A. and Professor at Centro Universitário de Jaraguá do Sul. He
                                                                                                             received his Doctoral Diploma from Universidade Federal de Santa
                                                  VI. CONCLUSION                                             Catarina at 2006. His work and research topics are induction and
    Substituting brushes and slip-rings is a great advantage of                                              synchronous machines. He is author or co-author of nearly 20 technical
                                                                                                             papers in journals and conferences.
using rotary transformers in doubly fed induction machines.
Avoiding mechanical contact between brushes and slip-rings,                                                      Nelson Sadowski is full Professor at the Universidade Federal de Santa
                                                                                                             Catarina. He received his Doctoral Diploma from de Institut National
motors and generators maintenance can be drastically                                                         Polytechnique de Toulouse at 1993 and his Habilitation à la Direction des
reduced. Additionally the studied device became possible to                                                  Recherches from the same institute at 2002. His research topics are the
install wound rotor machines on explosive environments.                                                      calculation of electromagnetic fields by numerical methods. He is author or
Moreover, this solution keeps available all the benefits                                                     co-author of nearly 300 technical papers in journals as well as in
                                                                                                             conferences. With Professor Joao Pedro Assumpção Bastos, he is author of
inherent to the use of induction machine rotor circuit for                                                   the book Electromagnetic Modeling by Finite Elements Methods.
machine controlling.
                                                                                                                 Iduan Machado Borges is Mechanical Engineer at WEG
   Results verified in the design stage of a real machine give                                               Equipamentos Elétricos S.A. He received his Engineering Diploma from
good expectations about using this technology on industrial                                                  Universidade Federal de Santa Catarina at 2008. His work topics are the
motors and wind power generators.                                                                            structural calculation of large induction machines.